JP2007263829A - Leakage monitoring method of co gas - Google Patents

Leakage monitoring method of co gas Download PDF

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JP2007263829A
JP2007263829A JP2006090818A JP2006090818A JP2007263829A JP 2007263829 A JP2007263829 A JP 2007263829A JP 2006090818 A JP2006090818 A JP 2006090818A JP 2006090818 A JP2006090818 A JP 2006090818A JP 2007263829 A JP2007263829 A JP 2007263829A
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gas
infrared
image
leakage
monitoring
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Kiyoyoshi Suenaga
清佳 末長
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JFE Steel Corp
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JFE Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a leakage monitoring method of CO gas capable of safely monitoring leakage of the CO gas over a wide range. <P>SOLUTION: A monitoring object is imaged by an infrared camera 1A through an infrared filter 4A, having infrared transmission characteristics of a wavelength zone absorbed by CO gas, and the monitoring object is imaged by an infrared camera 1B through an infrared filter 4B, having an infrared transmission characteristic of a wavelength zone that is not absorbed by CO gas. Then, two images acquired by the infrared cameras 1A, 1B are composited by an image compositing device 2, and the composited image is reflected on a monitor television 3, to thereby monitor the leakage of CO gas. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、転炉ガス回収配管などのガス配管で発生するCO(一酸化炭素)ガスの漏洩を監視する方法に関する。   The present invention relates to a method for monitoring leakage of CO (carbon monoxide) gas generated in a gas pipe such as a converter gas recovery pipe.

従来、COガスの漏洩を検出する方法としては、特許文献1及び2に記載のように、定電位電解式センサ、接触燃焼式センサなどのCOセンサを用いてCOガスの漏洩を直接的に検出する方法や、漏洩時に生じる漏洩音を超音波センサで検出してCOガスの漏洩を間接的に検出する方法などがある。
しかしながら、上述した前者の方法は、COガスの漏洩箇所が高所である場合やCOセンサの設置場所から離れている場合には、漏洩したCOガスをCOセンサによって検出することが難しいという問題がある。また、漏洩したCOガスを検出できたとしても漏洩点までは把握できないため、COガスの漏洩点を見つけ出すためには、エアーラインマスクなどを装備して漏洩点を発見しなければならないという問題もある。さらに、老朽化したガス配管からCOガスが漏洩した場合には、漏洩点の発見に長時間を要するという問題もある。
Conventionally, as a method for detecting CO gas leakage, as described in Patent Documents 1 and 2, CO gas leakage is directly detected using a CO sensor such as a constant potential electrolytic sensor or a catalytic combustion sensor. And a method of indirectly detecting CO gas leakage by detecting a leakage sound generated at the time of leakage with an ultrasonic sensor.
However, the former method described above has a problem that it is difficult to detect the leaked CO gas by the CO sensor when the CO gas leak location is high or away from the CO sensor installation location. is there. In addition, even if the leaked CO gas can be detected, it is impossible to grasp the leak point. In order to find the leak point of CO gas, it is necessary to equip an air line mask or the like to find the leak point. is there. Furthermore, when CO gas leaks from an aging gas pipe, there is a problem that it takes a long time to find a leak point.

一方、後者の方法は、COガスが滞留している場合には、その場所を特定することが難しいという問題がある。また、COガスの漏洩がある程度の流速を伴わない場合には、COガスの漏洩を正確に検出することが難しいという問題もあり、さらに、COガス以外の流体(例えば、空気、蒸気など)の漏洩にも反応してしまうという問題もある。
特許第3289137号公報 特開2002−850341号公報
On the other hand, the latter method has a problem that it is difficult to specify the location when CO gas stays. In addition, when the CO gas leakage does not involve a certain flow velocity, there is a problem that it is difficult to accurately detect the CO gas leakage, and further, the fluid other than the CO gas (for example, air, steam, etc.) There is also the problem of reacting to leaks.
Japanese Patent No. 3289137 JP 2002-850341 A

本発明は上述した問題点に着目してなされたものであり、その目的は、COガスの漏洩を広範囲に且つ安全に監視することのできるCOガスの漏洩監視方法を提供することにある。   The present invention has been made paying attention to the above-described problems, and an object of the present invention is to provide a CO gas leakage monitoring method capable of safely monitoring CO gas leakage over a wide range.

上記課題を解決するために、本発明に係るCOガスの漏洩監視方法は、COガスに吸収される波長域の赤外線透過特性を有する赤外線フィルタを通じて監視対象物を赤外線カメラで撮像するとともに、前記COガスに吸収されない波長域の赤外線透過特性を有する赤外線フィルタを通じて監視対象物を赤外線カメラで撮像した後、前記赤外線カメラで得られた二つの画像を合成し、合成された画像をモニタ画面に表示してCOガスの漏洩を監視するようにしたことを特徴とする。   In order to solve the above-described problem, a CO gas leakage monitoring method according to the present invention images an object to be monitored with an infrared camera through an infrared filter having infrared transmission characteristics in a wavelength region absorbed by CO gas, and the CO gas After the object to be monitored is imaged with an infrared camera through an infrared filter having infrared transmission characteristics in a wavelength range that is not absorbed by gas, the two images obtained by the infrared camera are synthesized, and the synthesized image is displayed on the monitor screen. The CO gas leakage is monitored.

本発明に係るCOガスの漏洩監視方法によれば、転炉ガス回収配管などの監視対象物から漏洩したCOガスが目視可能な画像としてモニタ画面に映し出されるため、COガスの漏洩を広範囲に且つ安全に監視することができる。   According to the CO gas leakage monitoring method according to the present invention, the CO gas leaked from the monitoring object such as the converter gas recovery pipe is displayed on the monitor screen as a visible image. It can be monitored safely.

本発明に係るCOガスの漏洩監視方法を製鉄所の可燃性ガス回収配管モニタリングシステムに適用した第1の実施形態を図1に示す。同図において、符号1A及び1Bは転炉ガス回収配管などの可燃性ガス回収配管をモニタリングするモニタカメラとしての赤外線カメラ、2は赤外線カメラ1A,1Bで得られた画像を合成する画像合成装置、3は画像合成装置2で合成された画像を表示するモニタテレビであり、赤外線カメラ1A,1Bのうち例えば赤外線カメラ1Aには、COガスに吸収される波長域の赤外線透過特性(例えば中心通過波長域4.705μm、半値幅0.170μm)を有する赤外線フィルタ4Aが図示しない対物レンズの前方に装着され、赤外線カメラ1Bには、COガスに吸収されない波長域の赤外線透過特性(例えば中心通過波長域3.480μm、半値幅0.152μm)を有する赤外線フィルタ4Bが図示しない対物レンズの前方に装着されている。なお、本実施例では、可燃性ガス回収配管をモニタリングする赤外線カメラとして、赤外線検出帯域が1.8〜5μmの赤外線カメラを使用した。   FIG. 1 shows a first embodiment in which the CO gas leakage monitoring method according to the present invention is applied to a combustible gas recovery piping monitoring system of a steelworks. In the figure, reference numerals 1A and 1B are infrared cameras as monitor cameras for monitoring combustible gas recovery pipes such as converter gas recovery pipes, and 2 is an image synthesis apparatus for synthesizing images obtained by the infrared cameras 1A and 1B. Reference numeral 3 denotes a monitor television for displaying an image synthesized by the image synthesizing apparatus 2. Of the infrared cameras 1A and 1B, for example, the infrared camera 1A has an infrared transmission characteristic (for example, a center passing wavelength) absorbed in the CO gas. An infrared filter 4A having a region of 4.705 μm and a half-value width of 0.170 μm is mounted in front of an objective lens (not shown), and the infrared camera 1B has infrared transmission characteristics in a wavelength region that is not absorbed by CO gas (for example, a central passing wavelength region). (3.480 μm, half-width 0.152 μm) is mounted in front of an objective lens (not shown). That. In this example, an infrared camera having an infrared detection band of 1.8 to 5 μm was used as an infrared camera for monitoring the combustible gas recovery pipe.

このような構成において、監視対象物としての可燃性ガス回収配管からCOガスが漏洩すると、波長域が4.7μm付近の赤外線はCOガスに吸収されるため、赤外線フィルタ4Aを通じて赤外線カメラ1Aに入射する赤外線の入射線量が漏洩前より低減する。このため、赤外線カメラ1Aから画像合成装置2に供給される画像は、COガス濃度の高い部分が暗い画像となる。   In such a configuration, when CO gas leaks from a combustible gas recovery pipe as a monitoring target, infrared light having a wavelength range of about 4.7 μm is absorbed by the CO gas, and therefore enters the infrared camera 1A through the infrared filter 4A. The incident dose of infrared rays to be reduced is less than before leakage. For this reason, the image supplied from the infrared camera 1 </ b> A to the image composition device 2 is a dark image where the CO gas concentration is high.

一方、赤外線フィルタ4Bを通じて赤外線カメラ1Bに入射する赤外線の入射線量は漏洩前の入射線量と殆ど変わらないため、赤外線カメラ1Bから画像合成装置2に供給される画像は、赤外線カメラ1Aから画像合成装置2に供給される画像に比べて、全体的に明るい画像となる。
したがって、赤外線カメラ1A,1Bで得られた二つの画像を画像合成装置2で合成し、合成された画像をモニタテレビ3に映し出すと、モニタテレビ3にはCOガスを目視可能な画像が映し出されるため、COガスの漏洩を広範囲に且つ安全に監視することができる。
On the other hand, since the incident dose of infrared rays incident on the infrared camera 1B through the infrared filter 4B is almost the same as the incident dose before leakage, the image supplied from the infrared camera 1B to the image synthesizer 2 is the image synthesizer from the infrared camera 1A. Compared with the image supplied to 2, the overall image is brighter.
Therefore, when the two images obtained by the infrared cameras 1A and 1B are synthesized by the image synthesizing device 2 and the synthesized image is displayed on the monitor television 3, an image capable of visually checking the CO gas is projected on the monitor television 3. Therefore, CO gas leakage can be monitored over a wide range and safely.

なお、赤外線カメラ1A,1Bで得られた二つの画像を画像合成装置2で合成してCOガスを可視化する方法としては、例えば赤外線カメラ1Bで得られた画像から赤外線カメラ1Aで得られた画像を減算合成してCOガスを可視化する方法や、赤外線カメラ1Aで得られた画像の白と黒を反転させた後、赤外線カメラ1Aで得られた画像に加算合成してCOガスを可視化する方法などを採用することができる。   As a method of visualizing CO gas by synthesizing two images obtained by the infrared cameras 1A and 1B by the image synthesis device 2, for example, an image obtained by the infrared camera 1A from an image obtained by the infrared camera 1B. The method of visualizing CO gas by subtracting and synthesizing, and the method of visualizing the CO gas by adding and synthesizing the image obtained by the infrared camera 1A after inverting the white and black of the image obtained by the infrared camera 1A Etc. can be adopted.

また、COガス像だけでは実体との照合が困難な場合は、図2に示す第2の実施形態のように、通常のビデオカメラ5で撮像された監視対象物の画像と画像合成装置2で合成された合成画像とを画像合成装置6に供給し、この画像合成装置6でモニタカメラ5からの画像に画像合成装置2からの画像を例えば赤色でカラーリングして重ね合せることで、実体イメージの中にCOガス濃度の高い部分を特徴付けて表示することができる。   In addition, when it is difficult to collate with the substance only by the CO gas image, the image of the monitoring object captured by the normal video camera 5 and the image synthesizing device 2 are used as in the second embodiment shown in FIG. The synthesized image is supplied to the image synthesizing device 6, and the image synthesizing device 6 superimposes the image from the image synthesizing device 2 on the image from the monitor camera 5 by, for example, coloring in red and superimposing it. A portion having a high CO gas concentration can be characterized and displayed in the.

上述した第1及び第2の実施形態では、二台の赤外線カメラを用いてCOガスの漏洩を監視するようにしたが、赤外線フィルタ4A,4Bを交互に入れ替えながら一台の赤外線カメラで監視対象物を撮像し、撮像された監視対象物の画像を画像合成装置6に記憶させておいて合成するようにしてもよい。
また、上述した第1及び第2の実施形態では、製鉄所の可燃性ガス回収配管モニタリングシステムに本発明を適用した場合を例示したが、本発明はこれに限定されるものではなく、可燃性ガス回収配管以外のガス配管についても本発明を適用することが可能である。
In the first and second embodiments described above, leakage of CO gas is monitored using two infrared cameras. However, the monitoring target is monitored by one infrared camera while alternately replacing the infrared filters 4A and 4B. An object may be imaged, and the captured image of the monitored object may be stored in the image composition device 6 and synthesized.
Moreover, although the case where this invention was applied to the combustible gas collection | recovery piping monitoring system of a steelworks was illustrated in 1st and 2nd embodiment mentioned above, this invention is not limited to this, It is combustible. The present invention can also be applied to gas pipes other than the gas recovery pipe.

本発明に係るCOガスの漏洩監視方法を可燃性ガス回収配管モニタリングシステムに適用した第1の実施形態を示す図である。It is a figure which shows 1st Embodiment which applied the leakage monitoring method of the CO gas which concerns on this invention to the combustible gas collection | recovery piping monitoring system. 本発明に係るCOガスの漏洩監視方法を可燃性ガス回収配管モニタリングシステムに適用した第2の実施形態を示す図である。It is a figure which shows 2nd Embodiment which applied the leakage monitoring method of CO gas which concerns on this invention to the combustible gas collection | recovery piping monitoring system.

符号の説明Explanation of symbols

1A,1B 赤外線カメラ
2,6 画像合成装置
3 モニタテレビ
4A,4B 赤外線フィルタ
5 ビデオカメラ
1A, 1B Infrared camera 2,6 Image composition device 3 Monitor TV 4A, 4B Infrared filter 5 Video camera

Claims (1)

COガスに吸収される波長域の赤外線透過特性を有する赤外線フィルタを通じて監視対象物を赤外線カメラで撮像するとともに、前記COガスに吸収されない波長域の赤外線透過特性を有する赤外線フィルタを通じて前記監視対象物を赤外線カメラで撮像した後、前記赤外線カメラで得られた二つの画像を合成し、合成された画像をモニタ画面に表示してCOガスの漏洩を監視するようにしたことを特徴とするCOガスの漏洩監視方法。   The monitoring object is imaged by an infrared camera through an infrared filter having an infrared transmission characteristic in a wavelength region absorbed by CO gas, and the monitoring object is passed through an infrared filter having an infrared transmission characteristic in a wavelength region not absorbed by CO gas. After capturing an image with an infrared camera, the two images obtained by the infrared camera are combined, and the combined image is displayed on a monitor screen to monitor the leakage of CO gas. Leakage monitoring method.
JP2006090818A 2006-03-29 2006-03-29 Leakage monitoring method of co gas Pending JP2007263829A (en)

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JP2010204024A (en) * 2009-03-05 2010-09-16 Jfe Steel Corp Apparatus and method for monitoring leakage of co-containing gas
JP2011237213A (en) * 2010-05-07 2011-11-24 Nec Corp Gas detection device and gas detection method
WO2018123196A1 (en) * 2016-12-27 2018-07-05 コニカミノルタ株式会社 Gas detection-use image processing device, gas detection-use image processing method, and gas detection-use image processing program

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Publication number Priority date Publication date Assignee Title
JP2010204024A (en) * 2009-03-05 2010-09-16 Jfe Steel Corp Apparatus and method for monitoring leakage of co-containing gas
JP2011237213A (en) * 2010-05-07 2011-11-24 Nec Corp Gas detection device and gas detection method
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