JP2007238910A - Vinylidene chloride-based copolymer film and method for producing the same - Google Patents
Vinylidene chloride-based copolymer film and method for producing the same Download PDFInfo
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- 229920001577 copolymer Polymers 0.000 title claims abstract description 65
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 title claims abstract description 60
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 6
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- 229920006026 co-polymeric resin Polymers 0.000 claims description 5
- 239000011342 resin composition Substances 0.000 claims description 5
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 26
- 229920001986 Vinylidene chloride-vinyl chloride copolymer Polymers 0.000 description 23
- 239000000654 additive Substances 0.000 description 20
- 239000000203 mixture Substances 0.000 description 17
- 238000004806 packaging method and process Methods 0.000 description 16
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- 230000000996 additive effect Effects 0.000 description 11
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- 239000000126 substance Substances 0.000 description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 241000251468 Actinopterygii Species 0.000 description 5
- 235000014113 dietary fatty acids Nutrition 0.000 description 5
- 239000000194 fatty acid Substances 0.000 description 5
- 229930195729 fatty acid Natural products 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 239000000314 lubricant Substances 0.000 description 5
- 239000000049 pigment Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
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- -1 sorbitan fatty acid ester Chemical class 0.000 description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 description 3
- 244000144972 livestock Species 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 235000013372 meat Nutrition 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
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- 238000005160 1H NMR spectroscopy Methods 0.000 description 2
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 2
- QZCLKYGREBVARF-UHFFFAOYSA-N Acetyl tributyl citrate Chemical compound CCCCOC(=O)CC(C(=O)OCCCC)(OC(C)=O)CC(=O)OCCCC QZCLKYGREBVARF-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- PYGXAGIECVVIOZ-UHFFFAOYSA-N Dibutyl decanedioate Chemical compound CCCCOC(=O)CCCCCCCCC(=O)OCCCC PYGXAGIECVVIOZ-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 239000006057 Non-nutritive feed additive Substances 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 229910021486 amorphous silicon dioxide Inorganic materials 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
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- 239000004744 fabric Substances 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 239000012760 heat stabilizer Substances 0.000 description 2
- 235000019690 meat sausages Nutrition 0.000 description 2
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-SVYQBANQSA-N oxolane-d8 Chemical compound [2H]C1([2H])OC([2H])([2H])C([2H])([2H])C1([2H])[2H] WYURNTSHIVDZCO-SVYQBANQSA-N 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000003549 soybean oil Substances 0.000 description 2
- 235000012424 soybean oil Nutrition 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000002087 whitening effect Effects 0.000 description 2
- LGXVIGDEPROXKC-UHFFFAOYSA-N 1,1-dichloroethene Chemical compound ClC(Cl)=C LGXVIGDEPROXKC-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical compound C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229920002449 FKM Polymers 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- 235000019482 Palm oil Nutrition 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- HVUMOYIDDBPOLL-XWVZOOPGSA-N Sorbitan monostearate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O HVUMOYIDDBPOLL-XWVZOOPGSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 208000028659 discharge Diseases 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000005003 food packaging material Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000000944 linseed oil Substances 0.000 description 1
- 235000021388 linseed oil Nutrition 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
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- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- IIGMITQLXAGZTL-UHFFFAOYSA-N octyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCCCCCCCC IIGMITQLXAGZTL-UHFFFAOYSA-N 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 235000011076 sorbitan monostearate Nutrition 0.000 description 1
- 239000001587 sorbitan monostearate Substances 0.000 description 1
- 229940035048 sorbitan monostearate Drugs 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 229940037312 stearamide Drugs 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 235000019465 surimi Nutrition 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- CZDYPVPMEAXLPK-UHFFFAOYSA-N tetramethylsilane Chemical compound C[Si](C)(C)C CZDYPVPMEAXLPK-UHFFFAOYSA-N 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Landscapes
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
本発明は、魚肉・畜肉ソーセージやハムのように、包装後ボイル・レトルト処理が行われる包装に適したフィルムに関する。詳しくは、高温(60℃〜120℃)でのフィルム同士の滑り性が良好で、ボイル、レトルト処理での製品変形の少ない優れた塩化ビニリデン系共重合体フィルムに関する。 The present invention relates to a film suitable for packaging in which boil-retort processing is performed after packaging, such as fish meat / livestock sausage and ham. Specifically, the present invention relates to an excellent vinylidene chloride copolymer film having good slipperiness between films at a high temperature (60 ° C. to 120 ° C.) and little product deformation in boil and retort treatment.
塩化ビニリデン系共重合体フィルムは、水蒸気、酸素等の気体の遮断性や耐熱性に優れた特性を持つので、ソーセージ、ハム、その他食品のボイル・レトルト用食品包装材等に使用されている。また自動充填包装機(例えば旭化成ライフ&リビング(株)社製「ADP(登録商標)」等)で充填包装する魚肉・畜肉ソーセージ、ハム等の包装材にも多く使用されている。
自動充填包装機を使用して、充填包装された数千本の魚肉・畜肉ソーセージやハムを容器にランダムに重ねて入れて、90℃又は120℃で熱水殺菌処理する場合に、(1)フィルムの滑り性が悪い為、重なりあったソーセージが曲がったまま熱処理され、変形して商品価値がなくなる、(2)熱収縮率が高すぎたり、熱収縮応力が強すぎて変形する、等により廃棄処分量が多くなり収率が悪くなるという問題がある。(3)更には近年の生産性増加に伴い、レトルト処理後、冷却時間を短縮してレトルト釜から製品ソーセージが取り出されるため、取り出した直後の製品ソーセージの表面温度は60℃〜80℃になり、滑り性が悪い為、重なりあった製品ソーセージ同士がブロッキング(軽い接着)し、取り出しが困難で、作業性が低下したり、傷をつけてしまう場合もある。
Since vinylidene chloride copolymer films have excellent properties such as water vapor and oxygen barrier properties and heat resistance, they are used for food packaging materials for boil and retort of sausages, ham, and other foods. In addition, it is also widely used for packaging materials such as fish meat, livestock sausage, and ham that are filled and packaged by an automatic filling and packaging machine (for example, “ADP (registered trademark)” manufactured by Asahi Kasei Life & Living Co., Ltd.).
(1) When using an automatic filling and packaging machine to place thousands of filled and packaged fish / meat sausages and ham randomly in a container and sterilize with hot water at 90 ° C or 120 ° C Due to the poor slipperiness of the film, the sausages that are overlapped are heat-treated while bent and deformed, resulting in loss of commercial value. (2) The heat shrinkage rate is too high or the heat shrinkage stress is too strong and deformed. There is a problem that the amount of waste disposal increases and the yield deteriorates. (3) Furthermore, with the recent increase in productivity, the product sausage is taken out of the retort kettle after shortening the cooling time after the retort treatment, so the surface temperature of the product sausage immediately after taking out becomes 60 ° C to 80 ° C. Since the slipperiness is poor, the overlapping product sausages are blocked (lightly bonded), making it difficult to take out, and workability may be reduced or scratched.
ソーセージ・ハム等の生産の流れは、一般的に、充填→ボイル(90℃)、またはレトルト(120℃)での熱水殺菌→搬送→ピンホール検知→包装である。充填時のフィルムと機械との滑り性や、ソーセージ、ハム包装体の搬送時の滑り性改良として、フィルム表面に凸凹を形成させ、自己粘着性を防ぐ目的で、二酸化珪素や炭酸カルシウム等の粉末状無機物を添加したり、脂肪酸アミドや界面活性剤等の有機系の滑剤を添加して、フィルム表面に析出させて滑り性を付与する場合がある。
しかし、更なる滑り性を付与させる為に、粉末状無機物を添加しすぎるとフィルムが白化し、商品価値が低下する。また、有機系の滑剤を添加しすぎることによりフィルム表面に析出しすぎ、シール性が悪化したり、熱水殺菌処理中にフィルム表面に過剰に析出した滑剤が水と接触して、べたつくという問題が発生する。これらの添加剤を添加するだけでは、ボイル・レトルト処理中や熱処理直後の高温状態での滑り性を改良し、製品ソーセージの変形を低減するには到っていない。
The flow of production of sausage, ham, etc. is generally filling → boil (90 ° C.) or hot water sterilization with retort (120 ° C.) → conveying → pinhole detection → packaging. Powder of silicon dioxide, calcium carbonate, etc. for the purpose of preventing unevenness on the film surface and preventing self-adhesion to improve the slipperiness between the film and the machine during filling, and the slipperiness during transport of sausages and ham packaging In some cases, a fibrous inorganic substance is added, or an organic lubricant such as a fatty acid amide or a surfactant is added and deposited on the film surface to impart slipperiness.
However, if a powdery inorganic substance is added too much in order to give further slipperiness, the film is whitened and the commercial value is lowered. In addition, excessive addition of an organic lubricant causes excessive deposition on the film surface, resulting in poor sealing properties, and excessive precipitation of the lubricant on the film surface during hot water sterilization treatment comes into contact with water and causes stickiness. Will occur. The addition of these additives alone does not improve slipperiness at high temperatures during boil / retort treatment or immediately after heat treatment, and does not reduce deformation of the product sausage.
2種類以上の異なる還元粘度を有する塩化ビニリデン共重合体を特定割合で混合した塩化ビニリデン共重合体樹脂組成物からなるフィルム(例えば特許文献1)や、少なくとも2種の還元粘度の塩化ビニリデン共重合体からなる混合塩化ビニリデン樹脂と、エチレンと酢酸ビニル共重合体、エチレンとアクリル酸、メタクリル酸またはそれらのアルキルエステルとの共重合体及びMBS樹脂から選ばれる少なくとも1種の共重合体とからなる塩化ビニリデン共重合体含有樹脂組成物からなるフィルム(例えば特許文献2)が開示されているが、ボイル・レトルト処理中や熱処理直後の高温(60℃〜120℃)での滑り性向上による、製品変形の減少について満足できるものではない。
本発明は、高温下(60℃〜120℃)でのフィルム同士の滑り性が良好なため、レトルト・ボイル処理後も製品変形の少ない、優れた性能を持つ塩化ビニリデン系共重合体フィルムの提供を目的とする。 The present invention provides a vinylidene chloride copolymer film having excellent performance with little product deformation even after retort and boil treatment because the slipperiness between films at high temperatures (60 ° C. to 120 ° C.) is good. With the goal.
本発明者は、上記課題を達成する為に鋭意検討した結果、本発明により課題を解決しうることを見出した。
すなわち、本発明は下記の通りである。
(1)塩化ビニリデン含有量が90重量%以上96重量%以下で、重量平均分子量が12〜13万の塩化ビニリデン系共重合体(A)を10〜50重量%と、塩化ビニリデン含有量が80重量%以上90重量%未満で、重量平均分子量が12〜13万の塩化ビニリデン系共重合体(B)を50〜90重量%とからなることを特徴とする塩化ビニリデン系共重合体フィルム。
(2)塩化ビニリデン含有量が90重量%以上96重量%以下で、重量平均分子量が12〜13万の塩化ビニリデン系共重合体(A)を10〜50重量%と、塩化ビニリデン含有量が80重量%以上90重量%未満で、重量平均分子量が12〜13万の塩化ビニリデン系共重合体(B)を50〜90重量%とからなる、混合塩化ビニリデン系共重合体樹脂組成物をインフレーション法により、溶融押出し、管状押出物を作成した後、延伸温度25〜35℃で延伸することを特徴とする塩化ビニリデン系共重合体フィルムの製造方法。
As a result of intensive studies to achieve the above-mentioned problems, the present inventor has found that the problems can be solved by the present invention.
That is, the present invention is as follows.
(1) 10 to 50% by weight of vinylidene chloride copolymer (A) having a vinylidene chloride content of 90 to 96% by weight and a weight average molecular weight of 1 to 130,000, and a vinylidene chloride content of 80 A vinylidene chloride copolymer film comprising 50% to 90% by weight of a vinylidene chloride copolymer (B) having a weight average molecular weight of 1 to 130,000 and not less than 90% by weight.
(2) 10 to 50% by weight of vinylidene chloride copolymer (A) having a vinylidene chloride content of 90 to 96% by weight and a weight average molecular weight of 1 to 130,000, and a vinylidene chloride content of 80 Inflation method of mixed vinylidene chloride copolymer resin composition comprising 50% to 90% by weight of vinylidene chloride copolymer (B) having a weight average molecular weight of 1 to 130,000 and not less than 90% by weight A method for producing a vinylidene chloride copolymer film, comprising: melt extrusion and forming a tubular extrudate, followed by stretching at a stretching temperature of 25 to 35 ° C.
本発明の塩化ビニリデン系共重合体フィルムは、高温(60℃〜120℃)でのフィルム同士の滑り性が良好なため、レトルト・ボイル処理後の製品変形が少ない。 Since the vinylidene chloride copolymer film of the present invention has good slipperiness between films at high temperatures (60 ° C. to 120 ° C.), there is little product deformation after retort / boil treatment.
本発明について、以下詳細に説明する。
本発明の塩化ビニリデン系共重合体フィルムは、塩化ビニリデン含有量が90重量%以上96重量%以下で、重量平均分子量が12〜13万の塩化ビニリデン系共重合体(A)を10〜50重量%と、塩化ビニリデン含有量が80重量%以上90重量%未満で、重量平均分子量が12〜13万の塩化ビニリデン系共重合体(B)を50〜90重量%とからなることを特徴とする。
本発明の塩化ビニリデン系共重合体(A)は、塩化ビニリデンを90重量%以上96重量%以下含有しており、塩化ビニリデンを80重量%以上90重量%未満含有する塩化ビニリデン系共重合体(B)と比較して、塩化ビニリデンの含有量が大きい。そのため延伸時に塩化ビニリデン系共重合体(A)と(B)との間で結晶性に差が生じる。この結晶性の差によりフィルム表面に微小な凸凹が形成され、高温(60℃〜120℃)においても良好な滑り性を有する。
The present invention will be described in detail below.
The vinylidene chloride copolymer film of the present invention is a vinylidene chloride copolymer (A) having a vinylidene chloride content of 90% by weight to 96% by weight and a weight average molecular weight of 1 to 130,000. And a vinylidene chloride copolymer (B) having a vinylidene chloride content of 80 wt% or more and less than 90 wt% and a weight average molecular weight of 1 to 130,000 is 50 to 90 wt%. .
The vinylidene chloride copolymer (A) of the present invention contains 90% to 96% by weight of vinylidene chloride, and contains 80% by weight or more and less than 90% by weight of vinylidene chloride ( Compared with B), the content of vinylidene chloride is large. Therefore, a difference in crystallinity occurs between the vinylidene chloride copolymers (A) and (B) during stretching. Due to this difference in crystallinity, fine irregularities are formed on the film surface, and the film has good slipperiness even at high temperatures (60 ° C. to 120 ° C.).
フィルムの滑り性を付与させる為、二酸化珪素や炭酸カルシウム等の粉末状無機物を梨地剤として添加する場合、梨地剤が存在する部分は凸凹が形成され、存在しない部分は平坦になる。凸凹な部分が多いほど滑り性は良好になるので、従来、平坦な部分をなくす為に、更に梨地剤の添加量を増やさなければならなかったが、添加量を増やすとフィルムが白化するという問題があった。しかし、本発明のフィルムでは、結晶性の差により、フィルム表面全体に微小な凸凹が形成される。したがって、少量の梨地剤の添加と表面全体の微小な凸凹の組み合わせにより、透明性を阻害せず、高温での良好な滑り性を発現することができる。表面の微小な凸凹はボイル、レトルト処理後も存在し、高温での滑り性が良好になり、重なりあった製品が離れて熱処理されるので、製品変形が減少される。 When a powdery inorganic material such as silicon dioxide or calcium carbonate is added as a satin finish in order to impart the slipperiness of the film, the portions where the satin finish exists are uneven, and the nonexistent portions become flat. Since the slipperiness becomes better as there are more uneven parts, it has been necessary to increase the addition amount of satin preparation to eliminate the flat part, but the problem is that if the addition amount is increased, the film will whiten was there. However, in the film of the present invention, minute unevenness is formed on the entire film surface due to the difference in crystallinity. Therefore, the combination of the addition of a small amount of satin finish and the minute unevenness on the entire surface can exhibit good slipperiness at high temperature without inhibiting transparency. Small irregularities on the surface exist even after the boil and retort treatment, the slipperiness at high temperature becomes good, and the overlapped products are separated and heat-treated, so that the product deformation is reduced.
高温での滑り性を良好にする為のフィルム表面の微小な凸凹の形成には、特定の塩化ビニリデン系共重合体(A)と特定の塩化ビニリデン系共重合体(B)を特定の割合で混合することが必要である。塩化ビニリデン系共重合体(A)の塩化ビニリデン含有量は90重量%以上96重量%以下であることが必要であり、好ましくは91〜95重量%である。塩化ビニリデン系共重合体フィルム中の(A)の混合割合は10〜50重量%であり、好ましくは15〜45重量%である。塩化ビニリデン系共重合体(A)が10〜50重量%の範囲である場合、延伸時に塩化ビニリデン系共重合体(B)との結晶性に過剰に差がでないため、フィルムの白化、クラックの発生が抑えられ、フィルムの保存中に、過剰な結晶化による後述する液状添加剤のブリードアウトも少ない。更には連続成形加工時に樹脂の熱劣化(分解)やダイからの熱分解物(目やに)の流出も少ない。 For the formation of minute irregularities on the film surface to improve the slipperiness at high temperature, a specific vinylidene chloride copolymer (A) and a specific vinylidene chloride copolymer (B) are used at a specific ratio. It is necessary to mix. The vinylidene chloride content of the vinylidene chloride copolymer (A) needs to be 90% by weight or more and 96% by weight or less, and preferably 91 to 95% by weight. The mixing ratio of (A) in the vinylidene chloride copolymer film is 10 to 50% by weight, preferably 15 to 45% by weight. When the vinylidene chloride copolymer (A) is in the range of 10 to 50% by weight, there is no excessive difference in crystallinity with the vinylidene chloride copolymer (B) during stretching. Occurrence is suppressed, and bleedout of the liquid additive described later due to excessive crystallization during film storage is also small. Furthermore, there is little thermal degradation (decomposition) of the resin and outflow of thermal decomposition products (eye and eyes) from the die during continuous molding.
延伸時に塩化ビニリデン系共重合体(A)との結晶性に差を設ける為には、塩化ビニリデン系共重合体(B)の塩化ビニリデン含有量は80重量%以上90重量%未満であることが必要であり、好ましくは82〜88重量%であり、塩化ビニリデン系共重合体(B)の塩化ビニリデン含有量は、塩化ビニリデン系共重合体(A)より小さく、混合割合は50〜90重量%である。
フィルム保存中の後述する液状添加剤のブリードを抑制する為には、非晶部分が多いほどブリード抑制効果は高い。したがって、結晶成分の比較的少ない、塩化ビニリデン含有量が80重量%以上90重量%未満の塩化ビニリデン系共重合体(B)が、全体の50〜90重量%含まれる組成は、ブリード抑制効果に対しても有効である。これらの効果は本発明の塩化ビニリデン系共重合体フィルム中の塩化ビニリデン含有量のみが支配しているものではなく、塩化ビニリデン系共重合体を延伸する際に形成される、結晶の大きさ等も関与していると考えられる。
In order to provide a difference in crystallinity with the vinylidene chloride copolymer (A) at the time of stretching, the vinylidene chloride content of the vinylidene chloride copolymer (B) may be 80% by weight or more and less than 90% by weight. Necessary, preferably 82 to 88% by weight. The vinylidene chloride content of the vinylidene chloride copolymer (B) is smaller than that of the vinylidene chloride copolymer (A), and the mixing ratio is 50 to 90% by weight. It is.
In order to suppress bleed of the liquid additive described later during film storage, the bleed suppression effect is higher as the amorphous part increases. Therefore, a composition containing 50 to 90% by weight of the total vinylidene chloride copolymer (B) having a relatively small amount of crystal components and a vinylidene chloride content of 80% by weight or more and less than 90% by weight is effective for suppressing bleeding. Also effective. These effects are not controlled only by the vinylidene chloride content in the vinylidene chloride copolymer film of the present invention, but are formed when the vinylidene chloride copolymer is stretched, the size of crystals, etc. Is also considered to be involved.
また、塩化ビニリデン系共重合体中に含まれる低分子量物による滑り性やフィルム強度の悪化、高分子量物による延伸時のフィルムの白化、クラックの発生、樹脂の熱劣化(分解)、ダイからの熱分解物(目やに)の流出の防止の観点から、塩化ビニリデン系共重合体(A)、及び(B)の重量平均分子量は、12〜13万である。更に、塩化ビニリデン系共重合体(A)及び(B)の重量平均分子量は共に12〜13万の範囲にあるため、溶融混練時に均一性が増し、フィルム表面の微小な凸凹も均一に形成され、フィルム同士の滑り性が良好になる。
本発明に用いる塩化ビニリデン系共重合体(A)及び塩化ビニリデン系共重合体(B)は、塩化ビニリデンを主成分とし、塩化ビニリデンと共重合しうる単量体としては、例えば、塩化ビニル、メチルアクリレート、ブチルアクリレート、2−エチルヘキシルアクリレート等のアクリル酸エステル、メチルメタアクリレート、ブチルメタアクリレート等のメタアクリル酸エステル等が挙げられ、2種以上を混合してもよい。中でも、塩化ビニル、メチルアクリレート、ブチルアクリレート、2−エチルヘキシルアクリレートが好ましい。
In addition, slipperiness and film strength deterioration due to low molecular weight substances contained in the vinylidene chloride copolymer, whitening of the film during stretching due to high molecular weight substances, generation of cracks, thermal deterioration (decomposition) of the resin, From the viewpoint of preventing the outflow of the pyrolyzate (eye), the vinylidene chloride copolymers (A) and (B) have a weight average molecular weight of 1 to 130,000. Further, since the vinylidene chloride copolymers (A) and (B) both have a weight average molecular weight in the range of 1 to 130,000, the uniformity increases during melt-kneading, and minute irregularities on the film surface are formed uniformly. In addition, the slipperiness between films is improved.
The vinylidene chloride copolymer (A) and the vinylidene chloride copolymer (B) used in the present invention are composed mainly of vinylidene chloride, and examples of monomers that can be copolymerized with vinylidene chloride include, for example, vinyl chloride, Examples thereof include acrylic acid esters such as methyl acrylate, butyl acrylate and 2-ethylhexyl acrylate, and methacrylic acid esters such as methyl methacrylate and butyl methacrylate. Two or more kinds may be mixed. Among these, vinyl chloride, methyl acrylate, butyl acrylate, and 2-ethylhexyl acrylate are preferable.
塩化ビニリデン系共重合体にはジブチルセバケート、アセチルトリブチルシトレート、グリセリンジアセトモノラウレート等の液状の可塑剤、エポキシ化大豆油、エポキシ化アマニ油、ビスフェノールAジグリシジルエーテル、エポキシ化ステアリン酸オクチル、エポキシ化パーム油等のエポキシ系化合物に代表される熱安定剤等の液状添加剤を、総量で1〜10重量%混合することが好ましい。
必要に応じて、有機、無機顔料、球状又は無定形の二酸化珪素、炭酸カルシウム、酸化マグネシウム等に代表される梨地剤、脂肪酸アミドに代表される滑剤等を、総量で0.01〜1.0重量%程度添加してもよく、用途に応じてソルビタン脂肪酸エステル、ポリグリセリン脂肪酸エステル、ポリオキシエチレン脂肪酸エステル等の界面活性剤を0.1〜1.0重量%、加工助剤としてフッ素系加工助剤を0.01〜1.0重量%添加してもよい。これらの添加剤は塩化ビニリデン系共重合体の重合前、又は重合後に添加してもよい。
Vinylidene chloride copolymers include liquid plasticizers such as dibutyl sebacate, acetyl tributyl citrate, glycerin diacetomonolaurate, epoxidized soybean oil, epoxidized linseed oil, bisphenol A diglycidyl ether, epoxidized octyl stearate It is preferable to mix 1 to 10% by weight of a liquid additive such as a heat stabilizer typified by an epoxy compound such as epoxidized palm oil.
If necessary, organic or inorganic pigments, spherical or amorphous silicon dioxide, calcium carbonate, magnesium oxide, and other satin finishes, fatty acid amides and other lubricants in a total amount of 0.01 to 1.0. About 0.1% by weight of surfactants such as sorbitan fatty acid ester, polyglycerin fatty acid ester and polyoxyethylene fatty acid ester may be added depending on the application, and fluorine processing as a processing aid. An auxiliary agent may be added in an amount of 0.01 to 1.0% by weight. These additives may be added before or after the polymerization of the vinylidene chloride copolymer.
塩化ビニリデン系共重合体(A)、(B)への添加剤、顔料、その他添加剤の混合方法は特に限定されるものではなく、公知の方法が適用され、例えば高速ヘンシェルミキサー、リボンブレンダー等による加熱・冷却混合方法が適用される。
本発明による塩化ビニリデン系共重合体フィルムは、インフレーション法により製造される。インフレーション法により本発明のフィルムを作成する場合、1)スクリュウ押出機のサーキュラーダイから本発明の2種類の塩化ビニリデン系共重合体(A)及び(B)からなる組成物を押出し、2)管状押出物(以下パリソンと記す)の内部にポリエチレングリコール等を封入し、約10℃の冷水で冷却しながらピンチロールで折りたたみ、3)20〜45℃の水中を通過させ、ピンチロールで水を切り、4)室温25〜35℃で折りたたまれたパリソンにエアーを封入して、長さ2〜3mの筒状になるようにして、5)更にエアーを封入してインフレーションし、長手(MD)方向に2.5〜3.5倍、巾(TD)方向に3.5〜4.5倍に2軸延伸し、管状フィルムをピンチロールで折りたたみ、平坦長尺状のダブルプライフィルムとする方法が好ましい。
The method of mixing the additive, pigment and other additives into the vinylidene chloride copolymer (A) and (B) is not particularly limited, and a known method is applied, for example, a high speed Henschel mixer, a ribbon blender, etc. The heating / cooling mixing method is applied.
The vinylidene chloride copolymer film according to the present invention is produced by an inflation method. When the film of the present invention is prepared by the inflation method, 1) a composition comprising the two types of vinylidene chloride copolymers (A) and (B) of the present invention is extruded from a circular die of a screw extruder, and 2) a tubular shape. Polyethylene glycol or the like is sealed inside the extrudate (hereinafter referred to as “Parison”), folded with pinch roll while cooling with cold water of about 10 ° C., 3) let water pass through 20 to 45 ° C., and water is drained with pinch roll. 4) Enclose air in a parison folded at room temperature 25-35 ° C. so that it becomes a cylinder of 2 to 3 m in length. 5) Further inflate with air and inflate, in the longitudinal (MD) direction. 2.5 to 3.5 times, and biaxially stretched 3.5 to 4.5 times in the width (TD) direction, and the tubular film is folded with a pinch roll. How to it is preferred.
充填包装したソーセージ・ハム等の包装体のボイル・レトルト処理中での、TD方向の過剰な熱収縮応力による傷つき防止や、変形防止、また過剰な結晶化によるフィルムの白化や、ダブルプライフィルムにおけるフィルム同士の剥離強度低下防止の点から延伸温度は25℃〜35℃の範囲が好ましい。延伸温度とは、5)のインフレーション直前のパリソンの表面温度である。
本発明の塩化ビニリデン系共重合体フィルムは、120℃でMD、TD方向共に25〜40%の収縮率を有することが好ましく、熱収縮応力は120℃でMD、TD方向共に1.0〜2.0MPaを有することが好ましい(収縮率は120℃、ASTM D−2732、熱収縮応力は120℃、ASTM D−1504で測定)。120℃に設定した理由は、レトルト処理温度が一般的に120℃近辺であるためである。適度な収縮率と熱収縮応力を備えることにより、加熱処理によって適度にフィルムが収縮し、ハム、ソーセージ等が皺や変形もなく、また適度な張りが出て、製品仕上がりが良好になる。
During boil and retort processing of packaged sausage, ham, etc. filled and packaged, prevents damage due to excessive thermal shrinkage stress in the TD direction, prevents deformation, and causes whitening of the film due to excessive crystallization, and double ply film The stretching temperature is preferably in the range of 25 ° C to 35 ° C from the viewpoint of preventing a decrease in peel strength between the films. The stretching temperature is the surface temperature of the parison immediately before the inflation of 5).
The vinylidene chloride copolymer film of the present invention preferably has a shrinkage of 25 to 40% in both the MD and TD directions at 120 ° C., and the heat shrinkage stress is 1.0 to 2 in both the MD and TD directions at 120 ° C. It is preferable to have 0.0 MPa (shrinkage is 120 ° C., ASTM D-2732, heat shrinkage stress is 120 ° C., measured by ASTM D-1504). The reason for setting to 120 ° C. is that the retort treatment temperature is generally around 120 ° C. By providing an appropriate shrinkage rate and heat shrinkage stress, the film is appropriately shrunk by heat treatment, and ham, sausage and the like are free from wrinkles and deformation, and have an appropriate tension, resulting in a good product finish.
ハム、ソーセージ等充填用の自動充填包装機(例えば旭化成ライフ&リビング(株)社製自動充填包装機ADP(登録商標))等を用いて充填包装する場合、平坦状フィルムをフォルダー部で円筒状に製袋した後に、フィルムが重なっている部分(以下オーバーラップと記す)を高周波シールし、フィードローラーでフィルムをフィードする時、フォルダー部からフィードローラー間でのフィルムの伸縮の発生を防ぎ、製袋、シール、製品寸法(長さ)安定性に優れるには、2%弾性率(23℃、ASTM D−882で測定)はMD、TD方向共に200〜400MPaが好ましく、動摩擦係数(23℃、ASTM D−1894で測定)はフィルム−フィルムで0.1〜0.3、フィルム−鏡面金属で0.05〜0.25であることが好ましい。
さらに、2%弾性率、動摩擦係数、熱収縮率、熱収縮応力等のフィルムの物性を安定させる為、平坦長尺状の成形フィルムを25〜35℃でスリット前後に各7日間以上エージングさせることが好ましい。
成形フィルムには必要に応じてコロナ放電処理や、ローラー式、端部固定式、熱風吹き付け式等のヒートセット処理を、インフレーション時やインフレーション後、ピンチロールで折りたたんだ後、または後加工時にすることもできる。
When filling and packaging with an automatic filling and packaging machine for filling ham, sausage, etc. (for example, automatic filling and packaging machine ADP (registered trademark) manufactured by Asahi Kasei Life & Living Co., Ltd.), etc. After the bag is made, the part where the film overlaps (hereinafter referred to as overlap) is sealed with high frequency, and when the film is fed with the feed roller, it prevents the film from expanding and contracting between the folder and the feed roller. For excellent bag, seal, and product dimension (length) stability, the 2% elastic modulus (measured at 23 ° C. and ASTM D-882) is preferably 200 to 400 MPa in both MD and TD directions, and the coefficient of dynamic friction (23 ° C., (Measured by ASTM D-1894) is preferably 0.1 to 0.3 for film-film and 0.05 to 0.25 for film-mirror metal. There.
Furthermore, in order to stabilize the film properties such as 2% elastic modulus, dynamic friction coefficient, heat shrinkage rate, heat shrinkage stress, etc., a flat and long shaped film should be aged for 7 days or more before and after the slit at 25 to 35 ° C. Is preferred.
For the molded film, heat treatment such as corona discharge treatment, roller type, end fixing type, hot air blowing type, etc. should be performed at the time of inflation, after inflation, folded with a pinch roll, or at the time of post processing. You can also.
本発明を以下の実施例に基づいて具体的に説明する。
以下に本発明に使用される測定方法をまとめて記す。
(1)塩化ビニリデン系共重合体の塩化ビニリデン含有量
高分解のプロトン核磁気共鳴測定装置(H−NMR:日本電子製α−400<商品名>)を用いて測定する。重水素化テトラヒドロフランにサンプルを5%溶解した溶液を、測定温度約27℃の条件下、400MHzのH−NMRで測定する。塩化ビニリデン含有量はスペクトル中のテトラメチルシランを基準とした特有の化学シフトを用いて塩化ビニリデン含有量を計算する。
例えば、塩化ビニリデン樹脂との共重合体樹脂が塩化ビニルの場合には、3.50〜4.20ppm、2.80〜3.50ppm、2.00〜2.80ppmの間のピークから溶媒由来のピークを差し引いて求めた積分値、各々(A)、(B)、(c)として、下記計算式にて求めた。
VDC含有量(重量%)={97.0×((A)+(B)/2)×100}/{97.0×((A)+(B)/2)+62.5×((c)+(B)/2)}
(2)塩化ビニリデン系共重合体の重量平均分子量の測定
ゲルパーミエーションクロマトグラフ(GPC)法を使用して測定した。具体的に説明すると、塩化ビニリデン系共重合体をテトラヒドロフランに0.05%溶解し、分子量既知の単分散ポリスチレンを標準物質として測定する。測定装置としては東ソー(株)製8000シリーズ<商品名>を使用した。
The present invention will be specifically described based on the following examples.
The measurement methods used in the present invention are summarized below.
(1) Vinylidene chloride content of vinylidene chloride copolymer Measured using a high-resolution proton nuclear magnetic resonance measuring apparatus (H-NMR: α-400 <trade name> manufactured by JEOL Ltd.). A solution obtained by dissolving 5% of a sample in deuterated tetrahydrofuran is measured by 400 MHz H-NMR under a measurement temperature of about 27 ° C. The vinylidene chloride content is calculated using a specific chemical shift based on tetramethylsilane in the spectrum.
For example, when the copolymer resin with vinylidene chloride resin is vinyl chloride, it is derived from the solvent from the peak between 3.50 to 4.20 ppm, 2.80 to 3.50 ppm, and 2.00 to 2.80 ppm. The integral values obtained by subtracting the peaks were obtained as the following formulas as (A), (B), and (c), respectively.
VDC content (% by weight) = {97.0 × ((A) + (B) / 2) × 100} / {97.0 × ((A) + (B) / 2) + 62.5 × (( c) + (B) / 2)}
(2) Measurement of weight average molecular weight of vinylidene chloride copolymer The gel permeation chromatograph (GPC) method was used. More specifically, 0.05% of a vinylidene chloride copolymer is dissolved in tetrahydrofuran, and measurement is performed using monodispersed polystyrene having a known molecular weight as a standard substance. As a measuring device, Tosoh Co., Ltd. 8000 series <trade name> was used.
(3)包装適性
自動充填包装機(旭化成ライフ&リビング(株)社製、ADP(登録商標))でフィルム巾90mmのフィルムを円筒状に製袋し、オーバーラップ部を10mmに設定し、オーバーラップの中央にシール線巾が1.0〜1.5mmになるようシール電極をフィルムに触れながら高周波にてシールし、円筒状に形成して円筒状フィルムの内部に魚肉用すり身を充填し、両端をアルミニウム鋼線でクリップし、240本/分の充填条件で、クリップ間の長さを195mmに設定して包装体を作成する。
包装体2万本作成中の、高周波シール時に異物等による放電(スパーク)発生回数を、を下記要領にて評価を行う。
○:0回
△:1回
×:2回以上
オーバーラップの巾変動について、包装体200本を下記要領にて評価を行う。
○:10mm±1mm未満に収まる
△:10mm±2mm未満に収まる
×:10mm±2mm以上
包装体の長さ(クリップ間)の変動について、包装体200本を下記要領にて評価を行う。
○:長さの最大と最小が195±2mm未満に収まる
△:長さの最大と最小が195±4mm未満に収まる
×:長さの最大と最小が195±4mm以上
(3) Packaging suitability An automatic filling and packaging machine (ADP (registered trademark), manufactured by Asahi Kasei Life & Living Co., Ltd.) forms a film with a film width of 90 mm into a cylindrical shape, and sets the overlap portion to 10 mm. The seal electrode is sealed at a high frequency while touching the film so that the seal line width is 1.0 to 1.5 mm at the center of the wrap, formed into a cylindrical shape, and filled with surimi for fish inside the cylindrical film, Both ends are clipped with an aluminum steel wire, and a package is prepared by setting the length between the clips to 195 mm under a filling condition of 240 wires / min.
The number of discharges (sparks) caused by foreign matters during high-frequency sealing during the production of 20,000 packages is evaluated as follows.
○: 0 times Δ: 1 time ×: 2 times or more For the overlap width variation, 200 packages are evaluated in the following manner.
○: Less than 10 mm ± 1 mm Δ: Less than 10 mm ± 2 mm ×: 10 mm ± 2 mm or more Evaluation of 200 packages in the following manner with respect to variations in the length of the package (between clips).
○: The maximum and minimum lengths are less than 195 ± 2 mm △: The maximum and minimum lengths are less than 195 ± 4 mm ×: The maximum and minimum lengths are 195 ± 4 mm or more
(4)高温滑り性
側面部が開閉できる容器に上記(3)包装適性と同様にして作成した包装体200本を20本×10段となるように並べて入れ、容器ごと120℃で20分間レトルト処理し、その後水で冷却して、10段目の包装体の表面温度が60℃〜65℃になるように調整した後、容器の側面部を開いて机に置き、容器の底と机面との角度が45°になるまで傾けて包装体の容器からの落ちかたを下記の要領にて評価を行う。
〇:150〜200本落ちる
△:100〜149本落ちる
×:0〜99本落ちる
また、包装体の外観を目視で観察する。
(4) High temperature sliding property 200 packages prepared in the same manner as (3) packaging suitability are placed in a container whose side part can be opened and closed, arranged in a row of 20 x 10 stages, and the whole container is retorted at 120 ° C for 20 minutes. After processing, after cooling with water and adjusting the surface temperature of the 10th stage package to 60 ° C to 65 ° C, the side of the container is opened and placed on the desk, and the bottom of the container and the desk surface Inclination is performed until the angle becomes 45 ° and how the package is dropped from the container is evaluated in the following manner.
◯: 150 to 200 falls Δ: 100 to 149 falls ×: 0 to 99 falls Also, the appearance of the package is visually observed.
(5)変形
上面が開閉できる容器に上記(3)包装適性と同様にして作成した包装体200本をランダムに入れ、容器ごと120℃で20分間レトルト処理し、その後水で冷却して容器を取り出し、包装体を方眼紙の線上に並べ、包装体の両端と中央部の隙間が5mm以上あるものの数を測定し、下記要領にて評価を行う。
○:20本以内
△:21〜50本以内
×:51本以上
(5) Deformation In a container whose upper surface can be opened and closed, 200 packages prepared in the same manner as in the above (3) packaging suitability are randomly placed, the whole container is retorted at 120 ° C. for 20 minutes, and then cooled with water to remove the container. Take out and arrange the package on a graph paper line, measure the number of the package having a gap of 5 mm or more between the both ends and the center, and perform the evaluation in the following manner.
○: Within 20 △: Within 21-50 ×: 51 or more
[実施例1]
塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=91重量%/9重量%、重量平均分子量12.5万)49重量%、塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=89重量%/11重量%、重量平均分子量12.5万)51重量%の混合物100重量部に対し、可塑剤としてジブチルセバケートを3重量部、アセチルトリブチルシトレートを2.5重量部、熱安定剤としてエポキシ化大豆油を2重量部、梨地剤として平均粒径5μの無定形の二酸化珪素0.1重量部、滑剤としてステアリン酸アミド0.1重量部、顔料として、Pigment Yellow139(クラリアントジャパン株式会社製 製品名GraPhtol Yellow H2R)を0.2重量部、Pigment RED166(チバ・スペシャリティ・ケミカルズ株式会社製 商品名CROMOPHTAL Scarlet RN)を0.1重量部、添加して混合した。
得られた混合物を溶融押出機で管状に押出し、約10℃の冷水槽で過冷却後、35℃の水中に通し、延伸温度30℃、長手(MD)方向に3.0倍、巾(TD)方向に4.0倍のインフレーション2軸延伸を行って得た管状フィルムをピンチロールで折りたたみ、巾が約1m、目標厚み40μmの平坦長尺状のダブルプライフィルム原反を作製した。
原反を30℃で7日間エージングし、その後巻きほどきながら巾90mmに裁断して巻き取り、フィルム製品を作成し、30℃でさらに7日間エージングした。このフィルム製品から上記(3)包装適性と同様に包装体を作成し、包装適性、包装体の高温滑り性、変形、レトルト処理後の包装体の外観について評価した。
[Example 1]
Vinylidene chloride-vinyl chloride copolymer (vinylidene chloride content / vinyl chloride content = 91% by weight / 9% by weight, weight average molecular weight 125,000) 49% by weight, vinylidene chloride-vinyl chloride copolymer (vinylidene chloride) 3 parts by weight of dibutyl sebacate as a plasticizer and acetyltributyl citrate per 100 parts by weight of a mixture of 51% by weight (content / vinyl chloride content = 89% by weight / 11% by weight, weight average molecular weight 125,000) 2.5 parts by weight, 2 parts by weight of epoxidized soybean oil as a heat stabilizer, 0.1 parts by weight of amorphous silicon dioxide having an average particle size of 5μ as a satin finish, 0.1 parts by weight of stearamide as a lubricant, As a pigment, 0.2 parts by weight of Pigment Yellow 139 (manufactured by Clariant Japan Co., Ltd., product name GraPhtol Yellow H2R), P gment RED166 (manufactured by Ciba Specialty Chemicals Co., Ltd. trade name CROMOPHTAL Scarlet RN) and 0.1 parts by weight, was added and mixed.
The obtained mixture was extruded into a tube with a melt extruder, supercooled in a cold water bath at about 10 ° C., passed through 35 ° C. water, stretched at 30 ° C., 3.0 times in the longitudinal (MD) direction, and the width (TD A tubular film obtained by biaxial stretching of 4.0 times in the direction) was folded with a pinch roll to produce a flat long double-ply film original fabric having a width of about 1 m and a target thickness of 40 μm.
The original fabric was aged at 30 ° C. for 7 days, then cut into a width of 90 mm while being unwound and wound up to prepare a film product, which was further aged at 30 ° C. for 7 days. A package was prepared from this film product in the same manner as the above (3) packaging suitability, and the packaging suitability, high-temperature slippage of the package, deformation, and appearance of the package after retorting were evaluated.
[実施例2]
塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=91重量%/9重量%、重量平均分子量13.0万)20重量%、塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=88重量%/12重量%、重量平均分子量12.0万)80重量%の混合物100重量部に変更したことを除いて実施例1と同様に添加剤を添加混合し、フィルム製品、包装体を作成し、実施例1と同様に評価した。
[Example 2]
Vinylidene chloride-vinyl chloride copolymer (vinylidene chloride content / vinyl chloride content = 91% by weight / 9% by weight, weight average molecular weight 1330,000) 20% by weight, vinylidene chloride-vinyl chloride copolymer (vinylidene chloride) Content / vinyl chloride content = 88% by weight / 12% by weight, weight average molecular weight 12,000,000) The additive was added and mixed in the same manner as in Example 1 except that the mixture was changed to 100 parts by weight. Then, a film product and a package were prepared and evaluated in the same manner as in Example 1.
[実施例3]
塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=95重量%/5重量%、重量平均分子量12.0万)15重量%、塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=86重量%/14重量%、重量平均分子量12.5万)85重量%の混合物100重量部に変更したことを除いて実施例1と同様に添加剤を添加混合し、フィルム製品、包装体を作成し、実施例1と同様に評価した。
[Example 3]
15% by weight of vinylidene chloride-vinyl chloride copolymer (vinylidene chloride content / vinyl chloride content = 95% by weight / 5% by weight, weight average molecular weight 12,000,000), vinylidene chloride-vinyl chloride copolymer (vinylidene chloride) Content / vinyl chloride content = 86% by weight / 14% by weight, weight average molecular weight 125,000) The additive was added and mixed in the same manner as in Example 1 except that the mixture was changed to 100 parts by weight. Then, a film product and a package were prepared and evaluated in the same manner as in Example 1.
[実施例4]
塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=91重量%/9重量%、重量平均分子量12.0万)45重量%、塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=82重量%/18重量%、重量平均分子量13.0万)55重量%の混合物100重量部に変更したことを除いて実施例1と同様に添加剤を添加混合し、フィルム製品、包装体を作成し、実施例1と同様に評価した。
[Example 4]
Vinylidene chloride-vinyl chloride copolymer (vinylidene chloride content / vinyl chloride content = 91% by weight / 9% by weight, weight average molecular weight 12,000,000) 45% by weight, vinylidene chloride-vinyl chloride copolymer (vinylidene chloride) Content / vinyl chloride content = 82% by weight / 18% by weight, weight average molecular weight 133,000) Additive mixing in the same manner as in Example 1 except that the mixture was changed to 100 parts by weight of a mixture of 55% by weight. Then, a film product and a package were prepared and evaluated in the same manner as in Example 1.
[実施例5]
実施例1の塩化ビニリデン系共重合体混合物に、界面活性剤としてソルビタンモノステアレートを0.5重量部、フッ素系加工助剤(デュポンダウエラストマー社製 バイトンフリーフロー)を0.05重量部を追加したことを除いて、実施例1と同様に添加剤を添加混合し、フィルム製品、包装体を作成し、実施例1と同様に評価した。
[Example 5]
In the vinylidene chloride copolymer mixture of Example 1, 0.5 part by weight of sorbitan monostearate as a surfactant and 0.05 part by weight of a fluorine processing aid (Viton Free Flow manufactured by DuPont Dow Elastomer Co., Ltd.) Except for the addition, additives were added and mixed in the same manner as in Example 1 to produce a film product and a package and evaluated in the same manner as in Example 1.
[実施例6]
実施例1の塩化ビニリデン系共重合体混合物に、顔料を、Pigment Yellow191:1(チバ・スペシャリティ・ケミカルズ株式会社製 商品名CROMOPHTAL Yellow HRPA)を0.2重量部、Pigment Violet19(チバ・スペシャリティ・ケミカルズ株式会社製 商品名CROMOPHTAL Red2020)を0.1重量部、梨地剤を平均粒径5μmの球状二酸化珪素を0.1重量部に変更したことを除いて、実施例1と同様に添加剤を添加混合し、フィルム製品、包装体を作成し、実施例1と同様に評価した。
[Example 6]
Pigment Yellow191: 1 (trade name CROMOPHTAL Yellow HRPA manufactured by Ciba Specialty Chemicals Co., Ltd.), 0.2 parts by weight, Pigment Violet 19 (Ciba Specialty Chemicals) was added to the vinylidene chloride copolymer mixture of Example 1. Additives were added in the same manner as in Example 1 except that the product name CROMOPHTAL Red2020) was changed to 0.1 parts by weight, and the satin finish was changed to 0.1 parts by weight of spherical silicon dioxide having an average particle size of 5 μm. After mixing, a film product and a package were prepared and evaluated in the same manner as in Example 1.
[実施例7]
延伸温度を26℃に変更したことを除き、実施例1と同様にフィルム製品、包装体を作成し、実施例1と同様に評価した。
[Example 7]
A film product and a package were prepared in the same manner as in Example 1 except that the stretching temperature was changed to 26 ° C., and evaluated in the same manner as in Example 1.
[実施例8]
延伸温度を34℃にしたことを除き、実施例1と同様にフィルム製品、包装体を作成し、実施例1と同様に評価した。
[Example 8]
A film product and a package were prepared in the same manner as in Example 1 except that the stretching temperature was 34 ° C., and evaluated in the same manner as in Example 1.
[比較例1]
塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=91重量%/9重量%、重量平均分子量12.5万)60重量%、塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=89重量%/11重量%、重量平均分子量12.5万)40重量%の混合物100重量部に変更したことを除いて実施例1と同様に添加剤を添加混合し、実施例1と同様にしてフィルム製品、包装体を作成し、実施例1と同様に評価した。
[Comparative Example 1]
Vinylidene chloride-vinyl chloride copolymer (vinylidene chloride content / vinyl chloride content = 91% by weight / 9% by weight, weight average molecular weight 125,000) 60% by weight, vinylidene chloride-vinyl chloride copolymer (vinylidene chloride) Content / vinyl chloride content = 89% by weight / 11% by weight, weight average molecular weight 125,000) The additive was added and mixed in the same manner as in Example 1 except that the mixture was changed to 100 parts by weight. In the same manner as in Example 1, a film product and a package were prepared and evaluated in the same manner as in Example 1.
[比較例2]
塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=91重量%/9重量%、重量平均分子量12.5万)5重量%、塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=89重量%/11重量%、重量平均分子量12.5万)95重量%の混合物100重量部に変更したことを除いて、実施例1と同様に添加剤を添加混合し、実施例1と同様にフィルム製品、包装体を作成し、実施例1と同様に評価した。
[Comparative Example 2]
Vinylidene chloride-vinyl chloride copolymer (vinylidene chloride content / vinyl chloride content = 91% by weight / 9% by weight, weight average molecular weight 125,000) 5% by weight, vinylidene chloride-vinyl chloride copolymer (vinylidene chloride) Additives were added in the same manner as in Example 1 except that the content was changed to 100 parts by weight of a mixture of 95% by weight / vinyl chloride content = 89% by weight / 11% by weight, weight average molecular weight 125,000). After mixing, a film product and a package were prepared in the same manner as in Example 1, and evaluated in the same manner as in Example 1.
[比較例3]
塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=91重量%/9重量%、重量平均分子量11.0万)30重量%、塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=89重量%/11重量%、重量平均分子量12.5万)70重量%の混合物100重量部に変更したことを除いて、実施例1と同様に添加剤を添加混合し、実施例1と同様にフィルム製品、包装体を作成し、実施例1と同様に評価した。
[Comparative Example 3]
Vinylidene chloride-vinyl chloride copolymer (vinylidene chloride content / vinyl chloride content = 91% by weight / 9% by weight, weight average molecular weight 11 million) 30% by weight, vinylidene chloride-vinyl chloride copolymer (vinylidene chloride) Additives were added in the same manner as in Example 1 except that the content was changed to 100 parts by weight of a mixture of 70% by weight (content / vinyl chloride content = 89% by weight / 11% by weight, weight average molecular weight 125,000). After mixing, a film product and a package were prepared in the same manner as in Example 1, and evaluated in the same manner as in Example 1.
[比較例4]
塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=91重量%/9重量%、重量平均分子量12.5万)30重量%、塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=89重量%/11重量%、重量平均分子量14.0万)70重量%の混合物100重量部に変更したことを除いて、実施例1と同様に添加剤を添加混合し、実施例1と同様にフィルム製品、包装体を作成し、実施例1と同様に評価した。
[Comparative Example 4]
Vinylidene chloride-vinyl chloride copolymer (vinylidene chloride content / vinyl chloride content = 91% by weight / 9% by weight, weight average molecular weight 125,000) 30% by weight, vinylidene chloride-vinyl chloride copolymer (vinylidene chloride) Additives were added in the same manner as in Example 1 except that the content was changed to 100 parts by weight of a mixture of 70% by weight (content / vinyl chloride content = 89% by weight / 11% by weight, weight average molecular weight 14 million). After mixing, a film product and a package were prepared in the same manner as in Example 1, and evaluated in the same manner as in Example 1.
[比較例5]
塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=89重量%/11重量%、重量平均分子量12.0万)20重量%、塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=86重量%/14重量%、重量平均分子量12.0万)80重量%の混合物100重量部に変更したことを除いて実施例1と同様に添加剤を添加混合し、実施例1と同様にフィルム製品、包装体を作成し、実施例1と同様に評価した。
[Comparative Example 5]
Vinylidene chloride-vinyl chloride copolymer (vinylidene chloride content / vinyl chloride content = 89 wt% / 11 wt%, weight average molecular weight 12,000,000) 20 wt%, vinylidene chloride-vinyl chloride copolymer (vinylidene chloride) Content / vinyl chloride content = 86 wt% / 14 wt%, weight average molecular weight 120,000) Additive mixing in the same manner as in Example 1 except that the mixture was changed to 100 wt parts. Then, a film product and a package were prepared in the same manner as in Example 1 and evaluated in the same manner as in Example 1.
[比較例6]
塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=95重量%/5重量%、重量平均分子量12.5万)30重量%、塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=76重量%/24重量%、重量平均分子量12.5万)70重量%の混合物100重量部に変更したことを除いて実施例1と同様に添加剤を添加混合し、実施例1と同様にフィルム製品、包装体を作成し、実施例1と同様に評価した。
[Comparative Example 6]
Vinylidene chloride-vinyl chloride copolymer (vinylidene chloride content / vinyl chloride content = 95 wt% / 5 wt%, weight average molecular weight 125,000) 30 wt%, vinylidene chloride-vinyl chloride copolymer (vinylidene chloride) Content / vinyl chloride content = 76% by weight / 24% by weight, weight average molecular weight 125,000) The additive was added and mixed in the same manner as in Example 1 except that the mixture was changed to 100 parts by weight. Then, a film product and a package were prepared in the same manner as in Example 1 and evaluated in the same manner as in Example 1.
[比較例7]
塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=97重量%/3重量%、重量平均分子量12.0万)40重量%、塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=89重量%/11重量%、重量平均分子量12.5万)60重量%の混合物100重量部に変更したことを除いて実施例1と同様に添加剤を添加混合し、実施例1と同様にフィルム製品、包装体を作成し、実施例1と同様に評価した。
[Comparative Example 7]
Vinylidene chloride-vinyl chloride copolymer (vinylidene chloride content / vinyl chloride content = 97 wt% / 3 wt%, weight average molecular weight 12,000,000) 40 wt%, vinylidene chloride-vinyl chloride copolymer (vinylidene chloride) Content / vinyl chloride content = 89% by weight / 11% by weight, weight average molecular weight 125,000) The additive was added and mixed in the same manner as in Example 1 except that the mixture was changed to 100 parts by weight. Then, a film product and a package were prepared in the same manner as in Example 1 and evaluated in the same manner as in Example 1.
[比較例8]
塩化ビニリデン−塩化ビニル共重合体(塩化ビニリデン含有量/塩化ビニル含有量=91重量%/9重量%、重量平均分子量12.5万)のみで100重量部に変更したことを除いて実施例1と同様に添加剤を添加混合し、実施例1と同様にフィルム製品、包装体を作成し、実施例1と同様に評価した。
表1に実施例1〜8、比較例1〜8で用いた塩化ビニリデン共重合体樹脂組成物を示す。表2に実施例1〜8、比較例1〜8の評価結果を示す。表2に示す評価結果から明らかなように、本発明の請求範囲での塩化ビニリデン系共重合体フィルムは、高温滑り性、包装体の変形等が総合的に満足できるものである。
[Comparative Example 8]
Example 1 except that only vinylidene chloride-vinyl chloride copolymer (vinylidene chloride content / vinyl chloride content = 91 wt% / 9 wt%, weight average molecular weight 125,000) was changed to 100 parts by weight. Additives were added and mixed in the same manner as in Example 1, film products and packaging bodies were prepared in the same manner as in Example 1, and evaluated in the same manner as in Example 1.
Table 1 shows the vinylidene chloride copolymer resin compositions used in Examples 1-8 and Comparative Examples 1-8. Table 2 shows the evaluation results of Examples 1 to 8 and Comparative Examples 1 to 8. As is clear from the evaluation results shown in Table 2, the vinylidene chloride copolymer film in the claims of the present invention is generally satisfactory in terms of high-temperature slipperiness, deformation of the package, and the like.
本発明の塩化ビニリデン系共重合体フィルムは、高温でのフィルム同士の滑り性が良好で、製品変形の少ない、優れた魚肉、畜肉ソーセージ、ハム等の包装材料として用いることができる。 The vinylidene chloride copolymer film of the present invention can be used as a packaging material for excellent fish meat, livestock meat sausage, ham, etc., which has good slipperiness between films at high temperatures and little product deformation.
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Cited By (3)
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WO2016006306A1 (en) * | 2014-07-07 | 2016-01-14 | 株式会社クレハ | Wrap film, wrap film wound body, and method for manufacturing wrap film wound body |
CN112679888A (en) * | 2019-10-17 | 2021-04-20 | 旭化成株式会社 | Vinylidene chloride resin preservative film |
CN114058141A (en) * | 2020-08-07 | 2022-02-18 | 旭化成株式会社 | Vinylidene chloride resin preservative film |
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Publication number | Priority date | Publication date | Assignee | Title |
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WO2016006306A1 (en) * | 2014-07-07 | 2016-01-14 | 株式会社クレハ | Wrap film, wrap film wound body, and method for manufacturing wrap film wound body |
CN106470821A (en) * | 2014-07-07 | 2017-03-01 | 株式会社吴羽 | The manufacture method of preservative film, preservative film coiling body and preservative film coiling body |
JPWO2016006306A1 (en) * | 2014-07-07 | 2017-04-27 | 株式会社クレハ | Wrapping film, wrapping film roll and method for producing wrapping film roll |
CN112679888A (en) * | 2019-10-17 | 2021-04-20 | 旭化成株式会社 | Vinylidene chloride resin preservative film |
CN112679888B (en) * | 2019-10-17 | 2023-04-07 | 旭化成株式会社 | Vinylidene chloride resin preservative film |
CN114058141A (en) * | 2020-08-07 | 2022-02-18 | 旭化成株式会社 | Vinylidene chloride resin preservative film |
CN114058141B (en) * | 2020-08-07 | 2022-12-23 | 旭化成株式会社 | Vinylidene chloride resin preservative film |
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