JP2007227169A - Bus bar and electrical junction box - Google Patents

Bus bar and electrical junction box Download PDF

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Publication number
JP2007227169A
JP2007227169A JP2006047266A JP2006047266A JP2007227169A JP 2007227169 A JP2007227169 A JP 2007227169A JP 2006047266 A JP2006047266 A JP 2006047266A JP 2006047266 A JP2006047266 A JP 2006047266A JP 2007227169 A JP2007227169 A JP 2007227169A
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Prior art keywords
bus bar
wiring board
press
circuit
circuit board
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Inventor
Yutaka Kamimura
豊 神村
Hisao Honma
久雄 本間
Shin Hasegawa
慎 長谷川
Masami Takase
正己 高瀬
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Furukawa Electric Co Ltd
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Furukawa Electric Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a bus bar and an electrical junction box wherein size reduction of a wiring circuit board and wiring property improvement of conductive pattern can be attained. <P>SOLUTION: In front of the bus bars 3 supported on the wiring circuit board 2 parallel to the wiring circuit board 2, reverse L-shaped branch pieces 8 are projected and installed in a pair respectively coping with the mounting parts such as a relay mounted on the wiring circuit board 2. In this branch piece 8, a press-fit terminal 9 is formed at the lower end, and by press-fitting the crimping parts 10 of the tip part of the press-fit terminal 9, respectively, into through-holes 14, 14 formed on the conductive pattern of the mounting parts, power transmission from the bus bar 3 to the circuit on the wiring circuit board 2 is enabled. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、自動車に搭載される電気接続箱に送電経路として使用されるバスバーと、そのバスバーが用いられる電気接続箱とに関するものである。   The present invention relates to a bus bar used as a power transmission path in an electric junction box mounted on an automobile, and an electric junction box in which the bus bar is used.

自動車用の電気接続箱は、車載バッテリの電源と、電気負荷となるエンジン用電子制御ユニットやエアバッグ用電子制御ユニット等との間を導通/遮断して、各電子制御ユニットへの電力供給を制御する周知の装置で、マイコンやリレー等の電子部品が搭載されて所定の回路が形成される配線基板には、電子制御ユニットを繋ぐワイヤハーネスのコネクタが接続される基板コネクタの他、電源からの接続端子と接続されて電源が供給されるバスバーが設けられている。
このバスバーの形状としては、特許文献1に示すものが知られている。図2に示すように、特許文献1に開示されるバスバー21は、長手方向の一端部に、配線基板20のバスバー接続端子部に直接ネジ止め及び半田付けされる基板接続用端子22を備えて、他端部が配線基板20と平行に支持される倒L字状を呈している。23,23・・は、長手方向の端縁に一体形成されたヒューズ接続用のヒューズ端子、24は、基板接続用端子22からの立ち上がり部に突設されて電源からの接続端子が接続される電源端子である。
The electric junction box for automobiles connects / disconnects between the power source of the on-board battery and the electronic control unit for the engine or the electronic control unit for the air bag, which is an electric load, to supply power to each electronic control unit. In a well-known device to be controlled, a wiring board on which electronic parts such as a microcomputer and a relay are mounted and a predetermined circuit is formed is connected to a power supply in addition to a board connector to which a wire harness connector for connecting an electronic control unit is connected. There is provided a bus bar which is connected to the connection terminal and supplied with power.
As the shape of this bus bar, the one shown in Patent Document 1 is known. As shown in FIG. 2, the bus bar 21 disclosed in Patent Document 1 includes a board connection terminal 22 that is screwed and soldered directly to the bus bar connection terminal part of the wiring board 20 at one end in the longitudinal direction. The other end has an inverted L shape that is supported in parallel with the wiring board 20. 23, 23,... Fuse connection fuse terminals integrally formed at the longitudinal edges, and 24 is protruded from the board connection terminal 22 so as to be connected to a connection terminal from a power source. Power supply terminal.

特開2006−42586号公報JP 2006-42586 A

このようなバスバー21を用いた場合、図3(B)に示すように、配線基板20には、コーナーに設けたバスバー接続端子部25から配線基板20上に搭載されるリレー等の実装部品28,28・・に送電するために、まず配線基板20の一辺側の略全長に亘って導電パターン26を形成し、そこから各回路に向けて分配部27,27・・を形成することになる。よって、配線基板20上の占有部分が大きく、配線基板20上のレイアウトに制約を受けて他の導電パターンの配索性が低くなる。配索性を上げようとすれば配線基板20の大型化に繋がってしまう。   When such a bus bar 21 is used, as shown in FIG. 3B, the wiring board 20 has a mounting part 28 such as a relay mounted on the wiring board 20 from the bus bar connection terminal portion 25 provided at the corner. , 28..., First, the conductive pattern 26 is formed over substantially the entire length of one side of the wiring board 20, and then the distribution portions 27, 27. . Therefore, the occupied portion on the wiring board 20 is large, and the layout of other conductive patterns is lowered due to the restrictions on the layout on the wiring board 20. If it is intended to improve the routing property, the wiring board 20 is increased in size.

そこで、本発明は、配線基板の小型化と導電パターンの配索性向上とを共に達成することができるバスバー及び電気接続箱を提供することを目的としたものである。   Therefore, an object of the present invention is to provide a bus bar and an electrical junction box that can achieve both miniaturization of a wiring board and improvement in the wiring property of a conductive pattern.

上記目的を達成するために、請求項1に記載の発明は、配線基板上で配線基板と平行に支持され、端部に電源端子を有するバスバーであって、プレスフィット端子を下端に備えた複数の分岐片を一体に形成して、配線基板上の回路に設けたスルーホールにプレスフィット端子を圧入することで、分岐片を介して前記配線基板上の回路と直接電気的接続可能としたことを特徴とするものである。
請求項2に記載の発明は、請求項1の目的に加えて、ヒューズが搭載された配線基板において、バスバーのより合理的な利用を可能とするために、分岐片を一方の端縁に並設し、他方の端縁に、ヒューズを接続可能なヒューズ端子を形成したものである。
In order to achieve the above object, the invention described in claim 1 is a bus bar supported on a wiring board in parallel with the wiring board and having a power supply terminal at an end, and a plurality of press bars having a press-fit terminal at the lower end. The branch piece is integrally formed, and a press-fit terminal is press-fitted into a through hole provided in the circuit on the wiring board, thereby enabling direct electrical connection to the circuit on the wiring board via the branch piece. It is characterized by.
In addition to the object of the first aspect, the invention according to the second aspect is arranged in such a manner that the branch pieces are arranged on one end edge in order to enable more rational use of the bus bar in the wiring board on which the fuse is mounted. And a fuse terminal to which a fuse can be connected is formed at the other edge.

上記目的を達成するために、請求項3に記載の発明は、自動車用の電気接続箱であって、配線基板上の回路の所定位置にスルーホールを有し、請求項1又は2に記載のバスバーを配線基板と平行に組み付けてその分岐片のプレスフィット端子を対応するスルーホールに圧入することで、分岐片を介してバスバーを回路と直接電気的接続させたものである。   In order to achieve the above object, an invention according to claim 3 is an electric junction box for automobiles, and has a through hole at a predetermined position of a circuit on a wiring board. The bus bar is assembled in parallel with the wiring board, and the press-fit terminal of the branch piece is press-fitted into the corresponding through hole, so that the bus bar is directly electrically connected to the circuit through the branch piece.

請求項1及び3に記載の発明によれば、バスバーから配線基板上の回路へ直接電気的接続可能となるため、配線基板に各回路への送電用の導電パターンを形成する必要がなくなる。よって、配線基板の小型化、ひいては電気接続箱のコンパクトが達成可能となる。逆に、同じ大きさの配線基板であればレイアウトに余裕ができるため、パターンの配索性が向上することになる。
また、分岐片及びプレスフィット端子の採用により、ネジや半田で配線基板と接続しなくても済むため、フロー工程が省略できる等、製造工程が簡略化してコストダウンも期待できる。特に、フロー工程の省略により、基板コネクタのハウジングに耐熱性樹脂を用いる必要がなくなって、安価なポリアミド系樹脂等を採用できるため、一層のコストダウンに繋がることになる。
請求項2に記載の発明によれば、請求項1の効果に加えて、バスバーの端縁にヒューズ端子を設けたことで、配線基板上に形成されるヒューズ用回路の一部をバスバー側で形成できる。よって、ヒューズを搭載したものでも配線基板を大型化させることなく合理的なレイアウトが可能となる。
According to the first and third aspects of the present invention, since the bus bar can be directly electrically connected to the circuit on the wiring board, it is not necessary to form a conductive pattern for power transmission to each circuit on the wiring board. Therefore, it is possible to achieve a reduction in the size of the wiring board and, in turn, a compact electrical connection box. On the other hand, if the wiring boards have the same size, the layout can be afforded, so that the pattern routing is improved.
In addition, by adopting the branch piece and the press-fit terminal, it is not necessary to connect to the wiring board with screws or solder, so that the flow process can be omitted, and the manufacturing process can be simplified and cost reduction can be expected. In particular, the omission of the flow process eliminates the need to use a heat resistant resin for the housing of the board connector, and an inexpensive polyamide-based resin or the like can be employed, leading to further cost reduction.
According to the second aspect of the present invention, in addition to the effect of the first aspect, by providing the fuse terminal at the edge of the bus bar, a part of the fuse circuit formed on the wiring board is provided on the bus bar side. Can be formed. Therefore, even if a fuse is mounted, a rational layout is possible without increasing the size of the wiring board.

以下、本発明の実施の形態を図面に基づいて説明する。
図1は、本発明のバスバーが使用される自動車用の電気接続箱の一例を示す斜視図である。電気接続箱1は、車載バッテリの電源と、電気負荷となるエンジン用電子制御ユニットやエアバッグ用電子制御ユニット等との間を導通/遮断して、各電子制御ユニットへの電力供給を制御する周知の装置で、マイコンや半導体リレー等の電子部品が搭載されて所定の回路が形成される平面矩形状の配線基板2に、外部から電源が供給されるバスバー3と、電子制御ユニットを繋ぐワイヤハーネスのコネクタが接続される基板コネクタ4,4等が組み付けられている。これらの構成部は、ワイヤハーネスやヒューズの接続部等を除いて全体が図示しない上下カバーによって覆われる。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a perspective view showing an example of an electric junction box for automobiles in which the bus bar of the present invention is used. The electrical connection box 1 controls the power supply to each electronic control unit by connecting / disconnecting between the power source of the on-vehicle battery and the engine electronic control unit, the airbag electronic control unit, and the like serving as an electric load. In a well-known device, a wire connecting an electronic control unit with a bus bar 3 to which power is supplied from the outside to a planar rectangular wiring board 2 on which electronic components such as a microcomputer and a semiconductor relay are mounted to form a predetermined circuit. Board connectors 4, 4 and the like to which the harness connectors are connected are assembled. These components are entirely covered by an upper and lower cover (not shown) except for a wire harness, a fuse connecting portion, and the like.

バスバー3は、配線基板2上に固着される絶縁体のハウジング5の上方で配線基板2と平行に支持される導電金属製の板体で、長手方向の一端側には、電源からの接続端子が接続される電源端子6が突設されている。また、バスバー3の後方(配線基板2の端縁側を後方、中央側を前方として説明する。)の端縁には、図示しないヒューズ端子と対になる複数のヒューズ端子7,7・・が等間隔で一体形成される一方、前方の端縁には、配線基板2上に実装されたリレー等の実装部品に合わせて逆L字状の分岐片8,8・・が、夫々一対ずつ突設されている。この分岐片8は、下端にプレスフィット端子9が形成されて、図3(A)に示す実装部品12への導電パターン13上に形成されたスルーホール14,14にプレスフィット端子9先端の圧接部10を夫々圧入することで、バスバー3から配線基板2上の回路への送電を可能としたものである。   The bus bar 3 is a conductive metal plate supported in parallel with the wiring board 2 above the insulating housing 5 fixed on the wiring board 2, and has a connection terminal from a power source on one end side in the longitudinal direction. A power supply terminal 6 to which is connected is projected. A plurality of fuse terminals 7, 7,... Paired with fuse terminals (not shown) are provided at the rear edge of the bus bar 3 (explained assuming that the edge side of the wiring board 2 is the rear and the center side is the front). On the other hand, a pair of inverted L-shaped branch pieces 8, 8.. Project from the front edge in accordance with mounting components such as relays mounted on the wiring board 2. Has been. This branch piece 8 has a press-fit terminal 9 formed at the lower end, and press-contact of the tip of the press-fit terminal 9 to the through holes 14 and 14 formed on the conductive pattern 13 to the mounting component 12 shown in FIG. Each part 10 is press-fitted to enable power transmission from the bus bar 3 to the circuit on the wiring board 2.

プレスフィット端子9の圧接部10の形状としては、中央の空間を挟んで一対の弾性部が膨出形成され、スルーホールへの圧入状態で弾性部が弾性変形してスルーホール内周面と電気的接続するいわゆるニードルアイ形状や、中央の傾斜状の連結部を挟んで一対の当接部が膨出形成され、スルーホールへの圧入状態で当接部が弾性変形してスルーホール内周面と電気的接続するいわゆるN型形状等の周知のものが採用される。11は、圧接部10の上方に設けられて圧入時の治具当てとなる受け部である。   As the shape of the press contact portion 10 of the press-fit terminal 9, a pair of elastic portions are formed bulging across a central space, and the elastic portion is elastically deformed in a press-fitted state into the through hole, and the inner peripheral surface of the through hole is electrically connected. A pair of abutment parts bulge across the so-called needle-eye shape and the central inclined connecting part, and the abutment part elastically deforms in the press-fitted state into the through hole, and the through hole inner peripheral surface A well-known device such as a so-called N-type shape that is electrically connected to the device is employed. Reference numeral 11 denotes a receiving portion that is provided above the press contact portion 10 and serves as a jig pad during press fitting.

以上の如く構成された電気接続箱1は、バスバー3の電源端子6から供給された電気は、ヒューズ端子7,7・・に装着された図示しないヒューズを介して配線基板2上の回路に流れる一方、各分岐片8を介して配線基板2上の導電パターン13,13・・へ直接供給されて、実装部品12等へ流れることになる。よって、配線基板2においては、従来設けていたバスバー接続端子部から各回路への送電用の導電パターンが不要となり、例えば実装部品12を迂回するように他の導電パターン15を形成する等、バスバー3の下方でも他の回路の取り回しが可能となる。   In the electrical junction box 1 configured as described above, electricity supplied from the power supply terminal 6 of the bus bar 3 flows to a circuit on the wiring board 2 through a fuse (not shown) attached to the fuse terminals 7, 7. On the other hand, it is directly supplied to the conductive patterns 13, 13... On the wiring board 2 through each branch piece 8 and flows to the mounting component 12 or the like. Therefore, in the wiring board 2, a conductive pattern for power transmission from the bus bar connection terminal portion provided in the past to each circuit is unnecessary, and for example, another conductive pattern 15 is formed so as to bypass the mounting component 12. Even under 3, other circuits can be routed.

このように、上記形態のバスバー3及び電気接続箱1によれば、プレスフィット端子9を下端に備えた複数の分岐片8を一体に形成して、配線基板2上の回路に設けたスルーホール14にプレスフィット端子9を圧入することで、分岐片8を介して配線基板2上の回路と直接電気的接続可能としたことで、配線基板2に各回路への送電用の導電パターンを形成する必要がなくなる。よって、配線基板2の小型化、ひいては電気接続箱1のコンパクトが達成可能となる。逆に、同じ大きさの配線基板であればレイアウトに余裕ができるため、パターンの配索性が向上することになる。これらの効果は図3(B)の導電パターンと比較すると明らかである。
また、分岐片8及びプレスフィット端子9の採用により、ネジや半田で配線基板2と接続しなくても済むため、フロー工程が省略できる等、製造工程が簡略化してコストダウンも期待できる。特に、フロー工程の省略により、基板コネクタのハウジングに耐熱性のあるSPS樹脂を用いる必要がなくなって、安価なポリアミド系樹脂等を採用できるため、一層のコストダウンに繋がることになる。
Thus, according to the bus bar 3 and the electrical junction box 1 of the above-described form, a plurality of branch pieces 8 each having a press-fit terminal 9 at the lower end are integrally formed, and a through hole provided in a circuit on the wiring board 2 The press-fit terminals 9 are press-fitted into the circuit board 14 so as to be directly electrically connected to the circuit on the wiring board 2 via the branch piece 8, thereby forming a conductive pattern for power transmission to each circuit on the wiring board 2. There is no need to do it. Therefore, it is possible to achieve downsizing of the wiring board 2 and consequently compactness of the electrical junction box 1. On the other hand, if the wiring boards have the same size, the layout can be afforded, so that the pattern routing is improved. These effects are apparent when compared with the conductive pattern of FIG.
Further, since the branch piece 8 and the press-fit terminal 9 are used, it is not necessary to connect to the wiring board 2 with screws or solder, so that the flow process can be omitted, and the manufacturing process can be simplified and cost reduction can be expected. In particular, the omission of the flow process eliminates the need to use a heat-resistant SPS resin for the housing of the board connector, and an inexpensive polyamide-based resin or the like can be employed, leading to further cost reduction.

そして、ここでは、バスバー3における分岐片8を一方の端縁に並設し、他方の端縁に、ヒューズを接続可能なヒューズ端子7を形成しているため、配線基板2上に形成されるヒューズ用回路の一部をバスバー3側で形成できる。よって、ヒューズを搭載したものでも配線基板2を大型化させることなく合理的なレイアウトが可能となる。   Here, the branch piece 8 in the bus bar 3 is juxtaposed on one end edge, and the fuse terminal 7 to which a fuse can be connected is formed on the other end edge, so that it is formed on the wiring board 2. A part of the fuse circuit can be formed on the bus bar 3 side. Therefore, a rational layout is possible without increasing the size of the wiring board 2 even if a fuse is mounted.

なお、分岐片は、上記形態に限らず、配線基板上の回路に合わせて長さや太さ、数等は適宜変更可能で、さらには逆L字状でなく、バスバーの端縁から真下に下がるように形成したり、バスバーから切り起こすように形成したり等の変更も考えられる。
また、ヒューズ端子は必ずしもバスバーに設ける必要はなく、配線基板に余裕があればバスバーのヒューズ端子は省略し、配線基板側でヒューズ用回路を形成しても差し支えない。この場合、分岐片は一方の端縁に並設する形態に限らず、両端縁に適宜配することも可能である。
Note that the branch piece is not limited to the above form, and the length, thickness, number, and the like can be changed as appropriate according to the circuit on the wiring board, and are not inverted L-shaped, and go down directly from the edge of the bus bar. It is also conceivable to make such a change as to form such that it is formed in such a manner as to be raised from the bus bar.
The fuse terminal is not necessarily provided on the bus bar. If there is a margin in the wiring board, the fuse terminal of the bus bar may be omitted and a fuse circuit may be formed on the wiring board side. In this case, the branch piece is not limited to be arranged in parallel at one end edge, but can be appropriately arranged at both end edges.

バスバー及び電気接続箱の一例を示す斜視図である。It is a perspective view which shows an example of a bus bar and an electrical junction box. 従来のバスバーが組み付けられる配線基板の説明図である。It is explanatory drawing of the wiring board with which the conventional bus bar is assembled | attached. 配線基板の導電パターンの説明図で、(A)が上記形態のバスバーを用いた場合、(B)が図2で示す従来のバスバーを用いた場合を夫々示す。It is explanatory drawing of the conductive pattern of a wiring board, (A) shows the case where the bus bar of the said form is used, (B) shows the case where the conventional bus bar shown in FIG. 2 is used, respectively.

符号の説明Explanation of symbols

1・・電気接続箱、2・・配線基板、3・・バスバー、6・・電源端子、7・・ヒューズ端子、8・・分岐片、9・・プレスフィット端子、10・・圧接部、13,15・・導電パターン。
1 .... Electrical connection box 2 .... Wiring board 3 .... Bus bar 6 .... Power supply terminal 7 .... Fuse terminal 8 ... Branch piece 9 ... Press fit terminal 10 ... Press contact 13 , 15 .. Conductive pattern.

Claims (3)

配線基板上で前記配線基板と平行に支持され、端部に電源端子を有するバスバーであって、
プレスフィット端子を下端に備えた複数の分岐片を一体に形成して、前記配線基板上の回路に設けたスルーホールに前記プレスフィット端子を圧入することで、前記分岐片を介して前記配線基板上の回路と直接電気的接続可能としたことを特徴とするバスバー。
A bus bar supported on the wiring board in parallel with the wiring board and having a power terminal at the end,
A plurality of branch pieces each having a press-fit terminal at a lower end are integrally formed, and the press-fit terminal is press-fitted into a through hole provided in a circuit on the wiring board, whereby the wiring board is inserted through the branch piece. A bus bar characterized in that it can be directly electrically connected to the above circuit.
分岐片を一方の端縁に並設し、他方の端縁に、ヒューズを接続可能なヒューズ端子を形成した請求項1に記載のバスバー。   The bus bar according to claim 1, wherein the branch pieces are arranged in parallel on one end edge, and a fuse terminal to which a fuse can be connected is formed on the other end edge. 配線基板上の回路の所定位置にスルーホールを有し、請求項1又は2に記載のバスバーを前記配線基板と平行に組み付けてその分岐片のプレスフィット端子を対応する前記スルーホールに圧入することで、前記分岐片を介して前記バスバーを前記回路と直接電気的接続させてなる自動車用の電気接続箱。
A through hole is provided at a predetermined position of a circuit on the wiring board, the bus bar according to claim 1 or 2 is assembled in parallel with the wiring board, and a press-fit terminal of the branch piece is press-fitted into the corresponding through hole. An electric junction box for automobiles in which the bus bar is directly electrically connected to the circuit via the branch piece.
JP2006047266A 2006-02-23 2006-02-23 Bus bar and electrical junction box Pending JP2007227169A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2031575A2 (en) 2007-08-31 2009-03-04 Sony Corporation Precharge controlling method and display device using the same
JP2011004454A (en) * 2009-06-16 2011-01-06 Fujikura Ltd Connection terminal and connection terminal module
JP2016149445A (en) * 2015-02-12 2016-08-18 アンリツ株式会社 Power supply wiring member and printed circuit board wiring structure employing the member

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005135698A (en) * 2003-10-29 2005-05-26 Auto Network Gijutsu Kenkyusho:Kk Press fit terminal
JP2006042586A (en) * 2004-06-23 2006-02-09 Furukawa Electric Co Ltd:The Electrical junction box for automobile

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005135698A (en) * 2003-10-29 2005-05-26 Auto Network Gijutsu Kenkyusho:Kk Press fit terminal
JP2006042586A (en) * 2004-06-23 2006-02-09 Furukawa Electric Co Ltd:The Electrical junction box for automobile

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2031575A2 (en) 2007-08-31 2009-03-04 Sony Corporation Precharge controlling method and display device using the same
JP2011004454A (en) * 2009-06-16 2011-01-06 Fujikura Ltd Connection terminal and connection terminal module
JP2016149445A (en) * 2015-02-12 2016-08-18 アンリツ株式会社 Power supply wiring member and printed circuit board wiring structure employing the member

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