JP2007226363A - Product carrying vehicle management system - Google Patents

Product carrying vehicle management system Download PDF

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Publication number
JP2007226363A
JP2007226363A JP2006044601A JP2006044601A JP2007226363A JP 2007226363 A JP2007226363 A JP 2007226363A JP 2006044601 A JP2006044601 A JP 2006044601A JP 2006044601 A JP2006044601 A JP 2006044601A JP 2007226363 A JP2007226363 A JP 2007226363A
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vehicle
management system
product
operation information
wireless communication
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Masakazu Muraki
正和 村木
Mitsuhiro Miyake
光広 三宅
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JFE Steel Corp
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JFE Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a vehicle operation information management system low in cost with sufficient security for the improvement of a vehicle operation rate. <P>SOLUTION: This product carrying vehicle management system comprising an on-vehicle system mounted on each product carrying vehicle, and a management system provided at a physical distribution base, comprises a wide range radiocommunication means for transmitting vehicle operation information to each of the on-vehicle system and the management system, and transmits the vehicle operation information between the on-vehicle system and the management system through the wide range radiocommunication means. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、製鉄所等の大規模な工場敷地内での製品搬送車輌の車輌運行情報管理を行う製品搬送車輌管理システムに関するものである。   The present invention relates to a product transport vehicle management system for managing vehicle operation information of product transport vehicles in a large-scale factory site such as a steel mill.

従来、製鉄所内のミルエンド(製造ライン出側の製品ヤード)から倉庫、もしくは、倉庫から倉庫への、製品の搬送作業は、事前に計画を立て、その計画に基づいて行われていた。例えば、1日分の搬送作業計画を作成し、搬送車輌の運転手は、それを紙に打出したものを持って搬送車輌に乗り込み、搬送作業を行うというものであった。このように事前に立てた計画に基づいて車輌運行を行っていたために、実際にミルエンドに行くと、台車等への製品の積込みが終わっておらず、積待ちが発生したり、倉庫に行くと台車等から製品を卸ろし終えておらず、卸し待ちが発生したり、他車輌が作業中であったり、と計画どおりに車輌運行が行われず車輌稼働率が上がらないという問題があった。   Conventionally, product transfer work from a mill end (product yard on the production line exit side) in a steel works to a warehouse or from a warehouse to a warehouse has been planned in advance and performed based on the plan. For example, a transportation work plan for one day is created, and the driver of the transportation vehicle gets into the transportation vehicle with the stamped out paper and performs the transportation work. Since the vehicle was operated based on the plan established in advance, when actually going to the mill end, loading of the product to the carriage etc. was not finished, waiting for loading occurred or going to the warehouse There has been a problem that the vehicle operation rate is not increased because the vehicle operation is not performed as planned, such as the fact that the product has not been wholesaled from the trolley or the like, the waiting for the wholesale has occurred, or other vehicles are working.

このような問題を解決するために、例えば特許文献1に記載の技術が開示されている。この技術は、運行管理業務機能と配車管理業務機能を備えた物流管理システムであり、運行管理業務機能にはデジタルMCA無線を、配車管理業務機能には専用狭域通信DSRC(Dedicated Short Range Communication)無線を用いる大掛かりな技術である。   In order to solve such a problem, for example, a technique described in Patent Document 1 is disclosed. This technology is a logistics management system with operation management function and dispatch management function. Digital MCA radio is used for operation management function and dedicated short range communication (DSRC) is used for dispatch management function. This is a large-scale technology using radio.

また、特許文献2には、ヤードシャーシにデータ表示可能なPHS(Personal Handyphone System)方式の端末を搭載するとともに、配車制御装置と各端末との間で無線基地局を介して搬送指示を行うという技術が開示されている。
特開2000−231691号公報 特開2002−370832号公報
Patent Document 2 is equipped with a PHS (Personal Handyphone System) type terminal capable of displaying data on the yard chassis and instructing transportation between the vehicle allocation control device and each terminal via a radio base station. Technology is disclosed.
JP 2000-231691 A JP 2002-370832 A

しかしながら、上記特許文献1に記載の技術においては、DSRC無線を用意することが必要であり、建設コストの増加・機器増加による保全負荷の増加、という問題がある。
また、上記特許文献2に記載の方法においては、PHS用アンテナの設置が必要であり、やはり、建設コストの増加・機器増加による保全負荷の増加、という問題がある。
However, in the technique described in Patent Document 1, it is necessary to prepare a DSRC radio, and there is a problem that the maintenance cost increases due to an increase in construction cost and an increase in equipment.
Further, the method described in Patent Document 2 requires the installation of a PHS antenna, and there is still a problem that the maintenance cost increases due to an increase in construction cost and an increase in equipment.

本発明は上記事情に鑑みてなされたもので、車輌稼働率向上のための安価で保全性のよい車輌運行情報管理システムを提供することを目的とする。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a vehicle operation information management system that is inexpensive and has good maintainability for improving the vehicle operation rate.

本発明の請求項1に係る発明は、製品搬送車輌ごとに搭載された車戴システムと、物流拠点に設けられた管理システムとを備えた製品搬送車輌管理システムであって、前記車戴システムおよび前記管理システムのそれぞれに、車輌運行情報を伝送する広域無線通信手段を備え、該前記広域無線通信手段を介して前記車戴システムと前記管理システムとの間で、車輌運行情報を伝送することを特徴とする製品搬送車輌管理システムである。   The invention according to claim 1 of the present invention is a product transportation vehicle management system comprising a vehicle transportation system mounted for each product transportation vehicle and a management system provided at a distribution base, wherein the vehicle transportation system and Each of the management systems is provided with wide area wireless communication means for transmitting vehicle operation information, and vehicle operation information is transmitted between the vehicle receiving system and the management system via the wide area wireless communication means. This is a featured product transport vehicle management system.

また本発明の請求項2に係る発明は、請求項1記載の製品搬送車輌管理システムにおいて、前記広域無線通信手段は、デジタルMCA無線機であることを特徴とする製品搬送車輌管理システムである。   The invention according to claim 2 of the present invention is the product transport vehicle management system according to claim 1, wherein the wide area wireless communication means is a digital MCA radio.

さらに本発明の請求項3に係る発明は、請求項1または請求項2に記載の製品搬送車輌管理システムにおいて、前記車輌運行情報の内、前記車戴システムから前記管理システムに伝送される車輌運行情報には、出発、到着、作業開始、作業終了、現状走行距離、車輌故障、および休憩のいずれかまたはそれらの組合わせに関する情報が含まれることを特徴とする製品搬送車輌管理システムである。   Further, the invention according to claim 3 of the present invention is the product transport vehicle management system according to claim 1 or 2, wherein the vehicle operation transmitted from the vehicle receiving system to the management system in the vehicle operation information. The information is a product transport vehicle management system including information on any one or a combination of departure, arrival, work start, work end, current travel distance, vehicle failure, and break.

本発明は、車戴情報を広域無線通信手段(デジタルMCA)のみで伝送するようにしたので、車輌と基地とのデータ通信環境構築を、狭域無線不要で安価に実現でき、製品搬送効率向上につなげることができた。   In the present invention, since the vehicle information is transmitted only by the wide area wireless communication means (digital MCA), the construction of the data communication environment between the vehicle and the base can be realized at low cost without the need for the narrow area wireless, and the product transportation efficiency is improved. I was able to connect.

本発明を実施するための最良の形態について、以下に図および表を参照して説明を行う。図1は、本発明に係る製品搬送車輌管理システムの構成例を示すブロック図である。図中、1は上位計算機システム、2は物流拠点、3は管理PC(Personal Computer)、4は無線機X、5は無線基地局、6は製品搬送車輌a、b、c・・・・・・、7は無線機a、b、c・・・・・・、および8は車載PCa、b、c・・・・・・をそれぞれ表す。本システムは、大別して、物流拠点における管理システムと、車輌に搭載された車戴システムとでなり、その相互の間で広域無線通信(デジタルMCA無線通信)手段の無線通信装置により情報交換を行うシステム構成としている。   The best mode for carrying out the present invention will be described below with reference to the drawings and tables. FIG. 1 is a block diagram showing a configuration example of a product transport vehicle management system according to the present invention. In the figure, 1 is a host computer system, 2 is a distribution base, 3 is a management PC (Personal Computer), 4 is a radio X, 5 is a radio base station, 6 is a product carrying vehicle a, b, c. .., 7 are radio devices a, b, c..., And 8 are vehicle-mounted PCs a, b, c. This system is broadly divided into a management system at a distribution base and a vehicle mounting system mounted on a vehicle, and information is exchanged between them by a wireless communication device of wide area wireless communication (digital MCA wireless communication) means. System configuration.

上位計算機システム1は、製鉄所内全体の物流および顧客からのオーダー情報等を管理しているホスト計算機システムである。このシステムは製鉄所内管理センターに設けられており、必要搬送作業と実施可能車輌の情報等より、搬送作業計画の作成といった運行管理業務機能を備えている。   The host computer system 1 is a host computer system that manages distribution of the entire steelworks, order information from customers, and the like. This system is provided in the steelworks management center, and has an operation management function such as preparation of a transport work plan based on information on necessary transport work and vehicles that can be carried out.

物流拠点2は、管制作業員の常駐する物流拠点を示しており、ここに、管理システムとしての管理PC3及び、無線機X4が設置されている。   The distribution base 2 indicates a distribution base where control workers are stationed, and a management PC 3 and a radio device X4 as a management system are installed therein.

無線基地局5は、製鉄所付近に設置されている公共の設備である。物流拠点2と管理対象である車輌との全てのデータ伝送は、この無線基地局5を介して行われる。   The radio base station 5 is a public facility installed near the steel works. All data transmission between the distribution base 2 and the vehicle to be managed is performed via the radio base station 5.

符号6は、複数の製品搬送車輌a、b、c・・・・・・をあらわしている。そして、それぞれの車輌6には、符号7の無線機a、b、c・・・・・・と、符号8の車載PCa、b、c・・・・・・が対となって搭載されている。車載PC8から入力されたデータは、無線機7を介して無線基地局5に伝送される。実際には、このような車輌が複数台あり、車輌6内に構成された無線機7と車載PC8を含めた部分を車載システムと呼ぶ。   Reference numeral 6 represents a plurality of product transport vehicles a, b, c,. Each vehicle 6 is equipped with a pair of radio devices a, b, c,... And a vehicle-mounted PC a, b, c,. Yes. Data input from the in-vehicle PC 8 is transmitted to the wireless base station 5 via the wireless device 7. Actually, there are a plurality of such vehicles, and a portion including the radio device 7 and the in-vehicle PC 8 configured in the vehicle 6 is referred to as an in-vehicle system.

図1に示す符号(1)〜(6)は、データ伝送の流れを表すものであり、(1)、(2)、・・・、(6)の順でデータ伝送が行われる。(1)〜(6)のデータ伝送の内容、および伝送元/先をまとめたものを、表1に示す。なお、伝送手段は、広域無線通信手段を用いるものとし、特にデジタルMCA無線機を用いるようにするとよい。ここで、MCA (Multi−Channel−Access) 無線とは、複数の無線チャンネルを多数の利用者が共有して自動的に空チャンネルに切り替えて通信する無線システムであり、デジタル化することにより電波の有効利用と利便性がより増した無線システムである。このようなデジタルMCA無線を用いることにより、アンテナ設置のための建設費用が不要で、製鉄所等の大規模な工場敷地内のどこであっても通信が可能となる。   Reference numerals (1) to (6) shown in FIG. 1 represent the flow of data transmission, and data transmission is performed in the order of (1), (2),..., (6). Table 1 shows the contents of data transmissions (1) to (6) and a summary of the transmission source / destination. Note that the transmission means uses wide-area wireless communication means, and in particular, a digital MCA radio may be used. Here, MCA (Multi-Channel-Access) wireless is a wireless system in which multiple users share a plurality of wireless channels and automatically switch to an empty channel for communication. It is a wireless system with more effective use and convenience. By using such digital MCA radio, construction costs for installing an antenna are unnecessary, and communication is possible anywhere in a large-scale factory site such as a steel mill.

Figure 2007226363
Figure 2007226363

車輌のオペレータは、車輌を用いた製品搬送を行うために、どのような搬送作業があるのかを知る必要がある。搬送作業を知るために、車載PC8より、“メニュー要求”を選択する。“メニュー要求”のデータが無線を介して、上位計算機システム1まで伝送されて、上位計算機システム1より最新の搬送作業リストのデータが無線を介して、車輌PC8まで伝送される。車輌PC8ではその搬送作業リストのデータを表示する。オペレータはそれを見ることにより、最新の搬送作業を正確に知ることができる。   An operator of a vehicle needs to know what kind of transfer work is performed in order to transfer a product using the vehicle. In order to know the transfer operation, “menu request” is selected from the in-vehicle PC 8. The “menu request” data is transmitted to the host computer system 1 via wireless, and the latest transfer work list data is transmitted from the host computer system 1 to the vehicle PC 8 via wireless. The vehicle PC 8 displays the data of the transport work list. The operator can know the latest transfer work accurately by looking at it.

このようにして、オペレータは常に最新の搬送作業を知ることができるため、工場側の製品搬出状況・倉庫側の製品受入状況・他車輌の搬送状況に応じて、無駄なく効率的に作業を進めることができる。   In this way, since the operator can always know the latest transport work, the work can be carried out efficiently without waste depending on the product delivery status on the factory side, the product acceptance status on the warehouse side, and the transport status of other vehicles. be able to.

また、車輌PC8にて、上述の伝送状態過程((1)、(2)、・・・、(6)のどの段階であるか)を認識できる機能を加えるようにしても良い。このように搬送台車オペレータの判断要素を増やすことにより、例えば、回線が混んでいるか、管理PC・上位計算機システムが異常であるか、伝送・受信待ち中であるかなど、状況に応じた作業をオペレータに促すことができる。   Further, the vehicle PC 8 may be added with a function capable of recognizing the above-described transmission state process (which stage of (1), (2),..., (6)). In this way, by increasing the determination factors of the transport cart operator, for example, work according to the situation such as whether the line is busy, whether the management PC / host computer system is abnormal, or waiting for transmission / reception, etc. The operator can be prompted.

車輌のオペレータは、搬送作業リストの内容に従って、製品の搬送作業を行う。製品搬送開始時“出発”、製品搬送終了時“到着”を車載PC8より入力する。その“出発”・“到着”のデータは上位計算機システム1に上げられる。上位計算機システム1においては、それらのデータを元に、各車輌の搬送状況のリアルタイム認識、後での能率解析等を行うことができる。   The operator of the vehicle performs a product transfer operation according to the contents of the transfer operation list. “Departure” at the start of product conveyance and “arrival” at the end of product conveyance are input from the in-vehicle PC 8. The “departure” and “arrival” data is sent to the host computer system 1. The host computer system 1 can perform real-time recognition of the transport status of each vehicle, later efficiency analysis, and the like based on these data.

車載PC8から上位計算機システム1に伝送するデータには、“出発”、“到着”他に、“作業開始”、“作業終了”、“現状走行距離”、“車輌故障”、“休憩”、“その他”等がある。   The data transmitted from the in-vehicle PC 8 to the host computer system 1 includes “departure”, “arrival”, “work start”, “work end”, “current mileage”, “vehicle failure”, “rest”, “ Others ".

以上説明したように、本発明は、製品搬送車輌に搭載された車戴システムと、物流拠点に設けられた管理システムとにより構築される製品搬送車輌管理システムであって、前記車戴システム及び前記管理システムのそれぞれに、車輌運行情報を伝送する広域無線通信手段を設け、前記車戴システムと前記管理システムとの間で、前記広域無線通信手段を介して車輌運行情報を伝送することを特徴とする。また、本発明は、上記製品搬送車輌管理システムにおいて、広域無線通信手段としてデジタルMCA無線機を用いて構成したことを特徴とする。車輌と物流拠点との間で広域無線通信(デジタルMCA無線通信)手段を使用した情報交換により、車輌効率の向上を図ることができる。   As described above, the present invention is a product transportation vehicle management system constructed by a vehicle transportation system mounted on a product transportation vehicle and a management system provided at a distribution base, which includes the vehicle transportation system and the vehicle transportation system. Each of the management systems is provided with a wide area wireless communication means for transmitting vehicle operation information, and the vehicle operation information is transmitted between the vehicle receiving system and the management system via the wide area wireless communication means. To do. Further, the present invention is characterized in that the product transport vehicle management system is configured using a digital MCA radio as a wide area wireless communication means. Vehicle efficiency can be improved by exchanging information between the vehicle and the distribution base using wide area wireless communication (digital MCA wireless communication) means.

本発明に係る製品搬送車輌管理システムの構成例を示すブロック図である。It is a block diagram which shows the structural example of the product conveyance vehicle management system which concerns on this invention.

符号の説明Explanation of symbols

1 上位計算機システム
2 物流拠点
3 管理PC
4 無線機X
5 無線基地局
6 製品搬送車輌a、b、c・・・・・・
7 無線機a、b、c・・・・・・
8 車載PCa、b、c・・・・・・
1 Host computer system 2 Logistics base 3 Management PC
4 Radio X
5 Radio base station 6 Product transport vehicles a, b, c ...
7 Radios a, b, c ...
8 In-vehicle PCa, b, c ...

Claims (3)

製品搬送車輌ごとに搭載された車戴システムと、物流拠点に設けられた管理システムとを備えた製品搬送車輌管理システムであって、
前記車戴システムおよび前記管理システムのそれぞれに、車輌運行情報を伝送する広域無線通信手段を備え、
該前記広域無線通信手段を介して前記車戴システムと前記管理システムとの間で、車輌運行情報を伝送することを特徴とする製品搬送車輌管理システム。
A product transportation vehicle management system comprising a vehicle loading system installed for each product transportation vehicle and a management system provided at a distribution base,
Each of the vehicle system and the management system includes wide area wireless communication means for transmitting vehicle operation information,
A product transport vehicle management system, characterized in that vehicle operation information is transmitted between the vehicle system and the management system via the wide area wireless communication means.
請求項1記載の製品搬送車輌管理システムにおいて、
前記広域無線通信手段は、デジタルMCA無線機であることを特徴とする製品搬送車輌管理システム。
In the product transport vehicle management system according to claim 1,
The product transportation vehicle management system, wherein the wide area wireless communication means is a digital MCA wireless device.
請求項1または請求項2に記載の製品搬送車輌管理システムにおいて、
前記車輌運行情報の内、前記車戴システムから前記管理システムに伝送される車輌運行情報には、出発、到着、作業開始、作業終了、現状走行距離、車輌故障、および休憩のいずれかまたはそれらの組合わせに関する情報が含まれることを特徴とする製品搬送車輌管理システム。
In the product transport vehicle management system according to claim 1 or 2,
Among the vehicle operation information, the vehicle operation information transmitted from the vehicle system to the management system includes one of departure, arrival, work start, work end, current mileage, vehicle failure, and break A product transport vehicle management system characterized by including information on the combination.
JP2006044601A 2006-02-22 2006-02-22 Product carrying vehicle management system Pending JP2007226363A (en)

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