JP2007220369A - Lighting system and display device equipped with it - Google Patents

Lighting system and display device equipped with it Download PDF

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JP2007220369A
JP2007220369A JP2006037047A JP2006037047A JP2007220369A JP 2007220369 A JP2007220369 A JP 2007220369A JP 2006037047 A JP2006037047 A JP 2006037047A JP 2006037047 A JP2006037047 A JP 2006037047A JP 2007220369 A JP2007220369 A JP 2007220369A
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light
led
light guide
emitting element
light emitting
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Isamu Hashizume
勇 橋詰
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Seiko Instruments Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To solve a problem that optical characteristics of a backlight are degraded by displacement of light-emitting elements and a light guide body. <P>SOLUTION: An engagement sliding groove is provided for each light-emitting element and a light guide body. With that, positional accuracy of the light-emitting elements is greatly improved to have variations of individual differences in optical characteristics reduced. Moreover, as the light-emitting elements are so structured to be pressed onto incident faces of the light guide body, gaps are eliminated between the light-emitting elements and the light guide body to maximize an emission efficiency. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、表示素子を照明するための照明装置を備える表示装置に関する。詳しくは、点光源と導光体を備える照明装置で、点光源と導光体を最適な位置関係に保持する構造に関するものである。   The present invention relates to a display device including an illumination device for illuminating a display element. Specifically, the present invention relates to a structure that holds a point light source and a light guide in an optimal positional relationship in an illumination device including the point light source and the light guide.

表示素子、特に小型カラーLCDに用いられるバックライトには、光源として白色LEDを用いたいわゆるサイド発光型の照明装置が多い。サイド発光型の照明装置では、LEDチップが実装されたFPC基板を両面テープ等で導光体の入光部に固定する構造が広く用いられている。このように、導光体の側面からLED光を導入し、面発光を行う照明装置が知られている(例えば、特許文献1参照)。
特開2002−075038号公報
Many backlights used in display elements, particularly small color LCDs, are so-called side-emitting illumination devices that use white LEDs as a light source. In a side light-emitting type lighting device, a structure in which an FPC board on which an LED chip is mounted is fixed to a light incident portion of a light guide with a double-sided tape or the like is widely used. As described above, there is known an illumination device that introduces LED light from the side surface of the light guide and performs surface light emission (see, for example, Patent Document 1).
JP 2002-075038 A

従来の照明装置では、白色LED光源が実装されたFPC基板を両面テープ等で導光体に貼り付けて固定することにより、光源と導光体の位置関係が決まる。光源からの光を効率良く導光体内に導き、照明装置の光学特性を良好な状態にする為には、光源と導光体の位置関係を最適な状態に保持することが重要となる。すなわち、点光源の配置ずれにより光学特性が悪化し、またLED素子の発光を効率良く導光体に導くことができなくなる。光源であるLED素子と導光体との位置がずれる原因の一つは、FPC基板にLED素子を実装する際の実装精度である。LED素子は、表面実装時のセルフアライメント効果によりある程度の実装精度は持つものの、実装用パターン内でのLED素子の位置や傾き、また半田の厚み等を正確に制御するのが大変難しいという問題がある。   In the conventional lighting device, the positional relationship between the light source and the light guide is determined by attaching and fixing the FPC board on which the white LED light source is mounted to the light guide with a double-sided tape or the like. In order to efficiently guide the light from the light source into the light guide and to make the optical characteristics of the lighting device favorable, it is important to maintain the positional relationship between the light source and the light guide in an optimal state. That is, the optical characteristics deteriorate due to the misalignment of the point light sources, and the light emitted from the LED elements cannot be efficiently guided to the light guide. One of the causes that the positions of the LED element as the light source and the light guide are displaced are mounting accuracy when the LED element is mounted on the FPC board. Although LED elements have a certain degree of mounting accuracy due to the self-alignment effect at the time of surface mounting, there is a problem that it is very difficult to accurately control the position and inclination of the LED element in the mounting pattern, the thickness of the solder, etc. is there.

LED素子と導光体の位置がずれるもう一つの原因は、FPC基板と導光体の貼り付け精度である。LED素子と導光体の入光面に隙間が出来ない様にFPC基板を貼り付けることが難しく、貼り付けバラツキが大きいという課題があった。また、FPC基板を導光体に貼り付ける為に用いる両面テープの厚さは、上記の半田厚みと同じとし、LED素子の下面と導光体の下面が同一の高さとなるようにしている。半田の厚みは数十μm程度であるため、両面テープとしては薄いものを選択せざるを得ず、粘着力が十分でない為に両面テープが剥がれやすく、LED素子の位置ずれが発生しやすいという課題もあった。   Another cause of the misalignment between the LED element and the light guide is the pasting accuracy between the FPC board and the light guide. There has been a problem that it is difficult to attach the FPC board so that there is no gap between the light incident surfaces of the LED element and the light guide, and the attachment variation is large. The thickness of the double-sided tape used for attaching the FPC board to the light guide is the same as the above-described solder thickness, and the lower surface of the LED element and the lower surface of the light guide are the same height. Since the thickness of the solder is about several tens of μm, it is necessary to select a thin double-sided tape, and since the adhesive force is not sufficient, the double-sided tape is easily peeled off and the LED element is liable to be displaced. There was also.

このように、従来のLED素子の固定方法は、LED素子とFPC基板間の実装精度、FPC基板と導光体間の貼り付け精度という、2つの位置精度のバラツキが重なることにより、LED素子と導光体間の位置バラツキは大きなものになり、バックライトの光学特性を低下させる原因となっていた。   As described above, the conventional method for fixing the LED element is based on the overlapping of the two positional accuracy variations, that is, the mounting accuracy between the LED element and the FPC board and the attaching accuracy between the FPC board and the light guide. The positional variation between the light guides is large, which causes the optical characteristics of the backlight to deteriorate.

そこで、本発明ではLEDと導光体が直接に勘合する構造とすることにより、位置精度を大きく向上させることが可能となる。またLED固定部材を用いて、LEDを導光体入光面に押し付ける構造とすることにより、LEDと導光体の隙間を無くすことにより、入光効率を最大限にするものである。   Therefore, in the present invention, the positional accuracy can be greatly improved by adopting a structure in which the LED and the light guide are directly fitted. Further, by using the LED fixing member to press the LED against the light guide entrance surface, the light entrance efficiency is maximized by eliminating the gap between the LED and the light guide.

本発明の照明装置は、点光源がパッケージされた発光素子と、発光素子からの光を導いて照射面から出射する導光体を備える照明装置であって、導光体と発光素子のそれぞれに勘合溝が設けられ、この勘合溝により発光素子が導光体に嵌め合わされている。   An illuminating device of the present invention is an illuminating device including a light emitting element in which a point light source is packaged, and a light guide that guides light from the light emitting element and emits the light from an irradiation surface. A fitting groove is provided, and the light emitting element is fitted to the light guide by the fitting groove.

さらに、発光素子を導光体に固定する固定部材を設けることとした。さらに、固定部材が発光素子を導光体の入光面に押し付けるような力を発生するバネ構造を有していることとした。また、固定部材の材質を導電性とし、固定部材を介して発光素子に駆動電圧が印加できるように構成した。   Further, a fixing member for fixing the light emitting element to the light guide is provided. Furthermore, the fixing member has a spring structure that generates a force that presses the light emitting element against the light incident surface of the light guide. Further, the fixing member is made of a conductive material so that a driving voltage can be applied to the light emitting element via the fixing member.

また、本発明の表示装置は、非自発光型の表示素子を、導光板を用いて点光源がパッケージされた発光素子からの光を導いて照射する表示装置であって、導光体と発光素子のそれぞれに勘合溝が設けられ、この勘合溝を用いて発光素子を導光体に嵌め合わされている。   The display device of the present invention is a display device that irradiates a non-self-luminous display element by guiding light from a light emitting element packaged with a point light source using a light guide plate. A fitting groove is provided in each of the elements, and the light emitting element is fitted to the light guide using the fitting groove.

LEDが導光体に対して常に最適な位置に固定される為、バックライトの光学特性のバラツキが抑えられる。   Since the LED is always fixed at an optimum position with respect to the light guide, variations in the optical characteristics of the backlight can be suppressed.

液晶表示装置は、主に液晶素子部とバックライト部により構成される。また、バックライト部は、光源であるLEDと、点光源を面光源に変換する導光体、輝度上昇フィルム、反射シート、フレームより構成される。本発明で着目するのは、導光体の入光面に対し、LEDを常に最適な位置に固定することにより、バックライトの光学特性を最良なものとし、個々の特性バラツキを最小限にしようとするものである。   The liquid crystal display device mainly includes a liquid crystal element portion and a backlight portion. The backlight unit includes an LED as a light source, a light guide that converts a point light source into a surface light source, a brightness enhancement film, a reflection sheet, and a frame. The focus of the present invention is to optimize the backlight optical characteristics by always fixing the LED at the optimal position with respect to the light incident surface of the light guide, and minimize individual characteristic variations. It is what.

本発明のバックライトに用いられるLEDは、1面が発光面であり、他5面が反射壁で囲まれている。LEDの2側面には、導光体と摺動勘合するための溝が形成する。導光体のLEDが配置される位置には、LEDの溝と勘合すべく長方形の凹部が作られている。LEDは、LEDと導光体それぞれに形成された溝を噛合させるようにセットすることにより、厚み方向のズレ量を規制する。   In the LED used for the backlight of the present invention, one surface is a light emitting surface and the other five surfaces are surrounded by a reflecting wall. Grooves for sliding fitting with the light guide are formed on the two side surfaces of the LED. At the position where the LED of the light guide is arranged, a rectangular recess is made so as to be fitted with the groove of the LED. The LED regulates the amount of deviation in the thickness direction by setting the LED and the light guide so as to engage with each other.

さらに、LEDを導光体に固定するために、LED固定部材を用いる。LED固定部材は導光体に固定されると共に、バネ構造によりLEDの発光対面にある電極部を押し付けている。これにより、LEDと導光体の隙間をなくす。また、LED固定部材を導電性材料で作ることにより、LEDへの電流供給を兼ねることができる。これにより、LED素子の半田付け工程が不要となり、LED素子に熱ストレスを与えないため、信頼性上も有利となる。以下、導光体へのLEDの固定方法について図面に基づいて詳細に説明する。   Further, an LED fixing member is used to fix the LED to the light guide. The LED fixing member is fixed to the light guide, and the electrode portion on the light emitting face of the LED is pressed by a spring structure. Thereby, the clearance gap between LED and a light guide is eliminated. Further, by making the LED fixing member with a conductive material, it is possible to serve as a current supply to the LED. This eliminates the need for a soldering step for the LED element, and does not apply thermal stress to the LED element, which is advantageous in terms of reliability. Hereinafter, a method for fixing the LED to the light guide will be described in detail based on the drawings.

本実施例による液晶表示装置の構成を図1に示す。本液晶表示装置のバックライトは、導光体1の端部に3個のLED10を直線状に配し、導光体1の1辺よりLED光を入光する3チップLED搭載のバックライトである。導光体1は、アクリルやポリカーボネイト等の透明樹脂を成型して作られ、導光体1の表面もしくは裏面には、微細な凹凸が形成されており、導光体表面より光を均一に出射させる。導光体1から出てきた光は、拡散フィルム3と2枚の輝度上昇フィルム4を通過することにより上方へ集光され、液晶表示素子2を背面より照明する。導光体1の下側には、反射フィルム6を配し、導光体1より下側へ出射した光を上方へ反射する。フレーム6は白色の樹脂で出来ており、液晶表示装置全体を保持するとともに、導光体側面よりの漏れ光を反射し、導光体内に返す役目をする。   The configuration of the liquid crystal display device according to this embodiment is shown in FIG. The backlight of this liquid crystal display device is a three-chip LED-mounted backlight in which three LEDs 10 are linearly arranged at the end of the light guide 1 and LED light is received from one side of the light guide 1. is there. The light guide 1 is made by molding a transparent resin such as acrylic or polycarbonate, and fine irregularities are formed on the front or back surface of the light guide 1 so that light is uniformly emitted from the surface of the light guide. Let The light emitted from the light guide 1 is condensed upward by passing through the diffusion film 3 and the two brightness enhancement films 4 to illuminate the liquid crystal display element 2 from the back. A reflective film 6 is disposed below the light guide 1 so that light emitted downward from the light guide 1 is reflected upward. The frame 6 is made of a white resin and holds the entire liquid crystal display device, and also serves to reflect leaked light from the side surface of the light guide and return it to the light guide.

図2は、本発明に用いるLED10の詳細図である。1面が発光面であり、この発光面を5面の白い反射壁で囲み、発光素子の光を発光面22に集中させている。LEDの2つの側面には、導光体と勘合するための溝21が形成される。また、発光面22と逆の面には、長手方向の端部にアノード電極23とカソード電極24が配置される。アノード電極23とカソード電極24には、LED固定部材との接触抵抗を下げるための金メッキ処理が施されている。   FIG. 2 is a detailed view of the LED 10 used in the present invention. One surface is a light emitting surface. The light emitting surface is surrounded by five white reflecting walls, and the light from the light emitting element is concentrated on the light emitting surface 22. Grooves 21 for fitting with the light guide are formed on the two side surfaces of the LED. Further, an anode electrode 23 and a cathode electrode 24 are arranged on the end opposite to the light emitting surface 22 at the longitudinal end. The anode electrode 23 and the cathode electrode 24 are subjected to a gold plating process for reducing the contact resistance with the LED fixing member.

図3は、導光体1のLED取付け部の拡大図である。LED取付け部には、LED10がちょうど収まる大きさの長方形の凹部が形成されており、その凹部の側辺には上記LED10の溝21と対となる溝31が形成されている。入光面32には、LEDからの光を広げる為に三角形状のプリズムが形成される。   FIG. 3 is an enlarged view of the LED mounting portion of the light guide 1. The LED mounting portion is formed with a rectangular recess that is just large enough to accommodate the LED 10, and a groove 31 that is paired with the groove 21 of the LED 10 is formed on the side of the recess. A triangular prism is formed on the light incident surface 32 in order to spread light from the LED.

図4は、LED固定部材aの拡大図である。導電性の金属から成り、LEDへの電流供給の役目も果す。LED押し部41は、バネ性を持つように細い梁形状になっており、LED10を入光面に押し付ける役目をする。また、LED押し部には電気的な接触を確実にするため、金メッキが施される。   FIG. 4 is an enlarged view of the LED fixing member a. It consists of a conductive metal and also serves to supply current to the LED. The LED pushing portion 41 has a thin beam shape so as to have a spring property, and serves to push the LED 10 against the light incident surface. In addition, the LED pressing portion is plated with gold to ensure electrical contact.

図5は、LED固定部材bの拡大図である。LED固定部材aと同様にLED10を固定する役目をし、端のLEDを固定する。   FIG. 5 is an enlarged view of the LED fixing member b. It plays the role which fixes LED10 similarly to the LED fixing member a, and fixes LED of an edge.

図6は、LED固定の手順を示した図である。LED10は溝21と溝31を勘合させるように導光体入光面に垂直方向より挿入される。LED10を配置した後、LED固定部材aとLED固定部材bは導光体を挟み込むように挿入され、LED固定部材に開けられた穴42と導光体上につくられた突起部33を勘合させ固定される。   FIG. 6 is a diagram showing a procedure for fixing the LED. The LED 10 is inserted from the vertical direction into the light guide entrance surface so that the groove 21 and the groove 31 are fitted. After the LED 10 is arranged, the LED fixing member a and the LED fixing member b are inserted so as to sandwich the light guide, and the hole 42 opened in the LED fixing member and the protrusion 33 formed on the light guide are fitted. Fixed.

LED10とLED固定部材a、LED固定部材bは、電気的にシリアル接続状態であり、LED駆動電流は、LED固定部材a、LED固定部材bを通して供給される。LED固定部材bへの電流供給は、コントロール基板7とバネ性接点8を介し電気的接続を行う。   The LED 10, the LED fixing member a, and the LED fixing member b are in an electrically serial connection state, and the LED drive current is supplied through the LED fixing member a and the LED fixing member b. The current supply to the LED fixing member b is electrically connected through the control board 7 and the spring contact 8.

本発明によれば、LEDは導光体の最適な位置にバラツキなく固定できるようになり、バックライトとして最良の光学特性を得ることが可能となる。すなわち、LED位置ズレに起因する光学特性のバラツキが抑えられる。また、LED固定部材を標準化することにより、コスト低減を図ることも可能である。またLEDは、半田リフローのような工程での熱ストレスを受けることが無くなる為、信頼性上有利となるばかりで無く、LEDパッケージ材料の選択肢が増える等の利点もある。   According to the present invention, the LED can be fixed to the optimal position of the light guide without variation, and the best optical characteristics as a backlight can be obtained. That is, variations in optical characteristics due to LED position deviation can be suppressed. Moreover, cost reduction can be achieved by standardizing the LED fixing member. In addition, since the LED is not subjected to thermal stress in a process such as solder reflow, not only is it advantageous in terms of reliability, but there are also advantages such as an increase in choices of LED package materials.

なお、上述した実施例は本発明の1例を示すのみであり、LEDの数や配置、LED固定部材の形状や固定方法、フィルム構成等、種々の変形が可能である。   In addition, the Example mentioned above only shows an example of this invention, and various deformation | transformation, such as the number and arrangement | positioning of LED, the shape and fixing method of an LED fixing member, a film structure, are possible.

本発明はLED素子を光源とする照明装置およびこれを用いた液晶表示装置等に適用できる。   The present invention can be applied to an illumination device using an LED element as a light source and a liquid crystal display device using the same.

液晶表示装置の概略構成を示す斜視図The perspective view which shows schematic structure of a liquid crystal display device LED詳細を示す説明図Explanatory drawing showing details of LED 導光体の入光部を詳細に示す拡大図Enlarged view showing the light incident part of the light guide in detail LED固定部材aを示す外観図External view showing LED fixing member a LED固定部材bを示す外観図External view showing LED fixing member b LEDの固定手順を説明する模式図Schematic diagram explaining the LED fixing procedure

符号の説明Explanation of symbols

1 導光体
2 液晶表示素子
3 拡散フィルム
4 輝度上昇フィルム
5 反射フィルム
6 フレーム
7 液晶表示装置コントロール基板
8 バネ性接続端子
10 LED
11 LED固定部材a
12 LED固定部材b
21 溝
22 発光面
31 溝
32 入光面
33 突起
41 LED押し部
42 固定用穴
51 LED押し部
52 固定用穴
DESCRIPTION OF SYMBOLS 1 Light guide 2 Liquid crystal display element 3 Diffusion film 4 Brightness enhancement film 5 Reflective film 6 Frame 7 Liquid crystal display device control board 8 Spring connection terminal 10 LED
11 LED fixing member a
12 LED fixing member b
21 Groove 22 Light emitting surface 31 Groove 32 Light incident surface 33 Projection 41 LED pressing portion 42 Fixing hole 51 LED pressing portion 52 Fixing hole

Claims (5)

点光源がパッケージされた発光素子と、非自発光型の表示素子と、前記発光素子からの光を前記表示素子に導いて照射する導光体を備える表示装置において、
前記導光体と前記発光素子のそれぞれに勘合溝が設けられ、前記勘合溝により前記発光素子が前記導光体に嵌め合わされたことを特徴とする表示装置。
In a display device comprising a light emitting element in which a point light source is packaged, a non-self-luminous display element, and a light guide that guides and emits light from the light emitting element to the display element.
A display device, wherein a fitting groove is provided in each of the light guide and the light emitting element, and the light emitting element is fitted into the light guide by the fitting groove.
点光源がパッケージされた発光素子と、前記発光素子からの光を導いて照射面から出射する導光体を備える照明装置において、
前記導光体と前記発光素子のそれぞれに勘合溝が設けられ、前記勘合溝により前記発光素子が前記導光体に嵌め合わされたことを特徴とする照明装置。
In a lighting device including a light emitting element in which a point light source is packaged and a light guide that guides light from the light emitting element and emits the light from an irradiation surface.
An illumination device, wherein a fitting groove is provided in each of the light guide and the light emitting element, and the light emitting element is fitted into the light guide by the fitting groove.
前記発光素子を前記導光体に固定する固定部材を備えることを特徴とする請求項2に記載の照明装置。   The lighting device according to claim 2, further comprising a fixing member that fixes the light emitting element to the light guide. 前記固定部材が、前記発光素子を前記導光体の入光面に押し付けるような力を発生するバネ構造を有していることを特徴とする請求項3に記載の照明装置。   The lighting device according to claim 3, wherein the fixing member has a spring structure that generates a force that presses the light emitting element against a light incident surface of the light guide. 前記固定部材の材質が導電性であり、前記固定部材を介して前記発光素子に駆動電圧が印加されることを特徴とする請求項3または4に記載の照明装置。   5. The lighting device according to claim 3, wherein a material of the fixing member is conductive, and a driving voltage is applied to the light emitting element through the fixing member.
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