JP2007216935A - Fuel feed pipe - Google Patents
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- JP2007216935A JP2007216935A JP2006043066A JP2006043066A JP2007216935A JP 2007216935 A JP2007216935 A JP 2007216935A JP 2006043066 A JP2006043066 A JP 2006043066A JP 2006043066 A JP2006043066 A JP 2006043066A JP 2007216935 A JP2007216935 A JP 2007216935A
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- supply pipe
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本発明は、ステンレス鋼製の給油管本体に付属部材を取り付けて構成される燃料給油管に関する。 The present invention relates to a fuel supply pipe constructed by attaching an accessory member to a stainless steel supply pipe main body.
近年、車両の長寿命化に伴い、防食性に優れたステンレス鋼製部材が多用されるようになってきており、燃料給油管も例外ではない。確かに、ステンレス鋼は表面の不動態皮膜の働きによって優れた耐食性を示す。しかし、付属部材を給油管本体に取り付けるため、前記給油管本体に溶接又はロウ付けや塑性加工を施す必要があることから、給油管本体のステンレス鋼が結晶構造を変化させ、部分的に不動態皮膜が損なわれる事態が起き、この不働態皮膜の欠損部位が電解腐食を招く虞がある。また、複雑に組み付けられた付属部材相互の隙間部位に電解質が堆積して濃縮されると、やはりステンレス鋼製の給油管本体の不動態皮膜が消失し、隙間部位から電解腐食してしまう虞れがある。 In recent years, with the extension of the life of vehicles, stainless steel members having excellent anticorrosion properties have been frequently used, and fuel supply pipes are no exception. Certainly, stainless steel exhibits excellent corrosion resistance due to the action of the passive film on the surface. However, since the attachment member is attached to the oil supply pipe body, it is necessary to perform welding, brazing or plastic working on the oil supply pipe body, so the stainless steel of the oil supply pipe body changes the crystal structure and is partially passivated. There is a possibility that the film may be damaged, and the defective part of the passive film may cause electrolytic corrosion. In addition, if the electrolyte accumulates and concentrates in the gaps between the attached parts that are assembled in a complicated manner, the passive film of the stainless steel oil supply pipe body may disappear and electrolytic corrosion may occur from the gaps. There is.
こうしたステンレス鋼製の給油管本体を用いた燃料給油管における部分的な電解腐食に対し、例えば特許文献1は、燃料給油管(フューエルインレット)全体にカチオン電着塗装を施すことで、給油管本体の部分的な電解腐食を抑制又は防止している。前記塗装に用いる電着塗料としては、カチオン性の水溶液又はエマルジョンとして提供されるアクリル塗料、アルキド塗料、ウレタン塗料又はエポキシ塗料等を例示している。また、特許文献2は、給油管本体及び付属部材をすべてステンレス鋼製としながら、亜鉛を含有する犠牲電極を前記給油管本体又は付属部材に設けることで、給油管本体の部分的な電解腐食を抑制又は防止している。 For example, Japanese Patent Application Laid-Open No. H10-133707 discloses that the fuel supply pipe main body is subjected to cationic electrodeposition coating on the entire fuel supply pipe (fuel inlet) against partial electrolytic corrosion in the fuel supply pipe using the stainless steel fuel supply pipe main body. This suppresses or prevents partial electrolytic corrosion. Examples of the electrodeposition paint used for the coating include acrylic paints, alkyd paints, urethane paints, and epoxy paints provided as cationic aqueous solutions or emulsions. In addition, Patent Document 2 provides partial electrolytic corrosion of the oil supply pipe body by providing a sacrificial electrode containing zinc on the oil supply pipe body or the attachment member while the oil supply pipe body and the attachment members are all made of stainless steel. Suppressed or prevented.
特許文献1の燃料給油管は、カチオン電着塗装による塗膜が存在している限り、ステンレス鋼製である給油管本体の部分的な電解腐食を抑制又は防止しうると考えられる。しかし、経時的な前記塗膜の剥離によって、不動態皮膜が損なわれた部位が電解腐食することを抑制又は防止できない。また、上述したように、隙間部位に堆積した電解質は濃縮されるため、不動態皮膜があっても、なお電解腐食する虞れが否めない。更に、給油管本体全部にわたる電着塗装はコスト高であり、コスト抑制又は削減が求められる自動車部材としてはあまり好ましい防錆技術ではない。 The fuel supply pipe of Patent Document 1 is considered to be able to suppress or prevent partial electrolytic corrosion of the fuel supply pipe body made of stainless steel as long as a coating film by cationic electrodeposition coating exists. However, it is impossible to suppress or prevent electrolytic corrosion of the portion where the passive film is damaged due to the peeling of the coating film over time. Further, as described above, since the electrolyte deposited in the gap portion is concentrated, there is a risk that electrolytic corrosion will still occur even if there is a passive film. Furthermore, electrodeposition coating over the entire oil supply pipe body is costly and is not a very preferred rust prevention technique for automobile members that are required to be reduced or reduced in cost.
これに対し、特許文献2の燃料給油管は、給油管本体及び付属部材がそれぞれ優れた耐食性を示すステンレス鋼製とし、前記ステンレス鋼の不働態皮膜が欠損することを抑制又は防止する犠牲電極を設けることから、部分的な電解腐食を抑制又は防止しやすく、また部分的に犠牲電極を設けるだけでよいため、コスト増も抑制できる利点がある。しかし、付属部材までステンレス鋼製とすることは新たなコスト増を生み出すし、付属部材が車体への取付ブラケットの場合、今度は通常鋼製の車体と取付ブラケットとの間で部分的な電解腐食が発生する虞がある。そこで、特許文献1ではなく、特許文献2の技術的思想に基づき、できる限り部分的な対策によって、コスト増を抑制しながら、給油管本体、付属部材、更には車体の電解腐食を抑制又は防止できる燃料給油管を提供するため、検討した。 On the other hand, the fuel oil supply pipe of Patent Document 2 is made of stainless steel in which the oil supply pipe main body and the accessory member each have excellent corrosion resistance, and a sacrificial electrode that suppresses or prevents the loss of the passive film of the stainless steel is provided. Since it is provided, it is easy to suppress or prevent partial electrolytic corrosion, and it is only necessary to partially provide a sacrificial electrode, so that an increase in cost can be suppressed. However, the use of stainless steel for the attachments creates a new cost increase, and if the attachment is a mounting bracket to the vehicle body, then partial electrolytic corrosion between the normal steel vehicle body and the mounting bracket. May occur. Therefore, based on the technical idea of Patent Document 2 instead of Patent Document 1, it is possible to suppress or prevent electrolytic corrosion of the oil supply pipe body, the accessory member, and further the vehicle body while suppressing the increase in cost by partial measures as much as possible. In order to provide a fuel refueling pipe that can be used.
検討の結果開発したものが、ステンレス鋼製の給油管本体に、車体に対する取付ブラケットほかの付属部材を取り付けて構成される燃料給油管において、ステンレス鋼製の給油管本体に取り付ける付属部材が通常鋼製であり、前記付属部材の少なくとも給油管本体に接する部位が亜鉛メッキされた燃料給油管である。付属部材は、給油管本体を車体に位置固定するために取り付けられる取付ブラケットのほか、給油口を位置決め及び固定する取付フランジやブリザー管の支持ブラケット等がある。 As a result of the study, the fuel oil pipe that was developed by attaching a mounting bracket and other attachments to the vehicle body to the stainless steel oil supply pipe body, and the attachment parts attached to the stainless steel oil supply pipe body are usually steel. A fuel oil supply pipe made of galvanized at least a portion in contact with the main oil supply pipe body of the accessory member. The accessory member includes a mounting bracket that is attached to fix the position of the oil supply pipe body to the vehicle body, a mounting flange that positions and fixes the oil supply port, and a support bracket for the blister pipe.
本発明は、給油管本体の塑性加工された部位又は近傍に溶接又はロウ付けされる付属部材が、部分的な電解腐食の発生する可能性の高い部位に取り付けられていることから、付属部材の亜鉛メッキ及び付属部材そのものを犠牲電極として利用する。まず、ステンレス鋼製の給油管本体と通常鋼製の付属部材との間に介在する亜鉛メッキは、給油管本体に対する犠牲電極として、給油管本体より先に電解腐食する。そして、亜鉛メッキの電解腐食が終わると、今度は通常鋼製の付属部材が犠牲電極として、給油管本体より先に電解腐食する。こうして、亜鉛メッキ、付属部材、給油管本体の順に電解腐食が起こるようにすることで、給油管本体の部分的な電解腐食を抑制又は防止する。ここで、付属部材は車体と同じ通常鋼製であるため、付属部材と車体との間では電解腐食が生じにくい利点もある。 In the present invention, since the accessory member welded or brazed to or near the plastic-processed portion of the oil supply pipe body is attached to a portion where partial electrolytic corrosion is likely to occur. Zinc plating and attached members themselves are used as sacrificial electrodes. First, galvanization interposed between a stainless steel oil supply pipe body and a normal steel accessory member is electrolytically corroded prior to the oil supply pipe body as a sacrificial electrode for the oil supply pipe body. Then, when the electrolytic corrosion of galvanization is finished, this time, the normal steel accessory member is electrolytically corroded before the oil supply pipe body as a sacrificial electrode. Thus, electrolytic corrosion occurs in the order of galvanization, accessory member, and oil supply pipe body, thereby suppressing or preventing partial electrolytic corrosion of the oil supply pipe body. Here, since the attachment member is made of the same normal steel as the vehicle body, there is an advantage that electrolytic corrosion is unlikely to occur between the attachment member and the vehicle body.
上述のように、本発明の燃料給油管は、給油管本体が電解腐食する順を亜鉛メッキ及び付属部材の後に遅らせることで、給油管本体の部分的な電解腐食を抑制又は防止している。これから、亜鉛メッキ及び付属部材の電解腐食が起きにくければ、給油管本体の耐食性を更に向上させることができる。これから、付属部材は、全体が亜鉛メッキされ、更に亜鉛メッキを含めた全体が防錆塗装されていることが望ましい。前記防錆塗装としては、電着塗装や粉体塗装を挙げることができる。これら防錆塗装は、付属部材の電解腐食を抑制することにより、給油管本体の電解腐食を起きにくくするものであるから、付属部材のみに用いればよい。このため、給油管本体に防錆塗装を施す場合に比べ、コスト増は大きく抑制される。 As described above, the fuel supply pipe of the present invention suppresses or prevents partial electrolytic corrosion of the fuel supply pipe main body by delaying the order of electrolytic corrosion of the fuel supply pipe main body after the galvanization and the attached member. From this, the corrosion resistance of the oil supply pipe body can be further improved if the galvanization and the electrolytic corrosion of the accessory are difficult to occur. From this, it is desirable that the entire accessory member is galvanized, and further, the whole including the galvanization is rust-proofed. Examples of the antirust coating include electrodeposition coating and powder coating. These rust preventive coatings prevent electrolytic corrosion of the oil supply pipe body by suppressing electrolytic corrosion of the accessory member, and therefore may be used only for the accessory member. For this reason, compared with the case where antirust coating is applied to the oil supply pipe body, the increase in cost is greatly suppressed.
本発明は、給油管本体の塑性加工された部位又は近傍に溶接又はロウ付けされる付属部材が、部分的な電解腐食の発生する可能性の高い部位に取り付けられていることから、付属部材の亜鉛メッキ及び付属部材そのものを犠牲電極として利用することにより、給油管本体の電解腐食を極めて起きにくくし、燃料給油管に高い防錆効果をもたらしている。前記防錆効果は、付属部材全体に亜鉛メッキを施したり、更に防錆塗装を施すことにより、付属部材の腐食が抑制され、更に高めることができる。こうした亜鉛メッキや防錆塗装は、付属部材のみでよいため、コスト増は抑制される。このほか、本発明は、付属部材そのものは車体と同じ通常鋼製であるから、付属部材と車体との間での電解腐食が抑制又は防止される副次的効果も有する。 In the present invention, since the accessory member welded or brazed to or near the plastic-processed portion of the oil supply pipe body is attached to a portion where partial electrolytic corrosion is likely to occur. By using the galvanized plating and the accessory member itself as a sacrificial electrode, electrolytic corrosion of the fuel supply pipe body is extremely difficult to occur, and a high rust prevention effect is brought about in the fuel supply pipe. The rust prevention effect can be further enhanced by galvanizing the entire attachment member or by further applying a rust prevention coating to prevent corrosion of the attachment member. Such galvanization and anticorrosion coating require only an accessory member, so that an increase in cost is suppressed. In addition, since the attachment member itself is made of the same normal steel as the vehicle body, the present invention also has a secondary effect of suppressing or preventing electrolytic corrosion between the attachment member and the vehicle body.
以下、本発明の実施形態について図面により説明する。図1は本発明を適用した燃料給油管1の全体を表す斜視図、図2は図1中A−A断面の端面図であり、図3は図2中B矢視部拡大端面図である。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a perspective view showing the entire fuel supply pipe 1 to which the present invention is applied, FIG. 2 is an end view of the AA cross section in FIG. 1, and FIG. 3 is an enlarged end view taken along the arrow B in FIG. .
本例の燃料給油管1は、図1に見られるように、車体に対する取付ブラケット12、給油口に対する取付フランジ13やブリザー管14の支持ブラケット15等の付属部材を給油管本体11に取り付けた複合品である。本例では、給油管本体11及びブリザー管14をステンレス鋼製とし、取付ブラケット12、取付フランジ13や支持ブラケット15等の付属部材を通常鋼製として、前記付属部材それぞれの全面を亜鉛メッキしている(図2参照)。また、取付ブラケット12を給油管本体11に締め付ける締付ボルト16は亜鉛メッキされた鋼製である。
As shown in FIG. 1, the fuel refueling pipe 1 of this example is a composite in which attachment members such as a
取付ブラケット12を例に採れば、図2及び図3に見られるように、取付ブラケット12の内面(給油管本体11に接する面)及び外面(給油管本体11に取り付けた際に外部から視認できる面)を含む全面に形成した亜鉛メッキ面121が、給油管本体11の表面と取付ブラケット12の内面との間に介在し、いわゆる犠牲電極相当の働きを発揮する。この結果、この取付ブラケット12を取り付けた給油管本体11の部分では、まず取付ブラケット12の亜鉛メッキ面121が電解腐食し、次いで鋼製の取付ブラケット12が電解腐食し、ステンレス鋼製の給油管本体11の電解腐食を抑制又は防止できる。犠牲電極相当の働きをする亜鉛メッキ面121の厚さD1は、3μm〜13μmが好ましい。
If the
また、取付ブラケット12の内面及び外面を含む全面に存在する亜鉛メッキ面121は、取付ブラケット12の電解腐食を抑制又は防止する。加えて、亜鉛メッキ121を含めてカチオン電着塗装により防錆塗装面122を形成すると、更に取付ブラケット12の電解腐食を抑制又は防止できる。本例では、給油管本体11を含めて取付ブラケット12を取り付けた燃料給油管1の部分をカチオン電着塗装するものとし、図3では取付ブラケット12の外面側のみ防錆塗装面122を図示している。
Further, the galvanized
本例のように電着塗装により形成した防錆塗装面122の厚さD2は、10μm〜25μmが好ましい。ここで、カチオン電着塗装では、アクリル系塗料、アルキド系塗料、ウレタン系塗料又はエポキシ系塗料等、カチオン性の水溶液又はエマルジョンを用いることができる。また、防錆塗装面122が粉体塗装により形成される場合、前記厚さD2は40μm〜120μmが好ましい。この粉体塗装に使用できる塗料はポリエステル系塗料、エポキシ系塗料、アクリル系塗料、ポリエステル及びエポキシのハイブリッド系塗料や変性EVA系塗料がある。各塗装は、従来公知の各種手段を用いる。
The thickness D 2 of the
このほか、本例では、取付ブラケット12を給油管本体11に締め付ける締付ボルト16は亜鉛メッキされた鋼製としているので、締付ボルト16に先行して亜鉛メッキ面121が電解腐食することになり、締付ボルト16の電解腐食を抑制又は防止できる。また、鋼製である車体(図示略)に対しては、同じ鋼製である取付ブラケット12との間でも、亜鉛メッキ面121が先行して電解腐食し、車体の電解腐食を抑制又は防止する。しかし、取付ブラケット12及び車体は同じ構成であるため、電位差が生じにくく、車体の電解腐食は抑制又は防止できる。
In addition, in this example, since the
1 燃料給油管
11 給油管本体
12 取付ブラケット
121 亜鉛メッキ面
122 防錆塗装面
13 取付フランジ
14 ブリザー管
15 支持ブラケット
16 締付ボルト
1 Fuel supply pipe
11 Lubrication pipe body
12 Mounting bracket
121 Galvanized surface
122 Rust-proof painted surface
13 Mounting flange
14 Blister tube
15 Support bracket
16 Tightening bolt
Claims (5)
ステンレス鋼製の給油管本体に取り付ける付属部材が通常鋼製であり、前記付属部材の少なくとも給油管本体に接する部位が亜鉛メッキされたことを特徴とする燃料給油管。 In a fuel supply pipe constructed by attaching an attachment member such as a mounting bracket for the vehicle body to a stainless steel supply pipe body,
A fuel supply pipe characterized in that an attachment member attached to a stainless steel supply pipe body is made of normal steel, and at least a portion of the attachment member that contacts the supply pipe body is galvanized.
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JP2010228664A (en) * | 2009-03-27 | 2010-10-14 | Unipres Corp | Structure for fixing filler tube to vehicle body |
KR101028669B1 (en) * | 2009-04-23 | 2011-04-12 | 코리아에프티 주식회사 | An electric current plastic pillar neck equipped with grounding |
JP2012096570A (en) * | 2010-10-29 | 2012-05-24 | Asteer Co Ltd | Fuel filler tube |
WO2012086706A1 (en) * | 2010-12-21 | 2012-06-28 | 新日鐵住金ステンレス株式会社 | Oil feed pipe and method for producing same |
JP2012197071A (en) * | 2010-12-21 | 2012-10-18 | Nippon Steel & Sumikin Stainless Steel Corp | Oil feed pipe, and method for producing same |
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JPWO2015037707A1 (en) * | 2013-09-13 | 2017-03-02 | 新日鐵住金ステンレス株式会社 | Inexpensive automotive parts and oil pipes with excellent salt corrosion resistance |
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CN105764733A (en) * | 2013-09-13 | 2016-07-13 | 新日铁住金不锈钢株式会社 | Inexpensive automotive member and feed oil pipe, exhibiting excellent salt corrosion resistance |
US9963767B2 (en) | 2013-09-13 | 2018-05-08 | Nippon Steel & Sumikin Stainless Steel Corporation | Inexpensive automotive member and feed oil pipe, exhibiting excellent salt corrosion resistance |
JP2014043242A (en) * | 2013-10-22 | 2014-03-13 | Keylex Corp | Oil feed pipe mounting structure for vehicle |
JP2015148274A (en) * | 2014-02-06 | 2015-08-20 | ユニプレス株式会社 | Surface protection structure of pipes for fuel tank device with bracket |
JP2016169418A (en) * | 2015-03-12 | 2016-09-23 | 新日鐵住金ステンレス株式会社 | Member for automobile and oil filler pipe for automobile using coating and sacrificial corrosion resistance and excellent in pitting resistance |
JP2016169417A (en) * | 2015-03-12 | 2016-09-23 | 新日鐵住金ステンレス株式会社 | Oil filler pipe for automobile excellent in salt damage resistance and having suppressed appearance deterioration |
WO2017222031A1 (en) | 2016-06-24 | 2017-12-28 | ユニプレス株式会社 | Structure for installing tubular member to be connected to fuel tank on vehicle, and piping structure |
CN110154739A (en) * | 2018-02-16 | 2019-08-23 | 斯丹特美国公司 | Fuel tank filler component |
US11440789B2 (en) * | 2018-02-16 | 2022-09-13 | Stant Usa Corp. | Fuel tank fill assembly |
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