JP2007207402A - Sticking method of optical disk substrate and stick apparatus for optical disk substrate - Google Patents

Sticking method of optical disk substrate and stick apparatus for optical disk substrate Download PDF

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JP2007207402A
JP2007207402A JP2006028806A JP2006028806A JP2007207402A JP 2007207402 A JP2007207402 A JP 2007207402A JP 2006028806 A JP2006028806 A JP 2006028806A JP 2006028806 A JP2006028806 A JP 2006028806A JP 2007207402 A JP2007207402 A JP 2007207402A
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substrate
optical disk
lower substrate
support base
curable resin
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Masashi Suzuki
雅詞 鈴木
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Fujifilm Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a sticking method of optical disk substrates and a sticking apparatus of the optical disk substrates capable of preventing distortion of the surfaces of the optical disk substrates when two substrates are stuck to each other sandwiching an energy ray curing resin therebetween and the energy ray curing resin is cured by irradiation with an energy ray. <P>SOLUTION: The sticking apparatus 10 of the optical disk substrates is provided with a vacuum chamber 11 capable of housing a lower side substrate 34 and an upper side substrate 32 held to be parallel to each other and separated from each other, a vacuum suction device 14 for evacuating in the inner part of the vacuum chamber 11, a supporting table 37 for placing the lower side substrate 34 on a supporting surface 37a, a pressing member 13 pressing the upper side substrate 32 toward the supporting table 37, a device 29 for irradiation with the energy ray for irradiating the energy ray curing resin 33 with the energy ray and a separating means separating the lower side substrate 34 from the supporting table 37 before irradiation with the energy ray. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、光ディスク用基板の貼り合わせ方法および光ディスク用基板の貼り合わせ装置に関する。   The present invention relates to an optical disk substrate bonding method and an optical disk substrate bonding apparatus.

レーザ光を用いて情報を記録し、又は再生する光ディスクとしては、CD−R(Compact disk-recordable)、CD(Compact disc)、DVD(Digital versatile disc)、DVD−R(Digital versatile disc-recordable)等が既に普及している。   CD-R (Compact disk-recordable), CD (Compact disc), DVD (Digital versatile disc), DVD-R (Digital versatile disc-recordable) are optical discs that record or reproduce information using laser light. Etc. are already popular.

光ディスクの製造工程では、例えば、光ディスク用基板をターンテーブル上に置き、該光ディスク用基板上に液状のエネルギ線硬化樹脂を塗布した後、更に別の光ディスク用基板と貼り合わせた状態で、エネルギ線を照射してエネルギ線硬化樹脂を硬化させる。光ディスク用基板の貼り合わせ装置としては、例えば、下記特許文献1が知られている。   In the manufacturing process of an optical disk, for example, an optical disk substrate is placed on a turntable, a liquid energy beam curable resin is applied on the optical disk substrate, and then the energy beam is bonded to another optical disk substrate. To cure the energy ray curable resin. As an optical disk substrate bonding apparatus, for example, the following Patent Document 1 is known.

特開平10−208316号公報JP-A-10-208316

図13は、従来の光ディスク用基板の貼り合わせ装置100を示している。エネルギ線硬化樹脂3が塗布された下側基板4をエネルギ線が透過可能な支持台7上に載置し、上側基板2をその上に待機させる。そして、下側基板4と上側基板2を真空チャンバに収納し、真空チャンバの内部を真空にした後、下側基板4に上側基板2を重ね合わせる。   FIG. 13 shows a conventional optical disk substrate bonding apparatus 100. The lower substrate 4 coated with the energy ray curable resin 3 is placed on a support base 7 through which energy rays can be transmitted, and the upper substrate 2 is put on standby. Then, after the lower substrate 4 and the upper substrate 2 are housed in a vacuum chamber and the inside of the vacuum chamber is evacuated, the upper substrate 2 is overlaid on the lower substrate 4.

ところで、下側基板4に上側基板2を重ね合わせた後、真空チャンバから搬出しても、下側基板4が支持台7に密着した状態が維持されたままとなる。下側基板4が支持台7に密着した状態で、基板に挟まれているエネルギ線硬化樹脂3に向けてエネルギ線を照射すると、エネルギ線硬化樹脂3のみが硬化収縮し、下側基板4は支持台7に貼り付いて収縮しないので、エネルギ線硬化樹脂3と下側基板4との収縮差により、エネルギ線硬化樹脂3が硬化した後、光ディスク用基板の表面に歪みが生じるという問題があった。この歪みは光ディスクの外観を損なう。   By the way, even if the upper substrate 2 is superposed on the lower substrate 4 and then unloaded from the vacuum chamber, the state in which the lower substrate 4 is in close contact with the support base 7 remains maintained. When energy rays are irradiated toward the energy beam curable resin 3 sandwiched between the substrates while the lower substrate 4 is in close contact with the support base 7, only the energy beam curable resin 3 is cured and contracted, and the lower substrate 4 There is a problem that the surface of the optical disk substrate is distorted after the energy beam curable resin 3 is cured due to a difference in contraction between the energy beam curable resin 3 and the lower substrate 4 because the substrate is not contracted by being attached to the support base 7. It was. This distortion impairs the appearance of the optical disk.

本発明は、上記事情に鑑みてなされたもので、その目的は、2つの基板をエネルギ線硬化樹脂で挟んで重ね合わせ、エネルギ線硬化樹脂にエネルギ線を照射して硬化させるときに、光ディスク用基板の表面が歪むことを防止することができる光ディスク用基板の貼り合わせ方法及び光ディスク用基板の貼り合わせ装置を提供することにある。   The present invention has been made in view of the above circumstances, and its purpose is to use two optical discs for optical disks when they are overlapped with energy beam curable resin, and the energy beam curable resin is irradiated with energy rays and cured. An object of the present invention is to provide an optical disk substrate bonding method and an optical disk substrate bonding apparatus capable of preventing the surface of the substrate from being distorted.

本発明の上記目的は、エネルギ線硬化樹脂が塗布された下側基板と上側基板とを貼り合わせる光ディスク用基板の貼り合わせ方法であって、前記エネルギ線硬化樹脂が塗布された前記下側基板と前記上側基板を互いに平行に且つ離した状態で保持する工程と、真空チャンバを真空吸引する工程と、前記上側基板を支持台側に押圧し前記下側基板と密着させる工程と、前記真空チャンバを大気開放する工程と、前記エネルギ線硬化樹脂に向けてエネルギ線を照射する工程とを有し、前記エネルギ線を照射する前に、前記下側基板と前記支持台を離間させる離間工程を有する光ディスク用基板の貼り合わせ方法によって達成される。   The above object of the present invention is a method for laminating a substrate for an optical disk in which a lower substrate coated with an energy beam curable resin and an upper substrate are bonded to each other, and the lower substrate coated with the energy beam curable resin; A step of holding the upper substrate in a parallel and spaced apart state, a step of vacuuming the vacuum chamber, a step of pressing the upper substrate toward the support base and bringing it into close contact with the lower substrate, and the vacuum chamber An optical disc comprising: a step of releasing the atmosphere; and a step of irradiating the energy ray curable resin with an energy ray, and a separation step of separating the lower substrate and the support base before irradiating the energy ray. This is achieved by the method for pasting the substrates for use.

本発明に係る光ディスク用基板貼り合わせ方法は、エネルギ線硬化樹脂に向けてエネルギ線を照射する前に、下側基板を支持台から離間する。下側基板を支持台から離間すると、下側基板と支持台が貼り付いている状態は解除される。離間工程後、エネルギ線硬化樹脂に向けてエネルギ線を照射すると、エネルギ線硬化樹脂の硬化収縮に伴って下側基板も収縮するため、エネルギ線硬化樹脂と下側基板の間で収縮差を生じない。このため、光ディスク用基板の表面が歪むことを防止できる。   In the method of laminating a substrate for an optical disk according to the present invention, the lower substrate is separated from the support base before the energy beam is irradiated to the energy beam curable resin. When the lower substrate is separated from the support base, the state where the lower substrate and the support base are attached is released. When energy rays are irradiated toward the energy ray curable resin after the separation step, the lower substrate also shrinks as the energy ray curable resin cures and shrinks, resulting in a shrinkage difference between the energy ray curable resin and the lower substrate. Absent. For this reason, it is possible to prevent the surface of the optical disk substrate from being distorted.

また、上記光ディスク用基板の貼り合わせ方法は、前記下側基板を前記支持台から離間する手段として、前記下側基板と前記支持台の間に加圧エアを送り込むことが好ましい。
下側基板と支持台の間に加圧エアを送り込むことで、下側基板と支持台との間に隙間が形成される。この隙間により下側基板は支持台から離間する。また、下側基板を支持台から離間する手段が加圧エアであるため、下側基板の表面を傷つけることがない。
Further, in the method for laminating the optical disk substrate, it is preferable that pressurized air is sent between the lower substrate and the support table as means for separating the lower substrate from the support table.
By sending pressurized air between the lower substrate and the support base, a gap is formed between the lower substrate and the support base. The lower substrate is separated from the support base by this gap. Further, since the means for separating the lower substrate from the support base is pressurized air, the surface of the lower substrate is not damaged.

さらに、上記光ディスク用基板の貼り合わせ方法は、前記下側基板を前記支持台から離間する手段として、前記支持台に突き出し部材が備えられており、該突き出し部材が前記下側基板を前記支持台から押し上げることが好ましい。
突き出し部材を動作させ、下側基板と支持台の間の密着力よりも大きな力で下側基板を押し上げることにより、下側基板を支持台から離間することができる。また、突き出し部材は下側基板と接触して、押し上げるため、下側基板と支持台の密着状態を確実に解除できる。
Further, in the method for laminating the optical disk substrate, the support table includes a protruding member as means for separating the lower substrate from the support table, and the protruding member attaches the lower substrate to the support table. It is preferable to push up.
By operating the protrusion member and pushing up the lower substrate with a force larger than the adhesion force between the lower substrate and the support base, the lower substrate can be separated from the support base. Further, since the protruding member is brought into contact with the lower substrate and pushed up, the contact state between the lower substrate and the support base can be reliably released.

また、本発明の上記目的は、エネルギ線硬化樹脂が塗布された下側基板と上側基板とを貼り合わせる光ディスク用基板の貼り合わせ装置であって、互いに平行に且つ離した状態で保持された前記下側基板と前記上側基板を収納することができる真空チャンバと、前記真空チャンバの内部を真空雰囲気にするための真空吸引装置と、前記下側基板を支持面に載置させる支持台と、前記上側基板を前記支持台に向かって押圧する押圧部材と、前記エネルギ線硬化樹脂に向けてエネルギ線を照射するエネルギ線照射器とを備え、前記エネルギ線を照射する前に、前記下側基板を前記支持台から離間する離間手段を備えていることを特徴とする光ディスク用基板の貼り合わせ装置によって達成される。   The above-mentioned object of the present invention is an optical disk substrate laminating apparatus for laminating a lower substrate and an upper substrate to which an energy ray curable resin is applied, and is held in a state of being parallel and separated from each other. A vacuum chamber capable of accommodating the lower substrate and the upper substrate, a vacuum suction device for making the inside of the vacuum chamber a vacuum atmosphere, a support base for placing the lower substrate on a support surface, A pressing member that presses the upper substrate toward the support; and an energy beam irradiator that irradiates an energy beam toward the energy beam curable resin, and before irradiating the energy beam, the lower substrate is This is achieved by an optical disk substrate laminating apparatus comprising a separating means for separating from the support base.

本発明に係る光ディスク用基板の貼り合わせ装置は、下側基板を支持台から離間する離間手段を備えている。下側基板を支持台から離間する手段が下側基板と支持台を離間すると、下側基板が支持台に張り付いている状態が解除される。離間手段で下側基板を支持台から離間した後で、エネルギ線硬化樹脂に向けてエネルギ線照射器からエネルギ線を照射すると、エネルギ線硬化樹脂の硬化収縮に伴って下側基板も収縮するため、エネルギ線硬化樹脂と下側基板の間で収縮差が生じない。このため、光ディスク基板の表面が歪むことを防止できる。   The optical disk substrate bonding apparatus according to the present invention includes a separating means for separating the lower substrate from the support base. When the means for separating the lower substrate from the support table separates the lower substrate from the support table, the state where the lower substrate is stuck to the support table is released. After the lower substrate is separated from the support by the separating means, if the energy beam is irradiated from the energy beam irradiator toward the energy beam curable resin, the lower substrate also contracts as the energy beam curable resin is cured and contracted. No shrinkage difference occurs between the energy ray curable resin and the lower substrate. For this reason, the surface of the optical disk substrate can be prevented from being distorted.

また、上記の光ディスク用基板の貼り合わせ装置は、前記離間手段が、前記支持面に開口するように設けられ、前記下側基板と前記支持台の間に加圧エアを供給する通気孔であることが好ましい。
下側基板と支持台の間の空間は真空状態であるため、下側基板と支持台には、お互いが密着する状態を維持する力が働いている。そこで、下側基板と対向する支持面に通気孔を設け、通気孔から加圧エアを送り出す。下側基板と支持台の間に加圧エアが供給されると、下側基板と支持台との間に隙間を形成する。形成された隙間により、下側基板を支持台から離間することができる。また、下側基板と支持台の間に加圧エアを供給することで隙間を形成しており、下側基板の表面を傷つけることがない。
Further, in the above optical disk substrate bonding apparatus, the separating means is provided so as to open to the support surface, and is a vent hole that supplies pressurized air between the lower substrate and the support base. It is preferable.
Since the space between the lower substrate and the support base is in a vacuum state, a force that maintains a state in which the lower substrate and the support base are in close contact with each other works. Therefore, a vent hole is provided in the support surface facing the lower substrate, and pressurized air is sent out from the vent hole. When pressurized air is supplied between the lower substrate and the support base, a gap is formed between the lower substrate and the support base. The lower substrate can be separated from the support base by the formed gap. Further, a gap is formed by supplying pressurized air between the lower substrate and the support base, and the surface of the lower substrate is not damaged.

さらに、上記の光ディスク用基板の貼り合わせ装置は、前記離間手段として、前記支持台に設けられ、進退可能な突き出し部材であることが好ましい。
こうすれば、突き出し部材を動作させ、下側基板と支持台の間の密着力よりも大きな力で下側基板を押し上げることにより、下側基板を支持台から離間させることができる。また、突き出し部材は下側基板と接触して、押し上げるため、下側基板と支持台の密着状態を確実に解除できる。
Furthermore, it is preferable that the optical disk substrate laminating apparatus is a protruding member that is provided on the support base and can be advanced and retracted as the separating means.
In this case, the lower substrate can be separated from the support base by operating the protruding member and pushing up the lower substrate with a force larger than the adhesion force between the lower substrate and the support base. Further, since the protruding member is brought into contact with the lower substrate and pushed up, the contact state between the lower substrate and the support base can be reliably released.

本発明によれば、2つの基板をエネルギ線硬化樹脂で挟んで重ね合わせ、エネルギ線硬化樹脂にエネルギ線を照射して硬化させるときに、光ディスク用基板の表面が歪むことを防止することができる。   According to the present invention, it is possible to prevent the surface of the optical disk substrate from being distorted when the two substrates are sandwiched between energy beam curable resins and overlapped and irradiated with energy rays to be cured. .

以下、本発明に係る光ディスク用基板貼り合わせ方法及び光ディスク用基板貼り合わせ装置の実施形態を、図面に基づいて詳しく説明する。   Embodiments of an optical disk substrate bonding method and an optical disk substrate bonding apparatus according to the present invention will be described below in detail with reference to the drawings.

図1は、本発明に係る光ディスク用基板の貼り合わせ装置の第1の実施形態の構成を表す図である。光ディスク用基板の貼り合わせ装置10は、情報記録媒体として使用される光ディスクを製造する過程で使用される装置であり、真空状態で上側基板32とエネルギ線硬化樹脂33を塗布された下側基板34とを重ね合わせた後、エネルギ線硬化樹脂33を硬化させ、下側基板34と上側基板32を貼り合わせることで光ディスクを製造する。   FIG. 1 is a diagram showing a configuration of a first embodiment of an optical disk substrate bonding apparatus according to the present invention. The optical disk substrate bonding apparatus 10 is an apparatus used in the process of manufacturing an optical disk used as an information recording medium. The upper substrate 32 and the lower substrate 34 coated with the energy ray curable resin 33 in a vacuum state. Are then cured, the energy ray curable resin 33 is cured, and the lower substrate 34 and the upper substrate 32 are bonded together to manufacture an optical disk.

光ディスク用基板の貼り合わせ装置10は、正円形形状を有するターンテーブルを備えている。ターンテーブルには、その上面の円周方向にそれぞれ等間隔において、光ディスク用基板が載置される、複数の支持台37が設けられている。   The optical disk substrate bonding apparatus 10 includes a turntable having a regular circular shape. The turntable is provided with a plurality of support bases 37 on which optical disk substrates are placed at equal intervals in the circumferential direction of the upper surface thereof.

支持台37は、ターンテーブルの上面から上方に突出した略円柱状の形状を有し、支持台37の上端に光ディスク用基板31が載置される支持面37aが形成されている。上側基板32と下側基板34の中心部には光ディスク用基板31の回転中心となる軸Sを中心とした円形の中心開口が設けられており、支持面37aの中央部には、載置された光ディスク用基板31の中心開口に挿通し、光ディスク用基板31を支持台37に保持するセンターピン20が突出するように設けられている。   The support base 37 has a substantially cylindrical shape protruding upward from the upper surface of the turntable, and a support surface 37 a on which the optical disk substrate 31 is placed is formed at the upper end of the support base 37. A circular center opening is provided at the center of the upper substrate 32 and the lower substrate 34 with the axis S serving as the rotation center of the optical disk substrate 31 as the center, and is placed at the center of the support surface 37a. The center pin 20 that is inserted through the central opening of the optical disk substrate 31 and holds the optical disk substrate 31 on the support base 37 is provided so as to protrude.

ターンテーブルは回転することで、支持台37の周方向の位置を変更することができるため、ターンテーブルの径方向外方に別途設けられた処理装置に対応する位置に支持台37を移動させることで、支持台37に保持された光ディスク用基板31に所定の処理を施すことができる。本実施形態において、ターンテーブルは搬送部材として機能する。   By rotating the turntable, the circumferential position of the support table 37 can be changed. Therefore, the support table 37 is moved to a position corresponding to a processing apparatus separately provided radially outward of the turntable. Thus, the optical disk substrate 31 held on the support base 37 can be subjected to predetermined processing. In this embodiment, the turntable functions as a conveying member.

また、本実施形態に係る支持面37aには、通気孔35が設けられており、光ディスク用基板31を支持台37に載置したとき、通気孔35は下側基板34に覆われる位置にある。通気孔35は支持台37中の経路を介して送空ポンプ36と通じており、送空ポンプ36から送り出される加圧エアは通気孔35より供給される。通気孔35は複数個あってもよい。   The support surface 37a according to the present embodiment is provided with a vent hole 35. When the optical disk substrate 31 is placed on the support base 37, the vent hole 35 is in a position covered with the lower substrate 34. . The vent hole 35 communicates with the air feed pump 36 through a path in the support base 37, and pressurized air sent from the air feed pump 36 is supplied from the vent hole 35. There may be a plurality of vent holes 35.

図2は、本実施形態に係る、真空チャンバ11を真空状態にするときの光ディスク用基板の貼り合わせ装置10の構成を表す図である。図に示すとおり、上側基板32とエネルギ線硬化樹脂33が塗布された下側基板34は、それぞれ中心開口がセンターピン20に挿通されており、支持台37で保持されている。   FIG. 2 is a diagram illustrating a configuration of the optical disk substrate bonding apparatus 10 when the vacuum chamber 11 is brought into a vacuum state according to the present embodiment. As shown in the drawing, the center substrate 20 is inserted into the center pin 20 of the lower substrate 34 to which the upper substrate 32 and the energy beam curable resin 33 are applied, and is held by a support base 37.

センターピン20は、円柱形状を有するピン胴部27を備えている。ピン胴部27は、上下方向において下方向の周面より、基板の挿入側である上方側の周面の径が小さくなるように先端部はテーパ状に形成されている。テーパ状のピン胴部27に案内されることで、下側基板34と上側基板32とのそれぞれの中心開口をセンターピン20に挿通しやすくなる。   The center pin 20 includes a pin body portion 27 having a cylindrical shape. The tip of the pin body 27 is tapered so that the diameter of the upper peripheral surface, which is the substrate insertion side, is smaller than the lower peripheral surface in the vertical direction. By being guided by the tapered pin body 27, it becomes easy to insert the center openings of the lower substrate 34 and the upper substrate 32 into the center pin 20.

センターピン20には、ピン胴部27の周方向に1つ以上(本実施形態では2つ)のチャックレバー26が設けられている。チャックレバー26は、上下方向に沿って長手寸法を有するとともに、開状態および閉状態に揺動可能な部材である。   The center pin 20 is provided with one or more (two in this embodiment) chuck levers 26 in the circumferential direction of the pin body 27. The chuck lever 26 is a member having a longitudinal dimension along the vertical direction and swingable in an open state and a closed state.

チャックレバー26は、支軸部28によって支持され、支軸部28の上方部が、ピン胴部27を付勢する部材によってピン胴部27の外径側に向かって付勢力を付加された状態で支持される構成である。センターピン20において、ピン胴部27の内方には円柱状の開閉ピン25が設けられている。開閉ピン25は、その周面の一部が他の部位よりも小さい径を有する縮径部23が形成され、縮径部23の上方にテーパ部22を介して形成され、且つ、縮径部23より径が大きい先端部21が形成されている。また、開閉ピン25の下端部には、センターピン20におけるピン胴部27の内方において、開閉ピン25を図2中の矢印で示すように上下に動作させるシリンダ等の駆動手段が接続されている。   The chuck lever 26 is supported by the support shaft portion 28, and an upper portion of the support shaft portion 28 is applied with a biasing force toward the outer diameter side of the pin barrel portion 27 by a member that biases the pin barrel portion 27. It is the structure supported by. In the center pin 20, a cylindrical opening / closing pin 25 is provided inside the pin body portion 27. The opening / closing pin 25 is formed with a reduced diameter portion 23 having a smaller diameter than the other part of the peripheral surface, and is formed above the reduced diameter portion 23 via the tapered portion 22, and the reduced diameter portion A tip 21 having a diameter larger than 23 is formed. The lower end of the open / close pin 25 is connected to driving means such as a cylinder for moving the open / close pin 25 up and down as indicated by arrows in FIG. 2 inside the pin body 27 of the center pin 20. Yes.

チャックレバー26は、支軸部28より下方に位置する下端部に、ピン胴部27の内方側に少なくとも一部が入り込むように形成された係合部24が形成されている。チャックレバー26は、係合部24が開閉ピン25の周面に当接または近接するように設けられている。   The chuck lever 26 has an engaging portion 24 formed at the lower end portion located below the support shaft portion 28 so that at least a part thereof enters the inner side of the pin body portion 27. The chuck lever 26 is provided so that the engaging portion 24 is in contact with or close to the peripheral surface of the opening / closing pin 25.

チャックレバー26の支軸部28より上方側の部分は、チャックレバー26の下端部の係合部24を開閉ピン25の周面における縮径部23の外周側に当接または近接させる場合に、ピン胴部27を付勢する部材の付勢力により支軸部28を中心として回転することが許容され、チャックレバー26の支軸部28より上方側の部分がピン胴部27の径方向外側に突出する。こうして、チャックレバー26は開状態となる。チャックレバー26が開状態の場合、センターピン20に挿通される上側基板32はチャックレバー26上で保持される。   When the engaging portion 24 at the lower end of the chuck lever 26 is brought into contact with or close to the outer peripheral side of the reduced diameter portion 23 on the peripheral surface of the opening / closing pin 25, the portion above the support shaft portion 28 of the chuck lever 26 is The biasing force of the member that biases the pin body portion 27 is allowed to rotate around the support shaft portion 28, and the portion above the support shaft portion 28 of the chuck lever 26 is positioned radially outward of the pin body portion 27. Protruding. Thus, the chuck lever 26 is opened. When the chuck lever 26 is open, the upper substrate 32 inserted through the center pin 20 is held on the chuck lever 26.

一方、開閉ピン25をピン胴部27に対して下方に移動させると、縮径部23の位置も下方に移動することに伴い、チャックレバー26の係合部24の位置が縮径部23の外周側からテーパ部22を介して先端部21の外周側へ相対移動する。すると、係合部24が、開閉ピン25において縮径部23より径寸法の大きい先端部21と当接することで、チャックレバー26の下端部が付勢力により支軸部28を中心として回転することが規制され、チャックレバー26の支軸部28より上方側の部分がピン胴部27に近接する。こうしてチャックレバー26は閉状態となる。チャックレバー26が閉状態の場合、センターピン26の径は光ディスク31の中心開口の径よりも小さくなる。   On the other hand, when the open / close pin 25 is moved downward with respect to the pin body portion 27, the position of the engagement portion 24 of the chuck lever 26 moves to the position of the reduced diameter portion 23 as the position of the reduced diameter portion 23 also moves downward. Relative movement from the outer peripheral side to the outer peripheral side of the tip portion 21 via the tapered portion 22. Then, the engaging portion 24 abuts on the distal end portion 21 having a diameter larger than that of the reduced diameter portion 23 in the opening / closing pin 25, whereby the lower end portion of the chuck lever 26 is rotated around the support shaft portion 28 by the urging force. The portion of the chuck lever 26 above the support shaft portion 28 is close to the pin body portion 27. Thus, the chuck lever 26 is closed. When the chuck lever 26 is in the closed state, the diameter of the center pin 26 is smaller than the diameter of the central opening of the optical disk 31.

また、中心開口がセンターピン20に挿通され、支持台で保持される上側基板32と下側基板34が真空状態で重なり合うため、本実施形態に係る光ディスク用基板の貼り合わせ装置10は真空チャンバ11を備えている。   Also, since the center opening is inserted into the center pin 20 and the upper substrate 32 and the lower substrate 34 held by the support overlap each other in a vacuum state, the optical disk substrate bonding apparatus 10 according to this embodiment includes the vacuum chamber 11. It has.

真空チャンバ11は内部空間を有する剛体であり、略円筒形状を有する金属製の部材である。真空チャンバ11の下部は開放状態になっており、下部開口部を有する。下部開口部の直径は、光ディスク31の直径よりも大きい。真空チャンバ11は鉛直方向に移動可能であって、真空チャンバ11を下降したとき、支持面37aと接触し、真空チャンバ11内部の空間が密閉空間となる構成である。   The vacuum chamber 11 is a rigid body having an internal space, and is a metal member having a substantially cylindrical shape. The lower part of the vacuum chamber 11 is open and has a lower opening. The diameter of the lower opening is larger than the diameter of the optical disc 31. The vacuum chamber 11 is movable in the vertical direction. When the vacuum chamber 11 is lowered, the vacuum chamber 11 comes into contact with the support surface 37a, and the space inside the vacuum chamber 11 becomes a sealed space.

真空チャンバ11には真空吸引装置14が連設されており、真空チャンバ11の内部空間が密閉空間となったとき、真空吸引装置14は内部空間内の空気を吸引し、真空状態にするための装置である。   A vacuum suction device 14 is connected to the vacuum chamber 11, and when the internal space of the vacuum chamber 11 becomes a sealed space, the vacuum suction device 14 sucks air in the internal space and creates a vacuum state. Device.

真空チャンバ11の内部には、押圧機構が備えられている。押圧機構は、支持台37上に載置される光ディスク31を押圧する押圧部材13と、センターピン20に備えられるピン胴部27の内方にある開閉ピン25を押圧する係合解除ピン12と、押圧部材13と係合解除ピン12の動作を駆動する駆動部とで構成される。   A pressing mechanism is provided inside the vacuum chamber 11. The pressing mechanism includes a pressing member 13 that presses the optical disk 31 placed on the support base 37, and an engagement release pin 12 that presses the opening / closing pin 25 inside the pin body portion 27 provided in the center pin 20. The pressing member 13 and the drive unit that drives the operation of the disengagement pin 12 are configured.

押圧部材13は、鉛直方向に沿って長手寸法を有しており、途中で屈曲している。屈曲する部分は支持台37上に載置される光ディスク31と平行である。押圧部材13は駆動部により鉛直方向に駆動され、支持台37上に載置される光ディスク31を押圧する。また、押圧部材13は2つ以上(本実施形態では2つ)あることが好ましく、複数ある押圧部材13は同期して駆動される。   The pressing member 13 has a longitudinal dimension along the vertical direction and is bent in the middle. The bent portion is parallel to the optical disc 31 placed on the support base 37. The pressing member 13 is driven in the vertical direction by the driving unit, and presses the optical disc 31 placed on the support base 37. Moreover, it is preferable that there are two or more pressing members 13 (two in this embodiment), and the plurality of pressing members 13 are driven in synchronization.

係合解除ピン12は略円柱形状であり、係合解除ピン12の径はピン胴部27の内径より小さい。駆動部により下方に駆動された係合解除ピン12は、ピン胴部27に挿入される。挿入された係合解除ピン12は開閉ピン25の先端部21に当接し、係合解除ピン12は駆動部によりさらに下方に駆動され、係合解除ピン12は開閉ピン25の先端部21を押圧する。先端部21を押圧された開閉ピン25は下方に移動する。すると、上記のとおり、チャックレバー26は閉状態となる構成である。   The disengagement pin 12 has a substantially cylindrical shape, and the diameter of the disengagement pin 12 is smaller than the inner diameter of the pin body portion 27. The disengagement pin 12 driven downward by the drive unit is inserted into the pin body 27. The inserted disengagement pin 12 abuts on the distal end portion 21 of the open / close pin 25, the disengagement pin 12 is driven further downward by the drive portion, and the disengagement pin 12 presses the distal end portion 21 of the open / close pin 25. To do. The open / close pin 25 pressed on the tip 21 moves downward. Then, as described above, the chuck lever 26 is in a closed state.

次に、図2から図6を参照して、本実施形態の光ディスク用基板の貼り合わせ装置10によって上側基板32と下側基板34を貼り合わせるときの動作を説明する。図2に示すように、均一な厚みを有するエネルギ線硬化樹脂33が塗布されている面を上方に向けた下側基板34をセンターピン20に挿通し、支持面37aに載置する。   Next, an operation when the upper substrate 32 and the lower substrate 34 are bonded by the optical disk substrate bonding apparatus 10 of the present embodiment will be described with reference to FIGS. As shown in FIG. 2, the lower substrate 34 with the surface to which the energy ray curable resin 33 having a uniform thickness is applied facing upward is inserted through the center pin 20 and placed on the support surface 37a.

開閉ピン25を上方へ動作させると、チャックレバー26の支軸部28より上方の部分はピン胴部27の径方向外側に突出し、チャックレバー26は開状態となる。上側基板32は、センターピン20に挿通され、開状態にあるチャックレバー26上で下側基板34と平行に保持される。   When the opening / closing pin 25 is moved upward, a portion of the chuck lever 26 above the support shaft portion 28 protrudes radially outward of the pin body portion 27, and the chuck lever 26 is in an open state. The upper substrate 32 is inserted through the center pin 20 and is held in parallel with the lower substrate 34 on the chuck lever 26 in the open state.

上側基板32と、支持面37aに載置される下側基板34とを互いに平行且つ離した状態で、真空チャンバ11が下降される。真空チャンバ11は支持面37aと接触し、真空チャンバ11内部の空間は密閉空間になる。その後、真空チャンバ11内部の密閉空間を真空吸引装置14で真空吸引する。   The vacuum chamber 11 is lowered in a state where the upper substrate 32 and the lower substrate 34 placed on the support surface 37a are parallel and separated from each other. The vacuum chamber 11 contacts the support surface 37a, and the space inside the vacuum chamber 11 becomes a sealed space. Thereafter, the sealed space inside the vacuum chamber 11 is vacuumed by the vacuum suction device 14.

図3は、本実施形態のセンターピン20の動作を説明する図である。真空チャンバ11内部の密閉空間を真空状態にした後、押圧機構の係合解除ピン12を下方に駆動し、チャックレバー26を閉状態にする。センターピン20の径は光ディスク31の中心開口の径よりも小さくなるため、チャックレバー26上で保持されていた上側基板32は下側基板34との平行状態を維持したまま下降し、エネルギ線硬化樹脂33が塗布されている下側基板34と重なり合う。上側基板32と下側基板34は真空状態で重なり合うため、上側基板32と下側基板34の間に気泡は混入しない。   FIG. 3 is a diagram for explaining the operation of the center pin 20 of the present embodiment. After the sealed space inside the vacuum chamber 11 is evacuated, the engagement release pin 12 of the pressing mechanism is driven downward, and the chuck lever 26 is closed. Since the diameter of the center pin 20 is smaller than the diameter of the central opening of the optical disk 31, the upper substrate 32 held on the chuck lever 26 is lowered while maintaining a parallel state with the lower substrate 34, and energy beam curing is performed. It overlaps with the lower substrate 34 to which the resin 33 is applied. Since the upper substrate 32 and the lower substrate 34 overlap in a vacuum state, no bubbles are mixed between the upper substrate 32 and the lower substrate 34.

図4は、本実施形態の押圧部材13の動作を説明する図である。真空状態で重ね合わされた上側基板32と下側基板34に向け、押圧部材13が下方に駆動される。駆動された押圧部材13は上側基板32を押圧し、押圧された上側基板32はエネルギ線硬化樹脂33が塗布されている下側基板34を押圧する。押圧された下側基板34は支持台37を押圧し、支持台37から反発力を受ける。上側基板32は鉛直下向きに押圧部材13から押圧され、下側基板34は支持台37から鉛直上向きに反発力を受けることで、上側基板32と下側基板34はエネルギ線硬化樹脂33を挟んで密着する。このとき、エネルギ線硬化樹脂33の厚みはおよそ20μm〜50μmである。   FIG. 4 is a diagram for explaining the operation of the pressing member 13 of this embodiment. The pressing member 13 is driven downward toward the upper substrate 32 and the lower substrate 34 superimposed in a vacuum state. The driven pressing member 13 presses the upper substrate 32, and the pressed upper substrate 32 presses the lower substrate 34 to which the energy beam curable resin 33 is applied. The pressed lower substrate 34 presses the support base 37 and receives a repulsive force from the support base 37. The upper substrate 32 is pressed vertically downward by the pressing member 13, and the lower substrate 34 receives a repulsive force vertically upward from the support base 37, so that the upper substrate 32 and the lower substrate 34 sandwich the energy beam curable resin 33. In close contact. At this time, the thickness of the energy beam curable resin 33 is approximately 20 μm to 50 μm.

図5は、本実施形態に係る、密着する下側基板34と支持台37の間に加圧エアを送り込むときの動作を説明する図である。上側基板32と下側基板34を真空状態で密着させたあと、真空チャンバ11を上昇させ、真空チャンバ11内部を大気に開放する。真空チャンバ11内部を大気に開放しても、上側基板32と下側基板34が密着する状態は維持され、上側基板32と下側基板34の間に気泡が混入することはない。   FIG. 5 is a diagram for explaining an operation when pressurized air is sent between the lower substrate 34 and the support base 37 that are in close contact with each other according to this embodiment. After the upper substrate 32 and the lower substrate 34 are brought into close contact with each other in a vacuum state, the vacuum chamber 11 is raised and the inside of the vacuum chamber 11 is opened to the atmosphere. Even when the inside of the vacuum chamber 11 is opened to the atmosphere, the state in which the upper substrate 32 and the lower substrate 34 are in close contact with each other is maintained, and bubbles are not mixed between the upper substrate 32 and the lower substrate 34.

真空チャンバ11内部を大気に開放した後、下側基板34を支持台37から離間する。離間する手段として、本実施形態では下側基板34と支持台37の間に加圧エアが供給される。具体的には、図示しない送空ポンプ36から送り出される加圧エアが、支持台37中の経路を通り、支持面37aに設けられた通気孔35から供給される。   After the inside of the vacuum chamber 11 is opened to the atmosphere, the lower substrate 34 is separated from the support base 37. As a means for separating, in this embodiment, pressurized air is supplied between the lower substrate 34 and the support base 37. Specifically, pressurized air sent from an air pump 36 (not shown) passes through a path in the support base 37 and is supplied from a vent hole 35 provided in the support surface 37a.

通気孔35から供給された所定量の加圧エアは、下側基板34と支持台37の間で隙間を形成する。この隙間により、下側基板34は支持台37から離間される。   A predetermined amount of pressurized air supplied from the vent hole 35 forms a gap between the lower substrate 34 and the support base 37. Due to the gap, the lower substrate 34 is separated from the support base 37.

なお、本実施形態では、真空チャンバ11内部を大気に開放する工程を、下側基板34を支持台37から離間する工程の先としたが、下側基板34を支持台37から離間する工程を、真空チャンバ11内部を大気に開放する工程の先にしてもよい。   In the present embodiment, the step of opening the interior of the vacuum chamber 11 to the atmosphere is the step of separating the lower substrate 34 from the support base 37, but the step of separating the lower substrate 34 from the support base 37. The process of opening the inside of the vacuum chamber 11 to the atmosphere may be performed.

図6は、本実施形態に係る、エネルギ線照射器29の動作を説明する図である。ターンテーブルを回転させ、エネルギ線硬化樹脂33を挟んで密着する上側基板32と下側基板34とが載置された支持台37の周方向の位置を変更し、支持台37の下方にエネルギ線照射器29が備えられる位置に移動する。エネルギ線照射器29は、支持台37に向かってエネルギ線を照射し、エネルギ線硬化樹脂33を硬化させることができる装置である。   FIG. 6 is a diagram for explaining the operation of the energy beam irradiator 29 according to the present embodiment. By rotating the turntable, the circumferential position of the support base 37 on which the upper substrate 32 and the lower substrate 34 that are in close contact with each other with the energy beam curable resin 33 interposed therebetween is changed, and the energy beam is placed below the support base 37. It moves to a position where the irradiator 29 is provided. The energy beam irradiator 29 is a device capable of irradiating the energy beam toward the support base 37 and curing the energy beam curable resin 33.

上側基板32と下側基板34の間のエネルギ線硬化樹脂33に向け、支持台37の下方に備えられているエネルギ線照射器29よりエネルギ線を照射する。照射されたエネルギ線は、光透過性に優れる支持台37を透過し、エネルギ線硬化樹脂33を硬化させる。エネルギ線硬化樹脂33の硬化収縮に伴って下側基板34も収縮するため、エネルギ線硬化樹脂33と下側基板34の間で収縮差を生じない。光ディスク用基板31の表面は歪むことなく、上側基板32と下側基板34を貼り合わせることができる。   An energy beam is irradiated from an energy beam irradiator 29 provided below the support base 37 toward the energy beam curable resin 33 between the upper substrate 32 and the lower substrate 34. The irradiated energy rays pass through the support base 37 having excellent light transmittance, and the energy ray curable resin 33 is cured. Since the lower substrate 34 also contracts as the energy beam curable resin 33 cures and contracts, no difference in contraction occurs between the energy beam curable resin 33 and the lower substrate 34. The upper substrate 32 and the lower substrate 34 can be bonded together without the surface of the optical disk substrate 31 being distorted.

図7は、本発明に係る光ディスク用基板の貼り合わせ装置30の第2の実施形態の構成を表す図である。なお、以下に説明する実施形態において、すでに説明した部材などと同等な構成・作用を有する部材等については、図中に同一符号または相当符号を付すことにより、説明を簡略或いは省略する。   FIG. 7 is a diagram showing the configuration of the second embodiment of the optical disk substrate bonding apparatus 30 according to the present invention. In the embodiments described below, members having the same configuration / action as the members already described are denoted by the same or corresponding reference numerals in the drawings, and description thereof is simplified or omitted.

本実施形態に係る、光ディスク用基板の貼り合わせ装置30は、下側基板34を支持台37から離間する手段として、支持台37に設けられる、進退可能な突き出し部材41を備えている。突き出し部材41は、略円柱形状を成しており、3つ以上(本実施形態では4つ)備えていることが好ましい。   The optical disk substrate bonding apparatus 30 according to the present embodiment includes a protruding member 41 that is provided on the support base 37 and can be moved forward and backward as means for separating the lower substrate 34 from the support base 37. The protruding member 41 has a substantially cylindrical shape, and preferably includes three or more (four in this embodiment).

図8は、本実施形態に係る、真空チャンバ11を真空状態にするときの光ディスク用基板の貼り合わせ装置30の構成を表す図である。図に示すとおり、光ディスク用基板31を支持台37に載置したとき、突き出し部材41は下側基板34に覆われる位置にある。   FIG. 8 is a diagram showing the configuration of the optical disk substrate bonding apparatus 30 when the vacuum chamber 11 is brought into a vacuum state according to the present embodiment. As shown in the figure, when the optical disk substrate 31 is placed on the support base 37, the protruding member 41 is in a position covered with the lower substrate 34.

突き出し部材41の下方には、駆動部材42が備えられており、突き出し部材41の下面と接触している。駆動部材42は、突き出し部材41を鉛直上向きに駆動することができ、例えば圧電素子などが用いられる。駆動部材42で突き出し部材41を駆動しないとき、突き出し部材41の突き出す側の先端部は、支持面37aと同じ高さか、それ以下にある。駆動部材42で突き出し部材41を駆動するとき、突き出し部材41は鉛直上方に駆動され、下側基板34を押圧する。   A drive member 42 is provided below the protruding member 41 and is in contact with the lower surface of the protruding member 41. The drive member 42 can drive the protrusion member 41 vertically upward, and for example, a piezoelectric element or the like is used. When the drive member 42 does not drive the protruding member 41, the protruding end of the protruding member 41 is at the same height as the support surface 37a or lower. When the drive member 42 drives the protrusion member 41, the protrusion member 41 is driven vertically upward to press the lower substrate 34.

次に、図8から図12を参照して、本実施形態の光ディスク用基板の貼りあわせ装置30を用いて上側基板32と下側基板34を貼り合わせるときの動作を説明する。   Next, an operation when the upper substrate 32 and the lower substrate 34 are bonded using the optical disk substrate bonding apparatus 30 of the present embodiment will be described with reference to FIGS.

図8に示すように、上側基板32と支持面37aに載置された下側基板34が互いに平行に且つ離れた状態で真空チャンバ11を下降させ、真空チャンバ11内部の密閉空間を真空吸引装置14で真空吸引する。   As shown in FIG. 8, the vacuum chamber 11 is lowered in a state where the upper substrate 32 and the lower substrate 34 placed on the support surface 37a are parallel and separated from each other, and the sealed space inside the vacuum chamber 11 is evacuated to a vacuum suction device. Vacuum at 14.

図9は、本実施形態のセンターピン20の動作を説明する図である。真空チャンバ11内部の密閉空間を真空状態にした後、チャックレバー26上で保持されていた上側基板32とエネルギ線硬化樹脂33が塗布されている下側基板34を重ね合わせる。   FIG. 9 is a diagram for explaining the operation of the center pin 20 of the present embodiment. After the sealed space inside the vacuum chamber 11 is evacuated, the upper substrate 32 held on the chuck lever 26 and the lower substrate 34 coated with the energy beam curable resin 33 are overlapped.

図10は、本実施形態の押圧部材13の動作を説明する図である。真空状態で重ね合わされた上側基板32と下側基板34を押圧部材13で密着させる。   FIG. 10 is a diagram for explaining the operation of the pressing member 13 of the present embodiment. The upper substrate 32 and the lower substrate 34 overlapped in a vacuum state are brought into close contact with the pressing member 13.

図11は、本実施形態に係る、突き出し部材41を押し出すときの動作を説明する図である。上側基板32と下側基板34を真空状態で密着させたあと、真空チャンバ11を上昇させ、真空チャンバ11内部を大気に開放する。   FIG. 11 is a diagram for explaining an operation when pushing out the protruding member 41 according to the present embodiment. After the upper substrate 32 and the lower substrate 34 are brought into close contact with each other in a vacuum state, the vacuum chamber 11 is raised and the inside of the vacuum chamber 11 is opened to the atmosphere.

真空チャンバ11内部を大気に開放した後、下側基板34を支持台37から離間する。離間する手段として、本実施形態では突き出し部材41が下側基板34を支持台37から押し上げる。具体的には、突き出し部材41の真下に設けられている駆動部材42は、突き出し部材41を鉛直上向きに駆動させる。突き出し部材41は、下側基板34と支持台37の間に生じる密着力よりも大きな力で駆動されることにより、下側基板34を支持台37から押し上げることができる。   After the inside of the vacuum chamber 11 is opened to the atmosphere, the lower substrate 34 is separated from the support base 37. As a means for separating, in this embodiment, the protruding member 41 pushes the lower substrate 34 up from the support base 37. Specifically, the drive member 42 provided directly below the protrusion member 41 drives the protrusion member 41 vertically upward. The protruding member 41 can be pushed up from the support table 37 by being driven with a force larger than the adhesion force generated between the lower substrate 34 and the support table 37.

なお、本実施形態では、真空チャンバ11内部を大気に開放する工程を、下側基板34を支持台37から離間する工程の先としたが、下側基板34を支持台37から離間する工程を、真空チャンバ11内部を大気に開放する工程の先にしてもよい。   In the present embodiment, the step of opening the interior of the vacuum chamber 11 to the atmosphere is the step of separating the lower substrate 34 from the support base 37, but the step of separating the lower substrate 34 from the support base 37. The process of opening the inside of the vacuum chamber 11 to the atmosphere may be performed.

図12は、本実施形態に係る、エネルギ線照射器29の動作を説明する図である。支持台37の下方にエネルギ線照射器29が備えられる位置に移動した後、押し上げた突き出し部材41をもとの位置に戻し、上側基板32と下側基板34の間のエネルギ線硬化樹脂33に向け、支持台37の下方に備えられているエネルギ線照射器29よりエネルギ線を照射する。照射されたエネルギ線は、支持台37を透過し、エネルギ線硬化樹脂33を硬化させる。   FIG. 12 is a diagram for explaining the operation of the energy beam irradiator 29 according to the present embodiment. After moving to a position where the energy beam irradiator 29 is provided below the support base 37, the pushed-up protruding member 41 is returned to the original position, and the energy beam curable resin 33 between the upper substrate 32 and the lower substrate 34 is applied. The energy beam is irradiated from an energy beam irradiator 29 provided below the support 37. The irradiated energy rays pass through the support 37 and harden the energy ray curable resin 33.

エネルギ線硬化樹脂33の硬化収縮に伴って下側基板34も収縮するためエネルギ線硬化樹脂33と下側基板34の間で収縮差を生じない。光ディスク用基板31の表面は歪むことなく、上側基板32と下側基板34を貼り合わせることができる。   As the energy beam curable resin 33 is cured and contracted, the lower substrate 34 is also contracted, so that there is no difference in contraction between the energy beam curable resin 33 and the lower substrate 34. The upper substrate 32 and the lower substrate 34 can be bonded together without the surface of the optical disk substrate 31 being distorted.

本発明に係る光ディスク用基板貼り合わせ方法の第1の実施形態は、図1に示す光ディスク用基板貼り合わせ装置10を用いることで、好適に実施することができる。すなわち、エネルギ線硬化樹脂33が塗布された下側基板34と上側基板32を互いに平行に且つ離した状態で保持する工程と、真空チャンバ11を真空吸引する工程と、上側基板32を支持台37側に押圧し下側基板34と密着させる工程と、真空チャンバ11を大気開放する工程と、エネルギ線硬化樹脂33に向けてエネルギ線を照射する工程とを有し、エネルギ線を照射する前に、下側基板34と支持台37の間に加圧エアを送り込む工程を行えば、下側基板34が支持台37に貼り付いている状態が解除され、エネルギ線硬化樹脂33の硬化収縮に伴って下側基板34も収縮するため、エネルギ線硬化樹脂33と下側基板34の間で収縮差を生じず、このため光ディスク用基板の表面が歪むことを防止できる。   The first embodiment of the optical disk substrate bonding method according to the present invention can be suitably implemented by using the optical disk substrate bonding apparatus 10 shown in FIG. That is, the step of holding the lower substrate 34 and the upper substrate 32 coated with the energy beam curable resin 33 in a state of being parallel and separated from each other, the step of vacuum-suctioning the vacuum chamber 11, and the support substrate 37. Before irradiating the energy beam, including a step of pressing to the lower substrate 34, a step of opening the vacuum chamber 11 to the atmosphere, and a step of irradiating the energy beam toward the energy beam curable resin 33. If the process of sending pressurized air between the lower substrate 34 and the support base 37 is performed, the state where the lower substrate 34 is stuck to the support base 37 is released, and the energy ray curable resin 33 is cured and contracted. Therefore, the lower substrate 34 also contracts, so that no difference in contraction occurs between the energy ray curable resin 33 and the lower substrate 34, thereby preventing the surface of the optical disk substrate from being distorted.

また、上記の光ディスク用基板の貼り合わせ方法において図7に示す光ディスク用基板の貼り合わせ装置30を使用すると、突き出し部材41が下側基板34を押し上げることで下側基板34を支持台37から離間することができる。こうすれば、下側基板34と支持台37の密着状態の解除を確実に行うことができる。
なお、本発明は、前述した実施形態に限定されるものではなく、適宜な変形、改良などが可能となる。
When the optical disk substrate bonding apparatus 30 shown in FIG. 7 is used in the above optical disk substrate bonding method, the protruding member 41 pushes up the lower substrate 34 to separate the lower substrate 34 from the support base 37. can do. By so doing, the close contact state between the lower substrate 34 and the support base 37 can be reliably released.
The present invention is not limited to the above-described embodiment, and appropriate modifications and improvements can be made.

本発明の第1の実施形態に係る、光ディスク用基板の貼り合わせ装置の構成を表す図である。It is a figure showing the structure of the bonding apparatus of the board | substrate for optical disks based on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る、真空チャンバを真空状態にするときの動作を説明する図である。It is a figure explaining operation | movement when making a vacuum chamber into a vacuum state based on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る、センターピンの動作を説明する図である。It is a figure explaining operation | movement of the center pin based on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る、上側基板と下側基板を重ね合わせるときの動作を説明する図である。It is a figure explaining the operation | movement when the upper side board | substrate and the lower side board | substrate are piled up based on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る、下側基板と支持台の間に加圧エアを送り込むときの動作を説明する図である。It is a figure explaining operation | movement when sending pressurized air between the lower board | substrate and the support stand based on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る、エネルギ線照射器の動作を説明する図である。It is a figure explaining operation | movement of the energy-beam irradiator based on the 1st Embodiment of this invention. 本発明の第2の実施形態に係る、光ディスク用基板の貼り合わせ装置の構成を表す図である。It is a figure showing the structure of the bonding apparatus of the board | substrate for optical disks based on the 2nd Embodiment of this invention. 本発明の第2の実施形態に係る、真空チャンバを真空状態にするときの動作を説明する図である。It is a figure explaining operation | movement when making a vacuum chamber into a vacuum state based on the 2nd Embodiment of this invention. 本発明の第2の実施形態に係る、センターピンの動作を説明する図である。It is a figure explaining operation | movement of the center pin based on the 2nd Embodiment of this invention. 本発明の第2の実施形態に係る、上側基板と下側基板を重ね合わせるときの動作を説明する図である。It is a figure explaining the operation | movement when the upper side board | substrate and the lower side board | substrate are piled up based on the 2nd Embodiment of this invention. 本発明の第2の実施形態に係る、突き出し部材を押し出すときの動作を説明する図である。It is a figure explaining the operation | movement when pushing out the protrusion member based on the 2nd Embodiment of this invention. 本発明の第2の実施形態に係る、エネルギ線照射器の動作を説明する図である。It is a figure explaining operation | movement of the energy-beam irradiator based on the 2nd Embodiment of this invention. 従来の光ディスク用基板の貼りあわせ装置の模式図である。It is a schematic diagram of a conventional optical disk substrate bonding apparatus.

符号の説明Explanation of symbols

10 光ディスク用基板の貼りあわせ装置
20 センターピン
31 光ディスク用基板
32 上側基板
33 エネルギ線硬化樹脂
34 下側基板
35 通気孔
36 送空ポンプ
37 支持台
37a 支持面
DESCRIPTION OF SYMBOLS 10 Optical disk substrate bonding apparatus 20 Center pin 31 Optical disk substrate 32 Upper substrate 33 Energy beam curable resin 34 Lower substrate 35 Vent hole 36 Air pump 37 Support base 37a Support surface

Claims (6)

エネルギ線硬化樹脂が塗布された下側基板と上側基板とを貼り合わせる光ディスク用基板の貼り合わせ方法であって、
前記エネルギ線硬化樹脂が塗布された前記下側基板と前記上側基板を互いに平行に且つ離した状態で保持する工程と、
真空チャンバを真空吸引する工程と、
前記上側基板を支持台側に押圧し前記下側基板と密着させる工程と、
前記真空チャンバを大気開放する工程と、
前記エネルギ線硬化樹脂に向けてエネルギ線を照射する工程とを有し、
前記エネルギ線を照射する前に、前記下側基板を前記支持台から離間させる離間工程を有する光ディスク用基板の貼り合わせ方法。
A method for laminating a substrate for an optical disk by laminating a lower substrate and an upper substrate to which an energy ray curable resin is applied,
Holding the lower substrate and the upper substrate coated with the energy beam curable resin in parallel and apart from each other;
Vacuuming the vacuum chamber;
A step of pressing the upper substrate toward the support base and closely contacting the lower substrate;
Opening the vacuum chamber to the atmosphere;
Irradiating energy rays toward the energy ray curable resin,
A method for bonding optical disk substrates, comprising: a separation step of separating the lower substrate from the support base before irradiating the energy beam.
前記下側基板と前記支持台の間に加圧エアを送り込むことを特徴とする請求項1に記載の光ディスク用基板の貼り合わせ方法。   2. The method for bonding optical disk substrates according to claim 1, wherein pressurized air is sent between the lower substrate and the support base. 前記支持台に突き出し部材が備えられており、該突き出し部材が前記下側基板を前記支持台から押し上げることを特徴とする請求項1に記載の光ディスク用基板の貼り合わせ方法。   2. The method for laminating a substrate for an optical disk according to claim 1, wherein a protrusion member is provided on the support base, and the protrusion member pushes up the lower substrate from the support base. エネルギ線硬化樹脂が塗布された下側基板と上側基板を貼り合わせる光ディスク用基板の貼り合わせ装置であって、
互いに平行に且つ離した状態で保持された前記下側基板と前記上側基板を収納することができる真空チャンバと、
前記真空チャンバの内部を真空雰囲気にするための真空吸引装置と、
前記下側基板を支持面に載置させる支持台と、
前記上側基板を前記支持台に向かって押圧する押圧部材と、
前記エネルギ線硬化樹脂に向けてエネルギ線を照射するエネルギ線照射器とを備え、
前記エネルギ線を照射する前に、前記下側基板を前記支持台から離間する離間手段を備えていることを特徴とする光ディスク用基板の貼り合わせ装置。
An apparatus for laminating a substrate for an optical disk for laminating an upper substrate and a lower substrate coated with an energy ray curable resin,
A vacuum chamber capable of accommodating the lower substrate and the upper substrate held in parallel and apart from each other;
A vacuum suction device for creating a vacuum atmosphere inside the vacuum chamber;
A support base for placing the lower substrate on a support surface;
A pressing member that presses the upper substrate toward the support; and
An energy beam irradiator that irradiates energy beams toward the energy beam curable resin;
A bonding apparatus for an optical disk substrate, comprising: a separating unit that separates the lower substrate from the support before the energy beam is irradiated.
前記離間手段が、前記支持面に開口するように設けられ、前記下側基板と前記支持台の間に加圧エアを供給する通気孔であることを特徴とする請求項4に記載の光ディスク用基板の貼り合わせ装置。   5. The optical disk according to claim 4, wherein the separating means is a vent hole provided so as to open to the support surface and supplying pressurized air between the lower substrate and the support base. Substrate bonding device. 前記離間手段が、前記支持台に設けられ、進退可能な突き出し部材であることを特徴とする請求項4に記載の光ディスク用基板の貼り合わせ装置。   5. The optical disk substrate bonding apparatus according to claim 4, wherein the separating means is a protruding member provided on the support base and capable of moving forward and backward.
JP2006028806A 2006-02-06 2006-02-06 Sticking method of optical disk substrate and stick apparatus for optical disk substrate Pending JP2007207402A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008159227A (en) * 2006-12-26 2008-07-10 Origin Electric Co Ltd Disk substrate placing device, reflecting plate, ultraviolet ray radiating device, disk manufacturing device, and disk manufacturing method
US7860643B2 (en) * 2006-12-28 2010-12-28 Fujitsu Ten Limited In-vehicle detachably electronic apparatus and in-vehicle electronic system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008159227A (en) * 2006-12-26 2008-07-10 Origin Electric Co Ltd Disk substrate placing device, reflecting plate, ultraviolet ray radiating device, disk manufacturing device, and disk manufacturing method
JP4546950B2 (en) * 2006-12-26 2010-09-22 オリジン電気株式会社 Ultraviolet irradiation device, disk manufacturing apparatus, and disk manufacturing method
US7860643B2 (en) * 2006-12-28 2010-12-28 Fujitsu Ten Limited In-vehicle detachably electronic apparatus and in-vehicle electronic system

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