JP2007203853A - Shock absorbing structure of vehicular bumper - Google Patents

Shock absorbing structure of vehicular bumper Download PDF

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Publication number
JP2007203853A
JP2007203853A JP2006024032A JP2006024032A JP2007203853A JP 2007203853 A JP2007203853 A JP 2007203853A JP 2006024032 A JP2006024032 A JP 2006024032A JP 2006024032 A JP2006024032 A JP 2006024032A JP 2007203853 A JP2007203853 A JP 2007203853A
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Prior art keywords
bumper
vehicle
impact
leg
shock absorbing
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Akihide Usami
彰英 宇佐美
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Toyota Auto Body Co Ltd
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Toyota Auto Body Co Ltd
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Priority to JP2006024032A priority Critical patent/JP2007203853A/en
Publication of JP2007203853A publication Critical patent/JP2007203853A/en
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  • Body Structure For Vehicles (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a shock absorbing structure of a vehicular bumper capable of resetting to the original state after a weak shock is applied without exchanging parts and capable of protecting an occupant by sufficiently absorbing a shock when a strong shock is applied. <P>SOLUTION: The shock absorbing structure of a vehicular bumper is structured of a bumper body 2 and a shock absorbing member 3. The bumper body 2 is structured of a main pipe formed with a pair of leg parts 2b by bending a pipe-like metal into a U-shape to form both ends in parallel with each other and a rising part 2c formed by bending a central part of the metal upward, and a reinforcing pipe 2d formed by welding the central part of the metal pipe bent to the U-shape to the rising part 2c of the main pipe for fixation and welding both the ends of the metal pipe to the main pipe at positions near the fixing members 2a of the leg parts 2b. With this structure, truss structure having the reinforcing pipe 2d as one side is formed in the bumper body 2. On the other hand, the shock absorbing member 3 is fixed to the vehicle body so that the bumper body is brought in contact with the upper end of the riding part 2c of the bumper body when the bumper body is shaken toward the vehicle body in a collision. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

この発明は、車両の衝突時の衝撃を吸収して乗員を保護する車両用バンパにおける衝撃吸収構造に関するものであって、特に小型車両に好適なものである。   The present invention relates to an impact absorbing structure in a vehicle bumper that absorbs an impact at the time of a vehicle collision and protects an occupant, and is particularly suitable for a small vehicle.

車両の衝突時の衝撃を吸収する車両用バンパにおいて、車両の衝突時の変形による部品交換の煩わしさを軽減する為、衝突時のバンパの変形後、部品交換することなく、もとの状態に復帰させるバンパ構造が望まれている。例えば下記特許文献1には、車両前方に取り付けたバンパにおいて、バンパ11下端を車体フレーム12に対して揺動可能に固定し、かつ車体フレーム12に連結したバネ13にバンパ11上部を結合することにより、バネ13の付勢力によって、バンパ11を車両外方へ付勢している(図10)。   In the bumper for a vehicle that absorbs the impact at the time of the collision of the vehicle, in order to reduce the troublesome part replacement due to the deformation at the time of the collision of the vehicle, the original state without replacing the parts after the deformation of the bumper at the time of the collision A bumper structure to be restored is desired. For example, in Patent Document 1 below, in a bumper attached to the front of the vehicle, the lower end of the bumper 11 is fixed so as to be swingable with respect to the vehicle body frame 12, and the upper portion of the bumper 11 is coupled to a spring 13 connected to the vehicle body frame 12. Thus, the bumper 11 is urged outward by the urging force of the spring 13 (FIG. 10).

このような発明は、衝突時の車両の衝撃程度が小さいときは、一度変形したバンパ11が、バネ13の弾性力で元の状態に戻る為、部品交換の必要がなく、利便性の高いものである。しかしながら、衝突時の車両の衝撃程度が大きいときは、バネ13の弾性変形力のみで衝撃吸収を賄うこととなる為、衝撃吸収が不十分であって、乗員にかかる衝撃が大きくなり、安全を損なうといった問題があった。
特開平11−78733
In such an invention, when the degree of impact of the vehicle at the time of collision is small, the bumper 11 once deformed returns to the original state by the elastic force of the spring 13, so there is no need for replacement of parts and high convenience. It is. However, when the degree of impact of the vehicle at the time of the collision is large, since the shock absorption is covered only by the elastic deformation force of the spring 13, the shock absorption is insufficient, the impact on the occupant is increased, and safety is increased. There was a problem of losing.
JP-A-11-78733

本発明においては、車両用バンパの衝撃吸収構造において、衝突時の衝撃が小さい時には、バンパ本体の変形により衝撃を吸収して部品交換をすることなく、元の状態に復帰させることができ、衝突時の衝撃が大きいときは、バンパ本体及び衝撃吸収部材の変形によって衝撃を充分に吸収して乗員を保護するものである。 In the present invention, in the shock absorbing structure of the bumper for a vehicle, when the impact at the time of collision is small, it is possible to return to the original state without absorbing the shock by replacing the bumper body and replacing the parts. When the impact at the time is large, the impact is sufficiently absorbed by the deformation of the bumper body and the impact absorbing member to protect the occupant.

前記目的を達成すべく請求項1に記載した本発明は、車両前部、後部もしくは側部の少なくともいずれかに取り付けられてバンパ本体と衝撃吸収部材からなる衝突時の衝撃を吸収する車両用バンパにおける衝撃吸収構造であって、前記バンパ本体は、略水平方向に複数並んでバンパ本体を車体に固設する固設部及び固設部から車両外方へ延伸する複数の脚部及び前記各脚部の車両外方側から脚部に対して上方へ起立して車両衝突時の衝撃を受ける起立部とからなり、前記起立部と前記脚部を連結して所定の荷重がかかるまで車両衝突時に前記起立部と前記脚部の角度を維持する補強部を有し、さらに、前記脚部には、前記補強部との連結部位と前記固設部の間に位置して前記補強部によって補強された部位よりも低い衝撃力で変形して衝撃を吸収する衝撃吸収部位を有するものであって、前記衝撃吸収部材は、車両衝突時に前記バンパ本体における起立部が衝撃を受けて前記衝撃吸収部位の変形によって前記バンパ本体が車体側へ揺動した際に、前記起立部のいずれかの部位と接触して衝撃を吸収するものである。   In order to achieve the above object, the present invention according to claim 1 is a vehicle bumper that is attached to at least one of a front part, a rear part, or a side part of a vehicle and absorbs an impact at the time of a collision comprising a bumper body and an impact absorbing member. The bumper main body includes a plurality of bumpers that are arranged in a substantially horizontal direction and fixed to the vehicle body, and a plurality of legs that extend outward from the fixed portions and the legs. From the outside of the vehicle to the legs, and rises to receive impact during a vehicle collision. When the vehicle is in a collision until a predetermined load is applied by connecting the standing parts and the legs. A reinforcing portion that maintains an angle between the upright portion and the leg portion; and the leg portion is reinforced by the reinforcing portion located between a connecting portion with the reinforcing portion and the fixed portion. Deformation with a lower impact force than the part The shock absorbing member has a shock absorbing portion that is received when the bumper main body swings toward the vehicle body side due to deformation of the shock absorbing portion due to an impact of an upright portion of the bumper main body during a vehicle collision. In addition, the impact is absorbed by contact with any part of the upright portion.

また、前記目的を達成すべく請求項2に記載した本発明は、車両前部、後部もしくは側部の少なくともいずれかに取り付けられてバンパ本体と衝撃吸収部材からなる衝突時の衝撃を吸収する車両用バンパにおける衝撃吸収構造であって、前記バンパ本体は、略水平方向に複数並んでバンパ本体を車体に固設する固設部及び固設部から車両外方へ延伸する複数の脚部及び前記各脚部の車両外方側から脚部に対して下方へ垂下して車両衝突時の衝撃を受ける垂下部とからなり、前記垂下部と前記脚部を連結して所定の荷重がかかるまで車両衝突時に前記垂下部と前記脚部の角度を維持する補強部を有し、さらに、前記脚部には、前記補強部との連結部位と前記固設部の間に位置して前記補強部によって補強された部位よりも低い衝撃力で変形して衝撃を吸収する衝撃吸収部位を有するものであって、前記衝撃吸収部材は、車両衝突時に前記バンパ本体における垂下部が衝撃を受けて、前記衝撃吸収部位の変形によって前記バンパ本体が車体側へ揺動した際に、前記垂下部のいずれかの部位と接触して衝撃を吸収するものである。   According to another aspect of the present invention, there is provided a vehicle that is attached to at least one of a front portion, a rear portion, and a side portion of the vehicle and absorbs an impact at the time of a collision including a bumper body and an impact absorbing member. The bumper main body includes a plurality of bumpers that are arranged in a substantially horizontal direction and fixed to the vehicle body, and a plurality of legs that extend outward from the fixed portion. Each leg part is hung down from the outside of the vehicle with respect to the leg part and receives a shock at the time of a vehicle collision. The vehicle is connected to the leg part and the leg part until a predetermined load is applied. A reinforcing portion that maintains an angle between the drooping portion and the leg portion at the time of a collision, and the leg portion is positioned between a connecting portion with the reinforcing portion and the fixed portion by the reinforcing portion. Deformed with lower impact force than the reinforced part The shock absorbing member has a shock absorbing portion that absorbs a shock, and the shock absorbing member receives an impact at a hanging portion of the bumper body at the time of a vehicle collision, and the bumper main body swings toward the vehicle body side due to the deformation of the shock absorbing portion. When it moves, it contacts with any part of the hanging part to absorb the impact.

なお、本発明の請求項1及び請求項2におけるバンパ本体の「衝撃吸収部位」とは、バンパ本体の脚部の一部に該当し、補強部と固設部の間に位置するものである。この衝撃吸収部位は、脚部における他の部位と構造を変化させて変形しやすくする場合が該当する。また、脚部の他の部位と構造は変わらないものの、脚部の他の部位に補強部を設けた結果他の部位に比して相対的に変形しやすくした場合も該当する。 In addition, the “impact absorbing portion” of the bumper main body in claims 1 and 2 of the present invention corresponds to a part of the leg portion of the bumper main body and is located between the reinforcing portion and the fixed portion. . This shock absorbing part corresponds to a case where the structure is easily deformed by changing the structure of another part of the leg. Moreover, although the structure is not different from the other parts of the leg part, the case where the reinforcement part is provided in the other part of the leg part to be relatively easily deformed as compared with the other part is also applicable.

また、前記目的を達成すべく請求項3に記載した本発明は、請求項1もしくは2に記載の車両用バンパにおける衝撃吸収構造において、前記補強部は、前記起立部もしくは垂下部と前記脚部を連結する長尺状のものであって、前記起立部もしくは垂下部を一辺とし、前期脚部を一辺とするトラス構造を形成するものである。なお、「長尺状」とは、棒状のもの、平板状のもの等、幅、径に比して長さの長いものをいう。 In order to achieve the above object, the present invention described in claim 3 is the shock absorbing structure for a vehicle bumper according to claim 1 or 2, wherein the reinforcing portion includes the standing portion or the hanging portion and the leg portion. The truss structure is formed such that the upright part or the hanging part is one side and the first leg part is one side. In addition, “long shape” refers to a material having a long length compared to the width and the diameter, such as a rod-shaped material or a flat-shaped material.

さらに、前記目的を達成すべく請求項4に記載した本発明は、請求項3に記載の車両用バンパにおける衝撃吸収構造において、前記バンパ本体における脚部と前記補強部の連結は前記固設部近傍であって、かつ前記バンパ本体における起立部もしくは垂下部と補強部の連結は、起立部上端近傍に補強部上端近傍を連結するもしくは垂下部下端近傍に補強部下端近傍を連結するものであって、車両衝突時に前記バンパ本体における起立部もしくは垂下部が衝撃を受けることによって、バンパ本体が車体側へ揺動し、前記起立部上端もしくは前記垂下部下端が前記衝撃吸収部材と接触して衝撃を吸収するものである。 Furthermore, in order to achieve the object, the present invention described in claim 4 is the shock absorbing structure for a vehicle bumper according to claim 3, wherein the connection between the leg portion and the reinforcing portion in the bumper body is the fixed portion. The connection between the upright portion or the hanging portion and the reinforcing portion in the bumper body is to connect the vicinity of the upper end of the reinforcing portion near the upper end of the standing portion, or connect the vicinity of the lower end of the reinforcing portion to the lower end of the hanging portion. The bumper main body swings toward the vehicle body when the standing part or the hanging part of the bumper body receives an impact at the time of a vehicle collision, and the upper end of the standing part or the lower part of the hanging part comes into contact with the shock absorbing member to cause an impact. It absorbs.

さらに、前記目的を達成すべく請求項5に記載した本発明は、請求項1乃至4に記載の車両用バンパにおける衝撃吸収構造において、前記バンパ本体における補強部は一本のパイプ状の金属を折曲させることによって成形されたものであって、パイプ状の金属の中央部を前記起立部もしくは垂下部に連結し、両端を前記脚部に連結したものである。 Furthermore, in order to achieve the above object, the present invention described in claim 5 is the shock absorbing structure for a vehicle bumper according to any one of claims 1 to 4, wherein the reinforcing portion of the bumper body is made of a single pipe-shaped metal. It is formed by bending, and a pipe-shaped metal central part is connected to the upright part or the hanging part, and both ends are connected to the leg part.

加えて、前記目的を達成すべく請求項6に記載した本発明は、請求項1乃至5に記載の車両用バンパにおける衝撃吸収構造において、前記衝撃吸収部材は、車両衝突時に前記バンパ本体の起立部もしくは垂下部が車体側に揺動した際に、起立部もしくは垂下部と接触する接触面を有する受部と、変形により衝撃を吸収する変形部と、車体に固定するための固定部とからなるものであって、前記受部は、上端部もしくは下端部の少なくとも一方を車両外方へ折曲させたものである。 In addition, in order to achieve the above object, the present invention described in claim 6 is directed to the shock absorbing structure for a vehicle bumper according to any one of claims 1 to 5, wherein the shock absorbing member is configured to stand up the bumper body at the time of a vehicle collision. A receiving portion having a contact surface that comes into contact with the standing portion or the hanging portion, a deforming portion that absorbs an impact by deformation, and a fixing portion for fixing to the vehicle body The receiving portion is formed by bending at least one of the upper end portion and the lower end portion outward of the vehicle.

<請求項1の発明>
請求項1に記載の車両用バンパの衝撃吸収構造はバンパ本体と衝撃吸収部材を分離して設け、脚部及び起立部を有するバンパ本体に脚部と起立部を連結する補強部を設けた。また、バンパ本体の脚部は、補強部との連結部位と固設部間に衝撃吸収部位を有する。これにより、車両衝突時に起立部が受けた衝撃によって、バンパ本体が脚部と起立部の角度を維持した状態で衝撃吸収部位を中心として車体側へ揺動し、その後、バンパ本体の起立部と衝撃吸収部材が接触することによって衝撃吸収部材が衝撃を受けて変形する。最後にバンパ本体における補強部と起立部と脚部で形成される構造が破壊され、起立部と脚部の角度が広がることによりさらに衝撃を吸収できる。すなわち、本発明は、衝撃吸収度合に応じて三段階で衝撃を吸収できる。したがって、例えば衝撃が小さいときは、衝撃吸収部位のみの変形ですむ為、その後の措置によってバンパ本体の起立部を復帰させれば足り、部品の交換が不要となる。一方、衝撃が大きいときは、バンパ本体にかかった衝撃を衝撃吸収部材とバンパ本体の補強部の変形により、衝撃をさらに吸収することができる。したがって、乗員にかかる衝撃を軽減することができ、安全性の高いものとなる。なお、衝撃吸収部材の剛性に比してバンパ本体の補強部と起立部と脚部で形成される構造の剛性を低く設定した場合にあっては、先にバンパ本体における補強部等が破壊されて起立部と脚部の角度が広がった後、衝撃吸収部材が変形する。しかし、衝突時の変形が容易に予測できて衝突時の衝撃吸収部材とバンパ本体の起立部を確実に接触させることができる点で、衝撃吸収部材よりバンパ本体の補強部等の剛性を高く設定する方が望ましい。
<Invention of Claim 1>
According to the first aspect of the present invention, the bumper main body and the shock absorbing member are provided separately, and the bumper main body having the leg portion and the upright portion is provided with a reinforcing portion that connects the leg portion and the upright portion. Moreover, the leg part of a bumper main body has an impact absorption part between the connection part and fixed part with a reinforcement part. As a result, the bumper body swings toward the vehicle body around the shock absorbing portion while maintaining the angle between the leg part and the standing part due to the impact received by the standing part at the time of the vehicle collision, and thereafter, with the standing part of the bumper body. When the shock absorbing member comes into contact, the shock absorbing member receives an impact and deforms. Finally, the structure formed by the reinforcing portion, the upright portion, and the leg portion in the bumper body is destroyed, and the angle between the upright portion and the leg portion is widened to further absorb the impact. That is, the present invention can absorb an impact in three stages depending on the degree of impact absorption. Therefore, for example, when the impact is small, only the shock absorbing portion needs to be deformed. Therefore, it is sufficient to return the upright portion of the bumper body by subsequent measures, and the replacement of the parts is unnecessary. On the other hand, when the impact is large, the impact applied to the bumper body can be further absorbed by the deformation of the impact absorbing member and the reinforcing portion of the bumper body. Therefore, the impact on the occupant can be reduced and the safety is high. In addition, if the rigidity of the structure formed by the reinforcing part, the standing part and the leg part of the bumper body is set lower than the rigidity of the shock absorbing member, the reinforcing part etc. in the bumper body will be destroyed first. Then, after the angle between the standing portion and the leg portion is widened, the shock absorbing member is deformed. However, since the deformation at the time of collision can be easily predicted and the shock absorbing member at the time of the collision can be reliably brought into contact with the standing part of the bumper body, the rigidity of the reinforcing part of the bumper body is set higher than the shock absorbing member. It is better to do.

<請求項2の発明>
請求項2に記載の車両用バンパの衝撃吸収構造はバンパ本体と衝撃吸収部材を分離して設け、脚部及び起立部を有するバンパ本体に脚部と起立部を連結する補強部を設けた。また、バンパ本体の脚部は、補強部との連結部位と固設部間に衝撃吸収部位を有する。これにより、車両衝突時に垂下部が受けた衝撃によって、バンパ本体が脚部と垂下部の角度を維持した状態で衝撃吸収部位を中心として車体側へ揺動し、その後、バンパ本体の垂下部と衝撃吸収部材が接触することによって衝撃吸収部材が衝撃を受けて変形する。最後にバンパ本体における補強部と垂下部と脚部で形成される構造が破壊され、垂下部と脚部の角度が広がることによりさらに衝撃を吸収できる。すなわち、本発明は、衝撃吸収度合に応じて三段階で衝撃を吸収できる。したがって、例えば衝撃が小さいときは、衝撃吸収部位のみの変形ですむ為、その後の措置によってバンパ本体の垂下部を復帰させれば足り、部品の交換が不要となる。一方、衝撃が大きいときは、衝撃吸収部材とバンパ本体の補強部の変形により、衝撃をさらに吸収することができる。したがって、乗員にかかる衝撃を軽減することができ、安全性の高いものとなる。なお、衝撃吸収部材の剛性に比してバンパ本体の補強部と垂下部と脚部で形成される構造の剛性を低く設定した場合にあっては、先にバンパ本体における補強部等が破壊されて垂下部と脚部の角度が広がった後、衝撃吸収部材が変形する。しかし、衝突時の変形が容易に予測できて衝突時の衝撃吸収部材とバンパ本体の垂下部を確実に接触させることができる点で、衝撃吸収部材よりバンパ本体の補強部等の剛性を高く設定する方が望ましい。
<Invention of Claim 2>
According to a second aspect of the present invention, the bumper main body and the shock absorbing member are separately provided, and the bumper main body having the leg portion and the upright portion is provided with a reinforcing portion that connects the leg portion and the upright portion. Moreover, the leg part of a bumper main body has an impact absorption part between a connection part and a fixed part with a reinforcement part. As a result, the bumper body swings toward the vehicle body around the shock absorbing portion while maintaining the angle between the legs and the hanging part due to the impact received by the hanging part at the time of the vehicle collision. When the impact absorbing member comes into contact, the impact absorbing member is subjected to an impact and deforms. Finally, the structure formed by the reinforcing portion, the hanging portion, and the leg portion in the bumper body is broken, and the angle between the hanging portion and the leg portion is widened to further absorb the impact. That is, the present invention can absorb an impact in three stages depending on the degree of impact absorption. Therefore, for example, when the impact is small, only the shock absorbing portion needs to be deformed. Therefore, it is sufficient to return the hanging portion of the bumper main body by the subsequent measures, and there is no need to replace parts. On the other hand, when the impact is large, the impact can be further absorbed by deformation of the impact absorbing member and the reinforcing portion of the bumper body. Therefore, the impact on the occupant can be reduced and the safety is high. In addition, if the rigidity of the structure formed by the reinforcing part, the hanging part and the leg part of the bumper body is set lower than the rigidity of the shock absorbing member, the reinforcing part etc. in the bumper body will be destroyed first. After the angle between the drooping portion and the leg portion is widened, the shock absorbing member is deformed. However, since the deformation at the time of collision can be easily predicted and the impact absorbing member at the time of the collision can be reliably brought into contact with the hanging part of the bumper body, the rigidity of the reinforcing portion of the bumper body is set higher than that of the shock absorbing member. Is preferable.

<請求項3の発明>
請求項3に記載の車両用バンパによれば、バンパ本体における起立部もしくは垂下部と脚部と補強部を各辺とするトラス構造を形成することとなるため、補強部を複雑にすることなくバンパ本体の剛性を確保することができる。
<Invention of Claim 3>
According to the vehicle bumper according to the third aspect, since the truss structure having the standing part or the hanging part, the leg part, and the reinforcing part in each side of the bumper body is formed, the reinforcing part is not complicated. The rigidity of the bumper body can be secured.

<請求項4の発明>
請求項4に記載の車両用バンパによれば、バンパ本体は、脚部と補強部の連結を脚部の固設部近傍にし、起立部上端と補強部上端を連結するか、もしくは垂下部下端と補強部下端を連結した。したがって、補強部を一端とするトラス構造は起立部もしくは垂下部全体で一辺を形成することができ、かつ脚部の大部分で他の一辺を形成することができる。その為、トラス構造を形成する各辺が不用意な部位で変形する恐れを軽減できる。また、衝突時には、バンパ本体の衝撃吸収部位を中心として起立部もしくは垂下部を一辺とするトラス構造を維持した状態で車体側へ揺動するが、起立部先端もしくは垂下部下端の軌跡が予測しやすく、衝撃吸収部材の車体への固定位置を明確にしやすいため、設計性に優れたものとなる。
<Invention of Claim 4>
According to the vehicle bumper according to claim 4, the bumper body is configured such that the connection between the leg portion and the reinforcing portion is in the vicinity of the fixed portion of the leg portion, and the upper end of the standing portion and the upper end of the reinforcing portion are connected, or the lower end of the hanging portion And the lower end of the reinforcement part was connected. Therefore, in the truss structure having the reinforcing portion as one end, one side can be formed by the entire standing portion or the entire hanging portion, and the other side can be formed by most of the leg portion. Therefore, it is possible to reduce the risk that each side forming the truss structure is deformed at an inadvertent part. Also, in the event of a collision, it swings toward the vehicle body while maintaining the truss structure with the rising part or hanging part as one side centering on the shock absorbing part of the bumper body, but the trajectory of the standing part's tip or hanging part's lower end is predicted. Since it is easy to clarify the fixing position of the shock absorbing member to the vehicle body, the design is excellent.

<請求項5の発明>
請求項5に記載の車両用バンパによれば、補強部を一本のパイプ状の金属を折曲させることによって成形したものである為、部品点数の削減に寄与することができる。
<Invention of Claim 5>
According to the vehicle bumper of the fifth aspect, since the reinforcing portion is formed by bending a single pipe-like metal, it can contribute to a reduction in the number of parts.

<請求項6の発明>
請求項6に記載の車両用バンパによれば、衝撃吸収部材における受部の上端部もしくは下端部の少なくとも一方を、車両外方へ向けて折曲して形成したものである為、バンパ本体における起立部もしくは垂下部の先端が受部に接触した後、衝撃吸収部材における変形部の変形とバンパ本体の揺動によってバンパ本体における起立部もしくは垂下部と衝撃吸収部材の受部における接触位置が変化しても、両者の接触を維持し、確実にバンパ本体の衝撃を衝撃吸収部材に伝達することができる。
<Invention of Claim 6>
According to the vehicle bumper of the sixth aspect, since at least one of the upper end portion or the lower end portion of the receiving portion of the shock absorbing member is formed by bending toward the outside of the vehicle, After the tip of the upright part or hanging part contacts the receiving part, the contact position of the rising part or hanging part in the bumper body and the receiving part of the shock absorbing member changes due to the deformation of the deformed part in the shock absorbing member and the swing of the bumper body. Even so, the contact between the two can be maintained and the impact of the bumper body can be reliably transmitted to the impact absorbing member.

以下、本発明の実施の形態について説明する。   Embodiments of the present invention will be described below.

本発明の車両用バンパにおける衝撃吸収構造は、図1に記したバンパ本体2及び図2に示した衝撃吸収部材3とからなる。   The shock absorbing structure for a vehicle bumper according to the present invention includes a bumper body 2 shown in FIG. 1 and a shock absorbing member 3 shown in FIG.

バンパ本体2は、本パイプ2b、2cと補強パイプ2d(請求項における補強部)と固設部材2a(請求項における固設部)とからなる。本パイプ2b、2cは、パイプ状の金属をU状に折曲させることによって両端を平行な一対の脚部2bとし、さらに折曲したパイプ状の金属の中央部を脚部2bに対して上方かつ外方へ起立させる起立部2cを形成したものである。また、本パイプ2b、2cを支持するための補強パイプ2dとして、U字状に折曲した金属パイプの中央部を本パイプの起立部2c上端近傍に溶着固定し、金属パイプ両端をそれぞれ本パイプの脚部2bであって、後述する固設部材2aの近傍に溶着固定する。固設部材2aは、両端にフランジを設け、ネジ止め等により車体に固設する一対の平板状の金属プレートであって、本パイプ2b、2cの両端にそれぞれ溶着固定される。ここで、バンパ本体2の脚部2bの延伸方向を正面とした場合の幅方向(以下幅方向と記す)からみたバンパ本体2は、起立部2c、脚部2b、補強パイプ2dを各辺とするトラス構造を形成する。ここで、トラス構造は、安定的な強度を有することは一般的に知られている。したがって、脚部2bにおける補強パイプ2dとの連結部位と固設部材2aとの間の部位(本請求項における衝撃吸収部位)が、トラス構造の一辺となる脚部2bの他の部位や起立部2c、補強パイプ2dよりも相対的に強度が低く、変形しやすくなっている。なお、補強パイプ2dは、折曲しない二本の棒状のパイプを用意し、各パイプの一端を起立部2c端部に連結して他端を脚部2bに連結することにより、バンパ本体の幅方向の両端部でトラス構造をそれぞれ形成することも可能である。しかしながら、本実施の形態のように、「バンパ本体における幅方向の中央部に補強部上端を連結し、脚部に補強部下端を連結する」ことにより、衝撃をバンパ本体2の全体に分散しやすくなり、衝突時に起立部2cの幅方向両端部の変形が小さく、中央部のみ大きく変形するといった恐れをなくし、衝撃吸収部材3への衝撃の伝達を確実に行うことができる。 The bumper body 2 includes main pipes 2b and 2c, a reinforcing pipe 2d (reinforcing portion in claims), and a fixing member 2a (fixed portion in claims). The pipes 2b and 2c are formed by bending the pipe-like metal into a U shape to form a pair of parallel leg portions 2b at both ends, and the bent pipe-shaped metal central portion is located above the leg portion 2b. And the standing part 2c which stands up outward is formed. Further, as a reinforcing pipe 2d for supporting the main pipes 2b and 2c, the central part of the metal pipe bent in a U-shape is welded and fixed near the upper end of the standing part 2c of the main pipe, and both ends of the metal pipe are respectively connected to the main pipe. These are leg portions 2b, and are welded and fixed in the vicinity of a fixed member 2a described later. The fixed member 2a is a pair of flat metal plates provided with flanges at both ends and fixed to the vehicle body by screwing or the like, and is fixed by welding to both ends of the pipes 2b and 2c. Here, the bumper body 2 viewed from the width direction (hereinafter referred to as the width direction) when the extending direction of the leg portion 2b of the bumper body 2 is the front surface, the standing portion 2c, the leg portion 2b, and the reinforcing pipe 2d are connected to each side. Forming a truss structure. Here, it is generally known that the truss structure has a stable strength. Therefore, the portion between the connecting portion of the leg portion 2b to the reinforcing pipe 2d and the fixed member 2a (the shock absorbing portion in the present claims) is another portion of the leg portion 2b that is one side of the truss structure or the standing portion. The strength is relatively lower than 2c and the reinforcing pipe 2d, and it is easy to deform. The reinforcing pipe 2d is prepared by preparing two rod-shaped pipes that are not bent, and by connecting one end of each pipe to the end portion 2c end portion and the other end to the leg portion 2b. It is also possible to form truss structures at both ends in the direction. However, as in the present embodiment, the impact is distributed to the entire bumper body 2 by “connecting the upper end of the reinforcing portion to the central portion in the width direction of the bumper body and connecting the lower end of the reinforcing portion to the leg portion”. This makes it easy to reduce the deformation at both ends in the width direction of the upright portion 2c at the time of a collision, and eliminates the possibility of large deformation only at the central portion, so that the shock can be reliably transmitted to the shock absorbing member 3.

一方、衝撃吸収部材3は、受部3aと、変形部3bと、固定部3cとからなる。受部3aは、上下にフランジ3a2を有し、上下のフランジ3a2間に接触面3a1を有する金属プレートからなり、衝突時に前述したバンパ本体2が車体へ向けて揺動した際にバンパ本体の起立部上端が接触面3a1に接触するものである。上下のフランジ3a2を有することにより、バンパ本体2の起立部2cが接触面3a1と接触した後に衝撃吸収部材3が変形してバンパ本体がさらに回動した場合であっても、双方の接触状態を維持することができる。 On the other hand, the impact absorbing member 3 includes a receiving portion 3a, a deforming portion 3b, and a fixing portion 3c. The receiving portion 3a is made of a metal plate having a flange 3a2 at the top and bottom and a contact surface 3a1 between the top and bottom flanges 3a2. When the bumper body 2 described above swings toward the vehicle body at the time of a collision, the bumper body rises. The upper end of the part is in contact with the contact surface 3a1. By having the upper and lower flanges 3a2, even when the shock absorbing member 3 is deformed after the upright portion 2c of the bumper body 2 comes into contact with the contact surface 3a1 and the bumper body is further rotated, both contact states are maintained. Can be maintained.

一方変形部3bは、中空四角柱状の金属筒体から構成されるものであり、表面に複数の切欠き3b1を設けることにより、前述した受部3aがバンパ本体2の衝撃を受けた場合に変形して衝撃を吸収しやすい構造としている。なお、前述した受部3aの接触面3a1の表面積が、変形部3bにおけるそれと平行する断面積より大きくしている。これにより、衝撃吸収部材3を大型化することなく、衝突時のバンパ本体2の起立部2c上端と衝撃吸収部材3の接触を確実にして、設計性、生産性に優れたものとなる点で好ましい。 On the other hand, the deforming portion 3b is formed of a hollow quadrangular columnar metal cylinder. By providing a plurality of notches 3b1 on the surface, the deforming portion 3b is deformed when the receiving portion 3a receives the impact of the bumper body 2. Therefore, the structure is easy to absorb the impact. In addition, the surface area of the contact surface 3a1 of the receiving part 3a mentioned above is made larger than the cross-sectional area parallel to it in the deformation | transformation part 3b. Thereby, without increasing the size of the impact absorbing member 3, the contact between the upper end of the upright portion 2c of the bumper body 2 and the impact absorbing member 3 at the time of collision is ensured, and the design and productivity are excellent. preferable.

さらに、固定部3cは、変形部3bの後端に溶着固定されたものであり、ネジ止めにより車体に固定する為の平板状の金属からなるものである。 Furthermore, the fixing part 3c is welded and fixed to the rear end of the deforming part 3b, and is made of a flat metal for fixing to the vehicle body by screwing.

次に、以上に記した本発明における車両用バンパの衝撃吸収構造を図9に記す一人乗り電気自動車1の車体前部に取り付ける為の取り付け構造について詳述する。なお、本実施形態に関連のある車体前方の構造のみについて詳述し、車両後方等の説明を省略する。電気自動車の前方(図9における左方)は、図3に示すように、フレームASSY4の上にダッシュパネルリーンホースメント5がネジ止め固定された構造となっている。そして、バンパ本体2がフレームASSY4の先端に固設部2aによってネジ止めされる。一方、衝撃吸収部材3は、ダッシュパネルリーンホースメント5の前面に固定部3cによってネジ止め固定される。このとき、バンパ本体2における補強パイプ2dと脚部2bの連結部は、固設部2a近傍に位置させ、かつバンパ本体2を側面視(脚部2bの延伸方向を正面とした場合の側面視)した際の補強パイプ2dにおける上下端連結部を結ぶ距離が、バンパ本体の固設部2aの高さ方向中心位置と衝撃吸収部材3における受部3aの高さ方向中心位置を側面視した際の直線距離に等しいものであることが望ましい(図4)。そのような構造によって、衝突時に、バンパ本体2は、補強パイプ2dと脚部2bの連結部と固設部2aの間のいずれかの部位(請求項における衝撃吸収部位)を中心として補強パイプ2dと脚部2bと起立部2cを三辺とするトラス構造を維持しつつ、車体側に揺動する為、起立部2c上端を衝撃吸収部材3の受部3aと接触させて衝撃を衝撃吸収部材3に伝達できる。 Next, the mounting structure for mounting the shock absorbing structure of the vehicle bumper according to the present invention described above to the front part of the single-seater electric vehicle 1 shown in FIG. 9 will be described in detail. Note that only the structure in front of the vehicle body related to the present embodiment will be described in detail, and the description of the vehicle rear and the like will be omitted. As shown in FIG. 3, the dash panel lean reinforcement 5 is fixed to the front of the electric vehicle (left side in FIG. 9) on the frame ASSY 4 by screws. Then, the bumper body 2 is screwed to the front end of the frame ASSY 4 by the fixing portion 2a. On the other hand, the shock absorbing member 3 is fixed to the front surface of the dash panel lean reinforcement 5 with screws by a fixing portion 3c. At this time, the connecting portion between the reinforcing pipe 2d and the leg 2b in the bumper body 2 is positioned in the vicinity of the fixed portion 2a, and the bumper body 2 is viewed from the side (side view when the extending direction of the leg 2b is the front). ) When the distance between the upper and lower end connecting portions in the reinforcing pipe 2d is a side view of the center position in the height direction of the fixed portion 2a of the bumper body and the center position in the height direction of the receiving portion 3a in the shock absorbing member 3. It is desirable that the distance is equal to the linear distance (FIG. 4). Due to such a structure, the bumper body 2 has the reinforcing pipe 2d centered on any part (impact absorbing part in claims) between the connecting part of the reinforcing pipe 2d and the leg part 2b and the fixed part 2a at the time of collision. The upper end of the upright portion 2c is brought into contact with the receiving portion 3a of the shock absorbing member 3 in order to swing toward the vehicle body while maintaining a truss structure having three sides of the leg portion 2b and the upright portion 2c. 3 can be transmitted.

以上のような車両用バンパの衝撃吸収構造を有する電気自動車前方は、図5に示すようなポリプロピレンを主材とする弾力性を有する樹脂からなるフードパネル6、バンパカバー7、フロントフェンダーRHパネル9、フロントフェンダーLHパネル8の各部品によって覆われる。 The front of the electric vehicle having the shock absorbing structure for a vehicle bumper as described above is a hood panel 6, a bumper cover 7, and a front fender RH panel 9 made of an elastic resin mainly composed of polypropylene as shown in FIG. The front fender LH panel 8 is covered with each component.

次に、以上に記した本発明によるバンパ構造を有する電気自動車が、走行中障害物等に衝突した場合について詳述する。 Next, the case where the electric vehicle having the bumper structure according to the present invention described above collides with an obstacle during traveling will be described in detail.

まず、低速走行時の衝突等、衝撃程度が小さい場合、車両正面のバンパカバー7を介してバンパ本体2の起立部2cが衝撃を受ける。バンパ本体2は、補強パイプ2d、起立部2c、脚部2bを三辺とするトラス構造を有することにより、その構造を維持しながら、脚部2bにおける補強パイプ2dとの連結部と固設部2aの間で屈曲する。その結果、起立部が車体に取り付けられた衝撃吸収部材に向かって揺動することとなる。しかしながら、衝撃が軽度であることより、起立部2c上端と衝撃吸収部材3の受部3aが接触することなく、バンパ本体2の揺動が停止する。その後、工具等による人為的もしくは機械的作業により、バンパ本体2の衝突によって屈曲した部位について元の状態に戻すことにより、部品を交換することなく、再度利用することができる。なお、バンパカバー等の樹脂パネルは、弾力性を有するものであるため、衝突によって一時的に変形するものの、人為的な力によって元の状態に戻すことができるものである。   First, when the impact level is small, such as a collision during low-speed traveling, the standing portion 2c of the bumper body 2 receives an impact via the bumper cover 7 on the front side of the vehicle. The bumper body 2 has a truss structure having three sides of the reinforcing pipe 2d, the upright part 2c, and the leg part 2b, so that the connecting part and the fixed part of the leg part 2b with the reinforcing pipe 2d are maintained while maintaining the structure. Bend between 2a. As a result, the upright portion swings toward the shock absorbing member attached to the vehicle body. However, since the impact is mild, the swing of the bumper body 2 stops without the upper end of the upright portion 2c and the receiving portion 3a of the impact absorbing member 3 coming into contact with each other. Thereafter, by returning the part bent by the collision of the bumper main body 2 to the original state by an artificial or mechanical work using a tool or the like, it can be used again without exchanging the parts. In addition, since resin panels, such as a bumper cover, have elasticity, although it deform | transforms temporarily by a collision, it can return to the original state with artificial force.

一方、高速走行時の衝突等、衝撃程度が大きい場合、バンパ本体2の変形については、前述した低衝撃時と同じく、バンパ本体2が補強パイプ2dを一辺とするトラス構造を維持しつつ、車体側へ回動する。この際、衝撃が大きいことにより、バンパ本体2の起立部2cの上端が衝撃吸収部材3の受部3aに接触する。その結果、バンパ本体2の起立部2cが受けた衝撃が衝撃吸収部材3に伝達され、衝撃吸収部材3の変形部3bが変形して衝撃を吸収する。次に、衝撃吸収部材3における変形部3bの変形によっても衝撃の吸収が不十分であるときは、補強パイプ2dを一辺とするトラス構造が変形して脚部2bと起立部2cの角度が大きくなることによってさらに衝撃を吸収することとなる。   On the other hand, when the impact level is large, such as a collision during high-speed driving, the bumper body 2 is deformed in the same way as during the low impact described above, while the bumper body 2 maintains the truss structure with the reinforcing pipe 2d as one side. Rotate to the side. At this time, due to a large impact, the upper end of the upright portion 2 c of the bumper body 2 comes into contact with the receiving portion 3 a of the shock absorbing member 3. As a result, the impact received by the upright portion 2c of the bumper body 2 is transmitted to the impact absorbing member 3, and the deformed portion 3b of the impact absorbing member 3 is deformed to absorb the impact. Next, when the shock absorption is insufficient due to the deformation of the deformable portion 3b in the shock absorbing member 3, the truss structure with the reinforcing pipe 2d as one side is deformed, and the angle between the leg 2b and the upright portion 2c is large. As a result, the shock is further absorbed.

以上に記したように、本発明における車両用バンパは、衝突時の衝撃程度が大きい場合、バンパ本体2の揺動、衝撃吸収部材3における変形部3bの変形、バンパ本体2における補強パイプ2dを一辺とするトラス構造の変形の三段階で衝撃を吸収できるため、乗員にかかる衝撃を軽減して上員の保護を図ることができる。また、バンパ本体における起立部2c及び脚部2bを一本のパイプを折曲させて形成したことより、部品点数が少なく、各部を別部品にする場合に比して起立部2cと脚部2b間の剛性を高めることができる。さらに、起立部2cの容積が小さいことより、軽量化を図ることもできる。 As described above, the vehicular bumper according to the present invention includes the bumper main body 2 swinging, the deformation of the deformation portion 3b in the shock absorbing member 3, and the reinforcing pipe 2d in the bumper main body 2 when the impact level at the time of collision is large. Since the impact can be absorbed in three stages of deformation of the truss structure on one side, it is possible to reduce the impact on the occupant and protect the occupant. Further, since the standing part 2c and the leg part 2b in the bumper body are formed by bending one pipe, the number of parts is small, and the standing part 2c and the leg part 2b are compared with the case where each part is a separate part. The rigidity between them can be increased. Furthermore, since the volume of the upright part 2c is small, weight reduction can also be achieved.

次に本発明における第二の実施の形態について図6に基づいて詳述する。 Next, a second embodiment of the present invention will be described in detail with reference to FIG.

本発明における第二の実施の形態は、第一の実施の形態に記した電気自動車用フロントバンパにおいて、第一の実施の形態と同じ構造を有するバンパ本体2を、ダッシュパネルリーンホースメント5の前面に固設部2aによってネジ止め固設される。その時、第一の実施の形態における本パイプ2の起立部2cは、垂下部2eとして、先端が脚部2bに対して下方であって、外方へ向けて垂下するように固設する。一方、衝撃吸収部材3は、フレームASSY4の前端に固定部3cによって固定される。このような構造を有する車両用バンパの衝撃吸収構造において、衝突時には、垂下部が衝撃を受けてその下端が衝撃吸収部材3の受部3aに向けて揺動する。そして、衝撃が小さいときはバンパ本体2の垂下部2e下端が衝撃吸収部材3の受部3aに接触することなく、バンパ本体2のみの変形で衝撃吸収を賄うことができる。したがって、人為的作業もしくは機械的作業によってバンパ本体2を元の状態に復帰させ、部品交換の必要性を軽減できる。 In the second embodiment of the present invention, the bumper body 2 having the same structure as that of the first embodiment is replaced with the dash panel lean reinforcement 5 in the front bumper for an electric vehicle described in the first embodiment. The front surface is fixed with screws by the fixing portion 2a. At that time, the standing part 2c of the main pipe 2 in the first embodiment is fixed as a hanging part 2e so that the tip is below the leg part 2b and hangs outward. On the other hand, the shock absorbing member 3 is fixed to the front end of the frame ASSY 4 by a fixing portion 3c. In the shock absorbing structure of the vehicle bumper having such a structure, at the time of a collision, the hanging portion receives an impact and the lower end thereof swings toward the receiving portion 3 a of the shock absorbing member 3. When the impact is small, the lower end 2e of the bumper body 2 does not come into contact with the receiving portion 3a of the impact absorbing member 3, and the shock absorption can be provided by the deformation of the bumper body 2 alone. Therefore, the bumper main body 2 can be returned to the original state by human work or mechanical work, and the need for replacement of parts can be reduced.

一方、衝撃が大きいときは、衝撃を受けたバンパ本体2の垂下部2eは、補強パイプ2dを一辺とするトラス構造を保ちながら衝撃吸収部材3の受部3aに向けて揺動し、バンパ本体2の垂下部2e下端が衝撃吸収部材3の受部3aに接触して衝撃吸収部材3に衝撃が伝達され、衝撃吸収部材3における変形部3bの変形により衝撃を吸収する。また、変形部3bの変形によっても衝撃の吸収が十分でない場合は、バンパ本体2の補強パイプ2dを一辺とするトラス構造が潰れることによってさらに衝撃を吸収する。これにより、衝突時の衝撃を十分に吸収して乗員の安全を確保することができる。なお、この第二の実施の形態においても、補強パイプに2dおける脚部2cとの連結部は、固設部2a近傍に位置させ、かつバンパ本体2を側面視した際の補強パイプ2dにおける上下端連結部を結ぶ距離が、バンパ本体2の固設部2aの高さ方向中心位置と衝撃吸収部材3における受部3aの高さ方向中心位置におけるバンパ本体を側面視した際の距離に等しいものであることが望ましい。そのような構造によって、衝突時に、バンパ本体2は、脚部2cにおける補強パイプ2dとの連結部と固設部2aの間のいずれかの部位(請求項における衝撃吸収部位)を中心として補強パイプ2dを一辺とするトラス構造を維持しつつ、車体側に揺動し、起立部2c下端を衝撃吸収部材3の受部3aに接触させて衝撃を衝撃吸収部材3に伝達することができる。 On the other hand, when the impact is large, the drooping portion 2e of the bumper body 2 that has received the impact swings toward the receiving portion 3a of the impact absorbing member 3 while maintaining the truss structure with the reinforcing pipe 2d as one side. The lower end of the hanging portion 2e contacts the receiving portion 3a of the shock absorbing member 3 and the shock is transmitted to the shock absorbing member 3, and the shock is absorbed by the deformation of the deforming portion 3b of the shock absorbing member 3. Further, if the impact is not sufficiently absorbed even by the deformation of the deformable portion 3b, the impact is further absorbed by crushing the truss structure having the reinforcing pipe 2d of the bumper body 2 as one side. Thereby, the impact at the time of a collision can fully be absorbed and a passenger | crew's safety can be ensured. Also in the second embodiment, the connecting portion with the leg portion 2c in the reinforcing pipe 2d is positioned in the vicinity of the fixed portion 2a, and the upper and lower portions of the reinforcing pipe 2d when the bumper body 2 is viewed from the side. The distance connecting the end connecting portions is equal to the distance when the bumper body is viewed from the side in the height direction center position of the fixed portion 2a of the bumper body 2 and the height position center position of the receiving portion 3a of the shock absorbing member 3 It is desirable that Due to such a structure, the bumper body 2 has a reinforcing pipe centered on any part (impact absorbing part in the claims) between the connecting part of the leg part 2c to the reinforcing pipe 2d and the fixed part 2a at the time of collision. While maintaining the truss structure with 2d as one side, it can swing to the vehicle body side, and the impact can be transmitted to the impact absorbing member 3 by bringing the lower end of the standing portion 2c into contact with the receiving portion 3a of the impact absorbing member 3.

以上に記した本発明は、車両衝突時における衝撃程度が小さいときはバンパ本体の変形のみで衝撃の吸収を賄うため、後の人為的な作業により、バンパ本体2を元の状態に復帰させて部品交換する必要性を軽減できる。一方、車両衝突時における衝撃程度が大きいときは衝撃を受けたパンパ本体2の起立部2c上端もしくは垂下部2e下端が衝撃吸収部材3に衝撃を伝達できる為、衝撃吸収部材3の変形部3bの変形によって衝撃を吸収できる。さらに、バンパ本体2における補強パイプ2dを一辺とするトラス構造が潰されることにより、衝撃を吸収することができ、十分な衝撃吸収構造によって乗員を保護することができる。 In the present invention described above, when the degree of impact at the time of a vehicle collision is small, the bumper body 2 can be absorbed only by deformation of the bumper body. The need to replace parts can be reduced. On the other hand, when the degree of impact at the time of a vehicle collision is large, the upper end of the raised portion 2c or the lower end of the hanging portion 2e of the bumper body 2 that has received the impact can transmit the impact to the impact absorbing member 3. Shock can be absorbed by deformation. Further, the truss structure with the reinforcing pipe 2d on one side in the bumper body 2 is crushed, so that the impact can be absorbed and the occupant can be protected by a sufficient shock absorbing structure.

以上本発明における実施の形態について記したが、本発明はこれらの実施の形態に限定されるものではなく、例えば以下の実施の形態も考えられる。 Although the embodiments of the present invention have been described above, the present invention is not limited to these embodiments, and for example, the following embodiments are also conceivable.

例えば、本発明における実施の形態では、車両フロントバンパに採用する場合について記したが、フロントバンパに限らず、リアバンパー、サイドバンパーに用いることも考えられる。 For example, in the embodiment of the present invention, the case where it is adopted as a vehicle front bumper has been described. However, the present invention is not limited to the front bumper but may be used for a rear bumper and a side bumper.

また、本発明における実施の形態では、本発明における車両用バンパを一人乗用小型電気自動車に採用する場合について記したが、通常の乗用車に用いることも考えられる。なお、小型でない乗用車について本発明を採用する場合にあっては、バンパの幅が大きくなり、バンパ本体2の脚部2bによる起立部2cもしくは垂下部2eの支持が不十分になる恐れがある。したがって、脚部2bを多数にする、もしくは、本発明における車両用バンパの衝撃吸収構造を並列に複数並べて設ける構造が望ましい。 In the embodiment of the present invention, the case where the vehicular bumper according to the present invention is employed in a small electric vehicle for single passenger is described, but it may be used in a normal passenger car. In the case where the present invention is adopted for a non-compact passenger car, the width of the bumper becomes large, and the support of the raised portion 2c or the hanging portion 2e by the leg portion 2b of the bumper body 2 may be insufficient. Therefore, a structure in which a large number of leg portions 2b or a plurality of shock absorbing structures for a vehicle bumper according to the present invention are arranged in parallel is desirable.

次に、本発明におけるバンパ本体2は、一本のパイプ状金属を折曲させることにより脚部2b及び起立部2cもしくは垂下部2eを形成し、別の一本のパイプを折曲させることにより、補強パイプ2dとして形成している。しかしながら、本発明におけるバンパ本体2は、さらに複数の部材を結合させることにより構成することも考えられる。例えば、車両外方へ直線状に伸びる脚部2bの車両外方側先端に平板状の金属板もしくは硬質樹脂を起立部2cもしくは垂下部2eとして接合することが考えられる。 Next, the bumper body 2 according to the present invention forms a leg portion 2b and an upright portion 2c or a hanging portion 2e by bending one pipe-shaped metal, and bending another single pipe. The reinforcing pipe 2d is formed. However, the bumper body 2 in the present invention may be configured by further combining a plurality of members. For example, it is conceivable to join a flat metal plate or a hard resin as the upright portion 2c or the hanging portion 2e to the front end of the leg portion 2b extending linearly outward from the vehicle.

また、図7に示すように、バンパ本体の両端を支持する起立部2c、脚部2b、補強パイプ2dを金属パイプで形成した上で、両部材間を平板状硬質樹脂2fで接合しつつ、起立部2cの一部を担うことも可能である。この場合、平板状硬質樹脂2fを金属パイプよりも軽量とすることにより、軽量化を図ることが可能となる。但し、平板状硬質樹脂2fの剛性を衝撃吸収部材3における変形部3bの剛性より高くする必要がある。衝突時に衝撃吸収部材より先に平板状硬質樹脂2fが変形してしまうと、衝撃を衝撃吸収部材に伝達しにくくなるからである。また、このような場合等は、衝突時における衝撃吸収部材3における受部3aと起立部2cの接触を起立部2cの先端とする必要がない。すなわち、衝撃吸収部材3の車体への固定高さ位置を本実施形態の場合に比して低く設定することによって、平板状硬質樹脂2fの先端部でなく、高さ方向中間部となる平板部と衝撃吸収部材を接触させることによって衝撃を伝達する構造が考えられる。但し、本実施の形態に記したように、衝突時に衝撃吸収部材3と接触する部位を起立部2cの先端とする方が、衝撃時における衝撃吸収部材3との接触位置及び角度を予測しやすく、受部3aを大型化する必要性がないことより好ましい。 In addition, as shown in FIG. 7, the standing part 2 c, the leg part 2 b, and the reinforcing pipe 2 d that support both ends of the bumper body are formed of metal pipes, and the two members are joined with a flat hard resin 2 f, It is also possible to bear a part of the standing part 2c. In this case, weight reduction can be achieved by making the flat hard resin 2f lighter than the metal pipe. However, the rigidity of the flat hard resin 2 f needs to be higher than the rigidity of the deformable portion 3 b in the shock absorbing member 3. This is because if the flat hard resin 2f is deformed before the impact absorbing member at the time of collision, it is difficult to transmit the impact to the impact absorbing member. In such a case, the contact between the receiving portion 3a and the upright portion 2c of the shock absorbing member 3 at the time of collision need not be the tip of the upright portion 2c. That is, by setting the fixed height position of the shock absorbing member 3 to the vehicle body to be lower than in the case of the present embodiment, the flat plate portion that is not the tip portion of the flat plate-like hard resin 2f but the intermediate portion in the height direction. It is conceivable to transmit a shock by bringing the shock absorbing member into contact with the shock absorbing member. However, as described in the present embodiment, it is easier to predict the contact position and angle with the shock absorbing member 3 at the time of impact when the portion that contacts the shock absorbing member 3 at the time of collision is the tip of the upright portion 2c. It is more preferable that there is no need to enlarge the receiving part 3a.

次に、本発明の請求項の補強部に相当する本実施の形態における補強パイプ2dは、脚部2bと起立部2cもしくは垂下部2eを連結する金属パイプで形成しているが、必ずしもパイプ状のものではなく、例えば図8に記すように3角形の板状のものにして、その一頂点を脚部2bの車体外方側端部であって、起立部2cの下端に位置させることによって、平板状の補強部2gがバンパ本体における脚部2b、起立部2cの間を塞ぐ形態とすることも考えられる。 Next, the reinforcing pipe 2d in the present embodiment corresponding to the reinforcing portion of the claims of the present invention is formed of a metal pipe that connects the leg portion 2b and the upright portion 2c or the hanging portion 2e, but is not necessarily pipe-shaped. For example, as shown in FIG. 8, a triangular plate is used, and one vertex of the plate is positioned on the outer side of the vehicle body of the leg 2b and at the lower end of the standing part 2c. It is also conceivable that the flat reinforcing part 2g closes the space between the leg part 2b and the standing part 2c in the bumper body.

また、本発明の実施の形態におけるバンパ本体2の起立部2cもしくは垂下部2eは、脚部2bに対して外方へ起立もしくは垂下している。しかしながら、脚部2bに対して起立部2cもしくは垂下部2eを垂直に位置させることも可能である。但し、本発明のように「バンパ本体における起立部は、脚部に対して上方であって外方へ起立している」もしくは「バンパ本体における垂下部は、脚部に対して下方であって外方へ垂下している」ことが望ましい。衝突荷重を受けてバンパ本体の起立部2cもしくは垂下部2eが揺動することによって、起立部2bもしくは垂下部2eが垂直な位置になるまでの間に衝撃を吸収することができ、最初から垂直に起立部2bもしくは垂下部2eを形成した場合に比して乗員にかかる衝撃を吸収できるからである。 Further, the standing portion 2c or the hanging portion 2e of the bumper body 2 in the embodiment of the present invention stands or hangs outward from the leg portion 2b. However, the upright portion 2c or the hanging portion 2e can be positioned perpendicular to the leg portion 2b. However, as in the present invention, “the standing part in the bumper body is above the leg part and rises outward” or “the hanging part in the bumper body is below the leg part. It is desirable to "hang outward". By receiving the collision load, the rising portion 2c or the hanging portion 2e of the bumper body swings, so that the shock can be absorbed until the rising portion 2b or the hanging portion 2e reaches a vertical position. This is because the shock applied to the occupant can be absorbed as compared with the case where the standing portion 2b or the hanging portion 2e is formed.

また、本発明における実施の形態において、衝撃吸収部材3は、変形部に切欠きを設けた中空状の金属筒体を用いているが、これ以外にも例えば硬質樹脂を用いた中空状のものを変形部として用いることも可能である。この場合、硬質樹脂はある程度の衝撃によって変形する為、金属板のように切欠きを設けなくとも変形部材としての機能を果たすものとすることができて、生産性の良好なものとなる。 Further, in the embodiment of the present invention, the shock absorbing member 3 uses a hollow metal cylinder provided with a notch in the deformed portion. It is also possible to use as a deformation part. In this case, since the hard resin is deformed by a certain degree of impact, it can function as a deforming member without providing a notch as in the case of a metal plate, and the productivity can be improved.

さらに、本発明の実施の形態における脚部は、一端から他端まで一定の太さの金属パイプを用いているが、衝突時の屈曲位置を明確にして、より確実に起立部2c上端もしくは垂下部2c下端と衝撃吸収部材3を接触させる為、補強パイプ2dの脚部2bにおける補強パイプ2dとの連結位置と固設部2aの間は、切り欠きを設けることや、径を小さくして他の脚部2bに比してあらかじめ剛性を低くしておく構造とすることが考えられる。また、固設部2aと脚部2b間をあらかじめ回動自在とした構造にして通常はロックしておき、衝突時に一定の負荷がかかった場合のみ、ロックが外れる構造としておけば、衝突時の衝撃が軽度である場合に、バンパ本体の元の状態への復帰を容易に行うことができる。 Further, the leg portion in the embodiment of the present invention uses a metal pipe having a constant thickness from one end to the other end. However, the bending position at the time of collision is clarified, and the upper end of the upright portion 2c or the drooping is more reliably performed. In order to bring the lower end of the portion 2c into contact with the shock absorbing member 3, a notch is provided between the connecting portion of the leg portion 2b of the reinforcing pipe 2d and the reinforcing pipe 2d and the fixed portion 2a, or the diameter is reduced. It is conceivable to have a structure in which the rigidity is lowered in advance as compared with the leg portion 2b. In addition, if the fixed portion 2a and the leg portion 2b are configured to be pivotable in advance and normally locked, and the lock is released only when a certain load is applied at the time of the collision, When the impact is mild, it is possible to easily return the bumper body to the original state.

加えて、本発明の実施の形態におけるバンパ本体2は、起立部2cの上端近傍と補強パイプ2dの上端を連結している。もしくは、垂下部2eの下端近傍と補強パイプ部2dの下端を連結している。しかしながら、起立部2c上端もしくは垂下部2e下端以外の部位について補強パイプ2dの先端を連結することも考えられる。但し、本発明の実施形態のように、起立部2cもしくは垂下部2eの先端と補強パイプ2dの先端を結合した場合の方が、バンパ本体2の変形及び揺動時の軌跡の予測がしやすい為、設計性に優れたものとなる。 In addition, the bumper main body 2 in the embodiment of the present invention connects the vicinity of the upper end of the upright portion 2c and the upper end of the reinforcing pipe 2d. Or the lower end vicinity of the drooping part 2e and the lower end of the reinforcement pipe part 2d are connected. However, it is also conceivable to connect the tip of the reinforcing pipe 2d to a portion other than the upper end of the upright portion 2c or the lower end of the hanging portion 2e. However, as in the embodiment of the present invention, it is easier to predict the trajectory when the bumper body 2 is deformed and swings when the tip of the upright portion 2c or the hanging portion 2e and the tip of the reinforcing pipe 2d are coupled. Therefore, the design is excellent.

本発明におけるバンパ本体の全体斜視図である。It is a whole perspective view of the bumper main part in the present invention. 本発明における衝撃吸収部材の全体斜視図である。It is a whole perspective view of the impact-absorbing member in this invention. 本発明におけるバンパ本体と衝撃吸収部材の車体への組み付け分解図である。FIG. 4 is an exploded view of the bumper body and the shock absorbing member assembled to the vehicle body according to the present invention. 本発明における車両用バンパの衝撃吸収構造を車体に組み付けた状態での側面図である。It is a side view in the state where the shock absorption structure of the bumper for vehicles in the present invention was attached to the body. 本発明のおける車両用バンパの衝撃吸収構造を覆う樹脂ボデーの分解図である。It is an exploded view of the resin body which covers the impact-absorbing structure of the vehicle bumper according to the present invention. 本発明における別の実施形態における図3に相当する図である。It is a figure equivalent to FIG. 3 in another embodiment in this invention. 本発明における別の実施形態における図1に相当する図である。It is a figure equivalent to FIG. 1 in another embodiment in this invention. 本発明における別の実施形態における図1に相当する図である。It is a figure equivalent to FIG. 1 in another embodiment in this invention. 本発明の車両用バンパを搭載した小型車両である。It is the small vehicle carrying the vehicle bumper of this invention. 従来の車両用バンパの側面図である。It is a side view of the conventional vehicle bumper.

符号の説明Explanation of symbols

1 一人乗用小型電気自動車
2 バンパ本体
3 衝撃吸収部材
4 フレームASSY
5 ダッシュパネルリーンホースメント
6 フードパネル
7 バンパカバー
8 フロントフェンダーLHパネル
9 フロントフェンダーRHパネル

1 Small electric vehicle for single passenger 2 Bumper body 3 Shock absorbing member 4 Frame assembly
5 Dash panel lean reinforcement 6 Hood panel 7 Bumper cover 8 Front fender LH panel 9 Front fender RH panel

Claims (6)

車両前部、後部もしくは側部の少なくともいずれかに取り付けられてバンパ本体と衝撃吸収部材からなる衝突時の衝撃を吸収する車両用バンパにおける衝撃吸収構造であって、前記バンパ本体は、略水平方向に複数並んでバンパ本体を車体に固設する固設部及び固設部から車両外方へ延伸する複数の脚部及び前記各脚部の車両外方側から脚部に対して上方へ起立して車両衝突時の衝撃を受ける起立部とからなり、前記起立部と前記脚部を連結して所定の荷重がかかるまで車両衝突時に前記起立部と前記脚部の角度を維持する補強部を有し、さらに、前記脚部には、前記補強部の連結部位と前記固設部の間に位置して前記補強部によって補強された部位よりも低い衝撃力で変形して衝撃を吸収する衝撃吸収部位を有するものであって、前記衝撃吸収部材は、車両衝突時に前記バンパ本体における起立部が衝撃を受けて前記衝撃吸収部位の変形によって前記バンパ本体が車体側へ揺動した際に、前記起立部のいずれかの部位と接触して衝撃を吸収するものであることを特徴とする車両用バンパにおける衝撃吸収構造。 A shock absorbing structure in a vehicle bumper that is attached to at least one of a front portion, a rear portion, or a side portion of a vehicle and absorbs a shock at the time of a collision composed of a bumper main body and a shock absorbing member, and the bumper main body is substantially horizontal And a plurality of leg portions that are fixed to the vehicle body, a plurality of leg portions that extend from the fixed portion to the outside of the vehicle, and the leg portions that stand upward from the vehicle outer side with respect to the leg portions. And has a reinforcing portion that connects the standing portion and the leg portion to maintain the angle between the standing portion and the leg portion during a vehicle collision until a predetermined load is applied. Further, the leg portion is formed between the connecting portion of the reinforcing portion and the fixed portion, and is deformed with a lower impact force than the portion reinforced by the reinforcing portion to absorb the shock. Having a portion, wherein the impact The collecting member comes into contact with any part of the standing part when the standing part of the bumper body receives an impact at the time of a vehicle collision and the bumper body swings to the vehicle body side due to deformation of the shock absorbing part. An impact absorbing structure for a vehicle bumper, characterized by absorbing the impact. 車両前部、後部もしくは側部の少なくともいずれかに取り付けられてバンパ本体と衝撃吸収部材からなる衝突時の衝撃を吸収する車両用バンパにおける衝撃吸収構造であって、前記バンパ本体は、略水平方向に複数並んでバンパ本体を車体に固設する固設部及び固設部から車両外方へ延伸する複数の脚部及び前記各脚部の車両外方側から脚部に対して下方へ垂下して車両衝突時の衝撃を受ける垂下部とからなり、前記垂下部と前記脚部を連結して所定の荷重がかかるまで車両衝突時に前記垂下部と前記脚部の角度を維持する補強部を有し、さらに、前記脚部には、前記補強部との連結部位と前記固設部の間に位置して前記補強部によって補強された部位よりも低い衝撃力で変形して衝撃を吸収する衝撃吸収部位を有するものであって、前記衝撃吸収部材は、車両衝突時に前記バンパ本体における垂下部が衝撃を受けて前記衝撃吸収部位の変形によって前記バンパ本体が車体側へ揺動した際に、前記垂下部のいずれかの部位と接触して衝撃を吸収するものであることを特徴とする車両用バンパにおける衝撃吸収構造。 A shock absorbing structure in a vehicle bumper that is attached to at least one of a front portion, a rear portion, or a side portion of a vehicle and absorbs a shock at the time of a collision composed of a bumper main body and a shock absorbing member, and the bumper main body is substantially horizontal And a plurality of leg portions extending from the fixed portion to the outside of the vehicle, and a plurality of leg portions extending downward from the vehicle exterior side to the leg portions. And has a reinforcing portion that maintains the angle between the drooping portion and the leg portion when the vehicle collides until the predetermined load is applied by connecting the drooping portion and the leg portion. Further, the leg portion is deformed with a lower impact force than the portion reinforced between the connecting portion with the reinforcing portion and the fixed portion and reinforced by the reinforcing portion to absorb the shock. Having an absorption site, The absorbing member comes into contact with any part of the hanging part when the hanging part in the bumper body receives an impact at the time of a vehicle collision and the bumper body swings to the vehicle body side due to deformation of the shock absorbing part. An impact absorbing structure for a vehicle bumper, characterized by absorbing the impact. 請求項1もしくは2に記載の車両用バンパにおける衝撃吸収構造において、前記補強部は、前記起立部もしくは垂下部と前記脚部を連結する長尺状のものであって、前記起立部もしくは垂下部を一辺とし、前期脚部を一辺とするトラス構造を形成するものであることを特徴とする車両用バンパにおける衝撃吸収構造。 3. The shock absorbing structure for a vehicle bumper according to claim 1 or 2, wherein the reinforcing portion is a long one that connects the standing portion or hanging portion and the leg portion, and the standing portion or hanging portion. A shock-absorbing structure in a vehicle bumper, characterized in that a truss structure is formed with the side of the first leg as one side. 請求項3に記載の車両用バンパにおける衝撃吸収構造において、前記バンパ本体における脚部と補強部の連結は固設部近傍であって、かつ前記バンパ本体における起立部もしくは垂下部と補強部の連結は、起立部上端近傍に補強部上端近傍を連結するもしくは垂下部下端近傍に補強部下端近傍を連結するものであって、車両衝突時に前記バンパ本体における起立部もしくは垂下部が衝撃を受けることによって、バンパ本体が車体側へ揺動し、前記起立部上端もしくは前記垂下部下端が前記衝撃吸収部材と接触して衝撃を吸収するものであることを特徴とする車両用バンパにおける衝撃吸収構造。 4. The shock absorbing structure for a vehicle bumper according to claim 3, wherein the connection between the leg portion and the reinforcing portion in the bumper body is in the vicinity of the fixed portion, and the standing portion or hanging portion in the bumper body is connected to the reinforcing portion. Is to connect the vicinity of the upper end of the reinforcing part to the vicinity of the upper end of the standing part or to connect the vicinity of the lower end of the reinforcing part to the vicinity of the lower end of the hanging part. An impact absorbing structure for a vehicle bumper, wherein the bumper body swings toward the vehicle body, and the upper end of the standing part or the lower end of the hanging part comes into contact with the impact absorbing member to absorb the impact. 請求項1乃至4に記載の車両用バンパにおける衝撃吸収構造において、前記バンパ本体における補強部は一本のパイプ状の金属を折曲させることによって成形されたものであって、パイプ状の金属の中央部を前記起立部もしくは垂下部に連結し、両端を前記脚部に連結したものであることを特徴とする車両用バンパにおける衝撃吸収構造。 5. The shock absorbing structure for a vehicle bumper according to claim 1, wherein the reinforcing portion of the bumper body is formed by bending a single pipe-shaped metal, and is formed of a pipe-shaped metal. A shock absorbing structure for a vehicle bumper, wherein a central portion is connected to the upright portion or the hanging portion and both ends are connected to the leg portion. 請求項1乃至5に記載の車両用バンパにおける衝撃吸収構造において、前記衝撃吸収部材は、車両衝突時に前記バンパ本体の起立部もしくは垂下部が車体側に揺動した際に、起立部もしくは垂下部と接触する接触面を有する受部と、変形により衝撃を吸収する変形部と、車体に固定するための固定部とからなるものであって、前記受部は、上端部もしくは下端部の少なくとも一方を車両外方へ折曲させたものであることを特徴とする車両用バンパにおける衝撃吸収構造。




6. The impact absorbing structure for a bumper for a vehicle according to claim 1, wherein the impact absorbing member is a standing portion or a hanging portion when the standing portion or hanging portion of the bumper body swings toward the vehicle body during a vehicle collision. A receiving portion having a contact surface in contact with a deformation portion, a deformation portion that absorbs an impact by deformation, and a fixing portion for fixing to a vehicle body, wherein the receiving portion is at least one of an upper end portion or a lower end portion A shock-absorbing structure in a vehicle bumper characterized by being bent outward from the vehicle.




JP2006024032A 2006-02-01 2006-02-01 Shock absorbing structure of vehicular bumper Pending JP2007203853A (en)

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