JP2007184558A - Curing resin composition, and prepreg and multilayer printed wiring board using the same - Google Patents

Curing resin composition, and prepreg and multilayer printed wiring board using the same Download PDF

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JP2007184558A
JP2007184558A JP2006320763A JP2006320763A JP2007184558A JP 2007184558 A JP2007184558 A JP 2007184558A JP 2006320763 A JP2006320763 A JP 2006320763A JP 2006320763 A JP2006320763 A JP 2006320763A JP 2007184558 A JP2007184558 A JP 2007184558A
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prepreg
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JP4997937B2 (en
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Minoru Kakiya
稔 垣谷
Yasuyuki Hirai
康之 平井
Norihiro Abe
紀大 阿部
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Showa Denko Materials Co Ltd
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Hitachi Chemical Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a curing resin composition that exhibits excellent flame resistance, heat resistance and moldability without including a halogen group flame retardant, has a longer pot life than conventional one, and is applicable to a relatively wide range of uses; and to provide a prepreg and a multilayer printed wiring board using the same. <P>SOLUTION: The curing resin composition comprises 35 to 75 pts.mass of (a) a compound having a dihydrobenzoxazine ring in a molecule, 10 to 25 pts.mass of (b) condensation polymer of a compound having phenol and triazine ring and aldehyde, 10 to 45 part mass of (c) an epoxy resin, and 5 to 35 pts.mass of (d) condensed phosphate per a total of 100 pts.mass of the above components (a), (b) and (c). Furthermore, it comprises 30 to 100 pts.mass of (e) inorganic filler per a total of 100 pts.mass of above (a), (b), (c) and (d), and the epoxy resin comprises 20 to 40 mass percent of bisphenol A type epoxy resin having an epoxy equivalent of 600 to 1500. The prepreg and multilayer printed wiring board using the same are also provided. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、硬化性樹脂組成物、およびこれを用いたプリプレグと多層プリント配線板に関するものである。   The present invention relates to a curable resin composition, and a prepreg and a multilayer printed wiring board using the same.

電気・電子機器の配線に使用するリジッドフレックスプリント配線板は、一般的に、フレキシブルプリント配線板を保護層で覆ったフレキ部と、リジッドプリント配線板からなるリジッド部とを一体化成形及び外層加工して得られるものであり、前記フレキ部とリジッド部の一体化成形時には、フレキ部への樹脂のしみ出しのないノーフロープリプレグが使用されている。このノーフロープリプレグには、火災や発火を防止し、安全性を保つという観点から、通常、臭素化エポキシ樹脂等のハロゲン元素を含む難燃剤が使用されている。   Rigid flex printed wiring boards used for wiring of electrical and electronic equipment are generally molded and outer layer processed integrally with a flexible part of a flexible printed wiring board covered with a protective layer and a rigid part made of a rigid printed wiring board. A no-flow prepreg in which no resin oozes into the flexible part is used when the flexible part and the rigid part are integrally formed. This no-flow prepreg usually uses a flame retardant containing a halogen element such as brominated epoxy resin from the viewpoint of preventing fire and ignition and maintaining safety.

しかし、近年、地球環境の保全・悪化防止や人体に対する安全性の観点から、毒性の強いダイオキシン類、ベンゾフラン等を発生させる恐れのあるハロゲン元素含有難燃剤を用いずにプリプレグを難燃化する技術が要求されている。すなわち、電気・電子機器は、単に燃えにくいだけでなく、有害ガスや発煙などの発生が少ないことが要望されている。   However, in recent years, from the viewpoint of protecting and deteriorating the global environment and safety for the human body, technology to make prepreg flame retardant without using halogen-containing flame retardants that can generate highly toxic dioxins, benzofuran, etc. Is required. That is, electrical / electronic devices are not only difficult to burn, but are also required to generate less harmful gases and fumes.

ハロゲン元素を含有させることなくプリプレグを難燃化する技術としては、例えば、特許文献1〜4などに開示されているように、フェノール類とアミン類とホルムアルデヒドから得られるジヒドロベンゾオキサジン環を有する化合物を主材とし、無機系難燃剤、窒素系難燃剤、リン系難燃剤を併用する方法が挙げられ、このようにして難燃化された基板は、低誘電正接、低吸水、高耐熱性、高Tgと比較的良好な特性を示し、一般FR−4用途へ適用されてきた。
特開2002−556662号公報 特開平7−3121号公報 特開平5−114784号公報 特開平2−69567号公報
As a technique for making a prepreg flame-retardant without containing a halogen element, for example, as disclosed in Patent Documents 1 to 4 and the like, a compound having a dihydrobenzoxazine ring obtained from phenols, amines and formaldehyde As a main material, inorganic flame retardants, nitrogen flame retardants, and phosphorus flame retardants can be used in combination. The flame retardant substrate has low dielectric loss tangent, low water absorption, high heat resistance, It exhibits high Tg and relatively good characteristics, and has been applied to general FR-4 applications.
JP 2002-55662 A Japanese Unexamined Patent Publication No. 7-3121 Japanese Patent Laid-Open No. 5-114784 JP-A-2-69567

しかしながら、特許文献1等で開示されている樹脂組成物を単純にプリプレグへ適用した場合、用いられているエポキシ樹脂と、フェノール類とトリアジン環を有する化合物とアルデヒド類の重縮合物と、の反応がはやく、プリプレグの樹脂流れ等の経時変化が大きくなるため、ポットライフが短くなるなどの問題があり、適用範囲が限定されているのが実情である。   However, when the resin composition disclosed in Patent Document 1 or the like is simply applied to a prepreg, the reaction between the epoxy resin used, a polycondensate of a phenol and a compound having a triazine ring and an aldehyde However, since the change with time of the resin flow of the prepreg is increased, there is a problem that the pot life is shortened, and the application range is limited.

また、近年では、難燃性に加え、成形性や耐熱性にも優れたのプリプレグの開発が要求されている。   In recent years, it has been required to develop a prepreg having excellent moldability and heat resistance in addition to flame retardancy.

上記を鑑みて、本発明は、ハロゲン系難燃剤を含むことなく良好な難燃性と耐熱性と成形性を示し、なおかつ、従来に比べてポットライフが長く、比較的広範囲の用途に適用可能な硬化性樹脂組成物、およびこれを用いたプリプレグと多層プリント配線板を提供することを目的とする。   In view of the above, the present invention exhibits good flame retardancy, heat resistance and moldability without containing a halogen-based flame retardant, and has a longer pot life than conventional ones and can be applied to a relatively wide range of applications. An object of the present invention is to provide a curable resin composition, and a prepreg and multilayer printed wiring board using the same.

本発明者らは、上記目的を達成するため、種々検討を重ねてきた結果、分子中にジヒドロベンゾオキサジン環を有する化合物、フェノール類とトリアジン環を有する化合物とアルデヒド類の重縮合物、エポキシ樹脂、縮合リン酸エステル、および無機充填剤を含み、かつ前記エポキシ樹脂として、エポキシ当量が600〜1500のビスフェノールA型エポキシ樹脂を特定量含む樹脂組成物により、前記課題を解決するに至った。   As a result of various studies to achieve the above object, the present inventors have found that a compound having a dihydrobenzoxazine ring in the molecule, a polycondensate of a compound having a phenols and triazine ring and an aldehyde, and an epoxy resin The above-mentioned problem has been solved by a resin composition containing a specific amount of a bisphenol A type epoxy resin having a condensed phosphate ester and an inorganic filler and having an epoxy equivalent of 600 to 1500 as the epoxy resin.

すなわち、本発明は、下記(1)〜(3)に記載の事項をその特徴とするものである。   That is, the present invention is characterized by the following items (1) to (3).

(1)下記成分(a)、(b)及び(c)の総量100質量部に対し、(a)分子中にジヒドロベンゾオキサジン環を有する化合物を35〜75質量部、(b)フェノール類とトリアジン環を有する化合物とアルデヒド類の重縮合物を10〜25質量部、(c)エポキシ樹脂を10〜45質量部、(d)縮合リン酸エステルを5〜35質量部、含み、さらに、(e)無機充填剤を、上記成分(a)、(b)、(c)及び(d)の総量100質量部に対し、30〜100質量部、含み、前記(c)エポキシ樹脂が、エポキシ当量が600〜1500のビスフェノールA型エポキシ樹脂を20〜40質量%含むことを特徴とする硬化性樹脂組成物。   (1) 35 to 75 parts by mass of a compound having a dihydrobenzoxazine ring in the molecule, (b) phenols and (a) a total amount of 100 parts by mass of the following components (a), (b) and (c) 10 to 25 parts by mass of a polycondensate of a compound having a triazine ring and aldehydes, (c) 10 to 45 parts by mass of an epoxy resin, (d) 5 to 35 parts by mass of a condensed phosphate ester, e) The inorganic filler is contained in an amount of 30 to 100 parts by mass with respect to 100 parts by mass of the total amount of the components (a), (b), (c) and (d), and the (c) epoxy resin has an epoxy equivalent A curable resin composition characterized by containing 20 to 40% by mass of a bisphenol A-type epoxy resin having a viscosity of 600 to 1500.

(2)上記(1)に記載の硬化性樹脂組成物を基材に含浸してなることを特徴とするプリプレグ。   (2) A prepreg obtained by impregnating a substrate with the curable resin composition described in (1) above.

(3)上記(2)に記載のプリプレグを使用してなることを特徴とする多層プリント配線板。   (3) A multilayer printed wiring board comprising the prepreg as described in (2) above.

本発明によれば、ハロゲン系難燃剤を含むことなく良好な難燃性と耐熱性と成形性を示し、なおかつ、従来に比べてポットライフが長く、比較的広範囲の用途に適用可能で、特にノーフロープリプレグに含浸させ樹脂組成物として好適な硬化性樹脂組成物、およびこれを用いたプリプレグと多層プリント配線板を提供することが可能となる。   According to the present invention, it exhibits good flame retardancy, heat resistance and moldability without containing a halogen-based flame retardant, has a longer pot life than conventional ones, and can be applied to a relatively wide range of uses. It becomes possible to provide a curable resin composition suitable as a resin composition by impregnating a no-flow prepreg, and a prepreg and multilayer printed wiring board using the same.

本発明の硬化性樹脂組成物は、(a)分子中にジヒドロベンゾオキサジン環を有する化合物、(b)フェノール類とトリアジン環を有する化合物とアルデヒド類の重縮合物、(c)エポキシ樹脂および(d)縮合リン酸エステルを、上記成分(a)、(b)及び(c)の総量100質量部に対し、それぞれ35〜75質量部、10〜25質量部、10〜45質量部、5〜35質量部含み、さらに、(e)無機充填剤を、上記成分(a)、(b)、(c)及び(d)の総量100質量部に対し、30〜100質量部含み、なおかつ、上記(c)エポキシ樹脂が、エポキシ当量600〜1500のビスフェノールA型エポキシ樹脂を20〜40質量%含むことをその特徴とするものである。   The curable resin composition of the present invention comprises (a) a compound having a dihydrobenzoxazine ring in the molecule, (b) a polycondensate of a compound having phenols and triazine rings and an aldehyde, (c) an epoxy resin, and ( d) The condensed phosphate ester is 35 to 75 parts by mass, 10 to 25 parts by mass, 10 to 45 parts by mass, 5 to 5 parts by mass with respect to 100 parts by mass in total of the components (a), (b) and (c). 35 parts by mass, and (e) the inorganic filler is contained in an amount of 30 to 100 parts by mass with respect to 100 parts by mass of the total amount of the components (a), (b), (c) and (d), and (C) The epoxy resin contains 20 to 40% by mass of a bisphenol A type epoxy resin having an epoxy equivalent of 600 to 1500.

本発明で使用する、上記(a)ジヒドロベンゾオキサジン環を有する化合物としては、ジヒドロベンゾオキサジン環を有し、ジヒドロベンゾオキサジン環の開環反応により硬化する樹脂であれば特に限定されるものではなく、例えば、下記反応式(1)に示すように、フェノール性水酸基を有する化合物、ホルマリン、1級アミンから合成することができる。

Figure 2007184558
(式中、Rはアルキル基、シクロヘキシル基、フェニル基またはアルキル基もしくはアルコキシル基で置換されたフェニル基である) The compound (a) having a dihydrobenzoxazine ring used in the present invention is not particularly limited as long as the resin has a dihydrobenzoxazine ring and is cured by a ring-opening reaction of the dihydrobenzoxazine ring. For example, as shown in the following reaction formula (1), it can be synthesized from a compound having a phenolic hydroxyl group, formalin, and a primary amine.
Figure 2007184558
(Wherein R 1 is an alkyl group, a cyclohexyl group, a phenyl group, or a phenyl group substituted with an alkyl group or an alkoxyl group)

上記反応式(1)について、より具体的には、例えば、上記フェノール性水酸基を有する化合物と上記1級アミンとの混合物を、70℃以上に加熱したホルマリンなどのアルデヒド中に添加して、70〜110℃、好ましくは90〜100℃で20〜120分反応させ、その後120℃以下の温度で減圧乾燥することにより、合成することができる。   More specifically, with respect to the reaction formula (1), for example, a mixture of the compound having a phenolic hydroxyl group and the primary amine is added to an aldehyde such as formalin heated to 70 ° C. or higher. It can synthesize | combine by making it react at -110 degreeC, Preferably 90-100 degreeC for 20-120 minutes, and drying under reduced pressure at the temperature below 120 degreeC after that.

上記フェノール性水酸基を有する化合物としては、例えば、多官能フェノール、ビフェノール化合物、ビスフェノール化合物、トリスフェノール化合物、テトラフェノール化合物、フェノール樹脂などが挙げられる。より具体的に、多官能フェノールとしては、例えば、カテコール、ヒドロキノン、レゾルキノールなどが挙げられ、ビスフェノール化合物としては、例えば、ビスフェノールA、ビスフェノールF及びその位置異性体、ビスフェノールSなどが挙げられ、フェノール樹脂としては、例えば、レゾール樹脂、フェノールノボラック樹脂、フェノール変性キシレン樹脂、アルキルフェノール樹脂、メラミンフェノール樹脂、ベンゾグアナミンフェノール樹脂、フェノール変性ポリブタジエンなどが挙げられる。また、上記1級アミンとしては、具体的にメチルアミン、シクロヘキシルアミン、アニリン、置換アニリン等があげられる。   Examples of the compound having a phenolic hydroxyl group include polyfunctional phenols, biphenol compounds, bisphenol compounds, trisphenol compounds, tetraphenol compounds, and phenol resins. More specifically, examples of the polyfunctional phenol include catechol, hydroquinone, resorquinol, and the like, and examples of the bisphenol compound include bisphenol A, bisphenol F and its positional isomer, bisphenol S, and the like, and a phenol resin. Examples thereof include resole resin, phenol novolac resin, phenol-modified xylene resin, alkylphenol resin, melamine phenol resin, benzoguanamine phenol resin, and phenol-modified polybutadiene. Specific examples of the primary amine include methylamine, cyclohexylamine, aniline, and substituted aniline.

また、上記(a)成分は、各々の成分の反応における比率及び硬化反応性を考慮すると、本発明の組成物中、(a)成分、(b)成分及び(c)成分の有機固形分の総量100質量部に対し、好ましくは35〜75質量部、より好ましくは30〜70質量部含まれる。   In addition, the component (a) is an organic solid content of the component (a), the component (b), and the component (c) in the composition of the present invention in consideration of the ratio in reaction of each component and the curing reactivity. Preferably it is 35-75 mass parts with respect to 100 mass parts of total amounts, More preferably, 30-70 mass parts is contained.

本発明で使用する上記成分(b)の重縮合物は、特に限定されないが、例えば、フェノール類、トリアジン環類を有する化合物、アルデヒド類を、所定の窒素含有量、水酸基当量になる配合で、触媒下にて反応させ、中和、水洗、加熱処理、蒸留等を常法に従って行い、未反応のフェノール類、アルデヒド類、溶媒を除去することで得ることができる。   The polycondensation product of the component (b) used in the present invention is not particularly limited. For example, a compound having a phenols, a triazine ring, or an aldehyde having a predetermined nitrogen content and a hydroxyl group equivalent, The reaction can be carried out under a catalyst, neutralization, washing with water, heat treatment, distillation and the like are carried out according to conventional methods, and unreacted phenols, aldehydes and solvents can be removed.

上記フェノール類としては、例えば、フェノール又はビスフェノールA、ビスフェノールF等の多価フェノール類、アルキルフェノール類、アミノフェノール、フェニルフェノールなどが挙げられ、1種類又は2種類以上併用することができる。また、上記トリアジン環を有する化合物としては、特に限定されないが、例えば、メラミン又はベンゾグアナミン、アセトグアナミン等のグアナミン誘導体、シアヌル酸又はメチルシアヌレート、エチルシアヌレート等のシアヌル酸誘導体、イソシアヌル酸又はメチルイソシアヌレート、エチルイソシアヌレート等のイソシアヌル酸誘導体等が挙げられる。この中では耐燃性が良好であり、かつ低価格なメラミンが好ましい。トリアジン環を有する化合物の使用量は、窒素含有量、難燃性、反応性等を考慮して適宜決定することができる。また、上記アルデヒド類としては、特に制限はないが、一般的にホルムアルデヒドが使用される。   Examples of the phenols include phenols or polyphenols such as bisphenol A and bisphenol F, alkylphenols, aminophenols, phenylphenols, and the like, which can be used alone or in combination of two or more. Further, the compound having a triazine ring is not particularly limited. And isocyanuric acid derivatives such as nurate and ethyl isocyanurate. Among these, melamine is preferable because of its good flame resistance and low cost. The amount of the compound having a triazine ring can be appropriately determined in consideration of the nitrogen content, flame retardancy, reactivity, and the like. The aldehydes are not particularly limited, but formaldehyde is generally used.

また、上記触媒としては、トリアジン環を有する化合物の溶解性が良好であることから、塩基性触媒が好ましく、中でも金属類が触媒残として残ると電気絶縁材料として好ましくないため、アミン類が好ましい。また、反応溶媒としては、アセトン、メチルエチルケトン等の各種溶剤下の存在下で反応させることにより安定制御が可能となるので好ましい。また、反応の順序は制限されず、上記主原料全てを同時でも、2種の主原料を先に選択的に反応させることもできる。   Further, as the catalyst, a basic catalyst is preferable because the compound having a triazine ring is excellent in solubility, and amines are preferable because metals are not preferable as an electrically insulating material if a metal remains as a catalyst residue. Moreover, as a reaction solvent, since stability control becomes possible by making it react in presence in various solvents, such as acetone and methyl ethyl ketone, it is preferable. The order of the reaction is not limited, and the two main raw materials can be selectively reacted first even when all the main raw materials are simultaneously used.

また、上記フェノール類に対する上記アルデヒド類のモル比(アルデヒド類/フェノール類)は、特に限定されるものではないが、0.2〜1.5が好ましく、0.4〜0.8がより好ましい。また、上記フェノール類と上記トリアジン環を有する化合物の質量比は、樹脂化と難燃効果の両方を考慮すると、(フェノール類):(トリアジン環を有する化合物)=10〜98:90〜2であることが好ましく、50〜95:50〜5であることがより好ましい。   The molar ratio of the aldehydes to the phenols (aldehydes / phenols) is not particularly limited, but is preferably 0.2 to 1.5, more preferably 0.4 to 0.8. . In addition, the mass ratio of the phenols and the compound having a triazine ring is (phenols) :( compound having a triazine ring) = 10 to 98: 90-2 in consideration of both resinification and flame retardant effect. It is preferable that it is 50-95: 50-5.

上記(b)成分は、各々の成分の反応における比率及び硬化反応性を考慮すると、本発明の組成物中、(a)成分、(b)成分及び(c)成分の有機固形分の総量100質量部に対し、好ましくは10〜25質量部、より好ましくは15〜20質量部含まれる。   The above component (b) is a total of 100 organic solids of the components (a), (b), and (c) in the composition of the present invention, taking into account the reaction ratio and curing reactivity of each component. Preferably it is 10-25 mass parts with respect to a mass part, More preferably, 15-20 mass parts is contained.

本発明で使用する上記成分(c)エポキシ樹脂としては、耐熱性、耐燃性を確保するために、主成分として、フェノールノボラック型エポキシ樹脂、ビスフェノールAノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂等のノボラック型エポキシ樹脂を用いることが好ましい。   The component (c) epoxy resin used in the present invention includes, as a main component, phenol novolac type epoxy resin, bisphenol A novolac type epoxy resin, cresol novolac type epoxy resin, etc., in order to ensure heat resistance and flame resistance. It is preferable to use a novolac type epoxy resin.

ところで、硬化剤として使用されている上記(b)成分の重縮合物は、アミノ基を有し、エポキシ樹脂との反応性が比較的大きい。したがって、単純にノボラック型エポキシ樹脂のみを使用した場合、反応性が大きいためプリプレグのポットライフが短く適用範囲が大幅に限定される。   By the way, the polycondensate of the component (b) used as a curing agent has an amino group and has a relatively high reactivity with the epoxy resin. Therefore, when only a novolac type epoxy resin is simply used, the pot life of the prepreg is short due to the high reactivity, and the application range is greatly limited.

そこで、本発明においては、上記(c)成分として、エポキシ樹脂の中で反応性が低いビスフェノールA型エポキシ樹脂を併用する。反応性を抑制するためには、反応基が低密度である長鎖のビスフェノールA型エポキシ樹脂を用いることが好ましいが、ビスフェノールA型エポキシ樹脂の分子量が増すに従い、塗工時のプリプレグへの含浸性が低下し、プリプレグの外観低下、プレス成形時の成形性の低下等の問題が発生し易くなってしまうため、少量の添加で反応性を抑制する効果を発現させるためには、上記ビスフェノールA型エポキシ樹脂のエポキシ当量が600以上1500以下であることが好ましい。   Therefore, in the present invention, as the component (c), a bisphenol A type epoxy resin having low reactivity among epoxy resins is used in combination. In order to suppress the reactivity, it is preferable to use a long-chain bisphenol A type epoxy resin having a low reactive group density, but as the molecular weight of the bisphenol A type epoxy resin increases, impregnation into the prepreg during coating In order to develop the effect of suppressing the reactivity with a small amount of addition, the above-mentioned bisphenol A is liable to cause problems such as deterioration of the appearance of the prepreg and deterioration of moldability during press molding. The epoxy equivalent of the type epoxy resin is preferably 600 or more and 1500 or less.

上記エポキシ当量が600以上1500以下のビスフェノールA型エポキシ樹脂の添加量は、(c)エポキシ樹脂の総量中、20〜40質量%である。20質量%未満では反応性の抑制にあまり効果がなく、また40質量%を超すと塗工時のプリプレグへの含浸性が低下及びプレス成形性の低下が顕著となる。   The addition amount of the bisphenol A type epoxy resin having an epoxy equivalent of 600 or more and 1500 or less is 20 to 40% by mass in the total amount of the (c) epoxy resin. If it is less than 20% by mass, there is not much effect in suppressing the reactivity, and if it exceeds 40% by mass, the impregnation property to the prepreg at the time of coating is lowered and the press formability is significantly reduced.

また、上記(c)成分は、各々の成分の反応性及び硬化物特性を考慮すると、本発明にの組成物中、(a)成分、(b)成分及び(c)成分の有機固形分の総量100質量部に対し、好ましくは10〜45質量部含まれる。   In addition, in consideration of the reactivity and cured product characteristics of each component, the component (c) is an organic solid content of the components (a), (b) and (c) in the composition of the present invention. Preferably it is 10-45 mass parts with respect to 100 mass parts of total amounts.

本発明で使用する上記成分(d)縮合リン酸エステルは、例えば、下記一般式(2)

Figure 2007184558
(式中R、R、Rは、各々独立にアルキル基、シクロヘキシル基等のシクロアルキル基、フェニル基等であり、mは1、2又は3であり、nは0、1又は2である。)
で表される構造を有する。このようにリン酸エステルを縮合させて高融点化したものを成分(d)として組成物に配合することにより、高融点化していないものを配合した場合に生じる基板の高温耐薬品性、耐湿耐熱性、ガラス転移温度(Tg)等の低下を防ぐことができる。 The component (d) condensed phosphate used in the present invention is, for example, the following general formula (2):
Figure 2007184558
(Wherein R 1 , R 2 and R 3 are each independently a cycloalkyl group such as an alkyl group or a cyclohexyl group, a phenyl group, etc., m is 1, 2 or 3, and n is 0, 1 or 2) .)
It has the structure represented by these. In this way, the high melting point by condensing the phosphate ester is added to the composition as the component (d), so that the high temperature chemical resistance and moisture resistance heat resistance of the substrate generated when the non-high melting point is added. Property, glass transition temperature (Tg), and the like can be prevented from decreasing.

上記(d)成分は、難燃性、耐湿耐熱性及びTgの全てを考慮すると、本発明の組成物中、(a)成分、(b)成分及び(c)成分の有機固形分の総量100質量部に対し、好ましくは5〜35質量部、より好ましくは5〜20質量部含まれる。   In consideration of all of flame retardancy, moisture and heat resistance, and Tg, the component (d) is a total of 100 organic solids of the components (a), (b), and (c) in the composition of the present invention. Preferably it is 5-35 mass parts with respect to a mass part, More preferably, 5-20 mass parts is contained.

本発明で使用する上記成分(e)無機充填剤としては、公知の材料を用いることができ、特に限定されず、使用する目的に応じ選択することができる。具体的には、水酸化アルミニウム、水酸化マグネシウム、ゼオライトやハイドロタルサイト等の無機水和物、クレー、タルク、ワラストナイト、マイカ、炭酸カルシウム、炭酸マグネシウム、アルミナ、シリカ、ガラス粉等の汎用に使用されている無機充填剤、ホウ酸亜鉛、スズ酸亜鉛、ヒドロキシスズ酸亜鉛等のB又はSn系充填剤、酸化亜鉛、酸化スズ等の金属酸化物等が挙げられる。   As said component (e) inorganic filler used by this invention, a well-known material can be used, It does not specifically limit, It can select according to the objective to be used. Specifically, inorganic hydrates such as aluminum hydroxide, magnesium hydroxide, zeolite and hydrotalcite, clay, talc, wollastonite, mica, calcium carbonate, magnesium carbonate, alumina, silica, glass powder, etc. Inorganic fillers, zinc borate, zinc stannate, zinc hydroxystannate and other B- or Sn-based fillers, and metal oxides such as zinc oxide and tin oxide are used.

また、上記(e)成分は、シランカップリング剤、チタネートカップリング剤、モリブデン酸亜鉛等によりコーティング又は表面処理して、有機成分との接着性を向上させることが好ましい。   In addition, the component (e) is preferably coated or surface-treated with a silane coupling agent, a titanate coupling agent, zinc molybdate or the like to improve adhesion with the organic component.

また、上記(e)成分は、本発明の組成物中、成分(a)、(b)、(c)及び(d)の有機固形分の総量100質量部に対し、好ましくは30〜100質量部含まれ、より好ましくは40〜80質量部含まれる。   The component (e) is preferably 30 to 100 masses per 100 mass parts of the total organic solid content of the components (a), (b), (c) and (d) in the composition of the present invention. Part, more preferably 40 to 80 parts by weight.

また、本発明の硬化性樹脂組成物には、必要に応じて、公知の硬化促進剤、カップリング剤、着色剤、酸化防止剤、還元剤、紫外線不透過剤等を加えてもよい。   Moreover, you may add a well-known hardening accelerator, a coupling agent, a coloring agent, antioxidant, a reducing agent, an ultraviolet opaque agent etc. to the curable resin composition of this invention as needed.

本発明のプリプレグは、本発明の硬化性樹脂組成物を基材に含浸してなることをその特徴とするものであり、その製造方法は、特に限定されないが、例えば、本発明の硬化性樹脂組成物のワニスを、基材に含浸させ、60〜200℃で1〜30分間加熱乾燥することで製造することができる。   The prepreg of the present invention is characterized in that the substrate is impregnated with the curable resin composition of the present invention, and its production method is not particularly limited. For example, the curable resin of the present invention The composition can be produced by impregnating a varnish into a substrate and heating and drying at 60 to 200 ° C. for 1 to 30 minutes.

上記基材としては、プリプレグに用いる基材として公知のものを使用することができ、特に限定されないが、好ましくは、Eガラス、Cガラス、Dガラス、Sガラスなどを使用した織布(ガラスクロス)であり、より好ましくは、表面が公知のシランカップリング剤で表面処理されているガラスクロスである。また、本発明のプリプレグ中における樹脂分は40〜70質量%であることが好ましい。   As the base material, known base materials used for prepregs can be used, and are not particularly limited, but are preferably woven fabric (glass cloth) using E glass, C glass, D glass, S glass and the like. More preferably, it is a glass cloth whose surface is surface-treated with a known silane coupling agent. Moreover, it is preferable that the resin content in the prepreg of this invention is 40-70 mass%.

本発明の多層プリント配線板は、例えば、本発明のプリプレグを所定枚数重ね合わせ、その両面または片面に銅箔を配置した後、例えば、100〜250℃、0.5〜20MPaで0.2〜5時間加熱加圧して銅張積層板を作製し、ついで、当該銅張積層板の銅箔層をエッチング等により回路加工してプリント配線板を作製し、さらに、当該プリント配線板に本発明のプリプレグや銅張積層板を積層し、上記工程を繰り返すことで製造することができる。もちろん、市販されている一般的なプリント配線板を、本発明のプリプレグを介して上記と同様に多層化して製造することも可能である。また、スルーホール加工、めっき加工等、プリント配線板を製造する上で公知のその他の加工を施しても良い。   The multilayer printed wiring board of the present invention is, for example, a stack of a predetermined number of the prepregs of the present invention, and after arranging copper foil on both sides or one side thereof, for example, 100 to 250 ° C., 0.5 to 20 MPa at 0.2 to A copper-clad laminate is produced by heating and pressing for 5 hours, and then a printed wiring board is produced by subjecting the copper foil layer of the copper-clad laminate to circuit processing by etching or the like. It can be manufactured by laminating a prepreg or a copper clad laminate and repeating the above steps. Needless to say, a commercially available general printed wiring board can be manufactured by multilayering in the same manner as described above via the prepreg of the present invention. Moreover, you may give other well-known processes, such as a through-hole process and plating process, in manufacturing a printed wiring board.

以下、本発明を実施例を用いて詳細に説明するが、本発明はこれに限定されるものではない。   Hereinafter, although the present invention is explained in detail using an example, the present invention is not limited to this.

<(a)分子中にジヒドロベンゾオキサジン環を有する化合物の合成>
ビスフェノールF1000gとメタノール920gを加え攪拌溶解した。ここに、パラホルムアルデヒド652gを加えた。攪拌しながらアニリン930gを1時間かけて滴下し、1時間後に78〜80℃になるようにした。還流下7時間反応させた後、360mmHgで減圧濃縮を開始した。この減圧度を保ったまま、濃縮を継続し110℃になった時点で、減圧度を90mmHgにした。流出液がなくなったことを確認した後、樹脂をバットに取り出した。以上により、軟化点が78℃のジヒドロベンゾオキサジン環を有する熱硬化性樹脂を得た。
<(A) Synthesis of compound having dihydrobenzoxazine ring in molecule>
Bisphenol F (1000 g) and methanol (920 g) were added and dissolved by stirring. To this, 652 g of paraformaldehyde was added. While stirring, 930 g of aniline was added dropwise over 1 hour so that the temperature became 78 to 80 ° C. after 1 hour. After reacting for 7 hours under reflux, vacuum concentration was started at 360 mmHg. Concentration was continued while maintaining the reduced pressure, and when the pressure reached 110 ° C., the reduced pressure was set to 90 mmHg. After confirming that the effluent was gone, the resin was taken out into the vat. Thus, a thermosetting resin having a dihydrobenzoxazine ring having a softening point of 78 ° C. was obtained.

<(b)フェノール類とトリアジン環を有する化合物とアルデヒド類との重縮合物(メラミン変性フェノール樹脂)の合成>
フェノール94質量部に41.5%ホルマリン29質量部、及びトリエチルアミン0.47質量部を加え、80℃にて3時間反応させた。メラミンを19質量部加えさらに1時間反応させた後、常圧下にて水を除去しながら120℃まで昇温し、温度を保持したまま2時間反応させた。次に常圧下にて水を除去しながら180℃まで昇温し、減圧下にて未反応のフェノールを除去し、軟化点136℃のメラミン変性フェノール樹脂を得た。
<(B) Synthesis of a polycondensation product (melamine-modified phenol resin) of a phenol and a compound having a triazine ring and an aldehyde>
29 parts by mass of 41.5% formalin and 0.47 parts by mass of triethylamine were added to 94 parts by mass of phenol, and reacted at 80 ° C. for 3 hours. After adding 19 parts by mass of melamine and further reacting for 1 hour, the temperature was raised to 120 ° C. while removing water under normal pressure, and the reaction was continued for 2 hours while maintaining the temperature. Next, the temperature was raised to 180 ° C. while removing water under normal pressure, and unreacted phenol was removed under reduced pressure to obtain a melamine-modified phenol resin having a softening point of 136 ° C.

<硬化性樹脂組成物ワニスの作製>
(実施例1〜3、比較例1〜4)
下記表1に示した固形分配合の樹脂組成物をメチルエチルケトンに溶解させ、不揮発分が75%になるようにメチルエチルケトンで調整し、ワニスを作製した。

Figure 2007184558
※表中の数値は各成分の配合量(質量部)を示す。但し、かっこ内の数値は、成分(c)エポキシ樹脂の総量に対する(c2)の割合(質量%)を示す。また、成分(a)〜(d)の配合量は、成分(a)、(b)及び(c)の総量100質量部に対する量であり、成分(e)の配合量は、上記成分(a)、(b)、(c)及び(d)の総量100質量部に対する量である。
※表中、成分(a):上記で合成したジヒドロベンゾオキサジン環を有する熱硬化性樹脂、(b):上記で合成したメラミン変性フェノール樹脂、(c1):フェノールノボラック型エポキシ樹脂YDPN−638P(東都化成株式会社製)、(c2):ビスフェノールA型エポキシ樹脂DER−664(ダウケミカル製、エポキシ当量925g/eq、常温で固体)、(c3):ビスフェノールA型エポキシ樹脂DER−660(ダウケミカル製、エポキシ当量450g/eq、常温で固体)、(c4):ビスフェノールA型エポキシ樹脂DER−667(ダウケミカル製、エポキシ当量1800g/eq、常温で固体)、(c5):ビスフェノールF型エポキシ樹脂YDF−2004(東都化成株式会社製、エポキシ当量1000g/eq、常温で固体)、(d):縮合リン酸エステルPX−200(大八化学株式会社製)、(e):水酸化アルミニウム(電子材料用に一般的に用いられている残留イオン等の少ないもので、粒子径が3μm〜5μmのもの)を表す。 <Preparation of curable resin composition varnish>
(Examples 1-3, Comparative Examples 1-4)
A resin composition with a solid content shown in Table 1 below was dissolved in methyl ethyl ketone, and adjusted with methyl ethyl ketone so that the nonvolatile content was 75%, to prepare a varnish.
Figure 2007184558
* Numerical values in the table indicate the amount of each component (parts by mass). However, the numerical value in parenthesis shows the ratio (mass%) of (c2) to the total amount of component (c) epoxy resin. Moreover, the compounding quantity of component (a)-(d) is the quantity with respect to 100 mass parts of total amounts of component (a), (b) and (c), and the compounding quantity of component (e) is the said component (a ), (B), (c) and (d) with respect to a total amount of 100 parts by mass.
* In the table, component (a): thermosetting resin having a dihydrobenzoxazine ring synthesized above, (b): melamine-modified phenol resin synthesized above, (c1): phenol novolac type epoxy resin YDPN-638P ( (Toto Kasei Co., Ltd.), (c2): Bisphenol A type epoxy resin DER-664 (Dow Chemical, epoxy equivalent 925 g / eq, solid at room temperature), (c3): Bisphenol A type epoxy resin DER-660 (Dow Chemical) Manufactured, epoxy equivalent 450 g / eq, solid at normal temperature), (c4): bisphenol A type epoxy resin DER-667 (Dow Chemical, epoxy equivalent 1800 g / eq, solid at normal temperature), (c5): bisphenol F type epoxy resin YDF-2004 (manufactured by Tohto Kasei Co., Ltd., epoxy equivalent 1000 g / e , Solid at normal temperature), (d): condensed phosphate ester PX-200 (manufactured by Daihachi Chemical Co., Ltd.), (e): aluminum hydroxide (residual ions generally used for electronic materials, etc. are low With a particle diameter of 3 μm to 5 μm).

<リジッドフレックスプリント基板の作製>
実施例1〜3および比較例1〜6の樹脂組成物ワニスをIPC品番#1080の基材にそれぞれ含浸し、乾燥、半硬化させて、樹脂分が65%、樹脂流れが3.0±0.1%のプリプレグを作製した。なお、上記樹脂分は、IPC−TM−650 2.3.16.1に準拠して測定し、上記樹脂流れは、IPC−TM−650 2.3.17に準拠して測定した。
<Preparation of rigid flex printed circuit board>
The resin composition varnishes of Examples 1 to 3 and Comparative Examples 1 to 6 were respectively impregnated into the base material of IPC product number # 1080, dried and semi-cured, and the resin content was 65% and the resin flow was 3.0 ± 0. A 1% prepreg was made. In addition, the said resin part was measured based on IPC-TM-650 2.3.3.11, and the said resin flow was measured based on IPC-TM-650 2.3.17.

一方、ポリイミドからなるベースフィルムの両面に18μm銅箔が積層した両面銅張積層板(デュポン株式会社製、商品名パイラテックス(登録商標)AP8525、絶縁層厚さ50μm)の銅箔層を回路加工した後、カプトン100V(デュポン社製ポリイミドフィルム、商品名)に特開平5−114784号公報に示されるポリイミド系接着剤の層を形成してなるカバーフィルムを積層することでリジッドフレックスプリント基板のフレキ部を作製した。また、絶縁層厚さ0.2mm、銅箔厚さ35μmの両面銅張り積層板(日立化成工業株式会社製、商品名MCL−BE−67G(H))の銅箔層を回路加工し、リジッドフレックスプリント基板のリジッド部を作製した。   On the other hand, circuit processing a copper foil layer of double-sided copper clad laminate (made by DuPont, trade name: Pilatex (registered trademark) AP8525, insulation layer thickness: 50 μm) with 18 μm copper foil laminated on both sides of a polyimide base film After that, a cover film formed by forming a layer of a polyimide-based adhesive disclosed in Japanese Patent Laid-Open No. 5-114784 is laminated on Kapton 100V (a polyimide film manufactured by DuPont, a trade name), thereby flexing the rigid-flex printed circuit board. Part was produced. In addition, a copper foil layer of a double-sided copper-clad laminate (manufactured by Hitachi Chemical Co., Ltd., trade name MCL-BE-67G (H)) having an insulating layer thickness of 0.2 mm and a copper foil thickness of 35 μm is processed into a circuit, and rigid. The rigid part of the flex printed circuit board was produced.

次に、上記で作製した各プリプレグを介して、上記フレキ部と上記リジッド部を圧力2.9MPa、温度190℃で90分間加熱加圧して一体化して積層体を作製し、当該積層体に回路加工を施すことで、リジッドフレックスプリント基板を得た。   Next, the flexible part and the rigid part are integrated by heating and pressurizing at a pressure of 2.9 MPa and a temperature of 190 ° C. for 90 minutes through each of the prepregs produced above, and a circuit is formed on the laminate. By processing, a rigid flex printed circuit board was obtained.

<両面銅張積層板サンプルの作製>
耐燃焼性試験用サンプルとして、プリプレグを1枚重ねたものと3枚重ねたものの2種類を作製し、それぞれ上下に18μm銅箔を重ね、温度185℃、圧力3MPaにて100分間加熱加圧成形して、両面銅張積層板サンプルを得た。
<Preparation of double-sided copper-clad laminate sample>
Two types of samples for flammability testing, one with one prepreg and another with three prepregs, are prepared, each layered with 18 μm copper foil, and heated and pressed for 100 minutes at a temperature of 185 ° C. and a pressure of 3 MPa. Thus, a double-sided copper-clad laminate sample was obtained.

<評価>
上記で作製したプリプレグの外観、成形性、耐燃焼性および樹脂流れ、両面銅張積層板のはんだ耐熱性、ならびにリジッドフレックスプリント基板の成形性について、下記に従って評価した。結果を表2に示す。
・外観:各プリプレグの外観に異常がないかどうかを目視により観察した。
・成形性:回路充填性、ボイド、かすれの発生の有無を目視により観察した。
・耐燃焼性:上記で作製した両面銅張積層板サンプル2種類について、UL94に準拠して評価した。
・樹脂流れ:製造直後の各プリプレグ及び25℃50%RHの環境下にて1〜3ヶ月間保管した各プリプレグについて、その樹脂流れを前述の測定法に従い測定した。
・はんだ耐熱性:121℃、2130hPaのプレッシャークッカー処理装置内に1時間または2時間保持した後の試験片(両面銅張積層板サンプルの全面エッチング品、50mm×50mm)を、288℃に加熱されたはんだ槽に30秒間沈め、ふくれ及びミーズリングの発生の有無を肉眼にて観察した。表中の各記号は、○:変化なし、△:ミーズリングまたは目浮き発生、×:ふくれ発生を意味する。
・基板の成形性:プリプレグからフレキシブル部への樹脂のしみ出し量及びボイドの有無を測定することで評価した。なお、ボイドの有無に関しては製造直後の基板に加え、20℃50%RHの環境下にて1〜3ヶ月間保管した基板について確認した。

Figure 2007184558
<Evaluation>
The appearance, moldability, combustion resistance and resin flow of the prepreg produced above, the solder heat resistance of the double-sided copper-clad laminate, and the moldability of the rigid flex printed board were evaluated as follows. The results are shown in Table 2.
Appearance: The appearance of each prepreg was visually observed to see if there were any abnormalities.
Formability: The presence or absence of occurrence of circuit filling properties, voids and blurring was visually observed.
Combustion resistance: Two types of the double-sided copper-clad laminate samples prepared above were evaluated according to UL94.
Resin flow: The resin flow of each prepreg immediately after production and each prepreg stored in an environment of 25 ° C. and 50% RH for 1 to 3 months was measured according to the measurement method described above.
Solder heat resistance: 121 ° C., 2130 hPa pressure cooker processing apparatus after holding for 1 hour or 2 hours (double-sided copper-clad laminate sample etched product, 50 mm × 50 mm) heated to 288 ° C. The sample was immersed in a solder bath for 30 seconds, and the presence or absence of blistering and measling was observed with the naked eye. Each symbol in the table means ◯: no change, Δ: occurrence of measling or floating eyes, and x: occurrence of blistering.
-Substrate moldability: Evaluated by measuring the amount of resin oozing from the prepreg to the flexible part and the presence or absence of voids. In addition, regarding the presence or absence of a void, in addition to the substrate immediately after manufacture, the substrate stored for 1 to 3 months in an environment of 20 ° C. and 50% RH was confirmed.
Figure 2007184558

上記の結果から、(c)エポキシ樹脂として、フェノールノボラック型エポキシ樹脂に加え、エポキシ当量925のビスフェノールA型エポキシ樹脂を、エポキシ樹脂総量の20〜40質量%の範囲で併用した実施例1〜3の樹脂組成物を用いて作製したプリプレグは、エポキシ当量450のビスフェノールA型エポキシ樹脂を併用した比較例1、ビスフェノールF型エポキシ樹脂を併用した比較例3、及びビスフェノールA型エポキシ樹脂を併用しなかった比較例4、ならびにエポキシ当量925のビスフェノールA型エポキシ樹脂をエポキシ樹脂総量に対して10質量%の配合で併用した比較例5の各プリプレグに比べて樹脂流れの経時変化が小さく、プリプレグのポットライフが大幅に長くなっている。さらに、実施例1〜3のリジッドフレックス基板の成形性、特にボイド発生有無の経時変化は、比較例1、3〜5のそれに比べて優れていることが分かる。   From the above results, Examples 1 to 3 in which, as (c) epoxy resin, bisphenol A type epoxy resin having an epoxy equivalent of 925, in addition to phenol novolak type epoxy resin, was used in the range of 20 to 40% by mass of the total amount of epoxy resin. The prepreg produced using the resin composition of Comparative Example 1 used in combination with a bisphenol A type epoxy resin having an epoxy equivalent of 450, Comparative Example 3 used in combination with a bisphenol F type epoxy resin, and does not use a bisphenol A type epoxy resin in combination. In comparison with the prepregs of Comparative Example 4 and Comparative Example 5 in which a bisphenol A type epoxy resin having an epoxy equivalent of 925 was used in combination of 10% by mass with respect to the total amount of the epoxy resin, the change in the resin flow with time was small. Life is significantly longer. Furthermore, it can be seen that the moldability of the rigid flex substrates of Examples 1 to 3 are superior to those of Comparative Examples 1 and 3 to 5, particularly the change with time of the presence or absence of voids.

また、エポキシ当量が1800のビスフェノールA型エポキシ樹脂を併用した比較例2、ならびにエポキシ当量925のビスフェノールA型エポキシ樹脂をエポキシ樹脂総量に対して50質量%の配合で併用した比較例6のプリプレグは、その外観及び成形性の低下が確認された。   In addition, the prepreg of Comparative Example 2 in which a bisphenol A type epoxy resin having an epoxy equivalent of 1800 is used in combination, and the Comparative Example 6 in which a bisphenol A type epoxy resin having an epoxy equivalent of 925 is used in combination at 50% by mass with respect to the total amount of the epoxy resin are It was confirmed that the appearance and the formability were deteriorated.

Claims (3)

下記成分(a)、(b)及び(c)の総量100質量部に対し、
(a)分子中にジヒドロベンゾオキサジン環を有する化合物を35〜75質量部、
(b)フェノール類とトリアジン環を有する化合物とアルデヒド類の重縮合物を10〜25質量部、
(c)エポキシ樹脂を10〜45質量部、
(d)縮合リン酸エステルを5〜35質量部、
含み、さらに、
(e)無機充填剤を、上記成分(a)、(b)、(c)及び(d)の総量100質量部に対し、30〜100質量部、
含み、
前記(c)エポキシ樹脂が、エポキシ当量が600〜1500のビスフェノールA型エポキシ樹脂を20〜40質量%含むことを特徴とする硬化性樹脂組成物。
For a total amount of 100 parts by mass of the following components (a), (b) and (c),
(A) 35 to 75 parts by mass of a compound having a dihydrobenzoxazine ring in the molecule;
(B) 10 to 25 parts by mass of a polycondensate of a phenol and a compound having a triazine ring and an aldehyde.
(C) 10 to 45 parts by mass of an epoxy resin,
(D) 5 to 35 parts by mass of a condensed phosphate ester,
Including,
(E) 30-100 parts by mass of the inorganic filler with respect to 100 parts by mass of the total amount of the components (a), (b), (c) and (d),
Including
The curable resin composition, wherein the epoxy resin (c) contains 20 to 40% by mass of a bisphenol A type epoxy resin having an epoxy equivalent of 600 to 1500.
請求項1に記載の硬化性樹脂組成物を基材に含浸してなることを特徴とするプリプレグ。   A prepreg comprising a substrate impregnated with the curable resin composition according to claim 1. 請求項2に記載のプリプレグを使用してなることを特徴とする多層プリント配線板。   A multilayer printed wiring board comprising the prepreg according to claim 2.
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WO2016107068A1 (en) * 2014-12-29 2016-07-07 广东生益科技股份有限公司 Halogen-free thermosetting resin composition, and prepreg and printed circuit laminate using same
US9611377B2 (en) 2014-12-29 2017-04-04 Shengyi Technology Co., Ltd. Halogen-free thermosetting resin composition, and prepreg and laminate for printed circuits using the same

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