JP2007182769A - Submerged bearing device for horizontal shaft pump - Google Patents
Submerged bearing device for horizontal shaft pump Download PDFInfo
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- JP2007182769A JP2007182769A JP2006000439A JP2006000439A JP2007182769A JP 2007182769 A JP2007182769 A JP 2007182769A JP 2006000439 A JP2006000439 A JP 2006000439A JP 2006000439 A JP2006000439 A JP 2006000439A JP 2007182769 A JP2007182769 A JP 2007182769A
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Description
この発明は、上水、下水、雨水或いは産業等の揚水や排水に使用するセラミックス軸受を使用する横軸ポンプに関し、特に、潤滑油を不要とする水中軸受の改良に関する。 The present invention relates to a horizontal shaft pump that uses a ceramic bearing used for pumping and draining water such as clean water, sewage, rainwater, or industry, and more particularly to an improvement of a submersible bearing that does not require lubricating oil.
従来の横軸斜流ポンプは図4に示すように、後端部を軸受箱51に支架された水平状の主軸52が、吸込ケーシング53の背壁の軸封部54を貫通して、吐出しケーシング55に延設し、吐出しケーシング55に配設した羽根車56を止着してある。吐出しケーシング55に配設した複数の案内羽根57・・・に軸受ケーシング67が連結してあり、軸受ケース59に内設したメタル軸受60が主軸52に外嵌した軸受スリーブ61に挿通してある。軸受ケース59は軸受ハウジング62に保持されて、軸受ケーシング67の底部に立設した架台63に支架してある。主軸52の後端部の軸継手64に原動機(図示せず)が連結してあり、羽根車56を回転させて吸込ケーシング53の吸込口53aから貯水槽等の水を吸上げて、揚水を吐出しケーシング55の吐出口55aから排水する。軸受ケース59に内設したメタル軸受60にグリース配管65が接続してあり、駆動時に主軸52に連動連結した潤滑油ポンプ66を作動して、潤滑油をメタル軸受60に循環させて供給するようにしてある。また、水中軸受に潤滑性のよいセラミックス軸受を使用して水潤滑させる装置としては、水中軸受の近傍に立設した貯水室を軸受ケーシングに形成し、主軸に懸架したリングを回転させて貯水室の水を水中軸受に滴下する横軸ポンプは、例えば、特許文献1に記載してあるように公知である。
As shown in FIG. 4, the conventional horizontal shaft mixed-flow pump has a horizontal main shaft 52 with a rear end supported by a
従来の駆動時にメタル軸受に潤滑剤を供給する横軸ポンプは、メタル軸受に潤滑油を循環圧入するため、メタル軸受やグリース配管の接続部から潤滑油が外部に漏れる恐れがある。揚水した水に潤滑油が混入して環境を汚染することが懸念され、浄水や食品関連の分野では敬遠されている。この課題を解決するために、水中軸受にセラミックス軸受を使用して、滑動面に貯水室の水をリングで掻揚げる横軸ポンプは、環境を汚染することがなく揚水時には軸受ケーシングに水が充満して水潤滑が行なえるものであるが、リングによる水分供給では供給水量が少ないため、起動時の落水や管理運転時には、起動初期の短時間のドライ運転ができない。横軸ポンプの場合、常時軸受に荷重がかかるため、短時間(〜30秒)の運転であってもゴム軸受の固着やセラミックス軸受の局所発熱による破損の恐れがある。貯水室に流入した泥やゴミの排出が出来ず、軸受の詰りによる破損の恐れもある。この発明は、軸受ケーシングに水中軸受を常時完全没水させた貯水室を形成して運転時の外部注水を不要とし、貯水室の洗浄と堆積物の排出を可能とした横軸ポンプを提供する。 Since a horizontal shaft pump that supplies a lubricant to a metal bearing during conventional driving circulates and press-fits the lubricant into the metal bearing, the lubricant may leak to the outside from the connection portion of the metal bearing or grease pipe. There is concern about the contamination of the environment by mixing lubricating oil in the pumped water, and it has been avoided in the fields of water purification and food. To solve this problem, a horizontal shaft pump that uses a ceramic bearing as the underwater bearing and pumps the water in the water storage chamber on the sliding surface with a ring does not pollute the environment. Although water lubrication can be performed, since the amount of water supplied is small when water is supplied by the ring, dry operation cannot be performed in a short period of time at the start-up at the time of falling water or starting operation. In the case of a horizontal axis pump, since a load is always applied to the bearing, there is a risk of damage to the rubber bearing due to sticking of the rubber bearing or local heat generation even in a short time operation (up to 30 seconds). The mud and dust that flowed into the water storage chamber cannot be discharged, and there is a risk of damage due to clogging of the bearing. The present invention provides a horizontal axis pump that forms a water storage chamber in which a submerged bearing is always completely submerged in a bearing casing, eliminates the need for external water injection during operation, and enables the water storage chamber to be washed and sediment to be discharged. .
この発明に係る横軸ポンプの水中軸受装置は、吐出しケーシングに延設した主軸に羽根車を止着して、主軸の先端部を水中軸受に支架した横軸ポンプにおいて、軸受ケーシングに貯水室を形成し、水中軸受を常時水没させるもので、横軸ポンプの起動時の落水や管理運転の気中運転においても、水中軸受が常時水に浸漬されて潤滑されるので損傷することがない。水中軸受の軸受部に水を浸透させて滑らかな主軸の滑動が可能となる。水中軸受に潤滑油を使用しないので、揚水による環境を汚染することがない。 An underwater bearing device for a horizontal shaft pump according to the present invention is a horizontal shaft pump in which an impeller is fixed to a main shaft extending to a discharge casing, and a tip end portion of the main shaft is supported by an underwater bearing. The underwater bearing is always submerged, and even when the horizontal shaft pump starts to fall down or in the air during the management operation, the underwater bearing is always immersed in water and lubricated, so that it is not damaged. By allowing water to penetrate into the bearing portion of the submersible bearing, it is possible to smoothly slide the main shaft. No lubricating oil is used for underwater bearings, so the environment due to pumping will not be polluted.
軸受ケーシングに主軸を挿通する封水板を止着して、軸受ケーシングの底部から仕切壁を立設し、封水板と仕切壁の上部に封水カバーを被覆して貯水室を形成すると共に、封水板の上方に給水口と、封水カバーに開口を設け、貯水室に水を貯留して外部からの注水を不要としたものである。そして、貯水室の底部にフラッシング用の注水配管と堆積物を排出するドレン配管を連結すれば、水中軸受を浸漬する貯水室の洗浄と流入した泥やゴミの排出が可能となり、ゴミの詰りによる水中軸受の破損がない。 A water seal plate is inserted into the bearing casing, and a partition wall is erected from the bottom of the bearing casing, and a water storage chamber is formed by covering the seal plate and the top of the partition wall with a seal cover. In addition, a water supply port and an opening are provided in the sealing cover above the sealing plate, and water is stored in the water storage chamber so that no external water injection is required. If the flushing water injection pipe and the drain pipe for discharging sediment are connected to the bottom of the water storage chamber, the water storage chamber in which the underwater bearings are immersed can be washed and the inflow mud and dust can be discharged. There is no damage to the underwater bearing.
この発明の横軸ポンプの水中軸受装置は、陸上に設置してある横軸ポンプを真空吸引し、負圧により吸込ケーシングに水を揚水すれば、水が封水板の上部の給水口から軸受ケーシングに溢流し、封水カバーの開口から貯水室に流入する。貯水室の貯留水で主軸を軸支した水中軸受を浸漬させることができる。水位が低下して、空運転となった時にも貯水室の貯留水で水中軸受を潤滑させることができる。水没させた軸受部に潤滑油を使用しないので、揚水による環境を汚染することがない。必要に応じて貯水室に注水配管から水を噴射すれば、貯水槽と水中軸受を洗浄して、堆積物や微細粒子が混入する洗浄廃水をドレン配管から排出できる。横軸ポンプの構成部品を分解することなく、水中軸受を浸漬する貯水室内部のフラッシングが行なわれ、メンテナンス費用も安くなる。 The submersible bearing device of the horizontal axis pump according to the present invention is configured such that when the horizontal axis pump installed on land is vacuum-sucked and water is pumped into the suction casing by negative pressure, the water is received from the water supply port above the sealing plate. It overflows into the casing and flows into the water storage chamber through the opening of the sealing cover. An underwater bearing that pivotally supports the main shaft can be immersed in the water stored in the water storage chamber. The submerged bearing can be lubricated with the water stored in the water storage chamber even when the water level drops and the engine is idling. Because no lubricating oil is used for the submerged bearing, the environment due to pumping will not be polluted. If water is injected from the water injection pipe into the water storage chamber as necessary, the water storage tank and the underwater bearing can be cleaned, and the cleaning wastewater mixed with sediment and fine particles can be discharged from the drain pipe. Without disassembling the components of the horizontal shaft pump, flushing of the water storage chamber in which the underwater bearing is immersed is performed, and the maintenance cost is also reduced.
この発明に係る横軸ポンプの水中軸受装置を図面に基づき詳述すると、図1は横軸斜流ポンプの縦断面図であって、案内羽根7に支架した軸受ケーシング17の内部に貯水室18が形成してあり、貯水室18の底部に立設した架台19に主軸2の先端部を軸支した水中軸受20を配設してある。案内羽根7に沿って吐出しケーシング5の外部に連通するフラッシング用の注水配管21と堆積物を排出するドレン配管22が配設してあり、注水配管21とドレン配管22の一端を貯水室18の底部に連結してある。必要に応じて、注水配管21から貯水室18に水を噴射すれば、水中軸受20の滑動部分や貯水室18に堆積する泥やゴミを流動させて洗浄し、洗浄廃水をドレン管22から排出できる。横軸斜流ポンプの構成部品を分解することなく、貯水室18のフラッシングが行なわれ、堆積物の詰りによる水中軸受の破損がなく、メンテナンス費用も安くなる。なお、図1に示す本願発明の横軸斜流ポンプは、図4の従来の横軸斜流ポンプに共通する構成部品は同じ作用を及ぼす。
A submerged bearing device for a horizontal shaft pump according to the present invention will be described in detail with reference to the drawings. FIG. 1 is a longitudinal sectional view of a horizontal shaft mixed-flow pump, in which a water storage chamber 18 is placed inside a bearing casing 17 supported by guide vanes 7. The underwater bearing 20 that pivotally supports the tip end portion of the main shaft 2 is disposed on a
図2は軸受ケーシングの要部縦断面図であって、この発明の実施例では、主軸2の先端部を軸支した水中軸受20は、軸受ケース23に内設されたセラミックス軸受24が主軸2に外嵌した軸受スリーブ25に滑動自在に挿通してある。セラミックス軸受24を内設した軸受ケース23は軸受ハウジング26に保持されて、軸受ケーシング17の底部に立設した架台19に支架してある。なお、軸受ケース23に内設するセラミックス軸受24は、ゴム軸受としても良いものである。図2に示すように、貯水室18の構成は、軸受ケーシング17の羽根車6側の開口部に封水板28が止着してあり、封水板28に主軸2を挿通して貯水室軸封装置29で軸封してある。軸受ケーシング17の羽根車6側の上端部と封水板28の間に間隙を設け、揚水した水を軸受ケーシング17に溢流させる給水口30が設けてある。軸受ケーシング17の下側中間部から主軸2の先端部近傍に仕切壁31が立設してあり、封水板28と仕切壁31の上端部に封水カバー32を被覆して、水中軸受20を内設した貯水室18を形成してある。
FIG. 2 is a longitudinal sectional view of the main part of the bearing casing. In the embodiment of the present invention, the underwater bearing 20 pivotally supporting the tip end portion of the main shaft 2 has a ceramic bearing 24 provided in the
図3は軸受ケーシングの要部横断面図であって、封水カバー32の上部に開口32aが設けてあり、封水板28の上方の給水口30から軸受ケーシング17に溢流した水を封水カバー32の開口32aから流入させる。貯水室18に貯水した水に主軸2を支架する水中軸受20を浸漬し、セラミックス軸受24を水で湿潤させる。貯水室18に貯留する水が水中軸受20を水没させる水没水位HLとなり、起動時の落水や管理運転のドライ運転させる時にも、横軸斜流ポンプの水中軸受20を潤滑させることができる。水中軸受20の潤滑装置が簡単な構造で無給油化が可能となり、揚水した水に潤滑油が混入して環境を汚染することがない。 FIG. 3 is a cross-sectional view of the main part of the bearing casing. An opening 32a is provided in the upper part of the sealing cover 32, and water overflowing from the water supply port 30 above the sealing plate 28 to the bearing casing 17 is sealed. It flows from the opening 32a of the water cover 32. The underwater bearing 20 that supports the main shaft 2 is immersed in the water stored in the water storage chamber 18, and the ceramic bearing 24 is wetted with water. The water stored in the water storage chamber 18 becomes a submerged water level HL where the underwater bearing 20 is submerged, and the underwater bearing 20 of the horizontal shaft diagonal flow pump can be lubricated even when the water is dropped at the time of start-up or when the management operation is dry. The lubrication device of the underwater bearing 20 can be made non-lubricated with a simple structure, and the lubricating oil is not mixed into the pumped water and the environment is not polluted.
この発明に係る横軸ポンプの水中軸受装置は、軸受ケーシングに水中軸受を常時完全没水させた貯水室を形成して、運転時の外部注水を不要とし、貯水室の洗浄と堆積物の排出を可能としたので、横軸ポンプの起動時の落水や管理運転の気中運転においても、水中軸受が常時潤滑されるので損傷することがなく、潤滑油を使用しないので、揚水による環境を汚染することがない。そして、水中軸受を浸漬する貯水室内部のフラッシングが行なえるので、横軸ポンプの構成部品を分解する必要がなく、メンテナンス費用も安くなる。従って、環境負荷の低減と安全性が向上し、浄水場や食品関連にも使用できる横軸ポンプとなる。 The submerged bearing device for a horizontal shaft pump according to the present invention forms a water storage chamber in which the submersible bearing is always completely submerged in the bearing casing, so that external water injection during operation is unnecessary, and the water storage chamber is cleaned and sediment is discharged. The submersible bearings are always lubricated even when water is dropped at the start of the horizontal axis pump or in the aerial operation of the management operation, so there is no damage and no lubricating oil is used. There is nothing to do. And since the flushing of the water storage chamber in which the underwater bearing is immersed can be performed, it is not necessary to disassemble the components of the horizontal shaft pump, and the maintenance cost is also reduced. Therefore, the environmental load is reduced and safety is improved, and the horizontal shaft pump can be used for water purification plants and food-related products.
2 主軸
5 吐出しケーシング
6 羽根車
17 軸受ケーシング
18 貯水室
20 水中軸受
21 注水配管
22 ドレン配管
24 セラミックス軸受
28 封水板
30 給水口
31 仕切壁
32 封水カバー
32a 開口
2
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JP2006000439A JP4737717B2 (en) | 2006-01-05 | 2006-01-05 | Submersible bearing device for horizontal shaft pump |
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JP2006000439A JP4737717B2 (en) | 2006-01-05 | 2006-01-05 | Submersible bearing device for horizontal shaft pump |
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JP2007182769A5 JP2007182769A5 (en) | 2008-02-07 |
JP4737717B2 JP4737717B2 (en) | 2011-08-03 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106762704A (en) * | 2017-01-12 | 2017-05-31 | 上海奥泵业制造有限公司 | A kind of portable dive diagonal pumps |
JP2019183697A (en) * | 2018-04-05 | 2019-10-24 | 株式会社荏原製作所 | Horizontal shaft pump device |
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JPS588295A (en) * | 1981-07-03 | 1983-01-18 | Hitachi Ltd | Two-side suction type spiral pump |
JPS6269096A (en) * | 1985-09-20 | 1987-03-30 | Hitachi Ltd | Heat exchanger |
JPH0436120A (en) * | 1990-05-30 | 1992-02-06 | Tsukada Tekkosho:Kk | Culture medium for cultivating mushroom and method for artificially cultivating mushroom |
JPH05256291A (en) * | 1991-11-22 | 1993-10-05 | Ebara Corp | Horizontal shaft pump |
JPH10238493A (en) * | 1997-02-26 | 1998-09-08 | Kubota Corp | Submerged bearing for horizontal pump |
JP2000002190A (en) * | 1998-06-15 | 2000-01-07 | Kubota Corp | Slide bearing device of vertical shaft pump |
-
2006
- 2006-01-05 JP JP2006000439A patent/JP4737717B2/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS588295A (en) * | 1981-07-03 | 1983-01-18 | Hitachi Ltd | Two-side suction type spiral pump |
JPS6269096A (en) * | 1985-09-20 | 1987-03-30 | Hitachi Ltd | Heat exchanger |
JPH0436120A (en) * | 1990-05-30 | 1992-02-06 | Tsukada Tekkosho:Kk | Culture medium for cultivating mushroom and method for artificially cultivating mushroom |
JPH05256291A (en) * | 1991-11-22 | 1993-10-05 | Ebara Corp | Horizontal shaft pump |
JPH10238493A (en) * | 1997-02-26 | 1998-09-08 | Kubota Corp | Submerged bearing for horizontal pump |
JP2000002190A (en) * | 1998-06-15 | 2000-01-07 | Kubota Corp | Slide bearing device of vertical shaft pump |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106762704A (en) * | 2017-01-12 | 2017-05-31 | 上海奥泵业制造有限公司 | A kind of portable dive diagonal pumps |
JP2019183697A (en) * | 2018-04-05 | 2019-10-24 | 株式会社荏原製作所 | Horizontal shaft pump device |
JP7051542B2 (en) | 2018-04-05 | 2022-04-11 | 株式会社荏原製作所 | Horizontal axis pump device |
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