JP2007181339A - Electrical connection box - Google Patents

Electrical connection box Download PDF

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Publication number
JP2007181339A
JP2007181339A JP2005378084A JP2005378084A JP2007181339A JP 2007181339 A JP2007181339 A JP 2007181339A JP 2005378084 A JP2005378084 A JP 2005378084A JP 2005378084 A JP2005378084 A JP 2005378084A JP 2007181339 A JP2007181339 A JP 2007181339A
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Prior art keywords
waterproof cover
junction box
connection box
box body
continuous
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JP2005378084A
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Japanese (ja)
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Kunihiko Takeuchi
邦彦 竹内
Yoshio Fukazawa
芳夫 深澤
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Yazaki Corp
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Yazaki Corp
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Priority to JP2005378084A priority Critical patent/JP2007181339A/en
Publication of JP2007181339A publication Critical patent/JP2007181339A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To improve workability in the insertion work of electric wires and the connection work of connectors and to prevent electric wire catch, in an electric connection box used for vehicles. <P>SOLUTION: A work recessed portion 24, which is recessed to the side, is provided on the sidewall 23 of a connection box body 2. A fitting projection 34, which is fitted to the work recessed portion 24, is provided on a waterproof cover 3. This structure improves the workability in the insertion work of the electric wires and the connection work of the connectors and prevents the electric wire catch. The waterproof cover 3 shows high strength because the fitting portion 34 functions as a reinforcing rib. When the connection box 1 is assembled by fitting the waterproof cover 3 to the connection box body 2, the fitting surface P1 of the connection box body 2 and that P2 of the waterproof box 3 are stacked to be formed on the same plane. Thus, the connection box 1 can secure its waterproof capability without forming a particular structure more than necessary. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、自動車に用いられるリレーブロック、ジャンクションブロック、コネクタブロック、ヒューズボックス、ECU(電子制御ユニット)ボックスなどの電気接続箱に関するものである。   The present invention relates to an electrical connection box such as a relay block, a junction block, a connector block, a fuse box, and an ECU (Electronic Control Unit) box used in an automobile.

従来、この種の電気接続箱としては、被水環境での使用を考慮して、接続箱本体に防水カバーが嵌合された構造を有するものが多用されている(例えば、特許文献1参照)。
特開2002−95133号公報
Conventionally, as this type of electrical junction box, in consideration of use in a flooded environment, one having a structure in which a waterproof cover is fitted to the junction box body has been widely used (see, for example, Patent Document 1). .
JP 2002-95133 A

しかし、これでは、電線接続部の近傍に側壁が立設されているため、電線の挿入作業やコネクタの接続作業における作業性が悪いという課題があった。   However, in this case, since the side wall is erected in the vicinity of the electric wire connection portion, there is a problem that workability in the electric wire insertion work and the connector connection work is poor.

本発明は、こうした課題を解決することが可能な電気接続箱を提供することを目的とする。   An object of this invention is to provide the electrical junction box which can solve such a subject.

まず、請求項1に係る電気接続箱の発明では、接続箱本体に防水カバーが嵌合された電気接続箱であって、前記接続箱本体には、側方に凹む作業凹部が設けられ、前記防水カバーには、前記作業凹部に係合する係合凸部が設けられていることを特徴とする。
また、請求項2に係る電気接続箱の発明では、前記接続箱本体と前記防水カバーとの嵌合面は、同一平面上に存することを特徴とする。
また、請求項3に係る電気接続箱の発明では、前記係合凸部は、平坦部と、この平坦部の左右両側にそれぞれ連続する曲線部と、これらの曲線部にそれぞれ連続する直線部と、これらの直線部にそれぞれ連続し、かつ前記防水カバーの側壁にそれぞれ連続する立ち上がり部とを含むことを特徴とする。
また、請求項4に係る電気接続箱の発明では、前記係合凸部は、平坦部と、この平坦部の下側に連続する曲線部と、この曲線部に連続する直線部と、この直線部に連続し、かつ前記防水カバーの側壁に連続する立ち上がり部とを含むことを特徴とする。
First, the invention of the electrical junction box according to claim 1 is an electrical junction box in which a waterproof cover is fitted to the junction box body, wherein the junction box body is provided with a working recess that is recessed laterally, The waterproof cover is provided with an engaging convex portion that engages with the working concave portion.
In the invention of the electrical junction box according to claim 2, the fitting surface between the junction box body and the waterproof cover is on the same plane.
Moreover, in the invention of the electrical junction box according to claim 3, the engaging convex portion includes a flat portion, curved portions that are respectively continuous on the left and right sides of the flat portion, and linear portions that are respectively continuous with these curved portions. And a rising portion that is continuous with each of the straight portions and that is continuous with the side wall of the waterproof cover.
Moreover, in the invention of the electrical junction box according to claim 4, the engaging convex portion includes a flat portion, a curved portion continuous below the flat portion, a straight portion continuous to the curved portion, and the straight line. And a rising portion that is continuous with the side wall of the waterproof cover.

本発明によれば、電線の挿入作業やコネクタの接続作業における作業性を改善するとともに、電線のかみ込みを防止することができる。   ADVANTAGE OF THE INVENTION According to this invention, while improving the workability | operativity in the insertion operation | work of an electric wire or the connection operation | work of a connector, the biting of an electric wire can be prevented.

以下、本発明の実施形態を図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は本発明に係る電気接続箱の一実施形態を示す組立斜視図、図2は図1に示す電気接続箱の分解斜視図、図3は図1に示す電気接続箱の接続箱本体を裏側(防水カバー側)から見た斜視図、図4は防水カバーの係合凸部の正面図、図5は防水カバーの係合凸部の右側面図、図6は防水カバーの係合凸部の平面図である。   1 is an assembled perspective view showing an embodiment of an electrical junction box according to the present invention, FIG. 2 is an exploded perspective view of the electrical junction box shown in FIG. 1, and FIG. 3 is a junction box body of the electrical junction box shown in FIG. FIG. 4 is a front view of the engaging convex portion of the waterproof cover, FIG. 5 is a right side view of the engaging convex portion of the waterproof cover, and FIG. 6 is an engaging convex portion of the waterproof cover. It is a top view of a part.

電気接続箱1は、図1に示すように、接続箱本体2と、この接続箱本体2の下側に嵌合される防水カバー3とから構成されている。   As shown in FIG. 1, the electrical junction box 1 includes a junction box body 2 and a waterproof cover 3 that is fitted to the lower side of the junction box body 2.

まず、接続箱本体2は、その上面に、図2に示すように、リレーやヒューズなどの回路部品(図示せず)が装着される部品装着部21が配設されているとともに、その下面に、図3に示すように、ワイヤーハーネスのコネクタ(図示せず)が接続される電線接続部22が配設されている。そして、電線接続部22の周囲には側壁23が立設されており、側壁23には、図2に示すように、複数個(例えば、4個)の係合片26が形成されているとともに、接続箱本体2を車体(図示せず)に取り付けるためのブラケット25が形成されている。また、側壁23の下端には、防水カバー3との嵌合面P1が一平面上に形成されている。さらに、側壁23には、側方(防水カバー3の嵌合方向と直角な方向)に凹む作業凹部24が形成されている。   First, as shown in FIG. 2, the connection box main body 2 is provided with a component mounting portion 21 on which a circuit component (not shown) such as a relay or a fuse is mounted, as shown in FIG. As shown in FIG. 3, the electric wire connection part 22 to which the connector (not shown) of a wire harness is connected is arrange | positioned. A side wall 23 is provided around the electric wire connection portion 22, and a plurality of (for example, four) engagement pieces 26 are formed on the side wall 23 as shown in FIG. 2. A bracket 25 for attaching the junction box body 2 to the vehicle body (not shown) is formed. Moreover, the fitting surface P1 with the waterproof cover 3 is formed on the lower end of the side wall 23 on one plane. Furthermore, the side wall 23 is formed with a working recess 24 that is recessed laterally (a direction perpendicular to the fitting direction of the waterproof cover 3).

一方、防水カバー3は、図2に示すように、長方形板状の底板31を有しており、底板31には側壁33が立設されている。そして、側壁33の上端には、接続箱本体2との嵌合面P2が一平面上に形成されている。また、側壁33には、その上端よりやや下側に係止突条32が周設されているとともに、ワイヤーハーネスの電線(図示せず)を引き出すためのU字形のワイヤーハーネス挿通溝35が上端に開口する形で形成されている。また、側壁33には、防水カバー3を接続箱本体2に固定するときに接続箱本体2の係合片26に係合する複数個(例えば、4個)の係合爪36が形成されている。さらに、側壁33には、接続箱本体2の作業凹部24に係合する係合凸部34が側方(防水カバー3の嵌合方向と直角な方向)に膨出するように形成されている。   On the other hand, as shown in FIG. 2, the waterproof cover 3 has a rectangular plate-like bottom plate 31, and a side wall 33 is erected on the bottom plate 31. And the fitting surface P2 with the junction box main body 2 is formed in the upper end of the side wall 33 on one plane. The side wall 33 is provided with a locking protrusion 32 slightly below the upper end thereof, and a U-shaped wire harness insertion groove 35 for pulling out an electric wire (not shown) of the wire harness. It is formed in a shape that opens. The side wall 33 is formed with a plurality of (for example, four) engagement claws 36 that engage with the engagement pieces 26 of the connection box body 2 when the waterproof cover 3 is fixed to the connection box body 2. Yes. Further, the side wall 33 is formed with an engaging convex portion 34 that engages with the working concave portion 24 of the junction box body 2 so as to bulge laterally (a direction perpendicular to the fitting direction of the waterproof cover 3). .

この係合凸部34は、図4および図5に示すように、長方形板状の平坦部34aを有しており、平坦部34aの上端は側壁33と面一となっている。また、係合凸部34の下端は断面S字形に形成されている。すなわち、平坦部34aの下端には曲線部34bが連設されており、曲線部34bの下側には直線部34cが連設されており、さらに、直線部34cの下側には立ち上がり部34dが連設されて側壁33に連続している。また、係合凸部34の右端は断面S字形に形成されている。すなわち、平坦部34aの右端には、図4および図6に示すように、曲線部34eが連設されており、曲線部34eの右側には直線部34fが連設されており、さらに、直線部34fの右側には立ち上がり部34gが連設されて側壁33に連続している。また、係合凸部34の左端は、係合凸部34の右端と線対称となる形で断面S字形に形成されている。   As shown in FIGS. 4 and 5, the engaging convex part 34 has a rectangular plate-like flat part 34 a, and the upper end of the flat part 34 a is flush with the side wall 33. Moreover, the lower end of the engaging convex part 34 is formed in the S-shaped cross section. That is, a curved portion 34b is continuously provided at the lower end of the flat portion 34a, a straight portion 34c is continuously provided below the curved portion 34b, and a rising portion 34d is provided below the straight portion 34c. Are connected to the side wall 33. Moreover, the right end of the engaging convex part 34 is formed in the S-shaped cross section. That is, as shown in FIGS. 4 and 6, a curved portion 34e is connected to the right end of the flat portion 34a, a straight portion 34f is connected to the right side of the curved portion 34e, and a straight line is further provided. On the right side of the portion 34 f, a rising portion 34 g is provided continuously to the side wall 33. In addition, the left end of the engaging convex portion 34 is formed in an S-shaped cross section so as to be line symmetric with the right end of the engaging convex portion 34.

このように、電気接続箱1では、接続箱本体2の側壁23の周囲に作業凹部24が設けられているので、電線の挿入作業やコネクタの接続作業における作業性を改善するとともに、電線のかみ込みを防止することができる。   As described above, in the electrical junction box 1, since the working recess 24 is provided around the side wall 23 of the junction box body 2, the workability in the wire insertion work and the connector connection work is improved, and the wire bite is improved. Can be prevented.

また、防水カバー3は、係合凸部34が補強リブとして機能するため、高い強度を発現する。   Further, the waterproof cover 3 exhibits high strength because the engaging convex portion 34 functions as a reinforcing rib.

さらに、接続箱本体2に防水カバー3を嵌合して電気接続箱1を組み立てると、図1に示すように、接続箱本体2の嵌合面P1と防水カバー3の嵌合面P2とが重ね合わさって同一平面上に存することになる。したがって、電気接続箱1は、必要以上の構造体にしなくても防水性能を確保することができる。   Further, when the waterproof cover 3 is fitted to the junction box body 2 to assemble the electrical junction box 1, the fitting surface P1 of the junction box body 2 and the fitting surface P2 of the waterproof cover 3 are formed as shown in FIG. They overlap and exist on the same plane. Therefore, the electrical junction box 1 can ensure waterproof performance without making the structure more than necessary.

また、バスバー(図示せず)に特別なガイド形状を付与しなくても、雄タブ端子の配置により、音叉端子の保護およびバスバー挿入時の案内を兼ねることができる。その結果、バスバーの材料費の上昇を抑制することができる。   Further, without providing a special guide shape to the bus bar (not shown), the arrangement of the male tab terminal can also serve as protection of the tuning fork terminal and guidance when the bus bar is inserted. As a result, an increase in the material cost of the bus bar can be suppressed.

また、係合凸部34の下端および左右両端は断面S字形に形成されているため、接続箱本体2と防水カバー3との嵌合状態が安定する。   Moreover, since the lower end and right and left both ends of the engaging convex part 34 are formed in the S-shaped cross section, the fitting state of the junction box main body 2 and the waterproof cover 3 is stabilized.

なお、接続箱本体2と防水カバー3との嵌合部には、種々の防水構造を付与することができる。例えば、図7に示すように、接続箱本体2の側壁23の下端部に、内面側を切り欠いた段付き部27を形成するとともに、防水カバー3の側壁33の上端に、外面側を切り欠いた段付き部37を形成し、これらの段付き部27、37を互いに嵌着することにより、接続箱本体2と防水カバー3との嵌合部から内部に水が浸入することを防ぐことができる。或いはまた、図8に示すように、接続箱本体2の側壁23の下端部に、内面側を切り欠いた段付き部27を形成するとともに、防水カバー3の側壁33の上端に、外面側を切り欠いた段付き部37を形成し、さらに、この段付き部37の内面側に防水壁38を立設し、これらの段付き部27、37を互いに嵌着することにより、接続箱本体2と防水カバー3との嵌合部から内部に水分が浸入することを防ぐことができる。この場合、接続箱本体2の側壁23の内面と防水カバー3の防水壁38との間に隙間を設ければ、両者間を水が毛管現象で這い上がる事態を阻止することが可能となり、防水性が一層向上する。   In addition, various waterproof structures can be given to the fitting portion between the junction box body 2 and the waterproof cover 3. For example, as shown in FIG. 7, a stepped portion 27 with the inner surface side cut out is formed at the lower end portion of the side wall 23 of the junction box body 2, and the outer surface side is cut off at the upper end of the side wall 33 of the waterproof cover 3. By forming the stepped portion 37 lacking and fitting these stepped portions 27 and 37 to each other, it is possible to prevent water from entering the inside from the fitting portion between the junction box body 2 and the waterproof cover 3. Can do. Alternatively, as shown in FIG. 8, a stepped portion 27 with the inner surface side cut out is formed at the lower end portion of the side wall 23 of the junction box body 2, and the outer surface side is connected to the upper end of the side wall 33 of the waterproof cover 3. A notched stepped portion 37 is formed, a waterproof wall 38 is erected on the inner surface side of the stepped portion 37, and the stepped portions 27 and 37 are fitted to each other, whereby the junction box body 2 It is possible to prevent moisture from entering through the fitting portion between the waterproof cover 3 and the waterproof cover 3. In this case, if a gap is provided between the inner surface of the side wall 23 of the junction box main body 2 and the waterproof wall 38 of the waterproof cover 3, it becomes possible to prevent a situation where water crawls between the two due to capillary action. The property is further improved.

本発明は、自動車、航空機、電車、製造プラント、電化製品、OA機器など各種の産業分野に広く適用することができる。   The present invention can be widely applied to various industrial fields such as automobiles, airplanes, trains, manufacturing plants, electrical appliances, and OA equipment.

本発明に係る電気接続箱の一実施形態を示す組立斜視図である。It is an assembly perspective view showing one embodiment of an electric junction box concerning the present invention. 図1に示す電気接続箱の分解斜視図である。It is a disassembled perspective view of the electrical junction box shown in FIG. 図1に示す電気接続箱の接続箱本体を裏側(防水カバー側)から見た斜視図である。It is the perspective view which looked at the junction box main body of the electrical junction box shown in FIG. 1 from the back side (waterproof cover side). 防水カバーの係合凸部の正面図である。It is a front view of the engagement convex part of a waterproof cover. 防水カバーの係合凸部の右側面図である。It is a right view of the engagement convex part of a waterproof cover. 防水カバーの係合凸部の平面図である。It is a top view of the engagement convex part of a waterproof cover. 接続箱本体と防水カバーとの嵌合部の防水構造の一例を示す断面図である。It is sectional drawing which shows an example of the waterproof structure of the fitting part of a connection box main body and a waterproof cover. 接続箱本体と防水カバーとの嵌合部の防水構造の他の例を示す断面図である。It is sectional drawing which shows the other example of the waterproof structure of the fitting part of a connection box main body and a waterproof cover.

符号の説明Explanation of symbols

1……電気接続箱
2……接続箱本体
23……側壁
24……作業凹部
3……防水カバー
33……側壁
34……係合凸部
34a……平坦部
34b、34e……曲線部
34c、34f……直線部
34d、34g……立ち上がり部
P1、P2……嵌合面
DESCRIPTION OF SYMBOLS 1 ... Electrical junction box 2 ... Junction box main body 23 ... Side wall 24 ... Working recessed part 3 ... Waterproof cover 33 ... Side wall 34 ... Engaging convex part 34a ... Flat part 34b, 34e ... Curved part 34c , 34f …… Linear part 34d, 34g …… Rising part P1, P2 …… Fitting surface

Claims (4)

接続箱本体に防水カバーが嵌合された電気接続箱であって、
前記接続箱本体には、側方に凹む作業凹部が設けられ、
前記防水カバーには、前記作業凹部に係合する係合凸部が設けられていることを特徴とする電気接続箱。
An electrical junction box with a waterproof cover fitted to the junction box body,
The connection box body is provided with a working recess that is recessed to the side,
The electrical connection box, wherein the waterproof cover is provided with an engaging convex portion that engages with the working concave portion.
前記接続箱本体と前記防水カバーとの嵌合面は、同一平面上に存することを特徴とする請求項1に記載の電気接続箱。   The electrical connection box according to claim 1, wherein a fitting surface between the junction box body and the waterproof cover is on the same plane. 前記係合凸部は、
平坦部と、
この平坦部の左右両側にそれぞれ連続する曲線部と、
これらの曲線部にそれぞれ連続する直線部と、
これらの直線部にそれぞれ連続し、かつ前記防水カバーの側壁にそれぞれ連続する立ち上がり部と
を含むことを特徴とする請求項1または2に記載の電気接続箱。
The engaging projection is
A flat part,
Curve portions that are continuous on the left and right sides of the flat portion,
A straight line portion that continues to each of these curve portions;
The electrical junction box according to claim 1, further comprising rising portions that are respectively continuous with the linear portions and that are respectively continuous with the side walls of the waterproof cover.
前記係合凸部は、
平坦部と、
この平坦部の下側に連続する曲線部と、
この曲線部に連続する直線部と、
この直線部に連続し、かつ前記防水カバーの側壁に連続する立ち上がり部と
を含むことを特徴とする請求項1乃至3のいずれかに記載の電気接続箱。
The engaging projection is
A flat part,
A curved portion continuous below the flat portion, and
A straight line portion continuous to the curved portion, and
The electrical junction box according to any one of claims 1 to 3, further comprising: a rising portion that is continuous with the linear portion and that is continuous with a side wall of the waterproof cover.
JP2005378084A 2005-12-28 2005-12-28 Electrical connection box Pending JP2007181339A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5278537B2 (en) * 2009-03-26 2013-09-04 三菱電機株式会社 Elevator operation panel
JP2013226018A (en) * 2012-04-23 2013-10-31 Yazaki Corp Electric connection box

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56136434U (en) * 1980-03-14 1981-10-16
JPS61126964U (en) * 1985-05-31 1986-08-09
JP2005185034A (en) * 2003-12-22 2005-07-07 Yazaki Corp Electric connection box

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56136434U (en) * 1980-03-14 1981-10-16
JPS61126964U (en) * 1985-05-31 1986-08-09
JP2005185034A (en) * 2003-12-22 2005-07-07 Yazaki Corp Electric connection box

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5278537B2 (en) * 2009-03-26 2013-09-04 三菱電機株式会社 Elevator operation panel
JP2013226018A (en) * 2012-04-23 2013-10-31 Yazaki Corp Electric connection box

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