JP2007181276A - Process for manufacturing commutator - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a process for manufacturing a commutator in which the cross-sectional area can be increased at a coupling portion in the direction intersecting the direction of current flow perpendicularly without increasing the size in the axial direction. <P>SOLUTION: In the arrangement step, a short circuit member 23 is arranged in parallel with the sliding face 31a for a plurality of segments 22 arranged radially such that the sliding faces 31a are arranged on the same plane. In a holding portion forming process, a portion 24 for holding the segments 22 and the short circuit member 23 is formed planarly such that the plate thickness direction intersects the sliding face 31a perpendicularly. In a commutator 21 manufactured through these steps, the plate thickness direction of the holding portion 24 intersects the sliding face 31a perpendicularly and thereby the plurality of segments 22 are arranged at one end in the plate thickness direction of the holding portion 24. Furthermore, the commutator 21 is secured to the rotating shaft while aligning the plate thickness direction of the holding portion 24 with the axial direction of the rotating shaft, and an anode side brush and a cathode side brush slide on the commutator 21 from the axial direction. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

  The present invention relates to a method for manufacturing a commutator including a short-circuit member for short-circuiting segments having the same potential.

Conventionally, in order to reduce the size of a DC motor, it is desired to reduce the size of a commutator provided in an armature. For example, the commutator described in Patent Document 1 includes a cylindrical insulating holding part fixed to the rotating shaft of the armature, and a plurality of segments fixed in the circumferential direction on the outer peripheral surface of the insulator, A flat short-circuit member disposed on one end surface in the axial direction of the insulator and connected to the segment is configured. The short-circuit member includes an outer peripheral terminal arranged in the same number as the segment in the circumferential direction, an inner peripheral terminal arranged in the same number as the outer peripheral terminal in the circumferential direction inside the outer terminal, an outer peripheral terminal, and an inner peripheral side. A plurality of (the same number as the outer peripheral side terminals) connecting portions that are respectively connected with the terminal being shifted by a predetermined angle in the circumferential direction is composed of two short-circuit constituent member groups formed in the same plane. These two short circuit component groups are laminated so that the connecting portions are in opposite directions. And the outer peripheral side terminals electrically connected to the segment and the inner peripheral side terminals are in contact with each other in the stacking direction, and the connecting portions are not in contact with each other in the stacking direction. Thus, since the commutator described in Patent Document 1 uses a flat plate-like short-circuit member, for example, compared to a case where a conducting wire is used as a short-circuit member in order to short-circuit segments having the same potential. Thus, the configuration for short-circuiting the segments having the same potential can be thinned in the axial direction (direction along the axial direction of the rotating shaft). As a result, the commutator including the short-circuit member is reduced in size in the axial direction.
JP 2005-137193 A

  By the way, since the commutator described in Patent Document 1 has a configuration in which the segments are fixed to the outer peripheral surface of the insulator, the power supply brush comes into sliding contact with the outer peripheral surface of the commutator from the radial direction. When the power supply brush is in sliding contact with the commutator from the radial direction, the outer diameter of the commutator tends to be reduced by the amount of the power supply brush disposed on the outer periphery of the commutator. Further, when the DC motor is reduced in the radial direction, the outer diameter of the commutator is further reduced. And since the magnitude | size of the radial direction of a short circuit member is generally formed substantially equal to the outer diameter of a commutator, if the outer diameter of a commutator becomes small, the magnitude | size of the radial direction of a short circuit member will also become small. . As a result, the cross-sectional area of the connecting portion in the direction orthogonal to the direction in which the current flows becomes small, and the electrical resistance at the connecting portion increases, and the short-circuit member may generate heat. Therefore, it is desirable to increase the cross-sectional area of the connecting portion in the direction orthogonal to the direction in which the current flows. And in order to enlarge the cross-sectional area of a connection part, it is possible to enlarge the width | variety of the axial direction of each connection part, or to enlarge the width | variety of the circumferential direction of each connection part.

  However, when the axial width of each connecting portion is increased, the number of stacked short circuit component groups is increased, which not only increases the number of components but also increases the axial thickness of the short circuit members. Therefore, there is a possibility that the commutator cannot be downsized in the axial direction even if a flat short-circuit member is used. On the other hand, since the size of the short-circuit member in the radial direction is generally formed to be approximately equal to the outer diameter of the commutator and the connecting portions adjacent to each other in the circumferential direction need not be in contact with each other, It is difficult to increase the width in the circumferential direction. Therefore, in order to increase the cross-sectional area of the connecting portion in the direction orthogonal to the direction of current flow while suppressing the increase in size of the commutator in the axial direction, how to manufacture the commutator becomes an issue. It was.

  The present invention has been made in view of such circumstances, and its purpose is to rectify the cross-sectional area of the connecting portion in the direction orthogonal to the direction of current flow without being enlarged in the axial direction. The object is to provide a child manufacturing method.

  In order to solve the above-mentioned problem, the invention described in claim 1 is provided with a plurality of segments having sliding surfaces arranged in a circumferential direction and in sliding contact with a power supply brush, a holding portion that holds the segments, The outer peripheral terminals arranged in the same direction as the segments, the inner peripheral terminals arranged in the circumferential direction in the circumferential direction and the outer peripheral terminals inside the outer peripheral terminals, and the outer peripheral terminals provided in the same number as the outer peripheral terminals. The terminal and the inner peripheral terminal are configured by a flat plate-like short circuit component group having connecting portions that are shifted by a predetermined angle in the circumferential direction to form a flat plate, and the outer peripheral terminal and the inner peripheral side And a short-circuit member that short-circuits the segments that are connected to the segments and have the same potential, and the sliding contact surfaces are arranged in the same plane. Like An arrangement step of arranging the short-circuit member so as to be parallel to the sliding contact surface with respect to the plurality of segments arranged radially, and the plate-shaped holding in which the plate thickness direction is orthogonal to the sliding contact surface And a holding part forming step of forming the part with an insulating resin material.

  According to the method, in the arranging step, the short-circuit member is arranged so as to be parallel to the sliding surface with respect to the plurality of segments arranged radially so that the sliding surface is arranged in the same plane. The Further, in the holding portion forming step, the holding portion that holds at least the segment among the segment and the short-circuit member is formed in a plate shape whose plate thickness direction is orthogonal to the sliding contact surface. Then, when the commutator manufactured by the same method is fixed to the rotation shaft of the armature so that the segments slidably contacted with the power supply brush are sequentially switched as the commutator rotates, the thickness of the holding portion The direction and the axial direction of the rotating shaft are matched and fixed. In addition, the plurality of segments are arranged radially so that the sliding contact surface is in the same plane, and the thickness direction of the holding portion is a direction perpendicular to the sliding contact surface. The power supply brush is in sliding contact with the commutator from the thickness direction of the holding portion, that is, from the axial direction of the rotating shaft. Therefore, the commutator manufactured by this method can increase the outer diameter of the DC motor without increasing the outer diameter of the conventional commutator that is slidably contacted with the power supply brush from the radial direction. . As a result, compared to the short-circuit member provided in the conventional commutator, the radial size of the short-circuit member provided in the commutator manufactured by the same method can be increased according to the outer diameter of the commutator. Therefore, it is possible to increase the circumferential width of the connecting portion. Therefore, the cross-sectional area of the connecting portion in the direction orthogonal to the direction in which the current flows can be increased. Moreover, since the cross-sectional area of a connection part can be enlarged without increasing the number of short-circuit structural member groups, the enlargement of the axial direction of a commutator can be suppressed. Furthermore, since the flat short-circuit member is disposed in parallel to the sliding contact surface, the flat short-circuit member is disposed in parallel to the holding portion that holds the segment. Thus, by arranging the plate-like short-circuit member in parallel to the plate-like holding portion, the commutator can be reduced in size in the axial direction. Further, in the conventional commutator that is slidably contacted with the power supply brush from the radial direction, it is necessary to secure a certain length in the axial direction of the commutator in order to secure a portion where the power supply brush is slidably contacted. Therefore, it is difficult to reduce the size of the commutator in the axial direction. However, the power supply brush contacts the commutator manufactured by the same method from the axial direction. Accordingly, since the plate thickness of the holding portion can be set regardless of the width of the tip of the power supply brush, the plate thickness of the holding portion can be reduced, and the commutator can be further reduced in the axial direction. It becomes possible.

  In addition, a “flat plate-like short circuit component group” means a short circuit component group in which an outer peripheral side terminal, an inner peripheral side terminal, and a connecting portion are formed in a flat plate shape. And, "flat plate" is not only a flat plate shape of all parts, at least one of the outer peripheral side terminal, the inner peripheral side terminal and the connecting portion has an uneven shape, It includes those that are formed or have a slight curved shape.

  Invention of Claim 2 is a manufacturing method of the commutator of Claim 1, Comprising: The joining process which electrically connects at least one of the said outer peripheral side terminal and the said inner peripheral side terminal to the said segment by welding The gist is that

  According to this method, by performing the joining step, at least one of the outer peripheral side terminal and the inner peripheral side terminal is connected to the segment by welding, and the segment and the short-circuit member are integrated. Therefore, it is possible to prevent the short-circuit member from being displaced from the segment in the subsequent process. In addition, since at least one of the outer peripheral side terminal and the inner peripheral side terminal is connected to the segment by welding, than the case where at least one of the segment, the outer peripheral side terminal, and the inner peripheral side terminal is electrically connected only by mutual contact. In addition, it is possible to ensure electrical connection to each other.

  Invention of Claim 3 is a manufacturing method of the commutator of Claim 1 or Claim 2, Comprising: In the said holding part formation process, the said holding part hold | maintains both the said segment and the said short circuit member It is the gist that it is formed so as to be integrated.

  According to the method, in the holding portion forming step, since the holding portion is formed so as to hold both the segment and the short-circuit member, than when the holding portion is formed for each of the segment and the short-circuit member. However, the commutator can be easily manufactured. Moreover, since the segment and the short-circuit member are integrated at the holding portion made of the insulating resin material, it is possible to prevent the short-circuit member from being displaced with respect to the segment during rotation of the commutator manufactured by the same method. it can.

  Invention of Claim 4 is a manufacturing method of the commutator of Claim 1 or Claim 2, Comprising: In the said holding part formation process, the said holding part hold | maintains only the said several segment integrally. The gist is that the placement step is performed after the holding portion forming step.

  According to this method, after the holding portion forming step is performed and the plurality of segments are held by the holding portion, the arranging step is performed and the short-circuit member is arranged with respect to the segments. Therefore, since the placement process is performed in a state where the placement positions of the segments are determined by the holding unit, the short-circuit member can be easily placed on the segments.

  Invention of Claim 5 is a manufacturing method of the commutator of Claim 1 or Claim 2, Comprising: The said holding | maintenance part formation process hold | maintains the said segment, and the plate | board thickness direction is the said slidable contact surface A first holding part forming step for forming a plate-like first holding part orthogonal to the insulating resin material, and a plate-like second holding part for covering and holding the short-circuit member in the insulating property And a second holding part forming step formed of a resin material, and the gist is that the arranging step is performed after the holding part forming step.

  According to the method, in the first holding portion forming step, the first holding portion holding the segment is formed, and in the second holding portion forming step, the second holding portion holding the short-circuit member is formed. It is formed. As described above, when the holding portion for holding the segment and the holding portion for holding the short-circuit member are individually formed, the first holding portion and the second holding portion are made of insulating resin materials having different properties. Can be formed using. Moreover, in the arrangement | positioning process, since both a segment and a short circuit member are hold | maintained at the holding | maintenance part, arrangement | positioning of the short circuit member with respect to a segment can be performed easily.

  ADVANTAGE OF THE INVENTION According to this invention, the manufacturing method of the commutator which can enlarge the cross-sectional area of the connection part of the direction orthogonal to the direction through which an electric current flows without being enlarged in an axial direction can be provided.

(First embodiment)
A first embodiment of the present invention will be described below with reference to the drawings.
FIG. 1 shows a motor according to the first embodiment. As shown in FIG. 1, a cylindrical magnet 2 is fixed to the inner peripheral surface of a bottomed cylindrical motor housing 1 constituting the motor, and a bearing 3 a is provided at the center of the bottom of the motor housing 1. Is fixed. The magnet 2 has six magnetic poles in the circumferential direction, and the radial thickness thereof is substantially equal to the thickness of the motor housing 1. The opening of the motor housing 1 is closed by a substantially disc-shaped end frame 4, and a bearing 3 b that is paired with the bearing 3 a is fixed at the center of the end frame 4. .

  A synthetic resin brush holder 5 is fixed to the surface of the end frame 4 on the motor housing 1 side. The brush holder 5 includes a disk-shaped fixing plate 5a fixed to the end frame 4, two square cylindrical brush holding portions 5b and 5c extending from the fixing plate 5a toward the bottom side of the motor housing 1. Are integrally formed. The two brush holding portions 5b and 5c are arranged at positions that are symmetrical at a position displaced from the central portion of the fixed plate 5a. Insertion grooves 5d and 5e extending in the same direction as the thickness direction of the fixed plate 5a are formed on the side walls of the two brush holding portions 5b and 5c facing each other.

  The base ends of the two leaf springs 6 and 7 are fixed to the central portion of the fixing plate 5a. The leaf springs 6 and 7 extend from the central portion of the fixed plate 5a toward the brush holding portions 5b and 5c, respectively, and are configured to gradually move away from the fixed plate 5a toward the tip. The leaf springs 6 and 7 are inserted into the brush holding portions 5b and 5c from the insertion grooves 5d and 5e, respectively, and their tips are arranged in the brush holding portions 5b and 5c.

  A substantially rectangular parallelepiped anode-side brush 8 is inserted into the left brush holding portion 5b in FIG. 1, and a substantially rectangular parallelepiped cathode-side brush 9 is inserted into the right brush holding portion 5c in FIG. Yes. The tip ends of the leaf springs 6 and 7 are in contact with the rear ends of the anode side brush 8 and the cathode side brush 9 on the fixed plate 5a side, respectively. , 7 are biased toward the opening side of the brush holding portions 5b, 5c, respectively. The anode brush 8 and the cathode brush 9 are connected to an external power supply device.

  An armature 11 is rotatably accommodated in a space surrounded by the motor housing 1 and the end frame 4. A rotary shaft 12 constituting the armature 11 is rotatably supported by a pair of the bearings 3a and 3b, and ends of the rotary shaft 12 on the end frame 4 side are the fixed plate 5a and the end frame 4 respectively. Projecting from the center of the motor housing 1 toward the outside. A core 13 is fixed at a position near the bottom of the motor housing 1 on the rotating shaft 12. The core 13 has eight teeth 14a to 14h extending radially along the radial direction of the rotary shaft 12, and spaces between the eight teeth 14a to 14h are slots 15a to 15h (FIG. 1). Fig. 6 shows only the teeth 14a to 14c (see Fig. 6 for the teeth 14d to h and the slots 15a to 15h). An insulator 16 is mounted on the core 13 so as to cover a portion excluding the inner peripheral surface and the outer peripheral surface (tip surfaces of the teeth 14a to 14h) of the core 13 from both sides in the axial direction. Each of the teeth 14a to 14h is wound with concentrated coils 17a to 17h from above the insulator 16 so as to pass through slots 15a to 15h on both sides in the circumferential direction of the teeth 14a to 14h. . That is, the core 13 and the coils 17 a to 17 h are insulated by the insulator 16. It should be noted that in the insulator 16, a protrusion preventing wall 16a extending along the axial direction is provided at the radially outer end of the portion covering both ends in the axial direction so as to prevent the coils 17a to 17h from protruding outward in the radial direction. Is erected. As shown in FIG. 2A, a first holding convex portion 18a that protrudes radially inward at the center of the surface is provided on the radially inner surface of the protrusion preventing wall 16a. Yes. Further, on both sides in the circumferential direction of the first holding convex portion 18a, second and third protrusions projecting radially inwardly at positions spaced from the first holding convex portion 18a. Holding convex portions 18b and 18c are provided. The first holding projection 18a has a deformed cylindrical shape, and the second and third holding projections 18b and 18c have a cylindrical shape. Further, the distance between the first holding convex portion 18a and the second holding convex portion 18b is equal to the diameter of the conducting wire 19 constituting the coils 17a to 17h or slightly smaller than the diameter of the conducting wire 19. Similarly, the distance between the first holding projection 18a and the third holding projection 18c is equal to the diameter of the conducting wire 19 or slightly smaller than the diameter of the conducting wire 19. And as shown to Fig.2 (a) and FIG.2 (b), the end of each coil 17a-17h passes between the 1st holding | maintenance convex part 18a and the 2nd holding | maintenance convex part 18b, and is an axial direction. And the other ends of the coils 17a to 17h are drawn along the axial direction between the first holding convex portion 18a and the third holding convex portion 18c. (Refer FIG.2 (b)). The ends of the coils 17a to 17h are sandwiched from the circumferential direction by the first to third holding projections 18a to 18c by passing between the first to third holding projections 18a to 18c, and in the axial direction. Stay in line.

  As shown in FIG. 1, a commutator 21 is fixed on the rotary shaft 12 at a position between the core 13 and the brush holder 5. 3 is a sectional view in the axial direction of the commutator 21, and FIG. 4 is a bottom view of the commutator 21. As shown in FIGS. 3 and 4, the commutator 21 includes 24 segments 22 arranged in the circumferential direction, a short-circuit member 23 for short-circuiting the segments 22 having the same potential, the segment 22 and the short-circuit member. And a holding portion 24 that holds the head 23.

  As shown in FIG. 4, the 24 segments 22 are arranged radially and equiangularly in the circumferential direction with a space between the adjacent segments 22 in the circumferential direction. When viewed from the axial direction (the direction orthogonal to the paper surface in FIG. 4), the 24 segments 22 have a substantially fan shape that gradually increases in width from the radially inner end toward the radially outer side. The circumferential width of the interval between adjacent segments 22 is constant in the radial direction.

  Each segment 22 has a plate-like segment main body 31 whose shape when viewed from the axial direction is substantially fan-shaped, and as shown in FIG. 3, the lower surface of the segment main body 31 in FIG. It is a sliding surface 31a. Further, an inner peripheral side connection portion 32 that extends slightly upward in FIG. 3 and extends in parallel with the sliding contact surface 31 a toward the radially inner side is formed at the radially inner end of the segment body 31. Yes. In the inner peripheral side connection portion 32, the portion extending in parallel with the slidable contact surface 31a has a substantially trapezoidal shape whose width gradually decreases inward in the radial direction when viewed from the axial direction, as shown in FIG. In addition, as shown in FIG. 3, the upper surface (the upper surface in FIG. 3) is an inner peripheral side connection surface 32a parallel to the sliding contact surface 31a. Note that the thickness of the inner peripheral side connection portion 32 in the vertical direction (same as the axial direction) in FIG. 3 is smaller than the thickness of the segment body 31 in the axial direction. The 24 segments 22 are arranged radially so that the 24 sliding contact surfaces 31a are arranged in the same plane and the 24 inner peripheral connection surfaces 32a are arranged in the same plane. ing. Further, in the 24 segments 22 arranged radially, the diameter of a circle passing through the tip of the inner peripheral side connection portion 32 is larger than the outer diameter of the rotating shaft 12.

  On the radially outer end surface of the segment main body 31, an outer peripheral side connection portion 33 extending obliquely upward in FIG. 3 is integrated with the segment main body 31 at a position displaced in the circumferential direction from the circumferential central portion of the end surface. Is provided. The outer peripheral side connecting portion 33 is formed to be thinner than the segment main body 31 and protrudes in a direction away from the sliding contact surface 31a along the plate thickness direction of the segment main body 31 relative to the inner peripheral side connecting surface 32a. ing. The outer peripheral side connection surface 33a facing the radially inner side of the outer peripheral side connection portion 33 and the upper surface 31b parallel to the sliding contact surface 31a of the segment body 31 form an obtuse angle. In addition, a coil connection portion 34 is provided on the radially outer end face of the segment body 31 so as to protrude radially outward with the same thickness as the segment body 31, and the coil connection portion 34 has a radially outer side. A connection groove 34 a extending along the thickness direction of the segment body 31 is formed at the tip of the. As shown in FIG. 2B, the circumferential width of the connection groove 34a is formed to be substantially equal to the diameter of the conducting wire 19 constituting the coils 17a to 17h, and the depth of the connection groove 34a is It is formed slightly deeper than the diameter of the conducting wire 19.

  As shown in FIG. 5, the short-circuit member 23 of the present embodiment is composed of one short-circuit component member group 41. FIG. 5 is a plan view showing components of the commutator 21 excluding the holding portion 24, that is, the segment 22 and the short-circuit member 23. The short-circuit component group 41 is placed on the outer peripheral side connection part 32 inside the outer peripheral side terminal 42 and 24 outer peripheral side terminals 42 connected to the outer peripheral side connection part 33 of each segment 22. 24 inner peripheral terminals 43, and 24 connecting portions 44 that connect the outer peripheral terminal 42 and the inner peripheral terminal 43 with a predetermined angle shift.

  As shown in FIG. 3, the outer peripheral side terminal 42 has a plate shape extending in parallel with the sliding contact surface 31 a of the segment 22, and the outer end in the radial direction is parallel to the outer peripheral side connection surface 33 a. A plate-like connection piece 45 is integrally formed. On the other hand, the inner peripheral terminal 43 has a trapezoidal plate shape similar to the inner peripheral connection surface 32a and is parallel to the sliding contact surface 31a, that is, the inner peripheral connection surface 32a of the inner peripheral connection portion 32. They are arranged in parallel.

  As shown in FIG. 4, the connecting portion 44 connects the outer peripheral terminal 42 and the inner peripheral terminal 43 with a 120 ° shift, that is, the outer peripheral terminal 42 and the inner peripheral terminal located 120 ° apart. It extends to connect the side terminal 43. Specifically, the connecting portion 44 has a curved shape along the involute curve, and in FIG. 5 (the same as seen from above in FIG. 3), 120 ° clockwise from each outer peripheral terminal 42. It extends to the inner peripheral terminal 43 arranged at a distant position. Furthermore, while making the curved shape along an involute curve, the connection parts 44 adjacent in the circumferential direction are arrange | positioned at intervals so that it may mutually become non-contact. And as shown in FIG. 3, the outer peripheral side terminal 42, the inner peripheral side terminal 43, and the connection part 44 are integrally formed, and have comprised one flat plate shape. Further, the plate thickness of the short circuit component group 41 is formed to be thinner than the plate thickness (thickness along the axial direction) of the segment body 31.

  As shown in FIGS. 3 and 4, the short-circuit member 23 configured as described above is configured such that each connection piece 45 is connected to the outer periphery of each outer peripheral side connection portion 33 with respect to 24 segments 22 arranged in the circumferential direction. The inner peripheral terminals 43 are disposed in contact with the inner peripheral connection surfaces 32 a of the inner peripheral connection portions 32, respectively, in contact with the side connection surfaces 33 a. In the state where the short-circuit member 23 is arranged with respect to the 24 segments 22, the surface on the segment 22 side (the lower surface in FIG. 3) of the short-circuit member 23 excluding the connection piece 45 is the inner peripheral side connection surface. It is arranged in the same plane as 32a. Therefore, the short-circuit member 23 is arranged in parallel with the sliding contact surface 31a, and the upper surface 31b of the segment body 31 and the connecting portion 44 facing each other in the plate thickness direction (same in the axial direction) are spaced apart from each other. Are arranged so that they are not in contact with each other. And the connection piece 45 and the outer peripheral side connection part 33 which mutually contact, and the inner peripheral side terminal 43 and the inner peripheral side connection part 32 are joined by welding, respectively. Thereby, the outer peripheral side terminal 42 and the outer peripheral side connection part 33 are electrically connected via the connection piece 45, and the inner peripheral side terminal 43 and the inner peripheral side connection part 32 are electrically connected. When the short-circuit member 23 is electrically connected to the 24 segments 22, the short-circuit member 23 short-circuits the segments 22 arranged at intervals of 120 ° in the circumferential direction.

  As shown in FIG. 3, the holding portion 24 having a substantially disk shape is made of an insulating resin material, and the segment 22 and the short-circuit member 23 are embedded by embedding a part of the segment 22 and the short-circuit member 23. Are integrated and held. Specifically, as shown in FIG. 4, the outer diameter of the holding portion 24 is formed substantially equal to a circle passing through the tips of the coil connection portions 34 of the 24 segments 22 arranged in the circumferential direction, and the magnet 2. The inner diameter of the motor housing is smaller than the inner diameter of the motor housing (see FIG. 1). For this reason, the outer diameter of the short-circuit member 23 in which the outer peripheral side terminal 42 is connected to the outer peripheral side connection portion 33 of the segment 22 via the connection piece 45 is also larger than the inner diameter of the magnet 2 and smaller than the inner diameter of the motor housing 1. Will be formed. And as shown in FIG. 3, the holding part 24 is a position where the sliding contact surface 31a of each segment 22 protrudes in the axial direction from one end face 24a (the lower end face in FIG. 3) of the holding part 24 in the axial direction. The 24 segments 22 are held so that the 24 slidable contact surfaces 31 a are arranged in the same plane parallel to the axial end surface 24 a of the holding portion 24. As shown in FIG. 4, the resin material constituting the holding portion 24 is interposed between the segments 22 adjacent in the circumferential direction, thereby preventing the segments 22 adjacent in the circumferential direction from being short-circuited. ing. Further, the holding unit 24 holds the short-circuit member 23 in a state where the entire short-circuit member 23 is embedded in the holding unit 24. As shown in FIG. 3, the resin material constituting the holding portion 24 is interposed between the upper surface 31 b of the segment body 31 and the connecting portion 44 facing each other in the plate thickness direction (same in the axial direction). The connecting portion 44 and the segment 22 are prevented from being short-circuited.

  Further, as shown in FIG. 4, 24 guide grooves 24 b extending along the axial direction are formed on the outer peripheral surface of the holding portion 24 at positions corresponding to the circumferential position of the coil connecting portion 34. The circumferential width of the guide groove 24b is slightly wider than the circumferential width of the coil connecting portion 34. By forming the guide groove 24b, the coil connection portion 34 protrudes radially outward from the bottom surface 24c of the guide groove 24b so that the connection groove 34a does not overlap the holding portion 24 in the axial direction. .

  Further, as shown in FIG. 3, a fitting hole 24 d having a diameter equal to or slightly smaller than the outer diameter of the rotary shaft 12 penetrates along the axial direction in the central portion in the radial direction of the holding portion 24. Is formed. A cylindrical boss portion 24e that protrudes in the axial direction so as to extend the insertion hole 24d is integrally formed on the opening periphery of the insertion hole 24d on the other end side in the axial direction (upper end side in FIG. 3). ing. The inner diameter of the boss portion 24e is equal to the diameter of the fitting hole 24d, and the axial length of the boss portion 24e is formed to be substantially equal to the thickness of the holding portion 24.

  As shown in FIG. 1, the commutator 21 configured as described above is configured such that the rotating shaft 12 is press-fitted into the fitting hole 24 d and the boss portion 24 e so that the segment 22 faces in the opposite direction to the core 13. The rotation shaft 12 is fixed so as to be integrally rotatable. In the commutator 21 fixed to the rotating shaft 12, the plate thickness direction of the holding portion 24 and the axial direction of the rotating shaft 12 coincide. In a state where the armature 11 is disposed in the motor housing 1, the tips of the anode side brush 8 and the cathode side brush 9 are slidably contacted with the sliding contact surface 31 a of each segment 22 from the axial direction. In this state, the commutator 21 is disposed closer to the opening of the motor housing 1 than the lower end surface of the magnet 2 in FIG. 1, and faces the lower end surface of the magnet 2 in the axial direction.

  End portions of the corresponding coils 17 a to 17 h are connected to the predetermined segment 22 of the commutator 21. Here, FIG. 6 shows a connection diagram of the DC motor of the present embodiment. In the DC motor of the present embodiment, segment numbers “1” to “24” are assigned in the counterclockwise direction from the segment 22 disposed between the teeth 14a and the teeth 14h. As shown in FIG. 6, end portions of corresponding coils 17 a to 17 h are connected to eight pairs of segments 22 that are adjacent to each other in the circumferential direction and form a pair. Between the eight pairs of segments 22, one segment 22 to which the ends of the coils 17a to 17h are not connected is arranged one by one. For example, one end and the other end of the coil 17a are connected to the segments 22 having segment numbers “2” and “3” that are adjacent to each other in the circumferential direction. The ends of any of the coils 17a to 17h are not connected to the segment 22 of the segment number “4”, and the coil 17b is connected to the segments 22 of the segment numbers “5” and “6” that are adjacent to each other in the circumferential direction. One end and the other end of each are connected. Similarly, every second segment number “7”, “10”, “13”, “16”, “19”, “22”, “1” from the segment 22 with the segment number “4” The ends of any of the coils 17a to 17h are not connected. One end and the other end of the coil 17c are connected to the segment 22 of segment numbers “8” and “9”, respectively, and one end and the other end of the coil 17d are connected to the segment 22 of segment numbers “11” and “12”. One end and the other end of the coil 17e are connected to the segments 22 of the segment numbers “14” and “15”, respectively. Further, one end and the other end of the coil 17f are respectively connected to the segment 22 of the segment numbers “17” and “18”, and one end and the other end of the coil 17g are connected to the segment 22 of the segment numbers “20” and “21”. One end and the other end of the coil 17h are connected to the segment 22 having the segment numbers “23” and “14”, respectively.

  Ends of the coils 17a to 17h connected to the segment 22 pass through guide grooves 24b formed on the outer peripheral surface of the holding portion 24, and are connected to the connection grooves 34a formed in the coil connection portions 34 of the corresponding segments 22, respectively. Be guided to. In this state, welding is performed from the outside in the radial direction, and the coil connecting portion 34 and the ends of the coils 17a to 17h are electrically connected.

  In the DC motor of the first embodiment configured as described above, when current is selectively supplied from the external power supply device to the coils 17a to 17h via the anode side brush 8 and the cathode side brush 9, the coil The armature 11 rotates according to the rotating magnetic field generated at 17a to 17h. Since the commutator 21 rotates when the armature 11 rotates, the segments 22 that are in sliding contact with the anode side brush 8 and the cathode side brush 9 are switched, and the coils 17a to 17h are sequentially rectified.

Next, a method for manufacturing the commutator 21 configured as described above will be described.
First, a short-circuit member forming step for forming the short-circuit member 23 is performed. In this short-circuit member forming step, the short-circuit member 23, that is, the short-circuit component group 41, bends a portion that becomes the connection piece 45 after punching a conductive plate material (for example, a copper plate) with a punch (not shown). It is formed by. FIG. 7A shows a perspective view of the short-circuit member 23 formed in the present short-circuit member forming step. As shown to Fig.7 (a), in the formed short circuit member 23, the outer peripheral side terminal 42, the inner peripheral side terminal 43, and the connection part 44 are integrally formed, and have comprised flat form.

  Next, the segment formation process which forms the segment 22 is performed. In this segment forming step, the segment 22 is formed by punching a conductive plate material with a punch (none of which is shown) and then bending and shaping the outer peripheral side connecting portion 33 and the inner peripheral side connecting portion 32. The In addition, 24 segments 22 are formed, and these 24 segments 22 are stamped and formed individually.

  Next, an arrangement step of arranging the short-circuit member 23 with respect to the segment 22 is performed. In this arrangement step, the 24 segments 22 are arranged so that the sliding contact surfaces 31a of the segments 22 are arranged in the same plane as shown in FIG. . And the flat short-circuit member 23 is arrange | positioned with respect to the 24 segments 22 arrange | positioned radially so that it may become parallel to the sliding contact surface 31a. At this time, the short-circuit member 23 is arranged with the inner peripheral side terminal 43 in contact with the inner peripheral side connection surface 32a and with the connection piece 45 in contact with the outer peripheral side connection surface 33a. And if the short circuit member 23 is arrange | positioned with respect to the segment 22, it will be in the state shown in FIG. In a state where the short-circuit member 23 is disposed with respect to the segment 22, the surface of the short-circuit member 23 on the segment 22 side is disposed in the same plane as the inner peripheral connection surface 32 a and is connected to the upper surface 31 b of the segment body 31. The part 44 is arranged with a gap and is not in contact with each other.

  Next, a joining process for connecting the short-circuit member 23 and the segment 22 is performed. In this joining step, the inner peripheral side terminal 43 and the inner peripheral side connecting portion 32 are joined by welding, and the connecting piece 45 and the outer peripheral side connecting portion 33 are joined by welding. Thereby, the outer peripheral side terminal 42 is electrically connected to the outer peripheral side connection part 33 via the connection piece 45, and the inner peripheral side terminal 43 is electrically connected to the inner peripheral side connection part 32.

  Next, a holding part forming step for forming the holding part 24 is performed. In this holding part forming step, the 24 segments 22 and the short-circuit member 23 connected to each other are arranged in a molding die (not shown) for forming the holding part 24. Thereafter, the molten insulating resin material is filled into the mold. At this time, the insulating resin material is also filled in the gaps between the segments 22 adjacent in the circumferential direction, between the connecting portions 44 adjacent in the circumferential direction, and between the segment body 31 and the connecting portion 44 facing in the axial direction. The Then, the insulating resin material is cooled and hardened to form the holding portion 24 having the boss portion 24e and holding the segment 22 and the short-circuit member 23 integrally, and the commutator 21 is completed. The commutator 21 is removed from the mold after the holding portion 24 is formed.

  In the commutator 21 formed through the above steps, as shown in FIG. 8, the rotating shaft 12 to which the core 13 with the coils 17a to 17h wound is fixed is press-fitted into the fitting hole 24d. Thus, the rotating shaft 12 is fixed so as to be integrally rotatable. Thereafter, the end portions of the coils 17a to 17h are connected to the coil connection portions 34 of the corresponding segments 22, respectively. In addition, the outer diameter of the holding part 24, that is, the outer diameter of the commutator 21, is formed to be larger than the inner diameter of the magnet 2 and smaller than the inner diameter of the motor housing, and 24 segments arranged radially. 22 is formed substantially equal to a circle passing through the tip of the coil connecting portion 34. Therefore, the position where the end portions of the coils 17a to 17h are pulled out and the coil connection portion 34 are arranged at positions close to the radial direction. Moreover, as shown to Fig.2 (a), the edge part of each coil 17a-17h is between the 1st holding | maintenance convex part 18a and the 2nd holding | maintenance convex part 18b, and the 1st holding | maintenance convex part 18a. Since it is pulled out along the axial direction through any one of the third holding convex portions 18c, it is held by the first to third holding convex portions 18a to 18c and extends in the axial direction. It is easy to keep the state. Therefore, it is easy to arrange the end portions of the coils 17 a to 17 h with respect to the connection groove 34 a of the coil connection portion 34. And in the state which the edge part of each coil 17a-17h is arrange | positioned in the connection groove 34a of the coil connection part 34, welding is given from the radial direction outer side of the commutator 21 with respect to the coil connection part 34, and the segment 22 The ends of the coils 17a to 17h are electrically connected. Thereby, the armature 11 is completed.

As described above, the first embodiment has the following effects.
(1) In the arranging step, the short-circuit member 23 is arranged so as to be parallel to the sliding contact surface 31a with respect to the plurality of segments 22 arranged radially so that the sliding contact surface 31a is arranged in the same plane. Is done. In the holding portion forming step, the holding portion 24 holding the segment 22 and the short-circuit member 23 is formed in a plate shape whose plate thickness direction is orthogonal to the sliding contact surface 31a. In the commutator 21 manufactured through such a process, the plate thickness direction of the holding portion 24 is a direction perpendicular to the sliding contact surface 31a, and therefore the plurality of segments 22 are one ends of the holding portion 24 in the plate thickness direction. Will be placed. The commutator 21 is fixed to the rotating shaft 12 so that the thickness direction of the holding portion 24 matches the axial direction of the rotating shaft 12, and the anode side brush 8 and the cathode side brush 9 are connected to the commutator 21. On the other hand, it comes into sliding contact with the axial direction. Therefore, the commutator 21 manufactured by the manufacturing method of the first embodiment has an outer diameter that is not increased, compared with the conventional commutator in which the power supply brush slides in the radial direction. Can be bigger. As a result, compared with the short-circuit member provided in the conventional commutator, the radial size of the short-circuit member 23 provided in the commutator 21 according to the first embodiment is increased according to the outer diameter of the commutator 21. Therefore, the circumferential width of the connecting portion 44 can be increased. Therefore, the cross-sectional area of the connecting portion 44 in the direction orthogonal to the direction in which the current flows can be increased. Moreover, since the cross-sectional area of the connection part 44 can be enlarged without increasing the number of the short circuit component group 41, the enlargement of the commutator 21 in the axial direction can be suppressed. Further, since the flat short-circuit member 23 is disposed in parallel to the sliding contact surface 31 a, the short-circuit member 23 is disposed in parallel with the holding portion 24 that holds the segment 22. Thus, by arranging the plate-shaped short-circuit member 23 in parallel with the disk-shaped holding portion 24, the commutator 21 can be reduced in size in the axial direction. Further, in the conventional commutator that is slidably contacted with the power supply brush from the radial direction, it is necessary to secure a certain length in the axial direction of the commutator in order to secure a portion where the power supply brush is slidably contacted. Therefore, it is difficult to reduce the size of the commutator in the axial direction. However, the anode-side brush 8 and the cathode-side brush 9 are in sliding contact with the commutator 21 manufactured by the manufacturing method of the first embodiment from the axial direction. Therefore, since the plate thickness of the holding portion 24 can be set regardless of the widths of the tips of the anode side brush 8 and the cathode side brush 9, the plate thickness of the holding portion 24 can be reduced, and the short-circuit member 23 can be reduced. The provided commutator 21 can be further downsized in the axial direction.

  (2) By performing a joining process, the outer peripheral side terminal 42 and the inner peripheral side terminal 43 are connected to the segment 22 by welding, and the segment 22 and the short-circuit member 23 are integrated. Therefore, it is possible to prevent the short-circuit member 23 from being displaced with respect to the segment 22 in the holding portion forming step performed after the connecting step. Moreover, since the outer peripheral side terminal 42 and the inner peripheral side terminal 43 are connected to the segment 22 by welding, the segment 22 and the outer peripheral side terminal 42 and the inner peripheral side terminal 43 are electrically connected only by mutual contact. It is possible to ensure electrical connection to each other more than the case.

  (3) In the holding part forming step, since the holding part 24 is formed so as to hold both the segment 22 and the short-circuit member 23, a holding part is formed for each of the segment 22 and the short-circuit member 23. The commutator 21 can be manufactured more easily than the case. In addition, since the segment 22 and the short-circuit member 23 are integrated by the holding portion 24 made of an insulating resin material, the segment 22 is connected to the segment 22 during the rotation of the commutator 21 manufactured by the manufacturing method of the first embodiment. On the other hand, the short circuit member 23 can be prevented from shifting.

  (4) Since both the outer peripheral side terminal 42 and the inner peripheral side terminal 43 are respectively fixed to the segment 22, the position of the short-circuit member 23 with respect to the segment 22 is easily stabilized. The outer peripheral side terminal 42 is connected to an outer peripheral side connecting portion 33 provided at an outer peripheral end of the holding portion 24 in the segment 22, and the inner peripheral side terminal 43 is connected to the inner peripheral side of the holding portion 24 in the segment 22. Therefore, the length of the segment 22 along the radial direction of the holding portion 24 is substantially equal to the length of the short-circuit member 23 in the radial direction. Therefore, it is possible to eliminate a useless space in the motor housing 1 as compared with the case where the radial lengths of the segment 22 and the short-circuit member 23 are different from each other.

  (5) Since each of the connecting portions 44 connects the outer peripheral side terminal 42 and the inner peripheral side terminal 43 while being shifted by 120 °, the connecting portions 44 are arranged at intervals of 120 ° in the circumferential direction by one short circuit component group 41. The segments 22 can be short-circuited. And since the short circuit member 23 is comprised from the one short circuit component group 41, while the number of parts of the commutator 21 is reduced, the assembly | attachment becomes easy. In addition, the commutator 21 including the short-circuit member 23 can be made smaller in the axial direction than the case where the short-circuit member 23 is configured by a plurality of short-circuit component members.

  (6) The outer diameter of the holding part 24 is formed substantially equal to a circle passing through the tips of the coil connecting parts 34 of the 24 segments 22 arranged in the circumferential direction, and is larger than the inner diameter of the magnet 2 and the motor. It is formed smaller than the inner diameter of the housing 1. That is, the outer diameter of the commutator 21 is formed larger than the inner diameter of the magnet 2 in the motor housing 1. Further, the tips of the coil connecting portions 34 to which the ends of the corresponding coils 17 a to 17 h are connected in each segment 22 are arranged at the same position as the outer peripheral surface of the holding portion 24. Therefore, the radial distance between the coil connecting portion 34 and the outer peripheral surface of the core 13 (that is, the tip end surfaces of the teeth 17a to 17h) is a segment in a conventional DC motor in which the power supply brush is in sliding contact with the commutator from the radial direction. And shorter than the radial distance between the outer peripheral surface of the core. And since the edge part of each coil 17a-17h is pulled out along the axial direction from the outer peripheral side of the core 13, coils 17a-17h rather than the case where the brush for electric power feeding is slidably contacted with a commutator from radial direction. The position where the end portion of the coil is pulled out and the position where the end portion is connected (that is, the coil connecting portion 34) are close to the radial direction. Therefore, the length of the conducting wire 19 necessary for connecting the end portions of the coils 17a to 17h and the segment 22 can be further shortened.

  (7) By setting the outer diameter of the commutator 21 (in this embodiment, the same as the outer diameter of the holding portion 24) larger than the inner diameter of the magnet 2 and smaller than the inner diameter of the motor housing 1, The outer diameter of the commutator 21 can be set larger. Therefore, the area of the slidable contact surface 31a in which the anode side brush 8 and the cathode side brush 9 are slidably contacted from the axial direction can be maximized without increasing the outer diameter of the motor housing 1, and power supply to the armature 11 can be achieved. The amount can be increased.

  (8) The commutator 21 is disposed on the opening side of the motor housing 1 with respect to the lower end surface of the magnet 2 in FIG. Therefore, since the commutator 21 and the magnet 2 do not overlap in the radial direction, even if the outer diameter of the commutator 21 (same as the outer diameter of the holding portion 24 in this embodiment) is larger than the inner diameter of the magnet 2, The commutator 21 can be prevented from coming into contact with the magnet 2.

  (9) Since the coil connection part 34 for connecting the ends of the coils 17a to 17h is disposed on the outer peripheral side of the commutator 21, the ends of the coils 17a to 17h are connected to the corresponding segments 22. Welding for connection is performed from the outside in the radial direction. For example, when the welding is performed from the axial direction, it may be difficult to perform the welding by the core 13 or the rotating shaft 12. However, when the welding for connecting the ends of the coils 17a to 17h to the corresponding segment 22 is performed from the radial direction as in the first embodiment, the core 13 and the rotating shaft 12 are not affected. Since a space for performing welding can be secured, the welding can be performed more easily.

  (10) A connection groove 34a is formed at the radially outer end of the segment 22, and the ends of the coils 17a to 17h are welded in a state where they are disposed in the connection groove 34a of the corresponding segment 22. Connected to the segment 22. Therefore, since the end portions of the coils 17a to 17h are positioned in the circumferential direction by the coil connection portions 34 by being arranged in the connection grooves 34a, the end portions of the coils 17a to 17h are connected to the corresponding segments 22. Therefore, welding can be easily performed.

  (11) The ends of the coils 17a to 17h are sandwiched from both sides in the circumferential direction by the first to third holding projections 18a to 18c. Therefore, the end portions of the coils 17a to 17h are easily kept in a state of being drawn out in the axial direction. As a result, the end portions of the coils can be easily connected to the outer end portions of the holding portions in the segments.

(Second Embodiment)
Hereinafter, a second embodiment of the present invention will be described with reference to the drawings. In addition, about the structure same as the said 1st Embodiment, the same code | symbol is attached | subjected and the description is abbreviate | omitted.

  The direct current motor of the present embodiment is provided with a commutator 61 shown in FIG. 9 instead of the commutator 21 of the first embodiment. FIG. 9 is a plan view of the commutator 61 according to the second embodiment, FIG. 10 is a bottom view of the commutator 61, and FIG. 11 is an axial sectional view of the commutator 61.

  As shown in FIG. 9, the commutator 61 includes 24 segments 62 arranged in the circumferential direction, a short-circuit member 63 for short-circuiting the segments 62 having the same potential, and a holding portion 64 for holding the segment 62. It is composed of.

  As shown in FIG. 10, the 24 segments 62 are arranged radially and equiangularly in the circumferential direction with an interval between the segments 62 adjacent in the circumferential direction. When viewed from the axial direction (the direction orthogonal to the plane of the paper in FIG. 9), the 24 segments 62 have a substantially fan shape that gradually increases in width from the radially inner end toward the radially outer side. The circumferential width of the interval between the adjacent segments 62 is constant in the radial direction.

  Each segment 62 has a plate-like segment main body 71 whose shape viewed from the axial direction is substantially fan-shaped, and the lower surface of the segment main body 71 is flat as shown in FIG. It is a sliding surface 71a. In addition, a filling concave portion 72 having a rectangular shape when viewed from the circumferential direction is formed in the central portion in the radial direction of the upper surface 71b parallel to the sliding contact surface 71a of the segment body 71. As shown in FIG. 10, the end surface 71c on the radially outer side of the segment body 71 is provided with a coil connection portion 73 that protrudes radially outward with the same thickness as the segment body 71, and A connection groove 73 a extending along the thickness direction of the segment main body 71 is formed at the distal end on the radially outer side of the coil connection portion 73. The width in the circumferential direction of the connection groove 73a is formed substantially equal to the diameter of the conducting wire 19 (see FIG. 1) constituting the coils 17a to 17h. Further, the depth of the connection groove 73a is formed deeper than the diameter of the conducting wire 19, and the bottom surface 73b of the connection groove 73a is located radially outside the segment body 71 when viewed in the axial direction. It is in the same position as the end face 71c.

  The holding portion 64 having a substantially disc shape is made of an insulating resin material, and the thickness thereof is thinner than the thickness of the segment body 71. In addition, a segment holding convex portion 64b that is annular and protrudes in the axial direction is formed on one end surface 64a in the axial direction of the holding portion 64. The 24 segments 62 are held by the holding portion 64 in a state where the segment holding convex portion 64 b is disposed in the filling concave portion 72. And when the holding | maintenance part 64 is seen from an axial direction, the outer periphery of this holding | maintenance part 64 is the same position as the end surface 71c of the radial direction outer side of the segment main body 71. FIG.

  Further, as shown in FIG. 11 (a), a fitting hole 64c having a diameter equal to or slightly smaller than the outer diameter of the rotating shaft 12 (see FIG. 1) is formed in the central portion in the radial direction of the holding portion 64. It is formed penetrating along the direction. A cylindrical boss portion 64d protruding in the axial direction so as to extend the insertion hole 64c is integrally formed at the opening peripheral edge of the insertion hole 64c on the other end side in the axial direction (upper end side in FIG. 11A). Is formed. The inner diameter of the boss portion 64d is equal to the diameter of the fitting hole 64c, and the axial length of the boss portion 64d is formed substantially equal to the thickness of the holding portion 64. Note that the end face 64e on the opposite side to the side where the segment 62 is disposed in the holding part 64, that is, the end face 64e on the side where the boss part 64d is formed, is formed in parallel with the sliding surface 71a of the segment body 71.

As shown in FIG. 9, the short-circuit member 63 is composed of two short-circuit component members, a first short-circuit component group 81 and a second short-circuit component group 91.
The first short-circuit component member group 81 is arranged in the circumferential direction, is arranged in the circumferential direction inside the 24 first outer peripheral side terminals 82 that form a substantially rectangular plate shape, and the first outer peripheral side terminal 82, and is substantially trapezoidal. 24 first inner peripheral terminals 83, and 24 first connecting portions 84 that connect the first outer peripheral terminals 82 and the first inner peripheral terminals 83 with a predetermined angle shift. Configured.

  The 24 first outer peripheral side terminals 82 are arranged on the end surface 64e on the opposite side to the side where the segment 62 is arranged in the holding portion 64, and the outer end in the radial direction when viewed from the axial direction is the outer peripheral edge of the holding portion 64. And the positions corresponding to the 24 segments 62 with the holding portion 64 interposed therebetween. The circumferential widths of the first outer peripheral terminals 82 are formed substantially equal to the circumferential width of the connection groove 73a. And as shown to Fig.11 (a), the segment 62 side along the direction orthogonal to this 1st outer peripheral side terminal 82, ie, an axial direction, is located in the radial direction outer side edge part of each 1st outer peripheral side terminal 82. The 1st connection piece 85 extended toward is integrally provided. As shown in FIG. 10, each first connection piece 85 is inserted into the connection groove 73a so as to abut against the bottom surface 73b of the connection groove 73a, and the tip thereof is in the same plane as the sliding contact surface 71a. Are arranged (see FIG. 11A). And the 1st connection piece 85 is arranged in the connection groove 73a, and the bottom face 73b of the connection groove 73a which comprises the edge part of the radial direction outer side (namely, the outer peripheral side of the holding | maintenance part 64) of the segment 62, and radial direction Opposite to.

  The 24 first inner peripheral side terminals 83 are arranged at equiangular intervals in the circumferential direction around the boss portion 64d on the end face 64e. The radial position of each first inner peripheral terminal 83 coincides with the radial position of each first outer peripheral terminal 82. The circumferential width of the first inner peripheral terminal 83 is formed to be slightly smaller than the circumferential width of the first outer peripheral terminal 82.

  As shown in FIG. 9, the 24 first connecting portions 84 are connected so that the first outer peripheral side terminal 82 and the first inner peripheral side terminal 83 are shifted by 60 °, that is, 60 ° apart. The first outer peripheral side terminal 82 and the first inner peripheral side terminal 83 extend so as to be connected. Specifically, the first connecting portion 84 has a curved shape along an involute curve, and when viewed from the end face 64e side (that is, in FIG. 9), from each first outer peripheral side terminal 82, it is counterclockwise. It extends to the first inner peripheral side terminal 83 arranged at a position 60 ° apart. And the width | variety of each 1st connection part 84 is set to the width | variety which the 1st connection parts 84 adjacent in the circumferential direction mutually do not contact.

  In the first short-circuit component member group 81 configured as described above, the first outer peripheral side terminal 82, the first inner peripheral side terminal 83, and the first connecting portion 84 are integrally formed to have a single flat plate shape. There is no. Further, the plate thickness of the first short-circuit component member group 81 is formed thinner than the plate thickness (thickness along the axial direction) of the segment body 71.

  The second short-circuit component member group 91 is disposed in the circumferential direction, and is disposed in the circumferential direction inside the 24 second outer peripheral side terminals 92 and the second outer peripheral side terminals 92, each having a substantially rectangular plate shape. Twenty-four second inner peripheral side terminals 93 having a trapezoidal plate shape, and twenty-four second second connecting portions 94 that connect the second outer peripheral side terminal 92 and the second inner peripheral side terminal 93 while shifting by a predetermined angle. It is prepared for.

  The 24 second outer peripheral side terminals 92 are stacked on the first outer peripheral side terminal 82, and the circumferential width thereof is formed equal to the first outer peripheral side terminal 82, as shown in FIG. As shown in the drawing, the length in the radial direction is longer than the first outer peripheral side terminal 82 on the outer side in the radial direction by the thickness of the first connection piece 85. A second connection piece 95 extending toward the segment 62 along the direction orthogonal to the second outer peripheral terminal 92, that is, the axial direction, is provided at the radially outer end of each second outer peripheral terminal 92. It is provided integrally. Each second connection piece 95 is inserted into the connection groove 73a so as to be in contact with the radially outer surface of the first connection piece 85, and its tip is disposed in the same plane as the sliding contact surface 71a. ing. And the 2nd connection piece 95 is arrange | positioned in the connection groove 73a similarly to the 1st connection piece 85, and the bottom face 73b of the connection groove 73a which comprises the edge part of the radial direction outer side of the segment 62, and radial direction Opposite to.

  As shown in FIG. 9, the 24 second inner peripheral terminals 93 have the same shape as the first inner peripheral terminal 83 and are stacked on the first inner peripheral terminal 83. . Further, the 24 second connecting portions 94 are connected to the second outer peripheral side terminal 92 and the second inner peripheral side terminal 93 so as to be shifted by 60 °, that is, at the second outer peripheral side at a position separated by 60 °. It extends so as to connect the terminal 92 and the second inner peripheral side terminal 93. Specifically, the second connecting portion 94 has a curved shape along an involute curve, and when viewed from the end face 64e side (that is, in FIG. 9), from each second outer peripheral side terminal 92, the second connecting portion 94 rotates clockwise. It extends to the second inner peripheral side terminal 93 disposed at a position separated by 60 °. And the width | variety of each 2nd connection part 94 is set to the width | variety which the 2nd connection parts 94 adjacent to the circumferential direction are mutually non-contact like the 1st connection part 84. FIG. Further, in order to make the first connecting portion 84 and the second connecting portion 94 non-contact in the thickness direction, an annular insulating paper 101 is interposed between the first connecting portion 84 and the second connecting portion 94. It is interposed (see FIG. 11B).

  In the second short-circuit component member group 91 configured as described above, the second outer peripheral side terminal 92, the second inner peripheral side terminal 93, and the second connecting portion 94 are integrally formed to have a single flat plate shape. There is no. Further, the plate thickness of the second short-circuit component member group 91 is formed to be thinner than the plate thickness (thickness along the axial direction) of the segment main body 71.

  The short-circuit member 63 is formed by laminating the first short-circuit component member group 81 and the second short-circuit component member group 91 in the plate thickness direction so that the first and second connection portions 84 and 94 are opposite to each other. Has been. And the 1st and 2nd outer peripheral side terminals 82 and 92 laminated | stacked on the plate | board thickness direction are joined by welding, respectively, and 1st and 2nd inner peripheral side terminals 83 and 93 are electrically connected, respectively. . Thus, since the short circuit member 63 is formed by laminating the first and second short circuit component groups 81 and 91 having a flat plate shape, the short circuit member 63 has a flat plate shape. And the short circuit member 63 is arrange | positioned around the boss | hub part 64d on the end surface 64e on the opposite side to the side in which the segment 62 in the holding | maintenance part 64 is arrange | positioned, and has comprised the slidable contact surface 71a. The short-circuit member 63 is electrically connected to the segment 62 by welding the coil connection portion 73 from the radial direction with the first and second connection pieces 85 and 95 inserted into the connection groove 73a. It is connected. Incidentally, the 1st and 2nd outer peripheral side terminals 82 and 92 will be connected to the segment 62 via the 1st and 2nd connection pieces 85 and 95, respectively. In addition, the short-circuit member 63 includes a first connecting portion 84 that connects the first outer peripheral side terminal 82 and the first inner peripheral side terminal 83 that are arranged at an interval of 60 ° in the circumferential direction, and an interval of 60 ° in the circumferential direction. The second outer peripheral side terminal 92 and the second inner peripheral side terminal 93 that are arranged with a gap therebetween are formed by being laminated in opposite directions. Therefore, when each of the first and second outer peripheral terminals 82 and 92 is connected to the segment 62, the segments 62 arranged with an interval of 120 ° are short-circuited.

  The commutator 61 configured as described above is configured such that the rotary shaft 12 is press-fitted into the fitting hole 64c and the boss portion 64d so that the segment 62 faces in the direction opposite to the core 13, and the rotary shaft 12 is thus pressed. It is fixed so that it can rotate integrally. In the commutator 61 fixed to the rotating shaft 12, the thickness direction of the holding portion 64 and the axial direction of the rotating shaft 12 coincide. And in the state where the armature (not shown) provided with the commutator 61 is disposed in the motor housing 1, the sliding contact surface 71a of each segment 62 is formed from the axial direction as in the first embodiment. The tips of the anode side brush 8 and the cathode side brush 9 are in sliding contact (see FIG. 1).

  The outer diameter of the commutator 61, that is, the diameter of a circle passing through the tip of the coil connection portion 73 of each segment 62 is formed larger than the inner diameter of the magnet 2 and smaller than the inner diameter of the motor housing 1 (see FIG. 1). For this reason, the outer diameter of the short-circuit member 63 in which the first and second connection pieces 85 and 95 are inserted into the connection grooves 73 a of the coil connection portions 73 is also larger than the inner diameter of the magnet 2 and larger than the inner diameter of the motor housing 1. It will be formed small. When the armature (not shown) including the commutator 61 is disposed in the motor housing 1, the commutator 61 is disposed closer to the opening of the motor housing 1 than the lower end surface of the magnet 2 in FIG. The commutator 61 and the magnet 2 do not overlap in the radial direction.

  Similarly to the first embodiment, corresponding end portions of the coils 17a to 17h are connected to the predetermined segment 62 of the commutator 61. Specifically, the ends of the corresponding coils 17a to 17h are respectively connected to eight pairs of segments 62 adjacent to each other in the circumferential direction. Between the eight pairs of segments 62, one segment 62 to which the ends of the coils 17a to 17h are not connected is arranged one by one. The end portions of the coils 17a to 17h connected to the predetermined segment 62 are arranged in connection grooves 73a formed in the coil connection portions 73 of the corresponding segments 62, respectively. In this state, welding is performed from the outside in the radial direction, and the coil connecting portion 73 and the ends of the coils 17a to 17h are electrically connected.

Next, a method for manufacturing the commutator 61 configured as described above will be described.
First, a short-circuit member forming step for forming the short-circuit member 63 is performed. In this short-circuit member forming step, after punching a conductive plate material (for example, a copper plate) with a punch (both not shown), the first connection piece 85 and the second connection piece 95 are bent to be A first short circuit component group 81 and a second short circuit component group 91 are formed. In addition, in FIG. 12, the 1st short circuit component group 81 and the 2nd short circuit component group 91 which were formed in this short member formation process are illustrated. Then, the second short-circuit component member group 91 is attached to the first short-circuit component member group 81 so that the radially inner surface of the second connection piece 95 is in contact with the radially outer surface of each first connection piece 85. Laminate. At this time, the insulating paper 101 is interposed between the first connecting portion 84 and the second connecting portion 94 that are stacked. When the first short circuit component group 81 and the second short circuit component group 91 are stacked, the second outer peripheral terminals 92 are stacked in the plate thickness direction on the first outer peripheral terminals 82, respectively, and A second inner peripheral terminal 93 is laminated on the inner peripheral terminal 83 in the thickness direction. Moreover, in the state where the first short circuit component group 81 and the second short circuit component group 91 are stacked, the tip of the first connection piece 85 and the tip of the second connection piece 95 are located in the same plane. . And the 1st and 2nd outer peripheral side terminals 82 and 92 and the 1st and 2nd inner peripheral side terminals 83 and 93 are joined by welding, respectively, and the short circuit member 63 is completed. FIG. 13A shows a perspective view of the short-circuit member 63 formed in the short-circuit component forming process. As shown to Fig.13 (a), in the formed short circuit member 63, the 1st and 2nd short circuit component groups 81 and 91 except the 1st and 2nd connection pieces 85 and 95 have comprised flat form. Therefore, the short-circuit member 63 formed by laminating the first and second short-circuit constituent member groups 81 and 91 has a flat plate shape.

  Next, the segment formation process which forms the segment 62 is performed. In this segment formation step, the segment 62 is formed by punching a conductive plate material with a punch (not shown). The filling recess 72 is provided by forming a part of the simultaneous segment body 71 thin when the segment 62 is punched out. In addition, 24 segments 62 are formed, and these 24 segments 62 are individually stamped and formed.

  Next, a holding part forming step for forming the holding part 64 is performed. In this holding portion forming step, 24 segments 62 are arranged in a forming die (not shown) for forming the holding portion 64 so that the sliding contact surfaces 71a of the segments 62 are arranged in the same plane, and It arrange | positions so that it may become radial. Thereafter, the molten insulating resin material is filled into the mold. At this time, the insulating resin material is also filled into the filling recess 72 of the segment 62 so as to form the segment holding projection 64b. Then, the insulating resin material is cooled and cured, whereby the holding portion 64 that holds the 24 segments 62 and has the boss portions 64d is formed. The completed holding part 64 is taken out from the mold. FIG. 13B shows a perspective view of the holding portion 64 formed in the main holding portion forming step.

  Next, an arrangement step of arranging the short-circuit member 63 with respect to the segment 62 held by the holding unit 64 is performed. In this arrangement step, as shown in FIGS. 13A and 13B, the short-circuit member 63 has a first connecting piece on the end face 64 e side opposite to the side where the segment 62 is arranged in the holding portion 64. 85 and the 2nd connection piece 95 are arrange | positioned so that the front-end | tip may face the holding | maintenance part 64 side. And the holding | maintenance part 64 and the short circuit member 63 are relatively moved along an axial direction so that it may mutually approach, and the 1st and 2nd connection pieces 85 and 95 are provided in the edge part of the radial direction outer side of the corresponding segment 62. The coil connection portion 73 is inserted into the connection groove 73a. The short-circuit member 63 and the holding portion 64 are relatively moved along the axial direction until the first short-circuit component member group 81 excluding the first connection piece 85 contacts the end surface 64e of the holding portion 64. In a state where the first short-circuit component member group 81 is in contact with the end surface 64e of the holding portion 64, the tips of the first and second connection pieces 85 and 95 are arranged in the same plane as the sliding contact surface 71a, and the first connection The radially inner surface of the piece 85 is in contact with the bottom surface of the connection groove 73 a and the radially inner surface of the second connection piece 95 is in contact with the radially outer surface of the first connection piece 85. In the same state, the flat short-circuit member 63 excluding the first and second connection pieces 85 and 95 is arranged in parallel to the sliding contact surface 71a.

  Next, a joining step for connecting the segment 62 held by the holding portion 64 and the short-circuit member 63 is performed. In this joining step, the coil connection portion 73 and the first and second connection pieces 85 and 95 inserted into the connection groove 73a are joined by welding. Thereby, the 1st and 2nd outer peripheral side terminals 82 and 92 and the segment 62 are electrically connected via the 1st and 2nd connection pieces 85 and 95, and the commutator 61 is completed.

  The commutator 61 formed through the above-described process is configured such that the rotating shaft 12 to which the core 13 with the coils 17a to 17h wound is fixed is press-fitted into the fitting hole 64c. Are fixed so that they can rotate together. Thereafter, the end portions of the coils 17a to 17h are arranged in the connection grooves 73a of the coil connection portions 73 of the corresponding segments 62, respectively. And in the state which the edge part of each coil 17a-17h has been arrange | positioned in the connection groove 73a of the coil connection part 73, welding is given from the radial direction outer side of the commutator 61 with respect to the coil connection part 73, and the segment 62 The ends of the coils 17a to 17h are electrically connected. Thereby, the armature provided with the commutator 61 is completed.

As described above, according to the second embodiment, in addition to the operations and effects (4) to (9) of the first embodiment, the following operations and effects are provided.
(1) In the arranging step, the short-circuit member 63 is arranged so as to be parallel to the sliding contact surface 71a with respect to the plurality of segments 62 arranged radially so that the sliding contact surface 71a is arranged in the same plane. Is done. In the holding portion forming step, the holding portion 64 holding the segment 62 is formed in a plate shape whose plate thickness direction is orthogonal to the sliding contact surface 71a. In the commutator 61 manufactured through such a process, the plate thickness direction of the holding portion 64 is a direction orthogonal to the sliding contact surface 71 a, and thus the plurality of segments 62 are one ends of the holding portion 64 in the plate thickness direction. Will be placed. The commutator 61 is fixed to the rotating shaft 12 so that the thickness direction of the holding portion 64 matches the axial direction of the rotating shaft 12, and the anode side brush 8 and the cathode side brush 9 are connected to the commutator 61. On the other hand, it comes into sliding contact from the axial direction. Therefore, the commutator 61 manufactured by the manufacturing method according to the second embodiment has a DC motor having an outer diameter larger than that of the conventional commutator that is slidably contacted with the power supply brush from the radial direction. The diameter can be increased. As a result, compared to the short-circuit member provided in the conventional commutator, the radial size of the short-circuit member 63 provided in the commutator 61 according to the second embodiment is increased according to the outer diameter of the commutator 61. Therefore, the circumferential width of the first and second connecting portions 84 and 94 can be increased. Therefore, the cross-sectional areas of the first and second connecting portions 84 and 94 in the direction orthogonal to the direction in which the current flows can be increased. Moreover, since the cross-sectional area of the 1st and 2nd connection parts 84 and 94 can be enlarged without increasing the number of the 1st and 2nd short circuit component member groups 81 and 91, the enlargement of the axial direction of the commutator 61 is increased. Can be suppressed. Furthermore, since the flat short-circuit member 63 is disposed in parallel to the sliding contact surface 71 a, the short-circuit member 63 is disposed in parallel to the holding portion 64 that holds the segment 22. Thus, the commutator 61 can be reduced in size in the axial direction by arranging the plate-like short-circuit member 63 in parallel to the disc-shaped holding portion 64. Further, in the conventional commutator in which the power supply brush is slidably contacted from the radial direction, in order to ensure the portion where the power supply brush is slidably contacted, it is necessary to ensure the axial length of the commutator to some extent. It was difficult to reduce the size of the commutator in the axial direction. However, the anode brush 8 and the cathode brush 9 are in sliding contact with the commutator 61 manufactured by the manufacturing method of the second embodiment from the axial direction. Therefore, since the plate thickness of the holding portion 64 can be set regardless of the widths of the tips of the anode side brush 8 and the cathode side brush 9, the plate thickness of the holding portion 64 can be reduced, and the short-circuit member 63 is provided. The provided commutator 61 can be further downsized in the axial direction.

  (2) After the holding portion forming step is performed and the plurality of segments 62 are held by the holding portion 64, the arranging step is performed and the short-circuit member 63 is arranged with respect to the segment 62. Therefore, since the placement process is performed in a state where the placement position of the segments 62 is determined by the holding unit 64, the short-circuit member 23 can be easily placed on the segment 62.

  (3) The short-circuit member 63 of the second embodiment is composed of two short-circuit constituent member groups of the first and second short-circuit constituent member groups 81 and 91, and the first and second short-circuit constituent member group 81. , 91 are stacked such that the first connecting portion 84 and the second connecting portion 94 are opposite to each other. And each 1st connection part 84 is connecting the 1st outer peripheral side terminal 82 and the 1st inner peripheral side terminal 83 which are in the position shifted 60 degrees in the peripheral direction, and each 2nd connection part 94 is The 2nd outer peripheral side terminal 92 and the 2nd inner peripheral side terminal 93 in the position which shifted | deviated 60 degrees in the circumferential direction are connected. Furthermore, the 1st and 2nd outer peripheral side terminals 82 and 92 and the 1st and 2nd inner peripheral side terminals 83 and 93 are joined by welding, respectively. Therefore, the first and second outer peripheral terminals 82 and 92 are connected to the segment 62 via the first and second connection pieces 85 and 95, respectively, so that the segments are arranged at 120 ° intervals in the circumferential direction. 62 are connected so as to have the same potential. Therefore, as in the first embodiment, the segment 62 and the short-circuit member 63 are less connected than when both the outer peripheral side terminal 42 and the inner peripheral side terminal 43 are connected to the segment 22, so the segment 62 And the short-circuit member 63 can be easily connected.

  (4) The short-circuit member 63 includes two short-circuit component groups, that is, a first short-circuit component group 81 and a second short-circuit component group 91. In the case of short-circuiting the segments 62 arranged at intervals of 120 ° in the circumferential direction, a short-circuit component member group provided with a connecting portion that connects the outer peripheral side terminal and the inner peripheral side terminal by shifting by 60 ° is used. In some cases, the number of short-circuit component members constituting the short-circuit member is required to be at least two. That is, as in the second embodiment, the short-circuit member 63 is composed of two short-circuit component groups, that is, the first short-circuit component group 81 and the second short-circuit component group 91, so In the case of using a short-circuit component group provided with a connecting portion that is connected to the peripheral terminal by being shifted by 60 °, the number of parts can be minimized. As a result, since the number of short circuit component groups (first and second short circuit component groups 81, 91) is two, the commutator 61 can be easily assembled. Moreover, in the case of using a short-circuit component member group provided with a connecting portion that connects the outer peripheral side terminal and the inner peripheral side terminal by shifting by 60 °, the case where the short-circuit member 63 is configured by using three or more short-circuit component member groups. In addition, the commutator 21 can be downsized in the axial direction.

  (5) The first and second connection pieces 85 and 95 are inserted into a connection groove 73 a provided at the radially outer end of the holding portion 64 in the segment 62. That is, the first and second connection pieces 85 and 95 are arranged at positions facing the end portions on the outer peripheral side of the holding portion 64 in the segment 62. Accordingly, the first and second connection pieces 85 and 95 restrict the movement of the short-circuit member 63 in the radial direction, and the first and second connection pieces 85 and 95 are connected to the segment 62 via the first and second connection pieces 85 and 95, respectively. 2 The connection state between the outer peripheral terminals 82 and 92 and the segment 62 can be stabilized. Further, since the first and second connection pieces 85 and 95 are inserted into the connection groove 73a provided at the radially outer end of the holding portion 64 in the segment 62, the coil connection portion 73 and the first connection pieces 73 and 95 are inserted. The movement of the short-circuit member 63 in the circumferential direction is also restricted by the second connection pieces 85 and 95. Therefore, the connection state between the segment 62 and the first and second outer peripheral terminals 82 and 92 connected to the segment 62 via the first and second connection pieces 85 and 95 can be made more stable. .

  (6) The plate thickness of the first and second short circuit component groups 81 and 91 is formed thinner than the plate thickness of the segment 62. Accordingly, the first and second short-circuit component members 81 and 91 having the smaller plate thickness are provided with the first and second connection pieces 85 and 95 which are formed by bending, whereby the segment 62 is bent and the short-circuit member 63 is bent. The first and second short-circuit constituting member groups 81 and 91 and the segment 62 can be formed more easily than the case where the portion for connecting the segment 62 and the segment 62 is formed.

  (7) Since the short-circuit member 63 is disposed on the outer periphery of the boss portion 64d, the radial movement thereof is restricted by the boss portion 64d. Therefore, the arrangement position of the short-circuit member 63 on the upper end face 64e in FIG.

  (8) In the placement step, the first and second connection pieces 85 and 95 are inserted into the connection grooves 73a of the coil connection portion 73, thereby positioning the short-circuit member 63 with respect to the 24 segments 62 in the circumferential direction and the radial direction. It can be done easily.

In addition, you may change embodiment of this invention as follows.
In the commutator 21 of the first embodiment, both the segment 22 and the short-circuit member 23 are integrated and held by the holding unit 24. However, the commutator may be configured as shown in FIG. In FIG. 14, the same components as those in the first embodiment are denoted by the same reference numerals. The commutator 111 shown in FIG. 14 is configured by disposing the short-circuit member 23 on the upper end surface 112 a in FIG. 14 of the disc-shaped holding portion 112 that holds the 24 segments 22. The holding portion 112 is made of an insulating resin material, and holds the segment 22 by embedding a part of the segment 22 that is radially arranged so that the sliding contact surface is arranged in the same plane. Specifically, the holding portion 112 holds 24 segments by burying the proximal end portion of the outer peripheral side connection portion 33 of the segment 22, and the sliding contact of the segment 22 on one end side in the axial direction of the holding portion 112. The front end of the outer peripheral side connecting portion 33 is disposed on the other end side in the axial direction (upper end surface 112a side). Note that the upper end surface 112a (the surface opposite to the sliding contact surface) of the holding portion 112 is parallel to the sliding contact surface. Further, the outer diameter of the holding portion 112 is formed substantially equal to a circle passing through the tip of the coil connecting portion 34 of the segment 22 arranged radially, and the outer diameter is larger than the inner diameter of the magnet 2 and the motor. It is formed smaller than the inner diameter of the housing (see FIG. 1). Furthermore, a guide groove 112b similar to the guide groove 24b of the first embodiment is formed on the outer peripheral surface of the holding portion 112. And the short circuit member 23 is arrange | positioned in parallel with respect to the sliding contact surface of the segment 22 by arrange | positioning on the upper end surface 112a of the holding | maintenance part 112. FIG. Further, in the short-circuit member 23 disposed on the upper end surface 112a, each connection piece 45 abuts on the outer peripheral side connection portion 33, and each inner peripheral terminal 43 abuts on each inner peripheral side connection portion 32. ing. In addition, an annular fixing member 113 (illustrated by a one-dot chain line in FIG. 14) made of an insulating resin material for fixing the commutator 111 to the rotating shaft 12 is integrally formed in the central portion in the radial direction of the holding portion 112. Is provided.

  In order to manufacture the commutator 111 configured as described above, a holding portion forming step is performed after the short-circuit member forming step and the segment forming step. In this holding portion forming step, 24 segments are formed in a mold (not shown) for forming the holding portion 112 so that the sliding contact surfaces of the segments 22 are arranged in the same plane and become radial. After the arrangement 22, the molten insulating resin material is filled in the mold. And the holding | maintenance part 112 is formed by cooling and solidifying the insulating resin material in a shaping | molding die. FIG. 15 is a perspective view of the short-circuit member 23 formed in the short-circuit member forming step and the holding portion 112 formed in the holding portion forming step. Subsequently, the arrangement | positioning process which arrange | positions the short circuit member 23 with respect to the segment 22 hold | maintained at the holding part 112 is performed. In this arrangement step, the short-circuit member 23 is arranged parallel to the sliding surface of the segment 22 by arranging the short-circuit member 23 on the upper end surface 112 a of the holding portion 112. At this time, each connection piece 45 is in contact with the outer peripheral side connection portion 33, and each inner peripheral side terminal 43 is in contact with the inner peripheral side connection portion 32. Next, in the joining step, the connecting piece 45 and the outer peripheral side connecting portion 33 and the inner peripheral side terminal 43 and the inner peripheral side connecting portion 32 are joined by welding. As a result, the outer peripheral side terminal 42 is electrically connected to the outer peripheral side connection portion 33 via the connection piece 45, and the inner peripheral side terminal 43 and the inner peripheral side connection portion 32 are electrically connected. 14 is completed.

  If it does in this way, after performing a holding part formation process and holding a plurality of segments 22 with holding part 112, an arrangement process is performed and short circuit member 23 is arranged to segment 22. Therefore, since the placement step is performed in a state where the placement positions of the segments 22 are determined by the holding unit 112, the short-circuit member 23 can be easily placed on the segments 22.

  Further, the commutator may be configured as shown in FIG. In FIG. 16, the same components as those in the first embodiment are denoted by the same reference numerals. A commutator 121 shown in FIG. 16 has the same shape as the holding portion 112 shown in FIG. 14 and is formed on one end of the short-circuit member 23 on the upper end surface 122a in FIG. 16 of the first holding portion 122 holding 24 segments 22. A disk-shaped second holding portion 123 is provided to hold the short-circuit member 23 by burying the portion. The second holding portion 123 is formed in an annular shape so as to cover the connecting portion 44 of the short-circuit member 23, and has an outer diameter slightly smaller than that of the first holding portion 122 and an inner diameter of the second holding portion 123. It is formed slightly larger than the inner diameter of one holding portion 122. Further, the plate thickness of the second holding portion 123 is thicker than the plate thickness of the short-circuit member 23 and is thinner than the plate thickness of the first holding portion 122. The short-circuit member 23 held by the second holding unit 123 is arranged on the upper end surface 122 a of the first holding unit 122, thereby being arranged in parallel with the sliding contact surface of the segment 22. . Further, in the short-circuit member 23 disposed on the upper end surface 112a, each connection piece 45 abuts on the outer peripheral side connection portion 33, and each inner peripheral terminal 43 abuts on each inner peripheral side connection portion 32. ing. Moreover, the 1st holding | maintenance part 122 and the 2nd holding | maintenance part 123 are formed with the insulating resin material from which a property differs. For example, since the first holding unit 122 holds the segment 22 in which the anode side brush 8 and the cathode side brush 9 are slidably contacted, an insulating resin material having higher hardness than the second holding unit 123 is used. Is formed. On the other hand, the second holding portion 123 that holds the short-circuit member 23 that is thinner than the segment 22 is formed of an insulating resin material having a hardness lower than that of the first holding portion 122. An annular fixing member 124 (FIG. 16) made of an insulating resin material for fixing the commutator 121 to the rotating shaft 12 is provided at the radial center of the first holding part 122 and the second holding part 123. (Shown in the middle dot-and-dash line).

  In order to manufacture the commutator 121 configured as described above, a holding portion forming step is performed after the short-circuit member forming step and the segment forming step. This holding portion forming step includes a first holding portion forming step for forming the first holding portion 122 and a second holding portion forming step for forming the second holding portion 123. In the first holding portion forming step, the slidable contact surfaces of the segments 22 are radially arranged in a molding die (not shown) for forming the first holding portion 122 in the same plane. After arranging the 24 segments 22 in this manner, the molten insulating resin material for forming the first holding portion 122 is filled in the mold. Then, the first holding part 122 is formed by cooling and solidifying the insulating resin material in the mold. On the other hand, in the second holding portion forming step, after the short-circuit member 23 is arranged in a forming die (not shown) for forming the second holding portion 123, the second holding portion 123 is formed in the forming die. The molten insulating resin material is filled. Then, the second holding portion 123 is formed by cooling and solidifying the insulating resin material in the mold. FIG. 17 is a perspective view of the first holding unit 122 formed in the first holding unit forming step and the second holding unit 123 formed in the second holding unit forming step. Next, an arrangement step of arranging the short-circuit member 23 held by the second holding unit 123 with respect to the segment 22 held by the first holding unit 122 is performed. In this arrangement step, the second holding portion 123 that holds the short-circuit member 23 is arranged on the upper end surface 122 a of the first holding portion 122, so that the short-circuit member 23 is parallel to the sliding surface of the segment 22. To place. At this time, each connection piece 45 is in contact with the outer peripheral side connection portion 33, and each inner peripheral side terminal 43 is in contact with the inner peripheral side connection portion 32. Next, in the joining step, the connecting piece 45 and the outer peripheral side connecting portion 33 and the inner peripheral side terminal 43 and the inner peripheral side connecting portion 32 are joined by welding. As a result, the outer peripheral side terminal 42 is electrically connected to the outer peripheral side connection part 33 via the connection piece 45, and the inner peripheral side terminal 43 and the inner peripheral side connection part 32 are electrically connected. 16 is completed.

  If it does in this way, while the 1st holding | maintenance part formation process will form the 1st holding | maintenance part 122 which hold | maintains the segment 22, the 2nd holding | maintenance member 23 will be hold | maintained in the 2nd holding | maintenance part formation process. A portion 123 is formed. Therefore, in order to form the holding part for holding the segment 22 and the holding part for holding the short-circuit member 23 individually, the first holding part 122 and the second holding part 123 are made of insulating materials having different properties. It can be formed using a resin material. In addition, since the placement step is performed after the holding portion forming step, the segment 22 is held by the first holding portion 122 and the short-circuit member 23 is held by the second holding portion 123 in the placement step. Yes. Therefore, the arrangement of the short-circuit member 23 with respect to the segment 22 can be easily performed. The first holding part 122 and the second holding part 123 may be made of the same insulating resin material.

  -The commutator 61 of the said 2nd Embodiment becomes a structure by which the short circuit member 63 is arrange | positioned in parallel with respect to the segment 62 hold | maintained by the holding | maintenance part 64. FIG. However, the commutator may be configured as shown in FIG. In FIG. 18, the same components as those in the second embodiment are given the same reference numerals. The commutator 131 shown in FIG. 18 embeds a part of the short-circuit member 63 on the upper end surface 132a in FIG. 18 of the disk-shaped first holding part 132 that holds the 24 segments 62 arranged radially. Thus, a disc-shaped second holding portion 133 that holds the short-circuit member 63 is arranged. When viewed from the axial direction, the outer diameter of the first holding portion 132 is set so that the outer peripheral edge thereof is located at the same position as the radially outer end surface 71 c of the segment body 71. A segment holding convex portion (not shown) similar to the segment holding convex portion 64b of the second embodiment is formed on the lower end surface 132b of the first holding portion 132 in FIG. The section holds 24 segments 62. Further, the upper end surface 132a of the first holding part 132 is formed in parallel with the sliding contact surface. Furthermore, an insertion hole 132c for inserting the rotary shaft 12 is formed in the central portion in the radial direction of the first holding part 132, and at the periphery of the opening opposite to the segment 62 in the insertion hole 132c. A cylindrical boss portion 132d similar to that of the second embodiment is formed. The second holding portion 133 holds the short-circuit member 63 by burying the first short-circuit component member group 81 excluding the first connection piece 85 and the second short-circuit component member group 91 excluding the second connection piece 95. The outer diameter of the second holding portion 133 is formed to be equal to the outer diameter of the first holding portion 132, and the first connection piece 85 and the second connection piece 95 are the same as those of the second holding portion 133. Projects from the outer peripheral surface. In addition, an insertion hole 133a through which the boss 132d is inserted is formed at the radial center of the second holding part 133, and the second holding part 133 is a boss in the first holding part 132. On the end surface on the part 132d side (that is, on the upper end surface 132a), it is arranged around the boss part 132d. In a state where the second holding part 133 is disposed on the upper end surface 132a of the first holding part 132, the short-circuit member 63 excluding the first connection piece 85 and the second connection piece 95 is parallel to the sliding contact surface. Is arranged. In the same state, as in the second embodiment, the first connection piece 85 and the second connection piece 95 are inserted into the connection groove 73 a of the coil connection portion 73 and are in contact with the segment 62. In the commutator 131 shown in FIG. 18, the first connecting portion 84 and the second connecting portion 94 (not shown in FIG. 18) that face each other in the stacking direction are configured to be non-contact in the stacking direction. Yes. For example, a concave portion is formed on the surfaces of the first and second connecting portions 84 and 94 facing each other, and the first and second connecting portions 84 and 94 are connected to the first and second short circuit component groups 81 and 91. The first and second connecting portions 84 and 94 may be non-contact in the stacking direction by being formed thinner than other portions. Further, for example, the insulating paper 101 may be interposed between the first and second connecting portions 84 and 94 as in the second embodiment. Furthermore, the first and second connecting portions 84 and 94 may be formed in a slightly curved shape so as to be separated from each other in the stacking direction. Furthermore, a connecting piece similar to the first and second connecting pieces 85 and 95 is provided at least on the radially inner end of the second inner peripheral terminal 93 out of the first and second inner peripheral terminals 83 and 93. The second short circuit component group 91 may be arranged with respect to the first short circuit component group 81 so that a gap is provided between the first connection portion 84 and the second connection portion 94. Moreover, the 1st holding | maintenance part 132 and the 2nd holding | maintenance part 133 are formed with the insulating resin material from which a property differs. For example, the first holding part 132 holds the segment 62 in which the anode side brush 8 and the cathode side brush 9 are slidably in contact with each other. Is formed. On the other hand, the second holding portion 133 that holds the short-circuit member 63 having a thickness smaller than that of the segment 62 is formed of an insulating resin material having a hardness lower than that of the first holding portion 132. The outer diameter of the commutator 131 configured as described above, that is, the diameter of the circle passing through the tip of the coil connection portion 73 of each segment 62 is larger than the inner diameter of the magnet 2 and smaller than the inner diameter of the motor housing 1. It is formed (see FIG. 1).

  In order to manufacture the commutator 131 configured as described above, a short-circuit member forming step and a segment forming step are performed. FIG. 19 shows a perspective view of the short-circuit member 63 formed in the short-circuit member forming step. And a holding part formation process is performed. Before the holding portion forming step, the first and second outer peripheral terminals 82 and 92 (or the first and second connection pieces 85 and 95), and the first and second inner peripheral terminals 83, You may perform the joining process which joins 93 by welding. The holding portion forming step includes a first holding portion forming step for forming the first holding portion 132 and a second holding portion forming step for forming the second holding portion 133. Then, in the first holding part forming step, the sliding contact surfaces of the segments 62 are radially arranged in a molding die (not shown) for forming the first holding part 132 in the same plane. After arranging the 24 segments 62 as described above, the mold is filled with a molten insulating resin material for forming the first holding part 132. And the 1st holding | maintenance part 132 which hold | maintains the 24 segments 62 is formed by cooling and solidifying the insulating resin material in a shaping | molding die. On the other hand, in the second holding part forming step, the second holding part 133 is formed in the molding die after the short-circuit member 63 is arranged in the molding die (not shown) for forming the second holding part 133. Filled with molten insulating resin material. And the 2nd holding | maintenance part 133 is formed by cooling and solidifying the insulating resin material in a shaping | molding die. FIG. 20 is a perspective view of the first holding unit 132 formed in the first holding unit forming step and the second holding unit 133 formed in the second holding unit forming step. Next, an arrangement step of arranging the short-circuit member 63 held by the second holding unit 133 with respect to the segment 62 held by the first holding unit 132 is performed. In this arrangement step, the second holding part 133 that holds the short-circuit member 63 is arranged on the upper end surface 132 a of the first holding part 132, so that the short-circuit member 63 is parallel to the sliding surface of the segment 62. To place. At this time, the first and second connection pieces 85 and 95 are inserted into the connection grooves 73 a formed in the coil connection portion 73. Next, a joining step for connecting the segment 62 held by the holding unit 64 and the short-circuit member 63 is performed. In this joining step, the coil connection portion 73 and the first and second connection pieces 85 and 95 inserted into the connection groove 73a are joined by welding, and the commutator 131 shown in FIG. 18 is completed.

  If it does in this way, while the 1st holding | maintenance part formation process will form the 1st holding | maintenance part 132 holding the segment 62, the 2nd holding | maintenance member 63 will be hold | maintained in the 2nd holding | maintenance part formation process. A portion 133 is formed. Therefore, in order to form the holding part for holding the segment 62 and the holding part for holding the short-circuit member 63 separately, the first holding part 132 and the second holding part 133 are made of insulating materials having different properties. It can be formed using a resin material. Further, since the placement step is performed after the holding portion forming step, the segment 62 is held by the first holding portion 132 and the short-circuit member 63 is held by the second holding portion 133 in the placement step. Yes. Therefore, the short-circuit member 63 can be easily arranged with respect to the segment 62. The first holding unit 132 and the second holding unit 133 may be made of the same insulating resin material.

  Further, the commutator may be configured as shown in FIG. In FIG. 21, the same components as those in the second embodiment are denoted by the same reference numerals. In the commutator 141 shown in FIG. 21, both the segment 62 and the short-circuit member 63 are integrated and held by a disk-shaped holding portion 142 made of an insulating resin material. The outer diameter of the holding portion 142 is formed to be equal to the outer diameter of the holding portion 64 of the second embodiment. A segment holding convex portion (not shown) similar to the segment holding convex portion 64b of the second embodiment is formed on the lower end surface 142a of the holding portion 142 in FIG. The segment 62 is held. Further, the end surface of the holding portion 142 opposite to the segment 62, that is, the upper end surface 142 b in FIG. 21 is formed in parallel with the sliding contact surface of the segment 62. Further, a fitting hole 142c for fitting the rotary shaft 12 is formed in the central portion in the radial direction of the holding part 142, and the opening of the fitting hole 142c on the opposite side to the segment 62 is formed on the periphery of the opening. A cylindrical boss 142d similar to that of the second embodiment is formed. The first connecting portion 84 and the second connecting portion 94 of the short-circuit member 63 are not in contact with each other in the stacking direction, similarly to the first and second connecting portions 84 and 94 of the commutator 131 shown in FIG. It is configured.

  In order to manufacture the commutator 141 configured as described above, the placement step is performed after the short-circuit member forming step and the segment forming step. In this arrangement step, as shown in FIG. 22, the 24 segments 62 are arranged radially so that the sliding contact surfaces are arranged in the same plane, and the short-circuit member 63 is arranged with respect to these segments 62. The first connection piece 85 and the second connection piece 95 are arranged while being inserted into the connection groove 73 a of the segment 62. Subsequently, a holding | maintenance part formation process is performed. In the holding portion forming step, the segment 62 and the short-circuit member 63 arranged with respect to the segment 62 are arranged in a forming die (not shown) for forming the holding portion 142. Incidentally, you may perform the arrangement | positioning process which arrange | positions the short circuit member 63 with respect to the segment 62 within a shaping | molding die. Then, the molten insulating resin material is filled in the mold, and the insulating resin material is cooled and solidified, whereby the holding portion 142 is completed, and the commutator 141 shown in FIG. 21 is completed.

  If it does in this way, in the holding | maintenance part formation process, since the holding | maintenance part 142 is formed so that both the segment 62 and the short circuit member 63 may be hold | maintained, a holding part is each provided with respect to the segment 62 and the short circuit member 63. The commutator 141 can be manufactured more easily than when it is formed. Further, since the segment 62 and the short-circuit member 63 are integrated by the holding portion 64 made of an insulating resin material, it is possible to prevent the short-circuit member 63 from being displaced with respect to the segment 62 during rotation of the commutator 141. it can.

  -In the said 1st Embodiment, the connection piece 45 and the outer peripheral side connection part 33, and the inner peripheral side terminal 43 and the inner peripheral side connection part 32 are each connected by welding. However, if electrical connection is ensured, the connection piece 45 and the outer peripheral side connection part 33, and the inner peripheral side terminal 43 and the inner peripheral side connection part 32 are electrically connected by contacting each other. It may be. Moreover, the connection piece 45 and the outer peripheral side connection part 33, and the inner peripheral side terminal 43 and the inner peripheral side connection part 32 may each be electrically connected by caulking, soldering, or the like. Similarly, in the second embodiment, the first and second outer peripheral terminals 82 and 92, the first and second inner peripheral terminals 83 and 93, the first and second connection pieces 85 and 95, and the coil The connection portion 73 is connected by welding, but may be electrically connected by contact, caulking, soldering, or the like as long as electrical connection is ensured.

  In the first embodiment, the connection piece 45 provided on the outer peripheral side terminal 42 is welded while being brought into contact with the outer peripheral side connection surface 33a of the outer peripheral side connection portion 33, and the inner peripheral side terminal 43 is connected to the inner peripheral side. The segment 22 and the short-circuit member 23 are connected by contacting the inner peripheral side connection surface 32a of the portion 32 and welding. However, the outer peripheral side terminal 42 and the inner peripheral side terminal 43 are formed with connection pieces similar to the first and second connection pieces 85 and 95 of the second embodiment extending along the axial direction, and the holding portion in the segment 22 The segment 22 and the short-circuit member 23 may be connected by bringing them into contact with the end faces on the outer peripheral side and the inner peripheral side of 24 respectively. Conversely, in the commutator 61 of the second embodiment, the segment 62 is formed like the segment 22, and the first outer peripheral side terminal 82 and the second outer peripheral side terminal 92 are formed like the outer peripheral side terminal 42. The segment 62 and the short-circuit member 63 may be connected.

  In the second embodiment, the first and second outer peripheral terminals 82 and 92 are connected to the segment 62 via the first and second connection pieces 85 and 95, so that the short-circuit member 63 is electrically connected to the segment 62. Connected. However, the short-circuit member 63 may be electrically connected to the segment 62 by connecting the first and second inner peripheral terminals 83 and 93 to the segment 62.

  In the first embodiment, in the joining step, the inner peripheral terminal 43 and the inner peripheral connection portion 32 are joined by welding, and the connection piece 45 and the outer peripheral connection portion 33 are joined by welding. Thus, the short-circuit member 23 is electrically connected to the segment 22. In the second embodiment, in the joining process, the coil connection portion 73 and the first and second connection pieces 85 and 95 inserted into the connection groove 73a are joined by welding, so that the short-circuit member 63 is obtained. Are electrically connected to the segment 62. However, in the joining process, the short-circuit members 23 and 63 may be electrically connected to the segments 22 and 62 by soldering or caulking. Moreover, in the said 1st Embodiment, while making the inner peripheral side terminal 43 and the inner peripheral side connection part 32 contact, respectively, the short circuit member 23 is segmented by making the connection piece 45 and the outer peripheral side connection part 33 contact each. In the case of electrical connection to 22, the joining process is omitted. Similarly, in the second embodiment, when the short-circuit member 63 is electrically connected to the segment 62 by bringing the coil connection portion 73 and the first and second connection pieces 85 and 95 into contact with each other, the joining step Is omitted. Thus, if the joining step is omitted, the number of steps when manufacturing the commutators 21 and 61 is reduced, and the manufacturing time can be shortened.

-In each above-mentioned embodiment, a short circuiting member formation process and a segment formation process may be performed simultaneously, and a segment formation process may be performed previously.
In each of the above embodiments, when the commutators 21 and 61 are manufactured, the 24 segments 22 and 62 are radially formed after being punched and formed individually. However, the segments 22 and 62 may be formed by punching 24 segments 22 and 62 at a time so as to form a radial shape in the segment forming step. In this case, the 24 segments 22 and 62 are punched and formed so that the site | part which connects the segment main bodies 31 and 71 of the segments 22 and 62 adjacent to the circumferential direction is formed. Thus, the 24 segments 22 and 62 formed by punching are connected in the circumferential direction by the portions where the segments 22 and 62 adjacent in the circumferential direction connect the segment bodies 31 and 71 adjacent in the circumferential direction. It becomes a state. And after completion | finish of a holding | maintenance part formation process, the site | part which connects segment main bodies 31 and 71 is cut off, and the 24 segments 22 and 62 are isolate | separated. In the holding portion forming step, the holding portions 24 and 64 are formed so as to expose portions connecting the segment main bodies 31 and 71 adjacent in the circumferential direction. In this way, the trouble of arranging the 24 segments 22 and 62 radially is saved, and the segments 22 and 62 are not easily separated. Therefore, when the commutators 21 and 61 are manufactured, the segments 22 and 62 are produced. Is easy to handle.

  In the first embodiment, the outer diameter of the commutator 21 (same as the outer diameter of the holding portion 24 in the first embodiment) is larger than the inner diameter of the magnet 2 and smaller than the inner diameter of the motor housing 1. Yes. However, the outer diameter of the commutator 21 may be smaller than the inner diameter of the magnet 2 in the motor housing 1. In this case, if the outer diameter of the commutator 21 is formed to be larger than the outer diameter of the core 13, the positions where the ends of the coils 17 a to 17 h are pulled out and the positions where the ends are connected (that is, the holding in the segment 22). Since the end of the portion 24 on the outer peripheral side is closer to the radial direction, the length of the conductive wire 19 necessary for connecting the ends of the coils 17a to 17h to the segment 22 can be further shortened. Furthermore, when the outer diameter of the commutator 21 is formed to be equal to the outer diameter of the core 13, the coil connecting portions 34 of the 24 segments 22 are arranged on the outer peripheral side of the commutator 21 and the ends of the coils 17a to 17h. Since the portion is pulled out from the outer peripheral side of the core 13 along the axial direction, the ends of the coils 17 a to 17 h are more easily connected to the coil connection portion 34. The commutator 61 of the second embodiment can obtain the same operation and effect by setting the outer diameter in the same manner as described above.

In each of the above embodiments, the holding portions 24 and 64 of the commutators 21 and 61 are provided with the boss portions 24e and 64d. However, the boss portions 24e and 64d may be omitted.
In the first embodiment, the short-circuit member 23 is composed of one short-circuit component member group 41, but may be composed of a plurality of short-circuit component member groups 41. In this case, the plurality of short-circuit constituting member groups 41 are laminated so that the connecting portion 44 connects the outer peripheral side terminal 42 and the inner peripheral side terminal 43 while being shifted by 120 ° in the same direction when viewed from the thickness direction. Is done. Moreover, in the said 2nd Embodiment, although the short circuit member 63 is comprised from the two short-circuit component member groups of the 1st and 2nd short-circuit component member groups 81 and 91, it is comprised from three or more short-circuit component member groups. May be. In this case, the three or more short-circuit constituent member groups are stacked such that the outer peripheral side terminals and the inner peripheral side terminals are stacked in the thickness direction. Further, among the three or more short circuit component groups, at least a pair of short circuit component groups are stacked such that the connection portions are opposite to each other and the connection portions are not in contact with each other in the stacking direction. . Incidentally, since the power supply brush is in sliding contact with the commutators 21 and 61 in the above embodiments from the axial direction, the thickness of the holding portion is fed differently from the conventional commutator in which the power supply brush is in sliding contact with the radial direction. It can be set regardless of the width of the tip of the brush. Therefore, even when the short-circuit member is configured using a plurality of short-circuit member groups as described above, the axial size of the commutators 21 and 61 can be increased by setting the plate thickness of the holding portion thin. It is possible to further increase the cross-sectional area in the direction orthogonal to the current in the connecting portions 44, 84, and 94 while suppressing.

  In each of the above-described embodiments, the short-circuit members 23 and 63 are configured to short-circuit the segments 22 and 62 that are arranged at 120 ° intervals in the circumferential direction. However, the circumferential interval between the shorted segments 22 and 62 may not be 120 °. In this case, assuming that the circumferential interval between the shorted segments is θ °, in the short-circuit member 23 of the first embodiment, each connecting portion 44 connects the outer peripheral side terminal 42 and the inner peripheral side terminal 43 to θ. Configured to connect with a staggered angle. In the short-circuit member 63 of the second embodiment, the first connecting portion 84 connects the first outer peripheral side terminal 82 and the first inner peripheral side terminal 83 with a shift of (θ / 2) ° in the circumferential direction. At the same time, the second connecting portion 94 connects the second outer peripheral side terminal 92 and the second inner peripheral side terminal 93 with a shift of (θ / 2) ° in the circumferential direction (the opposite direction to the first connecting portion 84). Composed.

  -In the said 1st Embodiment, the outer peripheral side terminal 42, the inner peripheral side terminal 43, and the connection part 44 which comprise the short circuit component group 41 have comprised one flat plate shape. In the second embodiment, the first and second outer peripheral terminals 82 and 92, the first and second inner peripheral terminals 83 and 93, and the first and second short circuit component groups 81 and 91, and Each of the first and second connecting portions 84 and 94 has a flat plate shape. However, the outer peripheral side terminals 42, 82, 92, the inner peripheral side terminals 43, 83, 93 and the connecting portions 44, 84, 94 constituting the respective short circuit component groups 41, 81, 91 are all completely part. For example, the connecting portions 44, 84, and 94 may be formed with concave portions or may have a curved shape.

  The DC motor according to each of the above embodiments includes the magnet 2 having six magnetic poles and 24 segments 22 (or segments 62). However, the number of magnet magnetic poles provided in the DC motor may be an even number of 4 or more. The number of segments provided in the DC motor may be 12 or more. The number of coils provided in the DC motor may be changed as appropriate according to the number of magnetic poles of the magnet.

The schematic block diagram of a motor. FIG. 4A is a partially enlarged perspective view of a core for showing first to third holding convex portions, and FIG. Sectional drawing of the commutator of 1st Embodiment (AA sectional view taken on the line in FIG. 4). The bottom view of the commutator of 1st Embodiment. The top view which shows the segment and short circuit member of 1st Embodiment. DC motor connection diagram. (A) is a perspective view of the short circuit member formed in the short circuit member formation process of 1st Embodiment, (b) is a perspective view of the segment formed in the segment formation process of 1st Embodiment. The schematic diagram which shows a mode that the commutator of 1st Embodiment is fixed to a rotating shaft. The top view of the commutator of 2nd Embodiment. The bottom view of the commutator of 2nd Embodiment. (A) is sectional drawing (BB sectional drawing in FIG. 9) of the commutator of 2nd Embodiment, (b) is the elements on larger scale in FIG. 11 (a). The schematic diagram which shows the manufacturing method of the commutator of 2nd Embodiment. (A) is a perspective view of the short circuit member formed in the short circuit member formation process of 2nd Embodiment, (b) is a perspective view of the holding part formed in the holding part formation process of 2nd Embodiment. The perspective view which shows the commutator of another form. The schematic diagram which shows the manufacturing method of the commutator of another form. The perspective view which shows the commutator of another form. The schematic diagram which shows the manufacturing method of the commutator of another form. The perspective view which shows the commutator of another form. The schematic diagram which shows the manufacturing method of the commutator of another form. The schematic diagram which shows the manufacturing method of the commutator of another form. The perspective view which shows the commutator of another form. The schematic diagram which shows the manufacturing method of the commutator of another form.

Explanation of symbols

  8 ... anode-side brush as power supply brush, 9 ... cathode-side brush as power supply brush, 21, 61, 111, 121, 131, 141 ... commutator, 22, 62 ... segment, 23, 63 ... short-circuit member, 24, 64, 112, 142 ... holding part, 31a, 71a ... sliding contact surface, 41 ... short circuit component group, 42 ... outer peripheral side terminal, 43 ... inner peripheral side terminal, 44 ... coupling part, 81 ... short circuit component group 1st short circuit component group as 82, 1st outer peripheral side terminal as an outer peripheral side terminal, 83 ... 1st inner peripheral side terminal as an inner peripheral side terminal, 84 ... 1st connection part as a connection part, 91 ... Second short-circuit constituent member group as a short-circuit constituent member group, 92 ... Second outer peripheral side terminal as an outer peripheral side terminal, 93 ... Second inner peripheral side terminal as an inner peripheral side terminal, 94 ... Second connection as a connecting portion Part, 122, 132... First holding as holding part A second holding portion as 123, 133 ... holding unit.

Claims (5)

A plurality of segments having sliding surfaces arranged in the circumferential direction and in contact with the power supply brush;
A holding unit for holding the segment;
The outer peripheral side terminals arranged in the same number as the segments in the circumferential direction, the inner peripheral side terminals arranged in the same number as the outer peripheral side terminals in the circumferential direction inside the outer peripheral side terminals, and the outer circumference terminals provided in the same number as the outer peripheral side terminals The outer terminal and the inner periphery are formed by a flat plate-like short circuit component group having a connecting portion that connects the side terminal and the inner peripheral terminal with a predetermined angle shift in the circumferential direction. A short-circuit member that short-circuits the segments that are connected to the segments and have the same potential at least one of the side terminals, and a method of manufacturing a commutator,
An arrangement step of arranging the short-circuit member so as to be parallel to the sliding surface with respect to the plurality of segments arranged radially so that the sliding surface is arranged in the same plane;
A holding part forming step in which the plate-like holding part whose thickness direction is perpendicular to the sliding contact surface is formed of an insulating resin material;
A method of manufacturing a commutator, comprising: A method of manufacturing a commutator according to claim 1,
A commutator manufacturing method comprising a joining step of electrically connecting at least one of the outer peripheral side terminal and the inner peripheral side terminal to the segment by welding. A method of manufacturing a commutator according to claim 1 or claim 2,
In the holding part forming step, the holding part is formed so as to hold and integrate both the segment and the short-circuit member. A method of manufacturing a commutator according to claim 1 or claim 2,
In the holding part forming step, the holding part is formed so as to integrally hold only the plurality of segments,
The commutator manufacturing method, wherein the arrangement step is performed after the holding portion forming step. A method of manufacturing a commutator according to claim 1 or claim 2,
The holding part forming step is a first holding part forming step of forming the plate-like first holding part that holds the segment and whose plate thickness direction is orthogonal to the sliding contact surface with the insulating resin material. And a second holding part forming step of forming a plate-like second holding part that covers and holds the short-circuit member with the insulating resin material,
The commutator manufacturing method, wherein the arrangement step is performed after the holding portion forming step.

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