JP2007177186A - Flame-retardant resin composition and electric wire/cable using the same - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a polyolefin-based flame-retardant material which has high flame retardance and excels in both mechanical properties and moldability. <P>SOLUTION: The flame-retardant resin composition meets the conditions that (a) the density is 0.880-0.970 g/cm<SP>3</SP>, (b) the MFR measured at 190°C under a load of 21.18 N is 0.01-100 g/10 min, (c) the difference ΔEa [KJ/mol] between a flow activation energy Ea [kJ/mol] and an activation energy Ea<SB>L</SB>[kJ/mol] to be calculated from equation (1) [wherein SCB is a number of a 1-20C branch per 1,000 carbon atoms in the main chain (number/1,000 C) and B is a length of a 1-20C short-chain branch] is 1.5-12.5, and (d) the elongational viscosity λmax and ΔEa meet equation (2): λmax≥1.2 exp (0.0721×ΔEa), and comprises 100 pts.mass resin component having 100-5 mass% ethylenic polymer (A) obtained by introducing the 1-20C short-chain branch and a >20C long-chain branch into the polymer main chain and 0-95 mass% another olefinic resin (B) and/or thermoplastic elastomer (C), and 30-250 pts.mass metal hydrate (D). <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

  The present invention relates to a flame retardant resin composition using a novel ethylene polymer and an electric wire / cable using the same, and more specifically, a novel ethylene polymer excellent in mechanical strength such as tensile strength and moldability. Or a flame retardant resin composition comprising 100 parts by mass of a resin component based on the novel ethylene polymer and another polyolefin resin and / or thermoplastic elastomer and 30 to 250 parts by mass of a metal hydrate. And electric wires / cables coated with the composition.

  Conventionally, a polyvinyl chloride resin composition has been used as a flame retardant material such as an electric wire covering material. However, a polyvinyl chloride resin composition is a toxic halogen-containing gas when burned in a fire or incineration. Therefore, improvement has been demanded. In order to overcome such drawbacks of polyvinyl chloride, a resin composition (non-halogen flame retardant material) in which a metal hydroxide such as magnesium hydroxide is blended with a polyolefin resin has been proposed (for example, Patent Document 1).

In such a resin composition, in order to impart flame retardancy to the polyolefin-based resin, generally the same amount of metal hydrate as the resin component in the composition is used depending on the required level of flame retardancy. It is necessary to add to a high concentration. For this reason, in order to reach a high flame retardant level, the amount of the matrix resin must be reduced, and as a result, there is a conflicting problem that mechanical properties depending on the physical properties of the resin are lowered.
In order to solve this problem, it has been studied in recent years to maintain both physical properties of flame retardancy and mechanical properties. For example, with respect to 100 parts by weight of an olefin polymer, 40 to 300 parts by weight of a metal hydrate having a small average particle diameter treated with a silane coupling agent is blended, and the flame retardancy is high and the mechanical properties are good. A resin composition is proposed (Patent Document 2), but this method has a problem that molding processability is inferior even if mechanical properties including tensile impact strength are good. In addition, a resin composition has been proposed in which 60 to 200 parts by weight of a metal hydrate having a large specific surface area to which 1 to 25% of a high degree of polymerization polyorganosiloxane is added is added to 100 parts by weight of a polyolefin resin. (Patent Document 3), flame retardance is improved by using a metal hydrate having a large specific surface area, and flame retardancy and extrudability, tensile properties and flexibility are reduced by reducing the amount added to the resin. Although the physical properties are considered to be compatible, even if the mechanical properties are improved by relatively increasing the amount of the matrix resin, the molding processability is still not improved. Uses a single-site catalyst that has good flame resistance, heat resistance, acid resistance, whitening prevention properties, and other properties, especially excellent mechanical properties compared to conventional compositions and is suitable for wire coating, etc. The flame retardant (C) 5 was added to 100 parts by weight of a resin component consisting of the linear ethylene-α-olefin copolymer produced in this way and a linear ethylene resin (B) modified with a functional group-containing compound. Although a flame-retardant ethylene resin composition containing ˜250 parts by weight has been proposed (Patent Document 4), the molecular weight distribution is narrow and the moldability is difficult.

Japanese Unexamined Patent Publication No. 7-149965 JP 2005-139388 A JP 2005-179409 A JP-A-9-040820

  The present invention is based on the technical status of flame retardant resin materials outlined as background art, and avoids the use of polyvinyl chloride flame retardant materials that cause problems such as environmental pollution. The issue that the invention should develop to develop a polyolefin-based flame retardant material that is highly flame retardant and has excellent mechanical properties and molding processability even when the flame retardant is sufficiently blended. It is what.

  By the way, the applicant of the present application can improve both the moldability and mechanical strength of the ethylene polymer in a sufficiently balanced manner, and also obtain excellent moldability suitable for any of various molding methods. In order to ensure excellent mechanical properties and transparency, which are the main characteristics of ethylene-based polymers, and heat resistance, it is necessary to use a metallocene catalyst as a single-site catalyst as a polymerization catalyst. Recognizing that the structure and the number of branches of the long and short chains in the polymer main chain of the ethylene polymer are related to improve molding processability without impairing mechanical properties. The basic requirements for a new ethylene polymer have been found, and in moldability, the melt flow characteristics are related to the extrudability related to the molten resin pressure under shear stress. Since melt elasticity at the time of elongation deformation is involved in molding stability, by defining the flow activation energy and elongation viscosity as the characteristics of the ethylene polymer, molding processability can be further improved without impairing mechanical properties. A new invention that can be improved can be created, and Japanese Patent Application No. 2004-181918 has been filed as the previous invention.

  In addition, unexpectedly, the structure and the number of branches of the long and short chains required in the polymer main chain are determined by combining two specific metallocene catalysts, more preferably long chain branching in the presence of non-conjugated polyene. It is also possible to find out that a polymerization reaction may be performed using a complex with the formation of a complex and a complex with substantially no generation of a long chain branch, and further, the reaction of two metallocene catalysts to a non-conjugated polyene It was possible to realize the use of the difference in properties and the correlation regulation of the melt flow rate between the produced polymers.

  The inventor of the present application is based on the results of the improvement of the ethylene polymer in the invention of the prior application, in order to use the ethylene polymer material excellent in balance between mechanical properties and molding processability. If the novel ethylene-based polymer is used as a flame retardant resin material such as a coating material for electric wires and cables, the problems of the invention are solved, and in particular, mechanical strength and moldability are improved in a well-balanced manner. It has been found that a flame-retardant resin material having excellent flame retardancy can be realized. Such a novel ethylene-based flame retardant resin material can be suitably used by blending with other resin components in order to further complement the performance.

Thus, in the ethylene-based polymer of the flame-retardant resin material of the present invention, a short metal having 1 to 20 carbon atoms is produced by a metallocene catalyst, particularly a metallocene catalyst having two (or three or more) complexes. Chain branching (SCB) and long chain branching (LCB) having more than 20 carbon atoms are introduced into the polymer main chain of the ethylene polymer, and the density and melt flow rate required for such a polymer are also defined.
In addition, excellent molding processability is to have both high extrusion characteristics and high molding stability. In other words, the viscosity is low under high shear stress, and the melt elasticity is high when subjected to elongation deformation. From this point of view, in order to improve the moldability, the flow activation energy and the extensional viscosity as the characteristics of the ethylene polymer and their correlation are specifically defined.

In the present invention, metal hydrate is preferably used as a flame retardant, overcoming the drawbacks of conventional polyolefin-based resin compositions containing metal hydrate, and moldability as well as mechanical properties such as tensile strength. It is intended to provide a flame retardant resin composition, and an electric wire and cable using the same, which can form an electric wire / cable excellent in flame retardancy and smoothness.
Specifically, a novel ethylene polymer (A) having excellent mechanical properties such as tensile strength and physical properties such as molding processability, or the novel ethylene polymer (A) and other polyolefin resins ( B) and / or a flame retardant resin composition comprising a flame retardant resin composition comprising 100 parts by mass of a resin component based on a thermoplastic elastomer (C) and (D) 30 to 250 parts by mass of a metal hydrate. By using the product, no toxic gas such as halogen gas is generated during combustion, and it is excellent in mechanical properties and molding processability, and is useful as a flame retardant resin composition.

  In the above, the background to the creation of the invention of the present application and the characteristics of the structure of the invention have been described in general. When the entire structure of the invention of the present application is described here, the invention of the present application comprises the following invention unit groups: It is. The invention described in [1] is the invention of the present application, and other inventions are those in which additional requirements are added to the invention of the present application of the present application, or are embodied.

ここで、ＳＣＢは主鎖の炭素原子１，０００あたりの炭素数１〜２０の短鎖分岐数［個数／１，０００Ｃ］を表し、Ｂは炭素数１〜２０の短鎖分岐の長さ（炭素数）を表す。
ｄ）伸長粘度λｍａｘとΔＥａとが下記の式（２）を満たす。
λｍａｘ≧１．２ｅｘｐ（０．０７２１×ΔＥａ） 式（２）
［２］エチレン系重合体（Ａ）が、メタロセン系触媒の存在下で製造されたエチレン重合体又はエチレンと炭素数３〜２０のα−オレフィンとの共重合体であり、或いはそれらに非共役ポリエンが共重合された共重合体であることを特徴とする、［１］における難燃性樹脂組成物。
［３］エチレン系重合体（Ａ）において、炭素数１〜２０の短鎖分岐と炭素数２０を超える長鎖分岐の、高分子主鎖への導入を、二種又は複数種のメタロセン触媒により各々の触媒に応じて行うことを特徴とする、［１］又は［２］における難燃性樹脂組成物。
［４］エチレン系重合体（Ａ）が非共役ポリエンの共存下において重合され、非共役ポリエンの濃度を制御することにより長鎖分岐成分の分岐構造が制御されることを特徴とする、［３］における難燃性樹脂組成物。
［５］（Ｄ）金属水和物（Ｄ）が、（ｄ１）水酸化マグネシウム及び／又は（ｄ２）水酸化アルミニウムであることを特徴とする、［１］〜［４］のいずれかにおける難燃性樹脂組成物。
［６］（ｄ１）水酸化マグネシウムが、炭酸マグネシウムを焼成してなる酸化マグネシウムを水和して得られた水酸化マグネシウム、炭酸マグネシウムを含む天然鉱物を焼成し、これを消和（水和）して得られた水酸化マグネシウム、水酸化マグネシウムを含む天然鉱物の粉砕物、海水から合成された水酸化マグネシウムから選択された少なくとも１種であることを特徴とする、［１］〜［５］のいずれかにおける難燃性樹脂組成物。
［７］他のポリオレフィン系樹脂（Ｂ）が、エチレン・不飽和カルボン酸エステル共重合体、エチレン・ビニルエステル共重合体、密度０．８６〜０．９４ｇ／ｃｍ^３のエチレン・α−オレフィン共重合体から選択された少なくとも1種のエチレン共重合体であることを特徴とする、［１］〜［５］のいずれかにおける難燃性樹脂組成物。
［８］樹脂成分（Ａ＋Ｂ＋Ｃ）１００質量部に対し、さらに（Ｆ）官能基含有ポリオレフィン樹脂１〜３０質量部を含むことを特徴とする、［１］〜［７］のいずれかにおける難燃性樹脂組成物。
［９］［１］〜［８］のいずれかにおける難燃性樹脂組成物を用いたことを特徴とする電線・ケーブル。 [1] An ethylene-based polymer (A) 100 that satisfies the following conditions a) to d) and has a short chain branch having 1 to 20 carbon atoms and a long chain branch having more than 20 carbon atoms introduced into the polymer main chain: 100 parts by mass of a resin component and 30 to 250 parts by mass of a metal hydrate (D) containing 0 to 95% by mass of other polyolefin resin (B) and / or thermoplastic elastomer (C). A flame retardant resin composition.
a) The density measured based on JIS K6922-1 (1997) is 0.880-0.970 g / cm ³ .
b) Based on the condition D of JIS K6922-1 (1997), the melt flow rate (MFR) measured at a temperature of 190 ° C. and a load of 21.18 N is 0.01 to 100 g / 10 min.
c) The difference ΔEa [KJ / mol] between the activation energy Ea [KJ / mol] of flow and the activation energy Ea _L [KJ / mol] calculated by the following formula (1) is 1.5 to 12.5.

Here, SCB represents the number of short-chain branches having 1 to 20 carbon atoms per 1,000 carbon atoms in the main chain [number / 1,000 C], and B is the length of short-chain branches having 1 to 20 carbon atoms ( Carbon number).
d) The elongational viscosity λmax and ΔEa satisfy the following formula (2).
λmax ≧ 1.2exp (0.0721 × ΔEa) Equation (2)
[2] The ethylene polymer (A) is an ethylene polymer produced in the presence of a metallocene catalyst or a copolymer of ethylene and an α-olefin having 3 to 20 carbon atoms, or is non-conjugated to them. The flame retardant resin composition according to [1], wherein the polyene is a copolymer obtained by copolymerization.
[3] In the ethylene-based polymer (A), introduction of a short chain branch having 1 to 20 carbon atoms and a long chain branch having more than 20 carbon atoms into the polymer main chain is performed by using two or more kinds of metallocene catalysts. The flame-retardant resin composition according to [1] or [2], which is performed according to each catalyst.
[4] The ethylene-based polymer (A) is polymerized in the presence of a non-conjugated polyene, and the branch structure of the long-chain branched component is controlled by controlling the concentration of the non-conjugated polyene. [3 ] The flame-retardant resin composition in].
[5] The difficulty in any one of [1] to [4], wherein (D) the metal hydrate (D) is (d1) magnesium hydroxide and / or (d2) aluminum hydroxide. A flammable resin composition.
[6] (d1) Magnesium hydroxide fires a magnesium hydroxide obtained by hydrating magnesium oxide obtained by firing magnesium carbonate and a natural mineral containing magnesium carbonate, and this is hydrated (hydrated). [1] to [5], characterized in that it is at least one selected from the group consisting of magnesium hydroxide, a pulverized natural mineral containing magnesium hydroxide, and magnesium hydroxide synthesized from seawater. The flame-retardant resin composition in any one of.
[7] Another polyolefin resin (B) is an ethylene / unsaturated carboxylic acid ester copolymer, an ethylene / vinyl ester copolymer, an ethylene / α-olefin copolymer having a density of 0.86 to 0.94 g / cm ^3. The flame-retardant resin composition according to any one of [1] to [5], which is at least one ethylene copolymer selected from polymers.
[8] The flame retardancy according to any one of [1] to [7], further comprising 1 to 30 parts by mass of (F) a functional group-containing polyolefin resin with respect to 100 parts by mass of the resin component (A + B + C). Resin composition.
[9] An electric wire / cable using the flame retardant resin composition according to any one of [1] to [8].

A polyolefin-based flame-retardant resin material is highly flame-retardant, and even when a sufficiently large amount of flame-retardant material is blended, a flame-retardant material excellent in both mechanical properties and moldability can be realized.
And the flame-retardant electric wire and cable which are excellent in productivity, the smoothness of an external appearance of a product, easy cutability (terminal cutting process), workability, workability, etc. can be manufactured.

  In the above, the present invention has been outlined in terms of its constituent requirements and features, and in the following, each requirement of the present invention will be specifically described in detail as the best mode for carrying out the present invention.

1. Ethylene-based polymer as a flame-retardant resin material The ethylene-based polymer according to the present invention is an ethylene- and α-carbon having 3 to 20 carbon atoms in order to improve both excellent mechanical properties and molding processability in a sufficiently balanced manner. The ethylene-based polymer (A) is formed by converting a short chain branch (SCB) having 1 to 20 carbon atoms and a long chain branch (LCB) having more than 20 carbon atoms into an olefin, preferably using a metallocene catalyst having two kinds of complexes. In addition to the polymer main chain, the density and melt flow rate required for such a polymer are also specified.
The density of the ethylene-based polymer can be adjusted by adjusting the polymerization conditions or changing the type and amount of the C3-C20 α-olefin copolymerized with ethylene. Further, the MFR of the ethylene polymer according to the present invention can be adjusted by using a general chain transfer agent or hydrogen during the polymerization.

measured density based on a) JIS K-7112 is a 0.880~0.970g / cm ^3, preferably 0.890~0.965g / cm ^3, more preferably 0.895 to 0. It is selected in the range of 960 g / cm ³ . If the density is less than 0.880, the mechanical strength may decrease. Moreover, it is difficult to produce industrially those having a density exceeding 0.970 g / cm ³ .
b) Based on Table 1-Condition 7 of JIS K-7210, a melt flow rate (MFR) measured at a temperature of 190 ° C. under a load of 21.18 N is 0.01 to 100 g / 10 minutes, preferably 0.8. The range is 1 to 80 g / 10 minutes, more preferably 0.5 to 50 g / 10 minutes. If the MFR is less than 0.01 g / 10 minutes, the molding processability is poor, and if it exceeds 100 g / 10 minutes, the mechanical strength may decrease.

ここで、ＳＣＢは主鎖の炭素原子１，０００あたりの炭素数１〜２０の短鎖分岐数［個数／１，０００Ｃ］を表し、Ｂは炭素数１〜２０の短鎖分岐の長さ（炭素数）を表す。
ｄ）伸長粘度λｍａｘとΔＥａとが、
λｍａｘ≧１．２ｅｘｐ（０．０７２１×ΔＥａ） 式（２）
を満足し、炭素数１〜２０の短鎖分岐と炭素数２０を超える長鎖分岐が高分子主鎖に導入されたエチレン系重合体である。 Furthermore, in the ethylene-based polymer, c) difference ΔEa [KJ] between the activation energy Ea [KJ / mol] of the flow and the activation energy Ea _L [KJ / mol] calculated by the following equation (1) / Mol] is in the range of 1.5 to 12.5,

Here, SCB represents the number of short-chain branches having 1 to 20 carbon atoms per 1,000 carbon atoms in the main chain [number / 1,000 C], and B is the length of short-chain branches having 1 to 20 carbon atoms ( Carbon number).
d) The elongational viscosity λmax and ΔEa are
λmax ≧ 1.2exp (0.0721 × ΔEa) Equation (2)
And an ethylene polymer in which short chain branches having 1 to 20 carbon atoms and long chain branches having more than 20 carbon atoms are introduced into the polymer main chain.

2. Regulation of activation energy and elongational viscosity In molding processability, the melt flow characteristics are related to the extrudability related to the molten resin pressure under the shear stress, and the melt elasticity at the time of elongational deformation is related to the molding stability. In the characteristics of the ethylene-based polymer for the sealant material, the flow activation energy and the elongational viscosity are defined as empirical formulas as follows, and the molding processability can be further improved without impairing the mechanical properties. .

ここで、ＳＣＢは主鎖の炭素原子１，０００あたりの炭素数１〜２０の短鎖分岐数［個数／１，０００Ｃ］を表し、Ｂは炭素数１〜２０の短鎖分岐の長さ（炭素数）を表す。 (1) Activation energy The difference ΔEa [KJ / mol] between the flow activation energy Ea [KJ / mol] and the activation energy Ea _L [KJ / mol] calculated by the following equation (1) is: 1.5-12.5.

Here, SCB represents the number of short-chain branches having 1 to 20 carbon atoms per 1,000 carbon atoms in the main chain [number / 1,000 C], and B is the length of short-chain branches having 1 to 20 carbon atoms ( Carbon number).

Here, the feasible requirement for activation energy will be explained. In flow activation energy, (i) As a theoretical basis, flow activation energy is, for example, “Polymer Society, Polymer Experiments Editorial Committee”. Edited by Polymer Experiments, Vol. 9, Mechanical Properties I, published by Kyoritsu Shuppan Co., Ltd. (1985), pages 25-28, measuring viscoelastic frequency dependence, and the principle of time-temperature superposition activation energy of flow from shift factor a _T by can be obtained.
(Ii) As a method of measuring the activation energy of flow, a graph of the relationship between the storage elastic modulus (vertical axis) and the angular velocity (horizontal axis) measured at a certain reference temperature is fixed and measured at a different measurement temperature. When the measured data is moved parallel to the horizontal axis, it can be overlaid with the reference temperature data, and the shift factor a _T is shifted according to the Arrrhenius equation so that the data of each measured temperature is overlaid with the reference temperature data. The activation energy of the flow can be obtained from the slope of a straight line obtained by plotting the amount Log (a _T ) against the reciprocal 1 / T of the measured temperature (absolute temperature).

(Iii) In a specific measurement, a sample obtained by press-molding a resin to be tested into a circle having a diameter of 25 mm and a thickness of 1 mm at 180 ° C. is used as a sample. Using a 200-type rotary rheometer and a 25 mmφ parallel plate, the dynamic viscoelasticity at temperatures (140 ° C., 170 ° C., 190 ° C., 210 ° C. and 230 ° C.) was measured under a nitrogen atmosphere under the following conditions.
Distortion amount: 10% Measurement frequency range: 6.22 × 10 ^{−3 to} 6.22 × 10 ² rad / s (210 ° C. and 230 ° C. are 6.22 × 10 ^{−2 to} 6.22 × 10 ² rad / s s)
The storage elastic modulus G ′ and the loss elastic modulus G ″ under five temperature conditions were superposed according to the principle of time-temperature superposition with a reference temperature of 190 ° C., and the shift factor a _T was obtained. The activation energy Ea of the flow was calculated from the slope.

In the activation energy, (i) As a theoretical basis of the mathematical formula, the activation energy Ea _L [KJ / mol] calculated by the above formula (1) indicates that the ethylene polymer of the present invention has a long chain branching. It is the activation energy of the flow when it is assumed that it does not have, and is an approximate expression calculated | required based on the theory described in "J.F.Vega et al, Macromolecules vol.31 No.11 3639-3647 (1998)". .

(Ii) Specifically, the activation energy is measured using a JNM-GSX400 type NMR apparatus and a C10 type probe manufactured by JEOL Ltd. for the polymer of the present invention, and a ¹³ C-NMR spectrum is obtained under the following conditions. Measured, “Eric T. Hsieh & James C. Randall, Macromolecules vol. 15, 353-360 (1982)” and “Eric T. Hsieh & James C. Randall, Macromolecules vol. 15, 1402406” (1402406). SBC [number / 1,000 C] and B (carbon number) were obtained, and activation energy Ea _L was obtained by substituting SCB and B into equation (1).
Pulse width: 8.0 μs (Flip angle: 40 °) Pulse repetition time: 5 seconds Integration number: 5,000 times or more Solvent and internal standard: 1,2,4-trichlorobenzene / benzene-d ₆ / hexamethyldisiloxane (Mixing ratio: 30/10/1)
Measurement temperature: 120 ° C. Sample concentration: 0.3 g / ml

Furthermore, the implementation requirement of the numerical value rule ΔEa of the present invention will be described. The numerical value value ΔEa is a rule representing the concentration of long-chain branches. For example, as shown in “RN Shoff & H. Mavridis, Macromolecules vol. 32 8454 (1999)”, it is good that the flow activation energy Ea is expressed by a linear function with respect to the concentration of the long chain branch. Are known. However, since Ea is also affected by short chain branching, the effect of short chain branching must be eliminated in order to make Ea a parameter only for the concentration of long chain branching.
Therefore, in the present invention, it was defined to have a difference ΔEa the activation energy Ea _L of those without the same type and the same number of long chain branches represents the concentration of long chain branching. That is, the difference between the flow activation energy Ea [KJ / mol] obtained above and the activation energy Ea _L [KJ / mol] calculated by the equation (1) is calculated as the flow activation energy difference ΔEa [KJ / Mol], and ΔEa is 0 when there is no long chain branching, and shows a larger value as the concentration of long chain branching increases. Therefore, in the present invention, when ΔEa is larger than 0, long chain branching having more than 20 carbon atoms is introduced into the polymer main chain.

On the other hand, if the concentration of long-chain branches is simply increased, the melt flow characteristics are improved accordingly, but at the same time, the mechanical strength may be impaired. On the other hand, although it has no or little long chain branching, the flow characteristics are poor. Therefore, ΔEa is preferably in an appropriate range, and specifically, it is preferably 1.5 KJ / mol or more and 12.5 KJ / mol or less. The lower limit of ΔEa is preferably 1.6 KJ / mol. The upper limit of ΔEa is preferably 11.0 KJ / mol, more preferably 10.0 KJ / mol. Outside this range, the balance between moldability and mechanical properties is poor, which is inconvenient.
In order to set the flow activation energy difference ΔEa in the above range, it can be achieved by adopting the production method of the present invention described later, that is, the adjustment within the above range is the type and use ratio of the catalyst, This is possible by appropriately changing the amount of conjugated polyene used and the polymerization conditions.

(2) Elongation Viscosity In the ethylene polymer according to the present invention, the elongational viscosity λmax and ΔEa satisfy the following formula (2).
λmax ≧ 1.2exp (0.0721 × ΔEa) Equation (2)
Here, the implementation requirement of the extension viscosity λmax will be described. The extension viscosity λmax can be obtained as follows.
Based on the method described in “Kunihiro Ozaki, Nobuo Murai, Nobuo Bessho, Kinrokuge, Journal of Japanese Rheology Vol. 4, 166 (1976)”, the viscosity growth function η ⁺ _{γ → 0} ( t).
η ⁺ _{γ → 0} (t) = t × {G ″ (ω) + 1.12 × G ″ (ω / 2) −0.02G ′ (ω)} Equation (3)
Where ω = 1 / t
Here, G ′ (ω) is a storage elastic modulus as a function of each speed ω, G ″ (ω) is a loss elastic modulus as a function of each speed ω, and G ″ (ω / 2) is a function of ω / 2. Loss modulus, and t is time.
On the other hand, in the unsteady uniaxial extensional viscosity curve η _E (t), the time at the point where the magnitude of strain is 2.5 or more and the extensional viscosity becomes maximum is _tmax, and the extensional viscosity parameter λ is expressed by the following equation (4). Ask. A conceptual diagram of λ is shown in FIG.
λ = η _E (t _max ) / 3η ⁺ _{γ → 0} (t _max ) Equation (4)
The λ value at the strain rate (setting values: 1.0, 0.3, 0.1 s ⁻¹ ) is obtained, and the maximum value among them is defined as the extension viscosity λmax.

  In the ethylene polymer of the present invention, it is necessary that the elongational viscosity λmax and ΔEa satisfy the formula (2). If the formula (2) is not satisfied, the balance between moldability and mechanical properties is unfavorable. In order to satisfy the formula (2), it can be achieved by adopting the production method of the present invention to be described later. Adjustment within the range of the formula (2) This can be done by appropriately changing the amount used and the polymerization conditions.

The elongational viscosity λmax of the present invention is a specification obtained by measuring the viscosity at a certain strain rate at a specific temperature at which the strain is cured at the elongational viscosity, that is, in a molten state. When the value of λmax is large, the strain hardening, which is elastic, is strong, and when the value of λmax is small, the strain hardening is weak. Although the optimum value of λmax varies depending on the molding method and molding conditions, it is desirable that the relationship with ΔEa satisfies the formula (5), more preferably the formula (6), and more preferably the formula (7). Is to satisfy.
100 ≧ λmax ≧ 1.2exp (0.0721 × ΔEa) Equation (5)
100 ≧ λmax ≧ 1.2exp (0.0963 × ΔEa) Equation (6)
50 ≧ λmax ≧ 1.2exp (0.0963 × ΔEa) Equation (7)
When λmax is smaller than the lower limit of the above formula, melt elasticity corresponding to the concentration of LCB is not obtained, so that molding stability is low and mechanical strength is inferior. On the other hand, when λmax exceeds 100, excessive residual stress and anisotropy occur in the molded product, which often causes problems in long-term performance such as impact resistance and stress crack resistance.

3. Other characteristic values The ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn) of the ethylene-based polymer (A) of the present invention, the molecular weight distribution (Mw / Mn) is 2 to 9, preferably 2 to 7, More preferably, it is in the range of 2-6.
If the molecular weight distribution is less than 2, molding processability may be deteriorated. If the molecular weight distribution is more than 9, low molecular weight components are increased, and mechanical strength and the like may be decreased.

For the measurement of Mw / Mn, Mw and Mn were prepared by preparing a 1 mg / mL solution using o-dichlorobenzene (containing 0.5 mg / mL BHT) and taking about 1 hour at 140 ° C. And then dissolved by gel permeation chromatography (GPC) method under the following conditions. Conversion from the retention volume to the molecular weight is performed using a calibration curve prepared in advance with standard polystyrene.
Device: GPC manufactured by WATERS (ALC / GPC 150C) Detector: MIRAN 1A IR detector manufactured by FOXBORO (measurement wavelength: 3.42 μm)
Column: AD806M / S (three) manufactured by Showa Denko KK Mobile phase solvent: o-dichlorobenzene Measurement temperature: 140 ° C. Flow rate: 1.0 ml / min Injection amount: 0.2 ml Standard polystyrene: manufactured by Tosoh Corporation, F380, F288, F128 , F80, F40, F20, F10, F4, F1, A5000, A2500, A1000
Calibration curve: A calibration curve is prepared by injecting 0.2 mL of a solution of standard polystyrene in o-dichlorobenzene (containing 0.5 mg / mL BHT) to 0.5 mg / mL. The calibration curve uses a cubic equation obtained by approximation by the least square method. Conversion of molecular weight: The following numerical value is used for the viscosity formula [η] = K × M ^α used for conversion to molecular weight.
PS: K = 1.38 × 10 ⁻⁴ α = 0.7
PE: K = 3.92 × 10 ⁻⁴ α = 0.733

4). Metallocene Catalyst (1) Basic Requirements The catalyst used for obtaining the ethylene polymer (A) of the present invention will be specifically described. However, the present invention is not limited to the transition metal compounds exemplified below. Absent.
In the ethylene polymer of the present invention, in order to improve molding processability without impairing mechanical properties, the structure and the number of branches of long and short chains in the polymer main chain of the ethylene polymer are related. Realization of the structure of the necessary long and short chain branches and the number of branches is achieved by combining two or more specific metallocene catalysts, more preferably complexes with the formation of long chain branches in the presence of non-conjugated polyenes and substantially long chains. The polymerization reaction may be carried out using a complex that does not involve branching, and a short chain branch (SCB) having 1 to 20 carbon atoms and a long chain having more than 20 carbon atoms are obtained by a metallocene catalyst having two types of complexes. Branching (LCB) is introduced into the polymer main chain of the ethylene polymer.

(1) Complexes A and B
One complex A employed in the metallocene catalyst having two kinds of complexes of the present invention has a structure in which two or more ligands are coordinated to the central transition metal, and (i) in the presence of a promoter, Transition metal having a melt flow rate MFR-A of a polymer obtained by polymerization in the absence of hydrogen and non-conjugated polyene of preferably 2 g / 10 min or less, more preferably 0.4 g / 10 min or less Any compound may be used.
The other complex B has a structure in which two or more ligands are coordinated to the central transition metal, and (ii) the melt flow of the polymer obtained when polymerization is performed under the same conditions as in (i) above. The rate MFR-B may be a transition metal compound that is preferably 10 times or more that of MFR-A.
(Iii) In the presence of the complex A and the cocatalyst, the MFR of the polymer obtained when the polymerization is carried out under the condition that hydrogen is not present and 0.01 mol% of the non-conjugated polyene is present with respect to ethylene is referred to as “MFR”. -A + ", and when the MFR of the polymer obtained when the polymerization is performed under the same conditions using the complex B instead of the complex A is preferably" MFR-B + ", the following formula (8), Preferably, it is necessary to satisfy the following formula (9).
{(MFR-A +) / (MFR-A)} / {(MFR-B +) / (MFR-B)} <0.8 Formula (8)
{(MFR-A +) / (MFR-A)} / {(MFR-B +) / (MFR-B)} <0.3 Formula (9)

Furthermore, the complex A of the present invention is preferably a transition metal compound that gives a polymer having a long chain branch, and the complex B of the present invention is preferably a transition metal compound that gives a polymer having no long chain branch. . The long chain branching referred to in the present invention is a branch having more than 20 carbon atoms, and the molecular weight of the branched part is 1,100 or more in terms of weight molecular weight.
The amount ratio of the polymer component [A] derived from the complex A and the polymer component [B] derived from the complex B is preferably [A] / [B] = 10/90 to 90/10, more preferably 20 / 80 to 80/20. The ratio of the polymer component [A] to the polymer component [B] can be calculated from the polymerization activity when polymerized with the catalyst comprising the complex A and the cocatalyst, and the complex B and the cocatalyst.
Outside the above range, the balance between the molding processability and mechanical properties of the ethylene polymer is impaired, which is not preferable.

As a general method for introducing long-chain branching, there is a method using a complex that easily causes macromonomer formation and re-insertion due to β-hydrogen elimination during polymerization. As an example of a catalyst complex, a bridged indene is coordinated. Examples of the complex are children. However, when such a complex (in particular, a complex that generates a long-chain branched structure that is considered to be effective for improving processability) is used alone, the MFR of the resulting polymer inevitably decreases from the polymer structure, It will be far below the practical range. As a countermeasure, a method using a chain transfer agent (hydrogen) at the time of polymerization is used to reduce the molecular weight, but the effect of improving workability is diminished because the molecular weight of the long-chain branching component required is also reduced. It is not preferable to use a complex that forms a long-chain branched polymer alone.
In the present invention, in order to obtain a practical MFR polymer while maintaining a long-chain branched structure effective for improving processability, a specific complex that produces a long-chain branched polymer with a low MFR, and a relatively MFR In combination with a specific complex that produces a high polymer, polymerization is carried out under specific conditions, whereby long-chain branching is preferentially introduced into the high molecular weight component (low MFR component), thereby providing a well-balanced ethylene polymer. can get. Such new findings are groundbreaking in the metallocene catalyst field.

  In the present invention, the object of the present invention can also be achieved by producing two types of polymers separately using specific complexes and mixing the two types of polymers. By using a metal compound as one catalyst and producing an ethylene-based polymer using the catalyst, it becomes possible to uniformly mix two types of polymers with significantly different physical properties as a result of polymerization, and has excellent homogeneity Can be manufactured.

  Furthermore, in order to achieve the object of the invention, the inventors of the present application have studied the coexistence of non-conjugated polyene at the time of polymerization with respect to a catalyst using two types (or more than three types) of the above complexes. It has also been newly discovered that the presence of a small amount of non-conjugated polyene significantly improves the physical property values that are indicative of processability. This is largely due to the difference in the reactivity of the complex used with respect to the non-conjugated polyene. When selecting a combination of the above two types of complexes, the reactivity with respect to the non-conjugated polyene is taken into account, “predetermined conditions are satisfied. It was found that the effect is further increased by “combining the complex under predetermined conditions”, and the characteristics of the ethylene polymer can be controlled by the non-conjugated polyene concentration when the catalyst of such a combination is used.

(2) Exemplification of Complex A Complex A used in the present invention is a complex that involves the generation of LCB when used in a polymerization reaction. As an example of such a transition metal compound, complex A is represented by the following general formula ( It is a transition metal compound represented by 1).
ML ¹ _n R ¹ _x-n general formula (1)
[Wherein M represents a transition metal of Group 4 of the periodic table, L ¹ is a ligand coordinated to M, dimethylcyclopentadienyl group, trimethylcyclopentadienyl group, the following compound [1 Or two or more kinds of dibenzoindenyl groups or substituted dibenzoindenyl groups represented by the following compound [2], and R ¹ is a hydrocarbon Represents a group, an alkoxyl group, a halogen atom, or a hydrogen atom. x is the valence of the transition metal M, and n is 2 ≦ n ≦ x. ]

化合物［１］

化合物［２］
ここで置換基Ｒ_２〜Ｒ_１５ は炭素数１〜３０の炭化水素基、炭素数１〜３０の炭化水素置換基を有するトリアルキル珪素基又は水素原子である。炭化水素基の具体例としては、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、シクロヘキシル基などのアルキル基；ビニル基、アリル基などのアルケニル基；フェニル基、ジメチルフェニル基、ジエチルフェニル基、ジプロピルフェニル基、ジブチルフェニル基、トリメチルフェニル基、トリエチルフェニル基、トリプロピルフェニル基、トリブチルフェニル基、ビフェニル基、ナフチル基、アントリル基などのアリール基；トリチル基、フェネチル基、ベンズヒドリル基、フェニルプロピル基、フェニルブチル基、ネオフィル基などのアリールアルキル基、スチリル基などのアリールアルケニル基が挙げられる。これらは分岐があってもよい。
さらに、２つのシクロペンタジエニル骨格の有する配位子が、炭化水素基、シリレン基、置換シリレン基で架橋された、エチレンビス（インデニル）基、エチレンビス(４，５，６，７−テトラヒドロインデニル)基、ジメチルシリレンビス（インデニル）基なども有効である。

Compound [1]

Compound [2]
Here, the substituents R _{2 to} R ₁₅ are a hydrocarbon group having 1 to 30 carbon atoms, a trialkyl silicon group having a hydrocarbon substituent having 1 to 30 carbon atoms, or a hydrogen atom. Specific examples of the hydrocarbon group include an alkyl group such as a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, and a cyclohexyl group; an alkenyl group such as a vinyl group and an allyl group; a phenyl group and a dimethylphenyl group Aryl groups such as diethylphenyl group, dipropylphenyl group, dibutylphenyl group, trimethylphenyl group, triethylphenyl group, tripropylphenyl group, tributylphenyl group, biphenyl group, naphthyl group, anthryl group; trityl group, phenethyl group, Examples thereof include arylalkyl groups such as benzhydryl group, phenylpropyl group, phenylbutyl group and neophyll group, and arylalkenyl groups such as styryl group. These may be branched.
Furthermore, an ethylene bis (indenyl) group, an ethylene bis (4,5,6,7-tetrahydrol) in which a ligand having two cyclopentadienyl skeletons is crosslinked with a hydrocarbon group, a silylene group, or a substituted silylene group. Indenyl) groups, dimethylsilylene bis (indenyl) groups and the like are also effective.

Some specific examples of these complexes A are (1,3-Me ₂ Cpd) ₂ ZrCl ₂ , (1,3-Me ₂ Cpd) ₂ ZrBr ₂ , (1,3-Me ₂ Cpd) ₂ ZrMe _2. , (1,3-Me ₂ Cpd) ₂ Zr (OEt) ₂ , (1,3-Me ₂ Cpd) ₂ ZrBz ₂ , (1,2,4-Me ₃ Cpd) ₂ ZrCl ₂ , (1,2, 4-Me ₃ Cpd) ₂ ZrBr ₂ , (1,2,4-Me ₃ Cpd) ₂ ZrMe ₂ , (1,2,4-Me ₃ Cpd) ₂ Zr (OEt) ₂ , (1,2,4- _{Me 3 Cpd) 2 ZrBz 2,} (BzIND) 2 ZrCl 2, (BzIND) 2 ZrBr 2, (BzIND) 2 ZrMe 2, (BzIND) 2 Zr (OEt) 2, (BzIND) 2 ZrBz 2, (DBI) 2 _{ZrCl 2, (DBI) 2 ZrBr} 2, (DBI) _{ZrMe 2, (DBI) 2 Zr} (OEt) 2, (DBI) 2 ZrBz 2, Et (IND) 2 ZrCl 2, Et (IND) 2 ZrBr 2, Et (IND) 2 ZrMe 2, Et (IND) 2 Zr (OEt) ₂ , Et (IND) ₂ ZrBz ₂ , Et (4,5,6,7-H ₄ -IND) ₂ ZrCl ₂ , Et (4,5,6,7-H ₄ -IND) ₂ ZrBr ₂ Et (4,5,6,7-H ₄ -IND) ₂ ZrMe ₂ , Et (4,5,6,7-H ₄ -IND) ₂ Zr (OEt) ₂ , Et (4, 5, 6, 7-H ₄ -IND) ₂ ZrBz ₂ , Me ₂ Si (IND) ₂ ZrCl ₂ , Me ₂ Si (IND) ₂ ZrBr ₂ , Me ₂ Si (IND) ₂ ZrMe ₂ , Me ₂ Si (IND) ₂ Zr ( _{OEt) 2, Me 2 Si (} IND) 2 ZrBz 2, (1, _{-Me 2 Cpd) 3 ZrH, (} 1,2,4-Me 3 Cpd) 3 ZrH, (BzIND) 3 ZrH, (DBI) 3 ZrH, (1,3-Me 2 Cpd) 2 (IND) ZrH, ( 1,2,4-Me ₃ Cpd) ₂ (IND) ZrH, (BzIND) ₂ (IND) ZrH, (DBI) ₂ (IND) ZrH, and the like.
Here, Cpd represents a cyclopentadienyl group, Bz represents a benzyl group, IND represents an indenyl group, BzIND represents a benzoindenyl group, and DBI represents a dibenzoindenyl group.

(3) Exemplification of Complex B Complex B used in the present invention is a complex that is not substantially accompanied by LCB generation when used in polymerization, and the complex B is represented by the following general formula (2). A compound. Examples of the ligand of such a transition metal compound include a cyclopentadienyl group, a substituted cyclopentadienyl group, an indenyl group, and a substituted indenyl group other than the ligand used in the complex A. There is no restriction | limiting in number, It is a trialkyl silicon group which has a C1-C30 hydrocarbon group or a C1-C30 hydrocarbon substituent, and may be same or different, respectively.
ML ² _n R ¹ _x-n general formula (2)
[In the formula, M represents a transition metal of Group 4 of the periodic table, L ² is a ligand coordinated to M, cyclopentadienyl group, substituted cyclopentadienyl group, indenyl group, substituted indenyl group. In the case where a plurality of bonds are combined, they may be different. R ¹ represents a hydrocarbon group, an alkoxyl group, a halogen atom, or a hydrogen atom. x is the valence of the transition metal M, and n is 2 ≦ n ≦ x. Specific examples of the hydrocarbon group are the same as those of the complex A described above.

Some specific examples of complex B are (Cpd) ₂ ZrCl ₂ , (Cpd) ₂ ZrBr ₂ , (Cpd) ₂ ZrMe ₂ , (Cpd) ₂ Zr (OEt) ₂ , (Cpd) ₂ ZrBz ₂ , _{(MeCpd) 2 ZrCl 2, (} MeCpd) 2 ZrBr 2, (MeCpd) 2 ZrMe 2, (MeCpd) 2 Zr (OEt) 2, (MeCpd) 2 ZrBz 2, (PrCpd) 2 ZrCl 2, (PrCpd) 2 ZrBr _{2, (PrCpd) 2 ZrMe 2} , (PrCpd) 2 Zr (OEt) 2, (PrCpd) 2 ZrBz 2, (BuCpd) 2 ZrCl 2, (BuCpd) 2 ZrBr 2, (BuCpd) 2 ZrMe 2, (BuCpd) ₂ Zr (OEt) ₂ , (BuCpd) ₂ ZrBz ₂ , (MePrCpd) ₂ ZrCl ₂ , (MePrCpd) ₂ ZrBr ₂ , (Me _{PrCpd) 2 ZrMe 2, (MePrCpd} ) 2 Zr (OEt) 2, (MePrCpd) 2 ZrBz 2, (MeBuCpd) 2 ZrCl 2, (MeBuCpd) 2 ZrBr 2, (MeBuCpd) 2 ZrMe 2, (MeBuCpd) 2 Zr ( (OEt) ₂ , (MeBuCpd) ₂ ZrBz ₂ , (IND) ₂ ZrCl ₂ , (IND) ₂ ZrBr ₂ , (IND) ₂ ZrMe ₂ , (IND) ₂ Zr (OEt) ₂ , (IND) ₂ ZrBz ₂ , (MeIND) ₂ ZrCl ₂ , (MeIND) ₂ ZrBr ₂ , (MeIND) ₂ ZrMe ₂ , (MeIND) ₂ Zr (OEt) ₂ , (MeIND) ₂ ZrBz ₂ , (4, 5, 6, 7-H ₄ -IND _{) 2 ZrCl 2, (4,5,6,7-} H 4 -IND) 2 ZrBr 2, (4,5,6,7-H 4 -IND) 2 Zr _{e 2, (4,5,6,7-H 4} -IND) 2 Zr (OEt) 2, (4,5,6,7-H 4 -IND) 2 ZrBz 2, (IND) (MeCpd) ZrCl 2 , (IND) (MeCpd) ZrBr 2, (Cpd) 3 ZrH, (MeCpd) 3 ZrH, (PrCpd) 3 ZrH, (BuCpd) 3 ZrH, (MePrCpd) 3 ZrH, (MeBuCpd) 3 ZrH, (IND) 3 ZrH, (MeIND) ₃ ZrH, (4, 5, 6, 7-H ₄ -IND) ₃ ZrH, (Cpd) ₂ (IND) ZrH, (MeCpd) ₂ (IND) ZrH, (PrCpd) ₂ (IND) ZrH, (BuCpd) ₂ (IND) ZrH, (MePrCpd) ₂ (IND) ZrH, (MeBuCpd) ₂ (IND) ZrH, (MeIND) ₂ (IND) ZrH, (4,5,6,7-H ₄ − IND) ₂ (IND) ZrH _{(IND) 2 (BzIND) ZrH} , (IND) 2 (DBI) ZrH, and the like _{(IND) 2 (Me 2 Cpd} ) ZrH.

(4) Example of combination of complex A and complex B In the present invention, two kinds of transition metal compounds (complex A and complex B) are used as a catalyst in a combination that satisfies a predetermined condition. Specific combinations are exemplified below.
(1,3-Me ₂ Cpd) ₂ ZrCl ₂ and (IND) ₂ ZrCl ₂ , (1,3-Me ₂ Cpd) ₂ ZrMe ₂ and (IND) ₂ ZrMe ₂ , (1,2,4-Me ₃ Cpd ) ₂ ZrCl ₂ and (IND) ₂ ZrCl ₂ , (BzIND) ₂ ZrCl ₂ and (IND) ₂ ZrCl ₂ , (BzIND) ₂ ZrMe ₂ and (IND) ₂ ZrMe ₂ , (DBI) ₂ ZrCl ₂ and (BuCpd) ₂ ZrCl ₂ , (DBI) ₂ ZrMe ₂ and (IND) ₂ ZrMe ₂ , Et (IND) ₂ ZrCl ₂ and (BuCpd) ₂ ZrCl ₂ , Et (IND) ₂ ZrMe ₂ and (IND) ₂ ZrMe ₂ , Et ( 4,5,6,7-H ₄ -IND) ₂ ZrCl ₂ and (BuCpd) ₂ ZrCl ₂ , Et (4,5,6,7-H ₄ -IND) ₂ ZrMe ₂ and (IND) ₂ ZrMe ₂ , Me ₂ Si (IND) ₂ ZrCl ₂ and (BuCpd) ₂ ZrCl ₂ , Me ₂ Si (IND) ₂ ZrMe ₂ and (IND) ₂ ZrMe ₂ , (1,3-Me ₂ Cpd) ₃ ZrH and (IND) ₃ ZrH, (1,2,4-Me ₃ Cpd) ₃ ZrH and (IND) ₃ ZrH, (BzIND) ₃ ZrH and (IND) ₃ ZrH, (DBI) ₃ ZrH and (IND) ₃ ZrH, Combinations of (BzIND) ₂ (IND) ZrH and (IND) ₃ ZrH, (DBI) ₂ (IND) ZrH and (MePrCpd) ₃ ZrH, and the like can be given.

(5) Method of synthesizing complexes In the examples of the above complexes, transition metal compounds having three ligands have been shown, but most of these are novel compounds that have not been known so far. Two examples of compound synthesis methods are shown below as [Synthesis Method 1] and [Synthesis Method 2]. However, the synthesis method of these transition metal compounds is not limited to these methods.

[Synthesis Method 1]
The following compounds a), b) and c) are produced by bringing them into contact with each other.
a) L ¹ L ² M ¹ X ¹ ₂
b) L ³ H
c) LiR
Here, L ¹ , L ² and L ³ represent a cyclopentadienyl group, a substituted cyclopentadienyl group, an indenyl group, a substituted indenyl group, a benzoindenyl group, and a substituted benzoindenyl group, respectively. The substituent is a hydrocarbon group having 1 to 30 carbon atoms or an organosilicon group having a hydrocarbon group having 1 to 30 carbon atoms as a substituent, and may be the same or different. Of these, substituents bonded to the same cyclopentadienyl ring may be bonded to each other to form a cyclic hydrocarbon group (including a polycyclic structure). M ¹ represents a transition metal of Group 4 of the periodic table, and is preferably zirconium. X ¹ represents fluorine, chlorine, bromine or iodine, and two X ¹ may be the same or different. Preferred is chlorine or bromine, and particularly preferred is chlorine. R represents an alkyl group such as an ethyl group, a propyl group, a butyl group, or a hexyl group. These may be branched. An n-butyl group is preferable.

When contacting compounds a), b) and c), usually in an inert atmosphere such as nitrogen or argon, generally aromatic hydrocarbons such as benzene, toluene, xylene, ethylbenzene, heptane, hexane, decane, dodecane, The reaction is carried out with stirring or non-stirring in the presence of a liquid inert hydrocarbon such as an aliphatic or alicyclic hydrocarbon such as cyclohexane, or an oxygen-containing hydrocarbon solvent such as diethyl ether or tetrahydrofuran. Although there is no restriction | limiting in particular in a contact order, Specifically, it is desirable to carry out in the following orders.
After contacting compounds a) and c), b) is contacted. In contacting, each component may be added at once, may be added over a certain period of time, or may be added in divided portions. Moreover, you may perform contact of each component in multiple times.
The contact between the compounds a) and c) is usually carried out at a temperature of −100 to 0 ° C., preferably −80 to −40 ° C., preferably 5 minutes to 24 hours, more preferably 30 minutes to 3 hours. Thereafter, the temperature is preferably raised to −30 ° C. to 30 ° C., more preferably near 0 ° C. to 10 ° C., and then the generated alkali metal halide such as LiCl is removed by filtration. Further, after contacting compound b), the mixture is preferably stirred at a temperature of 0 ° C. to 150 ° C., more preferably 20 ° C. to 80 ° C., preferably 5 minutes to 3 days, more preferably 1 hour to 24 hours. After removing the solvent in the reaction solution, the transition metal compound of the present invention can be obtained after washing with an aliphatic hydrocarbon such as pentane or hexane.
After contacting compounds a), b), and c) with heating and stirring, aromatic hydrocarbons such as benzene, toluene, xylene, and ethylbenzene, and aliphatic or alicyclic hydrocarbons such as heptane, hexane, decane, dodecane, and cyclohexane LiCl can also be removed from the reaction solution by filtration from a liquid inert hydrocarbon solution such as Alternatively, LiCl can be removed by removing the solvent from the reaction solution and then washing with an oxygen-containing hydrocarbon solvent such as tetrahydrofuran.
Compound a) to c) are used in a proportion of preferably 1 to 50 mol, more preferably 2 to 8 mol of compound b) and 1 mol of compound c) to 1 mol of compound a). Can be used.

[Synthesis Method 2]
The following compounds d) and e) can be produced by bringing them into contact with each other.
d) Ind ₃ ZrH
e) L ⁴ -H
Here, L ⁴ represents a cyclopentadienyl group, a substituted cyclopentadienyl group, an indenyl group, a substituted indenyl group, a benzoindenyl group, or a substituted benzoindenyl group. The substituent is a hydrocarbon group having 1 to 30 carbon atoms or an organosilicon group having a hydrocarbon group having 1 to 30 carbon atoms as a substituent, and may be the same or different. Of these, substituents bonded to the same cyclopentadienyl ring may be bonded to each other to form a cyclic hydrocarbon group (including a polycyclic structure).

When contacting compounds d) and e), usually in an inert atmosphere such as nitrogen or argon, generally aromatic hydrocarbons such as benzene, toluene, xylene, ethylbenzene, heptane, hexane, decane, dodecane, cyclohexane, etc. The reaction is carried out with stirring or non-stirring in the presence of a liquid inert hydrocarbon such as an aliphatic or alicyclic hydrocarbon, or an oxygen-containing hydrocarbon solvent such as diethyl ether or tetrahydrofuran.
The contact between compound d) and e) is usually carried out at a temperature of -80 to 150 ° C, preferably 0 to 50 ° C, preferably 1 minute to 3 hours, more preferably 10 minutes to 1 hour. Thereafter, the temperature is preferably raised to 0 ° C. to 150 ° C., more preferably 20 ° C. to 110 ° C., preferably 5 minutes to 3 days, more preferably 1 hour to 24 hours. After removing the solvent from the reaction solution, a novel transition metal compound can be obtained after washing with an aliphatic hydrocarbon such as pentane or hexane.
The compound d) and e) can be used at a ratio of preferably 1 to 50 mol, more preferably 2 to 8 mol, of compound e) with respect to 1 mol of compound d).
Ind ₃ ZrH of the compound d) can be obtained by the synthesis method 1 described above.

Furthermore, in the present invention, the following compounds in which alkylaluminum is bonded to a transition metal having three ligands are used, and these are also novel compounds that have been hardly known so far.
L ⁵ ₃ M ² -H-M ³ R ₃
Here, L ⁵ is a ligand having a cyclopentadienyl skeleton, and represents a cyclopentadienyl group, a substituted cyclopentadienyl group, an indenyl group, a substituted indenyl group, a benzoindenyl group, or a substituted benzoindenyl group. M ² represents a transition metal of Group 4 of the periodic table, and is preferably zirconium. M ³ is a group 13 compound of the periodic table, preferably aluminum or boron. R represents an alkyl group such as a methyl group, an ethyl group, a propyl group, a butyl group, or a hexyl group. These may be branched. An i-butyl group is preferable.
Although the example of the synthesis | combining method of the said compound is shown as [the synthesis method 3] below, the synthesis method is not restricted to this.

[Synthesis Method 3]
The following compounds f), g) and h) are produced by bringing them into contact with each other.
f) Ind ₃ ZrH
g) L ⁶ -H
h) AlR ₃
Here, L ⁶ represents a cyclopentadienyl group, a substituted cyclopentadienyl group, an indenyl group, a substituted indenyl group, a benzoindenyl group, or a substituted benzoindenyl group. The substituent is a hydrocarbon group having 1 to 30 carbon atoms or an organosilicon group having a hydrocarbon group having 1 to 30 carbon atoms as a substituent, and may be the same or different. Of these, substituents bonded to the same cyclopentadienyl ring may be bonded to each other to form a cyclic hydrocarbon group (including a polycyclic structure). R represents an alkyl group such as a methyl group, an ethyl group, a propyl group, a butyl group, or a hexyl group, and these may be branched. An i-butyl group is preferable.

When contacting compounds f), g), h), usually in an inert atmosphere such as nitrogen or argon, generally aromatic hydrocarbons such as benzene, toluene, xylene, ethylbenzene, heptane, hexane, decane, dodecane In the presence of a liquid inert hydrocarbon such as an aliphatic or alicyclic hydrocarbon such as cyclohexane, or an oxygen-containing hydrocarbon solvent such as diethyl ether or tetrahydrofuran, the reaction is performed with stirring or without stirring.
The contact of the compounds f), g) and h) is usually carried out at a temperature of −80 to 150 ° C., preferably 10 to 100 ° C., preferably 1 minute to 48 hours, more preferably 10 minutes to 6 hours. . After removing the solvent in the reaction solution (concentrate under reduced pressure if necessary), a novel transition metal compound can be obtained by washing with an aliphatic hydrocarbon such as pentane or hexane.
The compound f), g), and h) are used at a ratio of preferably 0 to 50 mol, more preferably 0 to 8 mol, and h) 1 to 3 mol of compound g) with respect to 1 mol of compound f). Can be used.
Ind ₃ ZrH of the compound f) can be obtained by the synthesis method described above.

(6) Other components of the metallocene catalyst The ethylene polymer of the present invention reacts with two types of transition metal compounds as described above to form ion pairs by reacting with the following organoaluminum oxy compounds or transition metal compounds. In combination with a compound to be used, or a mixture thereof, it is used for a polymerization reaction as a catalyst for olefin polymerization.

The organoaluminum oxy compound has an Al—O—Al bond in the molecule, and the number of bonds is usually in the range of 1 to 100, preferably 1 to 50. Such an organoaluminum oxy compound is a product usually obtained by reacting an organoaluminum compound with water. The reaction between organoaluminum and water is usually carried out in an inert hydrocarbon. As the inert hydrocarbon, aliphatic hydrocarbons such as pentane, hexane, heptane, cyclohexane, methylcyclohexane, benzene, toluene, and xylene, alicyclic hydrocarbons and aromatic hydrocarbons can be used. It is preferred to use group hydrocarbons.
As the organoaluminum compound used for the preparation of the organoaluminum oxy compound, any of the compounds represented by the following general formula can be used, but trialkylaluminum is preferably used.
R _t AlX _3-t
In the formula, R represents a hydrocarbon group such as an alkyl group, alkenyl group, aryl group or aralkyl group having 1 to 18 carbon atoms, preferably 1 to 12, X represents a hydrogen atom or a halogen atom, and t represents 1 ≦ t ≦ An integer of 3 is shown.
The alkyl group of the trialkylaluminum may be any of methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl group, pentyl group, hexyl group, octyl group, decyl group, dodecyl group, etc. It is particularly preferred that
Two or more of the above organoaluminum compounds can be mixed and used. The reaction ratio of water to the organoaluminum compound (water / Al molar ratio) is preferably 0.25 / 1 to 1.2 / 1, particularly preferably 0.5 / 1 to 1/1, and the reaction temperature is Usually, it is in the range of −70 to 100 ° C., preferably −20 to 20 ° C. The reaction time is usually selected in the range of 5 minutes to 24 hours, preferably 10 minutes to 5 hours. As water required for the reaction, not only mere water but also crystal water contained in copper sulfate hydrate, aluminum sulfate hydrate and the like and components capable of generating water in the reaction system can be used.
Of the organoaluminum oxy compounds described above, those obtained by reacting alkylaluminum with water are generally called aluminoxanes, and methylaluminoxane is particularly preferred as the organoaluminum oxy compound.
As the organoaluminum oxy compound, two or more of the above organoaluminum oxy compounds can be used in combination, or a solution obtained by dispersing or dispersing the organoaluminum oxy compound in an inert hydrocarbon solvent is used. Also good.

Specific examples of compounds that react with transition metal compounds to form ion pairs include borane compounds and borate compounds.
More specifically, the borane compound is represented by triphenylborane, tri (o-tolyl) borane, tri (p-tolyl) borane, tri (m-tolyl) borane, tri (o-fluorophenyl) borane, tris (p -Fluorophenyl) borane, tris (m-fluorophenyl) borane, tris (2,5-difluorophenyl) borane, tris (3,5-difluorophenyl) borane, tris (4-trifluoromethylphenyl) borane, tris ( 3,5-ditrifluoromethylphenyl) borane, tris (2,6-ditrifluoromethylphenyl) borane, tris (pentafluorophenyl) borane, tris (perfluoronaphthyl) borane, tris (perfluorobiphenyl) borane, tris ( Perfluoroanthryl) borane, tris (perfluoro) Naphthyl) borane.
Among these, tris (3,5-ditrifluoromethylphenyl) borane, tris (2,6-ditrifluoromethylphenyl) borane, tris (pentafluorophenyl) borane, tris (perfluoronaphthyl) borane, tris (perfluoro) Biphenyl) borane, tris (perfluoroanthryl) borane, and tris (perfluorobinaphthyl) borane are more preferred, and tris (2,6-ditrifluoromethylphenyl) borane, tris (pentafluorophenyl) borane, tris ( Examples are perfluoronaphthyl) borane and tris (perfluorobiphenyl) borane.

A specific example of the borate compound is a compound represented by the following general formula.
[L-H] ⁺ [BR ₄ ] ⁻
In the formula, L is a neutral Lewis base, H is a hydrogen atom, and [L-H] is a Bronsted acid such as ammonium, anilinium, or phosphonium. Examples of ammonium include trialkyl-substituted ammonium such as trimethylammonium, triethylammonium, tripropylammonium, and tri (n-butyl) ammonium, and dialkylammonium such as di (n-propyl) ammonium and dicyclohexylammonium.
Examples of anilium include N, N-dialkylanilinium such as N, N-dimethylanilinium, N, N-diethylanilinium, and N, N-2,4,6-pentamethylanilinium. Examples of the phosphonium include triarylphosphonium, tributylphosphonium, triarylphosphonium such as tri (methylphenyl) phosphonium, tri (dimethylphenyl) phosphonium, and trialkylphosphonium.
R is the same or different aromatic or substituted aromatic hydrocarbon group containing 6 to 20, preferably 6 to 16 carbon atoms, which may be linked to each other by a bridging group, of the substituted aromatic hydrocarbon group As the substituent, an alkyl group represented by a methyl group, an ethyl group, a propyl group, an isopropyl group or the like, or a halogen such as fluorine, chlorine, bromine or iodine is preferable.

Specific examples of the compound represented by the above general formula include tributylammonium tetra (pentafluorophenyl) borate, tributylammonium tetra (2,6-ditrifluoromethylphenyl) borate, tributylammonium tetra (3,5-ditrifluoro). Methylphenyl) borate, tributylammonium tetra (2,6-difluorophenyl) borate, tributylammonium tetra (perfluoronaphthyl) borate, dimethylaniliniumtetra (pentafluorophenyl) borate, dimethylaniliniumtetra (2,6-ditrifluoro) Methylphenyl) borate, dimethylanilinium tetra (3,5-ditrifluoromethylphenyl) borate, dimethylanilinium tetra (2,6-difluorophenyl) Rate, dimethylanilinium tetra (perfluoronaphthyl) borate, triphenylphosphonium tetra (pentafluorophenyl) borate, triphenylphosphonium tetra (2,6-ditrifluoromethylphenyl) borate, triphenylphosphonium tetra (3,5-ditri Fluoromethylphenyl) borate, triphenylphosphonium tetra (2,6-difluorophenyl) borate, triphenylphosphonium tetra (perfluoronaphthyl) borate, trimethylammonium tetra (2,6-ditrifluoromethylphenyl) borate, triethylammonium tetra ( Examples include pentafluorophenyl) borate.
Among these, tributylammonium tetra (pentafluorophenyl) borate, tributylammonium tetra (2,6-ditrifluoromethylphenyl) borate, tributylammonium tetra (3,5-ditrifluoromethylphenyl) borate, tributylammonium tetra (perfluoro) Naphthyl) borate, dimethylanilinium tetra (pentafluorophenyl) borate, dimethylanilinium tetra (2,6-ditrifluoromethylphenyl) borate and the like are more preferable.

A second example of the borate compound is represented by the following general formula.
[L ′] ⁺ [BR ₄ ] ⁻
In the formula, L ′ is a carbocation, methyl cation, ethyl cation, propyl cation, isopropyl cation, butyl cation, isobutyl cation, t-butyl cation, pentyl cation, tropinium cation, benzyl cation, trityl cation, sodium cation, proton, etc. Is mentioned. R has the same definition as R in the general formula in paragraph 0051.

Specific examples of the above compounds include trityl tetraphenyl borate, trityl tetra (o-tolyl) borate, trityl tetra (p-tolyl) borate, trityl tetra (m-tolyl) borate, trityl tetra (o-fluorophenyl) borate. , Trityltetra (p-fluorophenyl) borate, trityltetra (m-fluorophenyl) borate, trityltetra (3,5-difluorophenyl) borate, trityltetra (pentafluorophenyl) borate, trityltetra (2,6-ditri Fluoromethylphenyl) borate, trityltetra (3,5-ditrifluoromethylphenyl) borate, trityltetra (perfluoronaphthyl) borate, tropiniumtetraphenylborate, tropiniumtetra (o-tolyl) Borate, tropinium tetra (p-tolyl) borate, tropinium tetra (m-tolyl) borate, tropinium tetra (o-fluorophenyl) borate, tropinium tetra (p-fluorophenyl) borate, tropinium tetra (m- Fluorophenyl) borate, tropinium tetra (3,5-difluorophenyl) borate, tropinium tetra (pentafluorophenyl) borate, tropinium tetra (2,6-ditrifluoromethylphenyl) borate, tropinium tetra (3,5 -Ditrifluoromethylphenyl) borate, tropinium tetra (perfluoronaphthyl) borate and the like can be exemplified.
Among these, trityltetra (pentafluorophenyl) borate, trityltetra (2,6-ditrifluoromethylphenyl) borate, trityltetra (3,5-ditrifluoromethylphenyl) borate, trityltetra (perfluoronaphthyl) borate, tropy Nitrotetra (pentafluorophenyl) borate, tropiniumtetra (2,6-ditrifluoromethylphenyl) borate, tropiniumtetra (3,5-ditrifluoromethylphenyl) borate, tropiniumtetra (perfluoronaphthyl) borate is preferred .

An olefin polymerization catalyst comprising two or more transition metal compounds used in the present invention, an organoaluminum oxy compound, a compound that reacts with these transition metal compounds to form an ion pair, or a mixture thereof is supported on a carrier. Can be used as a solid catalyst.
As the carrier, an inorganic carrier, a particulate polymer carrier, or a mixture thereof is used. The inorganic carrier can be a metal, metal oxide, metal chloride, metal carbonate, carbon material, or a mixture thereof.
Suitable metals that can be used for the inorganic carrier include, for example, iron, aluminum, nickel and the like. In addition, examples of the metal oxide include single oxides or complex oxides of elements of Groups 1 to 8 of the periodic table, for example, SiO ₂ , Al ₂ O ₃ , MgO, CaO, B ₂ O ₃ , TiO ₂ , ZrO. ₂ , Fe ₂ O ₃ , Al ₂ O ₃ .MgO, Al ₂ O ₃ .CaO, Al ₂ O ₃ .SiO ₂ , Al ₂ O ₃ .MgO.CaO, Al ₂ O ₃ .MgO.SiO ₂ , Al ₂ Examples include various natural or synthetic single or composite oxides such as O ₃ .CuO, Al ₂ O ₃ .Fe ₂ O ₃ , Al ₂ O ₃ .NiO, and SiO ₂ .MgO. Here, the above formula is not a molecular formula but represents only the composition, and the structure and component ratio of the composite oxide used in the present invention are not particularly limited. In addition, the metal oxide used in the present invention may absorb a small amount of moisture or may contain a small amount of impurities. As the metal chloride, for example, an alkali metal or alkaline earth metal chloride is preferable, and specifically, magnesium chloride, calcium chloride and the like are preferable. The metal carbonate is preferably an alkali metal or alkaline earth metal carbonate, and specific examples include magnesium carbonate, calcium carbonate, and barium carbonate. Examples of the carbonaceous material include carbon black and activated carbon.
Any of the above inorganic carriers can be suitably used in the present invention, but the use of metal oxides, silica, alumina and the like is particularly preferable.

These inorganic carriers are usually baked in air or an inert gas such as nitrogen or argon at 200 to 800 ° C., preferably 400 to 600 ° C., to adjust the amount of surface hydroxyl groups to 0.8 to 1.5 mmol / g. And preferably used.
The properties of these inorganic carriers are not particularly limited, but usually the average particle size is preferably 5 to 200 μm, more preferably 10 to 150 μm, and the specific surface area is preferably 150 to 1,000 m ² / g, more preferably 200. ˜500 m ² / g, pore volume is preferably 0.3 to 2.5 cm ³ / g, more preferably 0.5 to 2.0 cm ³ / g, and apparent specific gravity is preferably 0.20 to 0.50 g. It is preferable to use an inorganic carrier having a / cm ³ , more preferably 0.25 to 0.45 g / cm ³ .
Although the above-mentioned inorganic carriers can be used as they are, as a pretreatment, these carriers are trimethylaluminum, triethylaluminum, triisobutylaluminum, tripropylaluminum, tributylaluminum, trihexylaluminum, trioctylaluminum, tridecylaluminum, diisobutylaluminum. It can be used after contacting an organoaluminum compound such as hydride or an organoaluminum oxy compound containing an Al—O—Al bond.

Each of the components used when obtaining a catalyst for olefin polymerization from a carrier, which comprises two or more transition metal compounds used in the present invention, an organoaluminum oxy compound, a compound which reacts with a transition metal compound to form an ion pair, or a mixture thereof. A contact method is not specifically limited, For example, the following methods are arbitrarily employable.
(I) Two transition metal compounds are mixed and then contacted with a cocatalyst and then contacted with a support.
(II) A transition metal compound and a cocatalyst are contacted, then contacted with another transition metal compound, and then contacted with a support.
(III) One kind of transition metal compound is brought into contact with the cocatalyst, then brought into contact with the support, and then another transition metal compound is brought into contact.
(IV) The two transition metal compounds are brought into contact with the support, and then the promoter is brought into contact.
(V) The cocatalyst and the support are contacted, and then contacted with the two transition metal compounds.
Among these contact methods, (I), (II), (III) and (V) are preferable. In any contact method, usually in an inert atmosphere such as nitrogen or argon, generally an aromatic hydrocarbon such as benzene, toluene, xylene or ethylbenzene, an aliphatic or alicyclic such as heptane, hexane, decane, dodecane or cyclohexane. In the presence of a liquid inert hydrocarbon such as a group hydrocarbon, a method of bringing each component into contact with stirring or non-stirring is employed. This contact is usually performed at a temperature of −100 ° C. to 200 ° C., preferably −50 ° C. to 100 ° C., preferably 10 minutes to 50 hours, and more preferably 1 hour to 24 hours.
In addition, when contacting the carrier with a transition metal compound, an organoaluminum oxy compound, a compound that reacts with the transition metal compound to form an ion pair, there is an aromatic hydrocarbon solvent in which certain components are soluble or hardly soluble Any aliphatic or alicyclic hydrocarbon solvent in which the seed component is insoluble or hardly soluble can be used.
In the case where the contact reaction between the components is performed stepwise, this may be used as it is as the solvent for the subsequent contact reaction without removing the solvent used in the previous step. In addition, after the preceding contact reaction using a soluble solvent, after adding a liquid inert hydrocarbon in which a certain component is insoluble or hardly soluble and recovering a desired product as a solid, or once the soluble solvent is used. After removing part or all by means such as concentration and drying to remove the desired product as a solid, the subsequent catalytic reaction of the desired product is carried out using any of the inert hydrocarbon solvents described above. It can also be implemented. In this invention, it does not prevent performing contact reaction of each component in multiple times.

The ratio of the compound used to react with two or more transition metal compounds and organoaluminum oxy compounds and transition metal compounds used in the present invention to form ion pairs and the carrier are not particularly limited, but the following ranges are preferred.
When using an organoaluminum oxy compound, the atomic ratio (Al / M) of the aluminum of the organoaluminum oxy compound to the transition metal (M) in the transition metal compound is usually 1 to 100,000, preferably 5 to 1,000, More preferably, the range of 50 to 200 is desirable, and when a compound that reacts with a transition metal compound to form an ion pair is used, the atomic ratio (B / M) of boron to the transition metal of the transition metal compound is usually 0. It is desirable to select in the range of 01 to 100 mol, preferably 0.1 to 50 mol, more preferably 0.2 to 10 mol.
The amount of the support used is 1 g per 0.0001 to 5 mmol of the transition metal in the transition metal compound, preferably 0.001 to 0.5 mmol, and more preferably 0.01 to 0.1 mmol.
A transition metal compound, an organoaluminum oxy compound, a compound that reacts with a transition metal compound to form an ion pair and a support are brought into contact with each other by any one of the contact methods (I) to (V), and then the solvent is removed. By doing so, the catalyst for olefin polymerization can be obtained as a solid catalyst. It is desirable to remove the solvent under normal pressure or reduced pressure, preferably 0 to 200 ° C., more preferably 20 to 150 ° C., preferably 1 minute to 50 hours, more preferably 10 minutes to 10 hours.
The olefin polymerization catalyst can also be obtained by the following method.
(VI) The transition metal compound and the carrier are contacted to remove the solvent, and this is used as a solid catalyst component, which is brought into contact with the compound that reacts with the organoaluminum oxy compound and the transition metal compound under polymerization conditions to form an ion pair.
(VII) A compound that reacts with an organoaluminum oxy compound and a transition metal compound to form an ion pair and a carrier are brought into contact with each other to remove the solvent, which is used as a solid catalyst component and brought into contact with the transition metal compound under polymerization conditions.
In these contact methods, the same conditions as described above can be used for the component ratio, contact conditions, and solvent removal conditions.

Two or more transition metal compounds used in the present invention can be used as a catalyst by being supported on a layered silicate.
The layered silicate is a silicate compound having a crystal structure in which planes formed by ionic bonds or the like are stacked in parallel with each other with a weak binding force.
Most layered silicates are naturally produced mainly as the main component of clay minerals, but these layered silicates are not limited to natural ones and may be artificially synthesized. Among these, montmorillonite, sauconite, beidellite, nontronite, saponite, hectorite, stevensite, bentonite, teniolite, and other smectites, vermiculites, and mica are preferred.
In general, natural products are often non-ion-exchangeable (non-swellable). In that case, in order to have preferable ion-exchange (or swellable), ion exchange (or swellable) is provided. It is preferable to perform the process for providing. Among such treatments, the following chemical treatment is particularly preferable. Here, the chemical treatment may be any of a surface treatment that removes impurities adhering to the surface and a treatment that affects the crystal structure and chemical composition of the layered silicate. Specifically, (a) acid treatment using hydrochloric acid, sulfuric acid, etc., (b) alkali treatment using NaOH, KOH, NH _3, etc. Salt treatment with a salt comprising at least one anion selected from the group consisting of a cation containing at least one selected atom and a halogen atom or an anion derived from an inorganic acid, (d) alcohol, carbonization Examples thereof include organic treatments such as hydrogen compounds, formamide, and aniline. These processes may be performed independently or two or more processes may be combined.
The layered silicate can be controlled in particle properties by pulverization, granulation, sizing, fractionation, etc. at any time before or after all the steps.
Layered silicates can be used as they are, but these layered silicates are trimethylaluminum, triethylaluminum, triisobutylaluminum, tripropylaluminum, tributylaluminum, trihexylaluminum, trioctylaluminum, tridecylaluminum, diisobutylaluminum hydride, etc. It can be used in combination with an organoaluminum compound or an organoaluminum oxy compound containing an Al—O—Al bond.

In order to support two or more transition metal compounds used in the present invention on the layered silicate, the transition metal compound and the layered silicate are brought into contact with each other, or the transition metal compound, the organoaluminum compound, and the layered silicate are brought into contact with each other. You may let them. The contact method of each component is not specifically limited, For example, the following methods are arbitrarily employable.
(VIII) Two transition metal compounds and an organoaluminum compound are brought into contact with each other, and then brought into contact with a carrier (layered silicate).
(IX) The two transition metal compounds are brought into contact with the support and then brought into contact with the organoaluminum compound.
(X) One kind of transition metal compound and a carrier are brought into contact, then the carrier and organoaluminum are brought into contact, and then another transition metal compound is brought into contact.
(XI) After contacting the organoaluminum oxy compound and the carrier, the two transition metal compounds are contacted.
Of these contact methods, (VIII) and (XI) are particularly preferred. In any contact method, usually in an inert atmosphere such as nitrogen or argon, generally an aromatic hydrocarbon such as benzene, toluene, xylene or ethylbenzene, an aliphatic or alicyclic such as heptane, hexane, decane, dodecane or cyclohexane. In the presence of a liquid inert hydrocarbon such as a group hydrocarbon, a method of bringing each component into contact with stirring or non-stirring is employed.
The use ratio of the transition metal compound, the organoaluminum compound, and the carrier is not particularly limited, but the following ranges are preferable. The supported amount of the transition metal compound is 0.0001 to 5 mmol, preferably 0.001 to 0.5 mmol, more preferably 0.01 to 0.1 mmol, per 1 g of the layered silicate. When the organoaluminum compound is used, the amount of Al supported is in the range of 0.01 to 100 mol, preferably 0.1 to 50 mol, more preferably 0.2 to 10 mol.
For the method of supporting and removing the solvent, the same conditions as those for the inorganic carrier can be used. The olefin polymerization catalyst thus obtained may be used after prepolymerization of the monomer as necessary for adjusting the particle shape and the like.

5. Polymerization in the presence of non-conjugated polyene In obtaining the ethylene-based polymer (A) of the present invention, a small amount of non-conjugated diene such as α, ω-non-conjugated diene is used under the use of the two specific metallocene catalysts described above. By conducting ethylene homopolymerization or copolymerization with other olefins in the presence of polyene, a polyethylene composition having excellent processability can be produced without impairing mechanical strength.
The olefins referred to here include α-olefins, cyclic olefins, styrene analogs and polar group-containing olefins.

In the present invention, in the polymerization in the presence of non-conjugated polyene, a method for controlling the structure of the long-chain branching component by controlling the non-conjugated polyene concentration was found, and the processability of the polyethylene composition was greatly improved. did. The usable non-conjugated polyene has 5 to 24 carbon atoms, and preferably a non-conjugated diene or non-conjugated triene having 6 to 18 carbon atoms having two or more terminal double bonds. Preferable specific examples include 1,4-pentadiene, 1,5-hexadiene, 1,6-heptadiene, 1,7-octadiene, 1,8-nonadiene, 1,9-decadiene, 1,13-tetradecadiene, Examples include 3-methyl-1,4-pentadiene, 1,5,9-decatriene, 1,2,4-trivinylcyclohexane, and more preferably 1,7-octadiene.
The amount of the non-conjugated polyene used in the present invention is 0 to 1 mol%, preferably 0 to 0.5 mol%, more preferably 0.0001 to 0.05 mol%, relative to ethylene in the polymerization system. If the amount of non-conjugated polyene used exceeds 1 mol%, the balance between the molding processability and mechanical properties of the ethylene polymer is impaired, which is not preferable.
In addition, the concept which shows the difference of the MFR of the polymer polymerized using the complex A and B of this invention and the reactivity difference when a polyene is made to coexist in FIG. 1 is illustrated as a graph figure. There is a MFR difference of 10 times or more when no polyene is present, and it is shown that the decrease in MFR due to complex A is greater than that due to complex B when polyene is present.

6). Copolymerized monomer The ethylene polymer (A) of the present invention can be copolymerized with α-olefins, cyclic olefins, styrene analogs and polar group-containing olefins.
The α-olefins include those having 3 to 20 carbon atoms, preferably 3 to 8 carbon atoms, specifically, propylene, 1-butene, 1-hexene, 4-methyl-1-pentene, 1-octene. And vinylcyclohexane. It is possible to copolymerize two or more kinds of α-olefins, and the amount of α-olefins is selected in the range of 40 mol% or less, preferably 30 mol% or less, more preferably 20 mol% or less of the total monomers. .
As the cyclic olefin, those having 3 to 24 carbon atoms, preferably 3 to 18 carbon atoms can be used in the present invention, and examples thereof include cyclopropene, cyclobutene, cyclopentene, cyclohexene, 3-methylcyclohexene, cyclooctene, and cyclodecene. , Cyclododecene, tetracyclodecene, octacyclodecene, dicyclopentadiene, norbornene, 5-methyl-2-norbornene, 5-ethyl-2-norbornene, 5-isobutyl-2-norbornene, 5,6-dimethyl-2-norbornene 5,5,6-trimethyl-2-norbornene, ethylidene norbornene and the like. The amount of the cyclic olefin is 50 mol% or less, usually 1 to 50 mol%, preferably 2 to 50 mol% of the copolymer.
Styrene analogs that can be used in the present invention are styrene and styrene derivatives, which include t-butylstyrene, α-methylstyrene, p-methylstyrene, divinylbenzene, 1,1-diphenylethylene, N , N-dimethyl-p-aminoethylstyrene, N, N-diethyl-p-aminoethylstyrene, and the like.

7). Polymerization Method The polymerization reaction for obtaining the ethylene polymer (A) of the present invention can be carried out by slurry polymerization, solution polymerization, or gas phase polymerization in the presence of the metallocene catalyst described above. Slurry polymerization or gas phase polymerization is preferred, with substantially no oxygen and moisture, aliphatic hydrocarbons such as isobutane, hexane, heptane, aromatic hydrocarbons such as benzene, toluene, xylene, cyclohexane, methylcyclohexane, etc. The olefin is polymerized in the presence or absence of an inert hydrocarbon solvent selected from alicyclic hydrocarbons. As for the polymerization conditions at this time, the temperature is preferably 20 to 200 ° C., more preferably 50 to 100 ° C., the pressure is preferably in the range of normal pressure to 7 MPa, more preferably normal pressure to 3 MPa, and the polymerization time is preferable. Is 5 minutes to 10 hours, more preferably 5 minutes to 5 hours.
The molecular weight of the produced polymer can be adjusted to some extent by changing the polymerization conditions such as the polymerization temperature and the molar ratio of the catalyst, but the molecular weight can be adjusted more effectively by adding hydrogen to the polymerization reaction system. it can.
Further, the polymerization can be carried out without any trouble even if a component for removing water, a so-called scavenger, is added to the polymerization system. Such scavengers include organoaluminum compounds such as trimethylaluminum, triethylaluminum and triisobutylaluminum, organoaluminum oxy compounds, modified organoaluminum compounds containing branched alkyl, organozinc compounds such as diethylzinc and dibutylzinc, diethylmagnesium. Organic magnesium compounds such as dibutylmagnesium and ethylbutylmagnesium, and Grignard compounds such as ethylmagnesium chloride and butylmagnesium chloride are used. Of these, triethylaluminum, triisobutylaluminum, and ethylbutylmagnesium are preferable, and triethylaluminum is particularly preferable.
The present invention can also be applied to a multistage polymerization system having two or more stages having different polymerization conditions such as hydrogen concentration, monomer and comonomer concentration, nonconjugated diene concentration, polymerization pressure, and polymerization temperature.

8). Other polyolefin resin (B)
The polyolefin resin (B) in the composition of the present invention includes carbon number such as polyethylene resin (b1) produced by ionic polymerization, high pressure radical ethylene (co) polymer (b2), polypropylene resin (b3) and the like. Includes homo- or alternating copolymers of 3 or more α-olefins.
The polyethylene resin (b1) produced by the ion polymerization is an ethylene homopolymer having a density of 0.94 to 0.97 g / cm ³ and a melt flow rate (MFR) in the range of 0.05 to 100 g / 10 min. High density polyethylene resin composed of ethylene / α-olefin copolymer, density of 0.91 to less than 0.94 g / cm ³ , ethylene / α-olefin copolymer with MFR in the range of 0.05 to 100 g / 10 min Linear low density polyethylene resin composed of coalescence, composed of ethylene / α-olefin copolymer having a density of 0.86 to less than 0.91 g / cm ³ and MFR in the range of 0.05 to 100 g / 10 min. Includes a linear ultra-low density polyethylene resin.

  The α-olefin is preferably a linear or branched olefin having 3 to 20 carbon atoms, such as propylene, 1-butene, 1-pentene, 1-hexene, 4-methyl-1-pentene, 1 -Octene, 1-decene, etc. can be mentioned. Moreover, you may use them in combination of 2 or more types. Among these copolymers, ethylene / 1-butene copolymer, ethylene / 1-hexene copolymer, ethylene-4-methyl-1-pentene copolymer, and ethylene / 1-octene copolymer are economical. It is preferable from the viewpoint.

The polyethylene resin (b1) produced by the above-mentioned ion polymerization is not particularly limited to the production catalyst or process, and the literature book “Polyethylene Technology Reader” (Matsuura Kazuo and Mikami Naotaka edited by Industrial Research Society Publication 2001) P.). 123-160, p. It can be produced by a method described in 163 to 196. In other words, Ziegler-type catalysts, single-site-type catalysts, etc. can be used for various polymerization methods such as slurry method, solution method, and gas phase method, with various polymerization devices, polymerization conditions, and catalysts. is there.
The polyethylene resin (b1) according to the present invention is an olefin polymerization catalyst comprising an organoaluminum oxy compound and a group IV transition metal compound containing a ligand having a cyclopentadienyl skeleton, In the case of a copolymer obtained by copolymerizing ethylene and an α-olefin having 3 to 20 carbon atoms, it is more preferable. The polyethylene resin (b1) according to the present invention may be a mixture of two or more kinds of polyethylene resins (b1) as long as the above conditions are satisfied.

  The high-pressure radical ethylene (co) polymer (b2) according to the present invention is an ethylene homopolymer (low-density polyethylene resin), an ethylene / vinyl ester copolymer, ethylene, and α, β-non-ethylene by high-pressure radical polymerization. Examples thereof include a copolymer with a saturated carboxylic acid or a derivative thereof. These low-density polyethylene resins and the like are produced by a known high-pressure radical polymerization method, and may be produced by any method of a tubular method and an autoclave method.

The low-density polyethylene resin has a density of 0.91 to 0.935 g / cm ³ , a melt flow rate of 0.05 to 100 g / 10 minutes, preferably a density of 0,915 to 0,930 g / cm ³ 0.1 The thing of the range of 50 g / 10min is used suitably.
The above ethylene-vinyl ester copolymer is mainly composed of ethylene, and vinyl ester monomers such as vinyl propionate, vinyl acetate, vinyl caproate, vinyl caprylate, vinyl laurate, vinyl stearate, vinyl trifluoroacetate, etc. And a copolymer. Among these, vinyl acetate is particularly preferable. A copolymer comprising 50 to 99.5% by weight of ethylene, 0.5 to 50% by weight of vinyl ester, and 0 to 49.5% by weight of other copolymerizable unsaturated monomers is preferred. Furthermore, the vinyl ester content is selected in the range of 3 to 20% by weight, particularly preferably 5 to 15% by weight.
Representative copolymers of ethylene and α, β-unsaturated carboxylic acid ester are ethylene / methyl acrylate copolymer, ethylene / ethyl acrylate copolymer, ethylene / acrylic acid. Butyl copolymer, ethylene / methyl methacrylate copolymer, ethylene / (meth) acrylic acid such as ethylene / ethyl methacrylate copolymer or its alkyl ester copolymer, ethylene / maleic anhydride / vinyl acetate copolymer And binary copolymers such as ethylene / maleic anhydride / methyl acrylate copolymer, ethylene / maleic anhydride / ethyl acrylate copolymer, and the like. The (meth) acrylic acid ester content is 3 to 30% by weight, preferably 5 to 20% by weight.

  Examples of the polypropylene resin (b3) include propylene homopolymers, copolymers of propylene and other α-olefins, such as block copolymers of propylene and ethylene, random copolymers, and the like. is there.

9. Thermoplastic elastomer The thermoplastic elastomer (C) of the composition component of the present invention includes various thermoplastic elastomers such as olefin elastomer, styrene elastomer, polyester elastomer, polyamide elastomer, polyurethane elastomer, natural rubber, and polyisobutylene. Natural or synthetic rubbers such as polyisoprene, chloroprene rubber, butyl rubber, nitrile butyl rubber. Among these, olefin elastomers and styrene elastomers described in detail below are preferable.

Examples of the olefin elastomer include an ethylene-propylene copolymer (EPR), an ethylene-propylene-diene copolymer (EPDM), an ethylene / 1-butene copolymer, and an ethylene / 1-octene copolymer having a density of 0. .86 to 0.91 g / cm ³ of amorphous or microcrystalline ethylene / α-olefin copolymer, polybutene, chlorinated polyethylene, polypropylene and EPDM, and optionally crosslinked in the presence of a crosslinking agent Product or a completely cross-linked product.

  As the styrene elastomer, block copolymers such as styrene-butadiene-styrene copolymer (SBS), styrene-isoprene-styrene copolymer (SIS), styrene-isoprene-butadiene-styrene copolymer (SIBS), Or styrene-ethylene-butene-styrene copolymer (SEBS), styrene-ethylene-propylene-styrene copolymer (SEPS), styrene-butadiene-butylene-styrene copolymer (partially hydrogenated styrene-butadiene-styrene copolymer) A part of a block copolymer such as a combination) or a complete hydrogenated product.

10. Flame Retardant Resin Material The flame retardant resin composition of the present invention can be used with (A) an ethylene polymer alone, but since a large amount of metal hydrate is blended, its acceptability is ensured. In order to maintain flexibility, it is desirable that (A) an ethylene polymer and (B) another polyolefin resin and / or (C) a thermoplastic elastomer be used in combination. The composition ratio of (A) ethylene polymer is 100 to 5% by mass, more preferably 50 to 10% by mass, particularly preferably 40 to 20% by mass, and (B) other polyolefin resin and / or Or (C) the thermoplastic elastomer is 0 to 95% by mass, more preferably 50 to 90% by mass, particularly preferably 60 to 80% by mass, and the component (B) and / or (C) the thermoplastic elastomer is By selecting a soft resin of (b1) to (b3) or an olefin-based elastomer such as EPR and EPDM, high flame retardancy can be maintained, and high moldability and mechanical strength can be improved.

11. Metal hydrate Examples of the metal hydrate (D) of the present invention include magnesium hydroxide, aluminum hydroxide, calcium hydroxide, basic magnesium carbonate, hydrated aluminum silicate, hydrated magnesium silicate, and basic magnesium carbonate. A compound having a hydroxyl group or water of crystallization, such as hydrotalcite, alone or in combination of two or more can be used. Among these metal hydrates, (B1) magnesium hydroxide and aluminum hydroxide are preferable, and magnesium hydroxide is most preferable. In addition, those subjected to surface treatment are particularly preferable.

As said magnesium hydroxide, magnesium hydroxide generally used for a flame retardant resin composition, that is, reacting with calcium hydroxide using magnesium chloride in seawater as a raw material, and by steps such as sedimentation, washing and concentration. Examples of the resulting magnesium hydroxide include “Kisuma 5”, “Kisuma 5A”, “Kisuma 5B”, and “Kisuma 5J” (trade name, manufactured by Kyowa Chemical Industry Co., Ltd.).
Moreover, well-known things, such as magnesium hydroxide obtained by grind | pulverizing the natural mineral (brucite) which contains magnesium hydroxide as a main component, can also be used. Furthermore, in recent years, magnesium chloride obtained by treating a natural mineral containing magnesium (brucite, serpentine, dolomite, chlorite, etc.) with hydrochloric acid as a raw material, for example, reacting with calcium hydroxide to precipitate, wash, In addition to magnesium hydroxide obtained by a process such as concentration, magnesium hydroxide obtained by hydrating magnesium oxide obtained by dissolution, purification, or thermal decomposition can be used. However, the present invention is not limited to the above.
Among these, magnesium carbonate obtained by baking magnesium carbonate to obtain magnesium oxide and hydrating the magnesium hydroxide has a large specific surface area of 8 m ² / g or more, and the performance of the conventional flame retardant composition is also high. It is preferably used because it is highly flame-retardant and economically inexpensive without being reduced, and is excellent in easy-cutting property (peeling and cutting processability) of the wire terminal at the time of wire construction, and has good workability.

As a preferable method for producing the above metal hydrate, natural minerals (magnesite) disclosed in Japanese Patent Publication No. 3-60774, Japanese Patent Application Laid-Open No. 5-208810, and Japanese Patent Application Laid-Open No. 8-67515 are disclosed. There is a method in which the produced magnesium carbonate is calcined and pulverized to obtain a fine powder of light magnesia, which is obtained by a mild (hydration) reaction.
In addition, by using a method of degrading light calcined magnesia obtained by firing and grinding magnesium carbonate produced as a natural mineral (magnesite) to obtain magnesium hydroxide, grinding time during the grinding process In addition, by controlling the mill speed, pH during the soothing process, reaction temperature, and the like, magnesium hydroxide with an optimized average particle diameter, specific surface area, and aggregated structure can be produced at low cost.

The metal hydrate is preferably treated with a surface treatment agent in order to improve the dispersion effect in the thermoplastic resin, the suppression of moisture absorption, the deactivation of metal active sites, and the like.
Examples of the surface treatment agent include fatty acids and fatty acid metal salts or mixtures thereof, fatty acid esters, fatty acid amides, waxes or modified products thereof, curable resins, organic silanes, organic titanates, and organic boranes. In recent years, as disclosed in JP-A-2002-167219, JP-A-2002-173682, JP-A-2003-003167, JP-A-2004-337698, etc., polycarboxylic acid-based dispersions Magnesium hydroxide surface-treated with an agent, polyglycerin derivative, N-acyl basic amino acid, or dibasic acid erythritol ester, phosphate ester, phosphite ester, alcohol phosphate ester, phosphorus compound, etc. is also used. Yes.
In the present invention, although not particularly limited thereto, a combination of a fatty acid and a fatty acid metal salt or a mixture thereof, and a fatty acid ester is particularly preferable from the viewpoint of low cost and effectiveness. These may be surface-treated in advance, or a resin component and magnesium hydroxide may be mixed and used simultaneously.

The fatty acid is preferably a saturated or unsaturated acid having 8 or more carbon atoms, octanoic acid, decanoic acid, myristic acid, behenic acid, palmitic acid, stearic acid, oleic acid, arachidic acid, coconut oil, beef tallow, large Examples include bean oil, palm oil, and hardened oil. Examples of the fatty acid metal salt include metal salts such as stearic acid, oleic acid, palmitic acid, linoleic acid, lauric acid, caprylic acid, behenic acid, and montanic acid, and the metals include Na, K, Al, Ca, Mg, Zn, Ba, Co, Sn, Ti, Fe etc. are mentioned. Examples of the fatty acid ester include methyl laurate, methyl myristate, methyl palmitate, methyl stearate, methyl oleate, methyl erucate, methyl behenate, butyl laurate, butyl stearate, isopropyl myristate, isopropyl palmitate, Monoesters such as octyl palmitate, octyl palm fatty acid, octyl stearate, special beef tallow fatty acid octyl ester, lauryl laurate, stearyl stearate, long-chain fatty acid higher alcohol ester, behenyl behenate, cetyl myristate, etc. In neopentyl polyol long chain fatty acid ester, neopentyl polyol long chain fatty acid ester partially esterified product, neopentyl polyol fatty acid ester, neopentyl polyol Fatty acid esters, neopentyl polyol C9 chain fatty acid esters, dipentaerythritol long chain fatty acid esters, special fatty acid esters such as complex medium chain fatty acid esters.
These surface treatment agents can be used in any treatment method such as a wet method or a dry method. The amount of the surface treatment agent used is preferably in the range of 1 to 10% by mass relative to the metal hydrate.

12 Functional group containing polyolefin resin In the flame-retardant resin composition of this invention, a functional group containing polyolefin resin (F) can be mix | blended as needed.
The functional group-containing polyolefin resin has good compatibility with resins such as the components (A), B), and (C), and (D) the coupling effect with the metal hydrate is remarkably flame retardant. It is used as a role of enhancing the mechanical strength and flame retardancy of the curable resin composition by promoting the formation of a carbonized layer during combustion.
Preferred examples of the functional group-containing polyolefin resin include an acid anhydride group-containing olefin random copolymer or a metal salt thereof and a modified polyolefin resin.

The acid anhydride group-containing olefin-based random copolymer or a metal salt thereof is a copolymer of an olefin such as ethylene or propylene and an acid anhydride group-containing monomer such as maleic anhydride, and as described above, the present invention. Although it can be used as an ethylene / α, β-unsaturated carboxylic acid ester copolymer for other flame retardant resin materials, it is a modified material that improves flame retardancy and mechanical strength as well as modified polyolefin resins. It can be used as a quality resin.
Examples of the acid anhydride group-containing monomer include the comonomers mentioned above as a copolymer of ethylene and an α, β-unsaturated carboxylic acid or a derivative thereof. Preferred copolymers include ethylene / maleic anhydride copolymer, ethylene / maleic anhydride / vinyl acetate copolymer, ethylene / maleic anhydride / methyl acrylate copolymer, ethylene / maleic anhydride / acrylic acid. Examples thereof include binary or ternary copolymers such as ethyl copolymers. Examples of the metal of the metal salt include K, Na, Li, Ca, Zn, Mg, and Al.
Moreover, the compounding quantity of an acid anhydride group containing olefin random copolymer or its metal salt is 1-30 mass parts with respect to 100 mass parts of resin components (A) containing polyolefin resin, Preferably it is 1-20. It is preferable to blend 1 part by mass, more preferably 1-10 parts by mass.

The modified polyolefin resin includes (i) an unsaturated carboxylic acid or derivative thereof, (ii) an epoxy group-containing compound, (iii) a hydroxyl group-containing compound, (iv) an amino group-containing compound, (v) an organosilane compound, ( vi) A polyolefin resin modified with a functional group-containing compound such as an organic titanate compound can be mentioned.
(I) Unsaturated carboxylic acid or its derivative includes unsaturated monocarboxylic acid such as acrylic acid, methacrylic acid, furanic acid, crotonic acid, vinylacetic acid, pentenoic acid, maleic acid, fumaric acid, citraconic acid, itaconic acid, etc. Α, β-unsaturated dicarboxylic acid or anhydride thereof, or a metal salt thereof.
(Ii) Epoxy group-containing compounds include glycidyl acrylate, glycidyl methacrylate, itaconic acid monoglycidyl ester, butenetricarboxylic acid monoglycidyl ester, butenetricarboxylic acid diglycidyl ester, butenetricarboxylic acid triglycidyl ester and α-chloroallyl, malee Examples thereof include glycidyl esters such as acid, crotonic acid and fumaric acid, or glycidyl ethers such as vinyl glycidyl ether, allyl glycidyl ether, glycidyloxyethyl vinyl ether and styrene-p-glycidyl ether, and p-glycidyl styrene. Examples thereof include glycidyl methacrylate and allyl glycidyl ether.
(Iii) Examples of the hydroxyl group-containing compound include 1-hydroxypropyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, and hydroxyethyl (meth) acrylate.
(Iv) Examples of the amino group-containing compound include tertiary amino groups such as dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) acrylate, and dibutylaminoethyl (meth) acrylate.
(V) Examples of the organic silane compound include vinyltrimethoxysilane, vinyltriethoxysilane, vinyltriacetylsilane, and vinyltrichlorosilane.
(Vi) Examples of the organic titanate compound include tetraisopropyl titanate, tetra-n-butyl titanate, tetrakis (2-ethylhexoxy) titanate, and titanium lactate ammonium.

  The content of the functional group-containing compound in the modified polyolefin resin is selected in the range of 0.05 to 10% by mass, preferably 0.1 to 8.0% by mass. If the content is less than 0.05% by mass, the effect of the present invention is not sufficient, and the coupling effect between the resin and the flame retardant may not be exhibited. Moreover, when it exceeds 10 mass%, there exists a possibility that decomposition | disassembly and a crosslinking reaction may occur simultaneously when denatured.

The modified polyolefin resin is obtained by modifying a functional group-containing compound by heating in the presence of an organic peroxide. The functional group-containing compound content is 0.05 to 10% by mass, or the modified product is mixed with an unmodified polyolefin resin and the content is adjusted to the above range.
As the polyolefin resin used for modification, the polyolefin resin and a mixture thereof can be used. Among these, an ethylene homopolymer or an ethylene / α-olefin copolymer having a density of 0.87 to 0.97 g / cm ³ can be mentioned. Because it has excellent compatibility with magnesium hydroxide and maintains heat resistance without impairing the flexibility of the soft resin, promotes the formation of a carbonized layer during combustion, improves flame retardancy, and can improve mechanical strength Most preferred.

13. Other Components In the flame retardant resin composition of the present invention, an additive such as a flame retardant aid may be blended with the present invention in order to further improve performance.
Red flame retardant, antimony trioxide, antimony pentoxide, calcium phosphate, zircon oxide, titanium oxide, zinc oxide, magnesium oxide, calcium carbonate, magnesium carbonate, barium sulfate, barium borate, barium metaborate, boric acid Zinc, zinc metaborate, molybdenum disulfide, clay, diatomaceous earth, kaolinite, montmorillonite, hydrotalcite, talc, silica, white carbon, zeolite, hydromagnesite, organic bentonite, and the like may be used in combination. These flame retardant aids are desirably blended up to 50% by mass with respect to the above (D) metal hydrate.

  Furthermore, the flame-retardant resin composition of the present invention can be blended with various additives and auxiliary materials in accordance with the intended use within a range that does not impair the characteristics of the present invention. These various additives and auxiliary materials include stabilizers, antioxidants, anti-aging agents, UV absorbers, light stabilizers, antistatic agents, processability improvers, fillers, copper damage inhibitors, neutralizing agents, Examples thereof include a foaming agent, an anti-whitening agent, an anti-bubble agent, a nucleating agent, a colorant, process oil, and carbon black. Moreover, it can also bridge | crosslink by adding a crosslinking agent, for example, an organic peroxide, sulfur, a silane type crosslinking agent, and a crosslinking adjuvant, or irradiating with ionizing radiation.

14 Composition ratio of component The composition ratio of each component in the flame-retardant resin composition of the present invention is (100 parts by mass of the resin component composed of component (A) and component (B) and / or (C)) D) The metal hydrate is 30 to 250 parts by mass, preferably 50 to 200 parts by mass, more preferably 80 to 150 parts by mass. (D) When the blending amount of the metal hydrate is less than 30 parts by mass, the flame retardancy is insufficient, and when it exceeds 250 parts by mass, the material becomes brittle and hard, and the product has flexibility and mechanical strength. As well as there is a risk of loss of damage, there is a risk that the bad effect of scratched whitening will occur.
In the above composition, the component (F) is not necessarily required when the resin component is sufficiently soft, but when the (F) functional group-containing polyolefin polymer is used, the resin component is added to 100 parts by mass. On the other hand, it comprises a resin composition comprising (D) 30 to 250 parts by mass of a metal hydrate and (F) 1 to 30 parts by mass of a functional group-containing polyolefin polymer. (F) It is preferable that a component generally mix | blends 1-30 mass parts, Preferably it is 1-20 mass parts, More preferably, 1-10 mass parts is mix | blended. The presence of the component (F) causes a coupling effect between the resin component and the metal hydrate (D), forms a carbonized layer at the time of combustion, and improves flame retardancy. When the blending amount is less than 1 part by mass, the modification effect is not sufficiently exhibited. When the amount exceeds 30 parts by mass, the coupling effect is excessive, the material becomes stiff, and flexibility and flexibility are lost. There is a risk of causing adverse effects such as deterioration of workability when winding the electric wire on the drum.

15. Manufacture of flame retardant resin composition
In the flame-retardant resin composition of the present invention, the component (A), the component (B) and / or the component (C), the component (D), and the components (E) and (F) as necessary are described above. Mix in any order at the blending ratio, and knead and build using a normal kneader such as a single screw extruder, twin screw extruder, super mixer, Henschel mixer, Banbury mixer, roll mixer, Brabender plastograph, kneader. It is obtained by granulating. In this case, it is preferable to select a kneading and granulating method capable of improving the dispersion of each component. In particular, kneading and granulating using a twin screw extruder are preferable from the viewpoint of economy and the like.

16. Electric wire / cable The electric wire / cable of the present invention uses the above-mentioned flame retardant resin composition, and includes an insulating layer and / or a sheath layer, an internal semiconductive layer and / or an external semiconductive layer, such as an electric wire, a power cable, and an optical fiber cable. Alternatively, it may be used as a coating layer provided in a usual electric wire / cable such as an external metal shielding layer made of copper, aluminum, lead or the like, or a water shielding layer wound with aluminum tape, if desired. The electric wire / cable manufacturing method may be a general method, and may be used by crosslinking with an organic peroxide or silane crosslinking, or in a non-crosslinked state or foamed, or a thermoplastic resin or metal foil. It may be used by being laminated with other base materials such as a nonwoven fabric and a woven fabric, and is not particularly limited.

  In the following, while contrasting each example and comparative example, the present invention will be described in more detail and specifically to clarify the configuration and effects of the present invention, and to explain the rationality of each requirement of the configuration of the present invention. Proof of significance.

[Measurement of polymer properties]
The physical properties of the polymers obtained in each Example and each Comparative Example were measured by the method described below.
1) Melt flow rate (MFR)
MFR was measured according to condition D (temperature 190 ° C., load 21.18 N) of JIS K6922-1 (1997).
2) Density Measured according to JIS K6922-1 (1997).
3) Ratio of weight average molecular weight distribution (Mw) to number average molecular weight (Mn) (Mw / Mn)
Mw and Mn were prepared by preparing a 1 mg / mL solution using o-dichlorobenzene (containing 0.5 mg / mL BHT) and dissolving it at 140 ° C. for about 1 hour. It is calculated | required by measuring by gel permeation chromatography (GPC) method on condition of this. Conversion from the retention volume to the molecular weight is performed using a calibration curve prepared in advance with standard polystyrene.
Apparatus: GPC (ALC / GPC 150C) manufactured by WATERS Detector: MIRAN 1A IR detector manufactured by FOXBORO (measurement wavelength: 3.42 μm) Column: AD806M / S (three) manufactured by Showa Denko KK Mobile phase solvent: o- Dichlorobenzene Measurement temperature: 140 ° C. Flow rate: 1.0 ml / min Injection volume: 0.2 ml
Standard polystyrene: Tosoh F380, F288, F128, F80, F40, F20, F10, F4, F1, A5000, A2500, A1000
Calibration curve: A calibration curve is prepared by injecting 0.2 mL of a solution of standard polystyrene in o-dichlorobenzene (containing 0.5 mg / mL BHT) to 0.5 mg / mL. The calibration curve uses a cubic equation obtained by approximation by the least square method.
Conversion of molecular weight: The following numerical value is used for the viscosity equation [η] = K × M ^α used for conversion to molecular weight.
PS :: K = 1.38 × 10 −4 α = 0.7
PE: K = 3.92 × 10 −4 α = 0.733
4) Number of short chain branches per 1,000 C of main chain (SCB)
A ¹³ C-NMR spectrum was measured under the following conditions using a JNM-GSX 400 type NMR apparatus manufactured by JEOL Ltd. and a C10 type probe.
Pulse width: 8.0 μs (flip angle = 40 °) Pulse repetition time: 5 seconds Integration number: 5,000 times or more Solvent and internal standard: 1,2,4-trichlorobenzene / benzene-d6 / hexamethyldisiloxane ( Mixing ratio: 30/10/1)
Measurement temperature: 120 ° C. Sample concentration: 0.3 g / ml
Analysis of the obtained spectrum is, for example, “Eric T. Hsieh & James C. Randall, Macromolecules vol. 15, 353-360 (1982)” for ethylene / 1-butene copolymer, ethylene / 1-hexene copolymer. The union was performed according to the document “Eric T. Hsieh & James C. Randall, Macromolecules vol. 15, 1402-1406 (1982)”, and SCB and B were obtained.
5) Flow activation energy Ea
The polymer to be used for the test was press-molded into a circle having a diameter of 25 mm and a thickness of 1 mm at 180 ° C., and a dynamic viscoelasticity measuring apparatus was a UDS-200 rotary rheometer manufactured by Paar Physica and a 25 mmφ parallel plate. Was used to measure dynamic viscoelasticity at temperatures (140 ° C., 170 ° C., 190 ° C., 210 ° C. and 230 ° C.) under the following conditions in a nitrogen atmosphere.
Distortion amount: 10% Measurement frequency range: 6.22 × 10 ^{−3 to} 6.22 × 10 ² rad / s (210 ° C. and 230 ° C. are 6.22 × 10 ^{−2 to} 6.22 × 10 ² rad / s s)
The storage elastic modulus G ′ and the loss elastic modulus G ″ under the five temperature conditions were superposed according to the principle of time-temperature superposition with a reference temperature of 190 ° C., and the shift factor a _T was obtained. The activation energy Ea of the flow was calculated from the slope (by the method described in paragraphs 0019 to 0023. The presence of long-chain branches exceeding 20 carbon atoms was confirmed by the value of ΔEa. .)
6) Elongation viscosity λmax
The polymer used for the test was hot-pressed at 190 ° C. to prepare a 150 mm × 70 mm × 2 mm sheet, and a sheet punched out from this sheet to 7 mm × 70 mm × 2 mm was used as a sample. An unsteady uniaxial elongational viscosity curve at 140 ° C. and strain rate (setting values: 1.0, 0.3, 0.1 s ⁻¹ ) was measured using an RME type uniaxial elongational viscosity measuring device manufactured by Rheometric. Next, from the dynamic viscoelasticity measurement data at 140 ° C. measured under the same conditions as the flow activation energy, λmax is calculated using the equations (3) and (4) described in paragraph 0026 and the calculation method. did.

[Preparation of polymerization catalyst]
Toluene and hexane used for complex preparation and catalyst preparation were degassed and dehydrated with molecular sieve 3A. As the methylaluminoxane MAO, Albemarle 20 wt% toluene solution product (Al concentration is about 2.9 mol / L) was used. The silica used as the carrier for the solid catalyst was a material having a surface area of 290 m ² , a pore volume of 1 ml / g, and an average particle size of 45 μm and calcined at 650 ° C. for 7 hours. Benzoindene is a mixture of 4,5-benzoindene and 6,7-benzoindene, and was synthesized based on “Bulletin de la Society Chimique de Frace (1967) 3 987-992”.

[Synthesis of transition metal complexes]
(Preparation of trisindenylzirconium hydride (complex 1))
Under a nitrogen atmosphere, 1 mmol (0.39 g) of bisindenylzirconium dichloride (Ind ₂ ZrCl ₂ ) was suspended in 30 ml of toluene in a 100 ml eggplant type flask, cooled to −78 ° C. with a cryogen (dry ice-ethanol), and n -Add 2 mmol of butyl lithium (n-BuLi). The mixed solution is taken out of the cryogen and the temperature is raised slowly, and 4 mmol of indene is added at around 0 ° C. The temperature is further raised to room temperature and the reaction is carried out for 30 minutes. Lithium chloride (LiCl) precipitated after the reaction is filtered off. The filtrate was further reacted at 50 ° C. for 12 hours, and the deposited precipitate was washed with n-hexane to obtain Complex 1 with a yield of 64%.
(Preparation of trisbenzoindenylzirconium hydride (complex 2))
Under a nitrogen atmosphere, 0.31 mmol (0.14 g) of trisindenylzirconium hydride was suspended in 5 ml of hexane in a 50 ml eggplant-shaped flask, and 1.2 mmol of benzoindene (BenzInd) was added and reacted at 50 ° C. for 2 hours. After removing the solvent, the precipitated solid was washed with n-hexane to obtain Complex 2 in a yield of 83%.

[Preparation of solid catalyst]
(Preparation of solid catalyst I)
46 mg (0.1 mmol) of complex 1 and 118 mg (0.2 mmol) of complex 2 were placed in a 100 ml eggplant flask, 20 ml of toluene and 41 ml of methylaluminoxane toluene solution (40 mmol of Al) were added thereto, and then 300 ml of magnetic The above mixture was added to a flask equipped with an induction stirrer and degassed with 10 g of silica. Thereafter, the solvent was removed under reduced pressure to obtain a solid catalyst I having good fluidity.
(Solid catalyst II)
It was prepared in the same manner as the solid catalyst I except that 46 mg (0.1 mmol) of complex 1 and 177 mg (0.3 mmol) of complex 2 were used.

[Polymerization reaction]
Example 1
In a gas phase continuous polymerization apparatus (internal volume 100 L, fluid bed diameter 10 cm) prepared at a predetermined temperature shown in Table 1, a comonomer / ethylene molar ratio, a hydrogen / ethylene molar ratio, a gas composition with a nitrogen concentration of 30 mol%, and a pressure of 0.8 MPa. Polymerization was carried out at a constant gas composition and temperature while intermittently supplying the solid catalyst I. In 100 parts by weight of the obtained polymer powder, 0.2 parts by weight of antioxidants IRGANOX, B225 / FF manufactured by Ciba Specialty Chemicals Co., Ltd. and 0.05 parts by weight of calcium stearate are blended in a super mixer. After mixing, the mixture was melt kneaded, extruded and pelletized with a 30 mmφ single screw extruder at a set temperature of 210 ° C. and a rotation speed of 40 rpm to obtain a linear ethylene / 1-hexene copolymer (a1). The physical properties of the obtained copolymer (a1) are shown in Table 2.

[Preparation of flame retardant ethylene resin composition]
A composition obtained by blending 100 parts by mass of copolymer (a1) with 70 parts by mass of (d1) magnesium hydroxide (manufactured by Kyowa Chemical Industry Co., Ltd., Kisuma 5A) under the following conditions, A system resin composition was obtained.
[Kneading conditions]
Equipment specifications: Laboplast mill manufactured by Toyo Seiki Seisakusho Kneading temperature: 190 ° C (set temperature)
Rotation speed: 60 rpm Kneading time: 5 minutes [Preparation of test piece]
The obtained flame-retardant resin composition was roll-kneaded at 140 ° C. for 5 minutes and then press-molded to obtain press sheets having a thickness of 1 mm and a thickness of 3 mm.

[Evaluation of material properties]
(1) Tensile strength and elongation: Based on JIS C3005 (2000) 4.16 insulator and sheath tensile test method, tensile speed using a dumbbell-shaped No. 3 test piece punched from a 1 mm thick press sheet Measurement was performed at 200 mm / min.
(2) Oxygen index: Based on the test method of JIS K7201-1 (1999), the oxygen index was measured using an IV type test piece punched from a press sheet having a thickness of 3 mm. Large numbers indicate excellent flame retardancy. The test results are shown in Table 3.
[Evaluation of melt properties]
(3) Extrusion appearance: Extruded strands were prepared from the flame retardant resin composition using a capillograph under the following conditions, and the appearance of the extruded resin was visually evaluated as follows. The test results are shown in Table 3.
Equipment specifications: Capillograph 1B manufactured by Toyo Seiki Seisakusho Co., Ltd. Molding temperature: 190 ° C. Extrusion speed: 10 mm / min (shear speed 121.6 sec ⁻¹ )
Capillary: length 40 mm, diameter 1.0 mm Evaluation criteria: o There is no problem in the appearance of the extruded resin. X Melt fracture or shark skin is seen in the extruded resin.

(Example 2)
Polymerization was conducted in the same manner as in Example 1 except that the temperature, comonomer / ethylene molar ratio, hydrogen / ethylene molar ratio, complex mixing ratio, and solid catalyst II shown in Table 1 were changed. The obtained polymer powder was melt-kneaded, extruded and pelletized in the same manner as in Example 1 to obtain a linear ethylene / 1-hexene copolymer (a2). Table 2 shows the physical properties of the polymer (a2) obtained.
A composition comprising 100 parts by mass of copolymer (a2) and 70 parts by mass of (d1) magnesium hydroxide was kneaded under the same conditions as in Example 1 to obtain a flame-retardant ethylene-based resin composition. Using the obtained flame-retardant resin composition, a press sheet was prepared and tested in the same manner as in Example 1. The test results are shown in Table 3.

(Example 3)
Copolymer (a1) 20% by mass, ethylene / ethyl acrylate copolymer (b1) (manufactured by Nippon Polyethylene Co., Ltd., Lexpearl EEA, A1200, MFR 0.8 g / 10 min, ethyl acrylate content 20% by mass) A composition obtained by blending 70 parts by mass of (d1) magnesium hydroxide with 100 parts by mass of a resin component consisting of 80% by mass was kneaded under the same conditions as in Example 1 to obtain a flame-retardant ethylene-based resin composition. . Using the obtained flame-retardant resin composition, a press sheet was prepared and tested in the same manner as in Example 1. The test results are shown in Table 3.

Example 4
A composition obtained by blending 150 parts by mass of (d1) magnesium hydroxide with 100 parts by mass of a resin component comprising 20% by mass of copolymer (a1) and 80% by mass of ethylene / ethyl acrylate copolymer (b1). It knead | mixed on the same conditions as Example 1, and obtained the flame-retardant ethylene-type resin composition. Using the obtained flame-retardant resin composition, a press sheet was prepared and tested in the same manner as in Example 1. The test results are shown in Table 3.

(Example 5)
Copolymer (a1) 20% by mass, ethylene / vinyl acetate copolymer (b2) (Nippon Polyethylene Co., Ltd., Novatec EVA, LV430, MFR 1 g / 10 min, vinyl acetate content 15% by mass) 80% by mass A composition comprising 100 parts by mass of the resin component and 70 parts by mass of (d1) magnesium hydroxide was kneaded under the same conditions as in Example 1 to obtain a flame retardant ethylene-based resin composition. Using the obtained flame-retardant resin composition, a press sheet was prepared and tested in the same manner as in Example 1. The test results are shown in Table 3.

(Example 6)
A composition obtained by blending 70 parts by mass of (d1) magnesium hydroxide with 100 parts by mass of a resin component comprising 40% by mass of copolymer (a1) and 60% by mass of ethylene / ethyl acrylate copolymer (b1). It knead | mixed on the same conditions as Example 1, and obtained the flame-retardant ethylene-type resin composition. Using the obtained flame-retardant resin composition, a press sheet was prepared and tested in the same manner as in Example 1. The test results are shown in Table 3.

[Preparation of maleic anhydride-modified linear low-density polyethylene (f1)]
MFR 2g / 10 min, linear low density polyethylene (manufactured by Nippon Polyethylene Co., Ltd.) having a density of 0.923 g / cm ³ , 100 parts by mass of maleic anhydride 0.25 parts by mass, and organic peroxide 0.02 of perhexine 25B A part by mass was blended and melt-kneaded in an extruder to obtain a maleic anhydride-modified linear low-density polyethylene (maleic anhydride content 0.2% by mass).

(Example 7)
Resin component 100 comprising 20% by mass of copolymer (a1), 75% by mass of ethylene / ethyl acrylate copolymer (b1), and 5% by mass of maleic anhydride-modified linear low-density polyethylene (f1) prepared above. A composition obtained by blending 70 parts by mass of (d1) magnesium hydroxide with parts by mass was kneaded under the same conditions as in Example 1 to obtain a flame-retardant ethylene resin composition. Using the obtained flame-retardant resin composition, a press sheet was prepared and tested in the same manner as in Example 1. The test results are shown in Table 3.

(Example 8)
Copolymer (a1) 20% by mass, ethylene / ethyl acrylate copolymer (b1) 75% by mass, ethylene / maleic anhydride / methyl acrylate terpolymer (f2) (manufactured by Nippon Polyethylene Co., Ltd., Example of a composition comprising (d1) 70 parts by mass of magnesium hydroxide in 100 parts by mass of a resin component consisting of 5% by mass of Lexpearl ET, ET230X, MFR 7 g / 10 min, density 0.93 g / cm ³ ) 1 and kneaded under the same conditions to obtain a flame-retardant ethylene resin composition. Using the obtained flame-retardant resin composition, a press sheet was prepared and tested in the same manner as in Example 1. The test results are shown in Table 3.

(Comparative Example 1)
100 parts by mass of a linear ethylene / 1-hexene copolymer (a3) (Nippon Polyethylene Co., Ltd., Harmolex, NF324A) produced with a metallocene catalyst described in Table 2, (d1) Magnesium hydroxide A composition obtained by blending 70 parts by mass was kneaded under the same conditions as in Example 1 to obtain a flame-retardant ethylene-based resin composition. Using the obtained flame-retardant resin composition, a press sheet was prepared and tested in the same manner as in Example 1. The test results are shown in Table 4.

(Comparative Example 2)
A linear ethylene / 1-octene copolymer (a4) produced with a metallocene-based catalyst listed in Table 2 (DuPon Dow Elastomers, Affinity, FM1570) in 100 parts by mass (d1) magnesium hydroxide 70 mass The composition formed by blending the parts was kneaded under the same conditions as in Example 1 to obtain a flame retardant ethylene resin composition. Using the obtained flame-retardant resin composition, a press sheet was prepared and tested in the same manner as in Example 1. The test results are shown in Table 4.

(Comparative Example 3)
A composition obtained by blending 70 parts by mass of (d1) magnesium hydroxide with 100 parts by mass of a resin component comprising 20% by mass of copolymer (a3) and 80% by mass of ethylene / ethyl acrylate copolymer (b1). It knead | mixed on the same conditions as Example 1, and obtained the flame-retardant ethylene-type resin composition. Using the obtained flame-retardant resin composition, a press sheet was prepared and tested in the same manner as in Example 1. The test results are shown in Table 4.

(Comparative Example 4)
Ethylene / ethyl acrylate copolymer (b1) 95% by mass, maleic anhydride-modified linear low density polyethylene (f1) 5% by mass, resin component 100 parts by mass, (d1) magnesium hydroxide 70 parts by mass The blended composition was kneaded under the same conditions as in Example 1 to obtain a flame retardant ethylene resin composition. Using the obtained flame-retardant resin composition, a press sheet was prepared and tested in the same manner as in Example 1. The test results are shown in Table 4.

[Consideration by comparison of results of Examples and Comparative Examples]
The (A) ethylene-based polymers obtained in Examples 1 and 2 both satisfy the requirements of claim 1 of the present application, and have strong strain hardening, which is elastic, despite having a relatively low long-chain branching concentration. In other words, mechanical strength and extrudability can be achieved at a high level. Therefore, the flame retardant resin composition in which a metal hydrate (magnesium hydroxide or the like) is mixed using such an (A) ethylene polymer has high mechanical strength and good extrudability.
In Examples 3 to 6, (A) the ethylene-based polymer of Example 1, (B) the ethylene / vinyl ester copolymer of the component, and the ethylene / α, β-unsaturated carboxylic acid ester copolymer were mixed. It is a composition. The flame retardant resin composition in which (D) metal hydrate (magnesium hydroxide) is mixed with such a composition has improved flame retardancy, although the mechanical strength is slightly reduced, and as a flame retardant resin composition Excellent performance.
In Examples 7 and 8, (A) the ethylene-based polymer of Example 1, (B) component ethylene / α, β-unsaturated carboxylic acid ester copolymer and (F) functional group-containing polyolefin were mixed. It is a composition. The flame retardant resin composition obtained by mixing (D) a metal hydrate (magnesium hydroxide) with such a composition has an excellent balance between mechanical strength and flame retardancy, and performance as a flame retardant resin composition. Excellent.
Comparative Examples 1 and 2 are ethylene polymers produced using a conventional metallocene catalyst having a narrow molecular weight distribution and do not satisfy the requirements of claim 1 of the present application. Therefore, while the mechanical strength is high, the extrudability is inferior. The flame retardant resin composition obtained by mixing (D) metal hydrate (magnesium hydroxide) using such an ethylene polymer is mechanically Although the strength was high, the extrusion moldability was poor.
Comparative Example 3 is a composition in which the ethylene polymer of Comparative Example 1 and the ethylene / α, β-unsaturated carboxylic acid ester copolymer of component (B) are mixed. A flame retardant resin composition in which magnesium hydroxide is mixed with such a composition has high mechanical strength, but has poor extrusion moldability.
Comparative Example 4 is an ethylene / ethyl acrylate copolymer (b1) of 95% by mass and a maleic anhydride-modified linear low density polyethylene (f1) of 5% by mass. (D1) Although it is a composition formed by blending 70 parts by mass of magnesium hydroxide, it has a low tensile strength.
From the above results, the superiority of the coating material of the present invention is clear with respect to the prior art seen in each comparative example, and the significance and rationality of the configuration of the present invention are proved.

It is a graph which shows the concept of the difference of the MFR of the polymer polymerized using the complexes A and B of this invention, and the difference of the reactivity of both complexes when coexisting polyene. It is a graph showing the unsteady uniaxial extensional viscosity curve for calculating | requiring the extensional viscosity prescription | regulation (lambda) max of this invention.

Claims (9)

100-5 mass of ethylene-based polymer (A) in which short chain branch having 1 to 20 carbon atoms and long chain branch having more than 20 carbon atoms are introduced into the polymer main chain, satisfying the following conditions a) to d) And 100 parts by mass of a resin component containing 0 to 95% by mass of another polyolefin resin (B) and / or thermoplastic elastomer (C) and 30 to 250 parts by mass of a metal hydrate (D) A flammable resin composition.
a) The density measured based on JIS K6922-1 (1997) is 0.880-0.970 g / cm ³ .
b) Based on the condition D of JIS K6922-1 (1997), the melt flow rate (MFR) measured at a temperature of 190 ° C. and a load of 21.18 N is 0.01 to 100 g / 10 min.
c) The difference ΔEa [KJ / mol] between the activation energy Ea [KJ / mol] of flow and the activation energy Ea _L [KJ / mol] calculated by the following formula (1) is 1.5 to 12.5.

Here, SCB represents the number of short-chain branches having 1 to 20 carbon atoms per 1,000 carbon atoms in the main chain [number / 1,000 C], and B is the length of short-chain branches having 1 to 20 carbon atoms ( Carbon number).
d) The elongational viscosity λmax and ΔEa satisfy the following formula (2).
λmax ≧ 1.2exp (0.0721 × ΔEa) Equation (2) The ethylene polymer (A) is an ethylene polymer produced in the presence of a metallocene catalyst or a copolymer of ethylene and an α-olefin having 3 to 20 carbon atoms, or a non-conjugated polyene is co-polymerized therewith. The flame retardant resin composition according to claim 1, wherein the flame retardant resin composition is a polymerized copolymer. In the ethylene-based polymer (A), introduction of a short chain branch having 1 to 20 carbon atoms and a long chain branch having more than 20 carbon atoms into the polymer main chain is carried out using two or more metallocene catalysts. The flame retardant resin composition according to claim 1, wherein the flame retardant resin composition is performed according to the method. The ethylene polymer (A) is polymerized in the presence of a non-conjugated polyene, and the branch structure of the long-chain branched component is controlled by controlling the concentration of the non-conjugated polyene. Flame retardant resin composition. (D) Metal hydrate (D) is (d1) magnesium hydroxide and / or (d2) aluminum hydroxide, The difficulty described in any one of Claims 1-4 characterized by the above-mentioned. A flammable resin composition. (D1) Magnesium hydroxide is obtained by calcination of a natural mineral containing magnesium hydroxide and magnesium carbonate obtained by hydrating magnesium oxide obtained by calcination of magnesium carbonate, and dehydrating (hydrating) it. Any one of Claims 1-5 characterized by being at least 1 sort (s) selected from the pulverized material of magnesium hydroxide, the natural mineral containing magnesium hydroxide, and the magnesium hydroxide synthesize | combined from seawater. The flame-retardant resin composition described in 1. Another polyolefin resin (B) is an ethylene / unsaturated carboxylic acid ester copolymer, an ethylene / vinyl ester copolymer, an ethylene / α-olefin copolymer having a density of 0.86 to 0.94 g / cm ^3. The flame-retardant resin composition according to any one of claims 1 to 5, wherein the flame-retardant resin composition is at least one ethylene copolymer selected. The flame retardant according to any one of claims 1 to 7, further comprising 1 to 30 parts by mass of (F) a functional group-containing polyolefin resin with respect to 100 parts by mass of the resin component (A + B + C). Resin composition. An electric wire / cable using the flame retardant resin composition according to any one of claims 1 to 8.

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