JP2007175321A - Bread baker using frozen dough - Google Patents

Bread baker using frozen dough Download PDF

Info

Publication number
JP2007175321A
JP2007175321A JP2005377981A JP2005377981A JP2007175321A JP 2007175321 A JP2007175321 A JP 2007175321A JP 2005377981 A JP2005377981 A JP 2005377981A JP 2005377981 A JP2005377981 A JP 2005377981A JP 2007175321 A JP2007175321 A JP 2007175321A
Authority
JP
Japan
Prior art keywords
bread
temperature
cooling
frozen
baking
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2005377981A
Other languages
Japanese (ja)
Inventor
Susumu Hatano
進 波多野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP2005377981A priority Critical patent/JP2007175321A/en
Publication of JP2007175321A publication Critical patent/JP2007175321A/en
Pending legal-status Critical Current

Links

Images

Landscapes

  • Baking, Grill, Roasting (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a bread baker using frozen dough in which a load on the compressor of a cooling device can be reduced by driving a blower for cooling so as to be delayed after the operation of the compressor when temperature in a baking cabinet is not less than prescribed temperature in performing a series of processes from the frozen storage of the succeeding frozen bread dough to thawing, secondary fermentation, and baking when the frozen bread dough is continuously and repetitively baked. <P>SOLUTION: The bread baker is equipped with the baking cabinet 2 for baking the frozen bread dough, composed of a heat insulating box 3 having heat resistance and a door 5 to be opened/closed on the front surface; a heating device 12 for heating the inside of the baking cabinet 2; and the cooling device 28 for cooling the inside of the baking cabinet 2. The blower 30 for cooling is started in operation so as to be delayed when the temperature of the baking cabinet 2 is not less than the prescribed temperature in a cold insulation process and when the temperature of an evaporator 28 is not more than the prescribed temperature after starting the compressor 26 of the cooling device 28. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、冷凍パン生地からパンを焼き上げるパンの調理装置に関し、より詳しくは、一次発酵を終えた冷凍パン生地の冷凍保存から解凍、二次発酵、焼成、及び焼成後の冷却までの機能を一台で行うことができるパンの調理装置に関するものである。   The present invention relates to a bread cooking apparatus for baking bread from frozen bread dough, and more specifically, one function from frozen storage of frozen bread dough after primary fermentation to thawing, secondary fermentation, baking, and cooling after baking. It is related with the bread cooking apparatus which can be performed by.

一次発酵を終えて冷凍された冷凍パン生地からパンを焼き上げる方法としては、ドウコンディショナーと称される装置を用いてできあがり時間を見越して解凍から二次発酵までを行い、その後オーブンに移し替えて焼成するのが一般的である。   As a method of baking bread from frozen dough that has been frozen after the completion of primary fermentation, use a device called a dough conditioner to allow for completion time from thawing to secondary fermentation, and then transfer to an oven for baking. It is common.

すなわち、ドウコンディショナーは冷却機能とせいぜい50℃までの発酵を行うための加熱機能を備えたもので、焼成を行うような高温までの加熱機能は有していない。また、オーブンは焼成のために200℃を超える程度までの加熱機能を備えたものであるが、冷却機能は有していない。   That is, the dough conditioner has a cooling function and a heating function for performing fermentation up to 50 ° C. at most, and does not have a heating function up to a high temperature for performing baking. The oven has a heating function up to about 200 ° C. for firing, but does not have a cooling function.

このようなことから、本発明のような冷凍パン生地を用いて冷凍から焼成までを一台で処理することができる装置に関しての先行技術文献は少なく、特に、焼成後の冷却に関する先行技術文献は見当たらない。   For this reason, there are few prior art documents relating to an apparatus that can process from freezing to baking using the frozen bread dough as in the present invention, and in particular, there is no prior art literature relating to cooling after baking. Absent.

ただし、山形の食パンを主とした混練から行う家庭用の自動製パン器については先行技術が開示されているので、これを取り上げて説明する。   However, since the prior art is disclosed about the automatic bread maker for households used from the kneading | mixing mainly made of Yamagata bread, this is taken up and demonstrated.

従来の自動製パン器は、家庭における食パンの製造を目的とし、材料の粉と水を準備して、混練、発酵、焼成、そして冷却までの一連の工程を実行するものである。焼成後に冷却する目的は、パンの材料を入れて練り、焼き上げる容器に主に起因する、高温による取り扱い不便の解消や、パン側面の露付きによる品質低下の防止であり、その冷却方法は、焼成後のパン生地に直接送風を与えて水蒸気の一散をパンの上部より早めるもの、又は、ヒーターなどの加熱手段を停止し、ファンの駆動により吸気路から排気路へ空気が流れることによって焼成室に外気を導入して冷却を行うものなどがある。   A conventional automatic bread maker is intended to produce bread at home, and prepares powder and water of materials and performs a series of steps from kneading, fermentation, baking, and cooling. The purpose of cooling after baking is to eliminate the inconvenience of handling due to high temperature and to prevent quality deterioration due to dew on the side of the bread, which is mainly caused by the container to be baked with the bread material. Directly blow air to the dough afterwards to make the water vapor spread faster than the upper part of the bread, or stop the heating means such as a heater, and the air flows from the intake passage to the exhaust passage by driving the fan. Some cool air by introducing outside air.

すなわち、これらの自動製パン器は、焼成を行う部分である容器やケースの熱容量が送風で充分冷却できる程度であり、また、あまり急激な容器の冷却は却ってパンの側面が濡れてしまうという性質のものであった。   That is, these automatic bread maker has such a property that the heat capacity of the container or case, which is the part to be baked, can be sufficiently cooled by air blowing, and the side of the bread gets wet instead of cooling the container too rapidly. It was a thing.

例えば、材料容器内にパン材料を入れ、水と共にこねた後、発酵、ガス抜き、再発酵させ、上記材料容器をヒーターにて加熱し、パンを焼き上げる全工程を自動化する製パン器に於いて、前記ヒーターに正、逆向きの送風を順次夫々こね温度用とパン焼き用及び焼き上げ後に与え、該正逆切換送風ファンにて冷風、温風、熱風、を材料容器内外周へ夫々別けて供給出来る様に形成してなるものがある。   For example, in a bread maker that puts bread ingredients in a material container, kneads with water, ferments, degasses, re-ferments, heats the material container with a heater, and automates the entire process of baking bread , Forward and reverse blasts are sequentially applied to the heater for kneading temperature, baking, and baking, respectively, and the forward / reverse switching blower fan can supply cold air, hot air, and hot air separately to the outer periphery of the material container. There is something that is formed like this.

この構成によれば、パン焼き上げ後、パンに送風を与えることによって、パンから発生する水蒸気を一散させることが出来、素早くオーブン内より材料容器を取り出し、パンを材料容器から取り出さなかった場合に、パンの水分が蒸発する際、材料容器側壁に面したパンの側面付近の水蒸気の逃げ場がなくなり、パン側面の表皮が濡れて軟らかくなり皺々になってしまうことをなくすことが出来る。   According to this configuration, after baking the bread, by supplying air to the bread, water vapor generated from the bread can be scattered, and when the material container is quickly taken out from the oven and the bread is not taken out from the material container, When the moisture of the bread evaporates, there is no escape place of water vapor near the side of the bread facing the side wall of the material container, and it is possible to prevent the skin on the side of the bread from becoming wet and soft.

すなわち、パンの品質を落とすことがないので、更によりよい焼き上がりを得ることができるというものである(例えば、特許文献1参照)。   In other words, since the quality of bread is not deteriorated, an even better baking can be obtained (see, for example, Patent Document 1).

また、冷蔵庫の冷凍装置として公報に示されている先行技術が開示されているが、すなわちそれは、冷蔵庫内の温度調節は、圧縮機の運転、停止で制御しているというものである(例えば、特許文献2参照)。
特開昭62−134037号公報 特開昭58−219366号公報
Moreover, although the prior art shown by the gazette as a freezing apparatus of a refrigerator is disclosed, that is, it is that temperature control in a refrigerator is controlled by operation and stop of a compressor (for example, Patent Document 2).
JP-A-62-134037 JP 58-219366 A

しかしながら、本発明に係る冷凍生地を用いたパンの調理装置の上記従来の自動製パン器との相違点は、一次発酵を終えた冷凍パン生地を用いることと、それに伴い冷凍装置を具備して、冷凍保存を可能とするとともに、いろいろな種類のパンに合わせて解凍や二次発酵における温度管理をより厳密に行えるようにしていることがある。   However, the difference between the conventional automatic bread maker of the bread cooking apparatus using the frozen dough according to the present invention is that the frozen bread dough after the primary fermentation is used, and accordingly, the freezing apparatus is provided, In addition to being able to be stored frozen, the temperature control in thawing and secondary fermentation may be more strictly performed according to various types of bread.

また、これらの焼成を行うために、調理庫は前面に扉を備えたオーブンの形態を有しており、練り容器ではなく、生地を載せるプレートを載置しているもので、これらにより、調理庫の熱容量が幾分か大きくなっていることがある。   Moreover, in order to perform these baking, the cooking chamber has the form of an oven with a door on the front, and is not a kneading container, but a plate on which the dough is placed, which allows cooking. The storage heat capacity may be somewhat larger.

また、パンの焼成を終了してすぐに取り出さずにそのまま調理庫に残しておくと、余熱で更に焼成が進んで焦げてしまうと同時に、乾燥して硬化し、風味を損なってしまうため、調理庫内の高温空気を一定温度(65℃)まで冷却するようにしており、冷凍パン生地を連続して繰り返しパン焼きする場合、次回のパンの調理において、冷凍パン生地の冷凍保存から解凍、二次発酵、焼成までの一連の工程に移る時、調理庫内温度は周囲の室温と比べ比較的高温になっていることがある。   In addition, if you leave bread in the cooking chamber without taking it out immediately after baking of the bread, it will burn further with residual heat, and at the same time, it will dry and harden, and the flavor will be lost. When the hot air in the refrigerator is cooled to a certain temperature (65 ° C.) and the frozen dough is repeatedly baked continuously, the frozen bread dough is frozen and thawed, secondary fermentation, When moving to a series of steps up to firing, the temperature in the cooking chamber may be relatively high compared to the ambient room temperature.

すなわち、パンの焼成を終了し、冷凍パン生地を連続して繰り返しパン焼きする場合、次回のパンの調理において、冷凍パン生地の冷凍保存から解凍、二次発酵、焼成までの一連の工程に移るために冷却運転を行なうと、調理庫内の高温空気を冷却するため、圧縮機に過大な負荷がかかり、圧縮機の信頼性を著しく低下させるという問題がある。   In other words, when baking of the bread is finished and the frozen dough is repeatedly baked repeatedly, the next cooking of the bread is cooled in order to proceed to a series of steps from frozen storage of the frozen dough to thawing, secondary fermentation, and baking. When the operation is performed, since the high-temperature air in the cooking chamber is cooled, an excessive load is applied to the compressor, and the reliability of the compressor is significantly reduced.

本発明は、上記問題点を解決するもので、冷凍パン生地の冷凍保存から解凍、二次発酵、焼成までの一連の工程を行い、焼成終了後には冷凍装置により調理庫内を保温温度まで急速に冷却することで、焼き上がったパンの焼け過ぎによる焦げと乾燥を防ぎ、すぐに取り出せなくてもでき立ての風味をできるだけ保持することができ、また、冷凍パン生地を連続して繰り返しパン焼きする場合、次回のパンの調理において、冷凍パン生地の冷凍保存から解凍、二次発酵、焼成までの一連の工程を行なう時、冷却装置の圧縮機にかかる負荷を軽減する冷凍生地を用いたパンの調理装置を提供することを目的とするものである。   The present invention solves the above-mentioned problems, and performs a series of processes from frozen storage of frozen bread dough to thawing, secondary fermentation, and baking. By cooling, the burned bread is prevented from being burnt and dried due to over baking, and even if it can not be taken out immediately, it can keep the fresh flavor as much as possible, and when baking frozen bread dough continuously and repeatedly, In the next bread cooking, when performing a series of processes from frozen frozen dough storage to thawing, secondary fermentation, baking, a bread cooking device using frozen dough that reduces the load on the compressor of the cooling device It is intended to provide.

上記従来の課題を解決するために、本発明の冷凍生地を用いたパンの調理装置は、耐熱性を有する断熱箱と、前面で開閉する扉とにより構成された冷凍パン生地を調理する調理庫と、前記調理庫内を加熱する加熱装置と、前記調理庫内を冷却する冷却装置とを備え、保冷工程時、調理庫内の温度が所定温度以上で冷却装置の圧縮機起動後、蒸発器温度が所定温度以下で冷却用送風機を遅延して起動するもので、冷凍パン生地の冷凍保存から解凍、二次発酵、焼成までの一連の工程を行い、焼成終了後には冷凍装置により調理庫内を保温温度まで急速に冷却することで、焼き上がったパンの焼け過ぎによる焦げと乾燥を防ぎ、すぐに取り出せなくてもでき立ての風味をできるだけ保持することができ、また、冷凍パン生地を連続して繰り返しパン焼きする場合、次回のパンの調理において、冷凍パン生地の冷凍保存から解凍、二次発酵、焼成までの一連の工程を行なう時、調理庫内の温度が所定の温度以上ならば、圧縮機を運転後、冷却用送風機を遅延して運転することで、調理庫内の高温空気が蒸発器に流入しても、予め蒸発器に着いた霜の蓄冷により、冷却装置の圧縮機にかかる負荷を軽減し、圧縮機の信頼性が損なわれてしまうことを防止することができる。   In order to solve the above-described conventional problems, a pan cooking apparatus using frozen dough according to the present invention comprises a heat-resistant heat insulation box and a cooking chamber for cooking frozen bread dough composed of a door that opens and closes at the front. A heating device that heats the inside of the cooking chamber and a cooling device that cools the inside of the cooking chamber, and the temperature of the evaporator after the start-up of the compressor of the cooling device when the temperature in the cooking chamber is equal to or higher than a predetermined temperature during the cooling process Is a delayed start of the cooling blower at a temperature below the specified temperature. A series of processes from frozen storage of frozen bread dough to thawing, secondary fermentation, and baking are performed, and the inside of the cooking chamber is kept warm by a freezer after baking. By rapidly cooling to the temperature, the burnt bread can be prevented from being burnt and dried due to over baking, and even if it cannot be taken out immediately, the fresh flavor can be maintained as much as possible, and the frozen dough can be repeated repeatedly. Pa When baking, the compressor is operated if the temperature in the cooking chamber is higher than the predetermined temperature when performing a series of steps from frozen storage of frozen bread dough to thawing, secondary fermentation, and baking in the next cooking of bread. After that, by operating the cooling blower with a delay, even if high-temperature air in the cooking chamber flows into the evaporator, the load on the compressor of the cooling device is reduced by storing frost that has previously arrived at the evaporator. And it can prevent that the reliability of a compressor is impaired.

本発明は、耐熱性を有する断熱箱と、前面で開閉する扉とにより構成された冷凍パン生地を調理する調理庫と、前記調理庫内を加熱する加熱装置と、前記調理庫内を冷却する冷却装置とを備え、保冷工程時、調理庫内の温度が第1の所定温度以上で冷却装置の圧縮機起動後、蒸発器温度が第2の所定温度以下で冷却用送風機を遅延して起動するもので、冷凍パン生地の冷凍保存から解凍、二次発酵、焼成までの一連の工程を行い、焼成終了後には冷凍装置により調理庫内を保温温度まで急速に冷却することで、焼き上がったパンの焼け過ぎによる焦げと乾燥を防ぎ、すぐに取り出せなくてもでき立ての風味をできるだけ保持することができ、また、冷凍パン生地を連続して繰り返しパン焼きする場合、次回のパンの調理において、冷凍パン生地の冷凍保存から解凍、二次発酵、焼成までの一連の工程を行なう時、調理庫内の温度を検知して冷却用送風機の運転を制御することで、調理庫内の高温空気が蒸発器に流入しても、予め蒸発器に着いた霜の蓄冷により、冷却装置の圧縮機にかかる負荷を軽減し、圧縮機の信頼性が損なわれてしまうことを防止することができる。   The present invention provides a cooking chamber for cooking frozen bread dough composed of a heat-resistant heat insulation box and a door that opens and closes at the front, a heating device for heating the inside of the cooking chamber, and cooling for cooling the inside of the cooking chamber. And the apparatus is equipped with a device, and during the cold insulation process, after the compressor is started in the cooling device when the temperature in the cooking chamber is equal to or higher than the first predetermined temperature, the cooling fan is started with a delay when the evaporator temperature is equal to or lower than the second predetermined temperature. The frozen bread dough is subjected to a series of steps from frozen storage to thawing, secondary fermentation, and baking, and after the baking is completed, the inside of the cooking chamber is rapidly cooled to a heat-retaining temperature by a freezer. It prevents burning and drying due to over-baking, can maintain fresh flavor as much as possible even if it cannot be taken out immediately, and if the frozen bread dough is baked repeatedly continuously, the frozen bread When performing a series of processes from freezing storage to thawing, secondary fermentation and baking, the temperature in the cooking chamber is detected and the operation of the cooling fan is controlled, so that the hot air in the cooking chamber is transferred to the evaporator. Even if it flows in, it is possible to reduce the load applied to the compressor of the cooling device by storing frost that has previously arrived at the evaporator, and to prevent the reliability of the compressor from being impaired.

本発明の請求項1に記載の発明は、耐熱性を有する断熱箱と、前面で開閉する扉とにより構成された冷凍パン生地を調理する調理庫と、前記調理庫内を加熱する加熱装置と、前記調理庫内を冷却する冷却装置とを備え、保冷工程時、調理庫内の温度が所定温度以上で冷却装置の圧縮機起動後、蒸発器温度が所定温度以下で冷却用送風機を遅延して起動するもので、冷凍パン生地の冷凍保存から解凍、二次発酵、焼成までの一連の工程を行い、焼成終了後には冷凍装置により調理庫内を保温温度まで急速に冷却することで、焼き上がったパンの焼け過ぎによる焦げと乾燥を防ぎ、すぐに取り出せなくてもでき立ての風味をできるだけ保持することができ、また、冷凍パン生地を連続して繰り返しパン焼きする場合、次回のパンの調理において、冷凍パン生地の冷凍保存から解凍、二次発酵、焼成までの一連の工程を行なう時、調理庫内の温度が所定の温度以上ならば、圧縮機を運転後、冷却用送風機を遅延して運転することで、調理庫内の高温空気が蒸発器に流入しても、予め蒸発器に着いた霜の蓄冷により、冷却装置の圧縮機にかかる負荷を軽減し、圧縮機の信頼性が損なわれてしまうことを防止することができる。   Invention of Claim 1 of this invention is a cooking chamber which cooks the frozen bread dough comprised by the heat insulation box which has heat resistance, and the door opened and closed by the front, The heating apparatus which heats the inside of the said cooking chamber, A cooling device that cools the inside of the cooking chamber, and after the start of the compressor of the cooling device when the temperature in the cooking chamber is equal to or higher than a predetermined temperature and the evaporator temperature is equal to or lower than the predetermined temperature, the cooling fan is delayed It was started, and it was baked by carrying out a series of steps from frozen storage of frozen bread dough to thawing, secondary fermentation, and baking, and rapidly cooling the inside of the cooking chamber to the warming temperature with the freezing device after baking. It prevents burning and drying due to over baking of the bread, can keep the fresh flavor as much as possible even if it can not be taken out immediately, and when baking frozen bread dough continuously repeatedly, in the next bread cooking, When performing a series of steps from frozen storage of frozen bread dough to thawing, secondary fermentation, and baking, if the temperature in the cooking chamber is above a predetermined temperature, operate the compressor and then operate the cooling fan with a delay. Therefore, even if high-temperature air in the cooking chamber flows into the evaporator, the load on the compressor of the cooling device is reduced by storing the frost that has previously arrived on the evaporator, and the reliability of the compressor is impaired. Can be prevented.

請求項2に記載の発明は、耐熱性を有する断熱箱と、前面で開閉する扉とにより構成された冷凍パン生地を調理する調理庫と、前記調理庫内を加熱する加熱装置と、前記調理庫内を冷却する冷却装置とを備え、焼成工程終了後、前記冷却装置により冷却工程を行い、前記調理庫内の温度が所定温度以下で冷却用送風機を停止後、圧縮機を遅延して停止することで、圧縮機の低圧側圧力を低く保つことができ、圧縮機が再起動するときの負荷を軽減し、冷凍パン生地を連続して繰り返しパン焼きする場合、次回のパンの調理において、冷凍パン生地の冷凍保存から解凍、二次発酵、焼成までの一連の工程を行なう時、圧縮機の信頼性が損なわれてしまうことを防止することができる。   Invention of Claim 2 is a cooking chamber which cooks the frozen bread dough comprised by the heat insulation box which has heat resistance, and the door opened and closed by the front, the heating apparatus which heats the inside of the cooking chamber, and the cooking chamber A cooling device that cools the inside, and after the baking process is completed, the cooling device performs a cooling process, and the cooling fan is stopped when the temperature in the cooking chamber is equal to or lower than a predetermined temperature, and then the compressor is delayed and stopped. Therefore, the pressure on the low pressure side of the compressor can be kept low, the load when the compressor is restarted is reduced, and when the frozen bread dough is continuously baked repeatedly, When performing a series of steps from frozen storage to thawing, secondary fermentation, and baking, it is possible to prevent the reliability of the compressor from being impaired.

請求項3に記載の発明は、請求項2に記載の発明において、調理庫内の温度が所定温度以下で冷却用送風機を停止後圧縮機を遅延して停止しその後、凝縮用送風機を遅延して停止することで、圧縮機の高圧側圧力を低く保つことができ、圧縮機が再起動するときの負荷を軽減し、冷凍パン生地を連続して繰り返しパン焼きする場合、次回のパンの調理において、冷凍パン生地の冷凍保存から解凍、二次発酵、焼成までの一連の工程を行なう時、圧縮機の信頼性が損なわれてしまうことを防止することができる。   The invention according to claim 3 is the invention according to claim 2, wherein the temperature in the cooking chamber is equal to or lower than a predetermined temperature, the cooling fan is stopped, the compressor is delayed and stopped, and then the condensing fan is delayed. The high pressure side pressure of the compressor can be kept low by stopping and reducing the load when the compressor is restarted, and when baking the frozen bread dough continuously and repeatedly, in the next bread cooking, When performing a series of steps from frozen storage of frozen bread dough to thawing, secondary fermentation, and baking, it is possible to prevent the reliability of the compressor from being impaired.

以下、本発明の実施の形態について、図面を参照しながら説明するが、従来例または先に説明した実施の形態と同一構成について同一符号を付して、その詳細な説明は省略する。なお、この実施の形態によってこの発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings, but the same reference numerals are given to the same configurations as those of the conventional example or the above-described embodiments, and detailed description thereof will be omitted. The present invention is not limited to the embodiments.

(実施の形態1)
図1は本発明の実施の形態1による冷凍生地を用いたパンの調理装置の斜視図で、図2は本発明の実施の形態1による冷凍生地を用いたパンの調理装置の側面断面図で、図3は本発明の実施の形態1による冷凍生地を用いたパンの調理装置の正面断面図で、図4は本発明の実施の形態1による冷凍生地を用いたパンの調理装置の平面断面図である。
(Embodiment 1)
1 is a perspective view of a bread cooking apparatus using frozen dough according to Embodiment 1 of the present invention, and FIG. 2 is a side sectional view of the bread cooking apparatus using frozen dough according to Embodiment 1 of the present invention. 3 is a front sectional view of the bread cooking apparatus using the frozen dough according to Embodiment 1 of the present invention, and FIG. 4 is a plan sectional view of the bread cooking apparatus using the frozen dough according to Embodiment 1 of the present invention. FIG.

図1から図4において、冷凍生地を用いたパンの調理装置の本体1は電子レンジ程度のサイズに構成されている。本体1は、パンを調理する調理庫2となる断熱箱3がオーブンとして機能しているときの発熱を確実に遮断するために、側面と天面と背面には断熱箱3から所定の間隔を設けて外殻パネル4を備えている。   1 to 4, a main body 1 of a bread cooking device using frozen dough is configured to be about the size of a microwave oven. The main body 1 has a predetermined distance from the heat insulation box 3 on the side, top and back in order to reliably block heat generation when the heat insulation box 3 serving as the cooking chamber 2 for cooking bread functions as an oven. An outer shell panel 4 is provided.

前面には調理庫2内に冷凍パン生地をセットしたり、完成したパンを取り出したりする時に開閉する扉5を備えている。扉5は断熱性があり、中央付近には調理庫2内の様子を確認するための耐熱ガラスを複層した断熱窓6を有し、内部には耐熱性断熱材7を具備している。   On the front side, there is provided a door 5 that opens and closes when frozen dough is set in the cooking cabinet 2 or when the finished bread is taken out. The door 5 is heat-insulating, and has a heat-insulating window 6 in which a heat-resistant glass for confirming the state in the cooking chamber 2 is formed near the center, and a heat-resistant heat insulating material 7 is provided inside.

断熱箱3は外箱3aと内箱3bとで形成される空間に耐熱性断熱材7を充填して構成されるが、断熱箱3の開口部を形成する外箱3aと内箱3bとの開口前端部には耐熱性樹脂を用いた別部材の封止部材3cを取り付けて外箱3aと内箱3bの前端開放部分を覆って固定している。   The heat insulating box 3 is configured by filling a space formed by the outer box 3a and the inner box 3b with a heat-resistant heat insulating material 7, and includes an outer box 3a and an inner box 3b that form an opening of the heat insulating box 3. A separate sealing member 3c using a heat resistant resin is attached to the front end of the opening to cover and fix the front end open portions of the outer box 3a and the inner box 3b.

断熱箱3後部には加熱装置と加湿装置を備え、断熱箱3の下側には冷凍サイクルを有する冷却装置を備えている。   The rear part of the heat insulation box 3 is provided with a heating device and a humidification device, and a lower part of the heat insulation box 3 is provided with a cooling device having a refrigeration cycle.

制御装置は、本体1の前面で扉5の下部に設定ボタンと表示部を備えた操作パネル8を設け、その裏側に制御基板を備えている。調理庫2内の温度を検知するために、調理庫2の天面にパンの焼成工程用の高温用温度センサー9aと、その他の工程用の低温用温度センサー9bを設けている。   The control device is provided with an operation panel 8 provided with a setting button and a display unit at the lower part of the door 5 on the front surface of the main body 1, and provided with a control board on the back side thereof. In order to detect the temperature in the cooking chamber 2, a high temperature sensor 9 a for baking bread and a low temperature sensor 9 b for other processes are provided on the top surface of the cooking chamber 2.

まず、加熱装置と加湿装置について説明する。   First, the heating device and the humidifying device will be described.

断熱箱3後部の庫外側のほぼ中央にはファンモーター10を設け、そのモーターシャフトを断熱箱3を貫通させて、調理庫2内に遠心ファンを庫内循環ファン11として設け庫内循環送風機を構成している。   A fan motor 10 is provided at substantially the center of the rear side of the rear portion of the heat insulating box 3, the motor shaft is passed through the heat insulating box 3, a centrifugal fan is provided in the cooking chamber 2 as an internal circulation fan 11, and an internal circulation fan is provided. It is composed.

庫内循環ファン11の周囲には、庫内循環ファン11から全周囲方向に吐出された空気が効果的に加熱されるように、電気ヒーター12a,12bが取り囲んでいる。本実施の形態による電気ヒーター12a,12bは、容量が同じ2本のシーズヒーターを断熱箱3の奥行き方向に並列に配置して構成している。   Electric heaters 12a and 12b surround the internal circulation fan 11 so that the air discharged from the internal circulation fan 11 in the entire peripheral direction is effectively heated. The electric heaters 12 a and 12 b according to the present embodiment are configured by arranging two sheathed heaters having the same capacity in parallel in the depth direction of the heat insulating box 3.

庫内循環ファン11と電気ヒーター12a,12bの手前にはダクトプレート13を設けて断熱箱3の内部を前後に仕切り、ダクトプレート13の前部を調理庫2として、後部を加熱室14としている。調理庫2においては、両側面に相対して突出部を設けてパン生地を載せるパレット15を2段設置できるようになっている。   A duct plate 13 is provided in front of the internal circulation fan 11 and the electric heaters 12a and 12b to partition the inside of the heat insulating box 3 forward and backward, the front part of the duct plate 13 is used as the cooking chamber 2, and the rear part is used as the heating chamber 14. . In the cooking chamber 2, two stages of pallets 15 on which bread dough is placed by providing protrusions on both side surfaces can be installed.

ダクトプレート13は、略中央部に庫内循環ファン11の吸込口16を有し、また、吹出口17をダクトプレート13の外周の所定位置に設けることにより、加熱或いは加湿されて吹出口17から吹き出された気流が調理庫2内全体を循環して中央部の吸込口16に吸い込まれるようになっており、調理庫2内の温度分布の均一化を図っている。   The duct plate 13 has a suction port 16 of the internal circulation fan 11 in a substantially central portion, and is provided with a blowout port 17 at a predetermined position on the outer periphery of the duct plate 13, so that the duct plate 13 is heated or humidified from the blowout port 17. The blown air current circulates in the entire cooking chamber 2 and is sucked into the suction port 16 in the central portion, so that the temperature distribution in the cooking chamber 2 is made uniform.

加湿装置は、給水タンク18と給水ポンプ19とからなる給水装置と、加湿ノズル20及びこれらをつなぐ配管とからなり、給水タンク18は本体1の前面下部で、操作パネル8に隣接して着脱自在に取り付けられ、加湿ノズル20は断熱箱3を貫通して庫内循環ファン11と電気ヒーター12a,12bのほぼ中間で、かつ、庫内循環ファン11の中心からの下向き垂線を起点の0度として、庫内循環ファン11の回転方向に沿って50度の位置に設けている。   The humidifier comprises a water supply device comprising a water supply tank 18 and a water supply pump 19, a humidification nozzle 20 and a pipe connecting them, and the water supply tank 18 is detachable adjacent to the operation panel 8 at the lower front of the main body 1. The humidifying nozzle 20 passes through the heat insulating box 3 and is approximately in the middle of the internal circulation fan 11 and the electric heaters 12a and 12b, and a downward vertical line from the center of the internal circulation fan 11 is set to 0 degree as a starting point. The internal circulation fan 11 is provided at a position of 50 degrees along the rotation direction.

加湿ノズル20は、直径1mmの小穴21を庫内循環ファン11に向けて形成したものであり、加湿にあたっては、小穴21から水を高速で回転する庫内循環ファン11のブレードに向けて噴射する。これにより水は飛散、霧化して調理庫2内の温度を上昇することなく蒸発して加湿することとなるが、電気ヒーター12a,12bが通電されて発熱しているときには蒸発はより速やかに行われる。   The humidifying nozzle 20 is formed with a small hole 21 having a diameter of 1 mm toward the internal circulation fan 11, and in humidification, water is sprayed from the small hole 21 toward the blade of the internal circulation fan 11 that rotates at high speed. . As a result, water is scattered and atomized to evaporate and humidify without increasing the temperature in the cooking chamber 2. However, when the electric heaters 12a and 12b are energized to generate heat, evaporation is performed more quickly. Is called.

次に、冷却装置について説明する。   Next, the cooling device will be described.

調理庫2には、一方の側面に冷気吹出口22を設け、吹出ダクト23が冷気吹出口22から断熱箱3の下面まで断熱壁内に構成されている。また、他方の側面に冷気吸込口24を設け、吸込ダクト25が冷気吸込口24から断熱箱3の下面まで断熱壁内に構成されている。   The cooking chamber 2 is provided with a cold air outlet 22 on one side surface, and an outlet duct 23 is formed in the heat insulating wall from the cold air outlet 22 to the lower surface of the heat insulating box 3. A cold air inlet 24 is provided on the other side surface, and a suction duct 25 is formed in the heat insulating wall from the cold air inlet 24 to the lower surface of the heat insulating box 3.

冷凍サイクルは、圧縮機26と凝縮器27とキャピラリチューブ及び蒸発器28とを配管で連結して冷媒を封入して構成され、凝縮器27には凝縮用送風装置29と凝縮器温度センサー(図示せず)を、蒸発器28には冷却用送風装置30と蒸発器温度センサー33をそれぞれ備えている。   The refrigeration cycle is constituted by connecting a compressor 26, a condenser 27, a capillary tube and an evaporator 28 by piping and enclosing a refrigerant, and the condenser 27 includes a condensing blower 29 and a condenser temperature sensor (see FIG. The evaporator 28 is provided with a cooling blower 30 and an evaporator temperature sensor 33, respectively.

蒸発器28と冷却用送風装置30は、発泡スチロールで形成され断熱箱3の真下に位置する冷却室31に備えられ、冷却用送風装置30が風下側に位置して風路を形成して断熱箱3の下面にある吹出ダクト23及び吸込ダクト25とそれぞれ嵌合する。   The evaporator 28 and the cooling air blower 30 are provided in a cooling chamber 31 that is formed of foamed polystyrene and is located directly below the heat insulation box 3, and the cooling air blower 30 is located on the leeward side to form an air passage to form a heat insulation box. 3 are respectively fitted with the blow-out duct 23 and the suction duct 25 on the lower surface.

図5は図4に示す蒸発器の詳細側面図である。   FIG. 5 is a detailed side view of the evaporator shown in FIG.

蒸発器28は4列6段5FPIのフィンコイルユニットで、横向きに倒した形態で設置されている。この状態で、配管は上方1列目が6本、2列目が千鳥に配置されて5本、3列目が1列目と同じく6本、最下段の4列目は3本のみ使用され、4列目の配管がない部分のエンドプレート32には蒸発器温度センサー33を密接して設けている。   The evaporator 28 is a four-row, six-stage, 5-FPI fin coil unit, which is installed in a horizontally tilted form. In this state, the upper first row has 6 pipes in the upper row, the second row is arranged in a staggered manner, the third row is the same as the first row, the same as the first row, and the lower fourth row has only 3 rows. The evaporator temperature sensor 33 is provided in intimate contact with the end plate 32 where there is no pipe in the fourth row.

なお、蒸発器28は、フィンの水切りに配慮して風下側がわずかに下がるように冷却室31に設置している。   The evaporator 28 is installed in the cooling chamber 31 so that the leeward side is slightly lowered in consideration of draining of the fins.

風の流れは、図面上、右方向から入って左方向に出てゆき、蒸発器28最下段の3本の配管は風上側に位置し、蒸発器温度センサー33は風下側に位置する。   The flow of the wind enters from the right direction and exits to the left in the drawing, the three pipes at the lowest stage of the evaporator 28 are located on the windward side, and the evaporator temperature sensor 33 is located on the leeward side.

配管を結んだ冷媒の流路は1パスで形成され、上方1列目の最も風上側を冷媒入口28Aとして、2列目とをジグザグに結んで風下側までゆき、3列目を風上側に戻って2本を残して4段目に移り、4段目を風上側に戻って最後に風上側に残った配管をジグザグに上りながら結んで冷媒出口28Bに到る。   The refrigerant flow path connecting the pipes is formed in one pass, and the uppermost row on the uppermost row is the refrigerant inlet 28A, and the second row is connected zigzag to the leeward side, and the third row is on the windward side. Returning to the 4th stage, leaving 2 pipes, the 4th stage is returned to the windward side, and finally the pipe remaining on the windward side is connected in a zigzag manner to reach the refrigerant outlet 28B.

この構成ならば蒸発器の冷媒出口28Bが上方2列目にあるために、蓄冷運転中に蒸発器28が着霜するなどして吸熱量が減少したときに蒸発しきれない冷媒を、下方の4列目から3列目に貯留することができ、圧縮機26へ直接液冷媒が戻ることによる不具合を防止することができる。   In this configuration, since the refrigerant outlet 28B of the evaporator is in the upper second row, the refrigerant that cannot be evaporated when the amount of heat absorption decreases due to frosting of the evaporator 28 during the cold storage operation, It can be stored in the 4th to 3rd rows, and a problem caused by the return of the liquid refrigerant directly to the compressor 26 can be prevented.

また、蒸発器温度センサー33は、焼成終了後の調理庫2内の冷却運転開始にあたって、蒸発器28における蓄冷が十分にできているかの温度検知を行うとともに、この冷却運転時に高温空気の流入によって蒸発器28が過熱した場合の、あまり冷却されていない高温空気の通過の有無を風下側のエンドプレート32で検知し、耐熱性が低い周辺材料、特に冷却用送風装置30を保護する。なお、本実施の形態では蒸発器28の温度と風下側空気温度の検知を一つの蒸発器温度センサー33で兼用したが、風下側の空気温度を検知するためのセンサーを別に設けてもかまわない。   In addition, the evaporator temperature sensor 33 detects the temperature of whether or not the evaporator 28 is sufficiently stored when starting the cooling operation in the cooking chamber 2 after the completion of baking. When the evaporator 28 is overheated, the presence or absence of passage of high-temperature air that is not cooled very much is detected by the end plate 32 on the leeward side, and peripheral materials with low heat resistance, in particular, the cooling blower 30 are protected. In the present embodiment, the temperature of the evaporator 28 and the detection of the leeward air temperature are shared by the single evaporator temperature sensor 33, but a sensor for detecting the leeward air temperature may be provided separately. .

以上のように構成した冷凍生地を用いたパンの調理装置の調理工程について説明する。図6は本発明の実施の形態1による冷凍パン生地を用いたパンの調理工程を示すブロック図である。   The cooking process of the bread cooking apparatus using the frozen dough configured as described above will be described. FIG. 6 is a block diagram illustrating a bread cooking process using the frozen dough according to Embodiment 1 of the present invention.

一次発酵を終えて冷凍された冷凍パン生地をパンとして焼き上げるためには、基本的には解凍、二次発酵、焼成の各処理工程を実行すればよい。本実施の形態においては、更に、解凍工程の前に保冷工程を設け、焼成工程の後に冷却・保温工程を設けた。   In order to bake the frozen bread dough that has been frozen after the completion of the primary fermentation, the processing steps of thawing, secondary fermentation, and baking may be basically executed. In the present embodiment, a cold insulation process is further provided before the thawing process, and a cooling / thermal insulation process is provided after the firing process.

保冷工程については、この工程がないと、焼きたてのパンを所望する完成時刻から、解凍時間と二次発酵時間と焼成時間との合計時間を遡った時刻に調理を開始する必要がある。言い換えると、冷凍パン生地を冷凍庫から出して調理装置に収納するタイミングはその開始時刻直前に限られ、これを誤ると完成時刻がずれて所望の時刻に焼きたてパンが得られないことになる。   In the case of the cold insulation process, if this process is not provided, it is necessary to start cooking at a time retroactive to the total time of the thawing time, the secondary fermentation time, and the baking time from the completion time when a fresh bread is desired. In other words, the timing at which the frozen bread dough is taken out of the freezer and stored in the cooking apparatus is limited to immediately before the start time, and if this is mistaken, the completion time will be shifted and the baked bread cannot be obtained at the desired time.

すなわち、この保冷工程があることにより、冷凍パン生地を任意の時刻に調理装置に収納し、焼きたてパンの所望時刻とパンの種類とを設定するだけでよい。冷凍パン生地はパンの種類に応じて設定される解凍時間、二次発酵時間、焼成時間の合計時間だけ遡った時刻、即ち調理開始時刻になるまで保冷状態に維持される。   In other words, the presence of this cold-retaining step requires that the frozen bread dough be stored in the cooking device at an arbitrary time, and the desired time and type of bread are set. The frozen bread dough is kept in a cold state until reaching the time that is the total time of the thawing time, secondary fermentation time, and baking time set according to the type of bread, that is, the cooking start time.

更に、冷却・保温工程は、焼成後直ちに冷却して焼け過ぎを防止するとともに、焼き上がったパンを所定の温度と湿度とによって焼きたて状態に所定時間維持することができるもので、焼きたてパンを所望した時刻に食することができない事情が生じても、焼きたて状態は所定時間維持される。   Furthermore, the cooling and heat retaining process is a process that can be cooled immediately after baking to prevent over-baking and can maintain the baked bread in a freshly baked state at a predetermined temperature and humidity for a predetermined time. Even if there is a situation where the bread cannot be eaten at the desired time, the freshly baked state is maintained for a predetermined time.

ここで、解凍工程から冷却・保温工程と次回のパンの調理までの動作について説明する。   Here, the operation from the thawing process to the cooling / warming process and the next cooking of bread will be described.

図7は本発明の実施の形態1による冷凍生地を用いたパンの調理装置の解凍工程から冷却・保温工程までの調理庫の温度変化に対応したタイミングチャートである。図7に示したカッコ付き番号に沿って各機能の動作を詳しく説明する。   FIG. 7 is a timing chart corresponding to the temperature change of the cooking chamber from the thawing process to the cooling / warming process of the bread cooking apparatus using the frozen dough according to Embodiment 1 of the present invention. The operation of each function will be described in detail along the parenthesized numbers shown in FIG.

(1)冷凍パン生地の解凍工程で、生地内部の解凍にも配慮して徐々に昇温してゆく。   (1) In the process of thawing frozen bread dough, the temperature is gradually raised in consideration of the thawing inside the dough.

(2)二次発酵工程を示す。設定された発酵温度T1に応じて加熱と加湿を行う。この段階から冷却用送風装置30を停止したまま圧縮機26を運転し、蒸発器28を冷却する蓄冷運転を開始する。   (2) A secondary fermentation process is shown. Heating and humidification are performed according to the set fermentation temperature T1. From this stage, the compressor 26 is operated while the cooling blower 30 is stopped, and the cold storage operation for cooling the evaporator 28 is started.

(3)パン生地の二次発酵が完了し、焼成工程を開始した初期運転である。2本の電気ヒーター12a,12bともに通電し、庫内循環ファン11を運転して調理庫2を速やかにパンの種類に応じた焼成の設定温度T2まで上昇させる。この時は加熱を優先して、消費電力が過大にならないように圧縮機26の運転、すなわち冷却装置の蓄冷運転は停止する。   (3) It is an initial operation in which the secondary fermentation of the bread dough is completed and the baking process is started. The two electric heaters 12a and 12b are both energized, the internal circulation fan 11 is operated, and the cooking chamber 2 is quickly raised to the set temperature T2 for baking according to the type of bread. At this time, priority is given to heating, and the operation of the compressor 26, that is, the cold storage operation of the cooling device is stopped so that the power consumption does not become excessive.

(4)設定温度T2に達した時点で安定運転に入る。この段階から、加熱装置は片方の電気ヒーター12aのみの通電として、加熱は緩やかに行う。設定温度T2に対するディファレンシャルを±5Kとしており、設定温度T2+5Kまでは電気ヒーター12aに通電する。また、圧縮機26を運転して蓄冷運転を再開する。   (4) The stable operation is started when the set temperature T2 is reached. From this stage, the heating apparatus performs heating only by energizing only one of the electric heaters 12a. The differential with respect to the set temperature T2 is ± 5K, and the electric heater 12a is energized up to the set temperature T2 + 5K. Further, the compressor 26 is operated to restart the cold storage operation.

(5)設定温度T2+5℃から設定温度T2−5Kまでの庫内温度降下過程である。電気ヒーター12a,12bはいずれも停止するが、庫内循環ファン11の運転は継続する。   (5) This is a temperature drop process in the cabinet from the set temperature T2 + 5 ° C. to the set temperature T2-5K. Although both the electric heaters 12a and 12b are stopped, the operation of the internal circulation fan 11 is continued.

(6)設定温度T2−5Kから設定温度T2+5Kまでの温度上昇過程である。(4)と同様ではあるが、ここでは片方の電気ヒーター12bのみに通電する。通電の度に2本の電気ヒーター12a,12bを交互に使用すれば、関連する部品の消耗のバランスが取れる。   (6) A temperature rise process from the set temperature T2-5K to the set temperature T2 + 5K. Although it is the same as (4), it energizes only one electric heater 12b here. If the two electric heaters 12a and 12b are alternately used for each energization, the consumption of related parts can be balanced.

(7)焼成工程が終了し、冷却・保温工程の開始である。この時、蒸発器温度センサー33の温度が−10℃以下になっていれば冷却装置の蓄冷は充分行われていると判断し、冷却用送風装置30を運転する。蒸発器28が着霜しており通風抵抗となるため調理庫2から流入する高温空気は当初は僅かであるが、霜が溶けるに従って流量も増え、同時に調理庫2内部の温度は急激に低下する。当初の温度低下を大きくするため、電気ヒーター12a,12bが配設された加熱室14の余熱を出さないよう庫内循環ファン11は停止する。   (7) The firing step is completed, and the cooling and heat retention step is started. At this time, if the temperature of the evaporator temperature sensor 33 is −10 ° C. or lower, it is determined that the cooling device is sufficiently stored, and the cooling blower 30 is operated. Since the evaporator 28 is frosted and becomes ventilation resistance, the amount of high-temperature air flowing from the cooking chamber 2 is small at first, but the flow rate increases as the frost melts, and at the same time, the temperature inside the cooking chamber 2 rapidly decreases. . In order to increase the initial temperature drop, the internal circulation fan 11 is stopped so as not to generate residual heat in the heating chamber 14 in which the electric heaters 12a and 12b are disposed.

なお、冷却・保温工程に入っても蒸発器28が−10℃にならない場合は、冷却装置の不具合が想定され、その旨の表示ができると好ましい。   In addition, when the evaporator 28 does not become -10 degreeC even if it enters into a cooling and heat retention process, the malfunction of a cooling device is assumed and it is preferable if it can display that.

(8)高温空気の流入に対して冷却能力が追いつかずに、蒸発器温度センサー33の温度が65℃に達した場合である。冷却装置及び冷却室31を高温から保護するため、蒸発器28が再び−10℃に低下するまで冷却用送風装置30を停止し、−10℃になれば運転することを繰り返す。   (8) This is a case where the cooling capacity does not catch up with the inflow of hot air and the temperature of the evaporator temperature sensor 33 reaches 65 ° C. In order to protect the cooling device and the cooling chamber 31 from high temperatures, the cooling blower 30 is stopped until the evaporator 28 is lowered to -10 ° C again, and the operation is repeated when the temperature reaches -10 ° C.

(9)調理庫2内の温度が設定温度T2−40K、若しくは180℃まで低下した場合である。この時点より、加湿運転を開始する。加湿量は、加湿ノズル20の小穴21径と、給水ポンプ19の運転時間でほぼ決まるが、例えば、小穴21の直径を1.0mmとし、1分間隔で給水ポンプ19を2秒間運転して水を噴射して加湿を行う。なお、庫内温度が100℃以下になれば加湿は停止する。   (9) This is a case where the temperature in the cooking chamber 2 is lowered to the set temperature T2-40K or 180 ° C. From this point, the humidification operation is started. The amount of humidification is substantially determined by the diameter of the small hole 21 of the humidifying nozzle 20 and the operation time of the water supply pump 19. For example, the diameter of the small hole 21 is 1.0 mm and the water supply pump 19 is operated for 2 seconds at intervals of 1 minute. Humidify by spraying. In addition, humidification will stop if the internal temperature becomes 100 degrees C or less.

(10)調理庫2内が65℃まで低下すれば、以下の手順ですべての機能を停止する。ここまで低下すればパンがこれ以上焼けることはなく、また、これ以上の冷却も焼きたてパンの風味を損なってしまう。これ以降は、調理庫2の断熱により保温を継続するものである。   (10) If the cooking chamber 2 is lowered to 65 ° C., all functions are stopped by the following procedure. If lowered to this point, the bread will not be baked any more, and further cooling will damage the flavor of the baked bread. After this, heat insulation is continued by heat insulation of the cooking chamber 2.

冷却装置の各部品の停止順序は以下のとおりである。調理庫2内の温度が65℃まで低下すれば冷却用送風装置30を停止し、次に蒸発器温度センサー33の検知温度が−10℃以下または冷却用送風装置30を停止後20分以上経過すれば圧縮機26を停止し、その後凝縮器温度センサーの検知温度が周囲温度+10K以下または5分以上経過すれば凝縮用送風装置29を停止する。   The order of stopping the components of the cooling device is as follows. If the temperature in the cooking chamber 2 drops to 65 ° C., the cooling blower 30 is stopped, and then the temperature detected by the evaporator temperature sensor 33 is −10 ° C. or lower, or 20 minutes or more have elapsed after the cooling blower 30 is stopped. If it does, the compressor 26 will be stopped, and if the detection temperature of a condenser temperature sensor will pass below ambient temperature + 10K or 5 minutes or more after that, the ventilation apparatus 29 for condensation will be stopped.

(11)冷凍パン生地を連続して繰り返しパン焼きする場合、次回のパンの調理において、一連のパン焼き工程に移行する時の調理庫2内の冷却工程である。次のパン焼き工程に移行するには、約65℃の調理庫2内に冷凍パン生地を入れると急激にパン生地の温度が上昇し、一連のパン焼きの工程を経ることができず、焼成後のパンの品質が著しく悪くなるので、調理庫2内の温度を保冷温度(例えば2℃)または解凍温度(例えば20℃)まで冷却する必要がある。すなわち、調理庫2内の温度が所定温度の50℃以上であれば圧縮機26と凝縮用送風装置29を運転し、蒸発器温度センサー33が所定温度の−10℃以下になれば冷却用送風装置30を運転し、保冷温度または解凍温度まで冷却する。   (11) When the frozen bread dough is continuously and repeatedly baked, it is a cooling process in the cooking cabinet 2 when the next bread cooking is shifted to a series of baking processes. To move to the next baking process, when the frozen bread dough is put into the cooking chamber 2 at about 65 ° C., the temperature of the bread dough suddenly rises and cannot pass through a series of baking processes. Since the quality is remarkably deteriorated, it is necessary to cool the temperature in the cooking chamber 2 to a cold keeping temperature (for example, 2 ° C.) or a thawing temperature (for example, 20 ° C.). That is, if the temperature in the cooking chamber 2 is equal to or higher than the predetermined temperature of 50 ° C., the compressor 26 and the condensing fan 29 are operated, and if the evaporator temperature sensor 33 is equal to or lower than −10 ° C. of the predetermined temperature, the cooling air is supplied. The device 30 is operated and cooled to a cold or thawing temperature.

上記保冷、解凍、二次発酵、焼成、及び冷却・保温の各工程は、パンの種類に応じて時間制御がなされると同時に温度制御がなされ、更に、二次発酵及び冷却・保温の工程では湿度制御がなされる。温度制御は各工程に適合した温度設定と温度変化とを行うもので、冷凍パン生地を処理する最適の制御がなされることにより、美味しいパンを安定した品質に完成させることができる。また、二次発酵時に適度な湿度を与えることにより、パンの種類に応じた表面の硬さを得ることができ、冷却・保温時に適度な湿度を与えることにより、焼き上がったパンが保温される状態での乾燥を防止して、焼き上げ状態のままの柔らかさを維持することができる。   Each process of the above-mentioned cold preservation, thawing, secondary fermentation, baking, and cooling / warming is time controlled according to the type of bread, and at the same time, temperature control is performed. Humidity control is performed. The temperature control performs temperature setting and temperature change suitable for each process, and optimal control for processing the frozen dough can be performed to complete delicious bread with stable quality. In addition, by giving a suitable humidity during secondary fermentation, it is possible to obtain a surface hardness according to the type of bread, and by giving a suitable humidity during cooling and warming, the baked bread is kept warm. Drying in the state can be prevented, and the softness in the baked state can be maintained.

また、冷却装置の停止の制御及び次回のパンの調理において、調理庫内の高温空気が蒸発器に流入しても、予め蒸発器に着いた霜の蓄冷により、冷却装置の圧縮機にかかる負荷を軽減し、圧縮機の信頼性が損なわれてしまうことを防止することができる。   In addition, in the control of the cooling device stop and the next cooking of bread, even if hot air in the cooking chamber flows into the evaporator, the load applied to the compressor of the cooling device due to the cold storage of frost that has previously arrived at the evaporator Can be prevented, and the reliability of the compressor can be prevented from being impaired.

また、二次発酵工程が終了した後、引き続いて焼成工程に進行させることなく、二次発酵完了状態の生地を所定温度で所定時間保存し、任意の時間後に焼成を開始させることも、二次発酵完了状態の生地を別の焼成装置で焼成することを選択することもできる。これは冷凍パン生地のセット時に、調理完了状態を二次発酵終了時か、焼成終了時かの設定によって選択することができる。   In addition, after the secondary fermentation process is completed, the secondary fermentation completed dough can be stored at a predetermined temperature for a predetermined time without continuing to the baking process, and baking can be started after an arbitrary time. It is also possible to choose to bake the dough in the fermentation completed state with another baking apparatus. This can be selected at the time of setting the frozen bread dough by setting the completion of cooking at the end of secondary fermentation or at the end of baking.

その他、自動運転中でも扉5の断熱窓6から進行状況を確認して各工程の時間の微調整を行うこともでき、より好みにあったパンの品質に仕上げることも可能であるし、各工程を個別に行うなどの手動操作や半自動の操作も可能で、オリジナルなパンにも対応することができる。   In addition, even during automatic operation, it is possible to check the progress from the heat insulating window 6 of the door 5 and finely adjust the time of each process, and it is also possible to finish the quality of the bread according to your preference. Manual and semi-automatic operations such as performing individual operations are possible, and original bread can also be handled.

なお、冷凍装置は冷凍サイクルに替えて、ペルチェモジュールを利用した電子冷却システムとしても良く、これによれば冷却能力を細かく調整して余分な加熱を行うことがなくなると同時に、冷却運転の動作音が小さく、騒音を抑えることができるというメリットがある。   The refrigeration system may be an electronic cooling system that uses a Peltier module instead of the refrigeration cycle. According to this, the cooling capacity is finely adjusted and no extra heating is performed. There is an advantage that noise can be suppressed.

また、加熱装置も電気ヒーターに限るものではないし、電気ヒーターにおいても、電気容量調整のために3個以上に分割しても良いし、その他種々の公知の調整方法を利用することもできる。   Further, the heating device is not limited to the electric heater, and the electric heater may be divided into three or more for adjusting the electric capacity, and various other known adjustment methods may be used.

以上のように、本発明にかかる冷凍生地を用いたパンの調理装置は、焼き上がったパンの焼け過ぎによる焦げと乾燥を防ぎ、すぐに取り出せなくてもでき立ての風味をできるだけ保持することができ、業務用,家庭用機器に広く適用できる。   As described above, the bread cooking apparatus using the frozen dough according to the present invention prevents burning and drying of the baked bread from being overheated, and can maintain the fresh flavor as much as possible even if it cannot be taken out immediately. It can be widely applied to commercial and household equipment.

本発明の実施の形態1による冷凍生地を用いたパンの調理装置の斜視図The perspective view of the bread cooking apparatus using the frozen dough by Embodiment 1 of this invention 本発明の実施の形態1による冷凍生地を用いたパンの調理装置の側面断面図Side surface sectional drawing of the cooking apparatus of the bread using the frozen dough by Embodiment 1 of this invention 本発明の実施の形態1による冷凍生地を用いたパンの調理装置の平面断面図Plan sectional drawing of the cooking apparatus of the bread using the frozen dough by Embodiment 1 of this invention 本発明の実施の形態1による冷凍生地を用いたパンの調理装置の正面断面図Front sectional drawing of the bread cooking apparatus using the frozen dough by Embodiment 1 of this invention 図4に示す蒸発器の詳細側面図Detailed side view of the evaporator shown in FIG. 本発明の実施の形態1による冷凍生地を用いたパンの調理装置の調理工程を示すブロック図The block diagram which shows the cooking process of the bread cooking apparatus using the frozen dough by Embodiment 1 of this invention. 本発明の実施の形態1による冷凍生地を用いたパンの調理装置の解凍工程から冷却・保温工程までのタイミングチャートTiming chart from thawing process to cooling / warming process of bread cooking apparatus using frozen dough according to Embodiment 1 of the present invention

符号の説明Explanation of symbols

2 調理庫
3 断熱箱
5 扉
11 庫内循環ファン
12a,12b 電気ヒーター
18 給水タンク
19 給水ポンプ
20 加湿ノズル
21 小穴
26 圧縮機
27 凝縮器
28 蒸発器
28B 冷媒出口
29 凝縮用送風装置
30 冷却用送風装置
31 冷却室
33 蒸発器温度センサー
DESCRIPTION OF SYMBOLS 2 Cooking box 3 Heat insulation box 5 Door 11 Recirculation fan 12a, 12b Electric heater 18 Water supply tank 19 Water supply pump 20 Humidification nozzle 21 Small hole 26 Compressor 27 Condenser 28 Evaporator 28B Refrigerant outlet 29 Condensing fan 30 Cooling fan Equipment 31 Cooling chamber 33 Evaporator temperature sensor

Claims (3)

耐熱性を有する断熱箱と、前面で開閉する扉とにより構成された冷凍パン生地を調理する調理庫と、前記調理庫内を加熱する加熱装置と、前記調理庫内を冷却する冷却装置とを備え、保冷工程時、調理庫内の温度が所定温度以上で冷却装置の圧縮機起動後、蒸発器温度が所定温度以下で冷却用送風機を遅延して起動することを特徴とする冷凍生地を用いたパンの調理装置。   A cooking chamber for cooking frozen bread dough composed of a heat-insulating box having heat resistance and a door that opens and closes on the front surface, a heating device for heating the inside of the cooking chamber, and a cooling device for cooling the inside of the cooking chamber. The frozen dough is characterized in that, during the cold insulation process, after the compressor is started in the cooling device when the temperature in the cooking chamber is equal to or higher than a predetermined temperature, the evaporator blower is started with a delay when the evaporator temperature is lower than the predetermined temperature. Bread cooking equipment. 耐熱性を有する断熱箱と、前面で開閉する扉とにより構成された冷凍パン生地を調理する調理庫と、前記調理庫内を加熱する加熱装置と、前記調理庫内を冷却する冷却装置とを備え、焼成工程終了後、前記冷却装置により冷却工程を行い、前記調理庫内の温度が所定温度以下で冷却用送風機を停止後、圧縮機を遅延して停止することを特徴とする冷凍生地を用いたパンの調理装置。   A cooking chamber for cooking frozen bread dough composed of a heat-insulating box having heat resistance and a door that opens and closes on the front surface, a heating device for heating the inside of the cooking chamber, and a cooling device for cooling the inside of the cooking chamber. The frozen dough is characterized in that after the baking step is completed, the cooling device performs a cooling step, the cooling fan is stopped when the temperature in the cooking chamber is equal to or lower than a predetermined temperature, and then the compressor is delayed and stopped. Bread cooking equipment. 調理庫内の温度が所定温度以下で冷却用送風機を停止後、圧縮機を遅延して停止しその後、凝縮用送風機を遅延して停止することを特徴とする請求項2に記載の冷凍生地を用いたパンの調理装置。   The frozen dough according to claim 2, wherein after the cooling fan is stopped when the temperature in the cooking chamber is equal to or lower than the predetermined temperature, the compressor is delayed and stopped, and then the condensing fan is delayed and stopped. Used bread cooking equipment.
JP2005377981A 2005-12-28 2005-12-28 Bread baker using frozen dough Pending JP2007175321A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2005377981A JP2007175321A (en) 2005-12-28 2005-12-28 Bread baker using frozen dough

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005377981A JP2007175321A (en) 2005-12-28 2005-12-28 Bread baker using frozen dough

Publications (1)

Publication Number Publication Date
JP2007175321A true JP2007175321A (en) 2007-07-12

Family

ID=38301085

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2005377981A Pending JP2007175321A (en) 2005-12-28 2005-12-28 Bread baker using frozen dough

Country Status (1)

Country Link
JP (1) JP2007175321A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009254306A (en) * 2008-04-18 2009-11-05 Shikishima Baking Co Ltd Apparatus for thawing frozen bread dough
KR20170016917A (en) * 2014-06-13 2017-02-14 프리곤다스 솔루션스 에스.엘. Electrical appliance that can also be used in the industry for cooling or freezing and heating with maximum speed

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009254306A (en) * 2008-04-18 2009-11-05 Shikishima Baking Co Ltd Apparatus for thawing frozen bread dough
KR20170016917A (en) * 2014-06-13 2017-02-14 프리곤다스 솔루션스 에스.엘. Electrical appliance that can also be used in the industry for cooling or freezing and heating with maximum speed

Similar Documents

Publication Publication Date Title
US8878105B2 (en) Steam cooker
CN104633838B (en) Prevent the control method dripped when air-conditioning internal machine is started shooting
EP3673207B1 (en) An oven comprising a cooling unit
JP2007175321A (en) Bread baker using frozen dough
JP2004194509A (en) Cooking apparatus for bread using frozen dough
JP2007212090A (en) Drying device
JP2007212093A (en) Drying device
JP4169591B2 (en) Cooker
JP2004097068A (en) Apparatus for cooking bread using frozen dough
JP2005326060A (en) Cooker
JP3977125B2 (en) Frozen bread dough proofing equipment
JP2002364852A (en) Convection oven
JP6966927B2 (en) Temperature / humidity control cabinet
JP3371094B2 (en) Bread cooking equipment using frozen bread dough
JP2007212094A (en) Drying device
JP2004141035A (en) Bread-cooking apparatus using frozen dough
JP4346191B2 (en) Cooling storage operation control device
JP7332462B2 (en) temperature and humidity control cabinet
JP3201658B2 (en) Refrigerator with thawing function
JP6966926B2 (en) Humidity control cabinet
JP2521949Y2 (en) Dough processing machine
KR100700772B1 (en) Thawing apparatus in refrigerator and thawing method thereof
KR100700761B1 (en) Thawing apparatus in refrigerator
JP2001314148A (en) Automatic fermentation chamber for frozen bread dough
JPH0284126A (en) Storage box for bread dough