JP2007171250A - Hologram recording medium and method for manufacturing the same - Google Patents

Hologram recording medium and method for manufacturing the same Download PDF

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JP2007171250A
JP2007171250A JP2005364638A JP2005364638A JP2007171250A JP 2007171250 A JP2007171250 A JP 2007171250A JP 2005364638 A JP2005364638 A JP 2005364638A JP 2005364638 A JP2005364638 A JP 2005364638A JP 2007171250 A JP2007171250 A JP 2007171250A
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recording medium
hologram recording
organic material
recording layer
transparent substrate
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Kazuya Hayashibe
和弥 林部
Yuukai Suzuki
悠介 鈴木
Yoshihito Fukushima
義仁 福島
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Sony Corp
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Sony Corp
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<P>PROBLEM TO BE SOLVED: To provide a hologram recording medium in which a sealing portion of high reliability is easily and inexpensively provided on a recording layer in the outer rim of a hologram recording medium and to provide a method for manufacturing the medium. <P>SOLUTION: The method for manufacturing a hologram recording medium includes a step of forming a sealing portion by forming a recording layer 2 comprising a photosetting organic material that contains monomers, a hardening initiator and a sensitized dye on a transparent substrate 1, exposing the recording layer corresponding to the outer rim of the hologram recording medium to light L<SB>E</SB>at a photosensitive wavelength to harden the photosetting organic material so as to seal the photosetting organic material in a region inside the outer rim. The step of forming the sealing portion is carried out by exposing the recording layer while measuring the transmittance for the exposure light L<SB>E</SB>in the recording layer and then terminating the exposure when the transmittance measured reaches the transmittance or more corresponding to the end point of the hardening reaction of the photosetting organic material. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、ホログラム記録媒体及びその製造方法に関するものである。   The present invention relates to a hologram recording medium and a manufacturing method thereof.

近年、ホログラム記録媒体は、次世代大容量ストレージの技術として着目され、また、立体画像の表示やクレジットカードやIDカードのセキュリティ分野で応用されている。このような、ホログラム記録媒体としては、薄くかつ形状を変える自由度が大きなものが望まれており、基板として、薄いガラス基板やポリカーボネートなどの樹脂フィルムを用いるものなどが考えられている。   In recent years, hologram recording media have attracted attention as a next-generation large-capacity storage technology, and are applied in the fields of stereoscopic image display and security of credit cards and ID cards. Such a hologram recording medium is desired to be thin and have a high degree of freedom in changing the shape, and a substrate using a thin glass substrate or a resin film such as polycarbonate is considered.

実際にホログラム記録媒体を作成する方法としては、製造を簡易的に行うため、基板に特に凹凸構造をもたせずに、単純な平面基板上の全面に記録層を作成して挟み込む構造が考えられ、その際、記録層は媒体エッジ部まで構成される。   As a method of actually creating a hologram recording medium, a structure in which a recording layer is created and sandwiched on the entire surface of a simple flat substrate without giving a concave-convex structure to the substrate is considered in order to simplify the production. At that time, the recording layer is formed up to the medium edge portion.

しかしながら、このような構成の媒体の記録層エッジ部は、外気に接した状態にあり、未記録状態ではエッジ部分から記録層の媒質が漏れ出すことが生じていた。また、外気に直接触れる状態にあるため、腐食等の変質が発生し、エッジ付近での記録特性が劣化する現象が起きていた。   However, the recording layer edge portion of the medium having such a configuration is in contact with the outside air, and the recording layer medium leaks from the edge portion in an unrecorded state. In addition, since it is in direct contact with the outside air, deterioration such as corrosion has occurred, and a phenomenon has occurred in which the recording characteristics in the vicinity of the edge deteriorate.

こういったホログラム記録媒体のエッジ部での特性劣化を防ぐためには、周辺部が囲われた基板に記録材料を注入することが考えられるが、基板の加工が複雑となり作成が容易ではない。また、平面基板に記録材料をはさみ、エッジ部を局所的に加熱することや、超音波などを当てて熱溶着し封止することが考えられる(例えば、特許文献1参照。)。しかしながら、このように熱処理を行うと、記録層が熱により反応し、記録特性が劣化する現象が生じていた。さらには、エッジ部の基板と基板の表面に設けた保護層との間での溶融状態の差により、エッジが均一に封止されないといった問題が生じていた。   In order to prevent the deterioration of the characteristics at the edge portion of the hologram recording medium, it is conceivable to inject a recording material into the substrate surrounded by the peripheral portion. However, the processing of the substrate is complicated, and the production is not easy. Further, it is conceivable to sandwich a recording material on a flat substrate and locally heat the edge portion, or to heat-seal by applying ultrasonic waves or the like (see, for example, Patent Document 1). However, when heat treatment is performed in this way, a phenomenon occurs in which the recording layer reacts with heat and the recording characteristics deteriorate. Furthermore, there is a problem in that the edge is not uniformly sealed due to a difference in melting state between the substrate at the edge portion and the protective layer provided on the surface of the substrate.

また、記録層を短波長のUV光、あるいは青色レーザー光などで感光させて硬化反応を起こしエッジの封止を行うことも考えられる(例えば、特許文献2参照。)が、記録層の感光する波長が限定され、高い強度の光源を自由に選ぶことができないという問題があった。   It is also conceivable that the recording layer is exposed to UV light of a short wavelength or blue laser light to cause a curing reaction to seal the edge (see, for example, Patent Document 2). There is a problem that the wavelength is limited and a high intensity light source cannot be freely selected.

特開平7−84504号公報JP-A-7-84504 特開2004−29476号公報JP 2004-29476 A

本発明は、以上の従来技術における問題に鑑みてなされたものであり、ホログラム記録媒体の外縁部の記録層に簡便かつ低コストで信頼性の高いシール部を備えるホログラム記録媒体及びその製造方法を提供することを目的とする。   The present invention has been made in view of the above problems in the prior art, and provides a hologram recording medium provided with a simple, low-cost and highly reliable seal portion on a recording layer at the outer edge of the hologram recording medium, and a method for manufacturing the same. The purpose is to provide.

前記課題を解決するために提供する請求項1の発明は、モノマー、硬化開始剤、増感色素を含む光硬化性有機材料からなる記録層を透明基板上に形成した後、ホログラム記録媒体の外縁部に当る記録層に感光波長の光を露光することにより前記光硬化性有機材料を硬化させて前記外縁部より内側領域の光硬化性有機材料をシールする領域を形成するシール部形成工程を備えるホログラム記録媒体の製造方法であって、前記シール部形成工程では、前記露光する光の前記記録層における透過率を測定しながら該露光を行い、測定している光透過率が前記光硬化性有機材料の硬化反応の終点に対応した透過率以上となる時点で前記露光を終了することを特徴とするホログラム記録媒体の製造方法である。   In order to solve the above-mentioned problems, the invention of claim 1 is that an outer edge of a hologram recording medium is formed after a recording layer made of a photocurable organic material containing a monomer, a curing initiator, and a sensitizing dye is formed on a transparent substrate. A sealing portion forming step of forming a region for sealing the photocurable organic material in the inner region from the outer edge portion by curing the photocurable organic material by exposing light of a photosensitive wavelength to the recording layer that hits the portion. A method of manufacturing a hologram recording medium, wherein in the seal portion forming step, the exposure is performed while measuring the transmittance of the light to be exposed in the recording layer, and the measured light transmittance is the photocurable organic The hologram recording medium manufacturing method is characterized in that the exposure is terminated when the transmittance becomes equal to or higher than the transmittance corresponding to the end point of the curing reaction of the material.

また、前記課題を解決するために提供する請求項2の発明は、請求項1の発明において、前記シール部形成工程で露光に使用する光は、発光ダイオードを光源とすることを特徴とするホログラム記録媒体の製造方法である。   According to a second aspect of the present invention, there is provided a hologram according to the first aspect of the invention, wherein the light used for exposure in the sealing portion forming step uses a light emitting diode as a light source. It is a manufacturing method of a recording medium.

前記課題を解決するために提供する請求項3の発明は、透明基板上にモノマー、所定の波長で感光する硬化開始剤、増感色素を含む光硬化性有機材料からなる記録層が設けられてなるホログラム記録媒体において、前記記録層は、当該ホログラム記録媒体の外縁部に当る領域の光硬化性有機材料が硬化したシール部と前記外縁部より内側の記録領域とからなり、前記感光波長の光に対する前記シール部の透過率が前記光硬化性有機材料の硬化反応の終点に対応した透過率以上であることを特徴とするホログラム記録媒体である。   According to a third aspect of the present invention, there is provided a recording layer made of a photocurable organic material containing a monomer, a curing initiator that is sensitized at a predetermined wavelength, and a sensitizing dye on a transparent substrate. In the hologram recording medium, the recording layer includes a seal portion in which a photocurable organic material in a region corresponding to the outer edge portion of the hologram recording medium is cured and a recording region inside the outer edge portion, and the light having the photosensitive wavelength. The hologram recording medium is characterized in that the transmittance of the seal portion with respect to is equal to or higher than the transmittance corresponding to the end point of the curing reaction of the photocurable organic material.

前記課題を解決するために提供する請求項4の発明は、モノマー、硬化開始剤、増感色素を含む光硬化性有機材料からなる記録層を透明基板上に形成した後、ホログラム記録媒体の外縁部に当る記録層に感光波長の光を露光することにより前記光硬化性有機材料を硬化させて前記外縁部より内側領域の光硬化性有機材料をシールする領域を形成するシール部形成工程を備え、該シール部形成工程では、前記露光する光の前記記録層における透過率を測定しながら該露光を行い、測定している光透過率が前記光硬化性有機材料の硬化反応の終点に対応した透過率以上となる時点で前記露光を終了するホログラム記録媒体の製造方法により製造されてなることを特徴とするホログラム記録媒体である。   The invention of claim 4 provided to solve the above-mentioned problem is that an outer edge of a hologram recording medium is formed after a recording layer made of a photocurable organic material containing a monomer, a curing initiator, and a sensitizing dye is formed on a transparent substrate. A seal portion forming step of forming a region for curing the photocurable organic material by exposing light of a photosensitive wavelength to the recording layer that contacts the portion to seal the photocurable organic material in the inner region from the outer edge portion In the sealing portion forming step, the exposure is performed while measuring the transmittance of the light to be exposed in the recording layer, and the measured light transmittance corresponds to the end point of the curing reaction of the photocurable organic material. The hologram recording medium is manufactured by a method for manufacturing a hologram recording medium in which the exposure is terminated when the transmittance is exceeded.

また、前記課題を解決するために提供する請求項5の発明は、請求項3または4の発明において、前記透明基板は、ガラス基板であることを特徴とするホログラム記録媒体である。   According to a fifth aspect of the present invention, there is provided a hologram recording medium according to the third or fourth aspect, wherein the transparent substrate is a glass substrate.

また、前記課題を解決するために提供する請求項6の発明は、請求項3または4の発明において、前記透明基板は、ポリカーボネートフィルムであることを特徴とするホログラム記録媒体である。   According to a sixth aspect of the present invention, there is provided a hologram recording medium according to the third or fourth aspect, wherein the transparent substrate is a polycarbonate film.

また、前記課題を解決するために提供する請求項7の発明は、請求項6の発明において、前記透明基板の複屈折量が、基板厚み方向に透過する光に対する位相差(絶対値)として30度以下であることを特徴とするホログラム記録媒体である。   The invention of claim 7 provided to solve the above-mentioned problem is that, in the invention of claim 6, the birefringence amount of the transparent substrate is 30 as a phase difference (absolute value) with respect to light transmitted in the substrate thickness direction. The hologram recording medium is characterized in that it is less than or equal to the degree.

また、前記課題を解決するために提供する請求項8の発明は、請求項3または4の発明において、前記透明基板の前記記録層側の面に該記録層の劣化を防止する保護層を備えることを特徴とするホログラム記録媒体である。   The invention of claim 8 provided to solve the above-described problem is that, in the invention of claim 3 or 4, a protective layer for preventing deterioration of the recording layer is provided on the surface of the transparent substrate on the recording layer side. The hologram recording medium is characterized by the above.

また、前記課題を解決するために提供する請求項9の発明は、請求項3または4の発明において、前記透明基板の前記記録層とは反対側の面に該透明基板の損傷を防止する保護層を備えることを特徴とするホログラム記録媒体である。   According to a ninth aspect of the present invention, there is provided protection for preventing damage to the transparent substrate on the surface of the transparent substrate opposite to the recording layer. A holographic recording medium comprising a layer.

また、前記課題を解決するために提供する請求項10の発明は、請求項3または4の発明において、前記透明基板の前記記録層とは反対側の面に反射防止膜を備えることを特徴とするホログラム記録媒体である。   The invention of claim 10 provided to solve the above-mentioned problems is characterized in that, in the invention of claim 3 or 4, an antireflection film is provided on the surface of the transparent substrate opposite to the recording layer. It is a hologram recording medium.

本発明のホログラム記録媒体の製造方法によれば、モノマー、硬化開始剤、増感色素の組合せを調整することにより、シール部形成工程において当該記録層への露光処理の際、照射する光の波長が限定されることがないため、安価な設備で、効率よくシール部を形成することができる。また、その際露光量に応じて光硬化性有機材料の硬化反応が進むがその硬化反応の進度に伴ってシール部の透過率が変化するため、照射した光の透過率をモニターするだけでシール部の光硬化性有機材料の硬化反応の終点を検知することができシール部形成工程の管理が容易となる。また、透明基板に応答の形状加工を施すことがないため、安価に信頼性の高いホログラム記録媒体を作成することができる。
また、本発明のホログラム記録媒体によれば、確実にシール部の光硬化性有機材料が硬化しているため、該シール部からの材料劣化は少なくなり、信頼性の高いホログラム記録媒体を提供することができる。また、透明基板の形状としてポリカーボネート等のフィルム状の基板を用いることができ、大きさや形状を変えるのが容易となり、大面積のホログラム記録媒体を得ることができる。
According to the method for producing a hologram recording medium of the present invention, by adjusting the combination of a monomer, a curing initiator, and a sensitizing dye, the wavelength of light to be irradiated during the exposure process for the recording layer in the seal portion forming step However, the seal portion can be formed efficiently with inexpensive equipment. In addition, the curing reaction of the photocurable organic material proceeds according to the exposure amount at that time, but the transmittance of the seal portion changes with the progress of the curing reaction. The end point of the curing reaction of the photocurable organic material in the part can be detected, and the management of the seal part forming process becomes easy. In addition, since the transparent substrate is not subjected to response shape processing, a highly reliable hologram recording medium can be produced at low cost.
In addition, according to the hologram recording medium of the present invention, since the photocurable organic material of the seal portion is surely cured, material deterioration from the seal portion is reduced, and a highly reliable hologram recording medium is provided. be able to. Moreover, a film-like substrate such as polycarbonate can be used as the shape of the transparent substrate, and the size and shape can be easily changed, and a large-area hologram recording medium can be obtained.

以下に、本発明に係るホログラム記録媒体の製造方法について説明する。
図1は、本発明に係るホログラム記録媒体の製造工程を示す概略図である。
(S11)まず2枚の透明基板1の間に、光硬化性有機材料からなる層(光硬化性有機材料層)2aを設ける(図1(a))。詳しくは、光硬化性有機材料を溶媒に溶かしたものを透明基板1上にバーコータ、スピンコート、吹き付けなどにより塗布し、熱処理により溶媒を揮散させて層2aを形成した後、この層2aの上面に別の透明基板1を貼り合わせればよい。あるいは、2枚の透明基板1の間にスペーサを入れ、その間隙に光硬化性有機材料を溶媒に溶かしたものを圧入したりして層状に形成した後、熱処理により溶媒を揮散させて層2aを形成するようにしてもよい。
Below, the manufacturing method of the hologram recording medium which concerns on this invention is demonstrated.
FIG. 1 is a schematic view showing a manufacturing process of a hologram recording medium according to the present invention.
(S11) First, a layer (photocurable organic material layer) 2a made of a photocurable organic material is provided between the two transparent substrates 1 (FIG. 1A). Specifically, a photo-curing organic material dissolved in a solvent is applied onto the transparent substrate 1 by a bar coater, spin coating, spraying, or the like, and the solvent is evaporated by heat treatment to form the layer 2a, and then the upper surface of the layer 2a Another transparent substrate 1 may be bonded together. Alternatively, a spacer is inserted between the two transparent substrates 1, and a layer of the photocurable organic material dissolved in a solvent is pressed into the gap to form a layer, and then the solvent is evaporated by heat treatment to remove the layer 2a. May be formed.

ここで、透明基板1は、ガラスやポリカーボネートの樹脂などの材料からなる厚みの薄い基板であることが好ましい。特に、ポリカーボネート樹脂は、大面積のフィルム状の物が存在し、基板の切断といった加工を容易に行うことができるため、ホログラム記録媒体の大きさや形状を比較的自由に変えることができるため好ましい。更に、低複屈折材料のポリカーボネート樹脂を用いれば、ホログラム記録媒体の形状の自由度と良好な記録特性を両立することができるため、好適である。上記のような基板の複屈折量としては、鋭意検討した結果、基板厚み方向に透過する光に対し、位相差の絶対値で30度以下であることが望ましい。また、ガラス基板を用いた場合、一般に樹脂と比較して低複屈折であるため、良好な記録特性が得られるため好ましい。   Here, the transparent substrate 1 is preferably a thin substrate made of a material such as glass or polycarbonate resin. In particular, a polycarbonate resin is preferable because a film-like material having a large area exists and processing such as cutting of the substrate can be easily performed, so that the size and shape of the hologram recording medium can be relatively freely changed. Furthermore, it is preferable to use a polycarbonate resin which is a low birefringence material, since both the degree of freedom of the shape of the hologram recording medium and good recording characteristics can be achieved. The amount of birefringence of the substrate as described above is desirably 30 degrees or less in absolute value of phase difference with respect to light transmitted in the thickness direction of the substrate as a result of intensive studies. In addition, when a glass substrate is used, it is generally preferable because it has a low birefringence as compared with a resin, and good recording characteristics can be obtained.

光硬化性有機材料は、モノマー、硬化開始剤、増感色素を含むホログラム材料であり、ホログラム記録媒体の記録層2を構成するものである。この記録層2では、ホログラム記録媒体として使用される場合には屈折率変化が生じることによってホログラムの記録が行われる。すなわち、感光する光の波長域が所望の特定の波長に変えられるように、記録層2の材料には所望の波長に感光する硬化開始剤や色素等の感光剤を配合させており、特定の波長域の光が照射されると光硬化反応が開始するようになっている。またこのとき、配合された硬化開始剤や増感色素等は照射された光量に応じて、その波長での透過率が変化するようになっている。なお、感光する波長に関しては、基板で吸収などの作用が起こる波長を避け、硬化開始剤や増感色素等を選択することが望ましく、可視光波長であることが好ましい。   The photocurable organic material is a hologram material containing a monomer, a curing initiator, and a sensitizing dye, and constitutes the recording layer 2 of the hologram recording medium. In the recording layer 2, when used as a hologram recording medium, a hologram is recorded by a change in refractive index. That is, a photosensitive agent such as a curing initiator or a dye sensitive to a desired wavelength is blended in the material of the recording layer 2 so that the wavelength range of the light to be sensitized can be changed to a desired specific wavelength. When light in the wavelength region is irradiated, the photocuring reaction starts. At this time, the blended curing initiator, sensitizing dye, and the like change the transmittance at the wavelength according to the amount of light irradiated. Regarding the wavelength to be exposed, it is desirable to avoid a wavelength at which an action such as absorption occurs at the substrate, and to select a curing initiator, a sensitizing dye or the like, and it is preferably a visible light wavelength.

光硬化性有機材料に含まれる前記モノマーは、ラジカル重合性モノマーやカチオン重合性モノマーなどが好ましく、例えば2−フェノキシエチルアクリレート、p−クロロフェニルアクリレート、N−ビニルカルバゾール、N−フェニルアレイミド、ジグリセロールポリグリシジルエーテル、3,4−エポキシシクロヘキシルメチル−3',4'−エポキシシクロヘキサンカルボキシレート、2,2−ビス(4-アクリロキシエトキシフェニル)プロパン、アクリルアミド、メタクリルアミド、スチレン、フェニルアクリレートなどが挙げられる。   The monomer contained in the photocurable organic material is preferably a radically polymerizable monomer or a cationically polymerizable monomer. For example, 2-phenoxyethyl acrylate, p-chlorophenyl acrylate, N-vinylcarbazole, N-phenylalemid, diglycerol Polyglycidyl ether, 3,4-epoxycyclohexylmethyl-3 ′, 4′-epoxycyclohexanecarboxylate, 2,2-bis (4-acryloxyethoxyphenyl) propane, acrylamide, methacrylamide, styrene, phenyl acrylate, etc. It is done.

また前記硬化開始剤は、例えばヘキサアリールビスイミダゾール誘導体、2,2−ジメトキシ−1,2−ジフェニルエタン−1−オン、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタノン−1、1−ヒドロキシ−シクロヘキシル−フェニル−ケトンなどのラジカル重合に用いる有機化合物やヨードニウム、(4−メチルフェニル)[4−(2−メチルプロピル)フェニル]−ヘキサフルオロフォスフェート(1−)などのカチオン重合に用いる有機ヨードニウム塩などが挙げられる。   Examples of the curing initiator include hexaarylbisimidazole derivatives, 2,2-dimethoxy-1,2-diphenylethane-1-one, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl)- Organic compounds used for radical polymerization such as butanone-1,1-hydroxy-cyclohexyl-phenyl-ketone, iodonium, (4-methylphenyl) [4- (2-methylpropyl) phenyl] -hexafluorophosphate (1-) And organic iodonium salts used for cationic polymerization.

また前記増感色素は、例えばアンヒドロ−3,3'−ジカルボキシルメチル−9−エチル−2,2’チアカルボシアニンベタイン、3,9−ジエチル−3’−カルボキシメチルー2,2’−チアカルボシアニン・ヨウ素塩などのシアニン系色素、ジフェニルヨードニウム塩(DPI)、スクワリリウム系色素などが挙げられる。
このほか、バインダーポリマーが添加されていてもよい。
Examples of the sensitizing dye include anhydro-3,3′-dicarboxylmethyl-9-ethyl-2,2′thiacarbocyanine betaine, 3,9-diethyl-3′-carboxymethyl-2,2′-thia. Examples include cyanine dyes such as carbocyanine / iodine salts, diphenyliodonium salts (DPI), squarylium dyes, and the like.
In addition, a binder polymer may be added.

(S12)ついで、光硬化性有機材料層2aのうち、ホログラム記録媒体の外縁部に当る領域に一方の透明基板1(図中上方)側から光源Gより光硬化性有機材料の増感色素等の感光材料が反応する波長(感光波長)の可視光Lを照射し、光硬化性有機材料層2aの目的の領域を感光させる処理を行う。これにより、光硬化性有機材料層2aの感光した部分は硬化して前記外縁部より内側の光硬化性有機材料をシールする領域(硬化部)2bとなる(図1(b))。 (S12) Next, a sensitizing dye of a photocurable organic material from the light source G from the side of one transparent substrate 1 (upper side in the figure) in a region corresponding to the outer edge of the hologram recording medium in the photocurable organic material layer 2a. the photosensitive material is irradiated with visible light L E wavelength reacting (photosensitive wavelength), the desired region of the photocurable organic material layer 2a performs processing for photosensitive. As a result, the exposed portion of the photocurable organic material layer 2a is cured to become a region (cured portion) 2b that seals the photocurable organic material inside the outer edge portion (FIG. 1B).

すなわち、一方の透明基板1(図中上方)側から前記可視光Lの照射を行うと、該可視光Lは透明基板1を透過して光硬化性有機材料層2aに到達し、この光によって光硬化性有機材料の増感色素等が感光し、露光した光量に応じてこの領域の光硬化性有機材料層2aの透過率が変化する。ここで、他方の透明基板1(図中下方)側で透過率測定器Eを配置して、透明基板1、光硬化性有機材料層2a(硬化部2b)、透明基板1を透過してきた光(透過光)Lを受けて光源Gからの光の透過率を測定できるようにしている。本工程では、この光源Gからの光の透過率を測定しながら前記露光を行い、測定している光透過率が前記光硬化性有機材料の硬化反応の終点に対応した透過率以上となる時点で該露光を終了するものである。 That is, when the one transparent substrate 1 (upward in the drawing) side performs irradiation of the visible light L E, the visible light L E is transmitted through the transparent substrate 1 to reach the photo-curable organic material layer 2a, the The sensitizing dye of the photocurable organic material is exposed to light, and the transmittance of the photocurable organic material layer 2a in this region changes according to the amount of light exposed. Here, the transmittance measuring device E is arranged on the other transparent substrate 1 (lower side in the figure), and the light transmitted through the transparent substrate 1, the photocurable organic material layer 2 a (cured portion 2 b), and the transparent substrate 1. so that by receiving (transmission light) L T can measure the transmittance of light from the light source G. In this step, the exposure is performed while measuring the transmittance of light from the light source G, and the measured light transmittance is equal to or higher than the transmittance corresponding to the end point of the curing reaction of the photocurable organic material. This is the end of the exposure.

光源Gとしては、前記光硬化性有機材料が感光する波長域の光源であれば任意であるが、露光時間を短くするため強度の高い光源を用いることが好ましく、より好ましくは水銀灯・キセノンランプ・レーザー・発光ダイオード(LED)などが挙げられる。特に、増感色素等の感光材料の反応する波長幅が狭い場合は、レーザーやLEDなどの波長幅の狭い光源を用いることが望ましい。また、LEDを用いる場合は、安価に光源を用意することができ、かつ、レンズやミラー等により、所望のビーム幅に集光して露光処理を行うことができる。このような光源を用いることにより、短い時間で効率よく感光処理を行うことが可能となる。   The light source G is arbitrary as long as it is a light source in the wavelength range in which the photocurable organic material is exposed. However, it is preferable to use a high intensity light source to shorten the exposure time, and more preferably a mercury lamp, a xenon lamp, Examples include lasers and light emitting diodes (LEDs). In particular, when the wavelength width with which a photosensitive material such as a sensitizing dye reacts is narrow, it is desirable to use a light source with a narrow wavelength width such as a laser or LED. In addition, when an LED is used, a light source can be prepared at a low cost, and exposure processing can be performed by condensing to a desired beam width by a lens, a mirror, or the like. By using such a light source, it is possible to perform the photosensitive processing efficiently in a short time.

なお、本工程において、光硬化性有機材料層2a(硬化部2b)へ照射する光の強度を向上させるために集光した光を用いても良い。また、照射した光が散乱することによる硬化部2b周辺の記録層の特性の劣化を防ぐため、ホログラム記録媒体の直上に遮光用のマスク等を設けるとよい。   In this step, condensed light may be used to improve the intensity of light applied to the photocurable organic material layer 2a (cured portion 2b). In order to prevent deterioration of the characteristics of the recording layer around the cured portion 2b due to scattering of the irradiated light, it is preferable to provide a light shielding mask or the like directly above the hologram recording medium.

(S13)ついで、硬化部2bを含む位置で対象物の端部(透明基板1、硬化部2b、透明基板1)を切断する(図1(c))。これによりホログラム記録媒体として外形が所定の寸法に整えられるとともに、硬化部2bの一部がホログラム記録媒体の外縁部にシール部として残ることになる。このとき、硬化部2bの対象物端部から内側に入った幅(すなわち光硬化性有機材料層2aの感光領域の幅)を5mm以上としておけば、本工程の切断の位置合わせを容易に行えるとともに光硬化性有機材料のホログラム記録媒体端部からのはみ出しや水や空気の侵入による変質といった特性劣化を防ぐことができる。 (S13) Next, the edge part (the transparent substrate 1, the hardening part 2b, the transparent substrate 1) of a target object is cut | disconnected in the position containing the hardening part 2b (FIG.1 (c)). As a result, the outer shape of the hologram recording medium is adjusted to a predetermined size, and a part of the cured portion 2b remains as a seal portion on the outer edge portion of the hologram recording medium. At this time, if the width entering from the end of the object of the cured portion 2b (that is, the width of the photosensitive region of the photocurable organic material layer 2a) is set to 5 mm or more, the alignment of the cutting in this step can be easily performed. At the same time, it is possible to prevent deterioration of characteristics such as protrusion of the photocurable organic material from the end of the hologram recording medium and deterioration due to intrusion of water or air.

なお、ここでは2枚の透明基板1の間に光硬化性有機材料層2aを形成した後に、外縁部のシール部形成を行うことを示したが、これ以外にまず1枚の透明基板1上に光硬化性有機材料層2aを形成した後に、外縁部のシール部形成を行い、その後記録層の上にもう1枚の透明基板1を貼り合わせてホログラム記録媒体を作製するようにしてもよい。この場合、透明基板1の貼り合わせには対象物全体を減圧下におき真空プレスを行うことによってもよい。これらのいずれの方法によっても、透明基板1の大きさを種々選択することにより大面積のホログラム記録媒体を作製することができる。   Here, after the photocurable organic material layer 2a is formed between the two transparent substrates 1, the outer edge seal portion is formed. After the photocurable organic material layer 2a is formed on the outer peripheral portion, the outer edge seal portion is formed, and then another transparent substrate 1 is bonded onto the recording layer to produce a hologram recording medium. . In this case, the transparent substrate 1 may be bonded by putting the entire object under reduced pressure and performing a vacuum press. In any of these methods, a hologram recording medium having a large area can be produced by selecting various sizes of the transparent substrate 1.

また、前記ステップS12とS13の処理手順を入れ替えて、光硬化性有機材料層2aの感光処理を行う前に媒体端部を切断し、その後、該端部領域の光硬化性有機材料を感光処理して硬化させるようにしてもかまわない。   In addition, the processing procedures of steps S12 and S13 are interchanged, and the edge of the medium is cut before the photosensitive processing of the photocurable organic material layer 2a is performed, and then the photocurable organic material in the end region is photosensitively processed. Then, it may be cured.

以上の工程を経て、本発明のホログラム記録媒体を完成する。
図2に、そのホログラム記録媒体の構成例を示す。
図2(a)に示すように、ホログラム記録媒体10は、透明基板1上に当該ホログラム記録媒体10の外縁部に当る領域の前記光硬化性有機材料が硬化したシール部2dと、前記外縁部より内側の記録領域2cとからなる記録層2を備えており、前記感光波長の光に対するシール部2dの透過率が前記光硬化性有機材料の硬化反応の終点に対応した透過率以上となっている。
Through the above steps, the hologram recording medium of the present invention is completed.
FIG. 2 shows a configuration example of the hologram recording medium.
As shown in FIG. 2A, the hologram recording medium 10 includes a seal portion 2d obtained by curing the photocurable organic material in a region corresponding to the outer edge portion of the hologram recording medium 10 on the transparent substrate 1, and the outer edge portion. A recording layer 2 including an inner recording region 2c, and the transmittance of the seal portion 2d with respect to light of the photosensitive wavelength is equal to or greater than the transmittance corresponding to the end point of the curing reaction of the photocurable organic material. Yes.

また、ホログラム記録媒体10の形状として、ディスク形状であってもよいが、図2(b)に示すように上方からみて四角形であってもよい。   Further, the shape of the hologram recording medium 10 may be a disk shape, but may be a quadrangle when viewed from above as shown in FIG.

なお、ホログラム記録媒体10は記録層2の感光波長の光を遮断するケースの中に収納され、該ケースには記録再生の際にホログラム記録媒体10の記録領域2cが露出するようなシャッターを備えているとよい。   The hologram recording medium 10 is housed in a case that blocks light of the photosensitive wavelength of the recording layer 2, and the case is provided with a shutter that exposes the recording area 2c of the hologram recording medium 10 during recording and reproduction. It is good to have.

図3〜図5に、本発明のホログラム記録媒体の別の構成例を示す。
図3に示すホログラム記録媒体20は、2枚の透明基板1の間に、当該ホログラム記録媒体20の外縁部に当る領域の前記光硬化性有機材料が硬化したシール部2dと、前記外縁部より内側の記録領域2cとからなる記録層2を備えている点では図2に示したホログラム記録媒体10と同じであるが、それに加えて透明基板1の記録層2に面する側の面に記録層2の劣化を防止する保護層3を備えている。
3 to 5 show other configuration examples of the hologram recording medium of the present invention.
The hologram recording medium 20 shown in FIG. 3 includes a seal portion 2d between the two transparent substrates 1 in which the photocurable organic material is cured in a region corresponding to the outer edge portion of the hologram recording medium 20, and the outer edge portion. 2 is the same as the hologram recording medium 10 shown in FIG. 2 in that the recording layer 2 including the inner recording region 2c is provided, but in addition, recording is performed on the surface of the transparent substrate 1 facing the recording layer 2. A protective layer 3 for preventing the deterioration of the layer 2 is provided.

保護層3を構成する材料としては、例えばSiO2、Si34、ポリビニルアルコール(PVA)、エチレン―ビニルアルコール共重合樹脂(EVOH)、アクリル系ハードコート材などが挙げられる。 Examples of the material constituting the protective layer 3 include SiO 2 , Si 3 N 4 , polyvinyl alcohol (PVA), ethylene-vinyl alcohol copolymer resin (EVOH), and an acrylic hard coat material.

図4に示すホログラム記録媒体30は、2枚の透明基板1の間に、当該ホログラム記録媒体30の外縁部に当る領域の前記光硬化性有機材料が硬化したシール部2dと、前記外縁部より内側の記録領域2cとからなる記録層2を備え、透明基板1の記録層2に面する側の面に記録層2の劣化を防止する保護層3を備えている点では図3に示したホログラム記録媒体20と同じであるが、それに加えて透明基板1の記録層2とは反対側の面に該透明基板1の損傷を防止する保護層4を備えている。この保護層4を構成する材料は、保護層3に使用する材料と同じでよい。   The hologram recording medium 30 shown in FIG. 4 includes a seal portion 2d between the two transparent substrates 1 in which the photocurable organic material is cured in a region corresponding to the outer edge portion of the hologram recording medium 30, and the outer edge portion. As shown in FIG. 3, the recording layer 2 including the inner recording region 2c is provided, and the protective layer 3 for preventing the recording layer 2 from being deteriorated is provided on the surface of the transparent substrate 1 facing the recording layer 2. Although it is the same as the hologram recording medium 20, in addition to this, a protective layer 4 for preventing damage to the transparent substrate 1 is provided on the surface of the transparent substrate 1 opposite to the recording layer 2. The material constituting the protective layer 4 may be the same as the material used for the protective layer 3.

図5に示すホログラム記録媒体40は、2枚の透明基板1の間に、当該ホログラム記録媒体30の外縁部に当る領域の前記光硬化性有機材料が硬化したシール部2dと、前記外縁部より内側の記録領域2cとからなる記録層2を備え、透明基板1の記録層2に面する側の面に記録層2の劣化を防止する保護層3を、透明基板1の記録層2とは反対側の面に該透明基板1の損傷を防止する保護層4を備えている点では図4に示したホログラム記録媒体30と同じであるが、それに加えて透明基板1の記録層2とは反対側の面の保護層4の上に反射防止膜5を備えている。   The hologram recording medium 40 shown in FIG. 5 includes a seal portion 2d between the two transparent substrates 1 in which the photocurable organic material in a region corresponding to the outer edge portion of the hologram recording medium 30 is cured, and the outer edge portion. What is the recording layer 2 of the transparent substrate 1 is a protective layer 3 that includes a recording layer 2 composed of an inner recording region 2c and prevents the recording layer 2 from deteriorating on the surface of the transparent substrate 1 facing the recording layer 2. 4 is the same as the hologram recording medium 30 shown in FIG. 4 in that the protective layer 4 for preventing damage to the transparent substrate 1 is provided on the opposite surface, but in addition to the recording layer 2 of the transparent substrate 1 An antireflection film 5 is provided on the protective layer 4 on the opposite surface.

反射防止膜5を構成する材料としては、例えば誘電体系材料としてSiO2、TiO2、Ta25、MgF2、MgO、Al23、ZnS、ITO、Si、Geなどが挙げられ、有機系材料としてサイトップのようなフッ素系エポキシ樹脂(低屈折率用)、微粒子TiO2分散エポキシ樹脂(高屈折率用)、オキセタン、UV硬化樹脂、EVOHなどが挙げられる。あるいは、微細加工によって微細なコーン形状を形成して反射防止膜5としたものでもよい。 Examples of the material constituting the antireflection film 5 include dielectric materials such as SiO 2 , TiO 2 , Ta 2 O 5 , MgF 2 , MgO, Al 2 O 3 , ZnS, ITO, Si, and Ge. Examples of the system material include fluorinated epoxy resin (for low refractive index) such as Cytop, fine particle TiO 2 dispersed epoxy resin (for high refractive index), oxetane, UV curable resin, EVOH and the like. Alternatively, the antireflection film 5 may be formed by forming a fine cone shape by fine processing.

以上のように図3〜図5に示した保護膜3,4、反射防止膜5は記録層2形成前に透明基板1に形成しておけばよい。あるいは透明基板1の外面側の保護膜4、反射防止膜5については記録層2を透明基板1間に形成した後に設けてもよい。   As described above, the protective films 3 and 4 and the antireflection film 5 shown in FIGS. 3 to 5 may be formed on the transparent substrate 1 before the recording layer 2 is formed. Alternatively, the protective film 4 and the antireflection film 5 on the outer surface side of the transparent substrate 1 may be provided after the recording layer 2 is formed between the transparent substrates 1.

ここでは本発明のホログラム記録媒体の製造方法のうち、前記ステップS12における光硬化性有機材料層2aの露光処理について実施した例を説明する。   Here, an example will be described in which the exposure processing of the photocurable organic material layer 2a in Step S12 is performed in the method for manufacturing a hologram recording medium of the present invention.

詳しくは、図1(b)に示すように、2枚の透明基板1の間に挟まれたモノマー、硬化開始剤、増感色素を含む光硬化性有機材料層2aに対して、一方の透明基板1側(図中下方)に配置された透過率測定器Eでその緑色光の透過率をモニターしながら、他方の透明基板1側(図中上方)からLEDを光源とした緑色光(波長530nm)を、露光量を変化させながら照射し、ホログラム記録媒体サンプルを作成した。
ついで、得られたサンプルについて、その厚み方向で記録層を圧縮する方向に一定圧力で押して、サンプル端部の透明基板1間からはみ出した光硬化性有機材料の長さを漏れ量として測定した。
Specifically, as shown in FIG. 1 (b), one transparent to the photocurable organic material layer 2a containing a monomer, a curing initiator, and a sensitizing dye sandwiched between two transparent substrates 1 is used. While monitoring the transmittance of the green light with the transmittance measuring device E arranged on the substrate 1 side (lower side in the figure), green light (wavelength) using the LED as a light source from the other transparent substrate 1 side (upper side in the figure) 530 nm) was irradiated while changing the exposure amount to prepare a hologram recording medium sample.
Next, the obtained sample was pressed at a constant pressure in the direction of compressing the recording layer in the thickness direction, and the length of the photocurable organic material protruding from between the transparent substrates 1 at the end of the sample was measured as a leakage amount.

以上の結果を図6に示す。
図6には、露光量−露光LED波長での透過率の関係、及び露光量−サンプル端部からの光硬化性有機材料のはみ出し量(漏れ量)を示している。
ここで、露光量が増加するにしたがって光硬化性有機材料は感光し硬化するため、光硬化性有機材料のはみ出し量(漏れ量)は減少する傾向があり、ある露光量(図では200)で漏れ量がほぼ0となりそれ以降一定となった。一方、露光量が増加するにしたがって透過率は増加する傾向があり、漏れ量が0に到達する時点の透過率(図では35%)が光硬化性有機材料の硬化反応に必要となる最低露光量に対応した透過率となる。
The above results are shown in FIG.
FIG. 6 shows the relationship between the exposure amount-transmittance at the exposure LED wavelength, and the exposure amount-the amount of leakage of the photocurable organic material from the sample edge.
Here, since the photocurable organic material is exposed and cured as the exposure amount increases, the amount of protrusion (leakage amount) of the photocurable organic material tends to decrease, and at a certain exposure amount (200 in the figure). The amount of leakage became almost zero and became constant thereafter. On the other hand, the transmittance tends to increase as the exposure amount increases, and the transmittance at the time when the leakage amount reaches 0 (35% in the figure) is the minimum exposure required for the curing reaction of the photocurable organic material. The transmittance corresponds to the amount.

したがって、漏れ量が0に到達する時点の透過率を基準透過率として定めて、前記ステップS12の光硬化性有機材料層2aの露光処理の際に透過率をモニターしておき、モニター透過率が基準透過率以上となる時点まで露光処理を行えば、光硬化性有機材料層2aの所定領域を確実に硬化させることができ、信頼性の高いシール部2dとすることができる。   Therefore, the transmittance when the leakage amount reaches 0 is determined as the reference transmittance, and the transmittance is monitored during the exposure processing of the photocurable organic material layer 2a in the step S12. If the exposure process is performed until the point when the reference transmittance is reached, the predetermined region of the photocurable organic material layer 2a can be reliably cured, and a highly reliable seal portion 2d can be obtained.

ホログラム記録媒体の製造工程を示す概略図である。It is the schematic which shows the manufacturing process of a hologram recording medium. 本発明に係るホログラム記録媒体の構成を示す概略図である。It is the schematic which shows the structure of the hologram recording medium which concerns on this invention. 本発明に係るホログラム記録媒体の別の構成を示す概略図(1)である。It is the schematic (1) which shows another structure of the hologram recording medium which concerns on this invention. 本発明に係るホログラム記録媒体の別の構成を示す概略図(2)である。It is the schematic (2) which shows another structure of the hologram recording medium which concerns on this invention. 本発明に係るホログラム記録媒体の別の構成を示す概略図(3)である。It is the schematic (3) which shows another structure of the hologram recording medium which concerns on this invention. 本発明の実施例における露光量−透過率、漏れ量の関係を示す図である。It is a figure which shows the relationship between the exposure amount-the transmittance | permeability, and the leakage amount in the Example of this invention.

符号の説明Explanation of symbols

1…透明基板、2…記録層、2a…光硬化性有機材料層、2b…硬化層、2c…記録領域、2d…シール部、3,4…保護層、5…反射防止膜、10,20,30,40…ホログラム記録媒体、E…透過率測定器、G…光源、L…可視光、L…透過光
DESCRIPTION OF SYMBOLS 1 ... Transparent substrate, 2 ... Recording layer, 2a ... Photocurable organic material layer, 2b ... Hardened layer, 2c ... Recording area, 2d ... Sealing part, 3, 4 ... Protective layer, 5 ... Antireflection film, 10, 20 , 30, 40 ... Hologram recording medium, E ... Transmittance measuring device, G ... Light source, L E ... Visible light, L T ... Transmitted light

Claims (10)

モノマー、硬化開始剤、増感色素を含む光硬化性有機材料からなる記録層を透明基板上に形成した後、ホログラム記録媒体の外縁部に当る記録層に感光波長の光を露光することにより前記光硬化性有機材料を硬化させて前記外縁部より内側領域の光硬化性有機材料をシールする領域を形成するシール部形成工程を備えるホログラム記録媒体の製造方法であって、
前記シール部形成工程では、前記露光する光の前記記録層における透過率を測定しながら該露光を行い、測定している光透過率が前記光硬化性有機材料の硬化反応の終点に対応した透過率以上となる時点で前記露光を終了することを特徴とするホログラム記録媒体の製造方法。
After forming a recording layer made of a photocurable organic material containing a monomer, a curing initiator, and a sensitizing dye on a transparent substrate, the recording layer corresponding to the outer edge of the hologram recording medium is exposed to light having a photosensitive wavelength. A method for producing a hologram recording medium comprising a sealing portion forming step of forming a region for curing a photocurable organic material and sealing a photocurable organic material in an inner region from the outer edge portion,
In the sealing portion forming step, the exposure is performed while measuring the transmittance of the light to be exposed in the recording layer, and the measured light transmittance corresponds to the end point of the curing reaction of the photocurable organic material. A method for manufacturing a hologram recording medium, characterized in that the exposure is terminated at a time when the ratio becomes equal to or greater than the rate.
前記シール部形成工程で露光に使用する光は、発光ダイオードを光源とすることを特徴とする請求項1に記載のホログラム記録媒体の製造方法。   2. The method of manufacturing a hologram recording medium according to claim 1, wherein the light used for exposure in the sealing portion forming step uses a light emitting diode as a light source. 透明基板上にモノマー、所定の波長で感光する硬化開始剤、増感色素を含む光硬化性有機材料からなる記録層が設けられてなるホログラム記録媒体において、
前記記録層は、当該ホログラム記録媒体の外縁部に当る領域の光硬化性有機材料が硬化したシール部と前記外縁部より内側の記録領域とからなり、前記感光波長の光に対する前記シール部の透過率が前記光硬化性有機材料の硬化反応の終点に対応した透過率以上であることを特徴とするホログラム記録媒体。
In a hologram recording medium comprising a recording layer made of a photocurable organic material containing a monomer, a curing initiator that is sensitized at a predetermined wavelength, and a sensitizing dye on a transparent substrate,
The recording layer includes a seal portion in which a photocurable organic material in a region corresponding to the outer edge portion of the hologram recording medium is cured and a recording region inside the outer edge portion, and transmits the light of the photosensitive wavelength through the seal portion. A hologram recording medium, wherein the rate is equal to or higher than the transmittance corresponding to the end point of the curing reaction of the photocurable organic material.
モノマー、硬化開始剤、増感色素を含む光硬化性有機材料からなる記録層を透明基板上に形成した後、ホログラム記録媒体の外縁部に当る記録層に感光波長の光を露光することにより前記光硬化性有機材料を硬化させて前記外縁部より内側領域の光硬化性有機材料をシールする領域を形成するシール部形成工程を備え、該シール部形成工程では、前記露光する光の前記記録層における透過率を測定しながら該露光を行い、測定している光透過率が前記光硬化性有機材料の硬化反応の終点に対応した透過率以上となる時点で前記露光を終了するホログラム記録媒体の製造方法により製造されてなることを特徴とするホログラム記録媒体。   After forming a recording layer made of a photocurable organic material containing a monomer, a curing initiator, and a sensitizing dye on a transparent substrate, the recording layer corresponding to the outer edge of the hologram recording medium is exposed to light having a photosensitive wavelength. A seal portion forming step of forming a region for curing the photocurable organic material to seal the photocurable organic material in the inner region from the outer edge portion, and in the seal portion forming step, the recording layer of the light to be exposed The hologram recording medium which performs the exposure while measuring the transmittance at, and terminates the exposure when the measured light transmittance is equal to or higher than the transmittance corresponding to the end point of the curing reaction of the photocurable organic material. A hologram recording medium manufactured by a manufacturing method. 前記透明基板は、ガラス基板であることを特徴とする請求項3または4に記載のホログラム記録媒体。   The hologram recording medium according to claim 3, wherein the transparent substrate is a glass substrate. 前記透明基板は、ポリカーボネートフィルムであることを特徴とする請求項3または4に記載のホログラム記録媒体。   The hologram recording medium according to claim 3, wherein the transparent substrate is a polycarbonate film. 前記透明基板の複屈折量が、基板厚み方向に透過する光に対する位相差(絶対値)として30度以下であることを特徴とする請求項6に記載のホログラム記録媒体。   The hologram recording medium according to claim 6, wherein the birefringence amount of the transparent substrate is 30 degrees or less as a phase difference (absolute value) with respect to light transmitted in the thickness direction of the substrate. 前記透明基板の前記記録層側の面に該記録層の劣化を防止する保護層を備えることを特徴とする請求項3または4に記載のホログラム記録媒体。   5. The hologram recording medium according to claim 3, further comprising a protective layer for preventing the recording layer from being deteriorated on a surface of the transparent substrate on the recording layer side. 前記透明基板の前記記録層とは反対側の面に該透明基板の損傷を防止する保護層を備えることを特徴とする請求項3または4に記載のホログラム記録媒体。   The hologram recording medium according to claim 3, further comprising a protective layer for preventing damage to the transparent substrate on a surface of the transparent substrate opposite to the recording layer. 前記透明基板の前記記録層とは反対側の面に反射防止膜を備えることを特徴とする請求項3または4に記載のホログラム記録媒体。   The hologram recording medium according to claim 3, further comprising an antireflection film on a surface of the transparent substrate opposite to the recording layer.
JP2005364638A 2005-12-19 2005-12-19 Hologram recording medium and method for manufacturing the same Pending JP2007171250A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005275411A (en) * 2004-03-24 2005-10-06 Imation Corp Holographic media fabrication technique
JP2005283767A (en) * 2004-03-29 2005-10-13 Toshiba Corp Hologram type optical recording disk

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005275411A (en) * 2004-03-24 2005-10-06 Imation Corp Holographic media fabrication technique
JP2005283767A (en) * 2004-03-29 2005-10-13 Toshiba Corp Hologram type optical recording disk

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