JP2007170743A - Far infrared ray drying system, drum-type drying machine, bedding drying facility, and bedding far infrared ray drying method using the same - Google Patents

Far infrared ray drying system, drum-type drying machine, bedding drying facility, and bedding far infrared ray drying method using the same Download PDF

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JP2007170743A
JP2007170743A JP2005368889A JP2005368889A JP2007170743A JP 2007170743 A JP2007170743 A JP 2007170743A JP 2005368889 A JP2005368889 A JP 2005368889A JP 2005368889 A JP2005368889 A JP 2005368889A JP 2007170743 A JP2007170743 A JP 2007170743A
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drying
drying chamber
air
futon
finishing
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JP4293373B2 (en
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Masaharu Onodera
野 寺 正 治 小
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ONODERA DRY CLEANING KOJO KK
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ONODERA DRY CLEANING KOJO KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide drying technology capable of quickly and economically drying and processing a large amount of dried objects and improving deodorizing and sterilizing effects. <P>SOLUTION: In this bedding drying facility 1, an air distribution space 22 is formed under floor surfaces 21, 77 of a basic drying chamber 7 and a finishing drying chamber 2 adjacent to each other through a partitioning wall face 71 having a vent hole 72 at its lower portion, an exhaust port 74 is formed on the basic drying chamber 7, heat exchangers 4 faced into the finishing drying chamber 2 are disposed in the air distribution space 22 under the floor surface 21 of the finishing drying chamber 2, a group of ceramic elements 5 capable of irradiating raising light in a state of being approximately uniformly distributed within an air distribution range of upper side faces of the heat exchangers, are combined, saddled horse-like members 6 are respectively disposed on the heat exchangers 4, and the air heated by the heat exchangers 4 is successively released outdoors from the finishing drying chamber 2 through the basic drying chamber 7. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

この発明は、衣類や寝具類等の洗浄後における乾燥技術に関連するあらゆる分野をその技術分野とするものであり、特に乾燥効率を高める乾燥システムを施設する分野は勿論のこと、その製造および設置に必要となる設備、器具類を提供、販売する分野から、それら資材や機械装置、部品類に必要となる素材、例えば、木材、石材、各種繊維類、プラスチック、各種金属材料等を提供する分野、それらに組み込まれる電子部品やそれらを集積した制御関連機器の分野、各種計測器の分野、当該設備、器具を動かす動力機械の分野、そのエネルギーとなる電力やエネルギー源である電気、オイルの分野といった一般的に産業機械と総称されている分野、更には、それら設備、器具類を試験、研究したり、それらの展示、販売、輸出入に係わる分野、将又、それらの使用の結果やそれを造るための設備、器具類の運転に伴って発生するゴミ屑の回収、運搬等に係わる分野、それらゴミ屑を効率的に再利用するリサイクル分野などの外、現時点で想定できない新たな分野までと、関連しない技術分野はない程である。     The present invention covers all fields related to the drying technology after washing clothes, bedding, and the like, and the manufacturing and installation thereof as well as the field of installing a drying system for improving the drying efficiency. From the field of providing and selling the equipment and equipment necessary for the field, the field of providing materials, machinery and equipment, parts necessary for such materials, such as wood, stone, various fibers, plastics, various metal materials, etc. , The field of electronic components incorporated in them, the field of control-related equipment that integrates them, the field of various measuring instruments, the field of power equipment that moves the equipment and instruments, the field of electricity and oil as the energy and energy source In general, it is a field collectively called industrial machinery, as well as testing and researching those facilities and equipment, as well as their display, sales, and import / export. , Shogun, as a result of their use, facilities for making them, fields related to the collection and transportation of garbage debris generated by the operation of equipment, etc., recycling fields for efficiently reusing such garbage debris, etc. In addition, there are no technical fields that are not related to new fields that cannot be envisaged at this time.

(着目点)
病院や各種養護施設、宿泊施設、保養施設等で使用済みとなる大量の布団は、経済的な豊かさだけではなく、衛生上の観点や国民的な衛生観念の昂揚も手伝って、一度特定人に使用済みのものは、直ぐさま専門の業者によるクリーニングに廻されてきれいに消毒された上、再び使用されるというのが一般的な取扱いとなっているだけではなく、マンション等に暮らす人を中心にした都市部に位置する一般家庭において使用する布団にあっても個々の家庭において布団を干せる環境が益々失われてきていると共に、核家族化に夫婦共働きという家庭環境の人達が増えていることも要因になって、最近では、専門の業者によるクリーニングを利用する傾向が強く、そうした傾向を受けて、従前までの所謂布団専門業者に加え、衣服等を中心に取り扱ってきたクリーニング業界でもその対策を迫られることになり、一般の洗濯物とはボリュームだけではなく構造を全く異にして、特にその乾燥を短時間に効率良く実施する手段の開発が急務となっている。
(Points of interest)
A large number of futons used in hospitals, various nursing homes, accommodation facilities, recreational facilities, etc. are not only economically rich, but also helped to promote hygiene and national hygiene. In addition to being used in general, it is not only common that the used items are immediately cleaned and disinfected, but then reused. Even in the futons used in ordinary households located in urban areas, the environment in which futons can be dried in individual households has been increasingly lost, and the number of people in the family environment of couples working together for nuclear families has increased Recently, there is a strong tendency to use cleaning by specialists, and in response to such a tendency, in addition to the traditional so-called futon specialists, we mainly focus on clothes. The cleaning industry has been forced to take countermeasures, and it is urgently required to develop a means for efficiently drying in a short time, not only the volume but also the structure of ordinary laundry. ing.

(従来の技術)
このような状況下に置かれている現状の専門業者や一般のクリーニング業界における業務用布団乾燥機は、その代表的なものとして、例えば、特開2000−157795号公報に開示された、箱型の乾燥室内に布団、マットレス等の寝具類を静止状態で収容して乾燥可能とし、乾燥室内に乾燥風を供給する乾燥風供給手段と、寝具類の通気性を利用して乾燥風を通過させ、乾燥できるよう支持する寝具類用の支持手段とを有する「寝具類乾燥機」発明があり、また、特開2001−239095号公報に記載のある「布団乾燥機」発明のように、内部に乾燥室を形成した機体の上部にガスバーナーを設け、乾燥室内に送風ダクトを配し、内底部に熱風吹出ダクトを設け、ガスバーナーからの熱風を乾燥室に送る送風装置と、排熱風を乾燥室外に排出する排気ファンとを設け、乾燥室内の排気熱風を強制的に排出しつつガスバーナーで生成された熱風を乾燥室内に送給するようにしたもの等といった具合に、室内設置型のものが既に多数開発されている。
(Conventional technology)
As a typical example of a current professional contractor and a commercial futon dryer in the general cleaning industry placed under such circumstances, for example, a box type disclosed in Japanese Patent Application Laid-Open No. 2000-157795 The bedding, mattress and other beddings are stored in a dry room in a stationary state so that they can be dried, and a dry air supply means for supplying dry air into the drying room and the ventilation of the bedding are allowed to pass through the dry air. In addition, there is a “bedding dryer” invention having a supporting means for bedding to support drying, and as in the “futon dryer” invention described in Japanese Patent Laid-Open No. 2001-239095, A gas burner is installed at the top of the machine that forms the drying chamber, a blower duct is placed in the drying chamber, a hot air blowing duct is installed in the inner bottom, and a blower that sends hot air from the gas burner to the drying chamber, and the exhaust hot air are dried. Room There is an exhaust fan that is exhausted in the room, and the hot air generated by the gas burner is supplied to the drying chamber while forcing the exhaust hot air in the drying chamber to be exhausted. Many have already been developed.

しかしながら、このような一般的な業務用布団乾燥機は、その本体が箱形に形成された上、室内に個別に設置、利用するものとして開発、製造されていることから、移動や設置が容易であるという利点を有する一方で、従来型の構造のままでは、乾燥処理に要する時間の短縮や、乾燥の為の光熱費の削減等の改善が困難な上、掛・敷布団や枕、シーツおよび枕カバー等の寝具類に付着した汗やその臭い、あるいはペット臭の染みついたクッションや絨毯等、様々な洗浄処理対象物を一度、洗浄および乾燥処理しただけでは、多くの場合に臭い残りがあり、このような場合には複数回に渡って洗浄、乾燥処理を繰り返して対処する必要があり、クリーニング作業を繁雑にし、経費の削減が出来ない上、それでも臭いが取れなかった場合には、詫び状を添えてお客様にお渡しするしか、方策がないという欠点があり、早急な改善が待望されているというのが実情であった。
(1)特開2000−157795号公報 (2)特開2001−239095号公報
However, such a general commercial futon dryer has a main body formed in a box shape, and has been developed and manufactured to be individually installed and used indoors, so it is easy to move and install. On the other hand, with the conventional structure, it is difficult to improve the time required for the drying process and the reduction of the utility cost for drying. In many cases, there is an odor residue after washing and drying of various objects to be cleaned, such as cushions and carpets that sweat or smell on pillowcases or other bedding, or pet odors. In such a case, it is necessary to deal with repeated washing and drying processes multiple times, which complicates the cleaning work and cannot reduce the cost. Only served with Jo to give to our customers, there is a drawback that there is no strategy, immediate improvement is that has been long-awaited was the actual situation.
(1) Japanese Unexamined Patent Publication No. 2000-157795 (2) Japanese Unexamined Patent Publication No. 2001-239095

(問題意識)
この発明は、以上のように、従来型の業務用布団乾燥機を用いて大量の寝具類等を乾燥、処理した場合に、布団類やクッション、ぬいぐるみ等の比較的肉厚な洗浄、乾燥処理対象物に臭い残りが発生し易く、乾燥仕上がりの段階で臭い残りが認められた物品は、再度の乾燥処理、あるいは再度洗浄ならびに乾燥処理を行わなければならず、作業負担の拡大と経費の増大とを招き、採算が取れなくなってしまうという弱点があったにも拘わらず、そのような重要な課題をこれまで長期に渡って放置したままにしてきたという事情に疑問を抱くことになった。
(Awareness of problems)
As described above, when a large amount of bedding is dried and processed using a conventional commercial futon dryer, a relatively thick washing and drying process for futons, cushions, stuffed animals, etc. Articles that are likely to have odor residue on the object and have odor residue at the stage of dry finish must be re-dried or washed and dried again, increasing the workload and cost. In spite of the weakness of being unprofitable, it has become doubtful about the fact that such important issues have been left unattended for a long time.

(発明の目的)
上記実情に鑑み、本願出願人は、大量の布団をはじめとする寝具類や、それらと同様の問題を抱える厚手の衣類やぬいぐるみといった乾燥処理対象物を迅速且つ経済的に乾燥、処理可能にすると共に、消臭、殺菌効果を高めた乾燥技術を実現することはできないものかとの判断から、逸速くその開発、研究に着手し、長期に渡る試行錯誤と幾多の試作、実験とを繰り返してきた結果、今回、遂に新規な構造の遠赤外線乾燥システム、および新規な構造のドラム型乾燥機、ならびに新規な構造の布団乾燥施設とそれを用いた新規な構成からなる布団遠赤外線乾燥方法を実現化することに成功したものであり、以下では、図面に示すこの発明を代表する幾つかの実施例と共に、その構成について詳述することとする。
(Object of invention)
In view of the above circumstances, the applicant of the present application can quickly and economically dry and process dry processing objects such as bedding including a large amount of futons, and thick clothing and stuffed animals having the same problems as those. At the same time, since it was judged that it would be impossible to realize a drying technology with enhanced deodorizing and sterilizing effects, the company quickly started developing and researching it, and repeated many years of trial and error, and many trials and experiments. As a result, we finally realized a far-infrared drying system with a new structure, a drum-type dryer with a new structure, and a futon drying facility with a new structure and a futon far-infrared drying method using the new structure. In the following, the configuration will be described in detail together with some embodiments representing the present invention shown in the drawings.

(発明の構成)
図面に示すこの発明を代表する幾つかの実施例からも明確に理解されるように、この発明の遠赤外線乾燥システムは、基本的に次のような構成から成り立っている。
即ち、給気口と排気口とを夫々適所に形成した乾燥室を有し、該乾燥室給気口に臨ませた給気管路中に、給気を加熱可能であって、その風上側か風下側かの何れか一方もしくは双方に育成波を発生可能な育成波素子の組み合わされた熱交換器を設け、給気口側もしくは排気口側の少なくとも何れか一方に、外気を乾燥室内に強制的に給気および排気可能とする送風装置を配してなるものとした構成を要旨とする遠赤外線乾燥システムである。
(Structure of the invention)
As will be clearly understood from several embodiments representing the present invention shown in the drawings, the far-infrared drying system of the present invention basically comprises the following configuration.
That is, it has a drying chamber in which an air supply port and an exhaust port are formed at appropriate positions, and the supply air can be heated in an air supply line facing the drying chamber air supply port. A heat exchanger combined with nurturing wave elements capable of generating nurturing waves is installed on one or both of the leeward sides, and the outside air is forced into the drying chamber on at least one of the air supply side or exhaust side A far-infrared drying system having a configuration in which a blower capable of supplying and exhausting air is provided.

この基本的な構成からなる遠赤外線乾燥システムを、より具体的に示すと、給気口と排気口とを夫々適所に形成した乾燥室を有し、該乾燥室給気口に臨ませた給気管路中に、風上側から風下側に向け、外気を強制的に給気可能な送風装置、および給気を加熱可能な熱交換器を順次配してなり、該熱交換器には、その風上側か風下側かの何れか一方もしくは双方の通気範囲に渡って略均等に分布するよう配置され、波長8ないし14μmの遠赤外線を常温でも90%以上の放射率が達成可能なセラミックス製素子群を組み合わせてなるものとした構成からなる遠赤外線乾燥システムとなる。     More specifically, the far-infrared drying system having this basic configuration has a drying chamber in which an air supply port and an exhaust port are formed at appropriate positions, respectively, and a supply chamber facing the drying chamber supply port. In the trachea, a blower that can forcibly supply outside air from the windward side to the leeward side, and a heat exchanger that can heat the supply air are sequentially arranged. A ceramic element which is arranged so as to be distributed substantially evenly over the ventilation range of either the windward side or the leeward side and which can achieve an emissivity of 90% or more even at room temperature for far infrared rays having a wavelength of 8 to 14 μm It becomes a far-infrared drying system which consists of composition which made a combination of groups.

(関連する発明1)
この発明の基本をなす上述の遠赤外線乾燥システムによるより具体的な装置として示すと、以下のようになる。
即ち、外壁面の適所に給気口と排気口とを夫々形成し、回転型の乾燥用ドラムを内装した乾燥室を有し、該乾燥室給気口に臨ませた給気管路中に、風上側から風下側に向け、空気浄化用フィルター、および給気を加熱可能な熱交換器を順次配してなり、該熱交換器には、その風上側か風下側かの何れか一方もしくは双方の通気範囲に渡って略均等に分布するよう配置され、波長8ないし14μmの遠赤外線を、常温でも90%以上の放射率が達成可能なセラミックス製素子群を組み合わせ、給気口側もしくは排気口側の少なくとも何れか一方に、外気を乾燥室内に強制的に給気および排気可能とする送風装置を配してなるものとしたドラム型乾燥機とすることが可能である。
(Related invention 1)
It will be as follows when it shows as a more concrete apparatus by the above-mentioned far-infrared drying system which forms the basis of this invention.
That is, an air supply port and an exhaust port are formed at appropriate positions on the outer wall surface, respectively, and a drying chamber having a rotary drying drum is provided, and in the air supply line facing the drying chamber air supply port, From the windward side to the leeward side, an air purification filter and a heat exchanger capable of heating the supply air are sequentially arranged. The heat exchanger has either one or both of the windward side and the leeward side. It is arranged so as to be distributed substantially evenly over the ventilation range, and a far infrared ray having a wavelength of 8 to 14 μm is combined with a ceramic element group capable of achieving an emissivity of 90% or more even at room temperature, and the air supply side or exhaust port It is possible to provide a drum-type dryer in which an air blower that forcibly supplies and exhausts outside air into the drying chamber is disposed on at least one of the sides.

(関連する発明2)
更に、この発明には、上述した基本的な構成による遠赤外線乾燥システムを利用し、前記関連する発明1のドラム型乾燥機よりも更に規模を大きくした施設とするようにしたものを包含している。
それは、床面下に所定深さの送風空間を形成した乾燥室を有し、該乾燥室送風空間内には、適宜配置で一部が乾燥室内へ臨む配置となり、上下側面の何れか一方もしくは双方の通気範囲に渡って略均等に分布するよう配置され、波長8ないし14μmの遠赤外線を常温でも90%以上の放射率が達成可能なセラミックス製素子群の組み合わされた送風加熱用の熱交換器を複数列配置した上、乾燥室内へ臨む配置とした熱交換器の上方には、夫々所定高さ位置に布団を鞍掛け状に跨ぎ掛け可能にし、且つ各熱交換器上を包囲するようにして床面上に自立可能とするようにした骨格体からなる鞍掛け馬を配すると共に、当該乾燥室外適所に設置した熱源装置からは各々の熱交換器に熱源エネルギーを供給可能にする一方、同乾燥室の一側に配した送風装置によって外気を前記送風空間に強制供給可能にした上、当該乾燥室に設けた排気口からは同乾燥室内の空気を室外に放出可能にしてなるものとした構成による布団乾燥施設である。
(Related invention 2)
Further, the present invention includes a facility that uses the far-infrared drying system having the above-described basic configuration and has a larger scale than the drum-type dryer of the related invention 1. Yes.
It has a drying chamber in which a blowing space of a predetermined depth is formed under the floor surface, and the drying chamber blowing space is arranged so that a part of the drying chamber faces the drying chamber as appropriate, and either one of the upper and lower side surfaces or Heat exchange for blast heating combined with ceramic elements that are arranged so as to be distributed almost evenly over both ventilation ranges and can achieve a far-infrared wavelength of 8 to 14 μm and an emissivity of 90% or more even at room temperature. The heat exchangers arranged in a plurality of rows and facing the drying chamber are arranged above the heat exchanger so as to be able to hang a futon in a hanging shape at a predetermined height, and surround each heat exchanger. In addition, a saddle horse made of a skeletal body that can be made independent on the floor surface is arranged, and heat source energy installed in an appropriate place outside the drying room can supply heat source energy to each heat exchanger. , Sent to one side of the drying room On that enables force supplying outside air into the blower space by the device, from the exhaust port provided to the drying chamber is a futon drying plant having the configuration was made and enables release of air in the same drying chamber to the outdoor.

これをより具体的なものとして示すならば、床面下に所定深さの送風空間を形成した仕上げ乾燥室と、該仕上げ乾燥室に隣接し、床面近傍の通気口を通じて通気可能とした仕切り用壁面を形成し、同仕切り用壁面とは反対側となる室内壁面近傍天井に排気空間ならびに排気口を設け、室内に複数本の布団用竿が架設された基礎乾燥室とを有し、当該仕上げ乾燥室送風空間内には、適宜配置で一部が仕上げ乾燥室内へ臨む配置となり、上下側面の何れか一方もしくは双方の通気範囲に渡って略均等に分布するよう配置され、波長8ないし14μmの遠赤外線を常温でも90%以上の放射率が達成可能なセラミックス製素子群を組み合わせてなる送風加熱用の熱交換器を複数列配置した上、同仕上げ乾燥室内へ臨む配置とした熱交換器の上方には、夫々所定高さ位置に布団を鞍掛け状に跨ぎ掛け可能にし、且つ各熱交換器上を包囲するようにして床面上に自立可能とするようにした骨格体からなる鞍掛け馬を配すると共に、当該仕上げ乾燥室外適所に設置した熱源装置からは、各々の熱交換器に熱源エネルギーを供給可能にする一方、同仕上げ乾燥室の一側に配した送風装置によって外気を前記送風空間に強制供給可能にした上、当該基礎乾燥室排気空間に形成した排気口からは、同仕上げ乾燥室から仕切り用壁面通気口を通じて基礎乾燥室内に流入した空気を室外に放出可能にしてなるものとした布団乾燥施設となる。     If this is shown more concretely, a finishing drying chamber in which a ventilation space of a predetermined depth is formed under the floor, and a partition that is adjacent to the finishing drying chamber and allows ventilation through a vent near the floor. Forming a wall surface for the building, having an exhaust space and an exhaust port in the ceiling near the indoor wall surface opposite to the partition wall surface, and having a basic drying chamber in which a plurality of futon baskets are installed in the room, In the air drying space of the finishing drying chamber, a part of the finishing drying chamber is arranged so as to face the finishing drying chamber, and is arranged so as to be distributed substantially evenly over the ventilation range of one or both of the upper and lower side surfaces. Heat exchangers with multiple rows of heat exchangers for blast heating combined with ceramic elements that can achieve an emissivity of 90% or higher even at room temperature, and facing the finish drying chamber Above A saddle horse made of a skeletal body that allows a futon to be straddled at a predetermined height and that can stand on the floor so as to surround each heat exchanger. At the same time, the heat source device installed at a suitable location outside the finishing drying chamber enables heat source energy to be supplied to each heat exchanger, while forcing the outside air into the blowing space by a blowing device arranged on one side of the finishing drying chamber. A futon that can be supplied, and from the exhaust port formed in the exhaust space of the basic drying chamber, air that has flowed into the basic drying chamber from the finishing drying chamber through the partition wall vent can be discharged to the outside. It becomes a drying facility.

(関連する発明3)
そして、この発明には、上記布団乾燥施設を利用した布団遠赤外線乾燥方法も包まれている。
即ち、仕上げ乾燥室から通気口を通じて供給され、仕上げ乾燥室内を通過、上昇した上、天井排気空間ならびにその排気口を通じて室外に排気される熱風と遠赤外線とにより、基礎乾燥室内の各布団用竿に吊り下げた布団中の水分が85ないし95%蒸発されるまで連続的に送風乾燥を行なった後、送風を停止して各布団用竿から布団を回収する基礎乾燥工程と、該基礎乾燥工程を終えた布団を仕上げ乾燥室に搬送し、鞍掛け馬の頂部に布団の中央部分を鞍掛け跨り状に被着させた鞍掛け馬の複数台を、仕上げ乾燥室内の床面に臨む夫々の熱交換器上に設置し、熱源装置からの熱源エネルギーを各熱交換器に供給すると共に、送風装置によって送風空間内に強制的に外気を供給することにより、送風空間から各熱交換器、ならびにその上下側面の何れか一方もしくは双方適所に配されたセラミックス製素子群の間隙を通じて加熱された空気、および育成波を仕上げ乾燥室内に流入、放射させ、各熱交換器上に配置された夫々の鞍掛け馬中を通じて鞍掛けされた布団に熱風を吹き上げて通気させると同時に遠赤外線を照射し、布団中の水分を99ないし100%除去するものとし、その乾燥過程に発生する排気が通気口を通じて隣接する基礎乾燥室内に供給されるようにする仕上げ乾燥工程とからなる布団遠赤外線乾燥方法である。
(Related invention 3)
The invention also includes a futon far infrared drying method using the futon drying facility.
That is, the futon for each futon in the basic drying chamber is supplied from the finishing drying chamber through the ventilation holes, passes through the finishing drying chamber, rises, and is exhausted to the outside through the ceiling exhaust space and the exhaust port. A basic drying step of continuously blowing and drying until the moisture in the futon suspended on the futon is evaporated to 85 to 95%, and then stopping the blowing and recovering the futon from each futon basket; and the basic drying step Each of the duvets that are transported to the finishing and drying room, and the center part of the futon is covered in a straddling manner on the top of the hanging horse, facing the floor in the finishing and drying room. Installed on the heat exchanger, supplying heat source energy from the heat source device to each heat exchanger, and forcibly supplying outside air into the air blowing space by the air blowing device, each heat exchanger from the air blowing space, and Its top and bottom Each of the saddle horses disposed on each heat exchanger is heated and radiated through the gap between the ceramic element groups arranged in one or both of the above, and the radiating waves are radiated and radiated into the finishing drying chamber. It is assumed that hot air is blown up and ventilated through the futon that has been suspended through it, and at the same time, far-infrared rays are radiated to remove 99 to 100% of moisture in the futon. A futon far-infrared drying method comprising a finishing drying step to be supplied into a drying chamber.

以上のとおり、この発明の遠赤外線乾燥システムによれば、乾燥処理対象物を収容可能な乾燥室の適所夫々に給気口と排気口とを設け、該給気口に臨ませた給気管路中の風上側から風下側に向けて、外気を強制的に給気可能な送風装置、および給気加熱用の熱交換器とを順次配設したものとした上、該熱交換器の風上側か風下側かの何れか一方か、もしくは双方に育成波素子を組み合わせてなるものとしたことにより、乾燥室中に強制的に供給される熱風中に遠赤外線であって、特に水への吸収性に優れた育成光線を照射するものとし、従来型の乾燥システムに比較して衣類や寝具類等の乾燥処理対象物の加熱効率を大幅に高め、乾燥時間の短縮と光熱費の削減とを実現化すると共に、浄化、殺菌、消臭作用を格段に高めた乾燥処理を実現化できるという秀れた特徴が得られるものである。     As described above, according to the far-infrared drying system of the present invention, an air supply port and an exhaust port are provided at appropriate positions in a drying chamber that can accommodate a drying object, and an air supply line that faces the air supply port. An air blower capable of forcibly supplying outside air from the windward side of the inside to the leeward side, and a heat exchanger for heating the supply air are sequentially disposed, and the windward side of the heat exchanger It is far-infrared in the hot air that is forcibly supplied into the drying chamber, especially by absorption in water, by combining the growing wave element on either the leeward side or both sides Compared to conventional drying systems, the heating efficiency of clothes, bedding, etc. is greatly increased, and the drying time and energy costs are reduced. Realized and realized a drying process with significantly improved purification, sterilization and deodorization. Soo that wear features are those obtained.

この遠赤外線乾燥システムにおける熱交換器の風上側か風下側かの何れか一方もしくは双方の通気範囲に渡って略均等に分布するよう配置され、波長8ないし14μmの遠赤外線を常温でも90%以上の放射率が達成可能なセラミックス製素子群を組み合わせるようにしてあることから、乾燥処理対象物を乾燥室中に配置させた段階から、既に十分な量の育成光線が、給気口の略全体から満遍なく照射されるものとなり、さらに送風、加熱を開始したときには乾燥対象物への熱吸収を促進し、乾燥処理をより迅速化するという効果を発揮できる。     In this far-infrared drying system, the far-infrared rays having a wavelength of 8 to 14 μm are arranged to be substantially evenly distributed over the ventilation range of one or both of the windward side and the leeward side of the heat exchanger, and 90% or more of the far-infrared rays at room temperature Since a ceramic element group capable of achieving a high emissivity is combined, a sufficient amount of growing light has already been applied to the entire air supply port from the stage where the object to be dried is placed in the drying chamber. In addition, when air blowing and heating are started, heat absorption to the object to be dried is promoted, and the effect of speeding up the drying process can be exhibited.

このように特徴のある遠赤外線乾燥システムによるドラム型乾燥機では、ドラムの回転機構等に関わらず、給気口の給気管路中に設けた熱交換器に対してセラミックス製素子群を添設して構造の簡素化を達成し、メンテナンス性を確保するだけでなく、乾燥処理時間を大幅に短縮でき、経済的に秀れた乾燥工程を実現化できる上、浄化、殺菌、消臭等のクリーニング性能をも高めることができるという効果が得られるものとなる。     In the drum dryer using the far-infrared drying system with such characteristics, a ceramic element group is attached to the heat exchanger provided in the supply pipe of the supply port regardless of the drum rotation mechanism, etc. In addition to achieving simplified structure and ensuring maintainability, the drying process time can be greatly shortened, and an economically superior drying process can be realized, as well as purification, sterilization, deodorization, etc. The effect that the cleaning performance can be improved is also obtained.

また、当該遠赤外線乾燥システムによる布団乾燥施設では、乾燥室の床面下に設けた送風空間内の適宜配置となる箇所に、一部が乾燥室内に臨むよう熱交換器を複数列配置させ、各熱交換器の上下側面の何れか一方かもしくは双方かの通気範囲に渡って略均等に分布するようセラミックス製素子群を組み合わせ、同乾燥室の一側に配した送風装置によって外気を前記送風空間に強制供給可能にし、さらに当該乾燥室外適所に設置した熱源装置から各熱交換器に熱源エネルギーを供給可能にしてあり、各熱交換器の上方に、骨格体に布団を鞍掛け状に跨ぎ掛けた鞍掛け馬を自立させ、所定高さ位置に掛けられた布団によって各熱交換器上を包囲するようにした上、送風装置によって送風空間中に強制的に供給された空気が各熱交換器を通過して加熱され、布団の厚み方向に通過することとなり、しかも各熱交換器に添設されたセラミックス製素子群から育成光線が照射され、布団の外表面から中心部分に至る全体の水分が活性化されることとなって蒸発を促進されることから、迅速な乾燥処理と高い浄化、殺菌、消臭効果とを得ることができるようになる。     Moreover, in the futon drying facility by the far-infrared drying system, heat exchangers are arranged in a plurality of rows so that a part thereof faces the drying chamber at a location that is appropriately arranged in the air blowing space provided under the floor surface of the drying chamber, The ceramic elements are combined so as to be distributed approximately evenly over the ventilation range of either one or both of the upper and lower sides of each heat exchanger, and the outside air is blown by the blower arranged on one side of the drying chamber. The heat source can be forcibly supplied to the space, and the heat source energy can be supplied to each heat exchanger from the heat source device installed in the appropriate location outside the drying room, and a futon is straddled across the skeleton body above each heat exchanger. The hanging horses are made independent, and each heat exchanger is surrounded by a futon hung at a predetermined height, and the air that is forcibly supplied into the ventilation space by the blower is exchanged for each heat. Through the vessel It is heated and passes in the thickness direction of the futon, and further, the growing light is irradiated from the ceramic element group attached to each heat exchanger, and the entire moisture from the outer surface of the futon to the central portion is activated. As a result, evaporation is promoted, so that a quick drying process and high purification, sterilization, and deodorizing effects can be obtained.

さらに、当該布団乾燥施設の乾燥室を基礎乾燥室と仕上げ乾燥室とに分割形成し、それらを別ける仕切り用壁面の床面近傍に通気口を形成し、床面下に形成した送風空間中に配した複数列の熱交換器の一部が、該仕上げ乾燥室の床面に臨むよう配置され、各熱交換器の上下側面の何れか一方もしくは双方の通気範囲に渡り、セラミックス製素子群を組み合わせたものとすることにより、送風空間を通じて強制的に供給された空気が、熱交換器によって加熱され、仕上げ乾燥室内の各熱交換器上に配された鞍掛け馬に鞍掛け状に跨ぎ掛けられた布団を肉厚方向に通過する熱風と、セラミックス製素子群から照射される育成光線とによって布団の中心部分を含む全体が、効率的に加熱され、高い乾燥状態を得ることができるものとなる上、仕上げ乾燥室に移動する前段階において各布団を基礎乾燥室内の布団用竿に吊り下げて、該仕上げ乾燥室から通気口を通じて供給される熱風を利用して殆どの水分を蒸発させてしまうという基礎乾燥処理を実現可能としていて、迅速な乾燥作業を実現できると共に、光熱費を削減し、仕上げ乾燥処理による高い乾燥状態を確保できるという秀れた効果を発揮するものとなる。     Furthermore, the drying chamber of the futon drying facility is divided into a basic drying chamber and a finishing drying chamber, and a ventilation hole is formed near the floor surface of the partition wall to separate them, and in the ventilation space formed below the floor surface A part of the arranged multiple rows of heat exchangers is arranged so as to face the floor surface of the finishing drying chamber, and the ceramic element group is arranged over the ventilation range of one or both of the upper and lower sides of each heat exchanger. By combining them, the air that is forcibly supplied through the air blowing space is heated by the heat exchanger and straddled on the saddle horses arranged on each heat exchanger in the finish drying chamber. The whole including the central portion of the futon is heated efficiently by hot air passing through the futon in the thickness direction and the growing light irradiated from the ceramic element group, and a high dry state can be obtained. And finish Basic drying in which each futon is hung on a futon basket in the basic drying chamber before moving to the drying chamber, and most of the water is evaporated using hot air supplied from the finishing drying chamber through the vent. The process can be realized, and a rapid drying operation can be realized, and the excellent effect of reducing the utility cost and ensuring a high dry state by the finish drying process is exhibited.

そして、この発明の布団遠赤外線乾燥方法によると、基礎乾燥工程にあっては、隣接する仕上げ乾燥室で同時並行している仕上げ乾燥工程により、発生した育成光線によって活性化された乾燥排気を、仕切り用壁面の通気口を通じて取り込み、基礎乾燥室内に吊り下げられ、大量の水分を含んでいる洗浄後の布団に向けて吹き付けるようにしてあり、仕上げ乾燥工程が終了するまでの間に85ないし95%の水分を蒸発させることが可能となり、この基礎乾燥工程を終えた半乾燥状態の布団を仕上げ乾燥室に移動して行う仕上げ乾燥工程にあっては、送風空間から各熱交換器を通じて加熱された熱風と、セラミックス製素子群から照射される育成光線とによって比較的短時間の中に99ないし100%の水分量まで乾燥され、秀れた乾燥処理効率が得られるものとなり、しかも寝具類のクリーニングに重要とされる浄化、殺菌、消臭等の付加価値が高められるという大きな特徴が得られるものとなる。     And according to the futon far-infrared drying method of the present invention, in the basic drying process, the dry exhaust activated by the growing light generated by the finishing drying process concurrently performed in the adjacent drying room, It is taken in through the vent on the partition wall, suspended in the basic drying chamber, and blown toward the washed futon containing a large amount of water, and 85 to 95 until the finish drying process is completed. % In the finish drying process, which is performed by moving the semi-dried futon after the basic drying process to the finishing drying room, and is heated from the air blowing space through each heat exchanger. Excellent drying treatment by drying to 99 to 100% of moisture in a relatively short time by hot air and growth light irradiated from the ceramic element group It is assumed that the rate is obtained, moreover purification is important to clean the bedding, sterilization, it becomes large feature that added value such as a deodorant can be improved is obtained.

上記したとおりの構成からなるこの発明の実施に際し、その最良もしくは望ましい形態について説明を加えることにする。
乾燥室は、乾燥処理の対象となる物品を収容して室外から不要な加湿がなされないよう隔離し、迅速な湿気の排出を可能とした乾燥処理に適する室内環境を確保、可能とする機能を果たすものであり、通気性や乾燥性能を考慮した箇所の夫々に給気口と排気口とを設けなければならず、ドラム型乾燥機の乾燥室の場合には、後述する実施例にも示すように、乾燥処理対象物を投入、取り出し可能とする開閉扉を設け、開閉扉の閉鎖状態にあっては或程度の密閉性を確保可能とし、内部に乾燥処理対象物を投入可能とする乾燥用ドラムを回転自在に収容、可能とするものとしなければならない。
In implementing the present invention having the above-described configuration, the best or desirable mode will be described.
The drying chamber has a function that secures and enables an indoor environment suitable for the drying process that accommodates articles to be dried and isolates them from the outside so that unnecessary humidification is not performed, and enables quick drainage of moisture. An air supply port and an exhaust port must be provided in each of the places taking air permeability and drying performance into consideration, and in the case of a drying chamber of a drum type dryer, it will be shown in the examples described later. In this way, an opening / closing door is provided that allows the drying process object to be loaded and unloaded, and when the door is closed, a certain degree of sealing can be secured, and the drying process object can be loaded inside. It shall be possible to accommodate and enable the drum for rotation.

また、布団乾燥施設の乾燥室の場合には、洗浄後等の水分を多量に含んだ多数の寝具や衣類、日用品等を収容可能であり、収容された多数の布団等を均質且つ効率的に乾燥可能とするよう、ある程度の密閉性を確保可能とする機能を果たすものであり、底面下の適所、望ましくは略全面に渡り、所定深さの送風空間を形成し、しかも床面には、送風空間からの空気を通過可能とする熱交換器を複数列配置しなければならず、天井や側壁面等の適所には少なくとも一個の排気口を形成すべきであり、隣接する適所には、乾燥室床面に臨む各熱交換器上に配置される鞍掛け馬を移動して専ら各鞍掛け馬に係わる作業を実施可能とする作業室を併設したものとするのが望ましく、専用の建築物内に外の施設とは別に独立して設置されたものとすることができる外、工場や住居等の建築施設内の一部区画を専用利用して形成されたものとすることも可能であるが、湿度の高い排気や、熱源装置や熱交換器から放出される熱や騒音等が、近隣の他の施設に悪影響を及ぼさないよう配慮した設置となるようにするのが望ましい。     In the case of a drying room of a futon drying facility, it can accommodate a large number of bedding, clothing, daily necessities, etc. that contain a large amount of water after washing, etc. It fulfills the function of ensuring a certain degree of hermeticity so that it can be dried, and forms a blowing space of a predetermined depth over an appropriate place under the bottom surface, preferably substantially the entire surface, and on the floor surface, There must be a plurality of rows of heat exchangers that allow the air from the ventilation space to pass through, and at least one exhaust port should be formed in a suitable place such as a ceiling or a side wall surface. It is desirable to have a work room that can be used for work related to each saddle horse by moving the saddle horse placed on each heat exchanger facing the floor of the drying room. It must be installed in the object separately from outside facilities. It is also possible to use a part of the building in a building such as a factory or a residence for exclusive use, but it is emitted from humid exhaust, heat source equipment or heat exchangers. It is desirable that the installation be made so that heat and noise do not adversely affect other nearby facilities.

布団乾燥施設の乾燥室にあっては、後述する実施例のように、さらに基礎乾燥室と仕上げ乾燥室とに分割したものとすることが可能であり、基礎乾燥室は、仕上げ乾燥室に供給されて布団を仕上げ乾燥処理する過程に排出される熱風を室内に取り込み、洗浄後の水分を多量に含んだ布団類の補助的乾燥を促進させる機能を果たすものであり、洗浄後の布団類を適宜高さ位置に吊り下げ支持可能とする複数本の布団用竿を、作業性および通気性を確保できる程度の間隔を隔てて架設し、仕上げ乾燥室との間に設けられた仕切り用壁面の床面付近に、仕上げ乾燥室から放出される熱風を取り込み可能とする通気口を開口し、これら通気口とは反対側となる壁面の天井寄りとなる箇所付近に、排気空間と、それに続く排気口とを形成し、熱風が基礎乾燥室内の床面側から天井側に向けてムラ無く均質に上昇、移動して各布団を乾燥へと導かれるよう形成したものとするのが望ましい。     The drying room of the futon drying facility can be further divided into a basic drying room and a finishing drying room, as in the examples described later. The basic drying room is supplied to the finishing drying room. The hot air discharged into the process of finishing and drying the futon is taken into the room, and the function of promoting the auxiliary drying of the futon containing a large amount of water after washing is achieved. A plurality of futon bags that can be suspended and supported at appropriate height positions are installed at intervals sufficient to ensure workability and air permeability, and the partition wall provided between the finishing drying chamber Open a vent near the floor to allow the hot air discharged from the finishing drying chamber to be taken in, and near the ceiling of the wall on the opposite side of these vents, an exhaust space and subsequent exhaust Mouth and hot air is the basis Uniformly homogeneously rises toward the ceiling side from the floor side in the 燥室, to the one formed so as to be guided to move into the drying each futon is desirable.

また、仕上げ乾燥室は、基礎乾燥室に収容されて或程度の乾燥状態とした寝具類を収容し、床面付近から室内に向けて加熱された外気を強制的に供給すると共に、育成光線を照射して布団類を仕上げ乾燥処理する機能を果たすものであり、布団を所定高さ位置に鞍掛け状に跨ぎ掛け可能にし、床面上に自立可能とするようにした骨格体からなる鞍掛け馬を移動自在に配したものとしなければならず、床面下に所定深さの送風空間を形成し、該送風空間内には、適宜配置で一部が仕上げ乾燥室内へ臨む配置となり、上下側面の何れか一方もしくは双方の通気範囲に渡って略均等に分布するよう配置され、波長8ないし14μmの育成光線を常温でも90%以上の放射率が達成可能になるセラミックス製素子群の組み合わされてなる熱交換器を複数列配置したものとすべきであり、隣接する基礎乾燥室との間には、床面近傍の通気口を通じて通気可能とした仕切り用壁面を形成し、仕上げ乾燥処理で排出される熱風を、これら通気口を通じて基礎乾燥室に供給するように形成するのが望ましい。     The finishing drying room accommodates bedding that is housed in the basic drying room to a certain degree of dryness, forcibly supplies heated outside air from the vicinity of the floor surface, It is intended to perform the function of finishing and drying the futons by irradiation, and is made of a skeletal body that allows the futons to be hung in a hanging shape at a predetermined height and made to stand on the floor surface. The horse must be movably arranged, and a ventilation space of a predetermined depth is formed under the floor surface, and the ventilation space is arranged so that a part of the ventilation space is finished and faces the finish drying chamber. A ceramic element group that is arranged so as to be distributed substantially evenly over one or both sides of the ventilation area and that can achieve a radiation rate of 8 to 14 μm at a radiation temperature of 90% or more even at room temperature. Multiple heat exchangers A partition wall that can be ventilated through the vent near the floor is formed between the adjacent basic drying chambers. Desirably, it is configured to be supplied to the basic drying chamber through the mouth.

送風空間は、その内部に外気を取り込み、同空間内に配置された熱交換器を通過するようにし、乾燥室(仕上げ乾燥室)内へ強制的に誘導して送り込み、当該乾燥室床(仕上げ乾燥室)面に臨む熱交換器の上側に配置された鞍掛け馬に鞍掛け跨り状に被着された布団に対し、加熱された外気を連続的に吹き上げて通気可能とすると共に、熱交換器に添設された育成波素子もしくはセラミックス製素子群から育成光線を照射可能とする機能を果たし、同空間内低層位置の適所および乾燥室床面の所定間隔置きに配置された複数の熱交換器夫々に、略均質な圧力で外気を供給、可能とする形状としなければならず、乾燥室(仕上げ乾燥室)床面下に枝分かれ状に形成された配管ダクトを巡らせ、各熱交換器に対し略均等量の外気が供給されるものとすることが可能であるが、同床面下の略全面に渡って所定深さ掘り下げ、箱型や器型の空洞状に形成したものとするのが望ましく、その深さは、送風の妨げにならない程度の深さであって、しかも十分な風速および風圧を発生し、効率的な風の流れを形成し得る程度に比較的狭い上下寸法に設定するのが良く、送風装置から遠く十分な風圧が得られない場所や渦流の発生等によって良好な送風が発生しない床下箇所に送風機を追加設置したり、あるいは、送風装置に近接する側の熱交換器の送風下流側に、送風の一部を堰止め状として上方に向けて送風、案内可能とする案内翼板を乾燥室床下面下に垂下状あるいは送風空間床面上に立設状に固着してなるものとすることができる。     The ventilation space takes outside air into it, passes it through a heat exchanger arranged in the space, forcibly guides it into the drying room (finishing drying room), sends it into the drying room floor (finishing) Drying room) Heated outside air can be ventilated by continuously blowing up the heated outside air to the futon, which is covered in a straddle-like manner on a saddle horse placed on the upper side of the heat exchanger facing the surface of the heat exchanger. Multiple heat exchanges that function to enable irradiation of growth light from the growth wave element or ceramic element group attached to the vessel, and are arranged at appropriate positions in the lower space of the same space and at predetermined intervals on the floor of the drying room Each unit must have a shape that allows outside air to be supplied and supplied with a substantially uniform pressure, and a piping duct formed in a branching shape under the floor of the drying room (finishing drying room) is passed to each heat exchanger. In contrast, an approximately equal amount of outside air is supplied However, it is desirable to dig a predetermined depth over almost the entire surface under the floor and form a box-shaped or vessel-shaped cavity, the depth of which hinders ventilation. It is better to set the vertical dimension relatively narrow enough to generate a sufficient wind speed and pressure and to form an efficient wind flow. If a fan is additionally installed in a place under the floor where good ventilation is not generated due to the occurrence of vortex or the like, or a part of the ventilation is placed on the downstream side of the heat exchanger on the side close to the blowing device A guide vane that can be blown and guided upward as a damming shape may be fixed in a hanging manner below the drying chamber floor or in a standing manner on the ventilation space floor.

給気口は、乾燥室もしくは仕上げ乾燥室に外気を強制的に取り込み可能とする機能を果たすものであって、乾燥室(仕上げ乾燥室)に配置された乾燥処理対象物を効率的に乾燥するのに十分な量の外気が迅速に取り込み可能となる程度の開口形状を有するものとしなければならず、必要に応じて所定長あるいは所定容量の給気管路もしくは送風空間を形成することができ、その管路(空間)内部には、後述する実施例にも示すように、空気浄化用フィルター、送風装置、およびセラミックス製素子群(育成波素子)を添設した熱交換器等を適宜配設したものとすることができる。     The air supply port performs a function of forcibly taking outside air into the drying chamber or the finishing drying chamber, and efficiently dries the drying object to be disposed in the drying chamber (finishing drying chamber). It is necessary to have an opening shape that allows a sufficient amount of outside air to be taken in quickly, and can form a predetermined length or a predetermined capacity of a supply pipe line or a blowing space as necessary. Inside the pipe (space), as shown in the examples to be described later, an air purification filter, a blower, and a heat exchanger with a ceramic element group (nurturing wave element) are disposed as appropriate. Can be.

給気管路は、給気口に対して送風装置、熱交換器ならびにセラミックス製素子群(育成波素子)等を装着可能とし、外気を導くと共に加熱した熱風を乾燥室中に供給可能とする機能を果たすものであり、給気口を通過する外気の流れを妨げず、円滑に給気可能とする形状、寸法に設定しなければならず、しかも送風装置や熱交換器等を配設した範囲外周を筒状あるいは管路状に覆って密閉状態を確保し、管路吸入口以外の中途外壁から外気が入らないよう包囲されたものとすべきであり、必要に応じて空気浄化用のフィルターを設け、あるいは管路外壁の中途適所にメンテナンス用のマンホールや作業孔を開閉可能に形成したものとすることができる。     The air supply pipe line can be equipped with a blower, a heat exchanger, a ceramic element group (nurturing wave element), etc. to the air supply port, and can guide the outside air and supply heated hot air into the drying chamber. It must be set to a shape and dimensions that allow smooth air supply without interfering with the flow of outside air that passes through the air supply port, and a range in which a blower, heat exchanger, etc. are installed The outer periphery should be covered with a cylinder or pipe line to ensure a sealed state, and should be enclosed so that outside air does not enter from the middle outer wall other than the pipe inlet, and if necessary, a filter for air purification Alternatively, a maintenance manhole or work hole can be opened and closed at an appropriate position in the middle of the pipe outer wall.

排気口は、乾燥室(基礎乾燥室)内の空気を自然排気可能とし、送風空間を通じた強制送風への抵抗を解消して効率的な送風を可能とすると共に、乾燥室(仕上げ乾燥室および基礎乾燥室)内の湿気を外部に放出するという機能を果たし、乾燥室(基礎乾燥室)の排気効率の高い適所に開口すべきであり、布団乾燥施設の場合には、後述する実施例にも示すように、乾燥室の(基礎乾燥室)天井付近となる側壁面に開口し、その外側には排気ダクトを設置したものとするのが望ましく、更に、同排気ダクト内に排気ファンを配したものとすることが可能である。     The exhaust port allows the air in the drying room (basic drying room) to be naturally exhausted, eliminates resistance to forced air flow through the air blowing space, enables efficient air blowing, and the drying room (finishing drying room and It should function to release the moisture in the basic drying room) to the outside, and should be opened to a suitable place with high exhaust efficiency in the drying room (basic drying room). As shown in the figure, it is desirable to open the side wall near the ceiling of the drying room (basic drying room) and install an exhaust duct on the outside of the side wall. Furthermore, an exhaust fan is installed in the exhaust duct. It is possible that

通気口は、布団乾燥施設における送風空間から、仕上げ乾燥室内に供給されて仕上げ乾燥処理を行う過程で排出される熱風を、基礎乾燥室に連続的に供給、可能とする機能を果たすものであり、熱風が基礎乾燥室の床面側から天井側へ向けて上昇、通過するよう、基礎乾燥室と仕上げ乾燥室との境目に配された仕切り用壁面の床面近くに開口されたものとすべきであり、基礎乾燥室の略全幅に渡って均質に熱風を供給可能とするよう、基礎乾燥室の幅寸法に渡って一定の開口高さに設定されたものとするのが望ましく、その開口上下寸法を自在に調節可能とするスライド扉あるいは開閉扉等からなる開閉機構を設けたものとすることが可能である。     The vents function to supply hot air continuously supplied to the basic drying room from the air blowing space in the futon drying facility and discharged into the finishing drying room. It is assumed that the hot air is opened near the floor of the partition wall located at the boundary between the basic drying room and the finishing drying room so that the hot air rises and passes from the floor side to the ceiling side of the basic drying room. It should preferably be set at a constant opening height across the width of the basic drying chamber so that hot air can be supplied uniformly over substantially the entire width of the basic drying chamber. It is possible to provide an opening / closing mechanism including a sliding door or an opening / closing door that allows the vertical dimension to be freely adjusted.

ドラム型乾燥機とした場合の乾燥用ドラムは、乾燥室内に収容され、乾燥処理対象物を通気可能状態に収容し、乾燥室内を通過する熱風に満遍なく晒すよう回転駆動して乾燥処理対象物を攪拌状に反転させる動作を繰り返し、乾燥処理を促進可能とする機能を果たすものであり、有底筒状あるいはそれに近いカプセル状の形状であって略全体に通気孔を形成したものとし、乾燥室内にあって乾燥作動中に渡り、水平軸心、傾斜状軸心あるいは垂直軸心周りに回転駆動するものとしなければならず、乾燥室の内外側の何れか適所にモータからなる回転駆動源を設けるか、あるいは外部駆動力を伝達する駆動力伝導機構を有するものとした上、乾燥対象物投入口に対峙する乾燥室壁面には、開閉扉を有する投入口を形成したものとすべきである。     When the drum-type dryer is used, the drying drum is housed in the drying chamber, accommodates the object to be dried in a ventable state, and is rotationally driven so as to be uniformly exposed to the hot air passing through the drying chamber. A function that allows the drying process to be promoted by repeating the operation of reversing in a stirring state, and having a bottomed cylindrical shape or a capsule shape close to it, with a vent hole formed almost entirely, and a drying chamber Therefore, during the drying operation, it must be driven to rotate around the horizontal axis, the inclined axis, or the vertical axis, and a rotational drive source consisting of a motor is provided at an appropriate position inside or outside the drying chamber. It should be provided or have a driving force transmission mechanism for transmitting an external driving force, and a drying chamber wall facing the drying object charging port should be provided with a charging port having an open / close door. .

熱交換器は、給気口を通じて乾燥室に供給される外気を加熱可能とし、育成波素子を育成光線の照射が促進されるよう加熱可能とする機能を果たすものであり、布団乾燥施設においては、送風空間であって乾燥室(仕上げ乾燥室)床面の所定間隔置きとなる箇所に複数配置され、その上面側を乾燥室(仕上げ乾燥室)内に臨ませたものとし、夫々の上側に鞍掛け馬を配置可能であって、適所に設置された熱源装置から供給される熱源エネルギーによる熱を、送風空間中を強制的に供給されてくる空気に伝達可能とし、上方に配置された鞍掛け馬に装着された布団に向けて熱風を吹き付けて通気可能とすると共に、上下何れか一方の側面か、もしくは上下双方の側面に組み合わせた育成波素子もしくはセラミックス製素子群から、常温であっても多量の育成光線を乾燥室(仕上げ乾燥室)内に向けて照射可能とする機能を果たすものであり、通気構造と、発熱可能もしくは熱放出可能な構造とを兼ね備えたものとしなければならず、通気面にニクロム線やステンレス線等の電熱体を均等配置させ、熱源装置からの電流を供給することによって発熱可能としたものや、あるいは、ガスや燃料等によるバーナーやコンロを形成したものとすること等何れも可能であるが、熱効率や安全性等を考慮すると、蒸気を流通可能とした細いパイプを略全面に均等に張り巡らし、ボイラ等の熱源装置で加熱された熱源エネルギーとしての蒸気を循環させて放熱可能とし、しかも個別に蒸気の供給を停止可能として必要となる熱交換器のみが放熱するよう制御自在とする制御機構を設けたものとするのが望ましい。     The heat exchanger performs the function of heating the outside air supplied to the drying chamber through the air supply port and enabling the heating wave element to be heated so that irradiation of the growing light is promoted. A plurality of airflow spaces are arranged at predetermined intervals on the floor of the drying room (finishing drying room), and the upper surface of the drying room (finishing drying room) faces the drying room (finishing drying room). A saddle horse can be placed, and heat from heat source energy supplied from a heat source device installed at an appropriate position can be transmitted to the air that is forcibly supplied through the ventilation space, and the saddle placed above. From the nurturing wave element or ceramic element group combined with either the upper or lower side surface or the upper and lower side surfaces, it is possible to ventilate by blowing hot air toward the futon attached to the horse. It fulfills the function of irradiating a large amount of growing light toward the drying room (finishing drying room), and it must have both a ventilation structure and a structure capable of generating heat or releasing heat, It is assumed that electric heaters such as nichrome wire and stainless steel wire are evenly arranged on the ventilation surface and heat can be generated by supplying current from the heat source device, or a burner or stove made of gas or fuel is formed. However, in consideration of thermal efficiency and safety, etc., thin pipes capable of circulating steam are spread evenly over almost the entire surface, and steam as heat source energy heated by a heat source device such as a boiler is used. Suppose that a control mechanism is provided that can be circulated to dissipate heat and that can be controlled so that only the necessary heat exchanger can dissipate heat by allowing the steam supply to be stopped individually. Desirable.

熱源装置は、熱交換器に熱エネルギーを供給可能とするとする機能を果たすものであり、布団乾燥施設の場合には、仕上げ乾燥室(乾燥室)内床面に複数設置された全ての熱交換器の夫々に熱源エネルギーを供給可能とし、熱交換器上に配置された布団を迅速に乾燥し得る程度の温度に送風空気を加熱可能とする機能を果たすものであり、熱交換器が電熱線等を用いたものでは電源装置とし、ガスや燃料による加熱の場合にはガスボンベや燃料タンクあるいは都市ガス配管等とその供給弁とすることができ、ラジエータ型の熱交換器とした場合にはボイラおよび同ボイラに接続された蒸気供給用の配管等とすることが可能であり、ボイラから延伸されたスチーム用配管を各熱交換器に対し、略均質に加熱可能とするよう接続すべきであり、蒸気が冷やされて発生する熱湯や水等を回収し、循環利用可能とするドレン用配管も敷設したものとするのが望ましい。     The heat source device performs the function of enabling heat energy to be supplied to the heat exchanger. In the case of a futon drying facility, all the heat exchanges installed on the inner floor of the finishing drying room (drying room) Heat source energy can be supplied to each of the heat exchangers, and the function that enables the air to be heated to a temperature at which the futons arranged on the heat exchanger can be quickly dried is achieved. In the case of heating with gas or fuel, it can be used as a gas cylinder, fuel tank or city gas pipe and its supply valve, and in the case of a radiator heat exchanger, it is a boiler. And a steam supply pipe connected to the boiler, and the steam pipe extended from the boiler should be connected to each heat exchanger so that it can be heated almost uniformly. Steamed Is recovered hot water and water or the like is generated cooled, it is desirable to also intended to laid drain pipe that allows recycling.

送風装置は、給気口を通じて乾燥室中に十分な量の外気を強制的且つ連続的に供給可能とし、排出口から円滑に排出される程度に乾燥室内における気圧を高めるか、減圧するかの何れかを行うに足る送風機能を果たすものであり、軸流ファン(プロペラ型、スクリュー型)や斜流ファン、遠心ファン(シロッコ型、エアホイル型、ターボ型)等を含む各種送風ファンの何れかを適宜選択して用いるべきであり、必要出力に応じて多翼型のものを採用することが可能である。     The air blower can forcibly and continuously supply a sufficient amount of outside air into the drying chamber through the air supply port, and increases or decreases the pressure in the drying chamber to such an extent that the air can be smoothly discharged from the discharge port. Any one of various types of fans including an axial fan (propeller type, screw type), mixed flow fan, centrifugal fan (sirocco type, air foil type, turbo type), etc. Should be used as appropriate, and a multi-blade type can be adopted according to the required output.

育成波素子は、4ないし1000μmの遠赤外線および超遠赤外線の中、特に3ないし12μmの育成光線を、少なくとも乾燥処理中に渡って照射する機能を果たすものであり、熱交換器の風上側もしくは風下側あるいはその双方、または給気管路中の適所か、給気口付近に配されたものとしなければならず、通気断面積の略全体に均質に配された育成波素子群とすべきであり、より具体的に示すと、高効率で遠赤外線を放射可能なセラミックス製素子群を通気断面に対し、互いに通気可能な間隔を隔てて複列状、放射状、螺旋状、格子状、碁盤目状、千鳥状等の様々な配置状態の中の何れかの配置形状を成し、略均等状に分布するものとして設けたものとするのが望ましく、乾燥効率を最も高めることができるものを、より具体的に示すならば、後述する実施例に示すように、常温にあっても育成光線の放射効率が90%以上を示す、株式会社エフ・ユー・エフ製のバイオセラミカ(商品名)からなるセラミックス製素子群を用いるのが良く、その外の育成波素子を利用することもできる。     The nurturing wave element has a function of irradiating 4 to 1000 μm of far infrared rays and ultra far infrared rays, particularly 3 to 12 μm of nurturing light rays at least during the drying process. It must be located on the leeward side or both, or at a suitable place in the air supply line, or near the air inlet, and it should be a group of nurturing wave elements that are uniformly distributed over the entire vent cross-sectional area. More specifically, a ceramic element group capable of emitting far-infrared rays with high efficiency can be arranged in a double row, radial, spiral, grid, grid pattern with a ventilation cross section with respect to the ventilation cross section. It is desirable to have any one of various arrangement states such as a zigzag shape, a staggered shape, and the like, and it should be provided as a substantially uniform distribution, which can maximize the drying efficiency, More specifically As shown in the examples to be described later, a ceramic element group made of bioceramics (trade name) manufactured by EF Corporation, which exhibits a radiation efficiency of 90% or more even at room temperature, is used. It is also possible to use a growing wave element other than that.

鞍掛け馬は、布団を鞍掛け跨り状に装着可能であり、熱交換器の上側に配置可能であって熱交換器を通じて吹き付けられた熱風を妨げることなく円滑に通過させ、被着された布団の厚み方向に通気、可能とするという機能を果たし、各熱交換器上に固定的に設置されたものとすることができる外、下面の均衡する複数箇所の夫々に自在キャスターを設けたベース台座を有し、該ベース台座上に高さ調節機構を介して鞍掛け頂部を昇降調節および任意の高さに仮固定可能に設けた骨格体からなるものとすることができ、中間棚やフック等を配して、座布団やぬいぐるみ、スニーカー、衣類等、布団やマットレス等とは形状の異なるものを保持して乾燥可能とすることができる。     The saddle horse can be attached to the futon in a straddle-like manner, can be placed on the upper side of the heat exchanger, smoothly passes through the hot air blown through the heat exchanger, and is attached to the futon. A base pedestal that functions to allow ventilation in the direction of the thickness of the heat exchanger and can be fixedly installed on each heat exchanger. And a skeleton body provided on the base pedestal so as to be able to be adjusted up and down and temporarily fixed to an arbitrary height via a height adjusting mechanism, an intermediate shelf, a hook, etc. It is possible to hold a cushion, a stuffed toy, sneakers, clothing, etc., which is different in shape from a futon, a mattress, etc. and to be dry.

以下では、図面に示すこの発明を代表する幾つかの実施例と共に、その構造について詳述することとする。     In the following, the structure will be described in detail together with some examples representing the present invention shown in the drawings.

図1の縦断面化した汎用乾燥室の側面図、図2の水平断面化した汎用乾燥室の平面図、図3の熱交換器の正面図、および図4のセラミックス製素子群の配置具合の正面図に示された事例は、給気口23と排気口(図示せず)とを夫々適所に形成した乾燥室2を設け、該乾燥室2給気口23に臨ませた給気管路22中に、風上側から風下側に向けて、外気を強制的に給気可能な送風装置31、および給気を加熱可能な熱交換器4を順次配してなり、該熱交換器4には、その風上側か風下側かの何れか一方、もしくは双方の通気範囲に渡って略均等に分布するよう配置され、波長8ないし14μmの遠赤外線を常温でも90%以上の放射率が達成可能となるセラミックス製素子群5を組み合わせてなる、この発明の遠赤外線乾燥システムにおける代表的な一実施例を示すものである。     FIG. 1 is a side view of a general-purpose drying chamber having a longitudinal section, a plan view of a general-purpose drying chamber having a horizontal section in FIG. 2, a front view of a heat exchanger in FIG. 3, and an arrangement of ceramic element groups in FIG. In the example shown in the front view, a drying chamber 2 in which an air supply port 23 and an exhaust port (not shown) are formed at appropriate positions is provided, and an air supply line 22 facing the drying chamber 2 air supply port 23 is provided. A blower 31 capable of forcibly supplying outside air and a heat exchanger 4 capable of heating the supply air are sequentially arranged from the windward side to the leeward side. It is arranged so that it can be distributed almost evenly over the ventilation range of either the leeward side or the leeward side, and a far infrared ray with a wavelength of 8 to 14 μm can achieve an emissivity of 90% or more even at room temperature. In the far-infrared drying system according to the present invention, the ceramic element group 5 is combined. Specific shows one example.

当該遠赤外線乾燥システムとしての汎用乾燥室1は、ハンガー、ピンチハンガー、物干し台あるいは物干し竿等に装着した複数の衣類等を、正面側に形成された図示しない開閉扉を通じて収容可能とする密閉型筐体状の乾燥室2を有し、該乾燥室2の左右何れか一側壁面の略中央に、水平筒型の給気管路22を有する給気口23を形成すると共に、これとは反対側となる左右何れか他側壁面の中央付近に図示しない排気口を形成したものとした上、該給気管路22の吸入端には、空気清浄用のエアフィルター24を交換可能に装着し、同エアフィルター24から給気口23までの間に、軸流ファンからなり、図示しない電源装置が接続された送風装置31と、給気口23に略一致する外郭形状に設定され、図示しないボイラからなる熱源装置を接続し、蒸気を循環供給可能とした、図3に示すような、ラジエーター型放熱器であって、風上側となる側面の略全体に、図4中に示すような、株式会社エフ・ユー・エフ製のバイオセラミカ(商品名)である棒状セラミックス製素子51,51,……の複数本を、適宜間隔を隔てて千鳥状配置に添設してセラミックス製素子群5を形成してなる熱交換器4とを、図1および図2中に矢印で示す、風上側から風下側に順次配設したものとなっている。     The general-purpose drying chamber 1 as the far-infrared drying system is a hermetically sealed type that can accommodate a plurality of clothes mounted on hangers, pinch hangers, clothes racks, clothes racks, etc. through an opening / closing door (not shown) formed on the front side. A housing-like drying chamber 2 is provided, and an air supply port 23 having a horizontal cylindrical air supply conduit 22 is formed in the approximate center of one of the left and right side walls of the drying chamber 2, and this is the opposite An exhaust port (not shown) is formed in the vicinity of the center of either the left or right side wall on the side, and an air filter 24 for air cleaning is replaceably attached to the suction end of the air supply line 22; Between the air filter 24 and the air supply port 23, an air blower 31 comprising an axial fan and connected to a power supply device (not shown) is set to an outer shape substantially matching the air supply port 23, and a boiler (not shown). Heat source device consisting of A radiator-type heat radiator as shown in FIG. 3 that is connected and capable of circulating supply of steam, and is substantially entirely on the side surface that becomes the windward side, as shown in FIG. A heat formed by forming a plurality of rod-shaped ceramic elements 51, 51,..., Which are F bioceramics (trade name), in a staggered arrangement at appropriate intervals to form a ceramic element group 5. The exchanger 4 is sequentially arranged from the windward side to the leeward side as indicated by arrows in FIGS. 1 and 2.

これらセラミックス製素子群5は、図5の一部に変更を加えた汎用乾燥室を縦断面化した側面図、図6の一部に変更を加えた汎用乾燥室を水平断面化した平面図中に示すように、乾燥室2給気口23に臨ませた熱交換機4の風下側となる側面に、棒状セラミックス製素子51,51,……の複数本を、適宜間隔を隔てて千鳥状配置に添設し、セラミックス製素子群5を形成したものとすることが可能であり、これらセラミックス製素子51,51,……の配置は、個々のセラミックス製素子51自体の形状、寸法に応じて給気性能を悪化させない程度の配設密度とし、できるだけ通気断面に対して均質に配置されたものとすれば足り、上記以外にも平行線状、格子状、同心円状、放射線状等様々な配置形状とすることが可能である。     These ceramic element groups 5 are a side view in which a general-purpose drying chamber in which a part of FIG. 5 is changed is shown in a vertical section, and a plan view in which a general-purpose drying chamber in which a part of FIG. As shown in FIG. 2, a plurality of rod-shaped ceramic elements 51, 51,... Are arranged in a staggered manner on the side surface which is the leeward side of the heat exchanger 4 facing the drying chamber 2 air inlet 23 with appropriate intervals. , And the ceramic element group 5 can be formed. The arrangement of the ceramic elements 51, 51,... Depends on the shape and size of each ceramic element 51 itself. It is sufficient if the arrangement density is such that the air supply performance is not deteriorated, and the arrangement is as uniform as possible with respect to the ventilation cross section. In addition to the above, there are various arrangements such as parallel lines, lattices, concentric circles, and radiation. It can be shaped.

乾燥室2の室外適所には、乾燥処理の起動ならびに強制停止の操作を可能とするスイッチ類を有する図示しない制御パネルが設けられ、該操作パネルを通じて起動操作することにより、送風装置31および熱源装置を起動し、熱交換器4によって加熱、乾燥された外気が、乾燥室2中に供給、通過、排気されるよう制御し、強制停止の操作を行うと、送風装置31ならびに熱源装置が共に停止されるものとなっており、タイマーかあるいは湿度センサーを有する制御装置を設け、乾燥処理を完了した後に自動的に停止するよう制御可能なものとすることができる。     A control panel (not shown) having switches and the like capable of starting and forcibly stopping the drying process is provided in an appropriate place outside the drying chamber 2, and the air blower 31 and the heat source device are operated by starting the operation through the operation panel. Is started, and the outside air heated and dried by the heat exchanger 4 is controlled to be supplied, passed, and exhausted into the drying chamber 2, and when the forced stop operation is performed, both the blower 31 and the heat source device are stopped. Therefore, a control device having a timer or a humidity sensor can be provided so as to be controlled so as to automatically stop after the drying process is completed.

図7の給気管路を縦断面化したドラム型乾燥機の正面図、および図8のドラム型乾燥機の平面図に示された事例は、外壁面の適所に給気口23と排気口72とを夫々形成し、回転型の乾燥用ドラム26を内装した乾燥室2を有し、該乾燥室2給気口23に臨ませた給気管路22中に、風上側から風下側に向けて、空気浄化用フィルター24、および給気を加熱可能な熱交換器4を順次配してなり、該熱交換器4には、その風上側か風下側かの何れか一方、もしくは双方の通気範囲に渡り、略均等に分布するよう配置され、波長8ないし14μmの遠赤外線を、常温でも90%以上の放射率が達成可能なセラミックス製素子群5を組み合わせ、給気口23もしくは排気口74の少なくとも何れか一方に、外気を乾燥室2内に強制的に給気および排気可能とする送風装置31を配してなる、この発明におけるドラム型乾燥機1の代表的な一実施例を示すものである。     The example shown in the front view of the drum-type dryer in which the air supply pipe line in FIG. 7 is longitudinally sectioned and the plan view of the drum-type dryer in FIG. 8 are provided at appropriate positions on the outer wall surface. Are formed in the air supply line 22 facing the air supply port 23 from the windward side toward the leeward side. The air purifying filter 24 and the heat exchanger 4 capable of heating the supply air are sequentially arranged, and the heat exchanger 4 has either one of the windward side, the leeward side, or both of the ventilation ranges. The far-infrared rays having a wavelength of 8 to 14 μm are combined with the ceramic element group 5 capable of achieving an emissivity of 90% or more even at room temperature, and the air supply port 23 or the exhaust port 74 is arranged. At least one of the external air is forcibly supplied and exhausted into the drying chamber 2. Formed by arranging a blower 31 which enables, illustrates a representative embodiment of a drum type drying machine 1 in the present invention.

当該ドラム型乾燥機1は、筐体状に形成された本体11内の中央に、前後方向に向けられた円柱型のドラム収容部27を形成した上下貫通型、風洞状であって、天面中央に開口した給気口23と、底部近傍の背面壁中央に開口された排気口74とを繋ぐ乾燥室2を設け、該ドラム収容部27中には、水平軸心周りに回転自在に軸支され、所定量の乾燥処理対象物を投入可能とするよう前端面のみが開口され、略全周壁面に通気性を確保した乾燥用ドラム26を収容し、本体11背面側に該回転ドラム26用の図示しない駆動モータを設け、同乾燥用回転ドラム26の開口に対応する本体11前面壁には、円形の乾燥処理対象物の投入と取り出しとを可能とする開口部およびその開閉扉28を設けたものとしている。     The drum-type dryer 1 has a vertically penetrating type, wind tunnel shape in which a cylindrical drum accommodating portion 27 oriented in the front-rear direction is formed in the center of a main body 11 formed in a casing shape, and has a top surface. A drying chamber 2 is provided to connect the air supply port 23 opened in the center and the exhaust port 74 opened in the center of the back wall near the bottom, and the drum accommodating portion 27 has a shaft that is rotatable around a horizontal axis. Only a front end face is opened so that a predetermined amount of an object to be dried can be put in, and a drum 26 for drying having air permeability is accommodated on substantially the entire peripheral wall surface. A drive motor (not shown) is provided, and an opening for opening and closing a circular drying object and an opening / closing door 28 are provided in the front wall of the main body 11 corresponding to the opening of the rotary drum 26 for drying. It is assumed that it was provided.

給気口23は、矩形状に開口され、その上部に比較的短尺な矩形筒型の給気管路22を接続し、該給気管路22の吸入端の全面には空気浄化用エアフィルター24を交換可能に装着し、その下方であって給気口23に臨む位置に給気口23の矩形状に略合致する平板型外郭形状に形成され、本体11内の乾燥室2以外の空間に収容された図示しない熱源装置か、あるいは本体11の外部に設けた図示しないボイラ等の熱源装置から、蒸気等の熱源エネルギーの供給を受け、放熱可能とするよう形成された熱交換器4を装着し、該熱交換器4の上側面には、所定寸法、棒状に形成された株式会社エフ・ユー・エフ製のバイオセラミカ(商品名)であるセラミックス製素子51,51,……の複数本を、略全体に均等状に千鳥状配置とするよう装着し、セラミックス製素子群5を形成したものとなっている。     The air supply port 23 is opened in a rectangular shape, and a relatively short rectangular cylindrical air supply line 22 is connected to the upper part of the air supply port 23, and an air purifying air filter 24 is provided on the entire suction end of the air supply line 22. It is mounted so as to be replaceable, and is formed in a flat outer shape substantially matching the rectangular shape of the air supply port 23 at a position below the air supply port 23 and accommodated in a space other than the drying chamber 2 in the main body 11. A heat exchanger 4 that is configured to receive heat from heat source energy such as steam from a heat source device (not shown) or a heat source device such as a boiler (not shown) provided outside the main body 11 to dissipate heat is attached. On the upper surface of the heat exchanger 4, a plurality of ceramic elements 51, 51,..., Which are bioceramics (trade name) manufactured by F.U.F. , So that it is arranged in a staggered pattern on the entire surface. And, and it is obtained by forming the ceramic element group 5.

また、排気口74には、乾燥室2中の空気を外部に強制的に誘導、排出可能する軸流型送風ファンとそれを回転駆動可能とする駆動モータとからなる送風装置31を配し、給気管路22、給気口23を通じて乾燥室2中に強制給気した空気を、排気口74を通じて強制、排出するよう形成されている。     In addition, the exhaust port 74 is provided with a blower 31 including an axial-flow fan that can forcibly guide and discharge the air in the drying chamber 2 to the outside and a drive motor that can rotate the fan. The air forcedly supplied into the drying chamber 2 through the air supply line 22 and the air supply port 23 is forcibly exhausted through the exhaust port 74.

図9の縦断面化した布団乾燥施設の側面図、および図10の水平断面化した布団乾燥施設の平面図に図示される事例は、床面21,77付近に通気口72を開口した仕切り用壁面71を隔てて隣接する、基礎乾燥室7ならびに仕上げ乾燥室2の床面21,77下に送風空間22を形成し、該基礎乾燥室7内に複数本の布団用竿75,75,……を架設し、仕切り用壁面71通気口72とは反対側となる壁面近傍天井に排気空間73と排気口74とを形成したものとする一方、仕上げ乾燥室2床面21下の送風空間22内には、適宜配置で一部が仕上げ乾燥室2内へ臨む配置となり、上下側面の何れか一方もしくは双方の通気範囲に渡って略均等に分布するよう配置され、波長8ないし14μmの遠赤外線を常温でも90%以上の放射率が達成可能となるセラミックス製素子群5,5,……を組み合わせてなる送風加熱用の熱交換器4,4,……を複数列配置してある。     The example shown in the side view of the futon drying facility having a longitudinal section shown in FIG. 9 and the plan view of the futon drying facility having a horizontal section shown in FIG. 10 is for a partition having vent holes 72 opened near the floor surfaces 21 and 77. An air blowing space 22 is formed under the floor surfaces 21 and 77 of the basic drying chamber 7 and the finishing drying chamber 2 adjacent to each other with the wall surface 71 interposed therebetween, and a plurality of futon beds 75, 75,... .. Are constructed, and an exhaust space 73 and an exhaust port 74 are formed in the ceiling near the wall surface opposite to the partition wall surface 71 and the vent 72, while the blower space 22 below the floor surface 21 of the finish drying chamber 2. Inside, it is arranged so that a part of it faces the finishing drying chamber 2 in an appropriate arrangement, and is arranged so as to be distributed substantially evenly over the ventilation range of one or both of the upper and lower side surfaces, and far infrared rays having a wavelength of 8 to 14 μm. Can achieve emissivity of 90% or more even at room temperature A ceramic element group 5,5 comprising a heat exchanger for blast heating comprising a combination ...... 4,4, are a ...... plurality columns arranged.

さらに、仕上げ乾燥室2内へ臨む配置とした熱交換器4,4,……の上方には、夫々所定高さ位置に布団8を鞍掛け状に跨ぎ掛け可能にし、且つ各熱交換器4,4,……上を包囲するようにして床面21上に自立可能とするようにした骨格体からなる鞍掛け馬6,6,……を配すると共に、当該仕上げ乾燥室2外適所に設置した熱源装置からは、各々の熱交換器4,4,……に熱源エネルギーを供給可能にする一方、同仕上げ乾燥室2の一側に配した送風装置31,31,……によって外気を前記送風空間22に強制供給可能にした上、基礎乾燥室7排気空間73に形成した排気口74からは、仕上げ乾燥室2から仕切り用壁面71通気口72を通じ、基礎乾燥室7内に流入した空気を室外に放出可能となるようにした、この発明の布団乾燥施設における代表的な一実施例を示すものである。     Further, the heat exchangers 4, 4,... Arranged so as to face the finish drying chamber 2 can be covered with a futon 8 in a hanging shape at predetermined height positions, and each heat exchanger 4 .., 4,... Are placed on the hanging horses 6, 6,. From the installed heat source device, it is possible to supply heat source energy to each of the heat exchangers 4, 4,..., While outside air is supplied by the blower devices 31, 31,. In addition to being able to forcibly supply the air blowing space 22, the air flows into the basic drying chamber 7 from the finishing drying chamber 2 through the partition wall 71 vent 72 from the exhaust port 74 formed in the basic drying chamber 7 exhaust space 73. The futon dryer of the present invention is designed so that air can be discharged outside the room. It illustrates an embodiment representative of settings.

当該布団乾燥施設1は、図9および図10中に示すように、幅約4,600・、奥行き約3,600・、床面から天井までの高さ約2,000・に設定され、幅方向一側壁面に密閉可能な開閉サッシュを有する搬入口76を形成した基礎乾燥室7と、奥行き約5,500・に設定した以外は略同様の寸法に設定され、幅方向の同一側壁面に開閉サッシュを有する搬入口25を形成した仕上げ乾燥室2とからなり、これら基礎乾燥室7ならびに仕上げ乾燥室2の床面21,77全面下には、深さ約300・の略矩形状に連続する送風空間22を掘り下げ形成し、仕上げ乾燥室2とは基礎乾燥室7を挟み反対側となる箇所に、外壁面の適所に外気取り入れダクト32を設けた送風室3が形成されたものとなっている。     9 and 10, the futon drying facility 1 is set to have a width of about 4,600 ·, a depth of about 3,600 ·, and a height from the floor to the ceiling of about 2,000 · The basic drying chamber 7 having an inlet 76 having a sealable opening / closing sash on one side wall surface and substantially the same size except that the depth is set to about 5,500. The finishing drying chamber 2 is formed with an inlet 25 having an openable / closable sash. The basic drying chamber 7 and the floor surfaces 21 and 77 of the finishing drying chamber 2 are continuously formed in a substantially rectangular shape with a depth of about 300 ·. The blower chamber 22 is formed by digging the blower space 22 to be formed, and provided with the outside air intake duct 32 at a suitable place on the outer wall surface at the opposite side of the basic drying chamber 7 from the finish drying chamber 2. ing.

該送風室3内には、遠心ファンと駆動用モータとを伝動ベルトを介して繋ぎ、同送風室3内に取り込まれた外気を、送風空間22中に強制的に圧送可能とする送風装置31,31,……の合計4基を、送風空間22の幅方向に沿って配列、設置し、略均質な送風を実現するものとなっている。また、前記仕上げ乾燥室2の床面21には、室内奥行き方向寸法約250・、室内幅方向寸法約3,000・の平面長方形状の給気口23,23,……が6個、室内奥行き方向寸法約800・毎に、その開口中心が配置され、直下の送風空間22に通気可能に貫通されたものとしてある。     In the blower chamber 3, a centrifugal fan and a driving motor are connected via a transmission belt so that the outside air taken into the blower chamber 3 can be forcibly pumped into the blower space 22. , 31,... Are arranged and installed along the width direction of the air blowing space 22 to realize substantially uniform air blowing. Further, the floor surface 21 of the finish drying chamber 2 has six plane rectangular air supply ports 23, 23,... Having an indoor depth direction dimension of about 250 · and an indoor width direction dimension of about 3,000 · The center of the opening is arranged for every depth direction dimension of about 800 ·, and is penetrated through the air blowing space 22 directly below.

各給気口23,23,……には、夫々上側面を仕上げ乾燥室2内に臨ませ、室外の適所に設置された熱源装置(図示せず)を接続したラジエーター型放熱器からなる熱交換器4,4,……が配設され、これら熱交換器4,4,……の上側面上には、直径約16・、長さ約140・とした株式会社エフ・ユー・エフ製のバイオセラミカ(商品名)であるセラミックス製素子51,51,……を、各給気口23,23,……毎に40本ずつ合計240本、上下方向の通気を円滑にするよう互いに適宜間隔を隔てて均質に配列し、セラミックス製素子群5を形成したものとしている。     Each of the air supply ports 23, 23,... Has a heat treatment comprising a radiator-type heatsink with a top surface facing the finish drying chamber 2 and a heat source device (not shown) installed at a suitable location outside. Exchangers 4, 4,... Are arranged on the upper side of these heat exchangers 4, 4,. .. Of ceramic ceramic elements 51, 51,..., Each of which is a total of 240 for each air supply port 23, 23,. It is assumed that the ceramic element group 5 is formed in a uniform arrangement at intervals.

各給気口23,23,……の夫々には、室内奥行き方向に跨ぐ左右幅が約400・、室内幅方向の全長が約3,500・に設定された水平矩形枠状であって、その少なくとも四角下面の夫々に熱交換器4を跨ぎ床面21上に設置可能な自在キャスターが設けられたベース台座を有し、その全長両端の左右略中央から鉛直上方に向けて固定支柱が延伸、立設され、これら固定支柱の上端間に、通気可能な円弧筒枠状に形成された骨格体が結合された鞍掛馬6,6,……が、搬入口25を通じて搬入、搬出移動、自在に配備されたものとなっている。     Each of the air supply ports 23, 23,... Has a horizontal rectangular frame shape in which the lateral width across the indoor depth direction is set to about 400 ·, and the total length in the indoor width direction is set to about 3,500 · It has a base pedestal provided with a free caster that can be placed on the floor 21 across the heat exchanger 4 on at least each of the lower square surfaces, and the fixed support extends vertically upward from the center of the left and right sides of the entire length. , Standing horses 6, 6,..., In which a skeletal body formed in the shape of a circular arc tube frame that can be ventilated is coupled between the upper ends of these fixed support columns, can be carried in and out through the carry-in port 25, freely It has been deployed to.

これら仕上げ乾燥室2と基礎乾燥室7とを隔てる仕切り用壁面71の床面21,77付近には、同壁面71の全幅に渡り、200・前後の高さに設定された通気口72を開口し、同基礎乾燥室7の所定高さ位置には、所定間隔を隔てて複数本の布団用竿75,75,……が水平状に架設され、天井部分の略全面が仕上げ乾燥室2の天井面よりも約850・高く設定され、この範囲を排気空間73とすると共に、該通気口72とは反対側となる送風室3に面した壁面上側の幅方向一側には、排気ダクトからなる排気口74が形成され、送風空間22を通じて仕上げ乾燥室2中に供給される空気が、当該通気口72を通じて基礎乾燥室7に流入され、排気空間73ならびに排気口74を通じて室外に放出されるようにしてある。     In the vicinity of the floor surfaces 21 and 77 of the partition wall 71 that separates the finish drying chamber 2 and the basic drying chamber 7, an air vent 72 set to a height of about 200 · is opened across the entire width of the wall 71. In the basic drying chamber 7, a plurality of futon baskets 75, 75,... Are horizontally installed at predetermined intervals, and the entire surface of the ceiling portion of the finishing drying chamber 2 It is set to be approximately 850 · higher than the ceiling surface, and this range is used as an exhaust space 73, and on the one side in the width direction on the upper wall surface facing the air blowing chamber 3, which is opposite to the vent 72, The exhaust port 74 is formed, and the air supplied into the finishing drying chamber 2 through the air blowing space 22 flows into the basic drying chamber 7 through the vent 72 and is discharged to the outside through the exhaust space 73 and the exhaust port 74. It is like that.

(実施例の作用)
以上のとおりの構成からなるこの発明の遠赤外線乾燥システムにおける実施例1に示した汎用乾燥室1は、図示しない開閉扉を開放して乾燥室1内のハンガーや物干し竿等を用いて洗浄処理済みの衣類等の乾燥処理対象物を収容し、開閉扉を閉鎖した後、操作パネルを起動操作することにより、図1ないし図4中に示した熱交換器4に図示しないボイラ(熱源装置)から蒸気が供給されると同時に、送風装置31の送風ファンが回転駆動され、エアフィルター24を通過して浄化された外気を、これら熱交換器4およびセラミックス製素子群5を通過させて強制的に乾燥室2中に供給し、内部に吊り下げられた乾燥処理対象物に対して乾燥した熱風を吹き付けると共に、育成光線を照射する。
(Operation of Example)
The general-purpose drying chamber 1 shown in the first embodiment of the far-infrared drying system of the present invention having the above-described configuration is opened by opening a door (not shown) and using a hanger, a laundry basket or the like in the drying chamber 1. A boiler (heat source device) (not shown) is installed in the heat exchanger 4 shown in FIGS. 1 to 4 by storing an object to be dried such as clothing and closing the open / close door and then starting the operation panel. At the same time as the steam is supplied, the blower fan of the blower 31 is rotationally driven, and the outside air purified by passing through the air filter 24 is forced through the heat exchanger 4 and the ceramic element group 5. The dry hot air is supplied to the drying chamber 2 and blown to the drying object to be dried and irradiated with a growing light beam.

セラミックス製素子群5から照射される育成光線(波長8ないし14μmの遠赤外線)は、水分を多量に含んでいる複数の衣類等(乾燥処理対象物)に深く浸透し、素早く熱に変化、加熱する特性を有しており、熱交換器4によって加熱された空気と相俟って比較的短時間の中に乾燥処理を終えることが可能となり、乾燥を終えた後に、操作パネルから停止操作を行い、乾燥室2内を常温付近まで冷却させた後に開閉扉を開き、乾燥処理対象物を取り出せるようにしてある。     Growing light (far infrared rays with a wavelength of 8 to 14 μm) emitted from the ceramic element group 5 penetrates deeply into a plurality of clothes and the like (objects to be dried) containing a large amount of moisture, and quickly changes to heat. In combination with the air heated by the heat exchanger 4, it is possible to finish the drying process in a relatively short time, and after the drying is finished, stop the operation from the operation panel. After the inside of the drying chamber 2 is cooled to near room temperature, the door is opened so that the object to be dried can be taken out.

また、図1ないし図4中に示した汎用乾燥室1では、熱交換器4の風上側となる側面にセラミックス製素子群5を配していたが、図5および図6中に示すように、セラミックス製素子群5を熱交換器4の風下側に配した場合であっても、略同等かそれ以上の乾燥処理能力を向上させる。     Moreover, in the general-purpose drying chamber 1 shown in FIGS. 1 to 4, the ceramic element group 5 is arranged on the side surface that is the windward side of the heat exchanger 4, but as shown in FIGS. 5 and 6. Even when the ceramic element group 5 is arranged on the leeward side of the heat exchanger 4, the drying processing capacity is improved to be substantially equivalent or higher.

実施例2のドラム型乾燥機1は、図7に示してある本体11前面の図示しない開閉扉28を開き、その開口部を通じて回転ドラム26中に乾燥処理対象物である洗浄後の衣類等の適量を投入して開閉扉28を閉鎖した後、適宜スイッチ操作して回転ドラム26を回転駆動させると共に、送風装置31を起動して熱交換器4に熱源エネルギーを供給するよう制御すると、外気が給気管路22吸入端のエアフィルター24を通過して浄化され、熱交換器4を通過して加熱、乾燥された後、吸気口23を通じて乾燥室2中に強制的に供給され、回転する回転ドラム内で攪拌されている衣類等に吹き付け、乾燥させ、さらに、熱交換器4の風上側付近に配設されたセラミックス製素子群5が、波長8ないし14μmの遠赤外線(育成光線)を照射して乾燥処理時間を短縮する。     The drum type dryer 1 according to the second embodiment opens an opening / closing door 28 (not shown) on the front surface of the main body 11 shown in FIG. When an appropriate amount is introduced and the door 28 is closed, an appropriate switch is operated to rotate the rotary drum 26 and the blower 31 is activated to supply heat source energy to the heat exchanger 4. After the air filter 24 at the suction end of the air supply line 22 is purified, the heat exchanger 4 is heated and dried, and then the air is forcedly supplied into the drying chamber 2 through the air inlet 23 and rotates. The ceramic element group 5 disposed near the windward side of the heat exchanger 4 is irradiated with far-infrared rays (growth light) having a wavelength of 8 to 14 μm. Then dry To shorten the processing time.

乾燥処理を終えたドラム型乾燥機1は、予め入力設定された所定時間後か、あるいは十分な乾燥状態を検知した時点かの何れかにおいて自動停止するようにしてあり、熱交換器4、送風装置31および回転ドラム26が夫々完全に停止した後に、開閉扉28を開いて衣類等である乾燥処理対象物を取り出し、乾燥処理作業を完了すこととなる。     The drum dryer 1 that has finished the drying process is automatically stopped either after a predetermined time set in advance or when a sufficient dry state is detected. After the apparatus 31 and the rotary drum 26 are completely stopped, the door 28 is opened to take out a drying processing object such as clothes, and the drying processing work is completed.

実施例3に示した布団乾燥施設1は、この発明に包含される布団遠赤外線乾燥方法に従って乾燥処理を行うことが可能であり、洗浄後の多量に水分を含む掛敷布団、枕等の寝具類や、絨毯、座布団、ぬいぐるみ、厚手の衣類等の比較的大型の乾燥処理対象物8に対し、始めに基礎乾燥工程を行う。
この基礎乾燥工程は、図9および図10中に示してあるように、基礎乾燥室7に乾燥処理対象物8,8,……を搬入して各布団用竿75,75,……に掛け下げる一方、事前に基礎乾燥工程を終えている布団類8,8,……等があれば、鞍掛け馬6,6,……に鞍掛け跨り状に装着して隣接する仕上げ乾燥室2内に搬入し、各熱交換器4,4,……上に対応させるよう配置させたものとし、各搬入口25,76を閉鎖してから送風装置31および熱交換器4を起動させる。
The futon drying facility 1 shown in Example 3 can perform a drying process in accordance with the futon far-infrared drying method included in the present invention, and bedding such as a comforter and a pillow containing a large amount of water after washing. In addition, a basic drying process is first performed on a relatively large drying object 8 such as a carpet, a cushion, a stuffed animal, and thick clothing.
In this basic drying step, as shown in FIGS. 9 and 10, the objects to be dried 8, 8,... Are brought into the basic drying chamber 7 and hung on the futon baskets 75, 75,. On the other hand, if there are futons 8, 8,..., Etc. that have already finished the basic drying process in advance, they will be mounted on the hanging horses 6, 6,. , And arranged so as to correspond to the heat exchangers 4, 4,..., And the blower 31 and the heat exchanger 4 are started after closing the respective carry-in ports 25 and 76.

送風室3の各送風装置31,31,……を起動させると、外気取り入れダクト32から室内に取り込まれた空気は、図9中の実線矢印に示すように、遠心ファン31を通じて基礎乾燥室7および仕上げ乾燥室2の各床面21,77下に形成された送風空間22中に強制的に送風され、さらに、施設外側に設置された熱源装置であるボイラ装置(図示せず)から供給されたスチームによって加熱している各熱交換器4,4,……を通じて仕上げ乾燥室2中に放出される。     When the air blowers 31, 31,... In the blower chamber 3 are activated, the air taken into the room from the outside air intake duct 32 passes through the centrifugal fan 31 as shown by the solid line arrow in FIG. In addition, the air is forcibly blown into the air blowing space 22 formed under the floor surfaces 21 and 77 of the finishing drying chamber 2, and is further supplied from a boiler device (not shown) which is a heat source device installed outside the facility. Are discharged into the finish drying chamber 2 through the heat exchangers 4, 4.

各熱交換器4,4,……によって加熱された乾燥空気は、鉛直上方に配置された各鞍掛馬6,6,……を通じて鞍掛け状に跨ぎ掛けた布団類8,8,……を肉厚方向に通過して乾燥させ、仕上げ乾燥室2中に放出された後、仕切り用壁面71下部の通気口72を通じて基礎乾燥室7中に勢い良く放出するよう供給され、床面77付近を基礎乾燥室7の全体に広がった上、上昇して各布団用竿75,75,……に掛け下げられた布団等の乾燥処理対象物8,8,……を乾燥させ、さらに天井付近まで上昇した加熱空気は、排気空間73および排気口74を通じて施設1外に放出されることとなり、こうして所定時間に渡り、基礎乾燥室7内において基礎乾燥工程を施された乾燥処理対象物8,8,……は、85ないし95%の水分が蒸発して殆ど乾燥された状態となり、次の仕上げ乾燥工程に移される。     The dry air heated by the heat exchangers 4, 4,... Is sent to the futons 8, 8,. After passing through and drying in the thickness direction and being discharged into the finish drying chamber 2, it is supplied to be vigorously discharged into the basic drying chamber 7 through the vent 72 at the bottom of the partition wall 71, and the vicinity of the floor surface 77 is supplied. After drying over the entire base drying chamber 7, the drying objects 8, 8, etc., such as the futons that are lifted and hung on the futon baskets 75, 75,. The heated air that has risen is discharged outside the facility 1 through the exhaust space 73 and the exhaust port 74, and thus the drying objects 8 and 8 that have been subjected to the basic drying process in the basic drying chamber 7 for a predetermined time. , ... almost 85% to 95% of the water has evaporated Becomes dry state, it is transferred to the next finishing drying step.

仕上げ乾燥工程は、前述の基礎乾燥工程の中でも簡単に触れたように、基礎乾燥工程を終えて85ないし95%の水分が除去された乾燥処理対象物である布団類8,8,……を、夫々鞍掛け馬6,6,……の骨格体に鞍掛け跨り状に装着し、キャスターを利用して仕上げ乾燥室2内に搬入し、各熱交換器4,4,……上に跨り状とするよう配置させた上、搬入口25を閉鎖して送風装置31ならびに熱交換器4を作動させる。
この送風装置31によって送風空間22に供給された空気は、熱交換器4を通過することによって加熱され、仕上げ乾燥室2内に強制的に供給されることとなり、各鞍掛け馬6,6,……の骨格体を通じて上昇し、乾燥処理対象物である布団類8,8,……夫々の肉厚方向に通過して乾燥させる。
As described briefly in the basic drying process described above, the finishing drying process includes futons 8, 8,..., Which are drying objects from which 85 to 95% of water has been removed after the basic drying process. , Are mounted on the skeletal body of the hanging horses 6, 6,... In a straddling manner, carried into the finishing drying chamber 2 using casters, and straddled on each heat exchanger 4, 4,. In addition, the air inlet 25 is closed and the air blower 31 and the heat exchanger 4 are operated.
The air supplied to the blower space 22 by the blower 31 is heated by passing through the heat exchanger 4 and is forcibly supplied into the finish drying chamber 2. ... Rises through the skeletal body and pass through the thickness of the futons 8, 8,.

また、各熱交換器4,4,……の上側面に均等配置されているセラミックス製素子群5は、そのセラミックス製素子51,51,……の夫々が波長8ないし14μmの遠赤外線(育成光線)を高効率に照射し、布団類8,8,……の加熱、乾燥を促進するものとなり、比較的短時間の中に水分量略99ないし100%まで除去することを可能とし、仕上げ乾燥処理を終えた後に、搬入口25を開放して各鞍掛け馬6,6,……諸共、布団類8,8,……を搬出して当該仕上げ乾燥工程を終えることとなる。     Further, the ceramic element group 5 that is evenly arranged on the upper surface of each heat exchanger 4, 4,... Has a far infrared ray (growing) with each of the ceramic elements 51, 51,. Light) with high efficiency, which promotes heating and drying of the futons 8, 8,..., And makes it possible to remove the water content to approximately 99 to 100% within a relatively short time. After finishing the drying process, the carry-in entrance 25 is opened, the respective saddle horses 6, 6,..., And the futons 8, 8,.

(実施例の効果)
以上のような構成からなる実施例1の汎用乾燥室1は、前記この発明の効果の項で遠赤外線乾燥システムについて記載した特徴に加え、図1ないし図4中に示した、セラミックス製素子群5を形成するセラミックス製素子51,51,……を、株式会社エフ・ユー・エフ製のバイオセラミカ(商品名)としてあり、常温であっても波長8ないし14μmの遠赤外線(育成光線)の照射率が90%以上確保され、乾燥室2中に水を含んだ衣類等の乾燥処理対象物を搬入し時点から、送風装置31や熱交換器4を起動させる前段階に、既に衣類中の水分や有機質成分等が活性化され、容易に発熱し易い条件が整えられるものとなり、加熱、送風を開始すると、迅速に発熱、乾燥するようになって経済的、且つ速やかに乾燥処理を行うことができるという効果が得られる。
(Effect of Example)
The general-purpose drying chamber 1 according to the first embodiment having the above-described configuration includes a ceramic element group shown in FIGS. 1 to 4 in addition to the features described in the far-infrared drying system in the section of the effect of the present invention. The ceramic elements 51, 51,... That form 5 are bioceramics (trade names) manufactured by F.U.F. Co., Ltd., and far infrared rays (growth rays) having a wavelength of 8 to 14 μm even at room temperature. The irradiation rate is ensured to be 90% or more, and the drying process object such as clothes containing water is brought into the drying chamber 2 from the point of time before the blower 31 and the heat exchanger 4 are activated. Moisture, organic components, etc. are activated, and conditions that easily generate heat are prepared. When heating and air blowing are started, heat is generated and dried quickly, and economical and quick drying is performed. If you can Cormorants effect can be obtained.

そして、乾燥処理を終えて乾燥室2内の温度を低下させて乾燥処理対象物を取り出した後にも、セラミックス製素子群5からは育成光線が高効率で照射され続けることから、乾燥室2を含む汎用乾燥室1内の略全体が浄化、殺菌、消臭の作用を受けて衛生的に保たれるという、従前までの乾燥装置では洗浄、消毒作業等を行わなければ得られなかった格別の効果が得られ、図5および図6中に示したように、セラミックス製素子群5を熱交換器4の給気口23側の面に配したので、乾燥室2中に向けた育成光線の照射性能を更に向上させ、一段と乾燥ならびに浄化作用を高めることができるという特徴を発揮するものである。     And even after finishing the drying process and lowering the temperature in the drying chamber 2 and taking out the object to be dried, the growing light beam continues to be irradiated from the ceramic element group 5 with high efficiency. Including the general-purpose drying chamber 1 including the entire whole is kept hygienic by the action of purification, sterilization, and deodorization. The conventional drying equipment was not available unless it was cleaned and disinfected. As shown in FIGS. 5 and 6, the ceramic element group 5 is arranged on the surface of the heat exchanger 4 on the side of the air supply port 23, so that the growing light beam directed toward the drying chamber 2 can be obtained. The characteristics of further improving the irradiation performance and further enhancing the drying and purification action are exhibited.

実施例2のドラム型乾燥機1は、乾燥用ドラム26およびその回転機構とは別の給気管路22中にセラミックス製素子群5を配してあり、構造の複雑化を避けてメンテナンス性に秀れたものとし、さらに最も風上側に配された熱交換器4に添設状に配してあり、給気口23から、乾燥用ドラム26を収容したドラム収容部27および排気口74までを含む乾燥室2全体の発熱、乾燥性能を高めると共に、浄化、殺菌、消臭作用をもたらす育成光線を、常温状態から乾燥処理中に渡って常時照射できるものとしてあって、乾燥処理対象物を乾燥処理する性能を高めるだけでなく、ドラム型乾燥機1自体を衛生的に保つことができ、洗浄、消毒といったメンテナンス作業の負担を軽減し、クリーニング処理の作業性を大幅に改善できるという大きな効果を得られる。     In the drum type dryer 1 of the second embodiment, the ceramic element group 5 is arranged in the air supply pipe line 22 different from the drying drum 26 and its rotating mechanism, and it is easy to maintain without making the structure complicated. It is excellent, and is arranged in an attached manner to the heat exchanger 4 arranged on the most upstream side, from the air supply port 23 to the drum housing portion 27 and the exhaust port 74 housing the drying drum 26. In addition to improving the heat generation and drying performance of the drying chamber 2 as a whole, it is possible to constantly irradiate the growing light beam that brings about purification, sterilization, and deodorizing action from the normal temperature state during the drying process. In addition to improving the performance of the drying process, the drum dryer 1 itself can be kept hygienic, reducing the burden of maintenance work such as cleaning and disinfection, and greatly improving the workability of the cleaning process. An effect is obtained.

実施例3の布団乾燥施設1は、この発明の布団遠赤外線乾燥方法に従って乾燥処理を行い、本願出願人が既に開発済みの(セラミックス製素子群5を設けていない)従来型布団乾燥施設との性能比較を行った結果、下記表1に示すように、従来型の布団乾燥施設では、送風装置31ならびに熱交換器4を起動してから、仕上げ乾燥室2内の指定乾燥温度を80℃まで上昇させるのに、季節や外気温等の気象条件にもよるが、殆どの場合において15分以上も必要としていたのに対し、セラミックス製素子群5を設けたこの実施例のものでは10分程度で80℃に達するようになり、約5分の短縮を実現することに成功したものである。

Figure 2007170743
The futon drying facility 1 of Example 3 is subjected to a drying process according to the futon far infrared drying method of the present invention, and is a conventional futon drying facility that has already been developed by the applicant of the present invention (the ceramic element group 5 is not provided). As a result of the performance comparison, as shown in Table 1 below, in the conventional futon drying facility, after the blower 31 and the heat exchanger 4 are started, the designated drying temperature in the finishing drying chamber 2 is increased to 80 ° C. Although it depends on the weather conditions such as the season and outside temperature to increase the temperature, in most cases it took 15 minutes or more, whereas in this embodiment provided with the ceramic element group 5, about 10 minutes. The temperature reached 80 ° C. and succeeded in realizing a reduction of about 5 minutes.
Figure 2007170743

また、従来型の布団乾燥施設は、乾燥室内の温度が80℃に達した後において、70分間に渡って乾燥処理を行う必要があったものが、この実施例による布団乾燥施設1では50ないし55分間の乾燥処理によって同等以上の乾燥、仕上がりを得ることができ、これによってボイラの稼働時間を大幅に短縮することができ、重油の使用量を従来型に比較して20ないし30%節減し、経済性を高め自然環境の保全にも貢献できるという秀れた性能を示すことが確認された。     Further, in the conventional futon drying facility, after the temperature in the drying chamber reaches 80 ° C., it is necessary to perform the drying process for 70 minutes. Drying and finishing at the same level or higher can be obtained by 55 minutes of drying treatment, which can significantly reduce boiler operating time and reduce the amount of heavy oil used by 20-30% compared to conventional types. It has been confirmed that it exhibits excellent performance that can contribute to the conservation of the natural environment by improving economy.

さらに、布団乾燥処理の仕上がり具合について比較してみると、一般に人間は、就寝中一晩に約200・の汗を出すと云われ、その大半は水分であるものの、少量の塩分や尿素、蛋白質、脂質、糖質、アンモニア、ピルビン酸、鉄分、カリウム、カルシウム、重炭酸イオン等様々な成分が含まれ、クリーニングに持ち込まれる布団等の寝具類には、これらの成分による臭いが付着しており、また、ペットを飼っている家庭のクッションや絨毯等には強いペット臭が付着している。これらの臭いは、洗浄後に従来型の乾燥処理施設によって乾燥処理しても完全に除去できないことが多く、かなりの枚数を燃料費と時間および労力とを費やし、再洗浄ならびに再乾燥処理しなければならないこともあり、それでも完全に除去できないものにはその旨の詫び状を付けるという事態もあったが、この実施例による布団乾燥施設1で乾燥処理を行った乾燥処理対象物では、一度の洗浄および乾燥処理によって以上のような臭いが完全に除去されるようになり、臭いに関する課題を一挙に解決することができ、加えて当該布団乾燥施設1によって乾燥処理した布団は、遠赤外線効果によって中綿の中心部分から強力に乾燥される結果、従来型の乾燥処理施設による乾燥処理済み布団に比較して格段に弾力性に富む仕上がりとなり、付加価値に秀れたクリーニング処理を実現化できるという利点が得られる。     Furthermore, when comparing the finish of the futon drying process, it is generally said that humans sweat about 200 • per night while sleeping, most of which is water, but a small amount of salt, urea, protein It contains various components such as lipids, carbohydrates, ammonia, pyruvic acid, iron, potassium, calcium, bicarbonate ions, and bedding such as futon brought to the cleaning has an odor due to these components. In addition, strong pet odors are attached to cushions, carpets and the like of households that keep pets. These odors often cannot be completely removed after washing by conventional drying facilities, and a significant number of fuels, time and labor must be expended and re-washed and re-dried. Although there was a situation in which a thing that cannot be completely removed was given a joy to that effect, the object to be dried at the futon drying facility 1 according to this example was washed once and The odor as described above can be completely removed by the drying treatment, and the problems relating to the odor can be solved at once. In addition, the futon dried by the futon drying facility 1 As a result of strong drying from the center, the finish is much more resilient than traditional futons that have been dried. The advantage is obtained that can realize the cleaning process was soo is the value.

(結 び)
叙述の如く、この発明の遠赤外線乾燥システム、およびドラム型乾燥機、ならびに布団乾燥施設とそれを用いた布団遠赤外線乾燥方法は、その新規な構成によって所期の目的を遍く達成可能とするものであり、しかもドラム型乾燥機および布団乾燥施設等の製造、建設も比較的容易で、従来型の乾燥処理装置に比較して乾燥処理時間を大幅に短縮し、光熱費の削減等の作業性および経済性を大幅に改善することができる上、従前までは消臭効果が得られるまでに複数回に渡り洗浄や乾燥処理を施さなければならないことが多く、大きな負担となっていたが、一度の洗浄、乾燥処理によって完全な消臭効果が得られるようになって画期的な成果を挙げることができことから、デフレ経済による市場価格の低迷やサービス競争の激化等の激しく変化する経済環境下にあって、クリーニング品質の向上と作業効率の改善とを目指すクリーニング業界は固よりのこと、プロによるクリーニング処理によって衣類や寝具類等を末永く清潔に保持したいと願う消費者からも高い評価がなされることとなって、広範に渡って利用、普及していくものになると予想される。
(Conclusion)
As described above, the far-infrared drying system, the drum-type dryer, the futon drying facility and the futon far-infrared drying method using the same according to the present invention can achieve the intended purpose evenly by the novel configuration. In addition, it is relatively easy to manufacture and construct drum-type dryers and futon drying facilities, etc., and drastically shortens the drying processing time compared to conventional drying processing equipment, reducing work expenses such as reducing utility costs. In addition to being able to greatly improve economic efficiency, it has often been necessary to carry out washing and drying multiple times before the deodorization effect is obtained. As a result of the deodorization effect being achieved through the cleaning and drying process, the deflationary economy has caused drastic changes such as low market prices and intensified service competition. In the economic environment, the cleaning industry is aiming to improve cleaning quality and work efficiency, and from consumers who want to keep clothes and bedding clean by a professional cleaning process for a long time It will be highly evaluated and expected to be widely used and disseminated.

図面は、この発明の遠赤外線乾燥システム、およびドラム型乾燥機、ならびに布団乾燥施設とそれを用いた布団遠赤外線乾燥方法の技術的思想を具現化した代表的な幾つかの実施例を示すものである。
遠赤外線乾燥システムによる汎用乾燥室を縦断面化して示す正面図である。 汎用乾燥室を水平断面化して示す平面図である。 熱交換器を示す正面図である。 熱交換器に対するセラミックス製素子群の配置具合を示す正面図である。 一部に変更を加えた汎用乾燥室を縦断面化して示す正面図である。 一部に変更を加えた汎用乾燥室を水平断面化して示す平面図である。 ドラム型乾燥機の要部を縦断面化して示す正面図である。 ドラム型乾燥機を示す平面図である。 布団乾燥施設を縦断面化して示す側面図である。 布団乾燥施設を水平断面化して示す平面図である。
The drawings show some typical embodiments embodying the technical idea of the far-infrared drying system, drum-type dryer, futon drying facility and futon far-infrared drying method using the same according to the present invention. It is.
It is a front view showing the general-purpose drying room by a far-infrared drying system in the longitudinal section. It is a top view showing a general-purpose drying room in a horizontal section. It is a front view which shows a heat exchanger. It is a front view which shows the arrangement | positioning condition of the ceramic element groups with respect to a heat exchanger. It is a front view showing the general-purpose drying room which changed a part in the longitudinal section. It is a top view which shows the general purpose drying room which added the change to a part in horizontal cross section. It is a front view which shows the principal part of a drum-type dryer in the longitudinal section. It is a top view which shows a drum type dryer. It is a side view showing a futon drying facility in a longitudinal section. It is a top view showing a futon drying facility in a horizontal section.

符号の説明Explanation of symbols

1 汎用乾燥室、ドラム型乾燥機、布団乾燥施設、(遠赤外線乾燥システム)
11 同 乾燥機本体
2 仕上げ乾燥室2(乾燥室)
21 同 床面
22 同 送風空間(給気管路)
23 同 給気口
24 同 エアフィルター
25 同 搬入口
26 同 乾燥用ドラム
27 同 ドラム収容部
28 同 開閉扉
3 送風室
31 同 送風装置
32 同 外気取り入れダクト
4 熱交換器
5 セラミックス製素子群
51 同 セラミックス製素子(育成波素子)
6 鞍掛け馬
7 基礎乾燥室
71 同 仕切り用壁面
72 同 通気口
73 同 排気空間
74 同 排気口
75 同 布団用竿
76 同 搬入口
77 同 床面
8 布団(乾燥処理対象物)
1 General-purpose drying room, drum-type dryer, futon drying facility, (far-infrared drying system)
11 The dryer body 2 Finish drying room 2 (drying room)
21 The floor
22 Same ventilation space (supply line)
23 Same air supply port
24 Same air filter
25 Same carry-in entrance
26 Drum for drying
27 Drum housing part
28 Open / close door 3 Blower chamber
31 Air blower
32 Same air intake duct 4 Heat exchanger 5 Ceramic element group
51 The same ceramic element (nurturing wave element)
6 Horseshoe 7 Basic drying room
71 Same partition wall
72 Same vent
73 Same exhaust space
74 Same exhaust port
75 Same futon bag
76 Same carry-in entrance
77 Same floor 8 Futon (Dry processing object)

Claims (6)

給気口と排気口とを夫々適所に形成した乾燥室を有し、該乾燥室給気口に臨ませた給気管路中に、給気を加熱可能であって、その風上側か風下側かの何れか一方もしくは双方に育成波を発生可能な育成波素子の組み合わされた熱交換器を設け、給気口側もしくは排気口側の少なくとも何れか一方に、外気を乾燥室内に強制的に給気および排気可能とする送風装置を配してなるものとしたことを特徴とする遠赤外線乾燥システム。     It has a drying chamber in which an air supply port and an exhaust port are formed at appropriate positions, and the supply air can be heated in an air supply line facing the drying chamber air supply port. Either or both of them is provided with a heat exchanger combined with a growth wave element capable of generating a growth wave, and at least one of the air supply port side and the exhaust port side is forcing outside air into the drying chamber. A far-infrared drying system comprising a blower capable of supplying and exhausting air. 給気口と排気口とを夫々適所に形成した乾燥室を有し、該乾燥室給気口に臨ませた給気管路中に、風上側から風下側に向け、外気を強制的に給気可能な送風装置、および給気を加熱可能な熱交換器を順次配してなり、該熱交換器には、その風上側か風下側かの何れか一方もしくは双方の通気範囲に渡って略均等に分布するよう配置され、波長8ないし14μmの遠赤外線を常温でも90%以上の放射率が達成可能なセラミックス製素子群を組み合わせてなるものとしたことを特徴とする遠赤外線乾燥システム。     It has a drying chamber with air supply ports and exhaust ports formed in appropriate locations, and the outside air is forcibly supplied from the windward side to the leeward side in the air supply line facing the drying chamber air supply port. The air blower capable of heating and the heat exchanger capable of heating the supply air are sequentially arranged, and the heat exchanger is substantially uniform over the ventilation range of either the windward side or the leeward side or both. A far-infrared drying system comprising a combination of ceramic element groups that are arranged so as to be distributed, and that can achieve a far-infrared wavelength of 8 to 14 μm and achieve an emissivity of 90% or more even at room temperature. 外壁面の適所に給気口と排気口とを夫々形成し、回転型の乾燥用ドラムを内装した乾燥室を有し、該乾燥室給気口に臨ませた給気管路中に、風上側から風下側に向け、空気浄化用フィルター、および給気を加熱可能な熱交換器を順次配してなり、該熱交換器には、その風上側か風下側かの何れか一方もしくは双方の通気範囲に渡って略均等に分布するよう配置され、波長8ないし14μmの遠赤外線を、常温でも90%以上の放射率が達成可能なセラミックス製素子群を組み合わせ、給気口側もしくは排気口側の少なくとも何れか一方に、外気を乾燥室内に強制的に給気および排気可能とする送風装置を配してなるものとしたことを特徴とするドラム型乾燥機。     An air supply port and an exhaust port are formed at appropriate positions on the outer wall surface, each has a drying chamber equipped with a rotary drying drum, and the windward side is located in the air supply line facing the drying chamber air supply port. A filter for air purification and a heat exchanger capable of heating the supply air are sequentially arranged from the leeward side to the leeward side, and either one or both of the leeward side and the leeward side of the heat exchanger are ventilated. It is arranged so as to be distributed substantially evenly over the range, and a far infrared ray having a wavelength of 8 to 14 μm is combined with a ceramic element group that can achieve an emissivity of 90% or more even at room temperature, A drum-type dryer characterized in that at least one of them is provided with a blower device that allows air to be supplied and exhausted forcibly into the drying chamber. 床面下に所定深さの送風空間を形成した乾燥室を有し、該乾燥室送風空間内には、適宜配置で一部が乾燥室内へ臨む配置となり、上下側面の何れか一方もしくは双方の通気範囲に渡って略均等に分布するよう配置され、波長8ないし14μmの遠赤外線を常温でも90%以上の放射率が達成可能なセラミックス製素子群の組み合わされた送風加熱用の熱交換器を複数列配置した上、乾燥室内へ臨む配置とした熱交換器の上方には、夫々所定高さ位置に布団を鞍掛け状に跨ぎ掛け可能にし、且つ各熱交換器上を包囲するようにして床面上に自立可能とするようにした骨格体からなる鞍掛け馬を配すると共に、当該乾燥室外適所に設置した熱源装置からは各々の熱交換器に熱源エネルギーを供給可能にする一方、同乾燥室の一側に配した送風装置によって外気を前記送風空間に強制供給可能にした上、当該乾燥室に設けた排気口からは同乾燥室内の空気を室外に放出可能にしてなるものとしたことを特徴とする布団乾燥施設。     It has a drying chamber in which a blowing space of a predetermined depth is formed below the floor surface, and the drying chamber blowing space is arranged so that a part of the drying chamber faces the drying chamber as appropriate, and either or both of the upper and lower side surfaces are arranged. A heat exchanger for heating by heating combined with a ceramic element group that is arranged so as to be distributed substantially evenly over the ventilation range and that can achieve a far-infrared wavelength of 8 to 14 μm and an emissivity of 90% or more even at room temperature. A plurality of rows are arranged above the heat exchangers that face the drying chamber, and the futons can be strung in a predetermined shape at the predetermined height positions so as to surround each heat exchanger. A saddle horse made of a skeletal body that can stand on the floor is arranged, and the heat source device installed in a suitable place outside the drying room can supply heat source energy to each heat exchanger. A blower on one side of the drying room What on the outside air allowed force supplied to the blower space, futon drying facility from the exhaust port provided to the drying chamber, characterized in that shall become to allow release of air in the same drying chamber to the outdoor. 床面下に所定深さの送風空間を形成した仕上げ乾燥室と、該仕上げ乾燥室に隣接し、床面近傍の通気口を通じて通気可能とした仕切り用壁面を形成し、同仕切り用壁面とは反対側となる室内壁面近傍天井に排気空間ならびに排気口を設け、室内に複数本の布団用竿が架設された基礎乾燥室とを有し、当該仕上げ乾燥室送風空間内には、適宜配置で一部が仕上げ乾燥室内へ臨む配置となり、上下側面の何れか一方もしくは双方の通気範囲に渡って略均等に分布するよう配置され、波長8ないし14μmの遠赤外線を常温でも90%以上の放射率が達成可能なセラミックス製素子群を組み合わせてなる送風加熱用の熱交換器を複数列配置した上、同仕上げ乾燥室内へ臨む配置とした熱交換器の上方には、夫々所定高さ位置に布団を鞍掛け状に跨ぎ掛け可能にし、且つ各熱交換器上を包囲するようにして床面上に自立可能とするようにした骨格体からなる鞍掛け馬を配すると共に、当該仕上げ乾燥室外適所に設置した熱源装置からは、各々の熱交換器に熱源エネルギーを供給可能にする一方、同仕上げ乾燥室の一側に配した送風装置によって外気を前記送風空間に強制供給可能にした上、当該基礎乾燥室排気空間に形成した排気口からは、同仕上げ乾燥室から仕切り用壁面通気口を通じて基礎乾燥室内に流入した空気を室外に放出可能にしてなるものとしたことを特徴とする布団乾燥施設。     A finishing drying chamber in which a ventilation space of a predetermined depth is formed under the floor surface, and a partition wall that is adjacent to the finishing drying chamber and allows ventilation through a vent near the floor surface. It has an exhaust space and an exhaust port in the ceiling near the indoor wall on the opposite side, and a basic drying room in which a plurality of futon troughs are installed in the room. A part of it faces the finishing and drying room, is arranged so as to be distributed substantially evenly over the ventilation range of one or both of the upper and lower side surfaces, and far infrared rays having a wavelength of 8 to 14 μm have an emissivity of 90% or more even at room temperature. A plurality of rows of heat exchangers for blast heating, which is a combination of ceramic element groups that can achieve the above, are arranged at the predetermined height above the heat exchangers that are arranged to face the finishing drying chamber. Across the wall It is possible to surround the heat exchanger and surround the heat exchangers that are made of a skeletal body so as to be able to stand on the floor so as to surround each heat exchanger. The heat source energy can be supplied to each heat exchanger, while the outside air can be forcibly supplied to the air blowing space by a blower arranged on one side of the finishing drying chamber and formed in the basic drying chamber exhaust space. A futon drying facility characterized in that the air that has flowed into the basic drying chamber from the finishing drying chamber through the partition wall vent can be released from the exhaust port to the outside. 仕上げ乾燥室から通気口を通じて供給され、仕上げ乾燥室内を通過、上昇した上、天井排気空間ならびにその排気口を通じて室外に排気される熱風と遠赤外線とにより、基礎乾燥室内の各布団用竿に吊り下げた布団中の水分が85ないし95%蒸発されるまで連続的に送風乾燥を行なった後、送風を停止して各布団用竿から布団を回収する基礎乾燥工程と、該基礎乾燥工程を終えた布団を仕上げ乾燥室に搬送し、鞍掛け馬の頂部に布団の中央部分を鞍掛け跨り状に被着させた鞍掛け馬の複数台を、仕上げ乾燥室内の床面に臨む夫々の熱交換器上に設置し、熱源装置からの熱源エネルギーを各熱交換器に供給すると共に、送風装置によって送風空間内に強制的に外気を供給することにより、送風空間から各熱交換器、ならびにその上下側面の何れか一方もしくは双方適所に配されたセラミックス製素子群の間隙を通じて加熱された空気、および育成波を仕上げ乾燥室内に流入、放射させ、各熱交換器上に配置された夫々の鞍掛け馬中を通じて鞍掛けされた布団に熱風を吹き上げて通気させると同時に遠赤外線を照射し、布団中の水分を99ないし100%除去するものとし、その乾燥過程に発生する排気が通気口を通じて隣接する基礎乾燥室内に供給されるようにする仕上げ乾燥工程とからなる、前記請求項5記載の布団乾燥施設を利用した布団遠赤外線乾燥方法。
It is supplied from the finishing drying room through the ventilation holes, passes through the finishing drying room, rises, and is suspended from the ceiling exhaust space and hot air exhausted to the outside through the exhaust opening and far infrared rays on the futon baskets in the basic drying room. A basic drying process for continuously blowing and drying until the moisture in the lowered futon is evaporated to 85 to 95%, and then stopping the blowing and recovering the futon from each futon basket, and finishing the basic drying process Heat transfer to the floor of the finishing and drying room, transporting a plurality of saddle horses, which are transported to the finishing and drying room, and the center part of the futon is applied to the top of the hanging horse. The heat source energy from the heat source device is supplied to each heat exchanger, and the outside air is forcibly supplied into the air blowing space by the air blowing device. What on the side Either air heated through the gap between ceramic element groups arranged in one or both, and the growing wave flowed into the finishing drying chamber, radiated, and passed through the respective saddle horses arranged on each heat exchanger It is assumed that hot air is blown up and ventilated on the laid futon, and at the same time, far-infrared rays are irradiated to remove 99 to 100% of moisture in the futon, and the exhaust generated during the drying process is adjacent to the basic drying chamber through the vent A futon far-infrared drying method using the futon drying facility according to claim 5, further comprising a finishing drying step to be supplied to the futon.
JP2005368889A 2005-12-21 2005-12-21 Far infrared drying system, drum dryer, futon drying facility and futon far infrared drying method using the same Expired - Fee Related JP4293373B2 (en)

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