JP2007167759A - Centrifuge and liquid separating device using it - Google Patents

Centrifuge and liquid separating device using it Download PDF

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JP2007167759A
JP2007167759A JP2005368267A JP2005368267A JP2007167759A JP 2007167759 A JP2007167759 A JP 2007167759A JP 2005368267 A JP2005368267 A JP 2005368267A JP 2005368267 A JP2005368267 A JP 2005368267A JP 2007167759 A JP2007167759 A JP 2007167759A
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sludge
bowl
discharge port
centrifuge
liquid
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Yuzuru Tanaka
譲 田中
Naoki Maekawa
直樹 前川
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Daishowa Seiki Co Ltd
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Daishowa Seiki Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a centrifuge in which sludge with high specific gravity like machining chips is automatically discharged timely before accumulating much in a rotary bowl. <P>SOLUTION: This separation plate type centrifuge is provided with a vertical rotary shaft 2 driven by a rotary driving means 1, the rotary bowl 3 mounted on the vertical rotary shaft 2 coaxially and integrally rotatably with it, and a treating liquid supply part 5 supplying treating liquid into the rotary bowl 3, and separates the treating liquid A supplied to the rotary bowl 3 into cleaned water a<SB>2</SB>, oil a<SB>1</SB>and sludge a<SB>3</SB>by the action of a centrifugal force caused by the rotation of the rotary bowl 3. Discharge ports 10 are penetratingly provided on the circumferential wall of the rotary bowl 3 with certain intervals in the circumferential direction discharging the sludge a<SB>3</SB>attached on the inner circumferential face of the bowl 3. Each discharge port 10 is provided with a valve mechanism 11 for opening/closing the discharge port in such a manner that a member constituting the valve mechanism 11 does not protrude from the outer circumferential face, penetratedly provided with the discharge port, of the circumferential wall of the rotary bowl 3. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、主として工作機械の切削作業におけるクーラント廃液(処理液)を清浄水とスラッジと油とに分離するのに使用される遠心分離機、及びこの遠心分離機を用いた液体分離装置に関するものである。   TECHNICAL FIELD The present invention relates to a centrifuge used to separate coolant waste liquid (treatment liquid) mainly into cutting work of machine tools into clean water, sludge, and oil, and a liquid separation apparatus using the centrifuge. It is.

NC旋盤やマシニングセンタにおいては、刃物冷却用として水系のクーラントを用いるが、機械の摺動面に潤滑油を使用しているために、その潤滑油が流れ出て、クーラントに混入し、クーラントの性能劣化や腐敗の原因になっている。   In NC lathes and machining centers, water-based coolant is used for blade cooling. However, since lubricating oil is used for the sliding surface of the machine, the lubricating oil flows out and enters the coolant, resulting in deterioration of the coolant performance. Or cause corruption.

潤滑油は水系クーラントよりも軽いため、浮き上がった油分を回転円板に付着させて取り除くなど、色々工夫された装置が従来より多々提供されているが、何れも効率が悪い。最も効率の良い方法は、遠心分離機を用いて水分、油分を分離する方法である。   Lubricating oil is lighter than water-based coolant, so many devices have been provided so far, such as adhering and removing floating oil on a rotating disk. However, the efficiency is poor. The most efficient method is a method of separating water and oil using a centrifuge.

遠心分離機による問題点は、分離効率が良いため、クーラント中における切削粉などの比重の重い固形成分であるスラッジが回転ボウルの内部に多量に蓄積して、分離機能が停止し、それがために機械を適時分解して、内部の蓄積物を取り除いてやる必要があって、連続無人運転ができないことである。この蓄積物(スラッジ)は粘度に似たヘドロ状で、遠心分離機内部の部品に付着するため、機械の分解及び清掃に非常な手間と時間がかかっている。   The problem with the centrifuge is that the separation efficiency is good, so a large amount of sludge, which is a solid component with high specific gravity such as cutting powder in the coolant, accumulates in the inside of the rotating bowl, and the separation function stops. In addition, it is necessary to disassemble the machine in a timely manner and to remove internal accumulation, and continuous unmanned operation is not possible. This accumulation (sludge) is sludge-like in viscosity and adheres to the components inside the centrifuge, so it takes much time and labor to disassemble and clean the machine.

本発明は、上記の課題に鑑みてなされたもので、遠心分離機において、切削油中の切削粉などの比重の重い物質であるスラッジが、回転ボウル内に多量に蓄積しない内に、つまり未だ少量の内に適時自動的に排出させることができる型遠心分離機、及びこの遠心分離機を用いた液体分離装置を提供することを目的とする。   The present invention has been made in view of the above problems, and in a centrifuge, sludge, which is a substance having a high specific gravity such as cutting powder in cutting oil, does not accumulate in a large amount in the rotating bowl, that is, still It is an object of the present invention to provide a mold centrifuge that can be automatically discharged in a small amount in a timely manner, and a liquid separation apparatus using the centrifuge.

上記課題を解決するための手段を、後述する実施形態の参照符号を付して説明すると、請求項1に係る発明の遠心分離機は、回転駆動手段1によって駆動される垂直回転軸2と、垂直回転軸2にこれと同心状に一体回転可能に取り付けられた回転ボウル3と、回転ボウル3内に処理液を供給する処理液供給部5とを備え、回転ボウル3内に供給された処理液Aを、回転ボウル3の回転による遠心力の作用によって清浄水a2と油a1とスラッジa3とに分離するようにした分離板型遠心分離機であって、回転ボウル3の周側壁にその内周面に付着したスラッジa3を排出させる排出口10を周方向一定間隔おきに貫設し、各排出口10には、排出口開閉用の弁機構11を、この弁機構11を構成する部材が排出口の貫設された回転ボウル3の周側壁外周面から突出しないように設けてなることを特徴としている。 Means for solving the above problems will be described with reference numerals of the embodiments described later. A centrifugal separator of the invention according to claim 1 includes a vertical rotation shaft 2 driven by the rotation driving means 1, A rotating bowl 3 attached to the vertical rotating shaft 2 concentrically with the rotating shaft 3 and a processing liquid supply unit 5 for supplying a processing liquid into the rotating bowl 3, and the processing supplied into the rotating bowl 3. A separation plate type centrifugal separator in which liquid A is separated into clean water a 2 , oil a 1, and sludge a 3 by the action of centrifugal force generated by rotation of the rotating bowl 3. The discharge ports 10 for discharging the sludge a 3 adhering to the inner peripheral surface thereof are provided at regular intervals in the circumferential direction, and each discharge port 10 is provided with a valve mechanism 11 for opening and closing the discharge port. Outside the peripheral side wall of the rotating bowl 3 in which the constituent members are formed through the discharge port It is characterized by comprising provided so as not to protrude from the surface.

請求項2は、請求項1に記載の遠心分離機において、回転ボウル3の周側壁内周面は、各排出口10の周辺部が凹面状に削成されて、その凹面状部Oの底部中央に排出口10が位置するようになっていることを特徴とする。   According to a second aspect of the present invention, in the centrifugal separator according to the first aspect, the inner peripheral surface of the peripheral side wall of the rotating bowl 3 has a peripheral portion of each discharge port 10 cut into a concave shape, and a bottom portion of the concave portion O. The discharge port 10 is located in the center.

請求項3は、請求項1又2に記載の遠心分離機において、弁機構11は、排出口10にバネ12を介して取り付けた弁体13からなるもので、この弁体13は、遠心分離を行なわせるための回転ボウル3の通常回転時には弁体13に作用する遠心力がバネ12の付勢力を上回って排出口10を閉塞し、回転ボウル3の回転数を落として弁体13に作用する遠心力がバネ12の付勢力を下回るようにすることによりそのバネ付勢力で排出口10を開放するようになっていることを特徴とする。   A third aspect of the present invention is the centrifugal separator according to the first or second aspect, wherein the valve mechanism 11 includes a valve body 13 attached to the discharge port 10 via a spring 12, and the valve body 13 is a centrifugal separator. When the rotating bowl 3 is rotated normally, the centrifugal force acting on the valve body 13 exceeds the urging force of the spring 12 to close the discharge port 10, and the rotational speed of the rotating bowl 3 is reduced to act on the valve body 13. By making the centrifugal force to be lower than the urging force of the spring 12, the discharge port 10 is opened by the spring urging force.

請求項4に係る発明の液体分離装置は、請求項1〜3の何れかに記載の遠心分離機Tとは別に、処理液貯留部40、スラッジ貯留部41及び清浄水貯留部50を備え、処理液貯留部40及びスラッジ貯留部41には上澄み液をオーバーフローさせる堰板a,bを夫々設け、処理液貯留部40に工作機械側からの処理液を導入すると共に、この処理液貯留部40内の上澄み液を遠心分離機Tに供給し、遠心分離機Tで油a1及びスラッジa3と分離された清浄水a2を清浄水貯留部50に導入し且つ回転ボウル3の排出口10から排出されるスラッジa3を含む液をスラッジ貯留部41に導入し、このスラッジ貯留部41内の上澄み液を処理液貯留部40又は清浄水貯留部50に導入し、清浄水貯留部50内の清浄水を工作機械側へ供給するように構成してなることを特徴とする。 The liquid separator of the invention according to claim 4 includes a processing liquid storage unit 40, a sludge storage unit 41, and a clean water storage unit 50 separately from the centrifugal separator T according to any one of claims 1 to 3. The processing liquid storage section 40 and the sludge storage section 41 are respectively provided with weir plates a and b that allow the supernatant liquid to overflow. The processing liquid from the machine tool side is introduced into the processing liquid storage section 40 and the processing liquid storage section 40 is provided. The supernatant liquid is supplied to the centrifuge T, and the clean water a 2 separated from the oil a 1 and the sludge a 3 by the centrifuge T is introduced into the clean water reservoir 50 and the discharge port 10 of the rotating bowl 3 is supplied. The liquid containing the sludge a 3 discharged from the sludge is introduced into the sludge reservoir 41, and the supernatant liquid in the sludge reservoir 41 is introduced into the treatment liquid reservoir 40 or the clean water reservoir 50, and the clean water reservoir 50 Configured to supply clean water to the machine tool side Characterized in that it comprises Te.

上記解決手段による発明の効果を、後述する実施形態の参照符号を付して説明すると、請求項1に係る発明の遠心分離機によれば、回転ボウル3内に供給した処理液Aを、回転ボウル3の回転による遠心力の作用によって水a2と油a1とスラッジa3とに分離する際に、弁機構11を適当な時期に開弁操作して排出口10を開放らせることにより、回転ボウル3の周側壁内周面に付着したスラッジa3を他の水a2や油a1によって洗い流しながら有効に除去して排出させることができる。従って、従来では行えなかった遠心分離機の連続無人運転が可能となる。そして、この場合、弁機構11を、この弁機構11を構成する部材が排出口の貫設された回転ボウル3の周側壁外周面から突出しないように設けているから、回転ボウル3の高速回転時に排出口10の貫設された回転ボウル3の周側壁の外側周辺部で乱気流のような異常な空気の流れを発生することがなく、従ってボウル本体7の周側壁内周面に付着しているスラッジは、弁機構11の開弁時にその排出口10からボウル本体7の外へスムーズ且つ確実に排出されるようになる。 The effect of the invention by the above-described solution means will be described with reference numerals of embodiments to be described later. According to the centrifugal separator of the invention according to claim 1, the processing liquid A supplied into the rotating bowl 3 is rotated. When the water a 2 , the oil a 1 and the sludge a 3 are separated by the action of the centrifugal force generated by the rotation of the bowl 3, the valve mechanism 11 is opened at an appropriate time to open the discharge port 10. The sludge a 3 adhering to the inner peripheral surface of the peripheral wall of the rotating bowl 3 can be effectively removed and discharged while being washed away with other water a 2 or oil a 1 . Therefore, continuous unattended operation of the centrifuge, which could not be performed conventionally, becomes possible. In this case, the valve mechanism 11 is provided so that the members constituting the valve mechanism 11 do not protrude from the outer peripheral surface of the peripheral side wall of the rotating bowl 3 through which the discharge port is penetrated. Occasionally, an abnormal air flow such as turbulence is not generated in the outer peripheral portion of the peripheral side wall of the rotating bowl 3 through which the discharge port 10 is penetrated. The sludge that is present is smoothly and reliably discharged from the outlet 10 to the outside of the bowl body 7 when the valve mechanism 11 is opened.

請求項2に係る発明の遠心分離機によれば、回転ボウル3の周側壁内周面は、各排出口10の周辺部が凹面状に削成されて、その凹面状部Oの底部中央に排出口10が位置するようになっているから、回転ボウル3の回転により廃液A中のスラッジa3がボウル本体7内で遠心分離して周側壁7aの内周面に付着する際には、そのスラッジa3が凹面状部Oの底部中央に集まり易くなり、また弁機構11の開弁時には凹面状部Oに集まったスラッジa3が排出口10から有効に排出されるようになる。 According to the centrifugal separator of the invention according to claim 2, the peripheral part of the peripheral side wall of the rotating bowl 3 has the peripheral part of each discharge port 10 formed into a concave shape, and is formed at the center of the bottom of the concave part O. Since the discharge port 10 is positioned, when the sludge a 3 in the waste liquid A is centrifuged in the bowl body 7 by the rotation of the rotating bowl 3 and adheres to the inner peripheral surface of the peripheral side wall 7a, The sludge a 3 is easily collected at the center of the bottom of the concave portion O, and the sludge a 3 collected in the concave portion O is effectively discharged from the discharge port 10 when the valve mechanism 11 is opened.

請求項3に係る発明によれば、弁機構11の弁体13は、遠心分離を行なわせるための回転ボウル3の通常回転時には弁体13に作用する遠心力がコイルバネ12の付勢力を上回って排出口10を閉塞し、回転ボウル3の回転数を落として弁体13に作用する遠心力がコイルバネ12の付勢力を下回るようにすることによりそのバネ付勢力で排出口10を開放するようになっていて、スラッジa3の排出時には回転ボウル3の回転数を落とせばよいから、機械に無理な負担がかからず、故障も少ない上、排出口10の開放時にスラッジa3以外の水や油を不必要に排出することがなく、後処理もし易く、経済的である。 According to the third aspect of the present invention, the valve body 13 of the valve mechanism 11 is such that the centrifugal force acting on the valve body 13 exceeds the urging force of the coil spring 12 during normal rotation of the rotating bowl 3 for centrifugal separation. By closing the discharge port 10 and reducing the rotational speed of the rotating bowl 3 so that the centrifugal force acting on the valve body 13 is less than the biasing force of the coil spring 12, the discharge port 10 is opened by the spring biasing force. Therefore, when the sludge a 3 is discharged, it is only necessary to reduce the number of rotations of the rotating bowl 3, so that the machine is not overwhelmed, there is little failure, and when the discharge port 10 is opened, water other than the sludge a 3 Oil is not discharged unnecessarily, it is easy to carry out post-processing, and it is economical.

請求項4に係る発明の液体分離装置によれば、工作機械側から送給される使用済みクーラント(処理液)Aを、油a1と清浄水a2とスラッジa3とに有効に分離して、清浄水a2のみをクーラントとして工作機械側に供給してやることができ、従って工作機械には常に清浄なクーラントを使用することができる。 According to the liquid separation device of the invention according to claim 4, the spent coolant (treatment liquid) A fed from the machine tool side, effectively separated into an oil a 1 and clean water a 2 and sludge a 3 Te, clean water a 2 alone can'll supplied to the machine tool side as the coolant, therefore the machine can always use the clean coolant.

以下に本発明の好適な実施形態を図面に基づいて説明すると、図1の(a) は本発明に係る分離板型遠心分離機の縦断面図、(b) は(a) の矢印Xで示す部分の拡大図、図2の(a)
は回転ボウル3の正面図、(b) は(a) のY−Y線断面図、(c) は(b) のZ−Z線に沿った回転ボウル3の縦断面図、図3は弁機構を開弁して、ボウル本体の周側壁内周面に付着しているスラッジを排出させている状態を示す断面図である。この分離板型遠心分離機は、回転駆動手段1によって回転駆動される垂直回転軸2と、この垂直回転軸2にこれと同心状に一体回転可能に取り付けられた回転ボウル3と、この回転ボウル3内に上下方向一定間隔で多数配設された傘形のディスク4と、回転ボウル3内に処理液を供給する処理液供給部5と、回転ボウル3を被うケーシング6と、からなる。
A preferred embodiment of the present invention will be described below with reference to the drawings. FIG. 1 (a) is a longitudinal sectional view of a separation plate type centrifuge according to the present invention, and (b) is an arrow X in FIG. Enlarged view of the part shown, (a) in Figure 2
Is a front view of the rotating bowl 3, (b) is a sectional view taken along line YY of (a), (c) is a longitudinal sectional view of the rotating bowl 3 taken along line ZZ of (b), and FIG. It is sectional drawing which shows the state which has opened the mechanism and is discharging the sludge adhering to the peripheral wall inner peripheral surface of a bowl main body. The separation plate type centrifugal separator includes a vertical rotating shaft 2 that is rotationally driven by the rotation driving means 1, a rotating bowl 3 that is attached to the vertical rotating shaft 2 so as to be integrally rotatable therewith, and the rotating bowl. 3 includes a plurality of umbrella-shaped disks 4 arranged at regular intervals in the vertical direction, a processing liquid supply unit 5 for supplying a processing liquid into the rotating bowl 3, and a casing 6 covering the rotating bowl 3.

回転ボウル3は、図1に示すように、ボウル本体7と底板部8と上筒部9とからなり、底板部8は、断面が略々台形を成す上げ底状に形成されていて、垂直回転軸2に同心状に固定されている。   As shown in FIG. 1, the rotating bowl 3 includes a bowl body 7, a bottom plate portion 8, and an upper tube portion 9. The bottom plate portion 8 is formed in a raised bottom shape having a substantially trapezoidal cross section, and is rotated vertically. The shaft 2 is concentrically fixed.

回転ボウル3のボウル本体7には周側壁7aの拡径厚肉壁部7aoに、この周側壁7a内周面に付着したスラッジを排出させるための排出口10が、図2に示すように、周方向一定間隔おきに、例えば60°の間隔をおいて6つ開口形成され、各排出口10には排出口開閉用の弁機構11が設けられている。各弁機構11は、図1の(b) に示すように、排出口10にコイルバネ12を介して取り付けた球状の弁体13からなるもので、この弁体13は、遠心分離を行なわせるための回転ボウル3の通常回転時には弁体13に作用する遠心力がバネの付勢力を上回って排出口を閉塞し、回転ボウルの回転数を落として弁体に作用する遠心力がバネ12の付勢力を下回るようにすることによりそのバネ付勢力で排出口10を開放するようになっている。   As shown in FIG. 2, the bowl body 7 of the rotating bowl 3 has a discharge port 10 for discharging sludge adhering to the inner peripheral surface of the peripheral side wall 7a to the enlarged thick wall portion 7ao of the peripheral side wall 7a. Six openings are formed at regular intervals in the circumferential direction, for example, at intervals of 60 °, and each outlet 10 is provided with a valve mechanism 11 for opening and closing the outlet. As shown in FIG. 1 (b), each valve mechanism 11 is composed of a spherical valve element 13 attached to the discharge port 10 via a coil spring 12, and this valve element 13 is used for centrifugal separation. During normal rotation of the rotating bowl 3, the centrifugal force acting on the valve body 13 exceeds the biasing force of the spring to close the discharge port, and the centrifugal force acting on the valve body by reducing the rotational speed of the rotating bowl is applied to the spring 12. By making the power lower than the force, the discharge port 10 is opened by the spring biasing force.

ボウル本体7の周側壁7aの内周面は、図2の(a) 及び図3から分かるように、各排出口10の周辺部が凹面状に削成されて、その凹面状部Oの底部中央に排出口10が位置するようになっている。   As shown in FIG. 2A and FIG. 3, the inner peripheral surface of the peripheral side wall 7a of the bowl body 7 has a concave portion at the periphery of each discharge port 10, and the bottom of the concave portion O. A discharge port 10 is located in the center.

各弁機構11を図1の(b) により詳しく説明すると、周側壁7aの拡径厚肉壁部7aoに貫設された排出口10内には、内周面の軸方向中間部に弁座55を形成した円筒状の弁枠56を締付リング57を介して取り付け、この円筒状弁枠56内の出口側にバネ12を配備し、入口側に弁体13を配備して、弁体13を、円筒状弁枠56の入口側端部に取り付けた弁体ストッパー58によって円筒状弁枠56からボウル本体7内へ飛び出さないように保持し、弁枠55内の弁座55にOリング59を取り付けている。   The valve mechanism 11 will be described in more detail with reference to FIG. 1B. In the discharge port 10 penetrating the enlarged diameter thick wall portion 7ao of the peripheral side wall 7a, a valve seat is provided at the axially intermediate portion of the inner peripheral surface. The cylindrical valve frame 56 formed with 55 is attached via a tightening ring 57, the spring 12 is disposed on the outlet side in the cylindrical valve frame 56, the valve body 13 is disposed on the inlet side, and the valve body 13 is held by a valve body stopper 58 attached to the inlet side end of the cylindrical valve frame 56 so that it does not jump out of the cylindrical valve frame 56 into the bowl body 7. A ring 59 is attached.

この弁機構11の使用にあたって、回転ボウル3が例えば7000rpm程度の回転数で回転して処理液の遠心分離を行なっている時には弁体13に作用する遠心力がバネ12の付勢力を上回ってバネ12を圧縮するため、弁体13が弁座55のOリング59に圧接して排出口10を閉塞し、しかして回転ボウル3の回転数を例えば2000rpm程度まで落としてやると、弁体13の遠心力がバネ12の付勢力を下回って、弁体13はバネ12の付勢力により弁体13を弁座55のOリング59から切り離し、排出口10を開放することになる。この回転ボウル3の回転数の変更や時間的な設定は、回転制御のインバーターとマイコン制御によって任意に且つ簡単に設定することかできる。   When the valve mechanism 11 is used, the centrifugal force acting on the valve body 13 exceeds the urging force of the spring 12 when the rotating bowl 3 rotates at a rotational speed of, for example, about 7000 rpm and the processing liquid is centrifuged. In order to compress 12, the valve body 13 is pressed against the O-ring 59 of the valve seat 55 to close the discharge port 10, and when the rotational speed of the rotating bowl 3 is reduced to about 2000 rpm, for example, When the centrifugal force is less than the urging force of the spring 12, the valve body 13 separates the valve body 13 from the O-ring 59 of the valve seat 55 by the urging force of the spring 12 and opens the discharge port 10. The change in the number of rotations and the time setting of the rotating bowl 3 can be arbitrarily and easily set by an inverter for rotation control and microcomputer control.

しかして、この弁機構11の大きな特徴は、弁機構11を構成する何れの部材も排出口10の貫設された回転ボウル3の周側壁外周面から突出しないように設けたことにある。即ち、図1における弁機構11部分の拡大図から分かるように、この弁機構11を構成する部材である、コイルバネ12、弁体13、弁座55、円筒状弁枠56、締付リング57、弁体ストッパー58、Oリング59の何れも、ボウル本体7の周側壁7aの拡径厚肉壁部7aoの外周面sから突出しないように設けられており、また円筒状弁枠56及び締付リング57夫々外端面は拡径厚肉壁部7aoの外周面sと実質的に面一状態に取り付けられている。   Thus, the major feature of the valve mechanism 11 is that any member constituting the valve mechanism 11 is provided so as not to protrude from the outer peripheral surface of the peripheral side wall of the rotating bowl 3 through which the discharge port 10 is provided. That is, as can be seen from the enlarged view of the valve mechanism 11 in FIG. 1, the coil spring 12, the valve body 13, the valve seat 55, the cylindrical valve frame 56, the tightening ring 57, which are members constituting the valve mechanism 11, Both the valve body stopper 58 and the O-ring 59 are provided so as not to protrude from the outer peripheral surface s of the enlarged thick wall portion 7ao of the peripheral side wall 7a of the bowl body 7, and the cylindrical valve frame 56 and the tightening member are tightened. The outer end surfaces of the respective rings 57 are attached so as to be substantially flush with the outer peripheral surface s of the expanded thick wall portion 7ao.

上記のようにボウル本体周側壁7aの拡径厚肉壁部7aoの外周面sに突出部がなく、その外周面sが全周にわたり面一状態となっていれば、回転ボウル3の高速回転時に排出口10の貫設された回転ボウル3の周側壁の周辺部で乱気流のような異常な空気の流れが発生することがないので、ボウル本体7の周側壁内周面に付着しているスラッジは、弁機構11が開弁した時にその排出口10からボウル本体7の外へスムーズに且つ確実に排出されるようになる。   As described above, if there is no protrusion on the outer peripheral surface s of the thickened thick wall portion 7ao of the bowl body peripheral side wall 7a and the outer peripheral surface s is flush with the entire circumference, the rotating bowl 3 rotates at high speed. Occasionally, an abnormal air flow such as turbulent airflow does not occur around the peripheral side wall of the rotating bowl 3 through which the discharge port 10 is penetrated, so that it adheres to the inner peripheral surface of the peripheral side wall of the bowl body 7. The sludge is smoothly and reliably discharged from the discharge port 10 to the outside of the bowl body 7 when the valve mechanism 11 is opened.

また図1の(a) に示すように、垂直回転軸2の上端部には、中空軸部14aと拡径ヘッド部14bとからなる断面略T字状の回転支持体14の中空軸部14aが同軸一体に連結され、この回転支持体14の拡径ヘッド部14bは、回転ボウル3のボウル本体7及び上筒部9に内嵌合した状態となっている。そして、この回転支持体14にはディスク保持枠15が同心状に一体的に連結され、このディスク保持枠15と、回転ボウル3の上げ底状底板部8との間に、多数の傘形ディスク4が上下方向一定間隔で配設固定されている。   Further, as shown in FIG. 1 (a), at the upper end portion of the vertical rotating shaft 2, the hollow shaft portion 14a of the rotary support 14 having a substantially T-shaped cross section comprising a hollow shaft portion 14a and a diameter-expanding head portion 14b. Are connected together coaxially, and the diameter-expanding head portion 14 b of the rotary support 14 is in a state of being fitted into the bowl body 7 and the upper tube portion 9 of the rotary bowl 3. A disk holding frame 15 is concentrically and integrally connected to the rotating support 14, and a large number of umbrella-shaped disks 4 are interposed between the disk holding frame 15 and the raised bottom plate 8 of the rotating bowl 3. Are arranged and fixed at regular intervals in the vertical direction.

また、ケーシング6は、図1の(a) に示すように回転ボウル3を被った状態で基台16上に固定されている。基台16は固定部材であって、この基台16の中央部を垂直回転軸2が貫通しており、この垂直回転軸2は軸受部材65を介して基台16に回転自在に支持された状態となっている。   Moreover, the casing 6 is being fixed on the base 16 in the state which covered the rotating bowl 3 as shown to (a) of FIG. The base 16 is a fixed member, and the vertical rotation shaft 2 passes through the center of the base 16. The vertical rotation shaft 2 is rotatably supported by the base 16 via a bearing member 65. It is in a state.

ケーシング6の頂部には、処理液供給部5を形成する水平管路18と垂直管路19とが十字状に組み立てられた状態で取り付けられ、垂直管路19は、垂直回転軸2の上方で同軸上に位置する。この垂直管路19と前記回転支持体14との間には、液体流通部材20,21が介装されている。22は垂直管路19の上端部側を被うキャップである。尚、液体流通部材20は、水平管路18と垂直管路19とに取り付けられた固定部材であり、液体流通部材21は、回転ボウル3の上筒部9と回転支持体14の拡径ヘッド部14bに取り付けられて、回転ボウル3と一緒に回転する回転部材であり、そしてこの液体流通部材20はベーンポンプの作用をするようになっている。   A horizontal pipe 18 and a vertical pipe 19 that form the treatment liquid supply unit 5 are attached to the top of the casing 6 in a cross-shaped state, and the vertical pipe 19 is located above the vertical rotating shaft 2. Located on the same axis. Liquid flow members 20 and 21 are interposed between the vertical duct 19 and the rotary support 14. Reference numeral 22 denotes a cap that covers the upper end side of the vertical pipe line 19. The liquid flow member 20 is a fixed member attached to the horizontal pipe line 18 and the vertical pipe line 19, and the liquid flow member 21 is a diameter expansion head of the upper tube portion 9 of the rotary bowl 3 and the rotary support 14. The rotating member is attached to the portion 14b and rotates together with the rotating bowl 3, and the liquid circulation member 20 functions as a vane pump.

垂直管路19を挟んで水平管路18の一方側の端部18aは、処理液の供給口となり、他方側の端部18bは、油a1と清浄水a2とスラッジa3とに分離される処理液のうちの清浄水a2が排出される排出口となっている。 One side of the end portion 18a of the horizontal line 18 across the vertical pipe 19 becomes a feed opening of the processing liquid, the ends 18b of the other side, separated into the oil a 1 and clean water a 2 and sludge a 3 This is a discharge port through which the clean water a 2 out of the treated liquid is discharged.

また図1の(a) に示すように、垂直回転軸2を回転させる回転駆動手段1は、モーター60と、このモーター60の出力軸61に設けたプーリ62と垂直回転軸2に設けたプーリ63とに亘って張架されるタイミングベルト64とからなる。   As shown in FIG. 1A, the rotation driving means 1 for rotating the vertical rotation shaft 2 includes a motor 60, a pulley 62 provided on the output shaft 61 of the motor 60, and a pulley provided on the vertical rotation shaft 2. 63, and a timing belt 64 stretched over the belt.

次に、上記のように構成される遠心分離機Tの作用を、工作機械の切削作業に使用される水系クーラントの使用済み廃液(処理液)を油a1と清浄水a2とスラッジa3とに分離する場合について説明する。 Next, the operation of the centrifugal separator T configured as described above is carried out by using a used waste liquid (treatment liquid) of a water-based coolant used for cutting work of a machine tool as oil a 1 , clean water a 2 and sludge a 3. The case where it isolate | separates into is demonstrated.

クーラントの使用済み廃液は、図4に示すように工作機械側から延出された廃液送給管52を経て処理液貯留部40に貯められ、この処理液貯留部40内の廃液は、処理液供給管42によって、遠心分離機Tの処理液供給部5を形成する水平管路18の一端部18aに供給されるようになっている。尚、図4に示す液体分離装置については後述する。   As shown in FIG. 4, the used waste liquid of the coolant is stored in the processing liquid storage section 40 through a waste liquid supply pipe 52 extended from the machine tool side, and the waste liquid in the processing liquid storage section 40 is stored in the processing liquid. The supply pipe 42 is supplied to one end portion 18 a of the horizontal pipe line 18 that forms the processing liquid supply section 5 of the centrifuge T. The liquid separator shown in FIG. 4 will be described later.

この遠心分離機Tの使用にあたり、回転ボウル3を、例えば7000rpm程度の回転数で回転させながら、処理液貯留部40からの廃液を、処理液供給部5を形成する水平管路18の一端部18aに供給すると、この廃液は、図1の(a) 中に矢印Aで示すように、水平管路18の連通路23からキャップ22内に入り、垂直管路19の連通路24からその内部を通り、液体流通部材20の垂下路25から回転支持体14の連通路26及びディスク保持枠15の上側を通って、回転ボウル3のボウル本体7内部に流入する。   In using the centrifuge T, the waste liquid from the processing liquid storage unit 40 is discharged from the processing liquid storage unit 40 while rotating the rotating bowl 3 at a rotational speed of about 7000 rpm, for example. When the waste liquid is supplied to 18a, the waste liquid enters the cap 22 from the communication path 23 of the horizontal pipe 18 and passes through the communication path 24 of the vertical pipe 19 as shown by an arrow A in FIG. , And flows into the bowl body 7 of the rotating bowl 3 from the hanging path 25 of the liquid circulation member 20 through the communication path 26 of the rotating support 14 and the upper side of the disk holding frame 15.

こうして廃液Aが高速回転する回転ボウル3のボウル本体7内部に流入すると、廃液の粒子に遠心力が働いて、廃液Aのうち、比重の軽い油a1は、多数配設されたディスク4間を通過して、その中心部側に集まり、上げ底状底板部8の通路8aを通り抜けて、その下面側から、基台16のドレン口27に接続されたドレン管44(図4参照)により、遠心分離機Tの外部に設けられた油分タンク45(図1参照)へ排出される。 When the waste liquid A flows into the bowl body 7 of the rotating bowl 3 that rotates at a high speed, centrifugal force acts on the particles of the waste liquid, and among the waste liquid A, a large amount of oil a 1 having a low specific gravity is placed between the disposed disks 4. Through the passage 8a of the raised bottom-like bottom plate portion 8, and from its lower surface side by a drain pipe 44 (see FIG. 4) connected to the drain port 27 of the base 16, The oil is discharged to an oil tank 45 (see FIG. 1) provided outside the centrifuge T.

上記油a1より比重の大きい清浄水a2は、図1の(a) に矢印で示すように、遠心力によりディスク保持枠15の内部に通されて液体流通部材21内に入り、そこでベーンポンプとして機能する液体流通部材20の液体排出路28に吸引されて、水平管路18の他方側端部である排出口18bから外部へ排出され、そして図1に示すように清浄水送給管43によって清浄水貯留部50に導入される。そして、廃液A中の切削粉など更に比重の大きい固形成分であるスラッジa3は、ヘドロ状を成して、図1の(a) に示すようにボウル本体7の周側壁内周面に付着する。 The clean water a 2 having a specific gravity greater than that of the oil a 1 is passed through the inside of the disk holding frame 15 by centrifugal force into the liquid circulation member 21 as indicated by an arrow in FIG. Is sucked into the liquid discharge passage 28 of the liquid circulation member 20 and is discharged to the outside from the discharge port 18b which is the other end of the horizontal pipe 18, and as shown in FIG. Is introduced into the clean water reservoir 50. The sludge a 3, which is a solid component having a higher specific gravity, such as cutting powder in the waste liquid A, forms a sludge and adheres to the inner peripheral surface of the peripheral side wall of the bowl body 7 as shown in FIG. To do.

上記のようにボウル本体7の周側壁内周面に付着した切削粉などのヘドロ状スラッジa3は、その付着量(蓄積量)が少量のうちに、排出口10より排出させる必要があるから、適当な時期に、それまで7000rpm程度で回転させていた回転ボウル3の回転数を、例えば2000rpm程度まで落とすことにより、排出口10を夫々閉塞している弁機構11が自動的に開弁して、ボウル本体7の周側壁内周面に付着しているヘドロ状スラッジa3を排出させることができる。例えば7000rpm程度で遠心分離を行っている場合、1時間経った時点で、その回転数を2000rpm程度まで落とし、その状態を例えば2〜3分間継続させる。 The sludge sludge a 3 such as cutting powder adhering to the inner peripheral surface of the peripheral side wall of the bowl body 7 as described above needs to be discharged from the discharge port 10 while the attached amount (accumulated amount) is small. When the rotational speed of the rotating bowl 3 that has been rotated at about 7000 rpm is reduced to, for example, about 2000 rpm at an appropriate time, the valve mechanisms 11 that respectively close the discharge ports 10 are automatically opened. Thus, sludge-like sludge a 3 adhering to the inner peripheral surface of the peripheral side wall of the bowl body 7 can be discharged. For example, when the centrifugal separation is performed at about 7000 rpm, the rotational speed is reduced to about 2000 rpm after 1 hour, and the state is continued for 2 to 3 minutes, for example.

図3は、弁機構11を開弁してボウル本体7の周側壁7aの内周面に付着しているヘドロ状スラッジa3を排出させる状態を示す。即ち、回転ボウル3の回転数が例えば7000rpm程度で遠心分離を行っている時は、弁体13に作用する遠心力がコイルバネ12の付勢力を上回って弁体13が排出口10を閉塞しているが、回転ボウル3の回転数を2000rpm程度まで落とすと、弁体13の遠心力がバネ12の付勢力を下回って、弁体13はバネ12の付勢力によって弁体13を開放し、それによりボウル本体7の周側壁内周面に付着しているヘドロ状スラッジa3が排出口10から外へ排出される。 FIG. 3 shows a state in which the sludge sludge a 3 adhering to the inner peripheral surface of the peripheral side wall 7 a of the bowl body 7 is discharged by opening the valve mechanism 11. That is, when the rotation of the rotating bowl 3 is about 7000 rpm, for example, the centrifugal force acting on the valve body 13 exceeds the urging force of the coil spring 12, and the valve body 13 closes the discharge port 10. However, when the rotational speed of the rotating bowl 3 is reduced to about 2000 rpm, the centrifugal force of the valve body 13 falls below the biasing force of the spring 12, and the valve body 13 opens the valve body 13 by the biasing force of the spring 12. Thus, sludge sludge a 3 adhering to the inner peripheral surface of the peripheral side wall of the bowl body 7 is discharged from the discharge port 10 to the outside.

図3に示すように、弁機構11を開弁させて、排出口10からヘドロ状スラッジa3を排出させる時には、スラッジa3以外の水及び油成分が一時的にスラッジa3と一緒に排出口10から排出することになるため、これら水や油成分によって、ボウル本体7の周側壁内周面に付着しているヘドロ状スラッジa3を洗い流し、それによってヘドロ状スラッジa3を有効に除去排出させることができる。こうして排出口10から水や油成分と共に排出されたスラッジa3は、基台16のドレン口29に接続されたドレン管46(図4参照)によって、遠心分離機Tの外部に設けられたスラッジタンク41(図4参照)に排出される。尚、図1において、65及び66はボウル本体7の排出口10から水や油成分と共に排出したスラッジa3が周辺に飛散しないように基台16のドレン口29へ有効に導くための外周側及び内周側カバーである。 As shown in FIG. 3, by opening the valve mechanism 11, when discharging the sludge-like sludge a 3 from the discharge port 10, the water and oil components other than the sludge a 3 is discharged together with the temporary sludge a 3 since that would be discharged from the outlet 10, these water and oil components, washing away the sludge-like sludge a 3 attached to the peripheral side wall inner surface of the bowl body 7, effectively remove sludge-like sludge a 3 whereby It can be discharged. The sludge a 3 discharged together with the water and oil components from the discharge port 10 in this way is sludge provided outside the centrifuge T by a drain pipe 46 (see FIG. 4) connected to the drain port 29 of the base 16. It is discharged into the tank 41 (see FIG. 4). In FIG. 1, 65 and 66 are outer peripheral sides for effectively guiding the sludge a 3 discharged together with water and oil components from the discharge port 10 of the bowl body 7 to the drain port 29 of the base 16 so that the sludge a 3 does not scatter to the periphery. And an inner peripheral side cover.

この遠心分離機Tでは、上記のように遠心力を利用して排出口10を開閉する弁機構11を設けたことによって、回転ボウル3の回転数が例えば7000rpm程度で遠心分離を行っている場合に、例えば1時間経った時点で回転数を例えば2000rpm程度まで落とすと、弁体13に働く遠心力がバネ12の付勢力を下回って、弁体13を自動開放するから、ボウル本体7の周側壁7a内周面に付着した切削粉などのヘドロ状スラッジa3を、内部の水や油成分によって洗い流し、適時に自動的に且つ有効に除去排出させることができる。従って、従来では行えなかった遠心分離機の連続無人運転が可能となる。 In this centrifugal separator T, when the centrifugal mechanism is used to provide the valve mechanism 11 that opens and closes the discharge port 10 as described above, the rotational speed of the rotating bowl 3 is, for example, about 7000 rpm. For example, when the rotational speed is reduced to, for example, about 2000 rpm after 1 hour, the centrifugal force acting on the valve body 13 falls below the urging force of the spring 12, and the valve body 13 is automatically opened. the sludge-like sludge a 3 such as cutting chips adhering to the inner wall 7a circumferential surface, wash the inside of the water and oil components, can be automatically and effectively removed out in time. Therefore, continuous unattended operation of the centrifuge, which could not be performed conventionally, becomes possible.

また、この遠心分離機Tでは、ボウル本体7の周側壁7aの内周面は、各排出口10の周辺部が凹面状に削成されて、その凹面状部Oの底部中央に排出口10が位置するようになっているから、回転ボウル3の回転により廃液A中のスラッジa3がボウル本体7内で遠心分離して周側壁7aの内周面に付着する際には、そのスラッジa3が凹面状部Oの底部中央に集まり易くなると共に、弁機構11の開弁時には凹面状部Oに集まったスラッジa3が排出口10から有効に排出されるようになる。 Moreover, in this centrifuge T, the peripheral part of each discharge port 10 is cut into a concave shape on the inner peripheral surface of the peripheral side wall 7a of the bowl body 7, and the discharge port 10 is formed at the center of the bottom of the concave portion O. When the sludge a 3 in the waste liquid A is centrifuged in the bowl body 7 by the rotation of the rotary bowl 3 and adheres to the inner peripheral surface of the peripheral side wall 7a, the sludge a 3 3 easily collects in the center of the bottom of the concave portion O, and the sludge a 3 collected in the concave portion O is effectively discharged from the discharge port 10 when the valve mechanism 11 is opened.

また、弁機構11の弁体13は、遠心分離を行なわせるための回転ボウル3の通常回転時には弁体13に作用する遠心力がコイルバネ12の付勢力を上回って排出口10を閉塞し、回転ボウル3の回転数を落として弁体13に作用する遠心力がコイルバネ12の付勢力を下回るようにすることによりそのバネ付勢力で排出口10を開放するようになっていて、スラッジa3の排出時には回転ボウル3の回転数を落とせばよいから、機械に無理な負担がかからず、故障も少ない上に、排出口10の開放時にスラッジa3以外の水や油を不必要に排出することがなくなり、経済的である。 Further, the valve body 13 of the valve mechanism 11 rotates when the rotary bowl 3 for centrifugal separation normally rotates, the centrifugal force acting on the valve body 13 exceeds the urging force of the coil spring 12 and closes the discharge port 10 to rotate. By reducing the rotational speed of the bowl 3 so that the centrifugal force acting on the valve body 13 is less than the urging force of the coil spring 12, the spring urging force opens the discharge port 10, and the sludge a 3 It is only necessary to reduce the number of rotations of the rotating bowl 3 at the time of discharge, so there is no excessive load on the machine, there are few failures, and water and oil other than the sludge a 3 are unnecessarily discharged when the discharge port 10 is opened. It is economical.

また、上述した実施形態では、図1に示すように回転ボウル3内に多数の傘形ディスク4を上下方向一定間隔に配設した分離板型遠心分離機について説明したが、本発明の遠心分離機は、そのようなディスク4を装備していないタイプのものにも適用可能である。   In the above-described embodiment, the separation plate type centrifuge in which a large number of umbrella-shaped discs 4 are arranged in the rotating bowl 3 at regular intervals in the vertical direction as shown in FIG. 1 has been described. The machine is also applicable to a type not equipped with such a disk 4.

図4は上述した遠心分離機Tを用いて構成された液体分離装置を示すもので、この液体分離装置は、NC旋盤やマシニングセンタなどの工作機械に接続されて、使用済みクーラント廃液を連続的に浄化するようになっている。   FIG. 4 shows a liquid separator constituted by using the above-described centrifuge T. This liquid separator is connected to a machine tool such as an NC lathe or a machining center to continuously remove used coolant waste liquid. It comes to purify.

この液体分離装置は、上述した遠心分離機Tとは別に、処理液貯留部40、清浄水貯留部50及びスラッジ貯留部41を備えている。図4から分かるように、処理液貯留部40及び清浄水貯留部50は同じタンク66の内部に仕切り壁67を設けて形成したもので、処理液貯留部40内には、上澄み液をオーバーフローさせる堰板aを設けて、処理液貯留部40を第1貯留部40aと第2貯留部40bとに仕切り、第1貯留部40aには、工作機械側から延びた廃液送給管52によってクーラント廃液A(油a1と水a2とスラッジa3との混合液)を導入するようにし、また第2貯留部40bにはストレーナー48付きのポンプ47を設置して、第2貯留部40b内の上澄み液(主として油a1と水a2との混合液)を、処理液供給管42によって遠心分離機Tの処理液供給部5に供給するようにしている。清浄水貯留部50には、遠心分離機Tで分離された清浄水a2を清浄送給管43により送給して溜め、ここに溜まった清浄水a2はストレーナー51付きのポンプ49により、清浄液供給管53を介して工作機械側に供給するようにしている。 In addition to the above-described centrifuge T, the liquid separator includes a processing liquid storage unit 40, a clean water storage unit 50, and a sludge storage unit 41. As can be seen from FIG. 4, the treatment liquid reservoir 40 and the clean water reservoir 50 are formed by providing a partition wall 67 in the same tank 66, and the supernatant liquid overflows into the treatment liquid reservoir 40. A weir plate a is provided to divide the treatment liquid storage section 40 into a first storage section 40a and a second storage section 40b. The first storage section 40a has coolant waste liquid by a waste liquid feed pipe 52 extending from the machine tool side. A (mixed liquid of oil a 1 , water a 2 and sludge a 3 ) is introduced, and a pump 47 with a strainer 48 is installed in the second reservoir 40b, and the second reservoir 40b The supernatant liquid (mainly a mixed liquid of oil a 1 and water a 2 ) is supplied to the processing liquid supply unit 5 of the centrifuge T through the processing liquid supply pipe 42. In the clean water storage section 50, the clean water a 2 separated by the centrifugal separator T is fed by a clean feed pipe 43 and stored, and the clean water a 2 collected here is collected by a pump 49 with a strainer 51. The liquid is supplied to the machine tool side through the cleaning liquid supply pipe 53.

またスラッジ貯留部41にも、上澄み液をオーバーフローさせる堰板b,cを設けて、このスラッジ貯留部41を第1貯留部41aと第2貯留41bとに仕切り、第1貯留部41aには、遠心分離機Tの回転ボウル3の排出口10から排出されるスラッジa3(このスラッジa3には水a2と僅かに油が含まれる)をスラッジ貯留部41に導入し、堰板cからオーバーフローした上澄み液である水a2を第2貯留41bに溜め、更に堰板cからオーバーフローした第2貯留41b内の上澄み液である水a2を、水平な上澄み液送給管54によって清浄水貯留部50に送給するようにしている。 The sludge storage part 41 is also provided with weir plates b and c for overflowing the supernatant liquid, and the sludge storage part 41 is partitioned into a first storage part 41a and a second storage part 41b. In the first storage part 41a, The sludge a 3 (this sludge a 3 contains water a 2 and slightly oil) discharged from the discharge port 10 of the rotating bowl 3 of the centrifuge T is introduced into the sludge reservoir 41 and from the weir plate c. reservoir water a 2 is overflowed supernatant second reservoir 41b, further water a 2 a supernatant in the second reservoir 41b overflowing weir plate c, clean water by a horizontal supernatant feed pipe 54 It is made to feed to the storage part 50. FIG.

尚、スラッジ貯留部41の第2貯留部41b内の上澄み液を、上澄み液送給管54によって清浄水貯留部50に送給するようにしているが、第2貯留部41b内の上澄み液は、清浄水貯留部50に送給しないで、処理液貯留部40の第2貯留部40bあるいは第1貯留部40aに送給するようにしてもよく、そうすることによって油分を確実に除去できるようになる。   In addition, although the supernatant liquid in the 2nd storage part 41b of the sludge storage part 41 is sent to the clean water storage part 50 by the supernatant liquid feed pipe 54, the supernatant liquid in the 2nd storage part 41b is In addition, the oil may be supplied to the second storage part 40b or the first storage part 40a of the treatment liquid storage part 40 without being supplied to the clean water storage part 50, so that the oil can be reliably removed. become.

上記のように構成される液体分離装置の作用について説明すると、処理液貯留部40では、工作機械側からのクーラント廃液Aが先ず第1貯留部40aに溜まり、ここではスラッジa3が沈降し、油a1と水a2が堰板aからオーバーフローして第2貯留部40bに流入する。この第2貯留部40b内の油a1と水a2にスラッジa3が含まれていれば、そのスラッジa3は、ポンプ47により処理液供給管42を介して遠心分離機Tの処理液供給部5に供給され、この遠心分離機Tで分離されることになる。 The operation of the liquid separator configured as described above will be described. In the treatment liquid storage unit 40, the coolant waste liquid A from the machine tool side first accumulates in the first storage unit 40a, and here, the sludge a 3 settles, Oil a 1 and water a 2 overflow from the weir plate a and flow into the second reservoir 40b. If the sludge a 3 is contained in the oil a 1 and the water a 2 in the second reservoir 40 b, the sludge a 3 is treated by the pump 47 via the treatment liquid supply pipe 42 and processed in the centrifuge T. It is supplied to the supply unit 5 and separated by the centrifuge T.

処理液貯留部40の第2貯留部40b内の主として油a1と水a2が、ポンプ47によって処理液供給管42を介して遠心分離機Tの処理液供給部5に供給され、しかしてこの遠心分離機Tによって分離された水a2は、清浄送給管43によって清浄水貯留部50に導入される。また、遠心分離機Tの回転ボウル3の排出口10から排出されるスラッジa3は、スラッジ貯留部41の第1貯留部41aに導入され、堰板bからオーバーフローした上澄み液(油a1を含むが、殆どが水a2)が第2貯留部41bに流入し、更に堰板cからオーバーフローした第2貯留部41b内の上澄み液(殆どが水a2)は、上澄み液送給管54により清浄水貯留部50に送給される。 Oil a 1 and water a 2 mainly in the second reservoir 40b of the treatment liquid reservoir 40 are supplied to the treatment liquid supply unit 5 of the centrifuge T by the pump 47 via the treatment liquid supply pipe 42. The water a 2 separated by the centrifugal separator T is introduced into the clean water storage unit 50 through the clean feed pipe 43. Further, the sludge a 3 discharged from the discharge port 10 of the rotary bowl 3 of the centrifuge T is introduced into the first storage part 41a of the sludge storage part 41, and the supernatant liquid (oil a 1 is overflowed from the barrier plate b). including but mostly flows into the water a 2) a second reservoir 41b, further supernatant in the second storage unit 41b overflowing weir plate c (mostly water a 2) is the supernatant feed pipe 54 Is fed to the clean water reservoir 50.

尚、スラッジ貯留部41の第1貯留部41aからオーバーフローした第2貯留部41b内の上澄み液を処理液貯留部40の第2貯留部40b又は第1貯留部40aに帰還させるようにすれば、その液は遠心分離機Tで再び分離されるため、油分が確実に除去され、清浄水貯留部50には常に良好な清浄水a2が導入される。 In addition, if it is made to return the supernatant liquid in the 2nd storage part 41b overflowed from the 1st storage part 41a of the sludge storage part 41 to the 2nd storage part 40b or the 1st storage part 40a of the process liquid storage part 40, Since the liquid is separated again by the centrifugal separator T, the oil is surely removed, and good clean water a 2 is always introduced into the clean water reservoir 50.

上記のように処理液Aが、処理液貯留部40、遠心分離機T及びスラッジ貯留部41を経由することにより、十分浄化された清浄水a2となって、清浄水貯留部50に溜められ、しかしてこの浄化された清浄水a2が、清浄液供給管53によって工作機械側に供給されることになる。 As described above, the processing liquid A passes through the processing liquid storage section 40, the centrifuge T, and the sludge storage section 41, so that the purified water a 2 is sufficiently purified and is stored in the clean water storage section 50. However, the purified water a 2 thus purified is supplied to the machine tool side by the cleaning liquid supply pipe 53.

以上のような液体分離装置によれば、工作機械側から送給されるクーラント廃液Aを有効に分離して浄化することができると共に、この浄化したクーラントを工作機械側に供給してやることができ、従って工作機械には常に清浄なクーラントを使用することができるようになる。   According to the liquid separator as described above, the coolant waste liquid A fed from the machine tool side can be effectively separated and purified, and the purified coolant can be supplied to the machine tool side. Accordingly, it is possible to always use clean coolant for the machine tool.

(a) は本発明に係る分離板型遠心分離機の縦断面図、(b) は(a) の矢印Xで示す部分の拡大図である。(a) is a longitudinal cross-sectional view of the separator-type centrifuge according to the present invention, and (b) is an enlarged view of a portion indicated by an arrow X in (a). (a) は回転ボウルの正面図、(b) は(a) のY−Y線断面図、(c) は(b) のZ−Z線に沿った回転ボウルの縦断面図である。(a) is a front view of the rotating bowl, (b) is a sectional view taken along line YY of (a), and (c) is a longitudinal sectional view of the rotating bowl taken along line ZZ of (b). 弁機構を開弁して、ボウル本体の周側壁内周面に付着しているスラッジを排出させる状態を示す断面図である。It is sectional drawing which shows the state which opens a valve mechanism and discharges the sludge adhering to the surrounding wall inner peripheral surface of a bowl main body. 本発明に係る液体分離装置を示す一部断面側面図である。It is a partial cross section side view which shows the liquid separator which concerns on this invention.

符号の説明Explanation of symbols

T 遠心分離機
1 回転駆動手段
2 垂直回転軸
3 回転ボウル
4 ディスク
5 処理液供給部
10 排出口
11 弁機構
12 コイルバネ
13 弁体
A 廃液(処理液)
a1
a2 水(清浄)
a3 スラッジ
40 処理液貯留部
41 スラッジ貯留部
50 清浄水貯留部
T Centrifugal separator 1 Rotating drive means 2 Vertical rotating shaft 3 Rotating bowl 4 Disc 5 Processing liquid supply unit 10 Discharge port 11 Valve mechanism 12 Coil spring 13 Valve element A Waste liquid (processing liquid)
a 1 oil
a 2 water (clean)
a 3 Sludge 40 Treatment liquid reservoir 41 Sludge reservoir 50 Clean water reservoir

Claims (4)

回転駆動手段によって駆動される垂直回転軸と、垂直回転軸にこれと同心状に一体回転可能に取り付けられた回転ボウルと、回転ボウル内に処理液を供給する処理液供給部とを備え、回転ボウル内に供給された処理液を、回転ボウルの回転による遠心力の作用によって清浄水とスラッジと油とに分離するようにした遠心分離機であって、
回転ボウルの周側壁にその内周面に付着したスラッジを排出させる排出口を周方向所要間隔おきに貫設し、各排出口には、排出口開閉用の弁機構を、この弁機構を構成する部材が排出口の貫設された回転ボウルの周側壁外周面から突出しないように設けてなることを特徴とする遠心分離機。
Rotating with a vertical rotating shaft driven by a rotation driving means, a rotating bowl attached to the vertical rotating shaft concentrically and integrally therewith, and a processing liquid supply unit for supplying processing liquid into the rotating bowl. A centrifuge that separates the processing liquid supplied into the bowl into clean water, sludge, and oil by the action of centrifugal force generated by rotation of the rotating bowl,
Discharge ports for discharging sludge adhering to the inner peripheral surface of the peripheral wall of the rotating bowl are provided at every required interval in the circumferential direction, and each discharge port has a valve mechanism for opening and closing the discharge port. The centrifugal separator is provided so that the member to be projected does not protrude from the outer peripheral surface of the peripheral side wall of the rotating bowl through which the discharge port is provided.
回転ボウルの周側壁内周面は、各排出口の周辺部が凹面状に削成されて、その凹面状部の底部中央に排出口が位置するようになっていることを特徴とする請求項1に記載の遠心分離機。   The inner peripheral surface of the peripheral side wall of the rotating bowl is characterized in that the peripheral portion of each discharge port is cut into a concave shape, and the discharge port is positioned at the center of the bottom of the concave portion. The centrifuge according to 1. 弁機構は、排出口にバネを介して取り付けた弁体からなるもので、この弁体は、遠心分離を行なわせるための回転ボウルの通常回転時には弁体に作用する遠心力がバネの付勢力を上回って排出口を閉塞し、回転ボウルの回転数を落として弁体に作用する遠心力がバネの付勢力を下回るようにすることによりそのバネ付勢力で排出口を開放するようになっていることを特徴とする請求項1又2に記載の遠心分離機。   The valve mechanism is composed of a valve body attached to the discharge port via a spring, and this valve body has a centrifugal force acting on the valve body during normal rotation of the rotating bowl for centrifugal separation. The discharge port is closed by exceeding the pressure, and the centrifugal force acting on the valve body is made lower than the biasing force of the spring by reducing the rotation speed of the rotating bowl, so that the discharge port is opened by the spring biasing force. The centrifugal separator according to claim 1 or 2, wherein the centrifugal separator is provided. 請求項1〜3の何れかに記載の遠心分離機とは別に、処理液貯留部、スラッジ貯留部及び清浄水貯留部を備え、処理液貯留部及びスラッジ貯留部には上澄み液をオーバーフローさせる堰板を夫々設け、処理液貯留部に工作機械側からの処理液を導入すると共に、この処理液貯留部内の上澄み液を遠心分離機に供給し、遠心分離機で油及びスラッジと分離された清浄水を清浄水貯留部に導入し且つ回転ボウルの排出口から排出されるスラッジを含む液をスラッジ貯留部に導入し、このスラッジ貯留部内の上澄み液を処理液貯留部又は清浄水貯留部に導入し、清浄水貯留部内の清浄水を工作機械側へ供給するように構成してなる液体分離装置。
In addition to the centrifuge according to any one of claims 1 to 3, a weir that includes a processing liquid storage section, a sludge storage section, and a clean water storage section, and causes the supernatant liquid to overflow into the processing liquid storage section and the sludge storage section. Each plate is provided, and the processing liquid from the machine tool side is introduced into the processing liquid storage section, and the supernatant liquid in the processing liquid storage section is supplied to the centrifuge, and the cleanse separated from oil and sludge by the centrifuge Liquid that introduces water into the clean water reservoir and contains sludge discharged from the outlet of the rotating bowl is introduced into the sludge reservoir, and the supernatant liquid in this sludge reservoir is introduced into the treatment liquid reservoir or clean water reservoir. And a liquid separator configured to supply the clean water in the clean water reservoir to the machine tool side.
JP2005368267A 2005-12-21 2005-12-21 Centrifuge and liquid separating device using it Pending JP2007167759A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100977449B1 (en) 2009-12-18 2010-08-24 (주) 대운테크 Port valve and decanter centrifugal therewith
WO2011034764A3 (en) * 2009-09-15 2011-07-07 Dresser-Rand Company Improved density-based compact separator
KR101137557B1 (en) * 2012-02-08 2012-04-20 박정숙 A disc typed cetrifugal separator with 3 and 4 phase separation funtion
KR101137586B1 (en) 2012-02-08 2012-04-20 박정숙 A centrifugal separator for 2 or 3 phase separation

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS49126967U (en) * 1973-02-27 1974-10-30
JPH09141020A (en) * 1995-11-17 1997-06-03 Mitsubishi Kakoki Kaisha Ltd Method for purifying aqueous coolant

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS49126967U (en) * 1973-02-27 1974-10-30
JPH09141020A (en) * 1995-11-17 1997-06-03 Mitsubishi Kakoki Kaisha Ltd Method for purifying aqueous coolant

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011034764A3 (en) * 2009-09-15 2011-07-07 Dresser-Rand Company Improved density-based compact separator
KR100977449B1 (en) 2009-12-18 2010-08-24 (주) 대운테크 Port valve and decanter centrifugal therewith
KR101137557B1 (en) * 2012-02-08 2012-04-20 박정숙 A disc typed cetrifugal separator with 3 and 4 phase separation funtion
KR101137586B1 (en) 2012-02-08 2012-04-20 박정숙 A centrifugal separator for 2 or 3 phase separation

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