JP2007162763A - Valve device - Google Patents

Valve device Download PDF

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JP2007162763A
JP2007162763A JP2005357124A JP2005357124A JP2007162763A JP 2007162763 A JP2007162763 A JP 2007162763A JP 2005357124 A JP2005357124 A JP 2005357124A JP 2005357124 A JP2005357124 A JP 2005357124A JP 2007162763 A JP2007162763 A JP 2007162763A
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closing
valve
chamber
valve seat
closing member
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Masaru Takeda
勝 竹田
Hiroji Maekawa
普治 前川
Suiriyou Oi
彗良 尾井
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Neriki KK
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Neriki KK
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/32Hydrogen storage

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Abstract

<P>PROBLEM TO BE SOLVED: To reduce loads on piping, a gas appliance and the like on the downstream side by preventing high pressure gas from flowing out to an outlet passage rapidly and preventing heat generation due to adiabatic compression. <P>SOLUTION: A shut-off valve seat (14) is formed on the periphery of an outlet passage (12) opening to a shut-off valve chamber (11). A shut-off member (15) is composed of a first shut-off member (16) and a second shut-off member (17), and the first shut-off member (16) is made to come in contact with/separate from the shut-off valve seat (14). A communication passage (18) with a small passage cross sectional area is formed in the first shut-off member (16). An end of the communication passage (18) faces the outlet passage (12), and a second valve seat (19) is formed on the other end thereof to make a second shut-off member (17) come into contact with/separate from the second valve seat (19). A working shaft (20) is extendingly provided from the second shut-off member (17), and a piston member (27) is formed on the tip end thrusted into a working chamber (24). The first shut-off member (16) is made to travel with the second shut-off member (17) at a position separated from the second valve seat (19). A pressure-receiving chamber (28) is demarcated by a piston member (27) in the working chamber (24), and a working fluid is introduced. The shut-off member (15) is urged to the shut-off valve seat (14) side by a valve closing spring (30). <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、水素ガスなど高圧ガスの制御に使用されるバルブ装置に関し、さらに詳しくは、高圧ガスが急速に出口路へ流出することを防止して、断熱圧縮による発熱の防止や、下流側の配管やガス機器等への負担軽減が可能なバルブ装置に関する。   The present invention relates to a valve device used for controlling a high-pressure gas such as hydrogen gas. More specifically, the high-pressure gas is prevented from rapidly flowing out to an outlet passage, thereby preventing heat generation due to adiabatic compression, The present invention relates to a valve device that can reduce the burden on piping and gas equipment.

近年、環境汚染の少ない水素ガスを燃料とする車両の開発が進められている。この水素ガスの貯蔵容器は大容量化と小形化が望まれており、従って貯蔵ガス圧も、例えば70MPaなどの高圧化が望まれている。   In recent years, development of vehicles using hydrogen gas, which is less polluting the environment, as a fuel has been promoted. The hydrogen gas storage container is desired to have a large capacity and a small size, and therefore, the storage gas pressure is also required to be increased to a high pressure such as 70 MPa.

従来の高圧ガス用バルブ装置には、圧縮空気や圧油などの作動流体を用いてバルブの開閉を遠隔操作するものがある(例えば、特許文献1参照)。
このバルブ装置は、ハウジング内に入口路と閉止弁室と出口路とが順に形成してある。上記の閉止弁室には閉止弁座が形成してあり、この閉止弁室へ閉止部材を挿入して、この閉止部材を閉止弁座に対し進退させることで、このバルブ装置が開閉される。
Some conventional high-pressure gas valve devices remotely operate the valve using a working fluid such as compressed air or pressurized oil (see, for example, Patent Document 1).
In this valve device, an inlet passage, a closing valve chamber, and an outlet passage are formed in the housing in order. A closing valve seat is formed in the closing valve chamber, and the valve device is opened and closed by inserting a closing member into the closing valve chamber and moving the closing member forward and backward with respect to the closing valve seat.

上記のハウジングには、上記の閉止弁室の近傍に作動室を形成してあり、この作動室と上記の閉止弁室との隔壁のうち、上記の閉止弁座と対面する部位に挿通孔を透設し、上記の閉止部材から閉止弁座とは反対側へ延設した作動軸をこの挿通孔へ保密摺動可能に挿通してある。この作動軸の先端は上記の作動室内に突入してあり、この先端に形成したピストン部材を上記の作動室内面に保密摺動可能に構成してある。上記の作動室はこのピストン部材により区画され、閉止弁室側に受圧室が形成してあり、この受圧室に作動流体導入路を接続してこの受圧室へ作動流体を導入可能に構成してある。そして上記の作動室に閉弁付勢手段である閉弁ばねを挿入し、この閉弁ばねにより上記のピストン部材を介して前記の閉止部材を閉止弁座側へ付勢してある。   In the housing, a working chamber is formed in the vicinity of the shut-off valve chamber, and an insertion hole is formed in a portion of the partition wall between the working chamber and the shut-off valve chamber facing the shut-off valve seat. An operating shaft that is transparently provided and extends from the closing member to the side opposite to the closing valve seat is inserted into the insertion hole so as to be slidable. The distal end of the operating shaft projects into the working chamber, and the piston member formed at the distal end is configured to be slidable on the inner surface of the working chamber. The working chamber is defined by the piston member, and a pressure receiving chamber is formed on the closing valve chamber side. A working fluid introduction path is connected to the pressure receiving chamber so that the working fluid can be introduced into the pressure receiving chamber. is there. A valve closing spring, which is a valve closing urging means, is inserted into the working chamber, and the valve closing spring urges the closing member toward the valve closing seat via the piston member.

上記の受圧室に作動流体を導入すると、上記の閉弁ばねの付勢力に抗してピストン部材が開弁側へ押圧されて移動し、これにより上記の閉止部材が閉止弁座から離隔してバルブ装置が開弁し、入口路から閉止弁室に流入した高圧ガスが出口路へ取り出される。   When the working fluid is introduced into the pressure receiving chamber, the piston member is pushed and moved toward the valve opening side against the urging force of the valve closing spring, so that the closing member is separated from the valve closing seat. The valve device is opened, and the high-pressure gas that has flowed from the inlet passage into the closing valve chamber is taken out to the outlet passage.

このとき、上記の入口路から流入する高圧ガスが出口路へ急速に流入すると、断熱圧縮を生じて高温となり、フィルタや弁シート等の樹脂製部品を熱で溶かしたり、熱分解して微粉末を発生したりするなど種々の問題を生じる。また、このバルブ装置の下流側に接続される配管や他のバルブ装置、ガス機器等に、急激な圧力上昇による大きな負担が加わる問題もある。このため、上記のバルブ装置はゆっくりと開く必要があり、上記の従来技術では、作動流体導入路にオリフィス部を設け、上記の作動流体の流れに対し抵抗を与えることで、作動流体が受圧室へゆっくりと流入するようにしてある。   At this time, when the high-pressure gas flowing in from the inlet passage rapidly flows into the outlet passage, adiabatic compression occurs, resulting in a high temperature, and the resin parts such as the filter and the valve seat are melted by heat or thermally decomposed into fine powder. Cause various problems. In addition, there is a problem that a large burden due to a sudden rise in pressure is applied to piping connected to the downstream side of the valve device, other valve devices, gas equipment, and the like. For this reason, it is necessary to open the valve device slowly. In the prior art described above, the working fluid is introduced into the pressure receiving chamber by providing an orifice in the working fluid introduction path and providing resistance to the flow of the working fluid. So that it slowly flows into

特開平11−30399号公報Japanese Patent Laid-Open No. 11-30399

しかしながら、上記の入口路や出口路は平常状態におけるガス流量を確保するため、通路断面積が広く形成されており、従って上記の従来技術では、閉止部材が閉止弁座から僅かに離隔しても、その開口面積が急速に広がることとなる。特に水素のように分子量の小さなガスにあっては僅かな間隙から大量に流出するため、上記のように作動流体の流入速度を制限するだけでは、高圧ガスが出口路へ急速に流出し易い。このため、この従来のバルブ装置では、断熱圧縮による発熱の防止や、下流側のガス機器等への負担軽減が容易でない問題があった。   However, in order to ensure the gas flow rate in the normal state, the inlet passage and the outlet passage have a wide passage cross-sectional area. Therefore, in the above-described prior art, even if the closing member is slightly separated from the closing valve seat. The opening area will spread rapidly. In particular, in the case of a gas having a small molecular weight such as hydrogen, a large amount of gas flows out from a small gap, so that the high-pressure gas tends to flow out rapidly to the outlet channel only by limiting the inflow speed of the working fluid as described above. For this reason, in this conventional valve device, there is a problem that it is not easy to prevent heat generation due to adiabatic compression and to reduce the burden on gas equipment on the downstream side.

本発明の技術的課題は上記の問題点を解消し、高圧ガスが急速に出口路へ流出することを防止して、断熱圧縮による発熱の防止や、下流側の配管やガス機器等への負担軽減が可能なバルブ装置を提供することにある。   The technical problem of the present invention is to solve the above-mentioned problems, prevent high-pressure gas from rapidly flowing into the outlet passage, prevent heat generation due to adiabatic compression, and burden on downstream piping and gas equipment. An object of the present invention is to provide a valve device that can be reduced.

本発明は上記の課題を解決するため、例えば本発明の実施の形態を示す図1から図5に基づいて説明すると、次のように構成したものである。
すなわち、本発明はバルブ装置に関し、ハウジング(2・2a)内に入口路(9)と閉止弁室(11)と出口路(12)とを順に形成し、閉止弁室(11)に閉止弁座(14)を形成するとともに、この閉止弁室(11)へ閉止部材(15)を閉止弁座(14)に対し進退可能に挿入し、上記のハウジング(2・2a)に作動室(24)を形成して、この作動室(24)と上記の閉止弁室(11)との間の隔壁(25)のうち、上記の閉止弁座(14)と対面する部位に挿通孔(26)を透設し、上記の閉止部材(15)から閉止弁座(14)とは反対側へ延設した作動軸(20)を上記の挿通孔(26)へ保密摺動可能に挿通し、上記の作動室(24)内に突入した上記の作動軸(20)の先端にピストン部材(27)を形成し、このピストン部材(27)を作動室(24)内面に保密摺動可能に構成して、このピストン部材(27)により作動室(24)内の閉止弁室(11)側に受圧室(28)を区画形成し、この受圧室(28)に作動流体導入路(31)を接続してこの受圧室(28)へ作動流体を導入可能に構成し、上記の作動軸(20)に加わる閉止弁室(11)内のガス圧力に抗して、上記の閉止部材(15)を閉止弁座(14)側へ付勢する閉弁付勢手段(30)を設けたバルブ装置であって、
上記の閉止弁座(14)を、閉止弁室(11)に開口する上記の出口路(12)の上流開口端の周囲に形成し、上記の閉止部材(15)を第1閉止部材(16)と第2閉止部材(17)とから構成して、この第1閉止部材(16)を上記の閉止弁座(14)へ接離可能に構成し、この第1閉止部材(16)に上記の出口路(12)よりも通路断面積の小さい連通路(18)を形成し、この連通路(18)の一端を上記の出口路(12)に対面させるとともに、他端を上記の第2閉止部材(17)に対面させて、この他端の周囲に上記の閉止弁座(14)よりもシール面積の狭い第2弁座(19)を形成し、上記の第2閉止部材(17)をこの第2弁座(19)へ接離可能に構成するとともに、この第2閉止部材(17)に上記の作動軸(20)を延設し、上記の第2閉止部材(17)が第2弁座(19)から所定寸法離隔した位置で、この第2閉止部材(17)に上記の第1閉止部材(16)を連係させて開弁方向へ同行移動可能に構成し、上記の受圧室(28)へ流入する作動流体の圧力を、上記の第2閉止部材(17)が閉弁付勢手段(30)の付勢力に抗して開弁方向へ移動する値以上で、且つ、出口路(12)内が所定圧力に達するまではこの出口路(12)の内圧と閉止弁室(11)内のガス圧力との差圧で上記の第1閉止部材(16)が閉止姿勢に保持される値以下に設定したことを特徴とする。
In order to solve the above-described problems, the present invention is configured as follows, for example, based on FIGS. 1 to 5 showing an embodiment of the present invention.
That is, the present invention relates to a valve device, wherein an inlet passage (9), a closing valve chamber (11) and an outlet passage (12) are formed in order in a housing (2, 2a), and the closing valve chamber (11) has a closing valve. A seat (14) is formed, and a closing member (15) is inserted into the closing valve chamber (11) so as to be able to advance and retreat with respect to the closing valve seat (14), and an operating chamber (24 Of the partition wall (25) between the working chamber (24) and the closing valve chamber (11), and the insertion hole (26) in the portion facing the closing valve seat (14). The operating shaft (20) extending from the closing member (15) to the opposite side of the closing valve seat (14) is inserted into the insertion hole (26) so as to be slidably closed, and A piston member (27) is formed at the tip of the operating shaft (20) that has entered the working chamber (24), and the piston member (27) is configured to be slidably sealed on the inner surface of the working chamber (24). Thus, the piston member (27) forms a pressure receiving chamber (28) on the side of the shut-off valve chamber (11) in the working chamber (24). The working fluid introduction path (31) is connected to the pressure receiving chamber (28) so that the working fluid can be introduced into the pressure receiving chamber (28), and the closing valve chamber (11) applied to the working shaft (20) is configured. A valve device provided with valve closing biasing means (30) for biasing the closing member (15) toward the closing valve seat (14) against the gas pressure in
The closing valve seat (14) is formed around the upstream opening end of the outlet passage (12) that opens to the closing valve chamber (11), and the closing member (15) is connected to the first closing member (16). ) And a second closing member (17), and the first closing member (16) is configured to be able to contact and separate from the closing valve seat (14). The communication passage (18) having a smaller passage cross-sectional area than the outlet passage (12) is formed, one end of the communication passage (18) faces the outlet passage (12), and the other end is connected to the second passage. A second valve seat (19) having a sealing area smaller than that of the above-mentioned closing valve seat (14) is formed around the other end so as to face the closing member (17), and the above-mentioned second closing member (17) Is configured to be movable toward and away from the second valve seat (19), and the operating shaft (20) is extended to the second closing member (17) so that the second closing member (17) 2 The first closing member 17 is closed at a position separated from the valve seat 19 by a predetermined distance. The member (16) is linked so that it can move in the valve opening direction, and the pressure of the working fluid flowing into the pressure receiving chamber (28) is controlled by the second closing member (17). The internal pressure of the outlet passage (12) and the closing valve chamber (11) are not less than a value that moves in the valve opening direction against the urging force of (30) and until the inside of the outlet passage (12) reaches a predetermined pressure. The first closing member (16) is set to be equal to or less than a value at which the first closing member (16) is held in a closed posture by a differential pressure with respect to the internal gas pressure.

上記の受圧室に作動流体の圧力が加えられていない状態にあっては、上記の第1閉止部材と第2閉止部材は、上記の閉弁付勢手段により閉止弁座側へ付勢されている。上記の作動軸には、閉止弁室内の高圧ガスによる開弁方向の押圧力がそのシール断面積に加わる。しかし上記の閉弁付勢手段による付勢力は、この高圧ガスによる開弁方向への押圧力よりも大きく設定してあり、これにより両閉止部材は閉止弁座側に移動して、第1閉止部材が閉止弁座に当接するとともに第2閉止部材が第2弁座に当接し、閉止弁室と出口路との連通が遮断される。   When the pressure of the working fluid is not applied to the pressure receiving chamber, the first closing member and the second closing member are urged toward the closing valve seat by the valve closing urging means. Yes. The operating shaft is subjected to a pressing force in the valve opening direction by the high-pressure gas in the shut-off valve chamber on the seal cross-sectional area. However, the urging force by the valve closing urging means is set to be larger than the pressing force in the valve opening direction by the high pressure gas, whereby both the closing members move to the closing valve seat side and the first closing The member comes into contact with the closing valve seat and the second closing member comes into contact with the second valve seat, and the communication between the closing valve chamber and the outlet passage is blocked.

上記の作動流体導入路から受圧室に圧縮空気や圧油などの作動流体が流入すると、その圧力により上記のピストン部材が開弁方向へ、上記の閉弁付勢手段の付勢力に抗して押圧される。このとき、この作動流体の圧力は、上記の第2閉止部材が閉弁付勢手段の付勢力に抗して開弁方向へ移動する値以上であるので、第2閉止部材は開弁方向へ移動して第2弁座から離隔し、閉止弁室内は上記の第1閉止部材に形成した連通路を介して出口路に連通する。そしてこの第2閉止部材は、第2弁座から所定寸法離隔した位置で上記の第1閉止部材と連係し、この第1閉止部材を同行移動可能となる。しかしながら、第1閉止部材は閉止弁室内のガス圧力と出口路の内圧との差圧により閉止弁座へ押圧されており、上記の受圧室内の作動流体の圧力は、この差圧により上記の第1閉止部材が閉止姿勢に保持される値以下に設定されているので、この第1閉止部材は閉止弁座に当接した閉弁姿勢に維持される。従って、この閉止弁室は上記の連通路のみが出口路に連通した、いわば半開状態に維持され、閉止弁室内の高圧ガスはこの連通路の通路断面積に応じた少ないガス流量で出口路へ流出する。   When a working fluid such as compressed air or pressurized oil flows from the working fluid introduction passage into the pressure receiving chamber, the pressure causes the piston member to open in the valve opening direction against the urging force of the valve closing urging means. Pressed. At this time, the pressure of the working fluid is not less than the value at which the second closing member moves in the valve opening direction against the urging force of the valve closing urging means. Therefore, the second closing member moves in the valve opening direction. It moves away from the second valve seat and communicates with the outlet passage through the communication passage formed in the first closing member in the closing valve chamber. The second closing member is linked to the first closing member at a position separated from the second valve seat by a predetermined dimension, and the first closing member can be moved together. However, the first closing member is pressed against the closing valve seat by the differential pressure between the gas pressure in the closing valve chamber and the internal pressure in the outlet passage, and the pressure of the working fluid in the pressure receiving chamber is increased by the differential pressure. Since the first closing member is set to be equal to or less than a value at which the closing member is held in the closing posture, the first closing member is maintained in the valve closing posture in contact with the closing valve seat. Therefore, this shut-off valve chamber is maintained in a semi-open state, in which only the above-mentioned communication passage communicates with the exit passage. leak.

上記の高圧ガスが出口路へ少流量で流出することにより、出口路内のガス圧力が徐々に上昇し、閉止弁室内のガス圧力との差圧が小さくなる。そして、この出口路内のガス圧力が所定圧力に達すると、上記の第1閉止部材を閉止姿勢に保持する閉止弁室内のガス圧力に抗して、上記の受圧室内の作動流体圧で第1閉止部材が第2閉止部材とともに開弁方向へ移動し、閉止弁座から離隔する。これにより、閉止弁室はいわば全開状態となり、閉止弁室内の高圧ガスは出口路へ通常の流量で流出する。   When the high-pressure gas flows out to the outlet passage at a small flow rate, the gas pressure in the outlet passage gradually increases, and the differential pressure from the gas pressure in the shut-off valve chamber is reduced. When the gas pressure in the outlet passage reaches a predetermined pressure, the first hydraulic fluid pressure in the pressure receiving chamber is set to the first pressure against the gas pressure in the closing valve chamber that holds the first closing member in the closing posture. The closing member moves together with the second closing member in the valve opening direction and is separated from the closing valve seat. As a result, the shut-off valve chamber is in a fully open state, and the high-pressure gas in the shut-off valve chamber flows out to the outlet passage at a normal flow rate.

上記の閉弁付勢手段は、上記の受圧室に作動流体の圧力が加わらない状態で、作動軸に加わる閉止弁室内のガス圧力に抗して、閉止部材を閉止弁座側へ移動できるものであればよく、特定の構造のものに限定されないが、閉弁ばねを用いると上記の閉止部材を閉弁方向へ確実に付勢できるので好ましい。また、上記の作動室に収容するピストン部材は上記の作動流体の圧力を広い面積で受けるため、例えば閉止部材よりも大径に形成される。従って上記の閉弁ばねは、このピストン部材を介して上記の閉止部材を付勢するように上記の作動室に収容すると、強い弾圧力を備えた大形のばねであっても装着が容易であり、好ましい。   The valve closing urging means can move the closing member toward the closing valve seat against the gas pressure in the closing valve chamber applied to the operating shaft in a state where the pressure of the working fluid is not applied to the pressure receiving chamber. However, it is not limited to a specific structure, but it is preferable to use a valve closing spring because the closing member can be reliably urged in the valve closing direction. Moreover, since the piston member accommodated in said working chamber receives the pressure of said working fluid in a wide area, it is formed in a larger diameter than a closing member, for example. Therefore, when the valve closing spring is accommodated in the working chamber so as to urge the closing member via the piston member, it is easy to mount even a large spring having a strong elastic force. Yes, it is preferable.

上記の閉止部材は、作動流体を供給できない場所での使用時や作動流体を供給する装置が故障した時など、作動流体を調達できない状況でも開弁操作できるように、手動で開弁操作ができる強制開弁冶具を備えると好ましい。具体的には、例えば上記のピストン部材の受圧室とは反対側に、手動で操作される強制開弁冶具が着脱可能に連結される。また、この強制開弁冶具とその連結は特定の構成に限定されず、例えば、上記の作動室のうち上記の受圧室とは反対側に冶具挿通孔を形成し、この冶具挿通孔を介して上記の強制開弁冶具を上記のピストン部材へ連結できるように構成することができる。   The above-mentioned closing member can be manually opened so that it can be opened even in situations where the working fluid cannot be procured, such as when used in places where working fluid cannot be supplied, or when a device that supplies the working fluid fails. It is preferable to provide a forced valve opening jig. Specifically, for example, a manually operated forced valve opening jig is detachably connected to the opposite side of the piston member from the pressure receiving chamber. Further, the forced valve opening jig and its connection are not limited to a specific configuration, for example, a jig insertion hole is formed on the opposite side of the pressure receiving chamber in the working chamber, and the jig insertion hole is inserted through the jig insertion hole. The forced valve opening jig can be configured to be connected to the piston member.

本発明は上記のように構成され作用することから、次の効果を奏する。
開弁操作の際、受圧室に作動流体を流入させると、その圧力で第2閉止部材は開弁移動するが、第1閉止部材は閉止弁座に当接した閉弁姿勢に維持される、いわば半開状態となることから、この第1閉止部材に形成した連通路を介して、高圧ガスを少量ずつ出口路へ流出させることができる。即ち、開弁した後の平常状態では通常の流量で高圧ガスが出口路へ流出するものでありながら、開弁操作時にあっては、上記の連通路の通路断面積に応じて高圧ガスを閉止弁室から出口路へ徐々に流出させるので、この高圧ガスが急速に出口路へ流出することを防止できる。この結果、出口路内のガス圧力が急速に上昇することがないので、断熱圧縮による発熱を防止できるうえ、下流側の配管やガス機器等への負担を軽減することができる。
Since the present invention is configured and operates as described above, the following effects can be obtained.
When the working fluid is allowed to flow into the pressure receiving chamber during the valve opening operation, the second closing member is opened by the pressure, but the first closing member is maintained in the valve closing posture in contact with the closing valve seat. In other words, since it is in a half-open state, high-pressure gas can be made to flow out to the outlet passage little by little through the communication passage formed in the first closing member. That is, in a normal state after the valve is opened, the high pressure gas flows out to the outlet passage at a normal flow rate, but when the valve is opened, the high pressure gas is closed according to the cross-sectional area of the communication passage. Since it is made to flow out gradually from a valve room to an exit way, it can prevent that this high pressure gas flows out to an exit way rapidly. As a result, since the gas pressure in the outlet passage does not rise rapidly, heat generation due to adiabatic compression can be prevented, and the burden on the downstream piping and gas equipment can be reduced.

以下、本発明の実施の形態を図面に基づき説明する。
図1から図5は本発明の実施形態を示し、図1は閉弁状態のバルブ装置の断面図、図2は閉弁状態での閉止弁室近傍の拡大断面図、図3は開弁初期のいわゆる半開状態での閉止弁室近傍の拡大断面図、図4は全開状態での閉止弁室近傍の拡大断面図、図5は手動による開弁操作を説明する強制開弁冶具近傍の断面図である。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
1 to 5 show an embodiment of the present invention, FIG. 1 is a sectional view of a valve device in a closed state, FIG. 2 is an enlarged sectional view in the vicinity of a closed valve chamber in the closed state, and FIG. FIG. 4 is an enlarged cross-sectional view of the vicinity of the closing valve chamber in the fully open state, FIG. 4 is an enlarged cross-sectional view of the vicinity of the closing valve chamber in the fully open state, and FIG. 5 is a cross-sectional view of the vicinity of the forced valve opening jig for explaining the manual valve opening operation. It is.

図1に示すように、このバルブ装置(1)は本体ハウジング(2)の下部にガス容器(3)へ接続される脚ネジ部(4)を備え、横一側に出口ノズル(5)を形成し、他側に遠隔操作用開閉作動部(6)を備えている。上記の脚ネジ部(4)の下面にはガス入口(7)がガス容器(3)のガス収容空間(3a)に臨ませて開口してあり、上記の出口ノズル(5)の端面にはガス出口(8)が開口してある。   As shown in FIG. 1, this valve device (1) has a leg screw part (4) connected to a gas container (3) at the lower part of a main body housing (2), and an outlet nozzle (5) on one side. The remote control opening / closing operation part (6) is provided on the other side. A gas inlet (7) is opened on the lower surface of the leg screw part (4) so as to face the gas storage space (3a) of the gas container (3), and on the end face of the outlet nozzle (5). The gas outlet (8) is open.

上記の本体ハウジング(2)内には、上記のガス入口(7)とガス出口(8)との間に入口路(9)と閉止弁(10)の閉止弁室(11)と出口路(12)とが順に形成してある。上記の入口路(9)にはガス逃し路(13)が分岐してあり、このガス逃し路(13)に図示しない安全弁が付設してある。上記の閉止弁室(11)には、これに開口する出口路(12)の上流開口端の周囲に、閉止弁座(14)が形成してある。この閉止弁室(11)内に閉止部材(15)が、上記の閉止弁座(14)に対し進退可能に挿入してある。   In the main body housing (2), the inlet passage (9) and the closing valve chamber (11) of the closing valve (10) and the outlet passage (between the gas inlet (7) and the gas outlet (8) ( 12) are formed in order. A gas escape passage (13) branches off from the inlet passage (9), and a safety valve (not shown) is attached to the gas escape passage (13). In the above-described closing valve chamber (11), a closing valve seat (14) is formed around the upstream opening end of the outlet passage (12) opening to the closing valve chamber (11). A closing member (15) is inserted into the closing valve chamber (11) so as to be movable forward and backward with respect to the closing valve seat (14).

図1と図2に示すように、上記の閉止部材(15)は、閉止弁座(14)側から順に配置した第1閉止部材(16)と第2閉止部材(17)とから構成してある。第1閉止部材(16)は閉止弁座に接離可能に構成してあり、この第1閉止部材(16)に上記の出口路(12)よりも通路断面積の小さい連通路(18)が透設してある。この連通路(18)は一端を上記の出口路(12)に対面させるとともに、他端を上記の第2閉止部材(17)に対面させてあり、この他端の周囲に、上記の閉止弁座(14)よりもシール面積の狭い第2弁座(19)が形成してある。そして図2に示すように、上記の第1閉止部材(16)が閉止弁座(14)に当接し、第2閉止部材(17)が第2弁座(19)に当接することで、閉止弁室(11)と出口路(12)との連通が遮断された閉弁状態(X)となる。   As shown in FIGS. 1 and 2, the closing member (15) is composed of a first closing member (16) and a second closing member (17) arranged in order from the closing valve seat (14) side. is there. The first closing member (16) is configured to be able to contact and separate from the closing valve seat, and the first closing member (16) has a communication passage (18) having a passage cross-sectional area smaller than that of the outlet passage (12). It is transparent. The communication path (18) has one end facing the outlet passage (12) and the other end facing the second closing member (17), and the closing valve is disposed around the other end. A second valve seat (19) having a smaller sealing area than the seat (14) is formed. As shown in FIG. 2, the first closing member (16) contacts the closing valve seat (14), and the second closing member (17) contacts the second valve seat (19). A closed valve state (X) is established in which the communication between the valve chamber (11) and the outlet channel (12) is blocked.

上記の第2閉止部材(17)には、閉止弁座(14)とは反対側へ作動軸(20)が延設してある。また、上記の第2閉止部材(17)には係合ピン(21)が付設してあり、第1閉止部材(16)に設けた係合穴(22)にこの係合ピン(21)を挿入してある。これにより、この第2閉止部材(17)が第2弁座(19)から所定寸法離隔して上記の係合ピン(21)が係合穴(22)の端部に受け止められると、第1閉止部材(16)が第2閉止部材(17)に連係して開弁方向へ同行移動が可能となる。   An operating shaft (20) extends from the second closing member (17) to the side opposite to the closing valve seat (14). Further, the second closing member (17) is provided with an engaging pin (21), and the engaging pin (21) is inserted into the engaging hole (22) provided in the first closing member (16). Inserted. As a result, when the second closing member (17) is separated from the second valve seat (19) by a predetermined dimension and the engaging pin (21) is received by the end of the engaging hole (22), the first closing member (17) is received. The closing member (16) can move in the valve opening direction in association with the second closing member (17).

上記の閉止弁室(11)の周壁のうち、上記の閉止弁座(14)と対面する部位に筒部材(23)が保密状に固定してあり、この筒部材(23)の外側に上記の遠隔操作用開閉作動部(6)の作動部ハウジング(2a)が付設してある。この作動部ハウジング(2a)内には作動室(24)が形成してあり、この作動室(24)と上記の閉止弁室(11)との間の隔壁(25)に、上記の筒部材(23)内と連なる挿通孔(26)が形成してある。この挿通孔(26)には上記の作動軸(20)が保密摺動可能に挿通してあり、この作動軸(20)の先端が上記の作動室(24)内へ突入してある。   A cylindrical member (23) is tightly fixed to a portion of the peripheral wall of the closing valve chamber (11) facing the closing valve seat (14), and the outer side of the cylindrical member (23) Is provided with an operating part housing (2a) of the remote control opening / closing operating part (6). A working chamber (24) is formed in the working portion housing (2a), and the cylinder member is provided in a partition wall (25) between the working chamber (24) and the shut-off valve chamber (11). (23) An insertion hole (26) connected to the inside is formed. The operating shaft (20) is inserted into the insertion hole (26) so as to be slidable and the tip of the operating shaft (20) is inserted into the working chamber (24).

上記の作動軸(20)の先端には、作動室(24)の内面に保密摺動するピストン部材(27)が固設してあり、このピストン部材(27)により作動室(24)が閉止弁室(11)側の受圧室(28)と反対側のばね収容室(29)とに区画してある。このばね収容室(29)には閉弁付勢手段として閉弁ばね(30)が収容してあり、ピストン部材(27)と作動軸(20)を介して、上記の両閉止部材(16・17)を閉止弁座(14)側へ弾圧付勢してある。また、上記の作動部ハウジング(2a)には作動流体導入路(31)が形成してあり、この作動流体導入路(31)を介して上記の受圧室(28)が図外の圧力流体供給装置に連通してある。   A piston member (27) that slides tightly on the inner surface of the working chamber (24) is fixed to the tip of the working shaft (20), and the working chamber (24) is closed by the piston member (27). A pressure receiving chamber (28) on the valve chamber (11) side and a spring accommodating chamber (29) on the opposite side are partitioned. This spring accommodating chamber (29) accommodates a valve closing spring (30) as a valve closing urging means, and both the above-mentioned closing members (16, 16) via a piston member (27) and an operating shaft (20). 17) is biased toward the closing valve seat (14). In addition, a working fluid introduction path (31) is formed in the working part housing (2a), and the pressure receiving chamber (28) is supplied with a pressure fluid not shown through the working fluid introduction path (31). It communicates with the device.

上記のばね収容室(29)の周壁には、上記のピストン部材(27)の略中央部と対面する位置に筒状のストッパー(32)が螺着固定してある。このストッパー(32)をピストン部材(27)側へ前進させることにより、作動軸(20)を介して閉止部材(15)を閉弁姿勢に保持し、これにより、例えば搬送中に振動等をうけた場合や受圧室(28)に作動流体が誤って流入した場合などに、高圧ガスが閉止弁室(11)から出口路(12)へ流出することがないようにしてある。そしてこのストッパー(32)を作動室(24)から後退させることにより、ピストン部材(27)や閉止部材(15)のストロークが確保される。このストッパー(32)の内部には冶具挿通孔(33)が透設してあり、上記のピストン部材(27)には、受圧室(28)とは反対側でこの冶具挿通孔(33)と対面する部位に、冶具装着部(34)が形成してある。   A cylindrical stopper (32) is screwed and fixed to the peripheral wall of the spring accommodating chamber (29) at a position facing the substantially central portion of the piston member (27). By moving the stopper (32) forward to the piston member (27) side, the closing member (15) is held in the valve-closed position via the operating shaft (20). The high pressure gas is prevented from flowing out from the shut-off valve chamber (11) to the outlet passage (12) when the working fluid flows into the pressure receiving chamber (28) by mistake. Then, by retracting the stopper (32) from the working chamber (24), the stroke of the piston member (27) and the closing member (15) is secured. A jig insertion hole (33) is formed through the stopper (32), and the piston member (27) is connected to the jig insertion hole (33) on the side opposite to the pressure receiving chamber (28). A jig mounting part (34) is formed at the facing part.

次に、上記のバルブ装置の開閉作動を、図1と図2〜4に基づいて説明する。
図2に示す閉弁状態(X)にあっては、前記の受圧室(28)に作動流体の圧力が加わっておらず、上記の第1閉止部材(16)と第2閉止部材(17)は、上記の閉弁ばね(30)の弾圧力で閉止弁座(14)側へ付勢されている。この閉弁ばね(30)の弾圧力は、閉止弁室(11)内の高圧ガスが上記の作動軸(20)を開弁方向へ押圧する力よりも大きく設定してある。この結果、上記の作動軸(20)とともに両閉止部材(16・17)がこの閉弁ばね(30)の弾圧力に付勢されて閉止弁座(14)側へ移動し、第1閉止部材(16)が閉止弁座(14)に当接するとともに第2閉止部材(17)が第2弁座(19)に当接して、閉止弁室(11)が閉じた閉弁状態(X)に保持される。
Next, the opening / closing operation of the valve device will be described with reference to FIGS. 1 and 2 to 4.
In the valve closed state (X) shown in FIG. 2, the pressure of the working fluid is not applied to the pressure receiving chamber (28), and the first closing member (16) and the second closing member (17) described above. Is biased toward the closing valve seat (14) by the elastic pressure of the valve closing spring (30). The elastic pressure of the valve closing spring (30) is set to be larger than the force with which the high pressure gas in the valve closing chamber (11) presses the operating shaft (20) in the valve opening direction. As a result, both the closing shafts (16, 17) together with the operating shaft (20) are urged by the elastic pressure of the valve closing spring (30) to move toward the closing valve seat (14), and the first closing member. (16) contacts the closing valve seat (14) and the second closing member (17) contacts the second valve seat (19), so that the closing valve chamber (11) is closed (X). Retained.

上記の閉弁状態(X)から、図外の圧力流体供給装置により、前記の作動流体導入路(31)から受圧室(28)に圧縮空気や圧油などの作動流体を供給すると、上記のピストン部材(27)が上記の閉弁ばね(30)の付勢力に抗して開弁方向へ押圧される。   When a working fluid such as compressed air or pressurized oil is supplied from the working fluid introduction path (31) to the pressure receiving chamber (28) by the pressure fluid supply device (not shown) from the valve closed state (X), The piston member (27) is pressed in the valve opening direction against the urging force of the valve closing spring (30).

このとき、上記の作動流体の圧力は、第2閉止部材(17)が閉弁ばね(30)の付勢力に抗して開弁方向へ移動する値以上に設定してある。即ち、上記の閉弁状態(X)では、閉弁ばね(30)による閉弁方向への弾圧力と、第2弁座(19)のシール面積に加わる閉止弁室(11)内のガス圧による閉弁方向への押圧力と、作動軸(20)のシール断面積に加わる閉止弁室(11)内のガス圧による開弁方向への押圧力との総和の、閉弁方向への押圧力が上記のピストン部材(27)に加わっている。上記の作動流体の圧力は、上記の閉弁方向への押圧力の総和に抗して、上記のピストン部材(27)を開弁側へ移動できるだけの圧力以上に設定してある。   At this time, the pressure of the working fluid is set to be equal to or greater than the value at which the second closing member (17) moves in the valve opening direction against the urging force of the valve closing spring (30). That is, in the valve closing state (X), the elastic pressure in the valve closing direction by the valve closing spring (30) and the gas pressure in the valve closing chamber (11) added to the sealing area of the second valve seat (19). The sum of the pressing force in the valve closing direction due to the pressure and the pressing force in the valve opening direction due to the gas pressure in the closing valve chamber (11) added to the seal cross-sectional area of the operating shaft (20) in the valve closing direction. Pressure is applied to the piston member (27). The pressure of the working fluid is set to be equal to or higher than the pressure that can move the piston member (27) to the valve opening side against the sum of the pressing forces in the valve closing direction.

この結果、上記の作動流体の圧力により、ピストン部材(27)が開弁方向へ移動し、作動軸(20)とともに第2閉止部材(17)が開弁方向へ移動して、第1閉止部材(16)に形成された第2弁座(19)から離隔する。従って、閉止弁室(11)内は上記の第1閉止部材(16)に形成された連通路(18)を介して出口路(12)に連通し、図3に示す半開状態(Y)となる。   As a result, the piston member (27) moves in the valve opening direction due to the pressure of the working fluid, and the second closing member (17) moves in the valve opening direction together with the operating shaft (20). Separated from the second valve seat (19) formed in (16). Accordingly, the inside of the shut-off valve chamber (11) communicates with the outlet passage (12) via the communication passage (18) formed in the first closing member (16), and the half-open state (Y) shown in FIG. Become.

上記の第2閉止部材(17)が第2弁座(19)から所定寸法離隔すると、前記の係合ピン(21)が係合穴(22)の端部に受け止められ、第1閉止部材(16)が第2閉止部材(17)に連係して開弁方向へ同行移動が可能となる。しかしながら上記の受圧室(28)内の作動流体の圧力は、上記の第1閉止部材(16)が閉止姿勢に保持される値以下に設定してある。   When the second closing member (17) is separated from the second valve seat (19) by a predetermined dimension, the engaging pin (21) is received by the end of the engaging hole (22), and the first closing member ( 16) is linked to the second closing member (17) and can be moved in the valve opening direction. However, the pressure of the working fluid in the pressure receiving chamber (28) is set to be equal to or less than a value at which the first closing member (16) is held in the closed posture.

即ち、上記の第1閉止部材(16)は、閉止弁座(14)のシール面積に応じて、閉止弁室(11)内のガス圧力と出口路(12)の内圧との差圧により、閉止弁座(14)へ押圧されており、この閉弁方向の押圧力が、上記の作動軸(20)や第2閉止部材(17)に加わっている閉弁方向への押圧力に付加されると、作動流体がピストン部材(27)を開弁側へ移動させる押圧力よりも大きくなる。   That is, the first closing member (16) has a pressure difference between the gas pressure in the closing valve chamber (11) and the inner pressure in the outlet passage (12) according to the seal area of the closing valve seat (14). It is pressed against the closing valve seat (14), and this pressing force in the closing direction is added to the pressing force in the closing direction applied to the operating shaft (20) and the second closing member (17). Then, the working fluid becomes larger than the pressing force for moving the piston member (27) to the valve opening side.

この結果、上記の第1閉止部材(16)は閉止弁座(14)に当接した状態から移動せず、図3に示すように閉止弁室(11)が上記の連通路(18)のみを介して出口路(12)に連通している、半開状態(Y)が維持される。従って、閉止弁室(11)内の高圧ガスはこの連通路(18)の通路断面積に応じた少ないガス流量で出口路(12)へ流出する。   As a result, the first closing member (16) does not move from the state in contact with the closing valve seat (14), and the closing valve chamber (11) has only the communication path (18) as shown in FIG. A semi-open state (Y) is maintained, which communicates with the outlet channel (12) via. Therefore, the high-pressure gas in the shut-off valve chamber (11) flows out to the outlet passage (12) with a small gas flow rate corresponding to the cross-sectional area of the communication passage (18).

上記の連通路(18)からの高圧ガスの流出が続くと、上記の出口路(12)の内圧が徐々に上昇し、これとともに、閉止弁室(11)内のガス圧力と出口路(12)の内圧との差圧により上記の第1閉止部材(16)を閉止弁座(14)側へ押圧する押圧力が小さくなっていく。そして、上記の出口路(12)内のガス圧力が所定圧力に達すると、上記の差圧による閉弁方向への押圧力が充分に小さくなり、この押圧力が、上記の作動軸(20)や第2閉止部材(17)に加わっている閉弁方向への押圧力に付加されても、作動流体がピストン部材(27)を開弁側へ移動させる押圧力より小さくなる。   When the outflow of high-pressure gas from the communication passage (18) continues, the internal pressure of the outlet passage (12) gradually increases, and at the same time, the gas pressure in the closing valve chamber (11) and the outlet passage (12 ), The pressing force for pressing the first closing member (16) toward the closing valve seat (14) side is reduced. When the gas pressure in the outlet passage (12) reaches a predetermined pressure, the pressing force in the valve closing direction due to the differential pressure is sufficiently reduced, and this pressing force is applied to the operating shaft (20). Even if added to the pressing force in the valve closing direction applied to the second closing member (17), the working fluid becomes smaller than the pressing force for moving the piston member (27) to the valve opening side.

この結果、この作動流体の押圧力により、第1閉止部材(16)が第2閉止部材(17)に同行して開弁方向へ移動し、閉止弁座(14)から離隔して、図4に示す全開状態(Z)となる。従って、上記の閉止弁室(11)内の高圧ガスは、第1閉止部材(16)と閉止弁座(14)との間隙から出口路(12)へ、通常の流量で流出する。   As a result, the pressing force of the working fluid causes the first closing member (16) to accompany the second closing member (17) and move in the valve opening direction, and is separated from the closing valve seat (14). The fully open state (Z) shown in FIG. Therefore, the high-pressure gas in the closing valve chamber (11) flows out from the gap between the first closing member (16) and the closing valve seat (14) into the outlet passage (12) at a normal flow rate.

上記のバルブ装置(1)を上記の全開状態(Z)から閉じる場合は、上記の受圧室(28)内の作動流体の圧力が抜かれる。これにより、作動軸(20)に加わる閉止弁室(11)内のガス圧力に抗して、ピストン部材(27)が閉弁ばね(30)の弾圧力で閉弁側へ移動して、第1閉止部材(16)が閉止弁座(14)に当接し、第2閉止部材(17)が第2弁座(19)に当接した、図2に示す閉弁状態(X)となる。   When the valve device (1) is closed from the fully opened state (Z), the pressure of the working fluid in the pressure receiving chamber (28) is released. Thus, against the gas pressure in the closing valve chamber (11) applied to the operating shaft (20), the piston member (27) moves to the valve closing side by the elastic pressure of the valve closing spring (30), and the first The valve closing state (X) shown in FIG. 2 is established, in which the first closing member (16) is in contact with the closing valve seat (14) and the second closing member (17) is in contact with the second valve seat (19).

上記のバルブ装置(1)は、前記のガス容器(3)の配設位地によっては、前記の作動流体導入路(31)を圧力流体供給装置に接続できない場合があり、またこの圧力流体供給装置と接続できる場合であってもこれが故障した場合は、作動流体を受圧室(28)へ供給することができなくなる。これらの場合は、図5に示すように、上記のバルブ装置(1)に強制開弁冶具(35)が装着される。   The valve device (1) may not be able to connect the working fluid introduction path (31) to the pressure fluid supply device depending on the location of the gas container (3). Even if it can be connected to the apparatus, if it fails, the working fluid cannot be supplied to the pressure receiving chamber (28). In these cases, as shown in FIG. 5, a forced valve opening jig (35) is attached to the valve device (1).

即ち、上記の強制開弁冶具(35)は、一端に係止部(36)を形成した取付軸部(37)と、この取付軸部(37)の他端へ回動自在に付設されたL字状の操作レバー(38)と、上記の取付軸部(37)が挿通可能な透孔(39)を中央に備える受台(40)とからなる。   That is, the forced valve opening jig (35) is attached to an attachment shaft portion (37) having a locking portion (36) at one end and the other end of the attachment shaft portion (37) to be freely rotatable. It comprises an L-shaped operating lever (38) and a cradle (40) having a through hole (39) through which the mounting shaft portion (37) can be inserted.

図5に示すように、上記の受台(40)は前記の作動部ハウジング(2a)の外面に付設され、上記の取付軸部(37)が前記の冶具挿通孔(33)へ挿通されて、上記の係止部(36)が前記の冶具装着部(34)に螺着固定される。そして、上記の操作レバー(38)を図5において反時計回りに回動させると、梃子の原理により、上記のピストン部材(27)が作動軸(20)とともに、閉弁ばね(30)の弾圧力に抗してばね収容室(29)側へ引き寄せられ、これにより、第1閉止部材(16)と第2閉止部材(17)がそれぞれ閉止弁座(14)と第2弁座(19)に当接し、前記の図4に示す全開状態(Z)に切換えられる。   As shown in FIG. 5, the cradle (40) is attached to the outer surface of the operating part housing (2a), and the mounting shaft part (37) is inserted into the jig insertion hole (33). The locking portion (36) is screwed and fixed to the jig mounting portion (34). Then, when the operation lever (38) is rotated counterclockwise in FIG. 5, the piston member (27) together with the operating shaft (20) is elastically pressed by the valve closing spring (30) according to the lever principle. The first closing member (16) and the second closing member (17) are attracted to the spring accommodating chamber (29) side against the force, whereby the closing valve seat (14) and the second valve seat (19), respectively. To the fully open state (Z) shown in FIG.

なお、上記の操作レバー(38)を時計回りに回動して戻すと、閉弁ばね(30)の弾圧力によりピストン部材(27)が作動軸(20)とともに閉止弁室(11)側へ移動し、これにより、第1閉止部材(16)と第2閉止部材(17)が前記の図2に示す閉弁状態(X)に切換えられる。   When the operation lever (38) is rotated clockwise and returned, the piston member (27) moves together with the operating shaft (20) toward the closing valve chamber (11) due to the elastic force of the valve closing spring (30). Accordingly, the first closing member (16) and the second closing member (17) are switched to the valve closing state (X) shown in FIG.

上記の実施形態で説明したバルブ装置は、本発明の技術的思想を具体化するために例示したものであり、ハウジングや閉止弁室、閉止部材、作動軸、遠隔操作用開閉作動部、ピストン部材などの形状や構造、形成位置等を、この実施形態等に限定するものではなく、本発明の特許請求の範囲内において種々の変更を加え得るものである。   The valve device described in the above embodiment is exemplified to embody the technical idea of the present invention, and includes a housing, a closing valve chamber, a closing member, an operating shaft, a remote-operating opening / closing operation unit, and a piston member. The shape, structure, formation position, and the like are not limited to this embodiment, and various modifications can be made within the scope of the claims of the present invention.

例えば上記の実施形態では、作動部ハウジングを本体ハウジングとは別体に形成してこれを本体ハウジングに固定したが、本発明ではこれらを一体に形成してもよい。また上記の実施形態では入口路にガス逃し路を分岐して安全弁を付設したが、この逃し路や安全弁を省略することも可能である。さらに、上記の入口路には手動により開閉できる閉止弁を設けることができ、上記の遠隔操作用開閉作動部が万一故障した場合やこれをメンテナンスする場合などに、この手動閉止弁を閉弁操作することでガスの取出しを強制的に停止できるように構成してもよい。なお本発明のバルブ装置は、取り扱うガスが特定の種類に限定されないことはいうまでもない。   For example, in the above embodiment, the operating part housing is formed separately from the main body housing and fixed to the main body housing. However, in the present invention, these may be integrally formed. Further, in the above embodiment, the safety valve is provided by branching the gas escape path to the inlet path. However, the escape path and the safety valve can be omitted. In addition, a closing valve that can be manually opened and closed can be provided in the inlet passage, and the manual closing valve is closed in the event that the remote operation opening and closing operation unit should malfunction or be maintained. You may comprise so that gas extraction can be stopped compulsorily by operating. In addition, it cannot be overemphasized that the gas handled by the valve apparatus of this invention is not limited to a specific kind.

本発明のバルブ装置は、高圧ガスが急速に出口路へ流出することを防止して、断熱圧縮による発熱の防止や、下流側の配管やガス機器等への負担軽減が可能となるので、高圧の水素ガスなど、可燃性ガス等を収容した高圧ガスを取り扱う、遠隔操作で開閉される容器弁に特に好適であるが、他のガス容器用バルブ装置や配管用バルブ装置にも好適に用いられる。   The valve device according to the present invention prevents high-pressure gas from rapidly flowing out to the outlet passage, thereby preventing heat generation due to adiabatic compression and reducing the burden on downstream piping and gas equipment. It is particularly suitable for container valves that handle high-pressure gas containing flammable gas such as hydrogen gas and that can be opened and closed remotely, but it is also suitable for other gas container valve devices and piping valve devices. .

本発明の実施形態を示す、閉弁状態のバルブ装置の断面図である。It is sectional drawing of the valve apparatus of a valve closing state which shows embodiment of this invention. 本発明の実施形態の、閉弁状態での閉止弁室近傍の拡大断面図である。It is an expanded sectional view near a closing valve room in a closed state of an embodiment of the present invention. 本発明の実施形態の、半開状態での閉止弁室近傍の拡大断面図である。It is an expanded sectional view near a shut-off valve room in a half open state of an embodiment of the present invention. 本発明の実施形態の、全開状態での閉止弁室近傍の拡大断面図である。It is an expanded sectional view of the vicinity of a shut-off valve chamber in a full open state of an embodiment of the present invention. 本発明の実施形態の、遠隔操作用開閉作動部に付設した強制開弁冶具近傍の断面図である。It is sectional drawing of the forced valve opening jig vicinity attached to the opening / closing operation part for remote operation of embodiment of this invention.

符号の説明Explanation of symbols

1…バルブ装置
2…本体ハウジング
2a…作動部ハウジング
9…入口路
11…閉止弁室
12…出口路
14…閉止弁座
15…閉止部材
16…第1閉止部材
17…第2閉止部材
18…連通路
19…第2弁座
20…作動軸
24…作動室
25…作動室(24)と閉止弁室(11)との間の隔壁
26…挿通孔
27…ピストン部材
28…受圧室
30…閉弁付勢手段(閉弁ばね)
31…作動流体導入路
33…冶具挿通孔
35…強制開弁冶具
1 ... Valve device 2 ... Main body housing
2a ... Actuator housing 9 ... Inlet passage
11 ... Closed valve chamber
12 ... Exit road
14 ... Close valve seat
15 ... Closing member
16 ... 1st closing member
17 ... second closing member
18 ... Communication passage
19 ... Second valve seat
20 ... Operating shaft
24 ... Working room
25: Bulkhead between the working chamber (24) and the shut-off valve chamber (11)
26 ... insertion hole
27 ... Piston member
28 ... Pressure receiving chamber
30 ... Valve closing biasing means (valve closing spring)
31 ... Working fluid introduction path
33… Jig insertion hole
35 ... Forced valve opening jig

Claims (5)

ハウジング(2・2a)内に入口路(9)と閉止弁室(11)と出口路(12)とを順に形成し、閉止弁室(11)に閉止弁座(14)を形成するとともに、この閉止弁室(11)へ閉止部材(15)を閉止弁座(14)に対し進退可能に挿入し、
上記のハウジング(2・2a)に作動室(24)を形成して、この作動室(24)と上記の閉止弁室(11)との間の隔壁(25)のうち、上記の閉止弁座(14)と対面する部位に挿通孔(26)を透設し、上記の閉止部材(15)から閉止弁座(14)とは反対側へ延設した作動軸(20)を上記の挿通孔(26)へ保密摺動可能に挿通し、
上記の作動室(24)内に突入した上記の作動軸(20)の先端にピストン部材(27)を形成し、このピストン部材(27)を作動室(24)内面に保密摺動可能に構成して、このピストン部材(27)により作動室(24)内の閉止弁室(11)側に受圧室(28)を区画形成し、この受圧室(28)に作動流体導入路(31)を接続してこの受圧室(28)へ作動流体を導入可能に構成し、
上記の作動軸(20)に加わる閉止弁室(11)内のガス圧力に抗して、上記の閉止部材(15)を閉止弁座(14)側へ付勢する閉弁付勢手段(30)を設けたバルブ装置であって、
上記の閉止弁座(14)を、閉止弁室(11)に開口する上記の出口路(12)の上流開口端の周囲に形成し、
上記の閉止部材(15)を第1閉止部材(16)と第2閉止部材(17)とから構成して、この第1閉止部材(16)を上記の閉止弁座(14)へ接離可能に構成し、
この第1閉止部材(16)に上記の出口路(12)よりも通路断面積の小さい連通路(18)を形成し、この連通路(18)の一端を上記の出口路(12)に対面させるとともに、他端を上記の第2閉止部材(17)に対面させて、この他端の周囲に上記の閉止弁座(14)よりもシール面積の狭い第2弁座(19)を形成し、
上記の第2閉止部材(17)をこの第2弁座(19)へ接離可能に構成するとともに、この第2閉止部材(17)に上記の作動軸(20)を延設し、
上記の第2閉止部材(17)が第2弁座(19)から所定寸法離隔した位置で、この第2閉止部材(17)に上記の第1閉止部材(16)を連係させて開弁方向へ同行移動可能に構成し、
上記の受圧室(28)へ流入する作動流体の圧力を、上記の第2閉止部材(17)が閉弁付勢手段(30)の付勢力に抗して開弁方向へ移動する値以上で、且つ、出口路(12)内が所定圧力に達するまではこの出口路(12)の内圧と閉止弁室(11)内のガス圧力との差圧で上記の第1閉止部材(16)が閉止姿勢に保持される値以下に設定したことを特徴とする、バルブ装置。
An inlet passage (9), a closing valve chamber (11), and an outlet passage (12) are formed in the housing (2, 2a) in this order, and a closing valve seat (14) is formed in the closing valve chamber (11). A closing member (15) is inserted into the closing valve chamber (11) so as to be able to advance and retract relative to the closing valve seat (14).
A working chamber (24) is formed in the housing (2, 2a), and the shut-off valve seat in the partition wall (25) between the working chamber (24) and the shut-off valve chamber (11). An insertion hole (26) is formed through the part facing (14), and the operating shaft (20) extending from the closing member (15) to the side opposite to the closing valve seat (14) is provided in the insertion hole. (26) to be slidably inserted,
A piston member (27) is formed at the tip of the working shaft (20) that has entered the working chamber (24), and the piston member (27) is configured to be slidably sealed on the inner surface of the working chamber (24). The piston member (27) defines a pressure receiving chamber (28) on the side of the closing valve chamber (11) in the working chamber (24), and the working fluid introduction path (31) is formed in the pressure receiving chamber (28). Connected and configured to be able to introduce working fluid into this pressure receiving chamber (28),
Valve closing biasing means (30) for biasing the closing member (15) toward the closing valve seat (14) against the gas pressure in the closing valve chamber (11) applied to the operating shaft (20). ) Provided with a valve device,
The closing valve seat (14) is formed around the upstream opening end of the outlet passage (12) that opens to the closing valve chamber (11),
The closing member (15) comprises a first closing member (16) and a second closing member (17), and the first closing member (16) can be contacted and separated from the closing valve seat (14). To configure
The first closing member (16) is formed with a communication passage (18) having a passage cross-sectional area smaller than that of the outlet passage (12), and one end of the communication passage (18) faces the outlet passage (12). In addition, the other end faces the second closing member (17), and the second valve seat (19) having a smaller sealing area than the closing valve seat (14) is formed around the other end. ,
The second closing member (17) is configured to be movable toward and away from the second valve seat (19), and the operating shaft (20) is extended to the second closing member (17).
At the position where the second closing member (17) is separated from the second valve seat (19) by a predetermined dimension, the first closing member (16) is linked to the second closing member (17) to open the valve. Configured to be able to accompany
The pressure of the working fluid flowing into the pressure receiving chamber (28) is not less than the value at which the second closing member (17) moves in the valve opening direction against the urging force of the valve closing urging means (30). In addition, until the inside of the outlet passage (12) reaches a predetermined pressure, the first closing member (16) is caused by the differential pressure between the internal pressure of the outlet passage (12) and the gas pressure in the closing valve chamber (11). A valve device, wherein the valve device is set to be equal to or less than a value held in a closed posture.
上記の閉弁付勢手段(30)を閉弁ばねで構成した、請求項1に記載のバルブ装置。   The valve device according to claim 1, wherein the valve closing urging means (30) comprises a valve closing spring. 上記の閉弁ばね(30)を上記の作動室(24)の受圧室(28)とは反対側に収容して、上記のピストン部材(27)を介して上記の第2閉止部材(16)を閉弁方向へ弾圧した、請求項2に記載のバルブ装置。   The valve closing spring (30) is accommodated on the side of the working chamber (24) opposite to the pressure receiving chamber (28), and the second closing member (16) is interposed via the piston member (27). The valve device according to claim 2, wherein the valve device is repressed in the valve closing direction. 上記のピストン部材(27)の受圧室(28)とは反対側に、手動操作される強制開弁冶具(35)を着脱可能に連結した、請求項1から3のいずれか1項に記載のバルブ装置。   The forced valve opening jig (35) operated manually is detachably connected to the opposite side to the pressure receiving chamber (28) of the piston member (27), according to any one of claims 1 to 3. Valve device. 上記の作動室(24)のうち上記の受圧室(28)とは反対側に冶具挿通孔(33)を形成し、この冶具挿通孔(33)を介して上記の強制開弁冶具(35)を上記のピストン部材(27)へ連結した、請求項4に記載のバルブ装置。   A jig insertion hole (33) is formed on the side opposite to the pressure receiving chamber (28) in the working chamber (24), and the forced valve opening jig (35) is formed through the jig insertion hole (33). The valve device according to claim 4, wherein the valve member is connected to the piston member (27).
JP2005357124A 2005-12-12 2005-12-12 Valve device Pending JP2007162763A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101915359A (en) * 2010-07-27 2010-12-15 江南机器(集团)有限公司 Valve for compressed gas collecting bottle and concentrating pneumatic control method thereof
JP2016151308A (en) * 2015-02-17 2016-08-22 エスアールエンジニアリング株式会社 On-off valve
CN107166164A (en) * 2017-05-16 2017-09-15 上海瀚氢动力科技有限公司 Integrated cylinder valve provided with air releasing device
CN114508617A (en) * 2022-02-28 2022-05-17 宁波杜肯阀门制造有限公司 Vacuum jacket low-temperature pneumatic emergency cut-off valve

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Publication number Priority date Publication date Assignee Title
JPS63231096A (en) * 1987-03-17 1988-09-27 ル・エ−ル・リクイツド・ソシエテ・アノニム・プ−ル・ル・エチユド・エ・ル・エクスプルワテシヨン・デ・プロセデ・ジエオルジエ・クロ−ド Cock for bottle housing pressure gas
US5188017A (en) * 1991-06-18 1993-02-23 The Consumers' Gas Company, Ltd. Natural gas cylinder fitting and solenoid valve
JPH09210296A (en) * 1996-01-31 1997-08-12 Honda Motor Co Ltd Compressed natural gas charging device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63231096A (en) * 1987-03-17 1988-09-27 ル・エ−ル・リクイツド・ソシエテ・アノニム・プ−ル・ル・エチユド・エ・ル・エクスプルワテシヨン・デ・プロセデ・ジエオルジエ・クロ−ド Cock for bottle housing pressure gas
US5188017A (en) * 1991-06-18 1993-02-23 The Consumers' Gas Company, Ltd. Natural gas cylinder fitting and solenoid valve
JPH09210296A (en) * 1996-01-31 1997-08-12 Honda Motor Co Ltd Compressed natural gas charging device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101915359A (en) * 2010-07-27 2010-12-15 江南机器(集团)有限公司 Valve for compressed gas collecting bottle and concentrating pneumatic control method thereof
JP2016151308A (en) * 2015-02-17 2016-08-22 エスアールエンジニアリング株式会社 On-off valve
CN107166164A (en) * 2017-05-16 2017-09-15 上海瀚氢动力科技有限公司 Integrated cylinder valve provided with air releasing device
CN107166164B (en) * 2017-05-16 2019-03-26 上海瀚氢动力科技有限公司 Integrated cylinder valve equipped with air releasing device
CN114508617A (en) * 2022-02-28 2022-05-17 宁波杜肯阀门制造有限公司 Vacuum jacket low-temperature pneumatic emergency cut-off valve

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