JP2007160518A - Waterproof moisture permeable fabric - Google Patents

Waterproof moisture permeable fabric Download PDF

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JP2007160518A
JP2007160518A JP2005355930A JP2005355930A JP2007160518A JP 2007160518 A JP2007160518 A JP 2007160518A JP 2005355930 A JP2005355930 A JP 2005355930A JP 2005355930 A JP2005355930 A JP 2005355930A JP 2007160518 A JP2007160518 A JP 2007160518A
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moisture
waterproof
permeable
permeable layer
fabric
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JP4809048B2 (en
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Tetsuo Haniyu
哲雄 羽生
Hitoshi Itai
仁志 板井
Ryoichi Nishino
良一 西野
Hiroto Nomura
博人 野村
Motoki Yamazawa
元気 山沢
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Hiramatsu Sangyo Co Ltd
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Hiramatsu Sangyo Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a waterproof moisture permeable fabric capable of enhancing the mechanical strength such as abrasion resistance, tensile strength, etc. related to a waterproof moisture permeable layer, capable of especially suppressing the lowering of the mechanical strength due to swelling in a case that the waterproof moisture permeable layer made of a hydrophilic non-porous resin is used and capable of being adjusted in its expansion and contraction ratio corresponding to application. <P>SOLUTION: The waterproof moisture permeable fabric 1 is equipped with a base material 2 becoming surface cloth and the waterproof moisture permeable layer 3 becoming back cloth and the base material 2 is integrally laminated and formed to one side of the waterproof moisture permeable layer 3 in a contact state while a reinforcing members 4 are united with the other surface of the waterproof moisture permeable layer 3. The moisture permeable cells 5, which are partitioned by the reinforcing members 4 to be demarcated in a large number of cells, are formed to the waterproof moisture permeable layer 3 and the waterproof moisture permeable layer 3 is exposed from the demarcated moisture permeable cells 5. The reinforcing members 4 are formed into the plane patterns of the meshes of various knitted fabrics such as tricot in a planar shape. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、布帛の透湿性を損うことなく防水性が付与された防水透湿性布帛に関するものである。   The present invention relates to a waterproof and moisture-permeable fabric that is waterproofed without impairing the moisture permeability of the fabric.

従来、防水性及び透湿性を有する防水透湿性布帛は、防水性及び透湿性を有する防水透湿性樹脂の薄膜(以下「防水透湿性薄膜」という。)を、織物や編物などの布帛の片面に積層形成したものであり、例えば、衣料品の生地の一部として利用されている。   Conventionally, waterproof and moisture-permeable waterproof and moisture-permeable fabrics have a waterproof and moisture-permeable waterproof and moisture-permeable resin thin film (hereinafter referred to as “waterproof and moisture-permeable thin film”) on one side of a fabric such as a woven fabric or knitted fabric. For example, it is used as a part of cloth for clothing.

この防水透湿性薄膜を布帛に積層形成する方法については現時点でも種々のものが提案されており、例えば、湿式製法又は乾式製法によって布帛片面に防水透湿性薄膜を直接に積層形成するものや、又は、フィルムラミネーションによって布帛片面に防水透湿性薄膜フィルムを貼着して積層形成するものがある。   Various methods for laminating and forming this waterproof and moisture permeable thin film on a fabric have been proposed at present, for example, a method of directly laminating and forming a waterproof and moisture permeable thin film on one side of a fabric by a wet process or a dry process, or Some films are laminated by attaching a waterproof and moisture-permeable thin film to one side of the fabric by film lamination.

このように防水透湿性薄膜が積層形成された布帛、即ち、防水透湿性布帛によれば、布帛自体が元来より有する通気性及び透湿性に加えて、防水透湿性薄膜の防水性が更に付与される。しかも、防水透湿性薄膜の透湿性によって布帛の透湿性の低下も抑制されるのである。   Thus, according to the fabric in which the waterproof and moisture-permeable thin film is laminated, that is, the waterproof and moisture-permeable fabric, the waterproof property of the waterproof and moisture-permeable thin film is further imparted in addition to the breathability and moisture permeability inherent in the fabric itself. Is done. In addition, the moisture permeability of the waterproof and moisture-permeable thin film suppresses a decrease in moisture permeability of the fabric.

また、下記特許文献1に記載するように、防水透湿性薄膜は、透湿メカニズムから分類した場合、微多孔質樹脂で形成される防水透湿性薄膜と、親水性無孔質樹脂で形成される防水透湿性薄膜とに分けられる。   In addition, as described in Patent Document 1 below, the waterproof and moisture-permeable thin film is formed of a waterproof and moisture-permeable thin film formed of a microporous resin and a hydrophilic nonporous resin when classified from a moisture-permeable mechanism. It is divided into a waterproof and moisture-permeable thin film.

ここで、微多孔質樹脂製の防水透湿性薄膜は、自らの微細孔より小さな水蒸気となった湿気に対して透過を許容するという透湿機能を有する一方で、自らの微細孔より大きさな雨粒やその他の水分に対しては透過を阻止するという防水機能を発揮するものである。   Here, the waterproof and moisture-permeable thin film made of microporous resin has a moisture permeability function of allowing permeation to moisture that is smaller than its own micropores, while having a larger size than its own micropores. It has a waterproof function of preventing permeation of raindrops and other moisture.

これに対して、親水性無孔質樹脂製の防水透湿性薄膜については、その親水性を有する官能基(親水基)の介在によって汗などの水蒸気を内部へ取り込んで水蒸気濃度の低い外部へ水分を放出させるという透湿機能を発揮する一方で、無孔質であることによって雨粒やその他の水分に対しては浸透を阻止する防水機能を発揮するものである。
特開2005−105168号公報
On the other hand, for waterproof and moisture-permeable thin films made of hydrophilic non-porous resin, moisture such as sweat is taken inside through the presence of the hydrophilic functional group (hydrophilic group), and the moisture content is reduced outside. While exhibiting a moisture permeability function of releasing water, it is nonporous and exhibits a waterproof function of preventing permeation of raindrops and other moisture.
JP-A-2005-105168

しかしながら、上記した防水透湿性薄膜は、一般に略10μm〜略50μmの厚みしかないために引張強度や耐摩耗性などの機械的強度において脆弱なものであり、なおかつ、防水透湿性薄膜が布帛裏面全体に露出した状態で使用されるために防水透湿性薄膜が摩擦や引張を直接的に受けて損傷し易く、防水透湿性布帛が漏水し易くなるという問題点があった。   However, the waterproof and moisture-permeable thin film described above is generally fragile in mechanical strength such as tensile strength and abrasion resistance because it has only a thickness of about 10 μm to about 50 μm, and the waterproof and moisture-permeable thin film is the entire back surface of the fabric. Since the waterproof and moisture-permeable thin film is directly subjected to friction and tension, the waterproof and moisture-permeable fabric is liable to be damaged.

特に、親水性無孔質樹脂製の防水透湿性薄膜にあっては、その厚みが略10μm〜略25μmしかないものもあり、なおかつ、透湿機能を発揮する場合に内部に水蒸気を取り込むことで膨潤して機械的強度が低下することもあるため、より一層外部からの摩擦力や引張力によって損傷し易いものとなってしまうという問題点があった。   In particular, some waterproof and moisture-permeable thin films made of hydrophilic non-porous resin have a thickness of only about 10 μm to about 25 μm. Since it may swell and mechanical strength may fall, there existed a problem that it will become easily damaged by the frictional force and tensile force from the outside.

そこで、これらの問題点を解決すべく、本願出願人は、上記特許文献1において、表地用布帛の片面に積層形成される防水透湿性薄膜のもう片面に薄手のトリコットなどの補強用布帛を貼着することで、防水透湿性薄膜を保護することを提案した。   Therefore, in order to solve these problems, the applicant of the present application applied a reinforcing fabric such as a thin tricot on the other side of the waterproof and moisture-permeable thin film formed on one side of the surface fabric in the above-mentioned Patent Document 1. It was proposed to protect the waterproof and breathable thin film by wearing it.

しかしながら、特許文献1記載のように防水透湿性布帛の防水透湿性薄膜にトリコットなどの補強用布帛を貼着すると、今度は、その補強用布帛によって防水透湿性薄膜の伸縮性が阻害されてしまい、激しく且つ頻繁に摩擦や伸縮が繰り返される運動用衣料品などの生地としては必要な伸縮性を確保することが逆に困難となってしまうという問題点を招来してしまった。   However, when a reinforcing fabric such as tricot is attached to the waterproof and moisture permeable thin film of the waterproof and moisture permeable fabric as described in Patent Document 1, the stretchability of the waterproof and moisture permeable thin film is inhibited by the reinforcing fabric. However, it has become a problem that it is difficult to ensure the necessary stretchability for fabrics for exercise and the like that are violently and frequently repeatedly rubbed and stretched.

本発明は、上述した問題点を解決するためになされたものであり、防水透湿層に関する耐摩耗性や引張強度などの機械的強度を高めることができ、特に、親水性無孔質樹脂製の防水透湿層を使用する場合には膨潤による機械的強度低下を抑制でき、なおかつ、用途に応じて伸縮率を調整することもできる防水透湿性布帛を提供することを目的としている。   The present invention has been made to solve the above-described problems, and can increase mechanical strength such as abrasion resistance and tensile strength related to the waterproof and moisture-permeable layer, and is particularly made of a hydrophilic nonporous resin. An object of the present invention is to provide a waterproof and moisture-permeable fabric that can suppress a decrease in mechanical strength due to swelling when the waterproof and moisture-permeable layer is used.

この目的を達成するために請求項1記載の防水透湿性布帛は、防水性及び透湿性を有する樹脂で形成される防水透湿層と、その防水透湿層の一面に一体的に積層形成される基材であって透湿性を有している布帛とを備えており、前記防水透湿層の他面に複数のセル状に区画形成され、その各セル状の区画内から前記防水透湿層が露出されている複数の透湿セルと、その複数の透湿セルが形成されている前記防水透湿層の前記他面に合着され、その防水透湿層から隆起して前記各透湿セル間を仕切り、前記防水透湿層に比べて引張強度が大きい伸縮性樹脂材料で形成される補強部材とを備えている。   In order to achieve this object, a waterproof and moisture-permeable fabric according to claim 1 is formed by integrally laminating a waterproof and moisture-permeable layer formed of a waterproof and moisture-permeable resin and one surface of the waterproof and moisture-permeable layer. And a fabric having moisture permeability, and is formed in a plurality of cells on the other surface of the waterproof and moisture permeable layer, and the waterproof and moisture permeable membrane is formed from the inside of each cellular partition. A plurality of moisture permeable cells with exposed layers and the other surface of the waterproof moisture permeable layer on which the plurality of moisture permeable cells are formed; And a reinforcing member formed of a stretchable resin material having a tensile strength higher than that of the waterproof moisture-permeable layer.

この請求項1記載の防水透湿性布帛によれば、補強部材により仕切られた各透湿セルから露出する防水透湿層を通じて透湿性が発揮される。また一方で、防水透湿層よりも引張強度の大きな補強部材が防水透湿層に合着され、しかも補強部材は伸縮性のある伸縮性材料で形成されるので、防水透湿層の伸縮性が確保されながらも、防水透湿層の引張強度も補強される。更に、防水透湿層の他面には補強部材が隆起した状態で合着されているので、この防水透湿性布帛を利用した衣料品の使用時に、使用者の身体が裏地側となる防水透湿層に直接擦れることが補強部材の介在によって防止される。   According to the waterproof and moisture-permeable fabric according to claim 1, moisture permeability is exhibited through the waterproof and moisture-permeable layer exposed from each moisture-permeable cell partitioned by the reinforcing member. On the other hand, a reinforcing member having a tensile strength greater than that of the waterproof and moisture permeable layer is bonded to the waterproof and moisture permeable layer, and the reinforcing member is formed of an elastic material having elasticity. The tensile strength of the waterproof and moisture-permeable layer is also reinforced while ensuring the above. Further, since the reinforcing member is bonded to the other surface of the waterproof and moisture-permeable layer in a raised state, the waterproof and moisture-permeable fabric is such that the user's body is the lining side when using the waterproof and moisture-permeable fabric. Direct rubbing against the wet layer is prevented by the interposition of the reinforcing member.

請求項2記載の防水透湿性布帛は、請求項1記載の防水透湿性布帛において、前記補強部材は、前記防水透湿層に対して接着性を有する前記伸縮性樹脂材料を、前記防水透湿層の前記他面にプリントして硬化させたものである。   The waterproof and moisture permeable fabric according to claim 2 is the waterproof and moisture permeable fabric according to claim 1, wherein the reinforcing member is formed of the stretchable resin material having adhesiveness with respect to the waterproof and moisture permeable layer. Printed on the other side of the layer and cured.

この請求項2記載の防水透湿性布帛によれば、請求項1記載の防水透湿性布帛と同様の作用及び効果を奏することに加え、補強部材は、プリント手段によって防水透湿層の他面に印刷(プリント)されるので、補強部材の形成を簡易的な既存の印刷設備を用いて行うことができ、補強部材の加工コストを抑制できるという効果がある。   According to the waterproof and moisture permeable fabric according to claim 2, in addition to the same operation and effect as the waterproof and moisture permeable fabric according to claim 1, the reinforcing member is formed on the other surface of the waterproof and moisture permeable layer by the printing means. Since printing (printing) is performed, the reinforcing member can be formed using a simple existing printing facility, and the processing cost of the reinforcing member can be suppressed.

請求項3記載の防水透湿性布帛は、請求項1又は2に記載の防水透湿性布帛において、前記補強部材を形成する前記伸縮性樹脂材料は疎水性を備えている。   The waterproof and moisture-permeable fabric according to claim 3 is the waterproof and moisture-permeable fabric according to claim 1 or 2, wherein the stretchable resin material forming the reinforcing member is hydrophobic.

この請求項3記載の防水透湿性布帛によれば、請求項1又は2に記載の防水透湿性布帛と同様の作用及び効果を奏することに加え、補強部材を形成する伸縮性樹脂材料は疎水性を有するものなので、かかる補強部材が吸水することを抑制して、補強部材の引張強度や耐摩耗性が低下することが防止される。   According to the waterproof and moisture-permeable fabric according to claim 3, in addition to the effects and effects similar to those of the waterproof and moisture-permeable fabric according to claim 1 or 2, the stretchable resin material forming the reinforcing member is hydrophobic. Therefore, it is possible to prevent the reinforcing member from absorbing water and prevent the tensile strength and wear resistance of the reinforcing member from being lowered.

請求項4記載の防水透湿性布帛は、請求項1から3のいずれかに記載の防水透湿性布帛において、前記補強部材を形成する前記伸縮性樹脂材料は、無孔質樹脂の独立気泡体である。   The waterproof and moisture-permeable fabric according to claim 4 is the waterproof and moisture-permeable fabric according to any one of claims 1 to 3, wherein the stretchable resin material forming the reinforcing member is a closed cell of a nonporous resin. is there.

この請求項4記載の防水透湿性布帛によれば、請求項1から3のいずれかに記載の防水透湿性布帛と同様の作用及び効果を奏することに加え、補強部材を形成する伸縮性樹脂材料は、無孔質樹脂であって単独気泡体であることから吸水膨潤して強度低下することが防止される。しかも、無孔樹脂が単独気泡体化されているので、少量の無孔質樹脂でも広範な範囲に補強部材を形成でき、防水透湿層との接触面積も極力低減させて透湿性の低下が抑制される。   According to the waterproof and moisture-permeable fabric according to claim 4, the stretchable resin material forming the reinforcing member in addition to the same functions and effects as the waterproof and moisture-permeable fabric according to any one of claims 1 to 3. Since it is a non-porous resin and a single cell, it is prevented from swelling due to water absorption and strength reduction. In addition, since the nonporous resin is made into a single cell, a reinforcing member can be formed in a wide range even with a small amount of nonporous resin, and the contact area with the waterproof and moisture permeable layer is reduced as much as possible to reduce moisture permeability. It is suppressed.

請求項5記載の防水透湿性布帛は、請求項1から4のいずれかに記載の防水透湿性布帛において、前記補強部材は編物などの編目パターンを象った平面形状である。   The waterproof and moisture-permeable fabric according to claim 5 is the waterproof and moisture-permeable fabric according to any one of claims 1 to 4, wherein the reinforcing member has a planar shape in the shape of a stitch pattern such as a knitted fabric.

この請求項5記載の防水透湿性布帛によれば、請求項1から4のいずれかに記載の防水透湿性布帛と同様の作用及び効果を奏することに加え、補強部材の平面形状は、編物などの編目パターン、例えば、トリコットなどの編目パターンを象ったものであるので、一見して、あたかも防水透湿層の他面にトリコットなどの編物を接着したかのようになる。   According to the waterproof and moisture-permeable fabric according to claim 5, in addition to the same operation and effect as the waterproof and moisture-permeable fabric according to any one of claims 1 to 4, the planar shape of the reinforcing member is a knitted fabric or the like. Therefore, it looks as if a knitted fabric such as tricot is adhered to the other surface of the waterproof moisture-permeable layer.

このため、防水透湿層に装飾模様などを印刷した場合には、その印刷模様を補強部材越しに透かし見せることができ、なおかつ、その印刷模様をも保護することができる。しかも、編物の編目のように細かな透湿セルを防水透湿層の他面に多数形成することができるので、各透湿セルの透湿性を確保しつつ防水透湿層への摩擦接触を補強部材によってきめ細かく防護することができる。   For this reason, when a decorative pattern or the like is printed on the waterproof and moisture-permeable layer, the printed pattern can be shown through the reinforcing member, and the printed pattern can be protected. Moreover, since a large number of fine moisture permeable cells can be formed on the other surface of the waterproof moisture permeable layer like the stitches of the knitted fabric, frictional contact with the waterproof moisture permeable layer is ensured while ensuring the moisture permeability of each moisture permeable cell. The reinforcing member can be used for fine protection.

請求項6記載の防水透湿性布帛は、請求項1から5のいずれかに記載の防水透湿性布帛において、前記複数の透湿セルから露出される前記防水透湿層の表面積は、前記防水透湿層の前記他面における表面積全体の略30%から略90%の範囲内である。   The waterproof and moisture-permeable fabric according to claim 6 is the waterproof and moisture-permeable fabric according to any one of claims 1 to 5, wherein a surface area of the waterproof and moisture-permeable layer exposed from the plurality of moisture-permeable cells is the waterproof and moisture-permeable layer. It is in the range of about 30% to about 90% of the entire surface area on the other surface of the wet layer.

この請求項6記載の防水透湿性布帛によれば、請求項1から5のいずれかに記載の防水透湿性布帛と同様の作用及び効果を奏することに加え、防水透湿層の他面全体のうち略30%から90%の部分を複数の透湿セルから露出させるように補強部材を形成することで、防水透湿層の防水性及び透湿性が確保されつつ、更に、防水透湿層の引張強度の向上が図られる。   According to the waterproof and moisture-permeable fabric according to claim 6, in addition to the same functions and effects as the waterproof and moisture-permeable fabric according to any one of claims 1 to 5, the entire other surface of the waterproof and moisture-permeable layer is provided. By forming the reinforcing member so that approximately 30% to 90% of the portion is exposed from the plurality of moisture permeable cells, the waterproof and moisture permeable properties of the waterproof moisture permeable layer are secured, and further, The tensile strength can be improved.

請求項7記載の防水透湿性布帛は、請求項1から6のいずれかに記載の防水透湿性布帛において、前記補強部材には、粒子径が略30μm以下のシリカが固形分比で略5%から略30%の範囲で添加されている。   The waterproof and moisture-permeable fabric according to claim 7 is the waterproof and moisture-permeable fabric according to any one of claims 1 to 6, wherein the reinforcing member includes silica having a particle diameter of approximately 30 μm or less in a solid content ratio of approximately 5%. To about 30%.

請求項7記載の防水透湿性布帛によれば、請求項1から6のいずれかに記載の防水透湿性布帛と同様の作用及び効果を奏することに加え、補強部材は粒子径が略30μm以下のシリカが固形分比で略5%から略30%の範囲で添加されるので、かかるシリカ粒子によって補強部材の摩耗が軽減されて、補強部材の摩耗に伴う防水透湿層の強度低下が防止される。   According to the waterproof and moisture-permeable fabric according to claim 7, in addition to the same action and effect as the waterproof and moisture-permeable fabric according to any one of claims 1 to 6, the reinforcing member has a particle diameter of approximately 30 μm or less. Since silica is added in a solid content ratio of about 5% to about 30%, the wear of the reinforcing member is reduced by such silica particles, and the strength of the waterproof and moisture-permeable layer accompanying the wear of the reinforcing member is prevented. The

請求項8記載の防水透湿性布帛は、請求項1から7のいずれかに記載の防水透湿性布帛において、前記防水透湿層は、前記布帛の一面に防水性及び透湿性を有する防水透湿性フィルムをフィルムラミネーションにより接着したものである。   The waterproof and moisture-permeable fabric according to claim 8 is the waterproof and moisture-permeable fabric according to any one of claims 1 to 7, wherein the waterproof and moisture-permeable layer has waterproof and moisture-permeable properties on one surface of the fabric. A film is bonded by film lamination.

本発明の防水透湿性布帛によれば、例えば、防水透湿層が薄いために引張強度や耐摩耗性などの機械的強度において脆弱なものであっても、補強部材によって、防水透湿層の引張強度を高め、且つ、防水透湿層を摩擦接触から保護して、防水透湿層の損傷及び漏水を抑制できるという効果がある。また、防水透湿層が親水性無孔質樹脂で形成される場合にあっては、水膨潤により機械的強度が低下することもあるが、補強部材を防水透湿層に施すことによって、膨潤した防水透湿層に対しても優れた耐摩耗性及び引張強度を付与できるという効果がある。   According to the waterproof and moisture-permeable fabric of the present invention, for example, even if the waterproof and moisture-permeable layer is thin and weak in mechanical strength such as tensile strength and wear resistance, There is an effect that the tensile strength can be increased and the waterproof and moisture permeable layer can be protected from frictional contact, and damage and water leakage of the waterproof and moisture permeable layer can be suppressed. In addition, when the waterproof and moisture-permeable layer is formed of a hydrophilic nonporous resin, the mechanical strength may decrease due to water swelling. There is also an effect that excellent wear resistance and tensile strength can be imparted to the waterproof and moisture-permeable layer.

更に、防水透湿層にトリコットなどの補強用布帛を貼着する場合に比べれば、補強部材自体にも伸縮性が付与されていることから、防水透湿層の伸縮性を阻害することなく、運動用衣料品などの使用環境が厳しい生地としても充分な伸縮性を確保することができるという効果がある。しかも、補強部材に使用される伸縮性樹脂の引張強度を加減することで、防水透湿性布帛に用途に応じた適度な伸縮率を付与できるという効果もある。   Furthermore, compared to the case where a reinforcing fabric such as tricot is attached to the waterproof and moisture permeable layer, since the elasticity is also given to the reinforcing member itself, without inhibiting the elasticity of the waterproof and moisture permeable layer, There is an effect that sufficient stretchability can be secured even as a fabric having a severe use environment such as athletic clothing. In addition, by adjusting the tensile strength of the stretchable resin used for the reinforcing member, there is an effect that an appropriate stretch rate can be imparted to the waterproof and moisture-permeable fabric according to the application.

以下、本発明の好ましい実施形態について、添付図面を参照して説明する。図1は、本発明の一実施形態である防水透湿性布帛1の拡大縦断面図である。図1に示すように、防水透湿性布帛1は、例えば、各種の衣料用生地として使用される場合に、表地となる基材2と、裏地となる防水透湿層3とを備えており、その防水透湿層3の一面(図1の上側面)に基材2が当接するように一体的に積層形成され、防水透湿層3の他面(図1の下側面)に補強部材4が合着されている。   Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. FIG. 1 is an enlarged longitudinal sectional view of a waterproof and moisture-permeable fabric 1 according to an embodiment of the present invention. As shown in FIG. 1, the waterproof and moisture-permeable fabric 1 includes, for example, a base material 2 that becomes a surface and a waterproof and moisture-permeable layer 3 that becomes a lining when used as various clothing fabrics. The base material 2 is integrally laminated so as to abut one surface (the upper side surface in FIG. 1) of the waterproof and moisture permeable layer 3, and the reinforcing member 4 is formed on the other surface (the lower side surface in FIG. 1). Are attached.

基材2は、元来より通気性及び透湿性を有しており、主として、ナイロン系樹脂、ポリエステル系樹脂、綿、羊毛(ウール)等からなる各種繊維の織物又は編物である。また、防水透湿層3は、防水性及び透湿性を有する樹脂材料製の薄膜であり、主として、ウレタン系樹脂又はポリエステル系樹脂等を主成分とする樹脂材料で形成可能であり、その他にもアクリル系樹脂又はPTFE系樹脂等を主成分とする樹脂材料でも形成可能である。   The base material 2 originally has air permeability and moisture permeability, and is a woven or knitted fabric of various fibers mainly made of nylon resin, polyester resin, cotton, wool (wool) and the like. The waterproof and moisture permeable layer 3 is a thin film made of a resin material having waterproofness and moisture permeability, and can be mainly formed of a resin material mainly composed of a urethane resin or a polyester resin. It can also be formed from a resin material mainly composed of an acrylic resin or a PTFE resin.

このように防水透湿層3には上記のように種々の素材を使用可能であるが、その透湿メカニズムに基づいて分類した場合に、微多孔質樹脂薄膜製のものと、親水性無孔質樹脂薄膜製のものとに分けられる。以下、防水透湿層3となる微多孔質樹脂薄膜と、親水性無孔質樹脂薄膜とについて、順番に説明する。   As described above, various materials can be used for the waterproof and moisture-permeable layer 3 as described above, but when classified based on the moisture-permeable mechanism, those made of a microporous resin thin film and a hydrophilic non-porous material are used. It is divided into those made of high quality resin thin film. Hereinafter, the microporous resin thin film that becomes the waterproof and moisture-permeable layer 3 and the hydrophilic nonporous resin thin film will be described in order.

まず、微多孔質樹脂薄膜は、湿式製法により製造される樹脂製の薄膜であって、その厚みが略10μm〜略50μmの範囲にあり、より好適には略30μm〜略35μmに形成されている。微多孔質樹脂薄膜は、その内部に超微細で且つ均一に分散する多数の気孔が相互に連通した状態で形成されている連続気泡体である。この多数の気孔は、微多孔質樹脂薄膜内に単位面積(1平方インチ)当たり略50万個ほど形成されており、その孔幅が略0.3μm〜略3μmとされている。   First, the microporous resin thin film is a resin thin film manufactured by a wet manufacturing method, and has a thickness in the range of approximately 10 μm to approximately 50 μm, and more preferably approximately 30 μm to approximately 35 μm. . The microporous resin thin film is an open-cell body in which a large number of ultrafine and uniformly dispersed pores are communicated with each other. About 500,000 pores are formed in a microporous resin thin film per unit area (1 square inch), and the pore width is about 0.3 μm to about 3 μm.

ところで、水蒸気の粒径は略0.4nm(=0.0004μm)程度であり、雨粒にあっては最も細かな霧雨から最も大きな雷雨までの粒径が略100μmから略3mm(=3,000μm)程度の範囲となる。すなわち、微多孔質樹脂薄膜は、その多数の気孔の孔幅が水蒸気の粒径より大きく且つ雨粒の粒径より小さいので、かかる多数の気孔を通じて水蒸気粒子を通過させる透湿性を備えると共に、これとは相反する雨粒の浸透を阻止する防水性とを備えるのである。   By the way, the particle size of water vapor is about 0.4 nm (= 0.004 μm), and in the case of raindrops, the particle size from the finest drizzle to the largest thunderstorm is about 100 μm to about 3 mm (= 3,000 μm). The range of the degree. That is, the microporous resin thin film has a moisture permeability that allows water vapor particles to pass through the numerous pores because the pore width of the numerous pores is larger than the particle size of the water vapor and smaller than the particle size of the raindrops. It has a waterproof property that prevents the infiltration of conflicting raindrops.

特に、微多孔質樹脂薄膜の一面の気孔は、他面の気孔に比べて孔幅全体的に小さく形成されており、この気孔の孔幅が小さな方の面に基材2を積層することによって、雨粒が防水透湿層3内へより浸透し難くすることができる。   In particular, the pores on one surface of the microporous resin thin film are formed to have a smaller overall pore width than the pores on the other surface, and by laminating the substrate 2 on the surface having the smaller pore width. The raindrops can be made more difficult to penetrate into the waterproof and moisture-permeable layer 3.

また、防水透湿層3となる微多孔質樹脂薄膜は、基材2に積層された状態でも透湿度が略10,000g/m・24h〜略15,000g/m・24hとされている。例えば、人体からの発汗量は、個人差は存在するものの、休憩時に略350g/m・24h、時速5.5kmの歩行時に略1,300g/m・24h、ジョギング時に略2,500g/m・24hであり、これらは微多孔質樹脂薄膜製の防水透湿層3の透湿度を大きく下回るものであって、当該防水透湿層3には充分な透湿性が確保されている。 Moreover, microporous resin film as the waterproof Shimeso 3 is moisture permeability even when laminated on the substrate 2 is approximately 10,000g / m 2 · 24h~ approximately 15,000 g / m 2 · 24h Yes. For example, although the amount of sweat from the human body varies among individuals, it is approximately 350 g / m 2 · 24 h when resting, approximately 1,300 g / m 2 · 24 h when walking at a speed of 5.5 km, and approximately 2,500 g / m when jogging. m 2 · 24h, which are well below the moisture permeability of the waterproof and moisture permeable layer 3 made of a microporous resin thin film, and the waterproof and moisture permeable layer 3 has sufficient moisture permeability.

なお、上記した透湿度とは、24時間当たりに1mの防水透湿層3を通過する水蒸気の質量に相当する。 The moisture permeability described above corresponds to the mass of water vapor that passes through 1 m 2 of the waterproof moisture-permeable layer 3 per 24 hours.

また、微多孔質樹脂薄膜は、図1に示すように防水透湿層3として基材2に積層される場合に、防水性を表す物性値である耐水圧が平均略20,000mmHO(水柱)(=2kgf/cm≒1.96Mpa)以上とされている。ここで、レインコートの耐水圧は一般に略500〜1,000mmHOを確保できれば充分とされており、これに対してアウトドア用のレインコートの耐水圧はその略20倍以上確保されており、当該微多孔質樹脂薄膜はこれに匹敵する耐水性が確保されている。 In addition, when the microporous resin thin film is laminated on the base material 2 as the waterproof and moisture permeable layer 3 as shown in FIG. 1, the water pressure resistance, which is a physical property value representing waterproofness, averages approximately 20,000 mmH 2 O ( Water column) (= 2 kgf / cm 2 ≈1.96 Mpa) or more. Here, the water pressure of the raincoat is generally sufficient if approximately 500 to 1,000 mmH 2 O can be secured, whereas the water pressure of the raincoat for outdoor use is approximately 20 times or more of that, The microporous resin thin film has water resistance comparable to this.

例えば、体重が略75kgfの人間の場合、その者が着座すると臀部に略0.2kgf/cm、又は跪くときに膝部に略1.1kgf/cmの圧力が加わり、これらを耐水圧に換算すると略2,000mmHO、又は略11,000mmHOとなり、これらの値は当該防水透湿層3の耐水圧を下回るものである。すなわち、当該防水透湿層3を形成する微多孔質樹脂薄膜には充分な防水性も確保されている。 For example, in the case of a person weighing approximately 75 kgf, when the person is seated, a pressure of approximately 0.2 kgf / cm 2 is applied to the buttocks, or approximately 1.1 kgf / cm 2 is applied to the knees when kneeling. substantially 2,000mmH 2 O in terms, or substantially 11,000mmH 2 O, and the these values are well below the water pressure resistance of the waterproof Shimeso 3. That is, sufficient waterproofness is ensured for the microporous resin thin film forming the waterproof and moisture-permeable layer 3.

次に、親水性無孔質樹脂薄膜は、乾式製法により製造される樹脂製の薄膜であって、その厚みがその厚みが略10μm〜略50μmの範囲にあり、より好適には略10μm〜略25μmに形成されている。親水性無孔質樹脂薄膜は、上記した微多孔質樹脂薄膜における透湿機能とは異なり、当該薄膜に内包される親水性を有した官能基(以下「親水基」という)により透湿機能が確保されている。   Next, the hydrophilic non-porous resin thin film is a resin thin film manufactured by a dry process, and the thickness thereof is in the range of about 10 μm to about 50 μm, more preferably about 10 μm to about It is formed to 25 μm. Unlike the above-described moisture-permeable function in the microporous resin thin film, the hydrophilic non-porous resin film has a moisture-permeable function due to a hydrophilic functional group (hereinafter referred to as “hydrophilic group”) included in the film. It is secured.

この親水性無孔質樹脂薄膜は、上記した微多孔質樹脂薄膜とは異なり連続気泡状の多数の気孔を有しておらず、親水性無孔質樹脂薄膜の一面側の水蒸気濃度が上昇すると、当該薄膜内部の親水基により当該薄膜内へ水蒸気(水分)が取り込まれ、かかる水分を当該薄膜における水蒸気濃度の低い他面側へ移行させて、当該薄膜の他面側から水蒸気として放散させるものである。このように親水性無孔質樹脂薄膜は、自己の親水基により水蒸気を通過させる透湿性を備えると共に、それとは相反する雨粒の浸透を阻止する防水性とを備えている。   Unlike the above-described microporous resin thin film, this hydrophilic nonporous resin thin film does not have many open-celled pores, and the water vapor concentration on one side of the hydrophilic nonporous resin thin film increases. Water vapor (moisture) is taken into the thin film by the hydrophilic group inside the thin film, and the water is transferred to the other surface side where the water vapor concentration in the thin film is low and diffused as water vapor from the other surface side of the thin film. It is. Thus, the hydrophilic non-porous resin thin film has moisture permeability that allows water vapor to pass therethrough by its own hydrophilic group, and also has waterproofness that prevents permeation of raindrops contrary to the moisture permeability.

また、防水透湿層3を形成する親水性無孔質樹脂薄膜は、基材2に積層された状態でも透湿度が略15,000g/m・24h〜略20,000g/m・24hとされており、上記した微多孔質樹脂薄膜の透湿度を更に上回る性能が確保されている。しかも、親水性無孔質樹脂薄膜の耐水圧は、基材2に積層された状態でも略15,000mmHO〜略20,000mmHOとされており、上記した微多孔質樹脂薄膜を上回る防水性も確保されている。 Further, the hydrophilic nonporous resin film to form the waterproof Shimeso 3, substantially moisture permeability even in a state of being laminated on the substrate 2 15,000g / m 2 · 24h~ approximately 20,000g / m 2 · 24h Therefore, the performance further exceeding the moisture permeability of the microporous resin thin film described above is ensured. Moreover, the water pressure resistance of the hydrophilic non-porous resin film is substantially 15,000MmH 2 O ~ shown 20,000MmH 2 O in a state of being laminated on the substrate 2, over the microporous resin film as described above Waterproofness is also secured.

以上説明した防水透湿層3は、フィルムラミネーション方法、湿式コーティング方法、又は、乾式コーティング方法によって基材2の一面(裏面)に形成されるものである。   The waterproof and moisture permeable layer 3 described above is formed on one surface (back surface) of the substrate 2 by a film lamination method, a wet coating method, or a dry coating method.

フィルムラミネーションは、上記した親水性無孔質樹脂薄膜フィルム又は微多孔質樹脂薄膜フィルムを基材2に接着することで基材2の表面上に防水透湿層3を形成するものである。ここで、フィルムラミネーションにより防水透湿層3を基材2へ接着する場合、防水透湿層3の表面が接着剤により覆われると、防水透湿層3の透湿度が低下する。そこで、基材2又は防水透湿層3のいずれか一方の面に接着剤を例えば点状若しくは線状に塗布することによって、防水透湿層3の表面において接着剤で覆われる面積が最小限に抑制されている。   Film lamination forms the waterproof moisture-permeable layer 3 on the surface of the base material 2 by bonding the above-mentioned hydrophilic nonporous resin thin film or microporous resin thin film to the base material 2. Here, when the waterproof and moisture permeable layer 3 is bonded to the base material 2 by film lamination, the moisture permeability of the waterproof and moisture permeable layer 3 is lowered when the surface of the waterproof and moisture permeable layer 3 is covered with an adhesive. Therefore, the area covered with the adhesive on the surface of the waterproof / moisture permeable layer 3 is minimized by applying an adhesive to the surface of either the base material 2 or the waterproof / moisture permeable layer 3 in a dotted or linear manner. Is suppressed.

また、湿式コーティング方法は、透湿性及び防水性を有する樹脂を、基材2の一面(裏面)に均一な薄膜状に直接塗布し、その塗布後に基材2ごと水中を通過させることで、基材2に塗布された樹脂中に含まれる水溶性の溶剤を水中へ溶出させて、基材2の表面上に上記した微多孔質樹脂薄膜から成る被覆膜を直接に形成するものである。なお、微多孔質樹脂薄膜では、基材2に塗布された樹脂中から溶剤が溶出した跡が多数の気孔となって、当該薄膜に透湿性が付与される。   In addition, the wet coating method directly applies a resin having moisture permeability and waterproofness to one surface (back surface) of the base material 2 in a uniform thin film shape, and allows the base material 2 to pass through the water after the application. The water-soluble solvent contained in the resin applied to the material 2 is eluted into water to directly form the coating film composed of the above-described microporous resin thin film on the surface of the base material 2. In the microporous resin thin film, traces of solvent elution from the resin applied to the substrate 2 become a large number of pores, and moisture permeability is imparted to the thin film.

更に、乾式コーティング方法は、透湿性及び防水性を有する樹脂(上記湿式コーティング方法のものとは異なる樹脂)を、基材2の一面(裏面)に均一な薄膜状に直接塗布し、その塗布後に即座に乾燥させて、基材2の表面上に上記した親水性無孔質樹脂薄膜から成る被覆膜を直接に形成するものである。   Furthermore, in the dry coating method, a resin having moisture permeability and waterproofness (a resin different from that of the above wet coating method) is directly applied to one surface (back surface) of the substrate 2 in a uniform thin film shape, Immediate drying is performed to directly form a coating film made of the above-described hydrophilic nonporous resin thin film on the surface of the substrate 2.

図2は、図1の補強部材4側から矢視した防水透湿性布帛1の裏面図である。図2に示すように、防水透湿性布帛1の裏面に相当する防水透湿層3の他面側(図2の手前側)には、補強部材4により間仕切りされて複数のセル状に区画されている透湿セル5が形成されており、その各透湿セル5の区画内からは防水透湿層3が露出されている。また、これら複数の透湿セル5から露出される防水透湿層3の表面積の総和は、防水透湿層3の他面(図2の手前面)における表面積全体の略30%から略90%の範囲内とされている。これを換言すれば、補強部材4は防水透湿層3の他面(図2の手前面)における表面積全体の略10%から略70%の範囲に形成されることとなる。   FIG. 2 is a back view of the waterproof and moisture-permeable fabric 1 as viewed from the reinforcing member 4 side in FIG. As shown in FIG. 2, on the other surface side (front side in FIG. 2) of the waterproof and moisture permeable layer 3 corresponding to the back surface of the waterproof and moisture permeable fabric 1, the waterproof member is partitioned by a reinforcing member 4 and partitioned into a plurality of cells. The moisture permeable cell 5 is formed, and the waterproof moisture permeable layer 3 is exposed from the inside of each of the moisture permeable cells 5. The total surface area of the waterproof moisture permeable layer 3 exposed from the plurality of moisture permeable cells 5 is approximately 30% to approximately 90% of the entire surface area on the other surface of the waterproof moisture permeable layer 3 (the front surface of the hand in FIG. 2). It is within the range. In other words, the reinforcing member 4 is formed in a range of approximately 10% to approximately 70% of the entire surface area on the other surface of the waterproof and moisture permeable layer 3 (front surface of the hand in FIG. 2).

補強部材4の平面形状は、トリコットなどの各種編物の編目パターン、即ち、編目状の輪(ループ)が複数の連続的に繋がって構成される平面パターンを象ったものであり、防水透湿層3の他面(図2の手前面)全体に連続的なパターンとして形成されている。また、この補強部材4は、防水透湿層3に比べて引張強度が大きく且つ防水透湿層3に対して接着性のある伸縮性樹脂材料を、防水透湿層3の他面(図1の下側面)から隆起するようにプリントして硬化させたものである。   The planar shape of the reinforcing member 4 represents a stitch pattern of various knitted fabrics such as tricots, that is, a planar pattern formed by connecting a plurality of stitch-shaped rings (loops) continuously. It is formed as a continuous pattern on the entire other surface of the layer 3 (the front surface of the hand in FIG. 2). In addition, the reinforcing member 4 is made of a stretchable resin material having a tensile strength larger than that of the waterproof and moisture permeable layer 3 and adhesive to the waterproof and moisture permeable layer 3. (Printed from the lower side) and hardened.

なお、補強部材4の平面形状は、各種編物の編目の寸法サイズと略等しくある必要性はなく、その寸法サイズを実際の各種編物の編目パターンと相似形としたものでも良い。また、補強部材4の平面形状は、必ずしもトリコットの編目パターンに限定されるものではなく、例えば、トリコットとは異なる各種の経編みの編物の編目パターンや、各種の緯編みの編物の編目パターンや、その他編物以外の平面パターンなどに適宜変更しても良く、更に、その平面パターンに意匠性の高いものを採用することで防水透湿性布帛1の裏地に意匠的機能を付与するようにしても良い。   Note that the planar shape of the reinforcing member 4 does not have to be substantially equal to the dimensional size of the stitches of the various knitted fabrics, and the dimensional size may be similar to the actual stitch pattern of the various knitted fabrics. Further, the planar shape of the reinforcing member 4 is not necessarily limited to the tricot stitch pattern. For example, the warp knitting pattern different from the tricot, the stitch pattern of various weft knitting, Further, it may be appropriately changed to a plane pattern other than the knitted fabric, and furthermore, a design function may be imparted to the lining of the waterproof and moisture-permeable fabric 1 by adopting a high design property for the plane pattern. good.

補強部材4の厚みは、略10μm〜略200μmの範囲で調整することができる。また、補強部材4及び防水透湿層3の引張強度を100%モジュラスを用いて比べた場合、防水透湿層3の100%モジュラスが略20kgf/cm〜略40kgf/cmの範囲にある場合に、補強部材4は、100%モジュラスが略25kgf/cm〜略60kgf/cmの範囲にあるものが用いられる。なお、防水透湿性布帛1の不必要な伸びを抑制するため、補強部材4の100%モジュラスの値を適宜調整することは当然可能である。 The thickness of the reinforcing member 4 can be adjusted in the range of about 10 μm to about 200 μm. Also, some cases, in the range of 100% modulus of waterproof Shimeso 3 is substantially 20 kgf / cm 2 ~ approximately 40 kgf / cm 2 compared with 100% modulus of tensile strength of the reinforcing member 4 and the waterproof moisture-Shimeso 3 when the reinforcing member 4 is used as 100% modulus is in the range of about 25 kgf / cm 2 ~ approximately 60 kgf / cm 2. In addition, in order to suppress unnecessary elongation of the waterproof and moisture-permeable fabric 1, it is naturally possible to appropriately adjust the value of the 100% modulus of the reinforcing member 4.

また、補強部材4を形成する伸縮性樹脂材料としては、例えば、ウレタン系樹脂、アクリル系樹脂、又は、ポリエステル系樹脂などを主成分としたものが用いられており、補強部材4を防水透湿層3に形成するためのプリント方式としては、グラビアプリント方式を用いることができる。そして、補強部材4を形成する伸縮性樹脂材料には疎水性が付与されており、この疎水性は低膨潤性の伸縮性樹脂材料に撥水剤を添加することで得られる。   Further, as the stretchable resin material forming the reinforcing member 4, for example, a material mainly composed of urethane resin, acrylic resin, polyester resin or the like is used, and the reinforcing member 4 is waterproof and moisture-permeable. As a printing method for forming the layer 3, a gravure printing method can be used. The stretchable resin material forming the reinforcing member 4 is imparted with hydrophobicity, and this hydrophobicity is obtained by adding a water repellent to the low-swellable stretchable resin material.

また、補強部材4を形成する伸縮性樹脂材料は、無孔質樹脂の独立気泡体で形成されており、その中に粒子径が略30μm以下のシリカが固形分比で略5%から略30%の範囲で添加されている。なお、補強部材4を形成する伸縮性樹脂材料は水性又は油性のいずれであっても良く、また、その伸縮性樹脂材料に顔料等を添加して補強部材4を着色することで補強部材4に意匠的機能を付与するようにしても良い。   In addition, the stretchable resin material forming the reinforcing member 4 is formed of closed cells of nonporous resin, in which silica having a particle diameter of approximately 30 μm or less has a solid content ratio of approximately 5% to approximately 30. % Is added in the range. The stretchable resin material forming the reinforcing member 4 may be either water-based or oily, and the reinforcing member 4 is colored by adding a pigment or the like to the stretchable resin material. You may make it provide a design-like function.

この実施例1(以下「第1実施例」という。)の防水透湿性布帛1では、基材2として縦78デシテックス及び横100デシテックスのナイロンヤーンで構成されたナイロンタフタをフッ素系撥水剤で撥水処理したものを用いる。そして、この基材2の片面にポリウレタン系樹脂製の親水性無孔質樹脂フィルムをフィルムラミネーションにより接着して防水透湿層3を積層形成した後、その防水透湿層3のもう片面に下記組成の伸縮性樹脂材料をグラビアコーターによりグラビアプリントして、それを100℃で熱風乾燥した後、更に140℃で1分間熱処理して、防水透湿層3に補強部材4が形成された防水透湿性布帛1を得た。
[第1実施例における補強部材4を形成する伸縮性樹脂材料の組成]
・ポリウレタン樹脂 :100重量部
・架橋剤 : 2重量部
・撥水剤 : 2重量部
・顔料 : 10重量部
・トルエン : 40重量部
・MEK(メチルエチルケトン): 20重量部
In the waterproof and moisture-permeable fabric 1 of Example 1 (hereinafter referred to as “first example”), nylon taffeta composed of nylon yarns having a length of 78 dtex and a width of 100 dtex as the base material 2 is made of a fluorine-based water repellent. Use water-repellent treatment. Then, a hydrophilic non-porous resin film made of polyurethane resin is adhered to one side of the base material 2 by film lamination to form a waterproof and moisture permeable layer 3, and then the other side of the waterproof and moisture permeable layer 3 has the following: A stretchable resin material having a composition is subjected to gravure printing with a gravure coater, dried with hot air at 100 ° C., and further heat-treated at 140 ° C. for 1 minute, whereby the waterproof and moisture-permeable layer 3 has a waterproof member 4 formed with a reinforcing member 4. A wet fabric 1 was obtained.
[Composition of the stretchable resin material forming the reinforcing member 4 in the first embodiment]
-Polyurethane resin: 100 parts by weight-Crosslinking agent: 2 parts by weight-Water repellent: 2 parts by weight-Pigment: 10 parts by weight-Toluene: 40 parts by weight-MEK (methyl ethyl ketone): 20 parts by weight

また、第1実施例の防水透湿性布帛1は、補強部材4の印刷面積と全透湿セル5から露出される防水透湿層3の総面積とがいずれも略50%ずつとなるようにグラビアプリントを施して、防水透湿性布帛1を得た。そして、防水透湿層3の100%モジュラスは20kgf/cmとされ、補強部材4の100%モジュラスを略25kgf/cmとされた。更に、防水透湿層3の厚み範囲が略10μm〜略50μmの範囲にある場合に、補強部材4の厚みが略20μm〜略30μmの範囲内となるように調整した。 Further, the waterproof and moisture-permeable fabric 1 of the first embodiment is such that the printed area of the reinforcing member 4 and the total area of the waterproof and moisture-permeable layer 3 exposed from the entire moisture-permeable cell 5 are approximately 50% each. A gravure print was applied to obtain a waterproof and moisture-permeable fabric 1. The 100% modulus of the waterproof and moisture permeable layer 3 was 20 kgf / cm 2, and the 100% modulus of the reinforcing member 4 was approximately 25 kgf / cm 2 . Furthermore, when the thickness range of the waterproof moisture-permeable layer 3 is in the range of about 10 μm to about 50 μm, the thickness of the reinforcing member 4 is adjusted to be in the range of about 20 μm to about 30 μm.

なお、上記組成の伸縮性樹脂材料に含まれるトルエン及びMEKはいずれも溶剤であり、なかでもMEKの溶解性が強くて伸縮性樹脂材料をプリントした場合に防水透湿層3が溶ける可能性があるため、かかるMEKにトルエンを混合調整してMEKによる溶解性を弱めて防水透湿層3の溶解を防止している。   In addition, toluene and MEK contained in the stretchable resin material having the above composition are both solvents, and in particular, when the stretchable resin material is printed due to the strong solubility of MEK, the waterproof and moisture-permeable layer 3 may be dissolved. For this reason, the MEK is mixed with toluene to weaken the solubility of the MEK to prevent the waterproof and moisture permeable layer 3 from dissolving.

この実施例2(以下「第2実施例」という。)の防水透湿性布帛1では、下記組成の伸縮性樹脂材料を用いて補強部材4をグラビアコーターによりグラビアプリントする以外は、上記第1実施例と同様の素材及び処理を行って、防水透湿層3に補強部材4が形成された防水透湿性布帛1を得た。
[第2実施例における補強部材4を形成する伸縮性樹脂材料の組成]
・ポリウレタン樹脂 :100重量部
・架橋剤 : 4重量部
・シリカ : 8重量部
・撥水剤 : 2重量部
・顔料 : 10重量部
・トルエン : 50重量部
・MEK(メチルエチルケトン): 20重量部
In the waterproof and moisture-permeable fabric 1 of Example 2 (hereinafter referred to as “second example”), the first embodiment described above except that the reinforcing member 4 is gravure-printed by a gravure coater using an elastic resin material having the following composition. The same material and treatment as in the example were performed to obtain a waterproof and moisture permeable fabric 1 in which the reinforcing member 4 was formed on the waterproof and moisture permeable layer 3.
[Composition of the stretchable resin material forming the reinforcing member 4 in the second embodiment]
Polyurethane resin: 100 parts by weight Crosslinking agent: 4 parts by weight Silica: 8 parts by weight Water repellent: 2 parts by weight Pigment: 10 parts by weight Toluene: 50 parts by weight MEK (methyl ethyl ketone): 20 parts by weight

以上のようにして得られた第1及び第2実施例の防水透湿性布帛1について、乾燥状態における透湿度、耐水度、及び、ARTピリング試験機による摩耗後の耐水度をそれぞれ測定し、その測定結果を図3に示した。また、第1及び第2実施例の防水透湿性布帛1について、防水透湿層3が膨潤状態にある場合におけるARTピリング試験機による摩耗後の耐水度を測定し、その測定結果を図4に示した。   For the waterproof and moisture-permeable fabrics 1 of the first and second examples obtained as described above, the moisture permeability in a dry state, the water resistance, and the water resistance after abrasion by an ART pilling tester are measured, respectively. The measurement results are shown in FIG. Moreover, about the waterproof moisture-permeable fabric 1 of the 1st and 2nd Example, when the waterproof moisture-permeable layer 3 exists in a swelling state, the water resistance after abrasion by an ART pilling tester is measured, and the measurement result is shown in FIG. Indicated.

なお、図3及び図4中の比較例は、補強部材4を形成する点を除いて、第1及び第2実施例と共通する防水透湿性布帛1であり、具体的には、基材2として縦78デシテックス及び横100デシテックスのナイロンヤーンで構成されたナイロンタフタをフッ素系撥水剤で撥水処理し、その基材2の片面にポリウレタン系樹脂製の親水性無孔質樹脂フィルムをフィルムラミネーションにより接着して、基材2の片面に防水透湿層3を積層形成したものである。   The comparative example in FIGS. 3 and 4 is a waterproof and moisture-permeable fabric 1 that is common to the first and second embodiments except that the reinforcing member 4 is formed. Nylon taffeta composed of nylon yarn of 78 dtex length and 100 dtex width as a water repellent treatment with a fluorine-based water repellent, and a hydrophilic non-porous resin film made of polyurethane resin is filmed on one side of the substrate 2 The waterproof and moisture-permeable layer 3 is laminated on one side of the base material 2 by bonding by lamination.

以上、実施例に基づき本発明を説明したが、本発明は上記実施例に何ら限定されるものではなく、本発明の趣旨を逸脱しない範囲内で、各種寸法、形状、素材等について種々の改良変形が可能であることは容易に推察できるものである。   The present invention has been described above based on the embodiments. However, the present invention is not limited to the above embodiments, and various improvements in various dimensions, shapes, materials, and the like can be made without departing from the spirit of the present invention. It can be easily inferred that deformation is possible.

本発明の一実施形態である防水透湿性布帛の拡大縦断面図である。It is an expansion longitudinal cross-sectional view of the waterproof moisture-permeable fabric which is one Embodiment of this invention. 図1に示す防水透湿性布帛の裏面図である。It is a reverse view of the waterproof moisture-permeable fabric shown in FIG. 防水透湿層が乾燥状態にある各実施例の防水透湿性布帛について行われた各種測定結果を表形式で示した図である。It is the figure which showed the various measurement results performed about the waterproof moisture-permeable fabric of each Example in which a waterproof moisture-permeable layer is in a dry state in tabular form. 防水透湿層が膨潤状態にある各実施例の防水透湿性布帛について行われた各種測定結果を表形式で示した図である。It is the figure which showed the various measurement results performed about the waterproof moisture-permeable fabric of each Example in which a waterproof moisture-permeable layer is in a swelling state in tabular form.

符号の説明Explanation of symbols

1 防水透湿性布帛
2 基材
3 防水透湿層
4 補強部材
5 透湿セル
DESCRIPTION OF SYMBOLS 1 Waterproof moisture-permeable fabric 2 Base material 3 Waterproof moisture-permeable layer 4 Reinforcement member 5 Moisture-permeable cell

Claims (8)

防水性及び透湿性を有する樹脂で形成される防水透湿層と、その防水透湿層の一面に一体的に積層形成される基材であって透湿性を有している布帛とを備えている防水透湿性布帛において、
前記防水透湿層の他面に複数のセル状に区画形成され、その各セル状の区画内から前記防水透湿層が露出されている複数の透湿セルと、
その複数の透湿セルが形成されている前記防水透湿層の前記他面に合着され、その防水透湿層から隆起して前記各透湿セル間を仕切り、前記防水透湿層に比べて引張強度が大きい伸縮性樹脂材料で形成される補強部材とを備えていることを特徴とする防水透湿性布帛。
A waterproof and moisture permeable layer formed of a resin having waterproofness and moisture permeability, and a base material integrally laminated on one surface of the waterproof and moisture permeable layer and having a moisture permeable fabric. In the waterproof and breathable fabric,
A plurality of moisture permeable cells formed in a plurality of cells on the other surface of the waterproof and moisture permeable layer, and the waterproof and moisture permeable layers are exposed from within each of the cellular partitions,
It is attached to the other surface of the waterproof moisture-permeable layer in which the plurality of moisture-permeable cells are formed, bulges from the waterproof moisture-permeable layer, partitions the moisture-permeable cells, and is compared with the waterproof moisture-permeable layer. And a reinforcing member made of a stretchable resin material having a high tensile strength.
前記補強部材は、前記防水透湿層に対して接着性を有する前記伸縮性樹脂材料を、前記防水透湿層の前記他面にプリントして硬化させたものであることを特徴とする請求項1記載の防水透湿性布帛。   The reinforcing member is obtained by printing and curing the stretchable resin material having adhesiveness to the waterproof and moisture permeable layer on the other surface of the waterproof and moisture permeable layer. The waterproof and moisture-permeable fabric according to 1. 前記補強部材を形成する前記伸縮性樹脂材料は疎水性を備えていることを特徴とする請求項1又は2に記載の防水透湿性布帛。   The waterproof / breathable fabric according to claim 1 or 2, wherein the stretchable resin material forming the reinforcing member has hydrophobicity. 前記補強部材を形成する前記伸縮性樹脂材料は、無孔質樹脂の独立気泡体であることを特徴とする請求項1から3のいずれかに記載の防水透湿性布帛。   The waterproof and moisture-permeable fabric according to any one of claims 1 to 3, wherein the stretchable resin material forming the reinforcing member is a closed cell of nonporous resin. 前記補強部材は、編物などの編目パターンを象った平面形状であることを特徴とする請求項1から4のいずれかに記載の防水透湿性布帛。   The waterproof and moisture-permeable fabric according to any one of claims 1 to 4, wherein the reinforcing member has a planar shape that represents a stitch pattern such as a knitted fabric. 前記複数の透湿セルから露出される前記防水透湿層の表面積は、前記防水透湿層の前記他面における表面積全体の略30%から略90%の範囲内であることを特徴とする請求項1から5のいずれかに記載の防水透湿性布帛。   The surface area of the waterproof moisture-permeable layer exposed from the plurality of moisture-permeable cells is in a range of approximately 30% to approximately 90% of the entire surface area on the other surface of the waterproof and moisture-permeable layer. Item 6. A waterproof and moisture-permeable fabric according to any one of Items 1 to 5. 前記補強部材には、粒子径が略30μm以下のシリカが固形分比で略5%から略30%の範囲で添加されていることを特徴とする請求項1から6のいずれかに記載の防水透湿性布帛。   7. The waterproofing according to claim 1, wherein silica having a particle diameter of approximately 30 μm or less is added to the reinforcing member in a solid content ratio of approximately 5% to approximately 30%. Moisture permeable fabric. 前記防水透湿層は、前記布帛の一面に防水性及び透湿性を有する防水透湿性フィルムをフィルムラミネーションにより接着したものであることを特徴とする請求項1から7のいずれかに記載の防水透湿性布帛。   8. The waterproof and moisture-permeable layer according to claim 1, wherein a waterproof and moisture-permeable film having waterproofness and moisture permeability is bonded to one surface of the fabric by film lamination. Wet fabric.
JP2005355930A 2005-12-09 2005-12-09 Waterproof and breathable fabric Active JP4809048B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019036825A1 (en) * 2017-08-21 2019-02-28 苏州井村服饰有限公司 Lightweight, breathable and wear-resistant fabric
CN114045684A (en) * 2021-11-23 2022-02-15 深圳市碧洁新能源科技有限公司 Breathable cooling knitted fabric and preparation method thereof

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Publication number Priority date Publication date Assignee Title
JP2002061077A (en) * 2000-08-09 2002-02-28 Toray Ind Inc Waterproof finished fabric and method for producing the same
JP2003165185A (en) * 2001-11-30 2003-06-10 Hiraoka & Co Ltd Anti-staining waterproof sheet excellent in thermal fusing properties
JP2003306870A (en) * 2002-04-11 2003-10-31 Unitica Fibers Ltd Moisture-permeable watertight coated fabric with excellent tear strength
JP2005105168A (en) * 2003-09-30 2005-04-21 Hiramatsu Sangyo Kk Binder for printing ink, printing ink, printed coating, laminated product, and printing method of coating film

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002061077A (en) * 2000-08-09 2002-02-28 Toray Ind Inc Waterproof finished fabric and method for producing the same
JP2003165185A (en) * 2001-11-30 2003-06-10 Hiraoka & Co Ltd Anti-staining waterproof sheet excellent in thermal fusing properties
JP2003306870A (en) * 2002-04-11 2003-10-31 Unitica Fibers Ltd Moisture-permeable watertight coated fabric with excellent tear strength
JP2005105168A (en) * 2003-09-30 2005-04-21 Hiramatsu Sangyo Kk Binder for printing ink, printing ink, printed coating, laminated product, and printing method of coating film

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019036825A1 (en) * 2017-08-21 2019-02-28 苏州井村服饰有限公司 Lightweight, breathable and wear-resistant fabric
CN114045684A (en) * 2021-11-23 2022-02-15 深圳市碧洁新能源科技有限公司 Breathable cooling knitted fabric and preparation method thereof

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