JP2007154245A - Plated metallic material with nonmetal inorganic dispersion substance dispersed - Google Patents
Plated metallic material with nonmetal inorganic dispersion substance dispersed Download PDFInfo
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- JP2007154245A JP2007154245A JP2005349591A JP2005349591A JP2007154245A JP 2007154245 A JP2007154245 A JP 2007154245A JP 2005349591 A JP2005349591 A JP 2005349591A JP 2005349591 A JP2005349591 A JP 2005349591A JP 2007154245 A JP2007154245 A JP 2007154245A
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- inorganic dispersion
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- 239000000126 substance Substances 0.000 title claims abstract description 87
- 239000006185 dispersion Substances 0.000 title claims abstract description 55
- 239000007769 metal material Substances 0.000 title claims abstract description 39
- 229910052755 nonmetal Inorganic materials 0.000 title abstract 2
- 239000002184 metal Substances 0.000 claims abstract description 108
- 229910052751 metal Inorganic materials 0.000 claims abstract description 108
- 239000000463 material Substances 0.000 claims abstract description 78
- 238000007747 plating Methods 0.000 claims abstract description 60
- 239000002245 particle Substances 0.000 claims abstract description 37
- 239000010953 base metal Substances 0.000 claims description 17
- 239000011148 porous material Substances 0.000 claims description 14
- 239000010419 fine particle Substances 0.000 abstract description 16
- 230000000694 effects Effects 0.000 description 19
- 239000007788 liquid Substances 0.000 description 16
- 230000000052 comparative effect Effects 0.000 description 13
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 13
- 238000001179 sorption measurement Methods 0.000 description 13
- 239000007789 gas Substances 0.000 description 12
- 230000007797 corrosion Effects 0.000 description 11
- 238000005260 corrosion Methods 0.000 description 11
- 239000003205 fragrance Substances 0.000 description 11
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 11
- 229910021536 Zeolite Inorganic materials 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 239000010457 zeolite Substances 0.000 description 10
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 9
- 239000010935 stainless steel Substances 0.000 description 8
- 229910001220 stainless steel Inorganic materials 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 239000000049 pigment Substances 0.000 description 7
- 238000005452 bending Methods 0.000 description 6
- 230000003631 expected effect Effects 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 229910010413 TiO 2 Inorganic materials 0.000 description 5
- 239000003242 anti bacterial agent Substances 0.000 description 5
- 239000012298 atmosphere Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 230000000844 anti-bacterial effect Effects 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 239000010692 aromatic oil Substances 0.000 description 3
- 239000001055 blue pigment Substances 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 3
- 238000005034 decoration Methods 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 235000019645 odor Nutrition 0.000 description 3
- 239000011941 photocatalyst Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 241000723347 Cinnamomum Species 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 230000003796 beauty Effects 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 235000017803 cinnamon Nutrition 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 230000000875 corresponding effect Effects 0.000 description 2
- 239000002781 deodorant agent Substances 0.000 description 2
- 230000001877 deodorizing effect Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 238000005342 ion exchange Methods 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 230000001699 photocatalysis Effects 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 229910017755 Cu-Sn Inorganic materials 0.000 description 1
- 241000218691 Cupressaceae Species 0.000 description 1
- 229910017927 Cu—Sn Inorganic materials 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 206010052128 Glare Diseases 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 229940121375 antifungal agent Drugs 0.000 description 1
- 239000003429 antifungal agent Substances 0.000 description 1
- 238000000222 aromatherapy Methods 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000007772 electroless plating Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000010191 image analysis Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 229910052622 kaolinite Inorganic materials 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000008204 material by function Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- -1 polytetrafluoroethylene Polymers 0.000 description 1
- 208000008842 sick building syndrome Diseases 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000000341 volatile oil Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Landscapes
- Catalysts (AREA)
- Laminated Bodies (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Abstract
Description
本発明は、基材金属およびめっき金属の持つ特性以外の機能を表面に付与し
たあるいは付与可能な金属材料に関するものである。
The present invention relates to a metal material having a function other than the characteristics of a base metal and a plating metal added to or impartable to the surface.
金属はその表面が孔質ではなくマクロな表面積とミクロな表面積に大差がな
いことから、異質物が金属表面と化学反応をすることなく、長期間にわたって
異物質が付着したり吸着することはほとんどない。この特性の結果、錆を発生
させない限り清潔にかつ美麗に表面を維持しうる材料である。特にステンレス
鋼は、通常の生活環境では錆の発生がほとんど希であるため、清潔さを要求さ
れる例えば医療や食品分野、美麗さを要求される自動車や家電分野、建材や装
飾品の分野に広く使用されている。
Since the surface of the metal is not porous and there is no significant difference between the macro and micro surface areas, foreign substances do not chemically react with the metal surface, and foreign substances are hardly attached or adsorbed over a long period of time. Absent. As a result of this characteristic, the material can maintain a clean and beautiful surface as long as rust is not generated. In particular, stainless steel rarely generates rust in the normal living environment. For example, in the fields of medical and food, automobiles and home appliances, and building materials and decorations that require beauty. Widely used.
しかし、金属は、加工性や質感等金属としての機能以外には特別な機能を付
与することはかなり困難である。例えば、塗装のように表面に機能性被膜を被
覆することで耐食性や色あるいは耐熱性などの特性を付与可能であるが、塗装
の結果表面は金属的な質感が損なわれるのでそれを要望する用途には適用がで
きない。
However, it is quite difficult to impart special functions to metals other than functions as metals such as workability and texture. For example, it is possible to impart corrosion resistance, color, or heat resistance by coating a functional film on the surface as in painting, but the surface of the coating is damaged by the metallic texture, and the application that requires it Is not applicable.
また、液状であったり、揮発性であるような物質の場合、構造を工夫する以
外に付与被覆は全くできなかった。もちろん表面に塗りつけることで、付着さ
せることは可能であるが、もとより表面に液体物質などの保持機能がないこと
から、単なる付着であり長期間にわたる安定な付着はできない。
Further, in the case of a substance that is liquid or volatile, the coating could not be performed at all except for devising the structure. Of course, it is possible to make it adhere by applying to the surface, but since it does not have a function of retaining liquid substances or the like on the surface, it is merely attachment and stable attachment over a long period of time is not possible.
逆に金属表面は、温度の差による結露現象は他の物質同様に起こるが、雰囲
気中の特別なガスを吸着して環境から除去するような機能はない。
On the contrary, on the metal surface, the dew condensation phenomenon due to the difference in temperature occurs in the same manner as other substances, but there is no function of adsorbing special gas in the atmosphere and removing it from the environment.
一方、金属の清潔さや美麗さに加えて各種の機能の付与が求められている。
例えば、食品分野ではもとよりステンレス鋼が広く使用されているが、どうし
ても湿気の多い環境であることから、黴の発生を抑制可能な機能が求められて
いる。また、医療分野では、有害菌の繁殖を防止するいわゆる抗菌性が求めら
れている。また、装飾品や建屋内の内装品の一部からは、室内の例えば木質系
建材から発生するホルムアルデヒドなどの有害化学物質や臭気の吸着あるいは
分解などの機能が求められたり、さらには一歩進んで芳香の発生や健康に寄与
する物質の放散などの機能も期待されている。
On the other hand, it is required to provide various functions in addition to the cleanliness and beauty of metals.
For example, stainless steel is widely used in the food field, but since it is inevitably a humid environment, a function capable of suppressing the generation of soot is required. In the medical field, so-called antibacterial properties that prevent the growth of harmful bacteria are required. In addition, some of the interior decorations and interior decorations require functions such as the adsorption or decomposition of harmful chemical substances such as formaldehyde and odors generated from, for example, wooden building materials in the room. Functions such as the generation of fragrances and the release of substances that contribute to health are also expected.
これらの機能の大半は、材料や部材そのものではなく別の方法で対処されて
きた。黴の抑制には防黴材の塗布や噴霧が行われてきた。いわゆるシックハウ
ス症候群の原因とされるホルムアルデヒドなどの有害化学物質は、発生したも
のを除去するのではなく使用しない方向で努力されているが、完全不使用が困
難な場合には種々の吸着剤などが試されている。また、アロマテラピーのよう
な芳香の発生には、それ専用の容器や装置が使用されてきた。
Most of these functions have been addressed in other ways rather than the materials and components themselves. For the suppression of wrinkles, fenders have been applied and sprayed. Efforts have been made to avoid using harmful chemical substances such as formaldehyde, which are the cause of so-called sick house syndrome, rather than removing the generated ones. Has been tried. In addition, dedicated containers and devices have been used to generate aroma such as aromatherapy.
これらの対応は、もちろん相応に効果が認められるものではあるが、それ専
用の容器や構造物が必要となるなど用途や場所によっては審美観を阻害したり
問題点のある場合も少なくない。金属材料そのものがこれらの機能を有したり
付与可能であれば、その金属の加工物が機能を発揮することとなり、使用者は
なんら意識することなくこれらの機能を享受できることとなる。
Of course, these measures can be seen to have a corresponding effect, but there are many cases where the aesthetics are hindered or problematic depending on the application and location, such as the need for dedicated containers and structures. If the metal material itself has these functions or can be imparted, the metal workpiece exhibits the functions, and the user can enjoy these functions without any awareness.
表面に異物質が存在しその機能を活用する金属材料は、特許文献１〜３に記
載されているように、撥水性や滑り性を有するPTFE（ポリテトラフルオロエチ
レン、デュポン社の商標名テフロン）などの弗素系高分子物質の微細粒子を分
散させためっき材料が公知で、所期の効果を発揮している。
As described in Patent Documents 1 to 3, a metal material that has a foreign substance on its surface and uses its function is PTFE (polytetrafluoroethylene, trade name Teflon of DuPont) having water repellency and slipperiness. A plating material in which fine particles of a fluorine-based polymer substance such as such are dispersed is known and exhibits an expected effect.
また、特許文献４〜７に記載されているように、抗菌剤あるいは抗黴剤を分
散めっきした材料が公開されている。
Moreover, as described in Patent Documents 4 to 7, materials obtained by dispersing and plating antibacterial agents or antifungal agents are disclosed.
これらの材料は、相応の効果が認められる場合もあるが、安定して効果の認
められることが少なかった。本発明者らは、この理由については鋭意検討した
結果、表面に露出している抗菌剤の面積にばらつきがあり、その面積が極めて
少ない場合に効果が認められないことが多いことを見出した。特に特許文献６
および７に記載された発明では、抗菌剤の分散めっきの上から通常の金属めっ
きを施し、せっかくの抗菌剤を被覆しているためであることが判明した。
Although these materials may have a corresponding effect, they are rarely recognized as being stable. As a result of intensive studies on this reason, the present inventors have found that the area of the antibacterial agent exposed on the surface varies and the effect is often not observed when the area is extremely small. In particular, Patent Document 6
In the inventions described in (1) and (7) above, it has been found that this is because normal metal plating is applied on the antibacterial agent dispersion plating to cover the antibacterial agent.
Niの無電解めっきにおいて蛍光顔料を混在させてめっきする方法が特許文献
８に開示されている。
Patent Document 8 discloses a method in which a fluorescent pigment is mixed in electroless plating of Ni.
この方法によるめっき材料でも効果にばらつきがあることが経験されており
、その原因はやはり表面に露出した蛍光顔料の面積に起因するものと考えられ
る。
It has been experienced that the plating materials obtained by this method have variations in the effect, and the cause is considered to be due to the area of the fluorescent pigment exposed on the surface.
本願発明は、金属特有の表面質感を維持しつつ、また金属の持つ特性加工性
を大きく阻害することなく、基材金属およびめっき金属の持つ特性以外の機能
、たとえば有彩色の着色や芳香発生、有害ガスの吸着などの機能を表面に付与
したあるいは付与可能な金属材料を提供することにある。
The invention of the present application is a function other than the characteristics of the base metal and the plated metal, such as chromatic coloring and fragrance generation, while maintaining the surface texture peculiar to the metal and without significantly impairing the characteristic workability of the metal. An object of the present invention is to provide a metal material having or capable of imparting a function such as adsorption of harmful gas to the surface.
一般に金属材料は、金属の質感や利点を殺すことなく金属の持つ特性以外の
機能を付与することは困難である。例えば、塗装のように着色することは可能
であるが、その場合には金属表面の持つ特有の質感が大きく阻害されている。
もちろん、その物質あるいは同じ機能を有する物質が金属あるいは金属表面に
必然的に存在する酸化物と反応したり結合することで、表面に付着せしめるこ
とは可能性として否定はできないが、付与しようとする機能を有する物質（機
能性物質）が金属ないし金属酸化物と反応できる可能性は極めて小さく、例え
、反応が可能であったとしても反応の結果特性が変化して所望の機能を発揮で
きなくなる可能性は高い。結果として、反応によって機能性物質を金属表面に
付与したり付着せしめることは極めて希でしかない。
In general, it is difficult for a metal material to impart functions other than the characteristics of the metal without damaging the texture and advantages of the metal. For example, it is possible to color like paint, but in that case, the specific texture of the metal surface is greatly hindered.
Of course, the substance or a substance having the same function can be attached to the surface by reacting with or binding to a metal or an oxide inevitably present on the metal surface. The possibility that a functional substance (functional substance) can react with a metal or metal oxide is very small. For example, even if the reaction is possible, the characteristics of the reaction may change and the desired function may not be achieved. The nature is high. As a result, it is very rare to impart or adhere functional materials to metal surfaces by reaction.
また、金属の表面は温度差による結露は生ずるが、特殊なガスを吸収吸着す
る事はほとんどない。しかし、例えば水蒸気などの吸着が可能であれば、かし
め内部のような狭い場所の水蒸気を吸収吸着し腐食環境を改善することが可能
となる。もちろんその際吸収ないし吸着した水分が金属に触れていると逆に錆
の発生源となることから、取り込んだ水分は金属部分から隔離する必要がある
。
In addition, although condensation occurs due to a temperature difference on the metal surface, it does not absorb and adsorb special gases. However, for example, if adsorption of water vapor or the like is possible, it is possible to improve the corrosive environment by absorbing and adsorbing water vapor in a narrow place such as the inside of the caulking. Of course, when the absorbed or adsorbed moisture touches the metal, it becomes a source of rust. Therefore, it is necessary to isolate the incorporated moisture from the metal portion.
このような状況の中で、金属の質感など金属の特徴を生かしつつ表面に機能
を付与する方法として 非金属無機質分散物質を金属表面に多数配置すること
を想起した。前述したとおり機能性物質は反応で表面に付着することは困難で
あることから、めっき金属の表面に分散配置することを想定した。
即ち、請求項１の発明によれば、基材金属の表面にめっき金属をめっきした
金属材料であって、前記めっき金属には、最大径が50μm以下の粒子である非金
属無機質分散物質が分散されており、前記めっき金属の表面に位置している前
記無機質分散物質の表面の面積が、めっき金属の表面の面積の１％以上30％以
下であることを特徴とする金属材料が提供される。
In this situation, we recalled the placement of a large number of non-metallic inorganic dispersion materials on the metal surface as a method of imparting functions to the surface while taking advantage of the metal features such as the metal texture. As described above, since it is difficult for the functional substance to adhere to the surface by reaction, it is assumed that the functional substance is dispersedly arranged on the surface of the plated metal.
That is, according to the first aspect of the present invention, there is provided a metal material obtained by plating a surface of a base metal with a plating metal, and the plating metal is dispersed with a non-metallic inorganic dispersion material having a maximum diameter of 50 μm or less. And a surface area of the inorganic dispersion substance located on the surface of the plating metal is 1% to 30% of the surface area of the plating metal. .
非金属無機質分散物質が機能を有する物質であって微細粒子の場合、めっき
金属中に分散配置することで機能を表面に付与できることが考えられる。また
、分散配置する微細粒子を多孔質の粒子とすることで、表面に雰囲気中のガス
を吸着することが可能となる。即ち、請求項２の発明によれば、前記非金属無
機質分散物質が、多孔質粒子である金属材料が提供される。金属の表面でのガ
スの吸着は全くないとはいえないものの、多孔質粒子を表面に配置することで
ミクロ的な表面積を圧倒的に大きくすることとなり、吸着するガス量が大きく
増加することとなる。
In the case where the non-metallic inorganic dispersed material has a function and is fine particles, it is conceivable that the function can be imparted to the surface by being dispersed in the plated metal. Further, by making the fine particles dispersedly arranged porous particles, it becomes possible to adsorb gas in the atmosphere on the surface. That is, according to the second aspect of the present invention, there is provided a metal material in which the non-metallic inorganic dispersion is a porous particle. Although it cannot be said that there is no gas adsorption on the surface of the metal, the microscopic surface area is overwhelmingly increased by arranging the porous particles on the surface, and the amount of adsorbed gas greatly increases. Become.
また、前記機能性物質が液状の場合、めっき被膜中に分散配置することは不
可能である。しかしその場合は、触媒担体と同じ考え方に基づいて、液状機能
性物質を担持可能な多孔質粒子をめっき金属に分散配置することで、金属表面
に液状物質の持つ機能を付与できると考えた。即ち、請求項３の発明によれば
、前記多孔質粒子の孔内に、被担持物質（液状機能性物質）を担持させた金属
材料が提供される。液状物質の吸着は、当然のことながら、金属表面にも起こ
る。しかし、金属の表面はマクロ面積と大差がなく、吸着面積としては少ない
上に表面の摩耗によって脱落する可能性が高い。従って、付与した機能の寿命
を長時間維持できないことが懸念される。しかし、めっき膜中に分散配置した
多孔質粒子に担持させることによって、多量の機能性物質を保持させるだけで
なく、摩耗などによって脱落する懸念が大きく減少し長期間の機能保持が可能
となる。
このように、本発明は、
（１）基材金属と、基材金属の表面にめっきされた金属と、機能性を有する非
金属無機質分散物質の粒子がめっき金属に分散されている金属材料か、
（２）基材金属と、基材金属の表面にめっきされた金属と、機能性を有する非
金属無機質分散物質の多孔質粒子がめっき金属に分散されており、該多孔質の
孔内に第二の機能性を有する被担持物質が担持されている金属材料か、あるい
は
（３）基材金属と、基材金属の表面にめっきされた金属と、機能性を有しない
非金属無機質分散物質の多孔質粒子がめっき金属に分散されており、該多孔質
の孔内に機能性を有する被担持物質が担持されている金属材料であって、
前記非金属無機質分散物質の粒子の最大径が50μｍ以下であって、めっき金属
の表面に位置している粒子の表面の面積が、めっき金属の面積の１％以上３０
％以下である金属材料である。
Further, when the functional substance is in a liquid state, it cannot be dispersedly arranged in the plating film. However, in that case, based on the same idea as the catalyst carrier, it was considered that the function possessed by the liquid material can be imparted to the metal surface by dispersing and arranging porous particles capable of supporting the liquid functional material in the plated metal. That is, according to the invention of claim 3, a metal material is provided in which a supported substance (liquid functional substance) is supported in the pores of the porous particles. Naturally, the adsorption of the liquid substance also occurs on the metal surface. However, the surface of the metal is not much different from the macro area, the adsorption area is small, and there is a high possibility of falling off due to surface wear. Therefore, there is a concern that the life of the assigned function cannot be maintained for a long time. However, by supporting the porous particles dispersedly arranged in the plating film, not only a large amount of functional substance is retained, but also the possibility of falling off due to wear or the like is greatly reduced, and long-term functional retention is possible.
Thus, the present invention
(1) A metal material in which particles of a base metal, a metal plated on the surface of the base metal, and a non-metallic inorganic dispersion material having functionality are dispersed in the plating metal,
(2) The base metal, the metal plated on the surface of the base metal, and the porous particles of the non-metallic inorganic dispersion material having functionality are dispersed in the plating metal, A metal material on which a supported substance having two functions is supported, or (3) a base metal, a metal plated on the surface of the base metal, and a non-metallic inorganic dispersion material having no functionality. Porous particles are dispersed in the plating metal, a metal material in which a supported substance having functionality is supported in the porous pores,
The maximum diameter of the particles of the non-metallic inorganic dispersion material is 50 μm or less, and the surface area of the particles located on the surface of the plating metal is 1% to 30% of the area of the plating metal.
% Or less metal material.
請求項１の発明によれば、付与しようとする機能を有する非金属無機質分散
物質（機能性物質）をめっき金属中に分散させたので、該機能性物質がめっき
金属から脱落することが無く、該機能を長時間保持した金属材料が得られる。
また、該非金属無機質分散物質の表面（材料表面における面）の面積が、めっ
き金属の表面の面積の１％以上30％以下とされているので、該機能を十分に発
揮すると共に、金属の質感を損なうことが無い。
また、非金属無機質分散物質が機能性を有しないとしても、多孔質の非金属
無機質分散物質に機能性物質を担持することにより、機能性を有した非金属無
機質分散物質がめっき金属から脱落することが無く、該機能を長時間保持した
金属材料が得られる。
このように、本発明により、金属表面に種々の機能を付与可能となった。基
材金属材料に機能を付与できることから、構造物の外部から付与する機能に比
べて構造物の隅々までその機能を発揮せしめることが可能である。例えば、黴
の発生は一般に表に出た平滑部分よりコーナーやかしめ部分などの通風の良く
ない部分で発生する。しかるに、かしめ等の加工後に噴霧や塗布によって抗黴
処理を施した場合、かしめ内部にはその効果が到達しにくい。ところが、本発
明による抗黴性を付与した金属材料を使用した場合、かしめの内部も抗黴効果
を発揮させることが容易に可能となる。同様に、多孔質物質が雰囲気の水蒸気
を吸着し雰囲気から除去することから、例えばかしめの内部に湿気が滞留し錆
の発生を抑制することが可能となる。
According to the invention of claim 1, since the nonmetallic inorganic dispersion material (functional material) having a function to be imparted is dispersed in the plated metal, the functional material is not dropped from the plated metal, A metal material that retains this function for a long time can be obtained.
In addition, since the area of the surface of the non-metallic inorganic dispersion material (surface on the surface of the material) is 1% or more and 30% or less of the surface area of the plated metal, the function can be fully exhibited and the texture of the metal Will not be damaged.
In addition, even if the non-metallic inorganic dispersed material does not have functionality, the functional non-metallic inorganic dispersed material falls off the plated metal by supporting the functional material on the porous non-metallic inorganic dispersed material. In this way, a metal material that maintains this function for a long time can be obtained.
Thus, according to the present invention, various functions can be imparted to the metal surface. Since the function can be imparted to the base metal material, it is possible to exert the function to every corner of the structure as compared with the function imparted from the outside of the structure. For example, the occurrence of wrinkles generally occurs in poorly ventilated parts such as corners and caulked parts rather than smooth parts appearing on the table. However, when an anti-glare treatment is applied by spraying or coating after processing such as caulking, the effect is difficult to reach inside the caulking. However, when the metal material imparted with anti-wetting property according to the present invention is used, the inside of the caulking can easily exhibit the anti-wetting effect. Similarly, since the porous substance adsorbs water vapor in the atmosphere and removes it from the atmosphere, for example, moisture stays inside the caulking and the generation of rust can be suppressed.
また、本発明による金属表面に芳香剤を担持させた場合、金属材料から香り
を発生させることが可能となり、金属製の装飾品が単に目で見た美観だけでな
く、香りも含めた装飾品ものとなる。例えば、芳香を発するヒノキのような木
製の装飾品は、その香りも含めて珍重されているが、同じ事が本発明金属材料
を用いた金属製装飾品で可能となる。しかも、香りの種類は香料さえあれば原
則として無限であるし、木製品の香りには時間的に寿命があるが、本発明金属
材料による装飾品は担持処理を繰り返すことで原理的には無限の寿命を示す。
In addition, when a fragrance is supported on the metal surface according to the present invention, it becomes possible to generate a scent from the metal material, and the metal decorative product is not only a aesthetically sighted appearance but also a decorative product including a scent. It will be a thing. For example, wooden ornaments such as cypress that emit fragrance are prized, including their scent, but the same is possible with metal ornaments using the metal material of the present invention. Moreover, as long as there is a fragrance, the type of scent is infinite, and the scent of wood products has a long life. Indicates life.
請求項２の発明によれば、前記非金属分散物質がガス吸着機能を有する場合
には、吸着量が大きな金属材料が提供されることとなる。また、機能性物質が
液状物質であったとしても、該非金属分散物質が多孔質であるので、該液状物
質（被担持物質）を担持させることが可能となる。
According to the second aspect of the present invention, when the non-metallic dispersion material has a gas adsorption function, a metal material having a large adsorption amount is provided. Even if the functional substance is a liquid substance, the non-metallic dispersion substance is porous, so that the liquid substance (supported substance) can be supported.
請求項３の発明によれば、機能性物質が液状物質であったとしても、これが
多孔質粒子に担持されているので、該機能性物質を安定してめっき金属に保持
することができる。
According to the invention of claim 3, even if the functional substance is a liquid substance, since it is supported on the porous particles, the functional substance can be stably held on the plated metal.
本発明の第一の実施形態は、基材金属の表面にめっき金属をめっきした金属
材料であって、前記めっき金属には、最大径が50μm以下の粒子である非金属無
機質分散物質が分散されており、めっき金属の表面に位置している前記無機質
分散物質の表面の面積（より詳細には、無機質分散物質の、材料表面における
面積）が、めっき金属の表面の面積の1％以上30％以下であることを特徴とする
、金属材料であり、非金属の無機質分散物質が付与しようとする機能を有する
場合には、その機能を有する金属材料である。
即ち、機能性を有する物質（非金属の無機質分散物質）を基材金属表面に多
数配置する手段として、その無機質分散物質を分散保持する金属被膜の被覆す
ることとした。
A first embodiment of the present invention is a metal material obtained by plating a surface of a base metal with a plating metal, and the plating metal is dispersed with a non-metallic inorganic dispersion material having a maximum diameter of 50 μm or less. The surface area of the inorganic dispersion material located on the surface of the plated metal (more specifically, the area of the inorganic dispersion material on the material surface) is 1% to 30% of the surface area of the plated metal. In the case of a metal material having the function to be imparted by a non-metallic inorganic dispersion material, the metal material having the function described below.
That is, as a means for disposing a large number of functional substances (non-metallic inorganic dispersed substances) on the surface of the base metal, a metal coating for dispersing and holding the inorganic dispersed substances is coated.
めっき金属は、基材金属にめっきすることが可能なものであれば、その種類
を問わない。一般的に広く利用されているNi、Cr、Cu、Zn、Sn、Pbの単一金属
のめっきないしこれらの内１種または１種以上を主成分とする合金めっきが例
示される。また、Cu-Sn合金の中でBiやAgを適量含むPbフリーはんだ合金めっき
であってもよい。
The type of the plating metal is not limited as long as it can be plated on the base metal. Illustrative examples include nickel, Cr, Cu, Zn, Sn, and Pb, which are generally widely used, and alloy plating containing one or more of them as a main component. Further, Pb-free solder alloy plating containing an appropriate amount of Bi or Ag in the Cu—Sn alloy may be used.
めっき金属よりなるめっき層の厚さは、非金属無機質分散物質を分散配置で
きる厚さであればよいことから、分散させたい非金属無機質分散物質の粒子の
サイズ以上の厚さがあれば問題がない。むしろ、めっき材料としてのめっき厚
さから必要に応じて限定されるものである。
The thickness of the plating layer made of the plating metal may be any thickness that can disperse and dispose the non-metallic inorganic dispersion material, so there is a problem if the thickness exceeds the size of the particles of the non-metallic inorganic dispersion material to be dispersed. Absent. Rather, it is limited as necessary from the plating thickness as the plating material.
該めっき金属中には、非金属無機質分散物質の粒子が分散されており、該非
金属無機質分散物質の機能を基材金属に付与しようとするのが、本発明の第一
実施形態である。
In the first embodiment of the present invention, particles of a nonmetallic inorganic dispersed substance are dispersed in the plated metal, and the function of the nonmetallic inorganic dispersed substance is imparted to the base metal.
第一実施形態のみならず、本発明において「機能」とは、例えば、着色性、
蓄光性、ガス吸着性、比較触媒特性、抗菌性、消臭性、芳香性が挙げられる。
また、本発明が目的とするところの機能性物質は、非金属の無機質分散物質
であり、有機質分散物質は含まれない。また、めっき金属との間や基材金属と
の間で異種金属接触腐食を起こす可能性があるので、分散物質には金属は含ま
れない。
In addition to the first embodiment, “function” in the present invention refers to, for example, coloring,
Examples include luminous properties, gas adsorption properties, comparative catalytic properties, antibacterial properties, deodorizing properties, and aromatic properties.
In addition, the functional substance targeted by the present invention is a non-metallic inorganic dispersion substance, and does not include an organic dispersion substance. Moreover, since dissimilar metal contact corrosion may occur between the plated metal and the base metal, the dispersed material does not contain metal.
該めっき金属中分散されている物質としては、例えば、界面活性剤等、分散
物質を分散させるのに必要な物質が含まれていても良い。
The substance dispersed in the plating metal may contain a substance necessary for dispersing the dispersed substance, such as a surfactant.
非金属の無機質分散物質は、微細な粒子であることが必要である。微細粒子
であることにより、単位表面積が大きく、効果的に機能を発揮することとなる
。そして、非金属の無機質分散物質の粒子の最大径は、50μｍ以下であること
が必要である。めっき金属表面に存する非金属微細粒子の径が50μmを超えると
、金属を曲げたり塑性加工を実施した際、そこを基点として亀裂を発生したり
剥離を起こす懸念が生ずる上に、わずかな加工によって脱落してしまうからで
ある。
The non-metallic inorganic dispersion material needs to be fine particles. By being fine particles, the unit surface area is large and the function is effectively exhibited. The maximum diameter of the non-metallic inorganic dispersion material particles needs to be 50 μm or less. If the diameter of the non-metallic fine particles on the surface of the plated metal exceeds 50 μm, there is a concern that when the metal is bent or plastically processed, cracks or delamination occurs from that point, and a slight amount of processing occurs. Because it will fall off.
また、好ましくは、非金属の無機質分散物質は、100nm以上の径を有すること
が好ましい。あまり小さいと、めっき金属に覆われやすくなってしまい、めっ
き金属表面に露出しないこととなったり、あまりに小さい故めっき金属内で凝
集してしまい、分散配置されず、機能を発揮してしなくなってしまう。但し、
このように非常に小さな粒子の場合、本発明の第二の実施形態により、その機
能性を付与することは可能となる。
Preferably, the non-metallic inorganic dispersion material has a diameter of 100 nm or more. If it is too small, it will be covered with the plating metal and will not be exposed on the surface of the plating metal, or it will be agglomerated in the plating metal because it is too small, it will not be distributed and will not function. End up. However,
In the case of such very small particles, the functionality can be imparted by the second embodiment of the present invention.
めっき金属中には、機能性を有する非金属無機質分散物質その他の分散物質
が分散されている。めっき金属層が分散物質の各粒子の大きさに比して厚い場
合、分散物質は、めっき金属層表面近くに分布してめっき金属層表面に出てい
るものもあれば、めっき金属層内に埋没しているものもある。本発明において
は、めっき金属の表面に分布している機能性を有する粒子を問題とする。めっ
き金属の表面に分布していなければ、その機能を発揮することができないから
である。
めっき金属の表面の面積に対する、めっき金属の表面に位置或いは露出して
いる前記機能性を有する非金属無機質分散物質の表面の面積（以下、「面積率
」という。）は、安定して機能を発揮するためには極めて重要な品質指標であ
り、該面積率は、１〜３０％である。機能性を有する非金属の無機質分散物質
の種類や用途などで下限は異なるものであるが、少なくとも１％以上でないと
非金属無機質分散物質の機能性効果が現れない。非金属の無機質分散物質が機
能を発揮するためには、前記面積率が大きければ大きいほど、効果が大きくな
ると推測されるが、30％を超えると、めっき金属の被膜によって、金属の加工
性が劣化するだけでなく、金属としての質感がなくなることから、30％を上限
とした。
めっき金属の表面積に対して分散物質の表面積を１〜30％とするためには、
分散物質の濃度を調整すること等公知の技術により行えばよい。
In the plated metal, a non-metallic inorganic dispersion material having functionality and other dispersion materials are dispersed. When the plated metal layer is thicker than the size of each particle of the dispersed material, the dispersed material may be distributed near the surface of the plated metal layer and appear on the plated metal layer surface. Some are buried. In the present invention, the problem is the particles having functionality distributed on the surface of the plated metal. This is because the function cannot be exhibited unless it is distributed on the surface of the plated metal.
The surface area (hereinafter referred to as “area ratio”) of the non-metallic inorganic dispersion material having the above-mentioned functionality located on or exposed to the surface of the plated metal with respect to the surface area of the plated metal has a stable function. It is an extremely important quality index for exhibiting, and the area ratio is 1 to 30%. The lower limit differs depending on the type and use of the nonmetallic inorganic dispersion material having functionality, but the functional effect of the nonmetallic inorganic dispersion material does not appear unless it is at least 1% or more. In order for the non-metallic inorganic dispersion material to exert its function, it is estimated that the larger the area ratio, the greater the effect. However, when it exceeds 30%, the metal workability is increased by the coating of the plated metal. In addition to being deteriorated, the metal texture is lost, so 30% was made the upper limit.
In order to make the surface area of the dispersed material 1-30% with respect to the surface area of the plated metal,
What is necessary is just to perform by well-known techniques, such as adjusting the density | concentration of a dispersed substance.
非金属無機質分散物質の粒子をめっき金属表面に分散させる方法は、特に限
定するものではないが、その方法の一つとして金属めっきと同時にめっき液中
に分散させた非金属無機質分散物質の粒子をめっき被膜中に付着させる分散め
っきが挙げられる。通常のめっきでも、わずかにめっき液中に混入した不純物
がめっき金属被膜中に埋め込んだ状態で付着することがあり、一般にはこのよ
うな現象はめっき欠陥として忌避されてきた。本発明は、従来忌避されてきた
この現象を積極的に活用することである。
The method for dispersing the particles of the nonmetallic inorganic dispersed material on the surface of the plated metal is not particularly limited, but as one of the methods, the particles of the nonmetallic inorganic dispersed material dispersed in the plating solution simultaneously with the metal plating are used. Dispersion plating to be deposited in the plating film is exemplified. Even in normal plating, impurities slightly mixed in the plating solution may adhere in a state of being embedded in the plating metal film, and such a phenomenon has generally been avoided as a plating defect. The present invention is to actively utilize this phenomenon that has been avoided in the past.
雰囲気中のガスを吸着するためには、マクロ表面積（微細孔を無視して金属
材料全体として見たときの表面積）に比べてミクロ表面積（微細孔や凹凸を考
慮して材料をナノメーターやミクロン等のオーダーで非常に拡大して観察して
見た場合の表面積）がきわめて大きい必要がある。このために、分散させる非
金属無機質物質の粒子を多孔質粒子とすることが好ましい。また、液状物質な
どの機能物質を表面に吸着しやすくするためには、同様にマクロ表面積に比べ
てミクロ表面積がきわめて大きい必要がある。
In order to adsorb the gas in the atmosphere, the micro surface area (the surface area when viewed as a whole metal material ignoring the micropores) is compared with the microsurface area (micrometers and micron considering the micropores and irregularities) (Surface area when observed by magnifying and enlarging in the order of, etc.) must be extremely large. For this reason, it is preferable that the particles of the nonmetallic inorganic substance to be dispersed are porous particles. Similarly, in order to easily adsorb a functional substance such as a liquid substance on the surface, it is necessary that the micro surface area is extremely larger than the macro surface area.
多孔質粒子は、ガスの吸着量が大きくまたは機能性物質を多量に担持しやす
いミクロ表面積の大きいものであれば、その種類や構造は問わないが、入手の
しやすさや安全性、担持能力（重量当たりの細孔面積）の大きさから、ゼオラ
イト、シリカゲル、カオリナイトが好ましい。またこれらの多孔質粒子は、自
然鉱物でも人工の合成鉱物でもその効果に差異はないことから、どちらかに限
定する必要はない。
The porous particles can be of any type and structure as long as they have a large amount of gas adsorption or a large micro surface area that can easily support a large amount of functional substances. From the size of the pore area per weight), zeolite, silica gel, and kaolinite are preferable. These porous particles need not be limited to either natural or artificial synthetic minerals because there is no difference in their effects.
分散させる非金属無機質物質の粒子が多孔質粒子である場合、その孔内に第
二の機能を有する物質（被担持物質）を吸着等により担持させておくことで、
金属材料に第二の機能を付与することが可能となる。この技術により、金属材
料に付与可能な機能性物質は、液体物質はもちろん金属表面には付着残留しに
くい微細粉末まで拡大できる。特に揮発性の物質の場合、単なる金属表面に比
較して格段に多量に、従って格段に長期間にわたって表面に留め置くことが可
能となり、従来全く想像だにされなかったあたらしい金属材料が具現化したの
である。
この場合、非金属無機質物質が機能性物質である場合には、非金属無機質物
質の機能に加えて、第二の機能が付加されることとなる。一方、非金属無機質
物質が機能性物質ではない場合であっても、金属材料には、この第二の機能が
付加されることとなる。即ち、本発明の第二の実施形態では、前記非金属無機
質物質が多孔質粒子であり、該多孔質粒子の孔内に、機能性物質が担持された
ものである。
When the particles of the non-metallic inorganic material to be dispersed are porous particles, a substance having a second function (supported substance) is supported in the pores by adsorption or the like,
The second function can be imparted to the metal material. With this technique, the functional substance that can be imparted to the metal material can be expanded to a fine powder that hardly adheres to the metal surface as well as a liquid substance. In particular, in the case of volatile substances, it becomes possible to keep the surface on the surface in a much larger amount than on a mere metal surface, and thus for a long time, and a new metal material that has never been imagined has been realized. It is.
In this case, when the nonmetallic inorganic substance is a functional substance, a second function is added in addition to the function of the nonmetallic inorganic substance. On the other hand, even if the nonmetallic inorganic substance is not a functional substance, the second function is added to the metal material. That is, in the second embodiment of the present invention, the non-metallic inorganic substance is a porous particle, and a functional substance is supported in the pores of the porous particle.
上記被担持物質は、非金属無機質物質の多孔質粒子の孔内に担持が可能であ
れば、種類は問わず用途や効果、機能に応じて自由に選択が可能である。その
状態も、液体や気体であっても固体であってもかまわないし、有機物質でも無
機物質でも金属単体でも問題はない。担持するに当たり、溶媒が必要であれば
それが加わったとしても本発明の効果は十分に期待できる。
Said the carried material is carried within the pores of the porous particles of non-metallic inorganic material is possible, kind matter without application or effect, it is possible to select freely depending on the function. The state may be liquid, gas, or solid, and there is no problem with an organic substance, an inorganic substance, or a metal simple substance. Even if a solvent is added when loading, the effect of the present invention can be sufficiently expected.
例えば、イオン交換型の消臭剤を担持させることにより、金属材料に消臭機
能を付与することが可能となるし、アナターゼ型のTiO2を主体とする光触媒を担
持させることにより光触媒機能を付与することが可能となる。また、アロマテ
ィックオイルや天然物質由来の精油成分などの薬剤を担持させることにより、
芳香を発する金属材料の提供が可能となる。
特に、選択可能な芳香を発する金属など揮発性物質により従来思いも寄らな
い機能を発揮する金属材料は、歴史上はじめて具現化した材料である。
このように、被担持物質が揮発性物質はである場合に、この揮発性物質は、
もちろん種類は問わず用途や効果、機能に応じて自由に選択が可能である。例
えば、芳香を発する物質を担持させれば、芳香を発する金属材料となる。
For example, it is possible to impart a deodorizing function to a metal material by supporting an ion exchange type deodorant, and a photocatalytic function by supporting a photocatalyst mainly composed of anatase type TiO 2. It becomes possible to do. In addition, by supporting chemicals such as aromatic oils and natural oil-derived essential oil components,
It is possible to provide a metal material that emits fragrance.
In particular, a metal material that exhibits an unexpected function by a volatile substance such as a metal that emits a selectable fragrance is a material embodied for the first time in history.
Thus, when the supported material is a volatile material, this volatile material is
Of course, any type can be freely selected according to the purpose, effect and function. For example, if a substance that emits fragrance is supported, a metal material that emits fragrance is obtained.
金属材料は基本的には臭いの発生しない材料である。但し、急激に腐食が進
行するような場合、特に酸に溶解するような場合、異臭が感じられる場合があ
るが（これは金属中のＣ等の固溶物質が反応して有機系の物質が生ずるためと
推定されている。）、発生する香りを自由に選択することは不可能であった。
The metal material is basically a material that does not generate odor. However, when corrosion rapidly progresses, especially when it dissolves in an acid, a strange odor may be felt (this is because organic substances react with solid solution substances such as C in the metal). It is presumed to occur)), and it was impossible to freely select the generated fragrance.
被担持物質を多孔質粒子の孔内に担持させる方法は、従来の粉末や粒状体へ
の担持と同じ方法で実施可能である。被担持物質が液体や気体の場合、液体に
浸漬したり、気体の環境に放置することで可能である。被担持物質が微細粒子
の場合、一般的には液体に分散した後浸漬することで多孔質物質の孔内に担持
させることができる。
The method for supporting the supported substance in the pores of the porous particles can be carried out in the same manner as the conventional method for supporting powder or granular materials. When the supported substance is a liquid or a gas, it is possible to immerse in a liquid or leave it in a gaseous environment. When the material to be supported is fine particles, it can be generally supported in the pores of the porous material by being immersed in a liquid after being dispersed.
実施例１〜４、比較例１〜４：
0.5mm厚さのステンレス鋼板に厚さ約5μmのNiめっきを施した。その際、非金
属無機質分散物質として、めっき金属中に種々のサイズの、無機質鉱物たる青
色顔料（東罐マテリアル・テクノロジー株式会社のC.I. Pigment blue）を、表
１に示す面積率で分散させた。分散面積および分散物質のサイズは、光学顕微
鏡でめっき表面を撮影し、青色部分の面積とサイズを画像解析により解析した
。表面の肉眼レベルの色の測定は、径10mmφの光束の反射光をL、a、b法により
解析して評価した。また、t/2曲げを行い、曲げ頂点の状況を確認した。結果を
表１に示す。
Examples 1-4, Comparative Examples 1-4:
An approximately 5 μm thick Ni plating was applied to a 0.5 mm thick stainless steel plate. At that time, as a non-metallic inorganic dispersion material, various sizes of inorganic mineral blue pigments (CI Pigment blue, Toago Material Technology Co., Ltd.) were dispersed in the plating metal at the area ratio shown in Table 1. The dispersion area and the size of the dispersion material were obtained by photographing the plating surface with an optical microscope and analyzing the area and size of the blue portion by image analysis. The color of the surface at the naked eye level was evaluated by analyzing the reflected light of a light beam having a diameter of 10 mmφ by the L, a, and b methods. In addition, t / 2 bending was performed to confirm the state of the bending apex. The results are shown in Table 1.
表１に、めっき面における顔料の露出サイズと面積率、および色測結果と曲
げ結果を示した。本発明例は、比較の青色顔料を分散させないNiめっき面に比
べて色差が有為な差を示しており、明確な青色を呈しており、しかも曲げ加工
でも亀裂や脱落は認められなかった。
分散した顔料のサイズが露出部分で最大径が50μmを超える場合（比較例２）
、鮮やかに青色を呈色したが、t/2曲げで表面に存する顔料が脱落した。比較例
２より、非金属微細粒子の最大径が50μｍを越えると、金属材料の加工性が悪
いものとなってしまうことが分かった。
分散面積が1％未満の場合（比較例３）、L、a、b法の色差では差異が算出さ
れたが、そのレベルは肉眼ではほとんど差異が感じられないレベル（色差値≦1
.5で概ね肉眼的差異なしと評価）と評価される程度であり、事実肉眼的には着
色は認められなかった。比較例３より、面積率が１％未満だと、非金属微細粒
子の機能性が発揮されないことが分かった。
逆に30％を超える面積の分散を行った場合（比較例４）、極めて鮮やかな青
色を呈したものの、金属的質感が減じ塗装のイメージが感じられるだけでなく
、曲げ加工でめっき面に亀裂を生じかつ分散した青色顔料が脱落した。
Table 1 shows the exposed size and area ratio of the pigment on the plated surface, and the color measurement result and the bending result. The present invention example showed a significant difference in color difference compared to the Ni-plated surface in which the comparative blue pigment was not dispersed, exhibited a clear blue color, and no cracks or omission was observed even in bending.
When the size of the dispersed pigment is more than 50μm at the exposed part (Comparative Example 2)
The pigment was vividly blue, but the pigment existing on the surface was removed by t / 2 bending. From Comparative Example 2, it was found that when the maximum diameter of the nonmetallic fine particles exceeds 50 μm, the workability of the metal material becomes poor.
When the dispersion area was less than 1% (Comparative Example 3), the difference was calculated for the color differences of the L, a, and b methods, but the level was almost invisible to the naked eye (color difference value ≦ 1
In general, no coloration was observed. From Comparative Example 3, it was found that when the area ratio was less than 1%, the functionality of the nonmetallic fine particles was not exhibited.
On the contrary, when the dispersion of the area exceeding 30% is performed (Comparative Example 4), although it shows an extremely bright blue, not only the metallic texture is reduced but the image of the coating is felt, and the plated surface is cracked by bending. And the dispersed blue pigment dropped off.
実施例５〜７、比較例５〜６：
0.5mm厚さのステンレス鋼板に厚さ約5μmのNiめっきを施した。その際、めっ
き金属中に公称で10μm以下の種々の非金属無機質分散物質の粒子を分散させた
。分散面積は、概ね5〜10％とした。期待した効果は非金属無機質分散物質の種
類により異なるので、それぞれの期待した効果の有無を定性的に評価した。ま
た、分散材の耐食性をJIS-G0535による塩水噴霧試験により評価した。
Examples 5-7, Comparative Examples 5-6:
An approximately 5 μm thick Ni plating was applied to a 0.5 mm thick stainless steel plate. At that time, particles of various non-metallic inorganic dispersion materials having a nominal value of 10 μm or less were dispersed in the plated metal. The dispersion area was approximately 5 to 10%. Since the expected effect differs depending on the type of non-metallic inorganic dispersion material, the presence or absence of each expected effect was qualitatively evaluated. Further, the corrosion resistance of the dispersion was evaluated by a salt spray test according to JIS-G0535.
表２に試作材の分散物質種、効果とその評価結果およびJIS塩水噴霧試験の結
果を示した。非金属無機質分散物質が蓄光材の場合（実施例５）、蓄光効果が
認められ、耐食性も特に問題はなかった。非金属無機質分散物質が多孔質材料
であるゼオライト粉の場合（実施例６）、密閉容器中でのホルムアルデヒド吸
着効果が認められ、耐食性も特に問題はなかった。非金属無機質分散物質がア
ナターゼ型のTiO2光触媒粉の場合（実施例７）、紫外線下で赤インクの分解効果
が認められ、耐食性も特に問題はなかった。なお、何も分散させなかったNiめ
っき材（比較例６）は、蓄光効果もホルムアルデヒド吸着効果も紫外線下で赤
インクの分解効果も認められなかった。
しかし、非金属無機質分散物質が金属のCu粉の場合（比較例５）、わずかに
赤褐色に着色し、生ゴミの水切り皿に載せることでぬめりの発生を抑制できた
ものの、わずか1hの塩水噴霧試験で分散したCu粒子の周辺からNiの溶解が始ま
り、一部の分散Cu粒子の脱落が起きた。
Table 2 shows the types of the dispersed materials of the prototype material, the effects, the evaluation results, and the results of the JIS salt spray test. When the non-metallic inorganic dispersed material was a phosphorescent material (Example 5), a phosphorescent effect was observed and the corrosion resistance was not particularly problematic. In the case of the zeolite powder in which the non-metallic inorganic dispersion material is a porous material (Example 6), the formaldehyde adsorption effect in the sealed container was recognized, and the corrosion resistance was not particularly problematic. When the nonmetallic inorganic dispersion was anatase-type TiO 2 photocatalyst powder (Example 7), the red ink was decomposed under ultraviolet light, and the corrosion resistance was not particularly problematic. Note that the Ni plating material (Comparative Example 6) in which nothing was dispersed had no phosphorescent effect, formaldehyde adsorption effect, or red ink decomposition effect under ultraviolet light.
However, when the non-metallic inorganic dispersion material is metallic Cu powder (Comparative Example 5), it is slightly reddish-brown and can be prevented from being slimmed by placing it on a garbage drainer. The dissolution of Ni started around the dispersed Cu particles in the test, and some of the dispersed Cu particles dropped out.
実施例８〜１０：
0.5mm厚さのステンレス鋼板に厚さ約5μmのNiめっきを施した。その際、めっ
き金属中に公称で10μm以下の種々のゼオライト微細粒子（非金属無機質分散物
質）を分散させた。分散面積は、概ね5〜10％とした。ゼオライトの微細孔内に
は、種々の被担持物質を吸着させた。期待した効果は吸着させた被担持物質の
種類により異なるので、それぞれの期待した効果の有無を定性的に評価した。
また、分散めっき材の耐食性をJIS-G0535による塩水噴霧試験により評価した。
Examples 8-10:
An approximately 5 μm thick Ni plating was applied to a 0.5 mm thick stainless steel plate. At that time, various fine zeolite particles (non-metallic inorganic dispersion material) nominally 10 μm or less were dispersed in the plated metal. The dispersion area was approximately 5 to 10%. Various supported substances were adsorbed in the fine pores of the zeolite. Since the expected effect differs depending on the type of the supported substance adsorbed, the presence or absence of each expected effect was qualitatively evaluated.
Further, the corrosion resistance of the dispersion plating material was evaluated by a salt spray test according to JIS-G0535.
表３に各実施例の被担持物質の種類、効果とその評価結果およびJIS塩水噴霧
試験の結果を示した。実施例８のように、ゼオライト微細粒子に吸着させた物
質（被担持物質）が第４級抗菌剤の場合、抗菌効果が認められ、耐食性も特に
問題はなかった。実施例９のように、ゼオライト微細粒子に吸着させた物質（
被担持物質）が数〜10数nmのアナターゼ型のTiO2光触媒粉の場合、紫外線下で赤
インクの分解効果が認められ、耐食性も特に問題はなかった。また、実施例１
０のように、ゼオライト微細粒子に吸着させた物質（被担持物質）がイオン交
換性の消臭剤の場合、密閉容器中でアンモニアの減少が認められ、耐食性も特
に問題はなかった。
なお、ゼオライト微細粒子何も吸着させなかった単なるゼオライト分散Niめ
っき材は、抗菌効果も紫外線下で赤インクの分解効果も認められなかった。し
かし、実施例８〜１２のように多様な機能性物質を吸着させることで、多様な
機能を付与することが可能である。
Table 3 shows the types and effects of the supported substances in each example, the evaluation results, and the results of the JIS salt spray test. As in Example 8, when the substance (supported substance) adsorbed on the zeolite fine particles was a quaternary antibacterial agent, an antibacterial effect was observed and the corrosion resistance was not particularly problematic. As in Example 9, a substance adsorbed on zeolite fine particles (
In the case of anatase type TiO 2 photocatalyst powder having a supported substance of several to several tens of nm, the red ink was decomposed under ultraviolet light, and the corrosion resistance was not particularly problematic. Example 1
When the substance adsorbed on the zeolite fine particles (supported substance) was an ion-exchange deodorant as in 0, ammonia was reduced in the sealed container, and the corrosion resistance was not particularly problematic.
The simple zeolite-dispersed Ni plating material on which no zeolite fine particles were adsorbed had neither an antibacterial effect nor a red ink decomposition effect under ultraviolet light. However, various functions can be imparted by adsorbing various functional substances as in Examples 8-12.
本実施例の実施例８のように、付与したい機能を有する物質が液体であった
としても、ゼオライトなどの多孔質物質の孔内に間接的に保持せしめることで
、問題もなく期待どおりの効果が得られた。
実施例７（表２）にTiO2の微細粒子を直接分散させることによる光触媒効果を
有する材料を示したが、TiO2粒子が数〜数10nmのように極めて微細になるとめっ
き金属による分散保持が困難となることから、実施例７の例のように直接分散
させることが困難となる。この場合も実施例９に示したようにゼオライトなど
の多孔質微細粒子を分散させ、その孔内に吸着保持させることで効果を得るこ
とが可能となる。
Even if the substance having the function to be imparted is a liquid as in Example 8 of the present example, it can be retained indirectly in the pores of the porous substance such as zeolite, and the expected effect can be obtained without problems. was gotten.
In Example 7 (Table 2), a material having a photocatalytic effect by directly dispersing fine particles of TiO 2 is shown. However, when the TiO 2 particles become extremely fine such as several to several tens of nanometers, dispersion and retention by the plating metal can be prevented. Since it becomes difficult, it becomes difficult to disperse directly like the example of Example 7. In this case as well, it is possible to obtain an effect by dispersing porous fine particles such as zeolite and adsorbing and holding them in the pores as shown in Example 9.
実施例１１及び１２、比較例７：
0.5mm厚さのステンレス鋼板に厚さ約5μmのNiめっきを施した。その際、めっ
き金属中に公称で10μm以下の種々のゼオライト微細粒子（非金属無機質分散物
質）を分散させた。分散面積は、概ね5〜10％とした。ゼオライトにシナモンの
香り及び森の香りのするアロマティックオイル（被担持物質）を吸着させた。
このめっきを施したステンレス鋼は、その後数カ月以上にわたりこれら香りが
漂った。
比較のために、ゼオライト微細粒子を分散しない通常のNiめっきを施したス
テンレス鋼にシナモンの香りのするアロマティックオイルを付着せしめた（比
較例７）ところ、それでもシナモンの香りは残留したが、アロマティックオイ
ルの付着後、エタノールで洗浄すると香りはほとんど消失した。例え、洗浄を
しなくとも室内放置では概ね３日ほどで香りは失せた。
Examples 11 and 12, Comparative Example 7:
An approximately 5 μm thick Ni plating was applied to a 0.5 mm thick stainless steel plate. At that time, various fine zeolite particles (non-metallic inorganic dispersion material) nominally 10 μm or less were dispersed in the plated metal. The dispersion area was approximately 5 to 10%. Aromatic oil (supported material) with cinnamon scent and forest scent was adsorbed on zeolite.
The plated stainless steel drifted these scents over several months thereafter.
For comparison, an aromatic oil with a cinnamon scent was attached to stainless steel plated with ordinary Ni that does not disperse fine zeolite particles (Comparative Example 7). After adhering tick oil, the scent almost disappeared when washed with ethanol. For example, the fragrance was lost in about 3 days if it was left indoors without washing.
Claims (3)
前記めっき金属には、最大径が50μm以下の粒子である非金属無機質分散物質
が分散されており、
前記めっき金属の表面に位置している前記無機質分散物質の表面の面積が、
めっき金属の表面の面積の１％以上30％以下であることを特徴とする金属材料
。 A metal material obtained by plating a surface of a base metal with a plating metal,
In the plating metal, a non-metallic inorganic dispersion material having a maximum diameter of 50 μm or less is dispersed,
The surface area of the inorganic dispersion material located on the surface of the plated metal is
A metal material characterized by being 1% or more and 30% or less of the surface area of the plated metal.
。 The metal material according to claim 1, wherein the non-metallic inorganic dispersion material is a porous particle.
物質を担持させた、請求項２記載の金属材料。
The metal material according to claim 2, wherein a supported substance different from the base metal and the plating metal is supported in the pores of the porous particles.
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| JP2010180437A (en) * | 2009-02-04 | 2010-08-19 | Takasago Tekko Kk | Metallic material having deodorization function |
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| JPH05339790A (en) * | 1992-06-05 | 1993-12-21 | Matsushita Electric Ind Co Ltd | Composite plating film |
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| JP2007153780A (en) * | 2005-12-02 | 2007-06-21 | Takasago Tekko Kk | Metallic material having cockroach-repelling property and structure using the same |
| JP2010180437A (en) * | 2009-02-04 | 2010-08-19 | Takasago Tekko Kk | Metallic material having deodorization function |
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