JP2007137573A - Rack - Google Patents

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JP2007137573A
JP2007137573A JP2005332275A JP2005332275A JP2007137573A JP 2007137573 A JP2007137573 A JP 2007137573A JP 2005332275 A JP2005332275 A JP 2005332275A JP 2005332275 A JP2005332275 A JP 2005332275A JP 2007137573 A JP2007137573 A JP 2007137573A
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cylindrical connecting
horizontal cylindrical
horizontal
rack
connecting member
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JP4581973B2 (en
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Yutaka Hasegawa
豊 長谷川
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Daifuku Co Ltd
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Daifuku Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a suitable connection structure between strut materials when the strut materials of a sectioning vertical frame of a rack have narrow width. <P>SOLUTION: In the rack, the strut materials 8 of the respective sectioning vertical frames 4a-4c standingly provided with every appropriate clearance in a rack longitudinal direction are connected to each other by a horizontal cylindrical connection material 11. Of the ends of the horizontal cylindrical connection material 11, the ends 16 adjacent to each other of the adjacent two horizontal cylindrical connection material 11 in a rack longitudinal direction arranged both sides of one strut material 8 are formed to a flat shape that they are internally/externally superposed with each other at an outer side of the strut material 8. Both flat ends 16 superposed with each other are mounted to the strut material 8 by one bolt 30 penetrating through both flat ends 16 superposed with each other and are formed so as to be made eccentric to an internal/external opposite side relative to a center of a cross section of the horizontal cylindrical connection material 11 such that two horizontal cylindrical connection materials 11 at both sides of the strut material 8 becomes in the approximately concentric state. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、自動倉庫の入出庫用走行クレーンの走行通路に沿って配設される自動倉庫用ラックなどとして利用できるラックに関するものである。   The present invention relates to a rack that can be used as an automatic warehouse rack disposed along a traveling path of a traveling crane for loading and unloading in an automatic warehouse.

この種のラックとして、区画用垂直フレームをラック長さ方向に適当間隔おきに立設すると共に、各区画用垂直フレームどうしを水平連結フレームで連結し、隣り合う区画用垂直フレーム間で上下複数段に荷収納区画を形成することができるように構成されたラックが、例えば特許文献1などにより知られている。この特許文献1に記載されるようにこの種のラックでは、前記水平連結フレームには、ラック長さ方向に複数に分割されて区画用垂直フレームの支柱材どうしを連結する複数本の水平連結材が使用されるが、従来の構成では、区画用垂直フレームの支柱材に当該支柱材の左右両側に張り出す連結板が取り付けられ、この連結板の左右両端部に支柱材の左右両側の水平連結材を各別にボルト止めするものであった。
特開2005−263403号公報
As this type of rack, partition vertical frames are erected at appropriate intervals in the rack length direction, and each partition vertical frame is connected by a horizontal connection frame, and a plurality of upper and lower stages are provided between adjacent partition vertical frames. A rack configured to be able to form a load storage section is known from, for example, Patent Document 1. As described in Patent Document 1, in this type of rack, the horizontal connection frame is divided into a plurality of horizontal connection members that are divided into a plurality of sections in the rack length direction and connect column members of the vertical frame for partitioning. However, in the conventional configuration, connecting plates that protrude from the left and right sides of the supporting column are attached to the supporting column of the vertical frame for the partition, and the horizontal connection of the left and right sides of the supporting column is attached to the left and right ends of the connecting plate. The material was bolted separately.
JP 2005-263403 A

上記のような従来の構成は、支柱材の左右両側の水平連結材の端部を各々当該支柱材に直接ボルト止めすることが困難な程度に支柱材の左右横巾が狭い場合に効果的なものであるが、別部品である連結板とこれを支柱材に取り付けるリベットなどの止着具、及び連結板取付作業を要する関係でコスト高になる問題点があった。   The conventional configuration as described above is effective when the horizontal width of the column material is narrow to the extent that it is difficult to bolt the ends of the horizontal connecting members on both the left and right sides of the column material directly to the column material. However, there is a problem that the cost is high due to the connection plate, which is a separate part, a fastening device such as a rivet for attaching the connection plate to the support material, and the connection plate attaching work.

本発明は上記のような従来の問題点を解消し得るラックを提供することを目的とするものであって、その手段を後述する実施形態の参照符号を付して示すと、区画用垂直フレーム4a〜4cをラック長さ方向に適当間隔おきに立設すると共に、各区画用垂直フレーム4a〜4cの支柱材8どうしを水平筒状連結材11で連結して成るラックであって、前記水平筒状連結材11の端部の内、1つの支柱材8の両側に配置されてラック長さ方向に隣り合う2本の水平筒状連結材11の互いに隣接する端部16は、前記支柱材8の外側で互いに内外に重なる偏平状に形成され、この互いに重なる両偏平状端部16が、当該互いに重なる両偏平状端部16を貫通する1本のボルト30により支柱材8に取り付けられ、この互いに重なる前記偏平状端部16は、支柱材8の両側の2本の水平筒状連結材11が略同心状態になるように水平筒状連結材11の断面中心に対し内外反対側に偏心して形成された構成となっている。   An object of the present invention is to provide a rack capable of solving the above-mentioned conventional problems, and when the means thereof is shown with reference numerals of embodiments described later, a partition vertical frame is shown. 4a to 4c are erected at appropriate intervals in the rack length direction, and the racks are formed by connecting the column members 8 of the vertical frames 4a to 4c for each partition by a horizontal cylindrical connecting material 11, the horizontal Among the end portions of the cylindrical connecting material 11, the adjacent end portions 16 of the two horizontal cylindrical connecting materials 11 that are arranged on both sides of the one supporting material 8 and are adjacent to each other in the rack length direction are the supporting material. 8 are formed in a flat shape that overlaps with each other on the outside, and the two flat end portions 16 that are overlapped with each other are attached to the column member 8 by one bolt 30 that penetrates the two flat end portions 16 that are overlapped with each other. The flat ends that overlap each other 6 has a configuration in which the two horizontal cylindrical connecting members 11 on both sides of the support column 8 are formed eccentrically on the opposite sides inward and outward with respect to the cross-sectional center of the horizontal cylindrical connecting member 11. Yes.

上記構成の本発明を実施するについて、具体的には請求項2に記載のように、前記水平筒状連結材11は、区画用垂直フレーム4,4a〜4cで区画される複数区画分の長さを有するものとし、水平筒状連結材11の両端間に位置する区画用垂直フレーム4の支柱材8と水平筒状連結材11の長さ方向中間の取付部20とを1本のボルト30で固定することができる。この場合、請求項3に記載のように、前記水平筒状連結材11を丸パイプから構成し、前記中間取付部20の支柱材8に当接する側面は、前記偏平状端部16の支柱材8に当接する側面(偏平外側面18)と面一の偏平面(偏平一側面21)に形成することができる。又、請求項4に記載のように、前記水平筒状連結材11を角パイプから構成し、前記偏平状端部16は、その厚さがこの水平筒状連結材11の巾の略半分となるように形成し、この偏平状端部16及び前記中間取付部20の支柱材8に当接する側面(偏平外側面18、偏平一側面21)を角パイプの側面と面一に形成することができる。   In carrying out the present invention having the above-described configuration, specifically, as described in claim 2, the horizontal cylindrical connecting member 11 has a length corresponding to a plurality of sections partitioned by the partition vertical frames 4 and 4a to 4c. The column material 8 of the partitioning vertical frame 4 positioned between both ends of the horizontal cylindrical connecting member 11 and the mounting portion 20 in the middle in the length direction of the horizontal cylindrical connecting member 11 are connected to one bolt 30. It can be fixed with. In this case, as described in claim 3, the horizontal cylindrical connecting member 11 is formed of a round pipe, and the side surface of the intermediate mounting portion 20 that contacts the support member 8 is the support member of the flat end portion 16. 8 can be formed on a flat surface (flat one side surface 21) that is flush with a side surface (flat outer surface 18) that is in contact with 8. Further, as described in claim 4, the horizontal cylindrical connecting member 11 is formed of a square pipe, and the flat end portion 16 has a thickness approximately half of the width of the horizontal cylindrical connecting member 11. The side surfaces (flat outer surface 18, flat one side surface 21) that come into contact with the flat end 16 and the column member 8 of the intermediate mounting portion 20 may be formed flush with the side surface of the square pipe. it can.

更に、請求項5に記載のように、前記水平筒状連結材11の偏平状端部16は、その上下巾がこの水平筒状連結材11の上下巾と略同一になるように、この水平筒状連結材11の上下両側の板材16a,16bをこの偏平状端部16の内側に折り込むようにして形成することができる。   Further, as described in claim 5, the flat end 16 of the horizontal cylindrical connecting member 11 is horizontally aligned so that the vertical width thereof is substantially the same as the vertical width of the horizontal cylindrical connecting member 11. The plate members 16 a and 16 b on the upper and lower sides of the cylindrical connecting member 11 can be formed so as to be folded inside the flat end portion 16.

又、請求項6に記載のように、水平筒状連結材11が、前記区画用垂直フレーム4,4a〜4cの前側各支柱材8どうし及び後側各支柱材9どうしをそれぞれ各別に連結するように並列配置され、この前後2本の水平筒状連結材11間に、水平筒状連結材11の上側で水平ブレース材12が架設される場合、前記水平筒状連結材11とその上側の水平ブレース材12とは、これらを下から上向きに貫通する皿頭付きボルト33とナット34により止着するようにし、前記水平筒状連結材11の前記皿頭付きボルト33が貫通する箇所には、前記皿頭付きボルト33の皿頭33aが嵌まり込むバーリング加工の取付孔24を設けることができる。   Further, as described in claim 6, the horizontal cylindrical connecting member 11 connects the front supporting members 8 and the rear supporting members 9 of the vertical frames 4 and 4c for the compartments separately. When the horizontal brace material 12 is installed between the two horizontal cylindrical connecting members 11 on the front and rear sides of the horizontal cylindrical connecting member 11, the horizontal cylindrical connecting member 11 and the upper side thereof are arranged. The horizontal brace material 12 is fastened with a countersunk head bolt 33 and a nut 34 that pass through these from the bottom upward. The burring mounting hole 24 into which the countersunk head 33a of the countersunk head bolt 33 is fitted can be provided.

更に、請求項7に記載のように、区画用垂直フレーム4,4a〜4cの支柱材8,9には、水平筒状連結材11が取り付けられる外側垂直壁板部25aの内側に、前記ボルト30,32を螺入させるナット29を固着しておくことができる。   Furthermore, as defined in claim 7, the bolts are disposed on the inner side of the outer vertical wall plate portion 25a to which the horizontal cylindrical connecting member 11 is attached to the support members 8, 9 of the partition vertical frames 4, 4a-4c. A nut 29 into which 30 and 32 are screwed can be fixed.

上記構成の本発明に係るラックによれば、区画用垂直フレームの支柱材どうしを連結する水平連結材がフラットバーではなく丸パイプや角パイプなどの筒状体で構成されるので、十分な連結強度を確保することができるのであるが、前記支柱材とその両側の水平筒状連結材の端部とを結合するのに、別の連結板などを併用するのではなく、両水平筒状連結材の偏平状端部を重ねて1本のボルトで直接支柱材に固定する構成であるから、水平筒状連結材と支柱材との結合に要する部品数や工数が大巾に省かれ、大幅なコストダウンを図ることができる。又、支柱材として、1本のボルトの締結相手であるナットを内側に配置できる巾さえあれば良いので、横巾の非常に狭い支柱材を使用した区画用垂直フレームで組み立てられる軽荷重型ラックに特に効果的である。しかも、支柱材の外側で互いに重ねられる端部の内、外側になる端部を有する水平筒状連結材が、内側になる端部を有する水平筒状連結材に対してラックの外側に突出することはなく、恰もラック長さと全長が同一の1本の長尺水平筒状連結材を使用している状態と同一の状態で各区画用垂直フレームの支柱材どうしを連結することができるので、この本発明のラックを入出庫用走行クレーンの走行通路の両側に配設して自動倉庫を構成する場合でも、両側のラック間の通路巾を前記外側になる端部を有する水平筒状連結材の横巾の2倍分だけ広げる必要がなく、床面利用効率が低下することも無い。   According to the rack according to the present invention having the above-described configuration, the horizontal connecting member for connecting the column members of the partition vertical frame is not a flat bar but a cylindrical body such as a round pipe or a square pipe. It is possible to ensure the strength, but instead of using a separate connecting plate or the like to connect the support column and the ends of the horizontal cylindrical connecting members on both sides thereof, both horizontal cylindrical connections Since the flat ends of the material are stacked and fixed directly to the column material with a single bolt, the number of parts and man-hours required to join the horizontal cylindrical connecting material to the column material is greatly reduced, greatly increasing Cost reduction. In addition, as a support material, it is only necessary to have a width that allows a nut, which is a fastening partner of one bolt, to be placed inside, so a light load rack that can be assembled with a vertical frame for compartments using a support material with a very narrow width. Especially effective. Moreover, the horizontal tubular connecting member having the outer end portion among the end portions that are overlapped with each other on the outer side of the column member protrudes outside the rack with respect to the horizontal cylindrical connecting member having the inner end portion. It is possible to connect the strut members of the vertical frames for each partition in the same state as the state where one long horizontal cylindrical connecting member having the same rack length and overall length is used. Even when the rack according to the present invention is arranged on both sides of the traveling passage of the loading / unloading traveling crane to constitute an automatic warehouse, the horizontal cylindrical connecting member having the end portion which becomes the outside of the passage width between the racks on both sides There is no need to expand the horizontal width by two times, and the floor surface utilization efficiency does not decrease.

尚、請求項2に記載の構成によれば、区画用垂直フレーム間の各区画ごとに水平筒状連結材が分割されている場合と比較して、水平筒状連結材に対する端部の加工コストが安くなり、全体のコストを下げるのに役立つと同時に、ラック全体としての区画用垂直フレーム間の連結強度を高めることができる。この場合、請求項3に記載の構成によれば、丸パイプを利用して必要な曲げ強度を有する水平筒状連結材を軽量安価に構成することができ、しかも、この水平筒状連結材の両端間の中間取付部も端部と同様に支柱材に面接触状態で安定的にボルト結合できる。又、請求項4に記載の構成によれば、水平筒状連結材の両端間の中間取付部に特別な加工が不要であり、実施が容易になる。   In addition, according to the structure of Claim 2, compared with the case where the horizontal cylindrical connection material is divided | segmented for every division between the vertical frames for division, the processing cost of the edge part with respect to a horizontal cylindrical connection material It is possible to reduce the overall cost, and at the same time, it is possible to increase the connection strength between the vertical frames for the partition as a whole rack. In this case, according to the configuration described in claim 3, the horizontal tubular connecting member having the necessary bending strength can be configured to be lightweight and inexpensive using a round pipe, and the horizontal tubular connecting member Similarly to the end portion, the intermediate mounting portion between both ends can be bolted stably to the support material in a surface contact state. Moreover, according to the structure of Claim 4, a special process is unnecessary for the intermediate attachment part between the both ends of a horizontal cylindrical connection material, and implementation becomes easy.

又、請求項5や6に記載の構成によれば、区画用垂直フレーム間で形成される荷収納空間の内、水平筒状連結材の下側に隣接する荷収納空間の高さが前記水平筒状連結材の端部の上下巾の広がりや水平筒状連結材とその上側の水平ブレース材とを結合するボルトの頭部により低くなることがなく、区画用垂直フレーム間の間隔(荷収納空間の左右横巾)を十分に狭めても、入出庫用走行クレーンの出退昇降自在なランニングフォークやフォークリフトを利用して行うラック内の荷の出し入れ時の荷の持ち上げ代が水平筒状連結材の端部の上下巾の広がりや水平筒状連結材と水平ブレース材とを結合するボルト頭部により制約されることが無くなる。   Moreover, according to the structure of Claim 5 or 6, the height of the load storage space adjacent to the lower side of a horizontal cylindrical connection material among the load storage spaces formed between the vertical frames for division is said horizontal. The space between the vertical frames for partitioning (load storage) is not reduced by the expansion of the vertical width of the end of the cylindrical connecting material or the head of the bolt that joins the horizontal cylindrical connecting material and the horizontal brace material above it. Even when the width of the space is narrowed sufficiently, the lifting load when loading and unloading the rack using a running fork and forklift that can be moved up and down of the traveling crane for loading and unloading is connected in a horizontal cylinder. It is not restricted by the expansion of the vertical width of the end portion of the material or the bolt head that joins the horizontal tubular connecting material and the horizontal brace material.

更に、請求項7に記載の構成によれば、区画用垂直フレームの支柱材の内側にナットを保持しながら水平筒状連結材をボルト止めしなければならない場合と比較して、支柱材に対する水平筒状連結材のボルト止め作業を容易且つ能率的に行える。   Furthermore, according to the structure of Claim 7, compared with the case where a horizontal cylindrical connection material must be bolted, hold | maintaining a nut inside the support | pillar material of the division | segmentation vertical frame, it is horizontal with respect to a support | pillar material. The bolting operation of the cylindrical connecting material can be performed easily and efficiently.

以下に本発明の具体的実施例を添付図に基づいて説明すると、この実施形態では本発明のラック1A,1Bは、図2〜図4に示すように入出庫用走行クレーン2の走行通路3のを左右両側に立設されており、両ラック1A,1Bは、基本的に同一構造のものを走行通路3に対し左右対称に配置している。   Hereinafter, specific examples of the present invention will be described with reference to the accompanying drawings. In this embodiment, the racks 1A and 1B of the present invention have a traveling path 3 of a traveling crane 2 for loading and unloading as shown in FIGS. The racks 1 </ b> A and 1 </ b> B are basically arranged with the same structure symmetrically with respect to the traveling path 3.

各ラック1A,1Bは、図1〜図4に示すように、多数の区画用垂直フレーム4,4a〜4cと、各区画用垂直フレーム4,4a〜4cどうしを複数グループ、図示例では4区画ごと2グループG1,G2に分けて連結する上下複数段の水平連結フレーム5a,5bと、適当間隔おきに位置する区画用垂直フレーム、図示例では前記2グループG1,G2それぞれの両端の区画用垂直フレーム4a,4bどうし及び区画用垂直フレーム4b,4cどうしを走行通路3に面しない背面側で連結する上下複数段の垂直面ブレース6a,6bとから構成され、各区画用垂直フレーム4,4a〜4cには、隣り合う区画用垂直フレーム4,4a〜4c間で荷収納空間を上下複数段に形成する荷支持具7が付設されている。尚、各水平連結フレーム5a,5bは、荷支持具7の上側に形成される荷収納空間の上端近傍で、荷の出し入れに邪魔にならない高さに配設されている。勿論、この水平連結フレーム5a,5bが上端近傍に配設されるレベルの荷収納空間は、その高さを他のレベルの荷収納空間の高さよりも高くしても良い。   As shown in FIGS. 1 to 4, each rack 1A, 1B has a plurality of divisional vertical frames 4, 4a to 4c and a plurality of divisional vertical frames 4, 4a to 4c, each having four divisions. The upper and lower horizontal connecting frames 5a and 5b, which are divided into two groups G1 and G2, and divided vertical frames positioned at appropriate intervals, in the illustrated example, the vertical partitions for both ends of each of the two groups G1 and G2. The vertical frames 4a, 4b and the vertical frames 4b, 4c for the compartments are connected to each other on the back side not facing the traveling passage 3 and are connected to the vertical plane braces 6a, 6b. 4c is provided with a load support 7 that forms a load storage space in a plurality of upper and lower stages between adjacent vertical frames 4 and 4a to 4c. Each of the horizontal connection frames 5a and 5b is disposed in the vicinity of the upper end of the load storage space formed on the upper side of the load support 7 so as not to obstruct the loading and unloading of the load. Of course, the level of the load storage space at which the horizontal connection frames 5a and 5b are disposed in the vicinity of the upper end may be higher than the height of the load storage space at other levels.

各区画用垂直フレーム4,4a〜4cは、前側(走行通路3側)支柱材8と後側支柱材9、及び前後両支柱材8,9どうしを連結一体化する斜め連結材10から成るラチス構造のものであり、各段の荷支持具7はその前後両端が前後両支柱材8,9の側面に片持ち状に取り付けられている。   Each partition vertical frame 4, 4 a to 4 c is a lattice comprising a front side (traveling passage 3 side) support material 8, a rear support material 9, and an oblique connection material 10 that connects and integrates both front and rear support materials 8, 9. The load supporting device 7 of each stage is attached to the side surfaces of both the front and rear support members 8 and 9 in a cantilever manner at both front and rear ends.

各段の水平連結フレーム5a,5bは、各区画用垂直フレーム4,4a〜4cの前側各支柱材8どうし及び後側各支柱材9どうしを各別に連結する前後2本の水平筒状連結材11と、隣り合う区画用垂直フレーム4,4a〜4c間に分けて前後両水平筒状連結材11間に斜めに架設された複数本の水平ブレース材12とから構成されている。   The horizontal connecting frames 5a and 5b at each stage are two horizontal cylindrical connecting members for connecting the front and rear support members 8 and the rear support members 9 of the partition vertical frames 4 and 4a to 4c. 11 and a plurality of horizontal brace members 12 installed obliquely between the front and rear horizontal cylindrical connecting members 11 divided between adjacent partition vertical frames 4 and 4a to 4c.

尚、2列のラック1A,1Bは、各区画用垂直フレーム4,4a〜4cの前後両支柱材8,9の下端において床面上に据え付けられているが、上端どうしは、図2及び図4に示すように、両ラック1A,1Bの長さ方向適当間隔おきに位置する区画用垂直フレーム4,4a〜4cどうし、具体的には2グループG1,G2それぞれの両端の区画用垂直フレーム4a〜4cの前側支柱材8どうしと、各グループG1,G2それぞれのラック長さ方向の中央に位置する区画用垂直フレーム4の前側支柱材8どうしとが、走行通路3の上方を横断する連結用梁材13aと各連結用梁材13a間に架設された水平ブレース材13bとで連結され、入出庫用走行クレーン2の上端側を案内する上側ガイドレール14が各連結用梁材13aの下側に取り付けられている。15は入出庫用走行クレーン2の下端側を支持案内するために床面上に敷設された下側ガイドレールである。   The two rows of racks 1A and 1B are installed on the floor surface at the lower ends of both front and rear support members 8 and 9 of the vertical frames 4 and 4c for each partition, but the upper ends are shown in FIGS. As shown in FIG. 4, the partition vertical frames 4, 4a to 4c positioned at appropriate intervals in the length direction of both racks 1A and 1B, specifically, the partition vertical frames 4a at both ends of each of the two groups G1 and G2 4c for the front struts 8c and the front struts 8 of the partition vertical frame 4 located at the center in the rack length direction of each of the groups G1 and G2 cross over the traveling path 3. An upper guide rail 14 that is connected by a beam member 13a and a horizontal brace member 13b installed between the connecting beam members 13a and that guides the upper end side of the loading / unloading traveling crane 2 is provided on the lower side of each connecting beam member 13a. Attach to It is. Reference numeral 15 denotes a lower guide rail laid on the floor surface in order to support and guide the lower end side of the loading / unloading traveling crane 2.

以下、詳細構造を図5〜図12に基づいて説明すると、各水平連結フレーム5a,5bを構成する全ての水平筒状連結材11は丸パイプを利用して構成した同一構造のもので、図5〜図7に示すように、その両端部16は、丸パイプの軸心(この水平筒状連結材11の断面中心)を通る一つの仮想面と面一の偏平内側面17と、当該偏平内側面17と平行な偏平外側面18とを有する偏平状に成形すると共に、これら各偏平状端部16に内外両側面間を貫通する1つの取付孔19を穿設して構成している。又、これら偏平状端部16の厚さ、即ち、偏平内側面17と偏平外側面18との間の間隔は、丸パイプの半径(この水平筒状連結材11の同一方向の厚さの半分)よりも小さく、偏平外側面18も丸パイプの周面(この水平筒状連結材11の側面)よりも内側に入り込むように成形している。更に、丸パイプの端部を単に偏平状に加圧して偏平状端部16を成形したのでは、偏平状端部16の巾(高さ)が丸パイプの直径(この水平筒状連結材11の高さ)よりも大きく広がることになるが、図5B、図6A、及び図7Aに示されるように、偏平状端部16の巾が丸パイプの直径(この水平筒状連結材11の高さ)と略等しくなるように、当該偏平状端部16の両側辺の板材16a,16bをこの偏平状端部16の内側に折り込んで成形している。   Hereinafter, the detailed structure will be described with reference to FIGS. 5 to 12. All the horizontal cylindrical connecting members 11 constituting the horizontal connecting frames 5 a and 5 b have the same structure configured by using round pipes. As shown in FIGS. 5 to 7, both end portions 16 have one imaginary plane passing through the center of the round pipe (the center of the cross section of the horizontal cylindrical connecting member 11), a flat inner surface 17 that is flush with the imaginary plane, and the flat portions. In addition to being formed into a flat shape having a flat outer surface 18 parallel to the inner side surface 17, one mounting hole 19 penetrating between both inner and outer side surfaces is formed in each flat end portion 16. Further, the thickness of the flat end portions 16, that is, the distance between the flat inner surface 17 and the flat outer surface 18 is the radius of the round pipe (half the thickness of the horizontal cylindrical connecting member 11 in the same direction). The flat outer surface 18 is also formed so as to enter the inner side of the peripheral surface of the round pipe (the side surface of the horizontal cylindrical connecting member 11). Furthermore, when the end portion of the round pipe is simply pressed into a flat shape to form the flat end portion 16, the width (height) of the flat end portion 16 is equal to the diameter of the round pipe (this horizontal cylindrical connecting member 11). 5B, 6A, and 7A, the width of the flat end portion 16 is the diameter of the round pipe (the height of the horizontal cylindrical connecting member 11). The plate members 16 a and 16 b on both sides of the flat end portion 16 are folded and formed inside the flat end portion 16 so as to be substantially equal to the flat end portion 16.

又、前後両水平筒状連結材11は、各グループG1,G2の中間に位置する区画用垂直フレーム4(具体的には3つの中間区画用垂直フレーム4)にも結合されるが、これら中間の区画用垂直フレーム4との各取付部、即ち、水平筒状連結材11の両端間の各中間取付部20は、図5A及び図6Cに示すように、偏平状端部16の偏平外側面18と面一の偏平一側面21と、当該偏平一側面21と平行でこの水平筒状連結材11の断面中心(丸パイプの軸心)に対し対称の偏平他側面22とを備えるように、丸パイプを偏平状端部16の成形時と同一方向に加圧して成形すると共に、両偏平側面21,22を同心状に貫通する取付孔23を穿設して構成している。勿論この場合も、水平筒状連結材11の中間部を単に偏平状に加圧成形して上記の中間取付部20を形成したのでは、当該中間取付部20の巾(高さ)がこの水平筒状連結材11の同一方向の巾(丸パイプの直径)よりも少しではあるが広がってしまうので、必要に応じて図5B及び図6Cに示すように、中間取付部20の巾(高さ)がこの水平筒状連結材11の同一方向の巾(丸パイプの直径)と略等しくなるように、当該中間取付部20の成形時にその巾(高さ)方向の両側面の膨らみを規制して成形するのが望ましい。   The front and rear horizontal cylindrical connecting members 11 are also coupled to a partition vertical frame 4 (specifically, three intermediate partition vertical frames 4) located between the groups G1 and G2. As shown in FIGS. 5A and 6C, each mounting portion with the partition vertical frame 4, that is, each intermediate mounting portion 20 between both ends of the horizontal cylindrical connecting member 11, is a flat outer surface of the flat end portion 16. 18 and a flat one side surface 21 that is flush with the flat one side surface 21 and a flat other side surface 22 that is parallel to the flat one side surface 21 and symmetrical with respect to the center of the cross section of the horizontal tubular connecting member 11 (the axis of the round pipe), The round pipe is formed by pressurizing in the same direction as when the flat end 16 is formed, and the mounting holes 23 are formed so as to penetrate the flat side surfaces 21 and 22 concentrically. Of course, also in this case, if the intermediate mounting portion 20 is formed by simply press-molding the intermediate portion of the horizontal cylindrical connecting member 11 in a flat shape, the width (height) of the intermediate mounting portion 20 is the horizontal. Since the width of the cylindrical connecting member 11 is slightly larger than the width in the same direction (diameter of the round pipe), as shown in FIGS. 5B and 6C, the width (height) of the intermediate mounting portion 20 is increased as necessary. ) Restricts the swelling of both side surfaces in the width (height) direction when the intermediate mounting portion 20 is formed so that the horizontal cylindrical connecting member 11 is substantially equal to the width in the same direction (diameter of the round pipe). It is desirable to mold.

更に、水平筒状連結材11には、その偏平状端部16の内側に接近した位置と、各中間取付部20の両側に、前記各取付孔19,23と直交する向きに貫通する取付孔24が設けられている。これら各取付孔24は、図6B及び図7Aに示すように、水平筒状連結材11の内側に突出する短周壁24aを備えた、水平筒状連結材11の周面に対しラッパ状に開口するバーリング加工孔となっている。   Further, the horizontal cylindrical connecting member 11 has a mounting hole penetrating in a direction close to the inside of the flat end portion 16 and on both sides of each intermediate mounting portion 20 in a direction orthogonal to the mounting holes 19 and 23. 24 is provided. As shown in FIGS. 6B and 7A, each of the mounting holes 24 has a short peripheral wall 24a projecting inward of the horizontal cylindrical connecting member 11 and is open in a trumpet shape with respect to the peripheral surface of the horizontal cylindrical connecting member 11. It is a burring hole.

上記の前後両水平筒状連結材11によって互いに連結される各区画用垂直フレーム4,4a〜4cの前後両支柱材8,9は、図8に示すように、角C形断面の角筒状本体25と、この角筒状本体25の両側縁から外向きに折曲連設された一対の突出板部26とから成るもので、一対の突出板部26が区画用垂直フレーム4,4a〜4cの内側に位置して、その間に前記斜め連結材10の端部が差し込まれた状態で固着される。而して、区画用垂直フレーム4,4a〜4cの外側に面する角筒状本体25の外側垂直壁板部25aには、各段の水平連結フレーム5a,5bの水平筒状連結材11をボルト止めするための貫通ねじ孔27aが設けられ、少なくとも後側支柱材9には、前記貫通ねじ孔27aの上下に隣接して、前記垂直面ブレース6a,6bをボルト止めするための貫通ねじ孔28a,28bが設けられている。これら各貫通ねじ孔27a〜28bは、前記角筒状本体25の内側に配置されて外側垂直壁板部25aにカシメ固着されたインサートナット29によって構成されている。このインサートナット29は、前記外側垂直壁板部25aから外側への突出量を僅少に抑えることができる、一般的にポップ(POP)ナットと呼称されるものを利用することができる。   As shown in FIG. 8, the front and rear support members 8 and 9 of the partitioning vertical frames 4 and 4a to 4c that are connected to each other by the front and rear horizontal cylindrical connecting members 11 are rectangular tube-shaped cross sections. It consists of a main body 25 and a pair of protruding plate portions 26 that are bent outwardly from both side edges of the rectangular tube-shaped main body 25, and the pair of protruding plate portions 26 are divided vertical frames 4, 4a to 4a. It is located inside 4c, and is fixed in a state in which the end of the oblique connecting member 10 is inserted therebetween. Thus, the horizontal cylindrical connecting members 11 of the horizontal connecting frames 5a and 5b at the respective stages are provided on the outer vertical wall plate portion 25a of the rectangular cylindrical main body 25 facing the outside of the partitioning vertical frames 4 and 4a to 4c. A through screw hole 27a for bolting is provided, and at least the rear strut member 9 is adjacent to the top and bottom of the through screw hole 27a, and the through screw hole for bolting the vertical surface braces 6a, 6b. 28a and 28b are provided. Each of the through screw holes 27a to 28b is configured by an insert nut 29 that is disposed inside the rectangular tubular body 25 and is caulked and fixed to the outer vertical wall plate portion 25a. As the insert nut 29, a so-called pop (POP) nut that can slightly suppress the amount of outward protrusion from the outer vertical wall plate portion 25a can be used.

各区画用垂直フレーム4,4a〜4cを互いに連結してラック1A,1Bを組み立てる手順について説明すると、前後支柱材8,9と斜め連結材10とで予め組み立てられた各区画用垂直フレーム4,4a〜4cを床面上の所定位置に、各区画用垂直フレーム4,4a〜4cが互いに平行で且つ前側支柱材8の外側面(外側垂直壁板部25aの表面)と後側支柱材9の外側面(外側垂直壁板部25aの表面)とが互いに平行な前後二つの仮想垂直面とそれぞれ面一になるように垂直に配置し、グル−プG1の両端の区画用垂直フレーム4a,4b間とグル−プG2の両端の区画用垂直フレーム4b,4c間に、それぞれ同一レベルで上下複数段に水平連結フレーム5a,5bを架設する。   The procedure for assembling the racks 1A and 1B by connecting the partition vertical frames 4 and 4a to 4c to each other will be described. Each partition vertical frame 4 assembled in advance by the front and rear support members 8 and 9 and the oblique connection member 10 is described. 4a to 4c at predetermined positions on the floor surface, the partition vertical frames 4 and 4a to 4c are parallel to each other, and the outer side surface of the front column member 8 (the surface of the outer vertical wall plate portion 25a) and the rear column member 9 Are arranged perpendicularly to the two front and rear virtual vertical planes parallel to each other and the vertical frames 4a for partitioning at both ends of the group G1. Horizontal connection frames 5a and 5b are installed in a plurality of upper and lower stages at the same level between 4b and between partition vertical frames 4b and 4c at both ends of group G2.

即ち、区画用垂直フレーム4a,4bの前側支柱材8間と後側支柱材9間、及び区画用垂直フレーム4b,4cの前側支柱材8間と後側支柱材9間とにそれぞれ水平筒状連結材11を架設するのであるが、区画用垂直フレーム4bの両側で同一レベルに配置される2本の水平筒状連結材11は、互いに隣接する偏平状端部16を、図9B及び図10Bに示すように、それぞれの偏平内側面17どうしが当接するように互いに重ね合わせると共に、この互いに重なる2つの偏平状端部16の取付孔19に1本のボルト30を外側から挿通して区画用垂直フレーム4bの前側支柱材8及び後側支柱材9側の貫通ねじ孔27a(インサートナット29)に螺合締結する。   That is, a horizontal cylindrical shape is formed between the front strut members 8 and the rear strut members 9 of the partition vertical frames 4a and 4b, and between the front strut members 8 and the rear strut members 9 of the partition vertical frames 4b and 4c. The connecting members 11 are installed, but the two horizontal cylindrical connecting members 11 arranged at the same level on both sides of the partitioning vertical frame 4b are connected to the flat end portions 16 adjacent to each other, as shown in FIGS. 9B and 10B. As shown in FIG. 2, the flat inner surfaces 17 are overlapped with each other so that they are in contact with each other, and a single bolt 30 is inserted from the outside into the mounting holes 19 of the two flat end portions 16 that overlap each other. The vertical frame 4b is screwed and fastened to the through screw hole 27a (insert nut 29) on the front column material 8 and the rear column material 9 side.

そして図9A,C及び図10A,Cに示すように、各水平筒状連結材11の遊端側の偏平状端部16もそれぞれ単独でグループG1,G2両端の区画用垂直フレーム4a,4cの前後両支柱材8,9に1本のボルト30で固定するのであるが、図9A及び図10Aに示すように、前後両支柱材8,9の外側面(外側垂直壁板部26aの表面)に外側偏平面18が直接当接する向きとなる偏平状端部16は、そのまま1本のボルト30と貫通ねじ孔27a(インサートナット29)とを利用して前後両支柱材8,9に固定し、図9C及び図10Cに示すように、前後両支柱材8,9の外側面(外側垂直壁板部26aの表面)に対し偏平内側面17が対面する向きとなる偏平状端部16は、当該偏平状端部16の偏平内側面17と前後両支柱材8,9との間に、偏平状端部16の厚さと略同一の厚さを有するスペーサー31を介在させた状態で、1本のボルト30と貫通ねじ孔27a(インサートナット29)とを利用して前後両支柱材8,9に固定するのが望ましい。この場合のスペーサー31としては、図9C及び図10Cに示すように、前後両支柱材8,9の巾と略同一の巾を有すると共に、偏平状端部16の上下少なくとも何れか一方の側辺に当接する回り止め用突条部31aを備えたものを使用するのが好ましい。   As shown in FIGS. 9A and 9C and FIGS. 10A and 10C, the flat end 16 on the free end side of each horizontal tubular connecting member 11 is also independent of the vertical frames 4a and 4c for partitioning at both ends of the groups G1 and G2, respectively. Although fixed to the front and rear support members 8 and 9 with one bolt 30, as shown in FIGS. 9A and 10A, the outer surfaces of the front and rear support members 8 and 9 (the surface of the outer vertical wall plate portion 26a). The flat end 16 in the direction in which the outer flat surface 18 directly abuts is fixed to the front and rear support members 8 and 9 by using one bolt 30 and the through screw hole 27a (insert nut 29) as it is. As shown in FIGS. 9C and 10C, the flat end portion 16 in which the flat inner side surface 17 faces the outer surface of the front and rear support members 8, 9 (the surface of the outer vertical wall plate portion 26a), The flat inner surface 17 of the flat end portion 16 and both front and rear support members 8 9 with a spacer 31 having a thickness substantially the same as the thickness of the flat end portion 16, and using one bolt 30 and a through screw hole 27 a (insert nut 29). It is desirable to fix to both front and rear support members 8,9. As the spacer 31 in this case, as shown in FIGS. 9C and 10C, the spacer 31 has substantially the same width as the widths of the front and rear support members 8 and 9, and at least one of the upper and lower sides of the flat end portion 16. It is preferable to use one provided with a detent projection 31a that abuts against.

上記のように水平筒状連結材11を区画用垂直フレーム4a,4bの前側支柱材8間と後側支柱材9間、及び区画用垂直フレーム4b,4cの前側支柱材8間と後側支柱材9間に架設したとき、各水平筒状連結材11の中間取付部20の偏平一側面21又は偏平他側面22が各グループG1,G2の中間に位置する区画用垂直フレーム4の前後両支柱材8,9に面接触状態で当接することになるので、図11に示すように、これら各中間取付部20の取付孔23に1本のボルト32を挿通して各区画用垂直フレーム4の前後両支柱材8,9における貫通ねじ孔27a(インサートナット29)に螺合締結する。これで各グループG1,G2の全ての区画用垂直フレーム4,4a〜4cが所定レベルにおいて水平筒状連結材11により連結されたことになるが、このとき区画用垂直フレーム4bの両側にあって同一レベルでラック長さ方向に接続される2本の水平筒状連結材11は、その断面中心(丸パイプの軸心)が同心状態にあり、恰も1本の長尺の水平筒状連結材がラック両端の区画用垂直フレーム4a,4c間に架設された状態と同一の状態となっている。   As described above, the horizontal cylindrical connecting member 11 is divided between the front strut members 8 and the rear strut members 9 of the partition vertical frames 4a and 4b, and between the front strut members 8 and the rear struts of the partition vertical frames 4b and 4c. When installed between the members 9, both the front and rear columns of the partition vertical frame 4 in which the flat one side surface 21 or the flat other side surface 22 of the intermediate mounting portion 20 of each horizontal tubular connecting member 11 is located in the middle of each group G1, G2. Since the material 8 and 9 are brought into contact with each other in a surface contact state, as shown in FIG. 11, one bolt 32 is inserted into the mounting hole 23 of each of the intermediate mounting portions 20 and the vertical frame 4 for each partition 4 is inserted. The through screw holes 27a (insert nuts 29) in the front and rear support members 8, 9 are screwed and fastened. Thus, all the partition vertical frames 4, 4a to 4c of each group G1, G2 are connected by the horizontal cylindrical connecting member 11 at a predetermined level, but at this time, they are on both sides of the partition vertical frame 4b. The two horizontal cylindrical connecting members 11 connected at the same level in the rack length direction are concentric at the cross-sectional center (axial center of the round pipe), and the heel is also one long horizontal cylindrical connecting member. Is the same as the state of being installed between the partition vertical frames 4a and 4c at both ends of the rack.

次に同一グループG1,G2内それぞれに位置する前後両水平筒状連結材11間に水平ブレース材12を架設する。即ち、各区画用垂直フレーム4,4a〜4c間で水平ブレース材12を斜めに配置し、図9〜図11に示すように、各水平ブレース材12の端部を前後各水平筒状連結材11の各区画用垂直フレーム4,4a〜4cに隣接する位置にある取付孔24の上に重ね、水平筒状連結材11の下側から取付孔24及び水平ブレース材12に皿頭付きボルト33を挿通させ、水平ブレース材12の上側でナット34を螺合締結する。このとき図12に示すように、皿頭付きボルト33の皿頭33aがバーリング加工により形成された取付孔24のラッパ状開口内に嵌合するので、水平筒状連結材11の下側に突出するボルト頭部の突出量は、ゼロか又は僅少にすることができる。   Next, a horizontal brace material 12 is installed between the front and rear horizontal cylindrical connecting members 11 located in the same group G1, G2. That is, the horizontal brace material 12 is diagonally arranged between the vertical frames 4, 4 a to 4 c for each section, and as shown in FIGS. 9 to 11, the ends of the horizontal brace materials 12 are connected to the front and rear horizontal cylindrical connecting members. 11 is stacked on the mounting hole 24 at a position adjacent to the vertical frames 4, 4 a to 4 c for each partition, and the countersunk head bolts 33 are placed on the mounting hole 24 and the horizontal brace material 12 from the lower side of the horizontal cylindrical connecting member 11. And the nut 34 is screwed and fastened on the upper side of the horizontal brace material 12. At this time, as shown in FIG. 12, the countersunk head 33a of the countersunk bolt 33 is fitted into the trumpet opening of the mounting hole 24 formed by burring, so that it protrudes below the horizontal cylindrical connecting member 11. The projecting amount of the bolt head to be made can be zero or small.

以上の作業により、全ての区画用垂直フレーム4,4a〜4cが複数段数の水平連結フレーム5a,5bによって連結一体化されたことになる。この後、各グループG1,G2ごとに両端の区画用垂直フレーム4a,4bの後側支柱材9どうし及び区画用垂直フレーム4b,4cの後側支柱材9どうしを上下複数段の垂直面ブレース6a,6bで連結することにより、各ラック1A,1Bの組立が完了する。垂直面ブレース6a,6bは、区画用垂直フレーム4a〜4cの後側支柱材9に設けられている貫通ねじ孔28a,28b(インサートナット29)を利用して、図10に示すように、垂直面ブレース6a,6bを構成する例えばターンバックル方式の緊張手段35を備えた長さ調整自在なブレース材36の端部プレート36aを1本のボルト37で取り付けることができるが、このとき、1つの区画用垂直フレーム4bの両側で当該区画用垂直フレーム4bに対し対称に配置される両垂直面ブレース6a,6bの2つのブレース端部プレート36aは、互いに重ねた状態で1本のボルト37と1つの貫通ねじ孔28a又は28b(インサートナット29)を利用して取り付けることができる。   Through the above operation, all the partition vertical frames 4 and 4a to 4c are connected and integrated by the plurality of horizontal connection frames 5a and 5b. After this, for each group G1, G2, the rear support members 9 of the partition vertical frames 4a, 4b and the rear support members 9 of the partition vertical frames 4b, 4c are connected to the vertical support braces 6a in a plurality of upper and lower stages. , 6b, the assembly of each rack 1A, 1B is completed. As shown in FIG. 10, the vertical surface braces 6 a and 6 b are formed by using through screw holes 28 a and 28 b (insert nuts 29) provided in the rear strut members 9 of the partitioning vertical frames 4 a to 4 c. The end plate 36a of the brace material 36 that is adjustable in length and includes, for example, turn buckle type tension means 35 that constitutes the surface braces 6a and 6b can be attached with one bolt 37. The two brace end plates 36a of the two vertical surface braces 6a and 6b arranged symmetrically with respect to the partitioning vertical frame 4b on both sides of the partitioning vertical frame 4b are overlapped with each other with one bolt 37 and one. The two through screw holes 28a or 28b (insert nut 29) can be used for attachment.

尚、上記実施形態では、図5Aに示すように、各水平連結フレーム5a,5bを構成する水平筒状連結材11の両端の偏平状端部16を同一側に偏心させて構成したが、図13Aに示すように、互いに逆方向に偏心させて、両端の偏平状端部16の偏平内側面17が互いに逆向きになるように構成しても良い。又、上記実施形態では、偏平状端部16の厚さを水平筒状連結材11の同一方向の厚さの半分(丸パイプの半径)よりも小さくして、偏平外側面18もこの水平筒状連結材11の同一側の周面よりも内側に入り込むように成形しているが、図13Bに示すように、偏平状端部16の厚さを水平筒状連結材11の同一方向の厚さの半分(丸パイプの半径)と等しくして、偏平外側面18がこの水平筒状連結材11の同一側の側面(丸パイプの周面)と面一になるように構成することも可能である。この場合は、水平筒状連結材11の中間取付部20は、丸パイプを偏平状端部16の成形時の加圧方向とは直交する方向に加圧しながら、偏平一側面21と偏平他側面22とが丸パイプの直径と略等しい間隔で位置するように構成しなければならない。勿論、中間取付部20は、丸パイプの周面をそのまま利用して構成しても良い。   In the above embodiment, as shown in FIG. 5A, the flat end portions 16 at both ends of the horizontal cylindrical connecting members 11 constituting the horizontal connecting frames 5a and 5b are eccentric to the same side. As shown in FIG. 13A, the flat inner side surfaces 17 of the flat end portions 16 at both ends may be eccentric to each other in opposite directions so as to be opposite to each other. Further, in the above embodiment, the thickness of the flat end portion 16 is made smaller than half of the thickness in the same direction of the horizontal cylindrical connecting member 11 (the radius of the round pipe), and the flat outer surface 18 is also connected to this horizontal cylinder. 13B, the flat end portion 16 has a thickness in the same direction as that of the horizontal cylindrical connecting member 11, as shown in FIG. 13B. It is also possible to configure the flat outer surface 18 to be flush with the same side surface (circumferential surface of the round pipe) of the horizontal cylindrical connecting member 11 so as to be equal to half the radius (the radius of the round pipe). It is. In this case, the intermediate mounting portion 20 of the horizontal tubular connecting member 11 presses the round pipe in a direction orthogonal to the pressurizing direction at the time of forming the flat end portion 16, while the flat one side surface 21 and the flat other side surface. 22 should be located at a distance approximately equal to the diameter of the round pipe. Of course, the intermediate mounting portion 20 may be configured using the peripheral surface of the round pipe as it is.

水平筒状連結材11は、図14に示すように、角パイプを利用して構成することもできる。この場合、両端の偏平状端部16は、その厚さを角パイプの同一方向の厚さの半分とし、この水平筒状連結材11の一側面と偏平外側面18とが面一に成るように構成し、中間取付部20の偏平一側面21と偏平他側面22として、角パイプの両偏平側面をそのまま使用できるように構成することができる。   As shown in FIG. 14, the horizontal cylindrical connecting member 11 can be configured using a square pipe. In this case, the flat end portions 16 at both ends are half the thickness of the square pipe in the same direction, so that one side surface of the horizontal cylindrical connecting member 11 and the flat outer surface 18 are flush with each other. The flat side surface 21 and the flat other side surface 22 of the intermediate mounting portion 20 can be configured so that both flat side surfaces of the square pipe can be used as they are.

又、同一レベルで同心状に配列される水平筒状連結材11の内、両端に位置する水平筒状連結材11(上記実施形態では、同一レベルで同心状に配列される水平筒状連結材11が2本であるから、全ての水平筒状連結材11となる)の遊端部には、上記構成の偏平状端部16を形成しないで、中間取付部20と同一構造に構成することもできる。この場合で、図14に示す角パイプ利用の水平筒状連結材11を使用する場合や、丸パイプ利用の水平筒状連結材11で中間取付部20を丸パイプ周面そのままとする場合には、前記水平筒状連結材11の遊端部は特別な加工が不要になる。更に、水平筒状連結材11は、隣り合う区画用垂直フレーム間ごとに独立したもので、中間取付部20を持たないものであっても良い。   Further, among the horizontal cylindrical connecting members 11 arranged concentrically at the same level, the horizontal cylindrical connecting members 11 positioned at both ends (in the above embodiment, the horizontal cylindrical connecting members arranged concentrically at the same level). The flat end 16 of the above configuration is not formed at the free end of the horizontal cylindrical connecting member 11 because the number 11 is two, and the same structure as the intermediate mounting portion 20 is used. You can also. In this case, when using the horizontal tubular connecting material 11 using the square pipe shown in FIG. 14 or when the intermediate mounting portion 20 is left as it is with the round tubular connecting material 11 using the round pipe. The free end portion of the horizontal cylindrical connecting member 11 does not require special processing. Furthermore, the horizontal cylindrical connecting member 11 is independent for each of the adjacent partition vertical frames, and may not have the intermediate mounting portion 20.

又、前後2本の水平筒状連結材11とその間に架設される水平ブレース材12とで水平連結フレーム5a,5bを構成したが、水平筒状連結材11のみで単に各区画用垂直フレームを連結する構成とすることもできるし、上記のような水平連結フレーム5a,5bを採用する場合でも、水平ブレース材12は、当該水平連結フレーム5a,5bの両端にのみ配設することもできる。勿論、垂直面ブレース6a,6bも必須のものではなく、必要に応じて適当なエリアに配設すれば良い。   Further, the horizontal connecting frames 5a and 5b are constituted by the two front and rear horizontal cylindrical connecting members 11 and the horizontal brace member 12 laid between them. It can also be set as the structure connected, and even when employ | adopting the above horizontal connection frames 5a and 5b, the horizontal brace material 12 can also be arrange | positioned only at the both ends of the said horizontal connection frames 5a and 5b. Of course, the vertical surface braces 6a and 6b are not essential, and may be arranged in an appropriate area as necessary.

ラックの背面図である。It is a rear view of a rack. ラックの平面図である。It is a top view of a rack. ラックの中間レベル(水平連結フレームの高さ)での平面図である。It is a top view in the intermediate level (height of a horizontal connection frame) of a rack. ラックの正面図である。It is a front view of a rack. A図は水平連結フレームを構成する水平筒状連結材と各区画用垂直フレームの支柱材とを示す平面図、B図は同水平筒状連結材の側面図である。FIG. 5A is a plan view showing a horizontal cylindrical connecting member and a supporting column member of each partition vertical frame constituting the horizontal connecting frame, and FIG. B is a side view of the horizontal cylindrical connecting member. A図は図5BのX−X線拡大断面図、B図は図5BのY−Y線拡大断面図、C図は図5BのZ−Z線拡大断面図である。5A is an enlarged sectional view taken along line XX in FIG. 5B, FIG. B is an enlarged sectional view taken along line YY in FIG. 5B, and FIG. C is an enlarged sectional view taken along line ZZ in FIG. A図は水平筒状連結材の偏平状端部を示す縦断側面図、B図は同偏平状端部を示す横断平面図である。FIG. 3A is a longitudinal side view showing a flat end portion of the horizontal tubular connecting member, and FIG. 2B is a transverse plan view showing the flat end portion. A図は各区画用垂直フレームを構成する支柱材の要部正面図、B図は同支柱材要部の拡大横断平面図である。FIG. 3A is a front view of the main part of the column material constituting the vertical frame for each section, and FIG. B is an enlarged cross-sectional plan view of the main part of the column material. A図はラック一端の支柱材に対する水平筒状連結材端部の取付部付近を示す横断平面図、B図はラック中間位置の支柱材に対する水平筒状連結材端部の取付部付近を示す横断平面図、C図はラック他端の支柱材に対する水平筒状連結材端部の取付部付近を示す横断平面図である。Fig. A is a cross-sectional plan view showing the vicinity of the mounting portion of the end portion of the horizontal cylindrical connecting material with respect to the support material at one end of the rack. The plan view and FIG. C are cross-sectional plan views showing the vicinity of the mounting portion of the end portion of the horizontal cylindrical connecting member with respect to the support member at the other end of the rack. A図はラック一端の後側支柱材に対する水平筒状連結材端部の取付部付近を示す背面図、B図はラック中間位置の後側支柱材に対する水平筒状連結材端部の取付部付近を示す背面図、C図はラック他端の後側支柱材に対する水平筒状連結材端部の取付部付近を示す背面図である。Fig. A is a rear view showing the vicinity of the mounting portion of the horizontal cylindrical connecting material end with respect to the rear column material of one end of the rack, and Fig. B is the vicinity of the mounting portion of the horizontal cylindrical connecting material end portion with respect to the rear column material of the rack intermediate position. C is a rear view showing the vicinity of the mounting portion of the end portion of the horizontal cylindrical connecting member with respect to the rear column member at the other end of the rack. A図はラック中間位置の支柱材に対する水平筒状連結材の中間取付部付近を示す横断平面図、B図は同正面図である。Fig. A is a cross-sectional plan view showing the vicinity of an intermediate mounting portion of a horizontal cylindrical connecting member with respect to a column member at an intermediate position of the rack, and Fig. B is a front view of the same. 水平筒状連結材に対する水平ブレース材の取付箇所を示す縦断正面図である。It is a vertical front view which shows the attachment location of the horizontal brace material with respect to a horizontal cylindrical connection material. A図は水平筒状連結材の変形例と区画用垂直フレームの支柱材とを示す一部切欠き平面図、B図は水平筒状連結材の別の変形例と区画用垂直フレームの支柱材とを示す要部の平面図である。FIG. A is a partially cutaway plan view showing a modified example of a horizontal cylindrical connecting member and a supporting column of a partition vertical frame, and FIG. B is another modified example of a horizontal cylindrical connecting member and a supporting member of a partition vertical frame. It is a top view of the principal part which shows. A図は水平筒状連結材の更に別の変形例と区画用垂直フレームの支柱材とを示す一部切欠き平面図、B図は同水平筒状連結材の正面図、C図は同水平筒状連結材の拡大側面図である。Fig. A is a partially cutaway plan view showing still another modified example of the horizontal tubular connecting member and the supporting material of the vertical frame for partitioning, Fig. B is a front view of the horizontal cylindrical connecting member, and Fig. C is the horizontal view. It is an enlarged side view of a cylindrical connection material.

符号の説明Explanation of symbols

1A,1B ラック
4,4a〜4c 区画用垂直フレーム
5a,5b 水平連結フレーム
6a,6b 垂直面ブレース
7 荷支持具
8,9 支柱材
10 斜め連結材
11 水平筒状連結材
12 水平ブレース材
16 水平筒状連結材の偏平状端部
16a,16b 偏平状端部両側辺の板材
17 偏平状端部の偏平内側面
18 偏平状端部の偏平外側面
19,23 取付孔
20 水平筒状連結材の中間取付部
21 中間取付部の偏平一側面
22 中間取付部の偏平他側面
24 バーリング加工取付孔
25 支柱材の角筒状本体
25a 支柱材の外側垂直壁板部
26 支柱材の一対の突出板部
27a〜28b 貫通ねじ孔
29 インサートナット
30,32 ボルト
31 スペーサー
33 皿頭付きボルト
33a 皿頭付きボルトの皿頭
34 ナット
1A, 1B Racks 4, 4a to 4c Partition vertical frames 5a, 5b Horizontal connection frames 6a, 6b Vertical surface braces 7 Load supports 8, 9 Prop members 10 Oblique connection members 11 Horizontal cylindrical connection members 12 Horizontal brace members 16 Horizontal Flat end portions 16a and 16b of the cylindrical connecting member Plate members 17 on both sides of the flat end portion Flat inner side surface 18 of the flat end portion Flat outer side surfaces 19 and 23 of the flat end portion Mounting hole 20 of the horizontal cylindrical connecting member Intermediate mounting portion 21 Flat side surface 22 of intermediate mounting portion Flat side surface 24 of intermediate mounting portion Burring processing mounting hole 25 Square cylindrical main body 25a of strut material Outer vertical wall plate portion 26 of strut material A pair of protruding plate portions of the strut material 27a-28b Through screw hole 29 Insert nut 30, 32 Bolt 31 Spacer 33 Countersunk head bolt 33a Countersunk head bolt Countersunk head 34 Nut

Claims (7)

区画用垂直フレームをラック長さ方向に適当間隔おきに立設すると共に、各区画用垂直フレームの支柱材どうしを水平筒状連結材で連結して成るラックであって、前記水平筒状連結材の端部の内、1つの支柱材の両側に配置されてラック長さ方向に隣り合う2本の水平筒状連結材の互いに隣接する端部は、前記支柱材の外側で互いに内外に重なる偏平状に形成され、この互いに重なる両偏平状端部が、当該互いに重なる両偏平状端部を貫通する1本のボルトにより支柱材に取り付けられ、この互いに重なる前記偏平状端部は、支柱材の両側の2本の水平筒状連結材が略同心状態になるように水平筒状連結材の断面中心に対し内外反対側に偏心して形成されている、ラック。   A rack in which the vertical frames for compartments are erected at appropriate intervals in the rack length direction, and the support members of the vertical frames for the compartments are connected to each other by a horizontal cylindrical connecting material, the horizontal cylindrical connecting material Of the two horizontal cylindrical connecting members arranged on both sides of one column member and adjacent to each other in the rack length direction are flattened so as to overlap each other outside the column member. The two flat ends that overlap each other are attached to the column material by one bolt that penetrates the two flat ends that overlap each other, and the flat ends that overlap each other are A rack formed eccentrically on the inner and outer opposite sides with respect to the cross-sectional center of the horizontal cylindrical connecting member so that the two horizontal cylindrical connecting members on both sides are substantially concentric. 前記水平筒状連結材は、区画用垂直フレームで区画される複数区画分の長さを有し、水平筒状連結材の両端間に位置する区画用垂直フレームの支柱材と水平筒状連結材の長さ方向中間の取付部とが1本のボルトで固定されている、請求項1に記載のラック。   The horizontal cylindrical connecting member has a length corresponding to a plurality of sections defined by the partition vertical frame, and the vertical column supporting member and the horizontal cylindrical connecting member positioned between both ends of the horizontal cylindrical connecting member. The rack according to claim 1, wherein the middle mounting portion is fixed with a single bolt. 前記水平筒状連結材が丸パイプから構成され、前記中間取付部の支柱材に当接する側面は、前記偏平状端部の支柱材に当接する側面と面一の偏平面に形成されている、請求項2に記載のラック。   The horizontal cylindrical connecting member is composed of a round pipe, and the side surface of the intermediate mounting portion that contacts the column material is formed on a flat surface that is flush with the side surface of the flat end that contacts the column material. The rack according to claim 2. 前記水平筒状連結材が角パイプから構成され、前記偏平状端部は、その厚さがこの水平筒状連結材の巾の略半分となるように形成され、この偏平状端部及び前記中間取付部の支柱材に当接する側面が角パイプの側面と面一に形成されている、請求項2に記載のラック。   The horizontal cylindrical connecting member is composed of a square pipe, and the flat end is formed so that its thickness is substantially half the width of the horizontal cylindrical connecting member, and the flat end and the intermediate end The rack according to claim 2, wherein a side surface of the mounting portion that abuts on a support member is formed flush with a side surface of the square pipe. 前記水平筒状連結材の偏平状端部は、その上下巾がこの水平筒状連結材の上下巾と略同一になるように、この水平筒状連結材の上下両側の板材がこの偏平状端部の内側に折り込まれている、請求項1〜4の何れか1項に記載のラック。   The flat end portions of the horizontal cylindrical connecting material are arranged at the flat end so that the vertical width of the horizontal cylindrical connecting material is substantially the same as the vertical width of the horizontal cylindrical connecting material. The rack according to any one of claims 1 to 4, wherein the rack is folded inside the portion. 前記水平筒状連結材は、区画用垂直フレームの前側各支柱材どうし及び後側各支柱材どうしをそれぞれ各別に連結するように並列配置され、これら前後両水平筒状連結材間には、水平筒状連結材の上側で水平ブレース材が架設され、水平筒状連結材とその上側の水平ブレース材とは、これらを下から上向きに貫通する皿頭付きボルトとナットにより止着され、前記水平筒状連結材の前記皿頭付きボルトが貫通する箇所には、前記皿頭付きボルトの皿頭が嵌まり込むバーリング加工の取付孔が設けられている、請求項1〜5の何れか1項に記載のラック。   The horizontal cylindrical connecting members are arranged in parallel so as to connect the front column members and the rear column members of the partition vertical frame, respectively. A horizontal brace material is installed on the upper side of the cylindrical connecting material, and the horizontal cylindrical connecting material and the horizontal brace material on the upper side thereof are fixed by a countersunk head bolt and a nut penetrating from above to below, 6. The burring attachment hole into which the countersunk head of the countersunk head bolt is fitted is provided at a location where the countersunk bolt of the cylindrical connecting member penetrates. Rack as described in. 区画用垂直フレームの支柱材には、水平筒状連結材が取り付けられる外側垂直壁板部の内側に、前記ボルトを螺入させるナットが固着されている、請求項1〜6の何れか1項に記載のラック。
The nut for screwing the bolt is fixed to the inside of the outer vertical wall plate portion to which the horizontal cylindrical connecting member is attached to the support column of the partition vertical frame. Rack as described in.
JP2005332275A 2005-11-17 2005-11-17 rack Active JP4581973B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106286488A (en) * 2015-06-25 2017-01-04 株式会社大福 The connecting member mounting structure of frame
JP7380348B2 (en) 2020-03-10 2023-11-15 株式会社ダイフク Pillar connection structure

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04272007A (en) * 1991-02-27 1992-09-28 Daifuku Co Ltd Framed shelf
JP2000016123A (en) * 1998-07-08 2000-01-18 Nippon Light Metal Co Ltd Utility pole/beam member connecting structure of supporter for electric car tramway
JP2000144660A (en) * 1998-11-10 2000-05-26 Nippon Steel Metal Prod Co Ltd Beam pipe fitting structure for protective fence
JP2001287815A (en) * 2000-04-05 2001-10-16 Daifuku Co Ltd Frame structure of rack
JP2003026313A (en) * 2001-07-13 2003-01-29 Murata Mach Ltd Rack device of automated warehouse
JP2005263403A (en) * 2004-03-18 2005-09-29 Daifuku Co Ltd Frame structure of rack

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04272007A (en) * 1991-02-27 1992-09-28 Daifuku Co Ltd Framed shelf
JP2000016123A (en) * 1998-07-08 2000-01-18 Nippon Light Metal Co Ltd Utility pole/beam member connecting structure of supporter for electric car tramway
JP2000144660A (en) * 1998-11-10 2000-05-26 Nippon Steel Metal Prod Co Ltd Beam pipe fitting structure for protective fence
JP2001287815A (en) * 2000-04-05 2001-10-16 Daifuku Co Ltd Frame structure of rack
JP2003026313A (en) * 2001-07-13 2003-01-29 Murata Mach Ltd Rack device of automated warehouse
JP2005263403A (en) * 2004-03-18 2005-09-29 Daifuku Co Ltd Frame structure of rack

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106286488A (en) * 2015-06-25 2017-01-04 株式会社大福 The connecting member mounting structure of frame
JP7380348B2 (en) 2020-03-10 2023-11-15 株式会社ダイフク Pillar connection structure

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