JP2007131303A - Plastic-made container for carriage - Google Patents

Plastic-made container for carriage Download PDF

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Publication number
JP2007131303A
JP2007131303A JP2005323189A JP2005323189A JP2007131303A JP 2007131303 A JP2007131303 A JP 2007131303A JP 2005323189 A JP2005323189 A JP 2005323189A JP 2005323189 A JP2005323189 A JP 2005323189A JP 2007131303 A JP2007131303 A JP 2007131303A
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Prior art keywords
bottom wall
ring gear
plastic container
plastic
contents
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JP2005323189A
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Japanese (ja)
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Yoshihiro Narabi
純弘 並
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Sanko Co Ltd
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Sanko Co Ltd
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Priority to JP2005323189A priority Critical patent/JP2007131303A/en
Publication of JP2007131303A publication Critical patent/JP2007131303A/en
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  • Containers Having Bodies Formed In One Piece (AREA)
  • Packaging Of Machine Parts And Wound Products (AREA)
  • Details Of Rigid Or Semi-Rigid Containers (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a plastic-made container for carriage having the upper surface of a bottom wall to be easily worn when carrying a content such as a heavy ring gear having a pointed tooth tip therearound which facilitates the recognition of the lifetime and the necessary changing timing and prevents any dangerous accident from occurring by the breakage of the bottom wall. <P>SOLUTION: The plastic-made container for carriage keeps a bottom wall 5 for receiving and supporting the content shaped in a raised bottom, and non-through recesses 9a, 9b which are recessed from a lower side locally located in the bottom wall. When an upper surface of the bottom wall is worn, the recess becomes a through hole and appears from the upper surface. The upper surface of the bottom wall 5 is formed in an arc-shaped surface copying the outside diameter of a ring gear 10 as the content. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は例えばリングギヤ等の物品を収納するための運搬用プラスチック製容器に関するものである。   The present invention relates to a transporting plastic container for storing articles such as ring gears.

下記特許文献1に示された自動車用ミッションの搬送用コンテナは、底板の上面に対向する一対の突出部を設け、自動車用ミッションの動きを該突出部により規制し、運搬中のガタツキが抑制されるようにしたものである。
また、下記特許文献2および3には、自動車タイヤの内側の色を塗料等によって異ならしめることにより、摩耗したタイヤの所要交換時期がその色が表れることで明確に判るようにすることが開示されている。
特許第3446072号公報 特開平8−258517号公報 特開平5−246217号公報
The transportation container for an automobile mission shown in the following Patent Document 1 is provided with a pair of projecting portions facing the upper surface of the bottom plate, and the movement of the automobile mission is regulated by the projecting portions, thereby suppressing rattling during transportation. It was made to do.
Also, Patent Documents 2 and 3 below disclose that the required replacement time of a worn tire can be clearly understood by showing the color by making the inner color of the automobile tire different by paint or the like. ing.
Japanese Patent No. 3446072 JP-A-8-258517 JP-A-5-246217

ところで、自動車の変速機等の部品であるリングギヤはその外周に形成された歯形が尖っていることから組立工場等に運搬するに際して使用されるプラスチック製容器がその歯先によって短期間で削れてしまうおそれがあった。従来そのような問題に対しては内容物であるリングギヤを上記特許文献1に示されたように移動不能にする手段、即ち、運搬中の内容物のガタツキを抑制する固定手段を設けることによって対処していた。しかしながら、リングギヤを構成する鋼材とプラスチックとでは硬度差が顕著であるために、たとえガタツキが抑制されていても運搬中にリングギヤの尖った歯形によってプラスチックが削られて摩耗し、そのまま使用していると容器が破損して内容物を脱落させ内容物が傷付いたり搬送ラインを破損させるような事故を起こすおそれがあった。   By the way, the ring gear, which is a part of an automobile transmission or the like, has a sharp tooth profile formed on the outer periphery thereof, so that a plastic container used when transporting to an assembly factory or the like is scraped in a short time by the tooth tip. There was a fear. Conventionally, such a problem is dealt with by providing means for making the ring gear, which is the contents, immovable as shown in Patent Document 1, that is, fixing means for suppressing backlash of the contents being transported. Was. However, since the hardness difference between the steel material and the plastic that make up the ring gear is significant, the plastic is scraped and worn by the sharp tooth profile of the ring gear during transportation even if the rattling is suppressed, and it is used as it is. In some cases, the container may be damaged, causing the contents to fall off, causing damage to the contents or damage to the transport line.

本発明は上記課題を解決するもので、請求項1に記載した運搬用プラスチック製容器は、内容物を受け支える底壁を上げ底状に形成すると共に、底壁に下面から凹む非貫通の窪みを局所的に形成することにより、該底壁の上面が摩耗すると該窪みが貫通孔となって該上面に表れるようにしたことを特徴とする。   The present invention solves the above-mentioned problems, and the plastic container for transport according to claim 1 has a bottom wall for receiving the contents and forms a bottom, and a non-penetrating recess recessed from the lower surface is formed on the bottom wall. By forming locally, when the upper surface of the bottom wall is worn, the recess becomes a through hole and appears on the upper surface.

また請求項2に記載した発明は、上記運搬用プラスチック製容器において、底壁の上面が内容物たるリングギヤの外径に倣う円弧面状に形成されたものであることを特徴とする。
また請求項3に記載したリングギヤ運搬用プラスチック製容器は、底壁に個々のリングギヤの外径に倣うように曲率半径の異なる少なくとも2つの円弧面状の受け面が形成され、相対的に曲率半径の小さい受け面を真中に形成し、その両外側に相対的に曲率半径の大きい受け面を一連に対設してなることを特徴とする。
The invention described in claim 2 is characterized in that, in the transporting plastic container, the upper surface of the bottom wall is formed in a circular arc shape following the outer diameter of the ring gear as the contents.
Further, in the plastic container for carrying a ring gear according to claim 3, at least two arc-shaped receiving surfaces with different curvature radii are formed on the bottom wall so as to follow the outer diameter of each ring gear. A receiving surface having a small curvature is formed in the middle, and receiving surfaces having a relatively large curvature radius are arranged in series on both outer sides thereof.

請求項1に記載した発明によれば、プラスチック製容器の寿命、所要交換時期が誰にでも容易に判るようになり、底壁破損による危険な事故が起きないようにできる。   According to the first aspect of the present invention, the lifetime of the plastic container and the required replacement time can be easily understood by anyone, and it is possible to prevent a dangerous accident due to breakage of the bottom wall.

請求項2に記載した運搬用プラスチック製容器は、円弧面状の底壁によりリングギヤの外周を均等に受け支えることから、リングギヤの荷重および振動に伴う衝撃が分散され、該底壁の摩耗速度を低減させる。
請求項3に記載した運搬用プラスチック製容器は、円弧面状の底壁により外径の異なるリングギヤをも均等に受け支えることができる。このためリングギヤが安定的に支持され、輸送中の振動等により該リングギヤの歯先が受け面を摩耗させるにしてもその度合を軽減することができる。
Since the plastic container for transport described in claim 2 receives and supports the outer periphery of the ring gear evenly by the arc-shaped bottom wall, the impact caused by the load and vibration of the ring gear is dispersed, and the wear rate of the bottom wall is reduced. Reduce.
According to the third aspect of the present invention, the carrying plastic container can equally receive and support the ring gears having different outer diameters by the arc-shaped bottom wall. Therefore, the ring gear is stably supported, and even if the tooth tip of the ring gear wears the receiving surface due to vibration during transportation, the degree can be reduced.

次に図面に従い本発明の実施の形態を説明する。図1は本発明に係る運搬用プラスチック製容器の斜視図、図2はその裏面の斜視図、図3は図1のプラスチック製容器の縦断面図、図4は図1のプラスチック製容器の横断面切欠斜視図である。このプラスチック製容器は、4つの側壁1a〜1dにより方形箱状に形成され、その外周面にフランジ2a〜2cおよび縦リブ2dが夫々補強のために一体に形成される。また該容器内には縦断状に仕切壁3が一体に成形され、該仕切壁3により2つの収納空間4a,4bが形成される。そして該各収納空間にその内底面を台状に隆起させることにより内容物となるリングギヤ10の外径に倣う円弧面状の底壁5を上げ底状に一体に形成する。該底壁5は、図3に示したように、仮想小径円6aに外接する曲率半径の小さい受け面7aが真中に形成され、仮想大径円6bに外接する曲率半径の大きい受け面7bが該受け面7aの両外側に一連に対設される。なお、8は受け面7aの真中にその円弧と直交する方向に形成された溝部である。   Next, embodiments of the present invention will be described with reference to the drawings. 1 is a perspective view of a plastic container for transportation according to the present invention, FIG. 2 is a perspective view of the back surface thereof, FIG. 3 is a longitudinal sectional view of the plastic container of FIG. 1, and FIG. It is a surface notch perspective view. This plastic container is formed in a square box shape by four side walls 1a to 1d, and flanges 2a to 2c and vertical ribs 2d are integrally formed on the outer peripheral surface for reinforcement. A partition wall 3 is integrally formed in the container in a vertical shape, and two storage spaces 4a and 4b are formed by the partition wall 3. Then, by raising the inner bottom surface of each storage space in a trapezoidal shape, the arc-shaped bottom wall 5 that follows the outer diameter of the ring gear 10 as the contents is raised and integrally formed in the bottom shape. As shown in FIG. 3, the bottom wall 5 is formed with a receiving surface 7a having a small curvature radius circumscribing the virtual small-diameter circle 6a in the middle, and a receiving surface 7b having a large curvature radius circumscribing the virtual large-diameter circle 6b. A series of pairs are provided on both outer sides of the receiving surface 7a. Reference numeral 8 denotes a groove formed in the middle of the receiving surface 7a in a direction perpendicular to the arc.

底壁5はこの容器の他の部分よりも総じて肉厚に形成されている。そして、該底壁5の下面に該下面から凹む非貫通の窪み9a,9bをそれぞれ局所的に形成する。一方の窪み9aは受け面7aの下面に相当するように形成され、窪み9bは受け面7bの下面に相当するように形成され、いずれの窪みもこの実施形態では円弧と直交する方向に長い半円形溝状の形態に形成される。   The bottom wall 5 is generally thicker than the other parts of the container. And the non-penetrating hollow 9a, 9b dented from the lower surface is locally formed in the lower surface of the bottom wall 5, respectively. One recess 9a is formed so as to correspond to the lower surface of the receiving surface 7a, and the recess 9b is formed so as to correspond to the lower surface of the receiving surface 7b. In this embodiment, each recess is a half which is long in the direction perpendicular to the arc. It is formed in a circular groove shape.

このように構成したプラスチック製容器では、図5に示したように、外径が上記仮想小径円6aと同じリングギヤ10を底壁5上に支持することで、該リングギヤの外周の複数の歯先が受け面7aに当接し該リングギヤの荷重が該受け面7aによって均等に受け支えられて安定的に支持されるようになり、輸送中の振動に伴う衝撃が分散されるので、リングギヤ10の歯先が該受け面7aを摩耗させるにしてもその速度を低減することができる。また、外径が上記仮想小径円6bと同じリングギヤを底壁5上に支持させると、該リングギヤの外周の複数の歯先が受け面7bに当接し該リングギヤの荷重が該受け面7bによって均等に受け支えられて安定的に支持されることで該受け面7bの摩耗を軽減することができる。なお、この底壁5は上げ底状に形成されたものであるので、使用によって下面が摩耗するおそれはなく、専ら上面のみが内容物と接触して摩耗する。   In the plastic container configured as described above, as shown in FIG. 5, the ring gear 10 having the same outer diameter as the virtual small-diameter circle 6a is supported on the bottom wall 5, so that a plurality of tooth tips on the outer periphery of the ring gear can be obtained. Abuts against the receiving surface 7a so that the load of the ring gear is evenly supported and stably supported by the receiving surface 7a, and the impact caused by vibration during transportation is dispersed. Even if the tip wears the receiving surface 7a, the speed can be reduced. When a ring gear having the same outer diameter as the virtual small-diameter circle 6b is supported on the bottom wall 5, a plurality of tooth tips on the outer periphery of the ring gear abut against the receiving surface 7b, and the load of the ring gear is evenly distributed by the receiving surface 7b. Therefore, the wear of the receiving surface 7b can be reduced. Since the bottom wall 5 is formed in a raised bottom shape, there is no fear that the lower surface will be worn by use, and only the upper surface is worn by contact with the contents.

また、このプラスチック製容器は、リングギヤを運搬するのに繰り返し使用することにより、受け面7aまたは7bが摩耗すると、窪み9aまたは9bが貫通孔となって上面に表れる。このため、該底壁5の摩耗の度合をこれによって明確に知ることができ、容器の寿命,所要交換時期が誰にでも容易に判るようになるので、該底壁5がリングギヤの重みで突然に破損し、内容物が脱落して傷付いたりこれによって搬送ラインを破損させるような危険な事故を未然に防止することができる。   Further, by repeatedly using this plastic container to carry the ring gear, when the receiving surface 7a or 7b is worn, the recess 9a or 9b becomes a through hole and appears on the upper surface. For this reason, the degree of wear of the bottom wall 5 can be clearly recognized, and the life of the container and the required replacement time can be easily understood by anyone, so that the bottom wall 5 is suddenly affected by the weight of the ring gear. Therefore, it is possible to prevent dangerous accidents such as damage to the contents, dropping off and damaging the contents or damaging the transport line.

また、本発明のプラスチック製容器は、底壁の下面に適宜大きさの窪みを形成するだけでよく、既存の成形用金型でもその一部を改変するだけで製造でき、従来の摩耗した自動車タイヤの交換時期を表すような格別な製造法を要しないので、製造に際して殆どコストを要することなく、上記のような寿命の指標となるものを簡単に設けることができる。   In addition, the plastic container of the present invention can be manufactured only by forming a recess of an appropriate size on the lower surface of the bottom wall, and can be manufactured by modifying a part of an existing molding die. Since there is no need for a special manufacturing method that indicates the tire replacement time, it is possible to easily provide the above-mentioned index of life without any cost in manufacturing.

また、このプラスチック製容器は、一つの収納空間の底壁に曲率半径の異なる2つの円弧面状の受け面を形成したので、外径の異なる2種類のリングギヤを均等に受け支えられる。このため、容器としての汎用性が増し、常に的確な使用がなされることにより容器自体の寿命をも向上させることができる。
なお、前記溝部8にリングギヤ等の製品に付いている切削油等の油が流れ込むために、該溝部8を設けたことにより、その油が再度製品に付着するのを防止することができる。
In addition, since this plastic container has two arc-shaped receiving surfaces with different radii of curvature formed on the bottom wall of one storage space, it can equally receive and support two types of ring gears with different outer diameters. For this reason, the versatility as a container increases and the lifetime of the container itself can also be improved by always using it appropriately.
In addition, since oil such as cutting oil attached to a product such as a ring gear flows into the groove 8, the groove 8 is provided, so that the oil can be prevented from adhering to the product again.

なおこの実施形態では窪み9a,9bを半円形溝状に形成したが、本発明では窪みは必ずしもこのような形状に形成しなくてもよく、例えば底壁5の下面に非貫通の適宜深さの丸孔を形成してもよい。このように本発明はこの実施形態に示した形状に限定されることなく種々の設計変更が可能である。   In this embodiment, the recesses 9a and 9b are formed in a semicircular groove shape. However, in the present invention, the recesses are not necessarily formed in such a shape. A round hole may be formed. Thus, the present invention is not limited to the shape shown in this embodiment, and various design changes are possible.

本発明の実施形態を示す運搬用プラスチック製容器の外観斜視図。The external appearance perspective view of the plastic container for conveyance which shows embodiment of this invention. 図1の運搬用プラスチック製容器の裏面の斜視図。The perspective view of the back surface of the plastic container for conveyance of FIG. 図1の運搬用プラスチック製容器の縦断面図。The longitudinal cross-sectional view of the plastic container for conveyance of FIG. 図1の運搬用プラスチック製容器の横断面切欠斜視図。The cross-sectional notch perspective view of the plastic container for conveyance of FIG. 図1の運搬用プラスチック製容器の縦断面切欠斜視図。The longitudinal cross-section notch perspective view of the plastic container for conveyance of FIG.

符号の説明Explanation of symbols

5 底壁
7a,7b 受け面
9a,9b 窪み
10 リングギヤ
5 Bottom wall 7a, 7b Receiving surface 9a, 9b Recess 10 Ring gear

Claims (3)

内容物を受け支える底壁を上げ底状に形成すると共に、底壁に下面から凹む非貫通の窪みを局所的に形成することにより、該底壁の上面が摩耗すると該窪みが貫通孔となって該上面に表れるようにしたことを特徴とする運搬用プラスチック製容器。   The bottom wall that supports the contents is raised and formed into a bottom shape, and a non-penetrating recess that is recessed from the lower surface is locally formed on the bottom wall, so that when the upper surface of the bottom wall is worn, the recess becomes a through hole. A plastic container for transportation characterized by appearing on the upper surface. 底壁の上面が内容物たるリングギヤの外径に倣う円弧面状に形成されたものである請求項1に記載の運搬用プラスチック製容器。   The plastic container for transportation according to claim 1, wherein the upper surface of the bottom wall is formed in a circular arc shape that follows the outer diameter of the ring gear as the contents. 底壁に個々のリングギヤの外径に倣うように曲率半径の異なる少なくとも2つの円弧面状の受け面が形成され、相対的に曲率半径の小さい受け面を真中に形成し、その両外側に相対的に曲率半径の大きい受け面を一連に対設してなることを特徴とするリングギヤ運搬用プラスチック製容器。   At least two arc-shaped receiving surfaces with different curvature radii are formed on the bottom wall so as to follow the outer diameter of each ring gear, and a receiving surface with a relatively small curvature radius is formed in the middle and relative to both outer sides. A plastic container for carrying a ring gear, characterized by comprising a series of receiving surfaces having a large curvature radius.
JP2005323189A 2005-11-08 2005-11-08 Plastic-made container for carriage Pending JP2007131303A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102874491A (en) * 2012-10-17 2013-01-16 常熟天地煤机装备有限公司 Universal gear storing and transporting device
CN109625535A (en) * 2018-12-28 2019-04-16 武汉协和齿环有限公司 Synchro converter ring pack pallet

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000109138A (en) * 1998-10-05 2000-04-18 Iwaki Shiki Kk Cushion retainer made of laminate corrugated fiberboard and accommodation carrier case employing this
JP2004268194A (en) * 2003-03-07 2004-09-30 Seiko Epson Corp Polishing device, polishing guide ring and abrasion determining method of polishing guide ring

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000109138A (en) * 1998-10-05 2000-04-18 Iwaki Shiki Kk Cushion retainer made of laminate corrugated fiberboard and accommodation carrier case employing this
JP2004268194A (en) * 2003-03-07 2004-09-30 Seiko Epson Corp Polishing device, polishing guide ring and abrasion determining method of polishing guide ring

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102874491A (en) * 2012-10-17 2013-01-16 常熟天地煤机装备有限公司 Universal gear storing and transporting device
CN109625535A (en) * 2018-12-28 2019-04-16 武汉协和齿环有限公司 Synchro converter ring pack pallet
CN109625535B (en) * 2018-12-28 2020-05-12 武汉协和齿环有限公司 Synchronizer gear ring assembly packaging tray

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