JP2007130617A - Wood chip for comprehensive enzyme sterile kitchen garbage decomposition for kitchen garbage decomposition and its production method - Google Patents

Wood chip for comprehensive enzyme sterile kitchen garbage decomposition for kitchen garbage decomposition and its production method Download PDF

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JP2007130617A
JP2007130617A JP2005354099A JP2005354099A JP2007130617A JP 2007130617 A JP2007130617 A JP 2007130617A JP 2005354099 A JP2005354099 A JP 2005354099A JP 2005354099 A JP2005354099 A JP 2005354099A JP 2007130617 A JP2007130617 A JP 2007130617A
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wood
garbage
wood chip
chip
distilled
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Jun Masaki
準 正木
Kazuo Kono
一夫 河野
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HAK KK
JAPAN METALLIC KK
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
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    • Y02W30/78Recycling of wood or furniture waste

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a wood chip which decomposes and disappears together with kitchen garbage by an enzyme, reduces itself by repeating of garbage decomposition and requires no exchange of the wood chip, wherein garbage treatment is repeated, the wood chip is minced and absolutely minced to destroy a honeycomb structure, and to provide a production method for mass-producing the wood chip. <P>SOLUTION: The chip of the outer size of 0.2-25 mm is produced from a wood such as a conifer and a broad-leaved tree, is put into a container bag 9 of a pillow shape made of a mesh-like hemp or synthetic resin, and is piled up from the bottom in an apparatus tank 10. Further, the chip is cleaned by circulation with a 20% heated NaOH aqueous solution and is drained, and, is cleaned with a heated H<SB>2</SB>O<SB>2</SB>aqueous solution and is drained; these processed are repeated three times to form a lignin removed chip. Then, the wood chip is taken from the container bag 9, is added with a 0.4 wt.% enzyme and is agitated for 5 minutes. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は木材を粉砕して得られる木材チップから生息菌を除去し酵素によりリグニン、セルロース、有機物を分解し生ゴミを微生物で分解しながら分解機能を終えた木材チップを分解していく、木材チップを用いた生ゴミ分解木材チップに関する。The present invention removes inhabitant bacteria from wood chips obtained by pulverizing wood, decomposes lignin, cellulose, organic matter by enzymes and decomposes the wood chips that have finished the decomposition function while breaking down garbage with microorganisms, wood The present invention relates to garbage-decomposing wood chips using chips.

近年、生ゴミの処理方法として、微生物処理方法が注目されている。かかる微生物処方法の多くは、微生物を付着させた木材チップを生ゴミに混入した後、かかる木材チップと生ごみとを適温化で攪拌することにより、生ゴミを微生物で生分解しようとするものである。In recent years, a microorganism treatment method has attracted attention as a method for treating garbage. Many of these microbial treatment methods try to biodegrade garbage with microorganisms by mixing wood chips with microorganisms admixed with garbage, and then stirring the wood chips and garbage at an appropriate temperature. It is.

しかしながら、一般的に、木材を粉砕してえられる木材チップは、付着させた微生物が処理していく過程で水と炭酸ガスに分解していき、その工程が一定期間繰り返されると木材チップは粉砕していき、ハニカム構造は破壊され分解作用が止まり、木材チップを一定期間使用後交換しなければならないという問題を有していた。However, in general, wood chips obtained by pulverizing wood are decomposed into water and carbon dioxide gas in the process of adhering microorganisms, and when the process is repeated for a certain period, the wood chips are crushed. As a result, the honeycomb structure was destroyed and the decomposition action stopped, and the wood chip had to be replaced after a certain period of use.

また、不要となった木材チップは堆肥として再利用されているが、一定期間生ゴミ処理をしてきた木材チップには、塩、化学物質を多量に含んでおり、堆肥に使い続けると土壌汚染を招く問題を有していた。Wood chips that are no longer needed are reused as compost, but wood chips that have been treated for garbage for a certain period contain a large amount of salt and chemical substances. Had an inviting problem.

また、木材チップの菌の生息率を上げるため薬品で木材チップ内のリグニンを除去する方法もあるが、リグニンは化学的物理的にも強固なものとし木材を微生物分解、水、ほか外界の悪条件から木材のハニカム構造を守る役目をしているため、リグニンを最初から除去したものをつかった場合木材チップのハニカム構造を早期に破壊し、交換あるいは堆肥化を早める問題を有している。In addition, there is a method to remove lignin in the wood chip with chemicals in order to increase the fungal rate of the wood chip. However, lignin is chemically and physically strong, so that the wood can be decomposed by microorganisms, water, and other external evils. Since it plays the role of protecting the honeycomb structure of wood from the conditions, there is a problem that when the lignin is removed from the beginning, the honeycomb structure of the wood chip is destroyed at an early stage, and replacement or composting is accelerated.

また、木材チップに微生物を付着させ微生物で生ゴミ処理をしていくと処理過程で微生物は増大していくが、木材チップ本来生息している微生物も増大していき、付着させた微生物との共存がしにくく、生ゴミ分解が一定期間過ぎると分解能力が落ち、木材チップの早期交換あるいは堆肥化を早める問題を有している。In addition, when microorganisms are attached to wood chips and garbage is treated with microorganisms, the microorganisms increase during the treatment process, but the number of microorganisms that originally inhabit wood chips also increases. It is difficult to coexist, and when the decomposition of raw garbage is over a certain period, the decomposition ability is reduced, and there is a problem that early replacement of wood chips or composting is accelerated.

また、生ごみは多種多様の有機物の混在であるが、単体有機物だけの長期処理は分解する期間が通常の数%に落ち、単体有機物だけの長期処理は困難と考えられ、例えば豆腐生産時にでる廃棄物のおからだけを分解しつづけるなど単体有機物だけの長期処理が困難という問題を有している。In addition, food waste is a mixture of a wide variety of organic substances, but the long-term treatment of only simple organic substances has been reduced to a few percent of the normal period, and long-term treatment of simple organic substances alone is considered difficult. There is a problem that it is difficult to treat only organic substances for a long time, such as continuing to decompose only the waste from the waste.

本発明の目的は、木材チップが有するハニカム構造の破壊を極力抑えつつ木材チップから酵素によりリグニン分解しながら微生物の生息率を高め生ゴミ分解能力があがる、それと共に生ゴミ処理を繰り返し、木材チップが細分化していき、極小化しハニカム構造が破壊した木材チップが酵素により分解消滅する。すなわち、生ゴミ分解を繰り返すと木材チップそのものが減少し本発明の木材チップの補給だけですみ、木材チップの交換が不要となる木材チップを提供することにある。またかかる木材チップを大量に製造するに製造方法を提供することにある。またかかる木材チップを用いた生ゴミ分解用酵素木材チップを提供することにある。The object of the present invention is to reduce the destruction of the honeycomb structure of the wood chip as much as possible, to increase the microbial inhabitant rate and to improve the garbage decomposition ability while decomposing the lignin from the wood chip with the enzyme, and at the same time, the garbage disposal is repeated, The wood chips that are miniaturized and the honeycomb structure is destroyed are decomposed and extinguished by the enzyme. In other words, it is an object of the present invention to provide a wood chip that eliminates the need to replace the wood chip by repeating the decomposition of the garbage and reducing the wood chip itself and only replenishing the wood chip of the present invention. Another object of the present invention is to provide a manufacturing method for manufacturing such wood chips in large quantities. Moreover, it is providing the enzyme wood chip | tip for garbage decomposition | disassembly which uses this wood chip | tip.

本発明の総合酵素木材チップの要旨とするところは、高温蒸留木酢酸含有水を通過させることにより木材チップに生息する微生物を完全に除去することにある。The gist of the integrated enzyme wood chip of the present invention is to completely remove microorganisms that inhabit the wood chip by passing high temperature distilled wood acetic acid-containing water.

かかる構成により蒸留木酢酸含有の無菌状態のリグニンを保持したままの強固な木材チップに総合分解酵素を含ませた木材チップである。This structure is a wood chip in which a comprehensive wood-degrading enzyme is contained in a solid wood chip that retains aseptic lignin containing distilled wood acetic acid.

かかる木材チップに含ませる総合酵素はリグニン、繊維、塩、PCB、ダイオキシン、農薬、色素、塩素化合物、化学物質を分解する酵素である。The total enzyme contained in such wood chips is an enzyme that decomposes lignin, fiber, salt, PCB, dioxin, agricultural chemicals, pigments, chlorine compounds, and chemical substances.

なお、本明細書において総合酵素によるリグニン分解現象を得る方法としては木材を粉砕して得られる木材チップと、本発明にかかる生ゴミ処理中のチップと同体積分取り、同量のアセトンにそれぞれ浸漬してアセトン抽出物を得る。次いで得られたアセトン抽出物をそれぞれ希釈した後、それぞれの希釈液から液体クロマトグラフィーによってリグニンを単離し、そのピーク量の面積を求める。最後に酵素によるリグニン分解中木材チップのリグニンのピーク面積を未使用の木材チップのリグニンのピーク面積で割って求めるのである。In this specification, as a method for obtaining the lignin degradation phenomenon by the general enzyme, the wood chips obtained by pulverizing wood and the chips during the garbage treatment according to the present invention are integrated and immersed in the same amount of acetone. To obtain an acetone extract. Next, after each of the obtained acetone extracts is diluted, lignin is isolated from each diluted solution by liquid chromatography, and the area of the peak amount is obtained. Finally, the lignin peak area of the wood chips during lignin degradation by the enzyme is divided by the lignin peak area of the unused wood chips.

本発明の生ゴミ分解木材チップが高温蒸留木酢液含有水を通過させることにより木材チップを無菌状態にした後、脱水した後も残留した蒸留木酢液が弱酸性を保持することとなる。本発明の生ゴミ分解剤を生ゴミと混合攪拌した際に、残留蒸留木酢液によって保存による雑菌の発生を抑え、生ゴミ分解として使用時、生ゴミを改質して生ゴミ中の微生物の増殖を促す役目を果たす。After the garbage refuse wood chip of the present invention passes the high-temperature distilled wood vinegar solution-containing water to make the wood chip aseptic, the remaining distilled wood vinegar solution retains weak acidity even after dehydration. When mixing and stirring the raw garbage decomposing agent of the present invention with raw garbage, the residual distilled wood vinegar solution suppresses the generation of miscellaneous bacteria due to storage, and when used as raw garbage decomposition, the raw garbage is modified to reduce the microorganisms in the raw garbage. Plays a role in promoting proliferation.

また、本発明の生ゴミ分解剤が総合酵素を含んで構成されることにより、本発明の生ゴミ分解木材チップを生ゴミと混合・攪拌した際に生ゴミが酵素によって分解されると同時に木材ハニカム構造内のリグニンの分解をはじめ生ゴミを分解する微生物の生息空間をあげ分解能力を上げる役目をはたす。木材チップは0.2〜25mmが分散しており、小さいほど生ゴミ接触表面積が大きくなり分解速度とリグニン分解速度が速くなり、極小木材チップからハニカム構造が崩壊し分解力を失った物から繊維分解酵素により木材チップそのものが分解消滅していく。In addition, since the garbage decomposing agent of the present invention is configured to contain a general enzyme, when the garbage decomposing wood chip of the present invention is mixed and stirred with the garbage, the garbage is decomposed by the enzyme at the same time. It plays the role of raising the decomposition ability by raising the habitat space of microorganisms that decompose garbage such as decomposition of lignin in the honeycomb structure. The wood chips are dispersed in a range of 0.2 to 25 mm. The smaller the wood chip, the higher the surface area of contact with garbage, and the higher the decomposition rate and lignin decomposition rate. Wood chips themselves are decomposed and disappeared by degrading enzymes.

また、総合酵素は生ゴミに働きかけ分解していくが、ほかの効果として微生物の活性化を行う。総合酵素の分解力と、微生物の分解力との相乗効果で生ゴミを分解消滅させていく。In addition, the general enzyme works on garbage and decomposes it, but it activates microorganisms as another effect. The garbage is decomposed and extinguished by the synergistic effect of the decomposing power of the general enzyme and the degrading power of microorganisms.

また、総合酵素は生ゴミ中の微量元素、特に金属、重金属と呼ばれるミネラルと結合することによりミネラルが持つ毒性を無毒化する一方、酵素自体の機能はその結合により数千倍数万倍に増大する。従って生ゴミ処理速度を速め、短時間に多くの生ゴミ処理が可能となる。In addition, total enzymes detoxify the toxicity of minerals by combining with trace elements in garbage, especially metals and minerals called heavy metals, while the function of the enzyme itself increases several thousand times to several tens of thousands of times due to the binding. To do. Therefore, the garbage processing speed is increased, and a large amount of garbage can be processed in a short time.

また、本発明の生ゴミ分解剤の要旨とするところの酵素は、アルコールデハイドロゲナーゼ、ラクテートデハイドロゲナーゼ、グルコース6リン酸デハイドロゲナーゼ、アルデヒドデハイドロゲナーゼ、L・アスパルテイト・ベーターセミアルデヒド・NADPオキシドレクターゼ、グルタミン酸デハイドロゲナーゼ、アスパラギン酸セミアルデヒド・デハイドロゲナーゼ、NADPHチクトクロームC・リアクターゼ、グルタチオン・デハイドロゲナーゼ、トレハローズリン酸シンテクターゼ、ポリフォスヘエードキナーゼ、エタノールアミンフォスヘエードサイチジル・トランスフェラーゼ(CTP)
トレハローズフォスファターゼ、メタルチオ・フォスフォ・グリセレート・フォスファターゼ、イヌラーゼ、β−マンノシターゼ、ウリジン・ヌクレオシターゼ、シトシン・ジアミナーゼ、メチルシステインシンテターゼ、アスパラギン酸シンテターゼ、コハク酸デハイドロゲナーゼ、アコニチン酸ハイドロゲナーゼ、フマレイトハイドロゲナーゼ、マレイトデハイドロゲナーゼ、クエン酸シンテターゼ、イソクエン酸デハイドロゲナーゼ、LSNADPオキシダクターゼ、モノアミンオキシダクターゼ、ヒスタミナーゼ、ピルビン酸デカルボキシラーゼ、ATPアーゼ、ヌクレオチドピロフォスファターゼ、エンドポリフォスファターゼ、ATPフォスフォハイドロラーゼ、オロチジン5リン酸デカルボキシラーゼ、セルラーゼを含む総合酵素である。
In addition, the enzyme as the gist of the biodegradable agent of the present invention includes alcohol dehydrogenase, lactate dehydrogenase, glucose 6-phosphate dehydrogenase, aldehyde dehydrogenase, L. aspartate, Beta-semialdehyde / NADP oxidectase, glutamate dehydrogenase, aspartate semialdehyde / dehydrogenase, NADPH 2 cyclochrome C-reactase, glutathione dehydrogenase, trehalose phosphate synthetase, polyphosphae Kinase, ethanolamine phosphatidyl cytidyltransferase (CTP)
Trehalose phosphatase, metalthiophosphoglycerate phosphatase, inulase, β-mannositase, uridine nucleositase, cytosine diaminase, methylcysteine synthetase, aspartate synthetase, succinate dehydrogenase, aconitinate hydrogenase, fumarate hydro Genase, maleate dehydrogenase, citrate synthetase, isocitrate dehydrogenase, LSNADP oxidase, monoamine oxidase, histamine, pyruvate decarboxylase, ATPase, nucleotide pyrophosphatase, endopolyphosphatase, ATP phosphatase Comprehensive including fohydrolase, orotidine 5-phosphate decarboxylase, cellulase Is the elementary.

また、生ごみは多種多様の有機物の混在であるが、おからだけ、肉だけという単体有機物だけの長期処理は従来の生ゴミ処理では分解する期間が通常の数%に落ち、単体有機物だけの長期処理は困難と考えられてきたが、本発明の生ゴミ分解剤は無菌状態にあるため単体有機物から発生する微生物の活性化を妨げる微生物の発生がなく、単体有機部物を酵素が分解しながら微生物の活性化を促し微生物の増大を助ける。従って本発明の生ゴミ分解剤は、困難とされてきた単体有機物だけの長期分解処理を行うと共に、ハニカム構造が破壊され、分解能力がなくなった極小木材チップから繊維分解酵素により分解消滅していく工程をたどる。In addition, food waste is a mixture of a wide variety of organic substances, but the long-term treatment of only organic substances such as okara and meat alone has been reduced to a few percent of the normal decomposition period, and only organic substances are decomposed. Although long-term treatment has been considered difficult, the biodegradable agent of the present invention is in a sterile state, so there is no generation of microorganisms that hinder the activation of microorganisms generated from simple organic substances, and enzymes decompose the simple organic parts. While promoting the activation of microorganisms, it helps increase the number of microorganisms. Therefore, the garbage decomposing agent of the present invention performs a long-term decomposition treatment of only a single organic substance, which has been considered difficult, and is decomposed and extinguished by a fiber-degrading enzyme from a very small wood chip whose honeycomb structure has been destroyed and has no decomposition ability. Follow the process.

かかる構成により、本発明の生ゴミ分解剤は生ゴミを総合酵素によりすみやかに分解し、塩、重金属、化学物質を分解し、生ゴミ分解剤の木材内のリグニンを分解をしながら微生物の生息空間を拡大させながら微生物を増大させ生ゴミを酵素とともに分解し、また重金属と結びついた酵素も増大し、細分化していく生ゴミ分解木材チップの極小のものから繊維分解酵素により生ゴミと共に分解消滅させることができる。With this configuration, the garbage decomposing agent of the present invention quickly decomposes garbage with synthetic enzymes, decomposes salts, heavy metals, and chemical substances, and incubates microorganisms while decomposing lignin in the wood of the garbage decomposing agent. While expanding the space, the microorganisms are increased and the garbage is decomposed together with the enzyme. Also, the enzyme linked to the heavy metal is increased, and the decomposition of the garbage garbage from the smallest of the wood chips is broken down with the garbage by the fiber-degrading enzyme. Can be made.

本発明の要旨とするところは、木材を粉砕して得られる木材チップを通水性の収容体に収め摂氏90〜98度の蒸留木酢酸含有水を通過させ、木材チップ内のリグニンを取らずに木材チップを無菌化する工程を含んで構成される蒸留木酢酸含有無菌木材チップの製造方法である。The gist of the present invention is that a wood chip obtained by pulverizing wood is put in a water-containing container and distilled water containing 90 to 98 degrees Celsius of distilled wood acetic acid is allowed to pass through without taking lignin in the wood chip. A method for producing distilled wood acetic acid-containing sterile wood chips comprising a step of sterilizing wood chips.

本発明の要旨とするところは、木材を粉砕して得られる木材チップを通水性の収容体内に収容する工程と、前記木材チップを収容する前記収容体を摂氏90〜98度の蒸留木酢酸水溶液を通過させ、リグニンを保持したまま無菌木材チップを得る工程と蒸留木酢酸水溶液を木材チップから遠心脱水機により脱水する工程により木材チップは無菌状態で蒸留木酢酸水溶液分の5〜10%残る弱酸性の木材チップの製造工程にある。The gist of the present invention is that a wood chip obtained by pulverizing wood is housed in a water-containing container, and the container for housing the wood chip is 90 to 98 degrees Celsius distilled wood acetic acid aqueous solution. The wood chip remains aseptically 5 to 10% of the distilled wood acetic acid aqueous solution by the step of obtaining sterile wood chips while retaining the lignin and the step of dewatering the distilled wood acetic acid aqueous solution from the wood chips with a centrifugal dehydrator It is in the process of producing acidic wood chips.

かかる構成により木材を粉砕して得られる大量の木材チップから木材チップが有するハニカム構造の破壊を防ぐリグニンを除去することなく強固なハニカム構造の蒸留木酢酸含有無菌木材チップが得られることになる。With this structure, a distilled wood acetic acid-containing aseptic wood chip having a strong honeycomb structure can be obtained without removing lignin that prevents destruction of the honeycomb structure of the wood chip from a large amount of wood chips obtained by pulverizing wood.

また、本発明の無菌木材チップの製造装置の要旨とするところは、タンク外側が吸水側となり、タンク中央部が噴出側となり、中央から放射状の蒸留木酢酸水溶液が上下立体になって置かれている木材チップ収容体の中を水平にして短距離の水溶液が中央の噴出タワーから放射状一方向に通過する製造方法である。Further, the gist of the aseptic wood chip manufacturing apparatus of the present invention is that the outside of the tank is the water absorption side, the center of the tank is the ejection side, and a radial distilled wood acetic acid aqueous solution is placed in a three-dimensional form from the center. This is a manufacturing method in which a short-distance aqueous solution passes in a radial direction from a central jetting tower while the inside of the wood chip container is horizontal.

かかる構造によりムラなく蒸留木酢酸水溶液がいきわたり通過することで弱酸性の無菌木材チップが製造できる。With this structure, a weakly acidic aseptic wood chip can be produced by passing the distilled wood acetic acid aqueous solution evenly and uniformly.

かかる構造のタンク外側の吸引壁面と中央の噴出タワーの壁面は吸水噴出水のための孔が均等に配列されている構造である。The suction wall surface outside the tank and the wall surface of the central ejection tower having such a structure are configured such that holes for water absorption and ejection water are evenly arranged.

本発明の総合酵素無菌木材チップはリグニンを除去しないため木材チップが有するハニカム構造を強固に保持したまま生ゴミ分解剤として生ゴミと混合した時、含ませている総合酵素により生ごみを分解するとともに、生ゴミから発生する微生物の促進を促し、微生物が生ゴミを分解消滅させていく。またリグニン分解酵素が働き、木材内のリグニンを分解しながら、微生物の生息空間をひろげていき、微生物数を増やし微生物の分解能力をあげる。生ゴミを分解し続けることにより木材チップそのものが細分化していき、極細分化された極小木材チップはハニカム構造が破壊され、生ゴミを分解する能力がなくなり堆肥状態になるが、繊維分解酵素が分解能力がなくなった極小木材チップを分解消滅させ、生ゴミとともに不要になった極小木材チップも分解消滅する生ゴミ分解木材チップである。従って本発明の総合酵素蒸留木酢液含有生ゴミ分解用木材チップを生ゴミ処理剤として利用することにより、生ゴミとともに機能しなくなった極小木材チップから消滅していくため、リサイクルによる土壌汚染の危険を回避できる。また単品だけを消滅し続けることができるため、豆腐業界のおから処理あるいは、ハム業界の肉だけの処理できる効果がある。Since the integrated enzyme aseptic wood chip of the present invention does not remove lignin, when it is mixed with garbage as a garbage decomposing agent while firmly holding the honeycomb structure of the wood chip, it decomposes the garbage with the included comprehensive enzyme. At the same time, it promotes the promotion of microorganisms generated from garbage, and the microorganisms decompose and eliminate garbage. The lignin-degrading enzyme works to break down the lignin in the wood while expanding the habitat of microorganisms, increasing the number of microorganisms and increasing the ability to decompose microorganisms. By continuing to decompose garbage, the wood chips themselves are subdivided, and the ultra-finely divided ultra-small wood chips destroy the honeycomb structure and become in a compost state without the ability to decompose garbage, but the fiber-degrading enzyme decomposes This is a garbage-decomposing wood chip that decomposes and extinguishes the minimal wood chips that have lost their capacity, and also disassembles and eliminates the minimal wood chips that are no longer needed along with the garbage. Therefore, by using the wood chip for decomposing garbage containing the integrated enzyme distilled wood vinegar solution of the present invention as a garbage treatment agent, it disappears from the extremely small wood chips that have stopped functioning with the garbage, so there is a risk of soil contamination due to recycling. Can be avoided. Moreover, since only a single item can continue to disappear, there is an effect that it can be processed only from the tofu industry's okara processing or the ham industry's meat.

また本発明の無菌木材チップの製造装置を用いて木材チップを処理することにより木材のハニカム構造を強固に保持したまま無菌処理を効果的に行うことが可能になるため大量の無菌木材チップを製造することができる。In addition, by processing wood chips using the aseptic wood chip manufacturing apparatus of the present invention, it is possible to effectively perform aseptic processing while firmly holding the honeycomb structure of the wood, so that a large amount of sterile wood chips is manufactured. can do.

本発明にかかる総合酵素無菌木材チップの製造方法について、以下に詳しく説明する。The manufacturing method of the synthetic enzyme aseptic wood chip concerning this invention is demonstrated in detail below.

本発明にかかる無菌木材チップは苛性ソーダ水溶液、過酸化水素水溶液など酸性、アルカリ酸の化学物質を通過させることで得ることができるが特に以下に述べるような無菌木材チップの製造方法によって得ることが望ましい。The aseptic wood chip according to the present invention can be obtained by passing an acidic or alkaline acid chemical such as an aqueous caustic soda solution or an aqueous hydrogen peroxide solution, but it is particularly desirable to obtain it by a method for producing an aseptic wood chip as described below. .

すなわち、本発明の無菌木材チップの製造方法は蒸留木酢高温水溶液で木材チップ内を通過させる工程と蒸留木酢高温水溶液を含んだ木材チップを脱水する工程と総合酵素を含ます工程を含んで構成される。That is, the method for producing aseptic wood chips of the present invention includes a step of passing through a wood chip with a high-temperature aqueous solution of distilled wood vinegar, a step of dehydrating wood chips containing the high-temperature aqueous solution of distilled wood vinegar, and a step including a general enzyme. The

本発明で用いられる木材チップはハニカム構造を十分有していれば、いずれの木材から得られてもよく針葉樹広葉樹などの間伐材でもよい。木材チップの長さは0.2〜3mmを50%、3〜25mmを50%の比率が好ましい。生ゴミと攪拌する場合は小さいチップほど接触面積が大きく、サイズの大きいチップほど接触面積が少ないが小さいチップの分解能力は早いがハニカム構造の破壊も早くなり、分解し続けることにより全体が小さくなっていく、従って分解力とチップの耐久性を鑑み上記のチップ比率が好ましい。The wood chip used in the present invention may be obtained from any wood as long as it has a sufficient honeycomb structure, and may be thinned wood such as coniferous broad-leaved trees. The length of the wood chip is preferably 0.2% to 3 mm and 50% to 3 to 25 mm. When mixing with garbage, the smaller the chip, the larger the contact area, and the larger the chip, the smaller the contact area, but the smaller chip has a faster ability to decompose, but the destruction of the honeycomb structure is faster and the entire structure becomes smaller by continuing to decompose. Therefore, the above chip ratio is preferable in view of the decomposition power and the durability of the chip.

本発明で無菌化するために苛性ソーダ、過酸化水素などのアルカリあるいは酸性の化学物質を用いることが安易に無菌状態にはできるが、同時に木材のハニカム構造を保持するための物質であるリグニンが取り除かれることとなり、木材チップの耐久性は大きく損なわれる。上記の欠点を回避するため蒸留木酢液含有水で無菌化することで木材のハニカム構造を堅持しているリグニンが流失することなく強固なハニカム構造を保持した無菌木材チップを得ることができる。In the present invention, alkaline or acidic chemicals such as caustic soda and hydrogen peroxide can be easily put into a sterilized state for sterilization, but at the same time, lignin, which is a substance for maintaining the honeycomb structure of wood, is removed. As a result, the durability of the wood chip is greatly impaired. In order to avoid the above disadvantages, sterilization with distilled wood vinegar-containing water can provide a sterile wood chip that retains a strong honeycomb structure without causing the lignin that holds the wood honeycomb structure to flow away.

本発明の木材チップは蒸留木酢液含有水で無菌化することで、蒸留木酢液含有水を後処理で脱水するが、木材チップ全体に微量の蒸留木酢液が残留し、木材チップが弱酸性を保持されることとなる。本発明の生ゴミ分解剤を生ゴミと混合攪拌した際に、残留蒸留木酢液が生ゴミを改質して生ゴミ中の微生物の増殖を促す役目をはたす。The wood chip of the present invention is sterilized with distilled wood vinegar-containing water to dehydrate the distilled wood vinegar-containing water by post-treatment, but a small amount of distilled wood vinegar remains on the whole wood chip, and the wood chip is weakly acidic. Will be held. When the garbage decomposing agent of the present invention is mixed and stirred with garbage, the residual distilled wood vinegar solution serves to improve the garbage and promote the growth of microorganisms in the garbage.

本発明の製造方法において、蒸留木酢液含有水で無菌化する木材チップは化学物質、水からでも可能だが、蒸留木酢含有水を使用することにより、ハニカム構造の堅持、リグニンを除去することなく木材チップ全体への蒸留木酢液が浸透し、無菌化の完成度、保管時の防腐対策、生ゴミ中の微生物の増殖、消臭効果など良好な生ゴミ分解木材チップを得ることができる。またアルカリあるいは酸性の化学物質で無菌化した場合必ず水洗工程で化学物質を除去しなければならない、この後工程で蒸留木酢液を含ませた場合は木材チップの表面にしか蒸留木酢液が含まず木材チップの内部が腐食することとなる。従って本発明の蒸留木酢含有水を通過させ、そのまま脱水する工程が最良の方法である。In the production method of the present invention, wood chips sterilized with water containing distilled wood vinegar can be made from chemical substances and water, but by using distilled wood vinegar containing water, wood can be maintained without holding the honeycomb structure and removing lignin. Distilled wood vinegar liquid permeates the entire chip, and a good garbage-decomposed wood chip such as the degree of completion of sterilization, antiseptic measures during storage, the growth of microorganisms in garbage, and the deodorizing effect can be obtained. In addition, when sterilized with alkaline or acidic chemicals, the chemicals must be removed by a water washing process. When distilled wood vinegar is included in this subsequent process, distilled wood vinegar is only contained on the surface of the wood chips. The inside of the wood chip will corrode. Therefore, the process of passing the distilled pyroligneous water of the present invention and dehydrating it as it is is the best method.

本発明の製造方法において蒸留木酢液含有水で無菌化する木材チップの蒸留木酢液の含有は0.2〜0.8重量比が良好で20分以上2時間以内の摂氏90〜98度の蒸留木酢液含有水の通過が良好である。また木材チップを通過させる蒸留木酢液含有水の蒸留木酢液の比率は0.2〜0.8重量%が良好であるが0.8%以上ではPH6.0以下となり酸性が強くなり微生物の活性化を遅くすることとなり0.2以下になるとアルカリに傾き木材チップの腐敗の原因となる。In the production method of the present invention, the content of distilled wood vinegar in wood chips sterilized with water containing distilled wood vinegar is 0.2 to 0.8 weight ratio, and the distillation is 90 to 98 degrees Celsius within 20 minutes to 2 hours. Good passage of water containing pyroligneous acid solution. The ratio of distilled wood vinegar solution containing distilled wood vinegar to pass through wood chips is 0.2 to 0.8% by weight, but at 0.8% or more, the pH becomes 6.0 or less and the acidity becomes strong and the activity of microorganisms. If it becomes 0.2 or less, it becomes inclined to alkali and causes decay of wood chips.

本発明においてタンク内で木材チップが蒸留木酢液含有水の通過の際、木材チップは0.05〜0.2のメッシュの収容体に収めチップが動かないように固定する。その際均一に通過できるために、枕状の収容体にすることが好ましい、角型収容体の場合コーナー同士が重なりあい、完全に蒸留木酢液含有水が通過しにくくなる。また収容体の蒸留木酢液含有水が通過の際、複数重なった状態の場合も完全に蒸留木酢液含有水が通過しにくくなる。従って、完全に蒸留木酢液含有水が通過させるために、収容体は枕状で重ならない状態が良い。また上記に限らず、0.05〜0.2メッシュの外表面を備えて構成される硬質の容器であってもよい。In the present invention, when the wood chips pass through the distilled wood vinegar-containing water in the tank, the wood chips are placed in a 0.05 to 0.2 mesh container and fixed so that the chips do not move. In that case, since it can pass uniformly, it is preferable to make it a pillow-shaped container. In the case of a rectangular container, the corners overlap each other, making it difficult for water containing distilled wood vinegar to completely pass therethrough. In addition, when the distilled wood vinegar solution-containing water of the container passes through, it becomes difficult for the distilled wood vinegar solution-containing water to completely pass through even in the case of a plurality of layers. Therefore, in order for water containing distilled pyroligneous acid solution to pass through completely, the container should be in the form of a pillow that does not overlap. In addition, the present invention is not limited to the above, and it may be a hard container configured with an outer surface of 0.05 to 0.2 mesh.

本発明において蒸留木酢液含有水のタンクは縦長のタンクで中央から噴出した蒸留木酢液含有水がタンク外側吸入壁に水平一定方向に通過する構造となっていることで木材チップを収容している収容体内を完全に蒸留木酢液含有水が通過することができる。In the present invention, the distilled wood vinegar solution-containing water tank is a vertically long tank that contains distilled wood vinegar solution-containing water jetted from the center so that it passes through the tank outer suction wall in a horizontal and constant direction to contain wood chips. Water containing distilled pyroligneous acid solution can completely pass through the container.

本発明の装置タンク10において中央噴出タワー11に施された均一に配列した中央パンチホール12から噴出した蒸留木酢液含有水は中央噴出タワー11から木材チップ収容袋9を水平に移動し、タンク外側13の吸水壁15に均一に配列した外壁パンチホール14に吸引され吸引された蒸留木酢液含有水はタンク外壁空間を下降し、タンク底部23に設置したポンプ17に吸引され中央噴出タワー11にもどる、この工程を繰り返し循環する。ポンプ17で吸い上げられるとき、ボイラ19で熱せられた蒸気がポンプ17下部に設置された蒸気噴出口20から噴出した蒸気により蒸留木酢液含有水が高温となる、温度管理はタンクの底部23に設けられた温度センサー21で計り温度調整は温度調整バルブ18で管理する構造である。無菌処理には水を水道口22から入れ、ついで蒸留木酢液を入れ上記の工程で処理し、処理後は排水パイプ16より排水する。なお処理中はタンクに蓋24を施し処理を行う。本発明の無菌木材チップの製造方法をかかる装置タンク10で行うことによりリグニンの除去なく強固なハニカム構造を保持した蒸留木酢液含有の無菌木材チップを得ることができる。In the apparatus tank 10 of the present invention, the distilled wood vinegar-containing water jetted from the uniformly arranged central punch holes 12 applied to the central jet tower 11 moves horizontally from the central jet tower 11 through the wood chip storage bag 9 to the outside of the tank. The distilled wood vinegar-containing water sucked and sucked into the outer wall punch holes 14 uniformly arranged on the thirteen water-absorbing walls 15 descends the tank outer wall space and is sucked into the pump 17 installed at the tank bottom 23 and returns to the central jet tower 11. This process is repeated repeatedly. When the pump 17 sucks up the steam, the steam heated in the boiler 19 becomes hot due to the steam jetted from the steam outlet 20 installed in the lower part of the pump 17. The temperature sensor 21 measures the temperature and controls the temperature control valve 18. In the aseptic treatment, water is introduced from the water tap 22, and then distilled wood vinegar is added and treated in the above process. After the treatment, the water is drained from the drain pipe 16. During processing, the tank 24 is covered with a lid 24 for processing. By carrying out the method for producing aseptic wood chips of the present invention in such an apparatus tank 10, it is possible to obtain aseptic wood chips containing a distilled wood vinegar solution that retains a strong honeycomb structure without removing lignin.

本発明の無菌木材チップとする工程は、苛性ソーダ、過酸化水素などの化学物質を使用した場合は必ず化学物質を抜き取る水洗工程をいれなければならないが、本発明の製造工程では蒸留木酢液含有水のみの通過でよく、水洗工程を省きなおかつ防腐微生物活性処理が同時に行える利点があり、化学物質を使用するのに比べ製造コストを低く抑えることができる。In the process of making the aseptic wood chip of the present invention, when chemical substances such as caustic soda and hydrogen peroxide are used, a water washing process for extracting the chemical substances must be included, but in the manufacturing process of the present invention, water containing distilled wood vinegar is contained. This method has the advantage that the washing process can be omitted and the antiseptic microbial activity treatment can be performed at the same time, and the production cost can be reduced compared with the use of chemical substances.

本発明において苛性ソーダ、過酸化水素などの化学物質を使用した場合木材チップのハニカム構造内のリグニンが溶出することとなり、微生物の生息空間はひろがり生ゴミ分解能力が上がるが、反面木材チップの処理期間が短くなることとなる。化学処理でリグニンを約85%程度までの除去では生ゴミ分解剤として使用できるが85%を超えたリグニン除去では分解期間が除去しない期間にくらべ20%程度まで落ちてしまうこととなり商品が割高になってしまう。また化学物質を使用した木材チップを使用して本発明で提供する酵素を含ませた場合の処理効果はリグニンを除去している分ハニカム構造の破壊が早まり、本発明で提供する総合酵素での繊維質分解酵素の処理能力がおいつかず、木材チップの交換あるいは堆肥化が早まる結果となる。従って、総合酵素処理とのバランスをかんがえれば、リグニンを除去しない本発明の蒸留木酢液含有水のみの通過方法で製造した強固なハニカム構造を保持する木材チップが経済性と寿命の終わった極小木材チップを酵素により分解消滅していくため、木材チップの交換の不要と堆肥化した後の処理不要を考えれば、本発明の木材チップが経済的にも後処理的にも最良の結果を生むこととなる。When chemical substances such as caustic soda and hydrogen peroxide are used in the present invention, the lignin in the honeycomb structure of the wood chips will be eluted, and the habitat space of the microorganisms will be expanded and the ability to decompose garbage will increase, but on the other hand the processing period of the wood chips Will be shortened. The removal of lignin to about 85% by chemical treatment can be used as a garbage decomposing agent. However, the removal of lignin exceeding 85% will cause the product to fall to about 20% compared to the period when the decomposition period is not removed. turn into. In addition, the treatment effect when the enzyme provided by the present invention is included using wood chips using chemical substances, the destruction of the honeycomb structure is accelerated by removing lignin, and the total enzyme provided by the present invention The processing capacity of the fiber-degrading enzyme is uncertain, resulting in faster replacement of wood chips or composting. Therefore, considering the balance with the total enzyme treatment, the wood chip holding the strong honeycomb structure manufactured by the method of passing only the distilled wood vinegar-containing water of the present invention that does not remove lignin is economically minimal and the end of life Since wood chips are decomposed and extinguished by enzymes, the wood chips of the present invention produce the best results both economically and after-treatment considering the need for replacement of wood chips and the need for processing after composting. It will be.

本発明の生ゴミ分解補助剤が備える酵素はリグニン分解酵素、繊維分解酵素、化学物質分解酵素、脂肪、蛋白、でんぷん、塩、PCBなど総合的に分解する総合酵素で構成されている。本発明の生ゴミ分解補助剤の要旨とするところの酵素は、アルコールデハイドロゲナーゼ、ラクテートデハイドロゲナーゼ、グルコース6リン酸デハイドロゲナーゼ、アルデヒドデハイドロゲナーゼ、L・アスパルテイト・ベーターセミアルデヒド・NADPオキシドレクターゼ、グルタミン酸デハイドロゲナーゼ、アスパラギン酸セミアルデヒド・デハイドロゲナーゼ、NADPHチクトクロームC・リアクターゼ、グルタチオン・デハイドロゲナーゼ、トレハローズリン酸シンテクターゼ、ポリフォスヘエードキナーゼ、エタノールアミンフォスヘエードサイチジル・トランスフェラーゼ(CTP)トレハローズフォスファターゼ、メタルチオ・フォスフォ・グリセレート・フォスファターゼ、イヌラーゼ、β−マンノシターゼ、ウリジン・ヌクレオシターゼ、シトシン・ジアミナーゼ、メチルシステインシンテターゼ、アスパラギン酸シンテターゼ、コハク酸デハイドロゲナーゼ、アコニチン酸ハイドロゲナーゼ、フマレイトハイドロゲナーゼ、マレイトデハイドロゲナーゼ、クエン酸シンテターゼ、イソクエン酸デハイドロゲナーゼ、LSNADPオキシダクターゼ、モノアミンオキシダクターゼ、ヒスタミナーゼ、ピルビン酸デカルボキシラーゼ、ATPアーゼ、ヌクレオチドピロフォスファターゼ、エンドポリフォスファターゼ、ATPフォスフォハイドロラーゼ、オロチジン5リン酸デカルボキシラーゼ、セルラーゼを含む総合酵素である。総合酵素の働きで生ゴミと接触攪拌することで微生物の発生と活性化を促し、脂肪、蛋白、でんぷん、塩、PCBなどを分解するとともに木質チップ内のリグニンを分解して行き微生物の増殖とともにその生息空間をひろげていくのである。それとともに生ゴミ分解を繰り返すことで木材チップは細分化されて行き、極小になった木材チップのハニカム構造が破壊されると微生物が生息できず堆肥化する、その繊維物質を繊維分解酵素が分解し消滅させていく生ゴミ分解補助剤の酵素である。The enzyme provided in the garbage decomposition aid of the present invention is composed of comprehensive enzymes that comprehensively decompose, such as lignin-degrading enzymes, fiber-degrading enzymes, chemical-degrading enzymes, fats, proteins, starches, salts, and PCBs. Enzymes which are the gist of the garbage decomposition aid of the present invention include alcohol dehydrogenase, lactate dehydrogenase, glucose 6-phosphate dehydrogenase, aldehyde dehydrogenase, L. aspartate beta Semialdehyde / NADP oxidectase, glutamate dehydrogenase, aspartate semialdehyde / dehydrogenase, NADPH 2 cytochrome C / reactase, glutathione dehydrogenase, trehalose phosphate synthetase, polyphosphae kinase , Ethanolamine phosphae cytidyltransferase (CTP) trehalose phosphatase, metalthio phosphoglycerate phosphatase, inulase, β-mannositase, uri Nucleositase, cytosine diaminase, methylcysteine synthetase, aspartate synthetase, succinate dehydrogenase, aconitate hydrogenase, fumarate hydrogenase, maleate dehydrogenase, citrate synthetase, isocitrate dehydrogenase It is a comprehensive enzyme including RNase, LSNADP oxidase, monoamine oxidase, histaminase, pyruvate decarboxylase, ATPase, nucleotide pyrophosphatase, endopolyphosphatase, ATP phosphohydrolase, orotidine 5-phosphate decarboxylase, cellulase . The action of the general enzyme promotes the generation and activation of microorganisms by contacting and stirring with garbage, decomposing fat, protein, starch, salt, PCB, etc. and decomposing lignin in the wood chip, along with the growth of microorganisms The habitat is expanded. At the same time, by repeatedly decomposing the garbage, the wood chips are subdivided, and when the honeycomb structure of the minimized wood chips is destroyed, microorganisms cannot live and compost, and the fiber material decomposes the fiber material. It is an enzyme that aids in the decomposition of garbage.

本発明の酵素は無菌木材チップに対して0.1〜0.8重量%配合されていることが好ましく、0.2〜0.5重量%配合されていることがより好ましい。かかる配合割合が0.1重量%未満では、微生物が活性化しにくく生ゴミを分解するのに長時間を要することとなるとともに、リグニン分解能力が落ち微生物の生息空間の拡大も遅くなり生ゴミ分解処理能力がおちる。また繊維分解能力も落ち木材チップの消滅能力が落ち、木材チップの交換あるいは堆肥化することとなる。また0.8重量%以上になるとリグニン分解速度と極小木材チップの分解と生ごみの腐食が早くなり分解バランスが崩れ生ゴミの分解能力が落ちることとなる。従って総合酵素の配合は0.2〜0.5重量%が最良の配合となる。The enzyme of the present invention is preferably blended in an amount of 0.1 to 0.8% by weight, more preferably 0.2 to 0.5% by weight, based on sterile wood chips. When the blending ratio is less than 0.1% by weight, microorganisms are difficult to activate and it takes a long time to decompose garbage, and the ability to decompose lignin is reduced, and the expansion of the habitat of microorganisms is slowed, resulting in decomposition of garbage. Processing capacity falls. In addition, the ability to break down the fibers is reduced, and the ability to disappear the wood chips is reduced, and the wood chips are replaced or composted. On the other hand, when it exceeds 0.8% by weight, the decomposition rate of lignin, the decomposition of small wood chips and the corrosion of garbage are accelerated, the decomposition balance is lost, and the decomposition ability of garbage is reduced. Therefore, 0.2 to 0.5% by weight of the total enzyme is the best.

本発明の無菌木材チップは木材チップが有するハニカム構造を堅持するためのリグニンを抜くことなくハニカム構造の強固な蒸留木酢液含有の無菌木材チップに総合酵素を含ませた構成により、生ゴミを分解する過程で木材チップのリグニンを分解しながら微生物の生息空間を広げ、生ゴミ分解の能力をあげることとなり、生ゴミを分解を繰り返すことで木材チップは細分化され、極小になって分解の機能を果たさなくなったものから繊維分解酵素により分解する過程をたどる。このため本発明の生ゴミ分解総合酵素木材チップは一定温度の元、生ゴミと混合、攪拌して用いることにより、生ゴミ分解微生物が木材チップを介して大量に増殖することとなって酵素と微生物の相互の働きによって、生ゴミを水と二酸化炭素にまで完全に分解することが可能となる。そして役目を終えた極小木材チップから水と二酸化炭素に分解して消滅していく。その結果生ゴミを分解しながら不要な木材チップも分解するため、木材チップの交換、あるいは堆肥利用とすることがなくなり、一定期間過ぎると生ゴミを分解しながら木材チップが減少していくため、木材チップの継ぎ足しだけのメンテナンスになる。従って本発明の総合酵素無菌木材チップを使用することにより、経済的かつ簡単な生ゴミ分解処理が行える。The aseptic wood chip of the present invention decomposes garbage with a structure in which a comprehensive enzyme is contained in a sterile wood chip containing a distilled wood vinegar solution having a strong honeycomb structure without removing lignin for maintaining the honeycomb structure of the wood chip. In the process, the lignin of the wood chip is decomposed to expand the habitat space of microorganisms and increase the ability to decompose garbage. By repeatedly decomposing the garbage, the wood chip is subdivided and becomes a minimum and the function of decomposition Follow the process of degrading by the fiber-degrading enzyme from the one that can no longer fulfill. For this reason, the garbage-decomposing synthetic enzyme wood chip of the present invention is mixed with and mixed with raw garbage under a constant temperature, so that the garbage-decomposing microorganisms grow in large quantities through the wood chip and the enzyme. By the mutual action of microorganisms, it becomes possible to completely decompose garbage into water and carbon dioxide. Then, it will dissipate from the small timber chip that has finished its role, breaking down into water and carbon dioxide. As a result, unnecessary wood chips are also decomposed while disassembling the garbage, so there is no need to replace the wood chips or use compost, and the wood chips will decrease while decomposing the garbage after a certain period of time. Only maintenance of wood chips is required. Therefore, by using the general enzyme aseptic wood chip of the present invention, economical and simple garbage decomposition treatment can be performed.

(実施例1)Example 1

(無菌木材チップの製造)
針葉樹、広葉樹などの木材、このとき生木でも流木でも木材の形態をなしている木材を、外形0.2〜25mmの木材チップを得る。チップ製造機で製造する際、設定が細かいほど設定以下の細分化された木代チップが同時にでてくるため、木材チップ径の好ましい配合0.2〜3mmを50%と3〜25mmを50%にする場合、クボタ製造の木材チップ製造機での設定では10mm設定で行った。次にかかる木材チップを0.1〜0.05mmメッシュ状の麻あるいは合成樹脂製の袋(図2の9)に入れる。このときの袋の形状は枕状の形態が好ましい。次の容積1000Lの装置タンク10に底板部分から積み上げて入れていく。次に水を給水口22から満タンまで入れる。次に蒸留木酢液を0.5重量%入れる。次に装置タンク10に蓋24をし、ポンプ17を始動させると同時にボイラ19から高熱蒸気を蒸気噴出口20から送り出す。水温計21を見ながら摂氏97度で1時間30分木材チップ内を循環させる。このとき20分以下だと完全な無菌状態にはならない、また2時間以上だとリグニンが溶け出し木材チップのハニカム構造を弱体化することになる。
(Manufacture of aseptic wood chips)
Wood chips having an outer shape of 0.2 to 25 mm are obtained from wood such as conifers and broad-leaved trees, and at this time, wood that is in the form of wood, whether raw or driftwood. When manufacturing with a chip manufacturing machine, the finer the setting, the more subdivided Kishiro chips are set at the same time, so the preferred composition of wood chip diameter is 0.2 to 3 mm 50% and 3 to 25 mm 50% In the case of setting, the setting with a wood chip manufacturing machine manufactured by Kubota was performed with a setting of 10 mm. Next, the wood chip is placed in a 0.1-0.05 mm mesh hemp or synthetic resin bag (9 in FIG. 2). The shape of the bag at this time is preferably a pillow shape. The apparatus tank 10 having the next volume of 1000 L is piled up from the bottom plate portion. Next, water is poured from the water supply port 22 to the full tank. Next, 0.5% by weight of distilled wood vinegar is added. Next, the device tank 10 is covered with a lid 24 and the pump 17 is started. At the same time, high-temperature steam is sent from the boiler 19 from the steam outlet 20. While looking at the water temperature gauge 21, circulate the wood chip at 97 degrees Celsius for 1 hour and 30 minutes. At this time, if it is 20 minutes or less, it will not be completely aseptic, and if it is 2 hours or more, lignin will dissolve and weaken the honeycomb structure of wood chips.

次にかかる装置タンク10から蒸留木酢液含有水を排水口16から全部排水する、次に蒸留木酢液含有水を含んだ木材チップ収容袋9を遠心脱水機で5分脱水をかける、この時の木材チップ内に残留する蒸留木酢液含有水は5〜10重量%になり、蒸留木酢液含有の無菌木材チップを得る。次に木材チップを収容袋9より出し、攪拌ミキサーで木材チップ100に対して0.5重量%の酵素をいれ5分攪拌することで、リグニンを除去しない強固なハニカム構造をもつ生ゴミ分解用総合酵素蒸留木酢液含有の木材チップを得る。またここで含有させる総合酵素はリグニン、繊維、塩、PCB、ダイオキシン、農薬、色素、塩素化合物、化学物質を分解する酵素を含有させた。かかる酵素はアルコールデハイドロゲナーゼ、ラクテートデハイドロゲナーゼ、グルコース6リン酸デハイドロゲナーゼ、アルデヒドデハイドロゲナーゼ、L・アスパルテイト・ベーターセミアルデヒド・NADPオキシドレクターゼ、グルタミン酸デハイドロゲナーゼ、アスパラギン酸セミアルデヒド・デハイドロゲナーゼ、NADPHチクトクロームC・リアクターゼ、グルタチオン・デハイドロゲナーゼ、トレハローズリン酸シンテクターゼ、ポリフォスヘエードキナーゼ、エタノールアミンフォスヘエードサイチジル・トランスフェラーゼ(CTP)トレハローズフォスファターゼ、メタルチオ・フォスフォ・グリセレート・フォスファターゼ、イヌラーゼ、β−マンノシターゼ、ウリジン・ヌクレオシターゼ、シトシン・ジアミナーゼ、メチルシステインシンテターゼ、アスパラギン酸シンテターゼ、コハク酸デハイドロゲナーゼ、アコニチン酸ハイドロゲナーゼ、フマレイトハイドロゲナーゼ、マレイトデハイドロゲナーゼ、クエン酸シンテターゼ、イソクエン酸デハイドロゲナーゼ、LSNADPオキシダクターゼ、モノアミンオキシダクターゼ、ヒスタミナーゼ、ピルビン酸デカルボキシラーゼ、ATPアーゼ、ヌクレオチドピロフォスファターゼ、エンドポリフォスファターゼ、ATPフォスフォハイドロラーゼ、オロチジン5リン酸デカルボキシラーゼ、セルラーゼを含む総合酵素である。Next, all the water containing distilled wood vinegar solution is drained from the drain 16 from the apparatus tank 10, and then the wood chip containing bag 9 containing the water containing distilled wood vinegar solution is dehydrated for 5 minutes with a centrifugal dehydrator. The distilled wood vinegar-containing water remaining in the wood chips is 5 to 10% by weight, and a sterile wood chip containing distilled wood vinegar is obtained. Next, the wood chip is taken out from the storage bag 9, and 0.5% by weight of the enzyme is added to the wood chip 100 with a stirring mixer and stirred for 5 minutes to decompose garbage with a strong honeycomb structure that does not remove lignin. A wood chip containing synthetic enzyme distilled vinegar is obtained. The total enzyme contained here contained lignin, fiber, salt, PCB, dioxin, agricultural chemicals, pigments, chlorine compounds, and enzymes that decompose chemical substances. Such enzymes include alcohol dehydrogenase, lactate dehydrogenase, glucose 6-phosphate dehydrogenase, aldehyde dehydrogenase, L. aspartate, beta-semialdehyde, NADP oxidoretase, glutamate dehydrogenase, Aspartate semialdehyde dehydrogenase, NADPH 2 cyclochrome C-reactase, glutathione dehydrogenase, trehalose phosphate synthetase, polyphosphae kinase, ethanolamine phosphaeidocytidyltransferase (CTP) treha Rose phosphatase, metalthio phosphoglycerate phosphatase, inulase, β-mannositase, uridine nucleositase, cytosine diamy , Methylcysteine synthetase, aspartate synthetase, succinate dehydrogenase, aconitinate hydrogenase, fumarate hydrogenase, maleate dehydrogenase, citrate synthetase, isocitrate dehydrogenase, LSNADP oxidase , Monoamine oxidase, histaminase, pyruvate decarboxylase, ATPase, nucleotide pyrophosphatase, endopolyphosphatase, ATP phosphohydrolase, orotidine pentaphosphate decarboxylase and cellulase.

(実施例2)(Example 2)

(リグニン除去チップの製造)
針葉樹、広葉樹などの木材、このとき生木でも流木でも木材の形態をなしている木材を、外形0.2〜25mmの木材チップを得る。チップ製造機で製造する際、設定が細かいほど設定以下の細分化された木代チップが同時にでてくるため、木材チップ径の好ましい配合0.2〜3mmを50%と3〜25mmを50%にする場合、クボタ製造の木材チップ製造機での設定では10mm設定で行った。次にかかる木材チップを0.1〜0.05mmメッシュ状の麻あるいは合成樹脂製の袋(図2の9)に入れる。このときの袋の形状は枕状の形態が好ましい。次に容積1000Lの装置タンク10に底板部分から積み上げて入れていく。次に水を給水口22から満タンまで入れる。次に10Kgのカセイソーダ(水酸化ナトリュウム)20%溶液を入れた。次にタンク10に蓋24をし、ポンプ17を始動させると同時にボイラ19から高熱蒸気を蒸気噴出口20から送り出す。水温計21を見ながら摂氏97度で20分木材チップ内を循環させる。次にかかるタンク10からカセイソーダ含有水を排水口16から全部排水する。次に水を給水口22から満タンまで入れ、過酸化水素を20Kgいれる。次にタンク10に蓋24をし、ポンプ17を始動させると同時にボイラ19から高熱蒸気を蒸気噴出口20から送り出す。水温計21を見ながら摂氏97度で60分木材チップ内を循環させる。次にかかる装置タンク10から過酸化水素含有水を排水口16から全部排水する、次に水を給水口22から満タンまで入れタンク10内を15分循環させ排水する、この洗浄工程を3回繰り返すことでリグニン木材除去チップを得る。このときのリグニン除去率50%の木材チップを得た。次に木材チップを収容袋9より出し、攪拌ミキサーで木材チップに対して0.4重量%の酵素をいれ5分攪拌することで、リグニンを50%除去した生ゴミ分解用木材チップを得た。またここで含有させる酵素はリグニンを分解してある木材チップのため、本発明のリグニン分解酵素ではなく一般的に使用している酵素である油、たんぱく質、でんぷんを分解するリパーゼ、アミラーゼ、プロテアーゼを同重量比率の酵素を含有させた。
(Manufacture of lignin removal chip)
Wood chips having an outer shape of 0.2 to 25 mm are obtained from wood such as conifers and broad-leaved trees, and at this time, wood that is in the form of wood, whether raw or driftwood. When manufacturing with a chip manufacturing machine, the smaller the setting is, the smaller the sub-set wood cost chip will appear at the same time, so the preferred composition of wood chip diameter is 0.2 to 3 mm 50% and 3 to 25 mm 50% In the case of setting, the setting with a wood chip manufacturing machine manufactured by Kubota was performed with a setting of 10 mm. Next, the wood chip is placed in a 0.1-0.05 mm mesh hemp or synthetic resin bag (9 in FIG. 2). The shape of the bag at this time is preferably a pillow shape. Next, it piles up and puts into the apparatus tank 10 of a capacity | capacitance 1000L from a baseplate part. Next, water is poured from the water supply port 22 to the full tank. Next, 10 kg of caustic soda (sodium hydroxide) 20% solution was added. Next, a lid 24 is placed on the tank 10 and the pump 17 is started. At the same time, high-heat steam is sent out from the boiler 19 through the steam outlet 20. While looking at the water temperature gauge 21, circulate in the wood chip at 97 degrees Celsius for 20 minutes. Next, the caustic soda-containing water is entirely drained from the drain 10 through the tank 10. Next, water is charged from the water supply port 22 to a full tank, and 20 kg of hydrogen peroxide is added. Next, a lid 24 is placed on the tank 10 and the pump 17 is started. At the same time, high-heat steam is sent out from the boiler 19 through the steam outlet 20. While looking at the water temperature gauge 21, circulate in the wood chip at 97 degrees Celsius for 60 minutes. Next, all of the hydrogen peroxide-containing water is drained from the drainage port 16 from the apparatus tank 10, and then the water is filled from the feed port 22 to the full tank and circulated in the tank 10 for 15 minutes to drain. Repeat to obtain lignin wood removal chips. At this time, wood chips having a lignin removal rate of 50% were obtained. Next, the wood chip was taken out from the storage bag 9, and 0.4% by weight of the enzyme was added to the wood chip with a stirring mixer and stirred for 5 minutes to obtain a wood chip for garbage decomposition from which 50% of the lignin was removed. . In addition, since the enzyme contained here is a wood chip that has decomposed lignin, it is not a lignin-degrading enzyme of the present invention, but is a commonly used enzyme such as oil, protein, starch, lipase, amylase, and protease. The same weight ratio of enzyme was included.

ついでリグニン除去しない本発明木材チップと、試験的にリグニン30%除去木材チップの生ゴミ分解比較をおこなったところ、リグニン除去チップ50%除去チップが120日経過した頃から消化能力が落ち始め木材チップをふくめた全体容量が増え始め、粘土化の傾向に傾いて来た。180日経過した頃から分解しなくなって木材チップの交換をしなければならなくなった。リグニンを除去しない本発明木材チップは120日頃から木材チップの減少傾向が始まり、180日経過した頃には木材チップ全体量は93%まで減少したため、リグニンを除去しない本発明木材チップを7%補充した。その結果化学物質でリグニンを除去したチップの耐久性が本発明の無菌木材チップより劣ることがわかった。従ってリグニンを除去したチップは一定期間分解を繰り返すと木材チップの交換をしなければならず、本発明の木材チップはチップを交換なしでチップの追いたしですむ結果がでた。このときの試験は生ゴミ処理機(BM−A40、株式会社藤和産業製造)で木材チップ17Lにたいして毎日1kgの同類の生ゴミを投入しつづけた結果である。Then, when the wood chip of the present invention that does not remove lignin and a 30% lignin-removed wood chip were compared on a trial basis, digestion ability began to decline after 120 days of the 50% lignin-removed chip. The total capacity, including, began to increase, and the tendency to crease began. After 180 days, it was no longer disassembled and wood chips had to be replaced. The wood chip of the present invention that does not remove lignin started to decrease in wood chip around 120 days, and the total amount of wood chips decreased to 93% around the 180th day. Therefore, the wood chip of this invention that does not remove lignin is supplemented with 7%. did. As a result, it was found that the chip from which lignin was removed with a chemical substance was inferior to the aseptic wood chip of the present invention. Therefore, when the chip from which lignin has been removed is repeatedly decomposed for a certain period, the wood chip has to be replaced, and the wood chip of the present invention can be replaced without replacing the chip. The test at this time is a result of continuously feeding 1 kg of similar garbage every day to the wood chip 17L with a garbage disposal machine (BM-A40, manufactured by Towa Sangyo Co., Ltd.).

(実施例3)(Example 3)

(単品分解の比較)
本発明生ごみ分解用木材チップが単一物質のみの分解について分解能力を検証してみた。比較するチップは一般的に使用されている、広葉樹などの木材から、外形0.2〜25mmの木材チップを製造機で製造し、その状態すなわち無菌化しない木材チップに、一般的に使用している酵素である油、たんぱく質、でんぷんを分解するリパーゼ、アミラーゼ、プロテアーゼを同重量比率の酵素を0.4重量%含有させた生ごみ分解用チップと、本発明の生ごみ分解用無菌木材チップでの単一品分解テストをおこなった。このときの試験機は生ゴミ処理(BM−A40株式会社藤和産業製造)で木材チップ17Lにたいして毎日2kgの単一品で豆腐製造時にでる廃棄物であるおからを投入し検証した。その結果、無菌化しない木材チップは16日目よりチップを含めた全体量が増えて行き、24日目でチップ交換をしなければならなくなった。これに対し本発明の無菌木材チップは24日目を過ぎ50日を経過してもおからを分解し続ける結果となり、おからの繊維質も繊維分解酵素により分解されていくため全体量が増えない結果となった。従って、おからだけ、肉だけという単体有機物だけの長期処理は従来の生ゴミ処理では分解する期間が通常の数%に落ち、単体有機物だけの長期処理は困難と考えられてきたが、本発明の生ゴミ分解剤は無菌状態にあるため単体有機物から発生する微生物の活性化を妨げる要因を排除し単体有機部物を酵素が分解しながら微生物の単体有機物から発生する微生物の活性化を促し微生物の増大を助ける。従って本発明の生ゴミ分解剤は、困難とされてきた単体有機物だけの長期分解処理を行い、ハニカム構造が破壊され、分解能力がなくなった極小木材チップから繊維分解酵素により分解消滅していく工程をたどる検証ができた。
(Comparison of single item disassembly)
The wood chip for garbage decomposition of the present invention was verified with respect to decomposition of only a single substance. Chips to be compared are generally used for wood chips of 0.2 to 25 mm in outer diameter, which are generally used, from hardwood and other wood, and in that state, ie, wood chips that are not sterilized. The waste decomposition chip containing 0.4% by weight of the enzyme, oil, protein, lipase, amylase, and protease, which decomposes starch, in the same weight ratio, and the aseptic wood chip for garbage decomposition of the present invention A single product disassembly test was conducted. The test machine at this time was a garbage disposal (manufactured by Towa Sangyo Co., Ltd., BM-A40 Co., Ltd.). As a result, the total amount of wood chips that were not sterilized increased from the 16th day, including the chips, and the chips had to be replaced on the 24th day. On the other hand, the aseptic wood chip of the present invention continues to decompose okara even after the 24th day and after 50 days, and the amount of okara fibers is also decomposed by the fiber-degrading enzyme, increasing the total amount. No results. Therefore, the long-term treatment only for simple organic substances such as okara and meat is considered to be difficult for long-term treatment only for simple organic substances because the period of decomposition falls to the usual several percent in conventional garbage processing. Since the biodegradable agent of garbage is in a sterilized state, it eliminates the factors that hinder the activation of microorganisms generated from simple organic substances, and promotes the activation of microorganisms generated from simple organic substances of microorganisms while the enzyme decomposes the simple organic parts. Help increase. Therefore, the garbage decomposing agent of the present invention performs a long-term decomposition treatment of only a single organic substance that has been regarded as difficult, and a process in which the honeycomb structure is destroyed and decomposed and extinguished by a fiber-degrading enzyme from a very small wood chip that has lost its decomposition ability We were able to verify the following.

本発明の総合酵素蒸留木酢液含有生ゴミ分解用木材チップは地球温暖化防止の観点から生ゴミリサイクル法の完全実施が2006年から施行される。それに伴い年間100t以上の生ゴミを排出する企業はその2割を自努力で消滅させなければならない。従って産業分野でこの法律に適合する企業はたいがいが減量方式の生ゴミ処理機を使用している。しかし減量方式は電気、ガス、石油などで高温、乾燥減量するため膨大な熱エネルギーを必要とする。地球温暖化防止の観点からすれば相当量の二酸化炭素の排出を余儀なくしなければならず相反する結果となる。しかし生ゴミ処理を自然生態系が生み出すバイオ方式での処理では同じゴミ処理が減量方式に比べ、その数%の二酸化炭素の排出ですむことになる。従って地球温暖化防止の観点からすると生ゴミ処理はバイオ方式が理想的な形となる。The complete recycling of the garbage recycling method is enforced from 2006 from the viewpoint of preventing global warming for the wood chip for garbage decomposition containing the integrated enzyme distilled wood vinegar solution of the present invention. Along with that, companies that discharge 100 tons or more of garbage per year must eliminate 20% of them by their own efforts. Therefore, companies that comply with this law in the industrial field usually use a garbage disposal machine with a reduced weight. However, the weight loss method requires a huge amount of heat energy to reduce the drying temperature at high temperatures such as electricity, gas, and oil. From the viewpoint of preventing global warming, a considerable amount of carbon dioxide must be discharged, which is a conflicting result. However, in the bio-type treatment generated by natural ecosystems, the same waste treatment can be emitted by a few percent of carbon dioxide compared to the weight reduction method. Therefore, from the viewpoint of preventing global warming, the bio system is the ideal form for garbage disposal.

バイオ方式処理では処理用基材が一定期間過ぎると交換を余儀なくされている。また不要になった基材で有機物木材であれば堆肥としてリサイクルできるが、処理物によっては塩害、あるいは化学物質による土壌汚染という二次公害を生み出す危険をはらんでいる。In the bio-type treatment, the treatment substrate is forced to be replaced after a certain period. In addition, organic wood that is no longer necessary can be recycled as compost, but depending on the treated material, there is a risk of causing secondary pollution such as salt damage or soil contamination by chemical substances.

本発明の総合酵素蒸留木酢液含有生ゴミ分解用木材チップは従来のリサイクル形木材チップと違い、木材チップを機能させているハニカム構造を強固に構築しているリグニンを初期には除去せず、微生物の発生の増大にあわせて酵素によりリグニンを分解しながら微生物の生息空間を広げ処理能力をあげ、分解を繰り返す中で木材チップの細分化がはじまり、極小になってハニカム構造が破壊したものから、酵素により分解消滅していく機能となっている。Unlike the conventional recycled wood chips, the integrated enzymatic distilled wood vinegar solution-containing wood chips of the present invention do not initially remove the lignin that firmly builds the honeycomb structure that functions the wood chips, As the generation of microorganisms increases, the lignin is decomposed by enzymes to expand the living space of microorganisms, increase the processing capacity, and the wood chip fragmentation begins as the decomposition is repeated, and the honeycomb structure is destroyed due to minimization It is a function that decomposes and disappears by enzymes.

従って本発明の総合酵素蒸留木酢液含有生ゴミ分解用木材チップを生ゴミ処理剤として産業上利用することにより、生ゴミとともに機能しなくなった木材チップも消滅していくため、リサイクルによる土壌汚染の危険を回避できる。また単品だけを消滅し続けることができないとされていた、豆腐業界のおから処理あるいは、ハム業界の肉だけの処理などを、地球温暖化防止の観点から単品のみの分解をバイオ方式で処理できる産業上の利用がある。Therefore, industrially using the wood chip for decomposing garbage containing the integrated enzyme distilled wood vinegar solution of the present invention as a garbage treatment agent, the wood chips that have stopped functioning with the garbage will also disappear. You can avoid danger. In addition, from the viewpoint of preventing global warming, it is possible to process biodegradation of a single item from the viewpoint of preventing global warming, such as tofu processing from the tofu industry or processing from only the meat from the ham industry, which was said to be unable to continue disappearing only the single item. There are industrial uses.

木材チップの中の生息菌を無菌化し木酢液を含有させるための製造装置の俯瞰断面図Overhead cross-sectional view of a manufacturing device for sterilizing inhabitant bacteria in wood chips and containing wood vinegar 木材チップ収容袋の断面図Cross section of wood chip storage bag 木材チップの中の生息菌を無菌化し木酢液を含有させるための製造装置の側面断面図Side sectional view of a manufacturing device for sterilizing inhabitant bacteria in wood chips and containing wood vinegar

符号の説明Explanation of symbols

9 :木材チップ収容袋
10:装置タンク
11:中央噴出タワー
12:中央パンチホール
13:タンク外側
14:外壁パンチホール
15:吸水壁
16:排水パイプ
17:ポンプ
18:温度調整バルブ
19:ボイラ
20:蒸気噴出口
21:温度センサー
22:吸水口
23:タンクの底部
24:蓋
9: Wood chip storage bag 10: Device tank 11: Central ejection tower 12: Central punch hole 13: Outside tank 14: Outer wall punch hole 15: Water absorption wall 16: Drain pipe 17: Pump 18: Temperature adjustment valve 19: Boiler 20: Steam outlet 21: Temperature sensor 22: Water inlet 23: Bottom of tank 24: Lid

Claims (5)

微生物の培養基材となる木材チップであって、木材の中の生息菌を無菌化した生ゴミ分解用木材チップ。A wood chip for decomposing garbage, which is a wood chip used as a culture substrate for microorganisms, in which inhabitants in wood are sterilized. 請求項1に記載の木材チップにリグニン、繊維、塩、PCB、ダイオキシン、農薬、色素、塩素化合物、化学物質を分解する酵素を含有させた生ゴミを分解するための木材チップ。A wood chip for decomposing garbage containing the enzyme for decomposing lignin, fiber, salt, PCB, dioxin, agricultural chemical, pigment, chlorine compound, and chemical substance in the wood chip according to claim 1. 木材を粉砕して得られる木材チップを通水性の収容体内に納め、蒸留木酢液含有水を通過させた木材チップ。Wood chips obtained by putting wood chips obtained by pulverizing wood into a water-containing container and allowing water containing distilled vinegar to pass through. 木材を粉砕して得られる木質チップを通水性の収容体内に収容する工程と前記木質チップを収容する収容体を0.2〜0.8重量%の蒸留木酢液で摂氏90〜98度の蒸留木酢液混合水を20分以上、流通させてできる無菌木材チップの製造方法。A step of containing wooden chips obtained by pulverizing wood in a water-containing container and a container containing the wooden chips are distilled at a temperature of 90 to 98 degrees Celsius with 0.2 to 0.8% by weight of distilled wood vinegar. A method for producing an aseptic wood chip that can be obtained by circulating a mixed water of wood vinegar for 20 minutes or more. 前記収容体を流通させるタンクは、外壁に吸引多孔をもつ外側部材とタンク中央に儲けたタワー型の噴射多孔をもつ部材とで構成されタンクの底面から上まで中央から放射状に蒸留木酢液含有水が水平一方向に循環させる製造装置。The tank in which the container is circulated is composed of an outer member having suction pores on the outer wall and a member having a tower-type spray pore in the center of the tank, and water containing distilled wood vinegar solution radially from the bottom to the top of the tank. Manufacturing equipment that circulates in one horizontal direction.
JP2005354099A 2005-11-08 2005-11-08 Wood chip for comprehensive enzyme sterile kitchen garbage decomposition for kitchen garbage decomposition and its production method Pending JP2007130617A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101748625B1 (en) * 2014-11-12 2017-07-03 (주) 깨끗한환경 Bio-chip manufacturing method and a manufacturing apparatus for decomposition of organic waste
WO2019052205A1 (en) * 2017-09-18 2019-03-21 大庆天之草生物新材料科技有限公司 Treatment method and equipment for waste residues in herbaceous fiber biological refining process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101748625B1 (en) * 2014-11-12 2017-07-03 (주) 깨끗한환경 Bio-chip manufacturing method and a manufacturing apparatus for decomposition of organic waste
WO2019052205A1 (en) * 2017-09-18 2019-03-21 大庆天之草生物新材料科技有限公司 Treatment method and equipment for waste residues in herbaceous fiber biological refining process

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