JP2007120719A - Gasket - Google Patents

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JP2007120719A
JP2007120719A JP2005317091A JP2005317091A JP2007120719A JP 2007120719 A JP2007120719 A JP 2007120719A JP 2005317091 A JP2005317091 A JP 2005317091A JP 2005317091 A JP2005317091 A JP 2005317091A JP 2007120719 A JP2007120719 A JP 2007120719A
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portions
substrate
thickened
gasket
combustion chamber
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Japanese (ja)
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Kosaku Ueda
耕作 植田
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Japan Metal Gasket Co Ltd
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Japan Metal Gasket Co Ltd
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Priority to JP2005317091A priority Critical patent/JP2007120719A/en
Publication of JP2007120719A publication Critical patent/JP2007120719A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a gasket which can furthermore surely equalize the surface pressure on a thick portion. <P>SOLUTION: Bores 1 for combustion chambers are opened in the base plate of the gasket 10, and first thick portions 5 are formed so as to surround the bores 1 for combustion chambers. The first thick portions 5 are formed on the whole peripheries of the end edge of the bores 1 for combustion chambers by folding back the edge portions of the bores 1 for combustion chambers upward. The portions of the first thick portions 5 continued to the flat portions of the base plate are called lower side base plate portions 11, and the portions continued to the lower side base plate portions 11 and overlap with the lower side base plate portions 11 by being folded back are called folded-back portions 12. Recessed portions 11a are formed on the overlapping surface of the lower side base plate portions 11 so as to elongate in the circumferential direction. When a fastening load is applied to the first thick portions 5 in this state, the thickness of the lower side base plate portions 11 at the portion, where the fastening load is heavy, decreases by its deformation. As a result, the variation of the thickness is naturally caused according to the magnitude of the surface pressure, and the surface pressure can be equalized. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明はガスケットに関するものであり、特に増厚部の構造に特徴を有するものである。   The present invention relates to a gasket, and particularly has a feature in the structure of the thickened portion.

内燃機関を構成するシリンダブロックの接合面とシリンダヘッドの接合面との間に介装されるガスケットとしては、特許文献1に示すようなものが知られている。
特許文献1に示すガスケットは、薄肉金属板からなる基板に、複数の燃焼室孔が開口すると共に、この燃焼室孔の外周側にボルト孔が開口している。また、燃焼室孔の周囲には、ビード及び増厚部が形成される。ビードは、板厚方向に弾性変形する部材よりなり、燃焼ガス圧をシールする。増厚部は、基板の他の部分よりも板厚が厚く形成された部分であり、ビードの圧縮変形量を規制する。また、上記ボルト孔に挿入したボルトによりガスケットを接合面へ締結する際には、増厚部にはボルトの締付け荷重が集中して高面圧となり、これにより燃焼ガス圧のシールがなされる。
As a gasket interposed between a joint surface of a cylinder block constituting an internal combustion engine and a joint surface of a cylinder head, a gasket as shown in Patent Document 1 is known.
In the gasket shown in Patent Document 1, a plurality of combustion chamber holes are opened in a substrate made of a thin metal plate, and bolt holes are opened on the outer peripheral side of the combustion chamber holes. A bead and a thickened portion are formed around the combustion chamber hole. The bead is made of a member that elastically deforms in the plate thickness direction, and seals the combustion gas pressure. The thickened portion is a portion where the plate thickness is formed thicker than other portions of the substrate, and regulates the amount of compressive deformation of the bead. Further, when the gasket is fastened to the joint surface with the bolt inserted into the bolt hole, the tightening load of the bolt is concentrated on the thickened portion, resulting in a high surface pressure, thereby sealing the combustion gas pressure.

しかしながら、ボルトによる締付け荷重は増厚部全体に均等にかからず、特にボルトの締付け位置近傍では締付け位置から離れた部分に比べて大きな締付け荷重がかかる。このため、第1増厚部全体の板厚を同じに形成してしまうと第1増厚部全体で面圧が不均一になり、これにより燃焼室の真円度が損なわれ、パワーロスやオイル消費の増大を招くおそれがある。これに対し、特許文献1に示すガスケットでは、隣接する燃焼室孔間では上記板厚部の板厚を増厚部の他の部分よりも厚くするなど、増厚部の板厚に変化をつけることで、面圧の均一化を図っている。
特開平4−307178号公報
However, the tightening load by the bolt is not evenly applied to the entire thickened portion, and a greater tightening load is applied in the vicinity of the bolt tightening position than in the portion away from the tightening position. For this reason, if the plate thickness of the entire first thickened portion is formed to be the same, the surface pressure becomes non-uniform throughout the first thickened portion, thereby impairing the roundness of the combustion chamber, causing power loss and oil There is a risk of increasing consumption. On the other hand, in the gasket shown in Patent Document 1, the thickness of the thickened portion is changed between adjacent combustion chamber holes, for example, the thickness of the thickened portion is made thicker than other portions of the thickened portion. In this way, the surface pressure is made uniform.
JP-A-4-307178

しかしながら、上記特許文献1の方法では、面圧の高くなるところを予測し、予め板厚に変化をつける必要があることから、実際の面圧分布とはずれを生じていた。
本発明は上述の問題点に鑑みてなされたものであり、より確実に増厚部の面圧を均等にすることができるガスケットを提供することを目的とする。
However, in the method of Patent Document 1 described above, it is necessary to predict where the surface pressure is high and to change the plate thickness in advance, and thus there is a deviation from the actual surface pressure distribution.
The present invention has been made in view of the above-described problems, and an object thereof is to provide a gasket that can more reliably equalize the surface pressure of the thickened portion.

上記課題を解決するために、本発明の請求項1によるガスケットは、薄肉金属板からなる基板に、他の部分よりも板厚の厚い増厚部を形成したガスケットにおいて、前記増厚部内部に、当該増厚部の延設方向に沿って連続的又は断続的に空洞を形成したことを特徴とする。
本発明の請求項2によるガスケットは、請求項1において、前記基板に燃焼室孔が開口し、前記増厚部は、前記燃焼室孔周囲の基板部分に、1以上の増厚板を重ねて燃焼室孔周囲に形成され、前記1以上の増厚板及び当該増厚板と重なる基板部分の互いに重なり合う重ね合わせ面のうちの少なくとも一つに、前記燃焼室孔の周方向に沿って連続的又は断続的に凹部を形成することで、前記空洞を形成したことを特徴とする。
In order to solve the above-described problems, a gasket according to claim 1 of the present invention is a gasket in which a thickened portion having a thicker thickness than other portions is formed on a substrate made of a thin metal plate, and the thickened portion is formed inside the thickened portion. The cavity is formed continuously or intermittently along the extending direction of the thickened portion.
A gasket according to a second aspect of the present invention is the gasket according to the first aspect, wherein a combustion chamber hole is opened in the substrate, and the thickening portion is formed by stacking one or more thickening plates on the substrate portion around the combustion chamber hole. Continuously along the circumferential direction of the combustion chamber hole, at least one of the one or more thickening plates and the overlapping surface of the substrate portion overlapping the thickening plate formed around the combustion chamber hole. Alternatively, the cavity is formed by intermittently forming recesses.

本発明の請求項3によるガスケットは、薄肉金属板からなる基板に、他の部分よりも板厚の厚い増厚部を形成したガスケットにおいて、前記基板に燃焼室孔が開口し、前記増厚部は、前記燃焼室孔周囲の基板部分に、1以上の増厚板を重ねて燃焼室孔周囲に形成され、前記1以上の増厚板及び当該増厚板と重なる基板部分のうちの少なくとも一つを板厚方向に屈曲することで、前記燃焼室孔の周方向に沿って連続的又は断続的に凹部を形成したことを特徴とする。   The gasket according to claim 3 of the present invention is a gasket in which a thickened portion having a thicker plate thickness than other portions is formed on a substrate made of a thin metal plate, and a combustion chamber hole is opened in the substrate, and the thickened portion is formed. Is formed around the combustion chamber hole by overlapping one or more thickening plates on the substrate portion around the combustion chamber hole, and at least one of the one or more thickening plates and the substrate portion overlapping the thickening plate. A concave portion is formed continuously or intermittently along the circumferential direction of the combustion chamber hole by bending the tube in the plate thickness direction.

本発明の請求項4によるガスケットは、請求項2において、前記凹部を形成した部材の裏面に第2の凹部を形成し、前記凹部と前記第2の凹部とは、板厚方向から見てずれていることを特徴とする。
凹部を形成した重ね合わせ面の裏面にも、当該凹部と板厚方向から見てずらして第2のう凹部を形成することで、当該凹部を形成した部材が荷重の大きさに応じて潰れやすくなる。
A gasket according to a fourth aspect of the present invention is the gasket according to the second aspect, wherein the second concave portion is formed on the back surface of the member in which the concave portion is formed, and the concave portion and the second concave portion are displaced from each other when viewed from the thickness direction. It is characterized by.
By forming the second concave portion on the back surface of the overlapped surface where the concave portion is formed as viewed from the thickness direction, the member forming the concave portion is easily crushed according to the magnitude of the load. Become.

本発明の請求項5によるガスケットは、請求項2又は4において、前記凹部は、前記増厚部と重なる基板部分に形成されており、当該基板部分は、当該凹部以外の部分が、基板の平坦部よりも板厚方向に突出して形成されていることを特徴とする。
このように、突出させることで、凹部以外の部分に荷重が集中しやすくなると共に、荷重がかかった場合に突出させずに平坦部にそのまま凹部を形成する場合に比べて、突出部分の肉が凹部に逃げやすくなるため、前記増厚部と重なる基板部分が荷重の大きさに応じて潰れやすくなる。
A gasket according to a fifth aspect of the present invention is the gasket according to the second or fourth aspect, wherein the concave portion is formed in a substrate portion overlapping the thickened portion, and the portion other than the concave portion is flat on the substrate. It is characterized by projecting in the plate thickness direction from the portion.
In this way, by allowing the protrusion to protrude, the load tends to concentrate on a portion other than the concave portion, and when the load is applied, the protruding portion has less meat than the case where the concave portion is formed in the flat portion without protruding. Since it becomes easy to escape to the concave portion, the portion of the substrate that overlaps with the thickened portion is easily crushed according to the magnitude of the load.

本発明の請求項6によるガスケットは、請求項2〜5のいずれかにおいて、前記増厚板を、前記基板に連続する前記薄肉金属板から構成し、当該薄肉金属板を前記燃焼室孔周囲で折り返して前記基板に重ねることで、前記増厚部を形成したことを特徴とする。   A gasket according to a sixth aspect of the present invention is the gasket according to any one of the second to fifth aspects, wherein the thickening plate is constituted by the thin metal plate continuous to the substrate, and the thin metal plate is disposed around the combustion chamber hole. The thickened portion is formed by folding and overlapping the substrate.

本発明によれば、増厚部の面圧を均等にできる。   According to the present invention, the surface pressure of the thickened portion can be made uniform.

次に、図面を参照して本発明の実施の形態について説明する。
図1は、本実施形態のガスケット10を示す平面図である。先ず、その構成について説明する。
本実施形態のガスケット10は、内燃機関のシリンダヘッドとシリンダブロックとの接合面間に介装されるガスケットの一例である。このガスケット10は、薄肉金属板が基板として用いられる。薄肉金属板としては、薄肉のステンレス鋼板、軟鋼板、アルミニウム板等を例示できるが、本実施形態では、安価なガスケットを提供するために軟鋼板を使用している。
Next, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a plan view showing a gasket 10 of the present embodiment. First, the configuration will be described.
The gasket 10 of this embodiment is an example of a gasket interposed between the joint surfaces of the cylinder head and the cylinder block of the internal combustion engine. The gasket 10 uses a thin metal plate as a substrate. Examples of the thin metal plate include a thin stainless steel plate, a mild steel plate, and an aluminum plate. In this embodiment, a mild steel plate is used to provide an inexpensive gasket.

図1に示すように、基板には、燃焼室孔1、冷却液孔4、ボルト孔2及びオイル孔3が開口している。
燃焼室孔1は、基板の略中央部に長手方向に複数並んで形成されており、内燃機関の接合面に開口して複数の燃焼ガスを爆発させる燃焼室(ボア)に対応する位置にそれぞれ形成されている。
As shown in FIG. 1, a combustion chamber hole 1, a coolant hole 4, a bolt hole 2, and an oil hole 3 are opened in the substrate.
A plurality of combustion chamber holes 1 are formed in a substantially central portion of the substrate in the longitudinal direction, and are opened at the joint surface of the internal combustion engine at positions corresponding to combustion chambers (bore) that explode a plurality of combustion gases. Is formed.

冷却液孔4は、接合面に開口している冷却液孔に対応する位置に燃焼室孔1の外周に沿って複数開口している。また、ボルト孔2は、シリンダブロック及びシリンダヘッドにガスケット10を締結固定するボルトが挿通される位置に対応して形成される。同様に、オイル孔3は、潤滑油を通すために必要な所定の位置に対応して、ボルト孔2に近接しかつ当該ボルト孔2よりも基板の外周側に開口している。   A plurality of cooling liquid holes 4 are opened along the outer periphery of the combustion chamber hole 1 at positions corresponding to the cooling liquid holes opened in the joint surface. Moreover, the bolt hole 2 is formed corresponding to the position where the bolt which fastens and fixes the gasket 10 to the cylinder block and the cylinder head is inserted. Similarly, the oil hole 3 is close to the bolt hole 2 and opens closer to the outer peripheral side of the substrate than the bolt hole 2 corresponding to a predetermined position necessary for passing the lubricating oil.

上記各孔の周囲には、各孔を通る燃焼ガス、冷却液、潤滑油等が接合面間に漏れるのを防止すべく第1〜第3シールラインSL1〜SL3が設定される。
第1シールラインSL1は、燃焼室孔1の周囲に形成される第1増厚部5(後述する)の外周を囲むようにして無端環状に設定される。なお、隣接する燃焼室孔1,1間では、夫々の第1シールラインSL1,SL1が合流し、1本のシールラインに統合されている。
Around the holes, first to third seal lines SL1 to SL3 are set to prevent combustion gas, cooling liquid, lubricating oil, and the like passing through the holes from leaking between the joint surfaces.
The first seal line SL1 is set in an endless annular shape so as to surround the outer periphery of a first thickened portion 5 (described later) formed around the combustion chamber hole 1. In addition, between the adjacent combustion chamber holes 1 and 1, the respective first seal lines SL1 and SL1 merge and are integrated into one seal line.

第2シールラインSL2は、冷却液孔4の外周側に沿って当該複数の冷却液孔4を連続する1つの領域として囲むようにして設定される。
第3シールラインSL3は、オイル孔3及び当該オイル孔3に近接形成されたボルト孔2を囲むようにして設定されている。この第3シールラインSL3は、第2シールラインSL2の外周側に配置されると共に、冷却液孔4とボルト孔2とが近接している部分では第2シールラインSL2に合流し、1本のシールラインに統合されている。
The second seal line SL2 is set so as to surround the plurality of coolant holes 4 as one continuous region along the outer peripheral side of the coolant holes 4.
The third seal line SL3 is set so as to surround the oil hole 3 and the bolt hole 2 formed close to the oil hole 3. The third seal line SL3 is arranged on the outer peripheral side of the second seal line SL2, and merges with the second seal line SL2 at a portion where the coolant hole 4 and the bolt hole 2 are close to each other. Integrated into the seal line.

上記第1〜第3シールラインSL1〜SL3に沿ってビードが夫々形成される。
ビードは、図2に示すように、金属ビードaと、弾性シール材b,cと、の合成から構成される。
金属ビードaは、板厚方向の一方に向けて凸状となるように基板を屈曲して形成されている。金属ビードaの形状は、本発明において限定されず種々の形状を採用しうるが、図2の切断面に示すのは、アーチ状のフルビードである。この金属ビードaのビード高さは、増厚部(後述する)よりも高くなるように設定されており、増厚部により形成される板厚方向の隙間高さまで弾性変形することによって必要なシール圧を発生可能となっている。
Beads are formed along the first to third seal lines SL1 to SL3, respectively.
As shown in FIG. 2, the bead is composed of a combination of a metal bead a and elastic sealing materials b and c.
The metal bead a is formed by bending the substrate so as to be convex toward one side in the plate thickness direction. The shape of the metal bead a is not limited in the present invention, and various shapes can be adopted. However, what is shown on the cut surface in FIG. 2 is an arch-shaped full bead. The bead height of the metal bead a is set to be higher than the thickened portion (described later), and the necessary seal is obtained by elastically deforming up to the gap height in the plate thickness direction formed by the thickened portion. Pressure can be generated.

弾性シール材b,cは、金属ビードaの凸部表面側及び凸部裏面側の凹部にモールド成形で形成され、金属ビードaと共に板厚方向に弾性変形して必要なシール圧を発生する。弾性シール材b,cの材料としては、例えば、フッ素ゴム、NBR、シリコーンゴム等の弾性を有するゴム材料や樹脂材料を用いることができ、流動性を有すると共に耐熱性、耐油性、耐水性を有するものを好適に用いることができる。   The elastic sealing materials b and c are formed by molding in the concave portions on the convex surface side and the convex rear surface side of the metal bead a, and elastically deform with the metal bead a in the plate thickness direction to generate a necessary sealing pressure. As the material of the elastic sealing materials b and c, for example, a rubber material or a resin material having elasticity such as fluorine rubber, NBR, silicone rubber or the like can be used, which has fluidity and heat resistance, oil resistance, and water resistance. What it has can be used suitably.

具体的な形状を説明すると、凸部表面側に弾性シール材bが基板の平坦面と略平行に形成され、その高さはフルビードの高さと略同等とされている。また、凹部側には、基板の平坦面と略同一になるように弾性シール材cが充填されている。なお、金属ビードaの高さは、第1増厚部5の高さの1.1〜1.3倍の範囲の高さが好ましい。もっとも、第1増厚部5で規制されるゴムビードの最大圧縮変形量が圧縮破壊を起こす量(例えば40%以上)よりも小さく且つ目的とするバネ力が発揮可能であれば、上記範囲に限定されない。弾性シール材b,cは、金属ビードaの幅よりも広い幅で当該金属ビードaに沿って形成される。   Explaining a specific shape, the elastic sealing material b is formed on the convex surface side substantially parallel to the flat surface of the substrate, and the height thereof is substantially equal to the height of the full bead. In addition, the concave side is filled with an elastic sealing material c so as to be substantially the same as the flat surface of the substrate. In addition, the height of the metal bead a is preferably in the range of 1.1 to 1.3 times the height of the first thickened portion 5. However, if the maximum amount of compressive deformation of the rubber bead regulated by the first thickened portion 5 is smaller than the amount causing compression failure (for example, 40% or more) and the desired spring force can be exerted, it is limited to the above range. Not. The elastic sealing materials b and c are formed along the metal bead a with a width wider than that of the metal bead a.

図1に戻り、基板には、他の部分よりも板厚を増した第1〜第3増厚部5,6,7が形成される。
第1増厚部5は、燃焼室孔1の端縁全周に、当該燃焼室孔1の端部を上側に折り返して形成されている。すなわち、この上側に折り返された円環状の折返し部分12が、本発明の増厚板に相当し、折返し部分12が重ねられる円環状の下側基板部分11と共に、第1増厚部5を形成している。この第1増厚部5により、これに沿って形成される第1シールラインSL1のビードの圧縮変形量を規制すると共に、接合面との間に生じる面圧により燃焼ガス圧をシールする。
Returning to FIG. 1, first to third thickened portions 5, 6, and 7 having a plate thickness larger than that of other portions are formed on the substrate.
The first thickened portion 5 is formed around the entire edge of the combustion chamber hole 1 by folding the end of the combustion chamber hole 1 upward. That is, the annular folded portion 12 folded upward is equivalent to the thickening plate of the present invention, and the first thickened portion 5 is formed together with the annular lower substrate portion 11 on which the folded portion 12 is overlapped. is doing. The first thickened portion 5 regulates the amount of compressive deformation of the bead of the first seal line SL1 formed along the first thickened portion 5, and seals the combustion gas pressure by the surface pressure generated between the first thickened portion 5 and the joint surface.

第1増厚部5の構造は、本発明の特徴部分であるので具体的に説明する。本実施形態では、折返し部分12は上下面共に平坦であるが、下側基板部分11は、型付けを施すことで、上下両面に夫々、周方向に延びる溝状の凹部11aが幅方向に所定の間隔をおいて複数形成されており、幅方向に沿う断面が凹凸状(波状)となっている。また、この凹部11aは、下側基板部分11の内周側から外周側に向かって上面、下面と交互に、すなわち板厚方向から見てずらして形成されており、このため凹部11aの裏面は凹部11aではなく、接合面又は折返し部分12の重ね合わせ面と接する凸部11bとなっている。なお、下側基板部分11の折返し部分12と重なり合う上面側の凸部11bは、裏面に形成される凹部11aの深さ分だけ、第1増厚部5以外の基板の平坦部よりも突出して形成されている。   The structure of the first thickened portion 5 is a characteristic part of the present invention and will be specifically described. In the present embodiment, the folded portion 12 is flat on both the upper and lower surfaces. However, the lower substrate portion 11 has a groove-like recess 11a extending in the circumferential direction on the upper and lower surfaces by applying a mold. A plurality are formed at intervals, and the cross section along the width direction has an uneven shape (wave shape). In addition, the concave portion 11a is formed alternately with the upper surface and the lower surface from the inner peripheral side to the outer peripheral side of the lower substrate portion 11, that is, shifted from the plate thickness direction. Instead of the concave portion 11 a, the convex portion 11 b is in contact with the joining surface or the overlapping surface of the folded portions 12. The convex portion 11b on the upper surface side that overlaps the folded portion 12 of the lower substrate portion 11 protrudes from the flat portion of the substrate other than the first thickened portion 5 by the depth of the concave portion 11a formed on the back surface. Is formed.

第2増厚部6は、ボルト孔2の端縁全周に、当該ボルト孔2の端部を上側に折り返して形成されている。これにより、他の増厚部5,7との間又は他の第2増厚部6との間に形成されるビードの圧縮変形量を規制する。なお、図示しないが、第2増厚部6は、基板の上下両面を平坦のまま折り返して形成されている。
第3増厚部7は、オイル孔3の周囲の第3シールラインSL3の外周側のボア中心から最も離れた基板外周端部に、当該外周端部を上側に折り返して形成される。これにより、第2増厚部6と第3増厚部7との間に形成される第3シールラインSL3のビードの圧縮変形量を規制する。なお、第3増厚部7も、第2増厚部6と同様に、基板の上下両面を平坦のまま折り返して形成されている。
The second thickened portion 6 is formed around the entire edge of the bolt hole 2 by folding the end of the bolt hole 2 upward. Thereby, the amount of compressive deformation of the bead formed between the other thickened portions 5 and 7 or the other thickened portion 6 is restricted. Although not shown, the second thickened portion 6 is formed by folding back the upper and lower surfaces of the substrate.
The third thickened portion 7 is formed at the outer peripheral end of the substrate farthest from the outer peripheral bore center of the third seal line SL3 around the oil hole 3 by folding the outer peripheral end upward. Thereby, the amount of compressive deformation of the bead of the third seal line SL3 formed between the second thickened portion 6 and the third thickened portion 7 is regulated. The third thickened portion 7 is also formed by folding back the upper and lower surfaces of the substrate in the same manner as the second thickened portion 6.

なお、上記3種類の増厚部は、第1増厚部の板厚≧第3増厚部の板厚>第2増厚部の板厚の関係となるように形成されている。このような関係の板厚とするために、例えば、第2及び第3増厚部6,7について、基板を折り返した後、鍛造又はプレス等の塑性加工によりその板厚を薄くしている。また、上記増厚部5,6,7とビードは、上述のように増厚部により形成される板厚方向隙間高さよりも、ビードの方が高くなるように形成される。   The three types of thickened portions are formed so as to satisfy the relationship of the thickness of the first thickened portion ≧ the thickness of the third thickened portion> the thickness of the second thickened portion. In order to obtain a plate thickness having such a relationship, for example, the second and third thickened portions 6 and 7 are thinned by plastic working such as forging or pressing after the substrate is folded. Further, the thickened portions 5, 6, 7 and the bead are formed so that the bead is higher than the height in the thickness direction gap formed by the thickened portion as described above.

次に、本発明の作用及び効果について説明する。
上記構成のガスケット10を、エンジンを構成するシリンダブロックの接合面とシリンダヘッドの接合面との間に、ボルト孔2を貫通する締付けボルトで締め付けて装着する。
このとき、ボルトの締付け荷重のほとんどを増厚部5,6,7で受ける。中でも、板厚が最も厚い第1増厚部5は、締付け荷重が集中し、シール部分のうちで最も面圧が高くなる。この締付け荷重により、第1増厚部5の下側基板部分11は、下方の接合面及び上方の折返し部分12に挟まれて、凹凸形状を平坦にするような板厚方向への圧縮力を受ける。このとき、接合面や折返し部分12に接する凸部11bは、平坦にする場合よりも接触面積が小さいため面圧が集中する共に、凸部11bの裏面は凹部11aとなり、当該凸部11bに連続する部分は裏面側で接合面や重ね合わせ面と接する凸部11bを形成しているため、両面側から異なる位置で押されることで平坦状に潰れやすい構造となっている。また、上面側に形成された凸部11bが基板平坦部よりも板厚方向に突出することで、当該凸部11bに荷重がかかりやすくなり、また荷重がかかったときに、基板の平端部に連続して凹部を形成する場合に比べて凸部11bの肉が凹部11aに逃げやすい構造となるため、潰れやすくなっている。一方、折返し部分12は、上方の接合面及び下方の下側基板部分11に挟まれて、下側基板部分11の凹部11aに対向する部分が当該凹部11aとの間の板厚方向隙間(空洞)に潜り込むように、変形する。
Next, the operation and effect of the present invention will be described.
The gasket 10 having the above-described configuration is mounted by being tightened with a tightening bolt penetrating the bolt hole 2 between the joint surface of the cylinder block constituting the engine and the joint surface of the cylinder head.
At this time, most of the bolt tightening load is received by the thickened portions 5, 6, and 7. Among them, the first thickened portion 5 having the largest plate thickness concentrates the tightening load and has the highest surface pressure among the seal portions. Due to this tightening load, the lower substrate portion 11 of the first thickened portion 5 is sandwiched between the lower joint surface and the upper folded portion 12, thereby applying a compressive force in the plate thickness direction to flatten the uneven shape. receive. At this time, the convex portion 11b in contact with the joint surface or the folded portion 12 has a smaller contact area than when flattened, and thus the surface pressure is concentrated. Since the convex part 11b which contact | connects a joining surface and a superimposition surface is formed in the back surface side, it has a structure which is easy to be crushed flatly by being pressed in a different position from both surface sides. Further, the protrusion 11b formed on the upper surface side protrudes more in the plate thickness direction than the flat part of the substrate, so that the load is easily applied to the protrusion 11b, and when the load is applied to the flat end portion of the substrate. Compared with the case where the concave portions are continuously formed, the flesh of the convex portion 11b has a structure in which it can easily escape to the concave portion 11a, and thus is easily crushed. On the other hand, the folded portion 12 is sandwiched between the upper bonding surface and the lower lower substrate portion 11, and the portion facing the concave portion 11 a of the lower substrate portion 11 is a gap in the plate thickness direction (cavity) between the concave portion 11 a. ) To be submerged.

このように、締付け荷重により折返し部分12や下側基板部分11が変形することで、接合面や折返し部分12と下側基板部分11の凹部11bとの間に形成された板厚方向隙間が減じ、この減じた分T1だけ、第1増厚部5の板厚も当初(締付け荷重が0の場合)の板厚T0から減少する。この変形の度合いは、当該変形が生じる部位における面圧の大きさに応じたものとなり、面圧が大きくなる部分で変形が大きく、最大で下側基板部分11が完全に平坦となるほど変形するのに対し、面圧が小さい部分では変形が小さく、下側基板部分11の凹凸形状が僅かに撓む程度である。この結果、板厚が各部における面圧の大きさに応じた厚さとなり、面圧の大きい部分ほど板厚が薄く、最大で凹部11aに形成した板厚方向隙間分板厚が薄くなる。 As described above, the folded portion 12 and the lower substrate portion 11 are deformed by the tightening load, thereby reducing the thickness direction gap formed between the joint surface and the folded portion 12 and the concave portion 11b of the lower substrate portion 11. The thickness of the first thickened portion 5 is also reduced from the initial thickness T 0 (when the tightening load is 0) by the reduced amount T 1 . The degree of this deformation depends on the level of the surface pressure at the portion where the deformation occurs, the deformation is large at the portion where the surface pressure is large, and the deformation is so large that the lower substrate portion 11 is completely flat at the maximum. On the other hand, the deformation is small at the portion where the surface pressure is small, and the uneven shape of the lower substrate portion 11 is slightly bent. As a result, the plate thickness becomes a thickness corresponding to the size of the surface pressure in each part, the plate thickness is thinner as the surface pressure is larger, and the plate thickness direction gap thickness formed in the recess 11a is thinner at the maximum.

以上により、第1増厚部5では、一般的に締付け位置であるボルト孔2近傍の方が、ボルト孔2から離れた部分(例えば、隣接する燃焼室孔1,1の間)よりも面圧が大きくなることから、板厚もボルト孔2近傍で薄く、ボルト孔2から離れた部分でそれよりも厚くなり、締付けた際の面圧に応じて自然に板厚に抑揚(変化)が発生する。このように、第1増厚部5の板厚が薄くなると、締付け荷重はそれよりも板厚の厚い部分に集中するようになるため当該薄い部分で受ける荷重が低減し、第1増厚部5の面圧は、ボルト孔2近傍とそれよりも離れた部分とに関わらず均等になる。このように面圧を均等にすることで、燃焼室の真円度を向上させることができ、燃焼室の真円度が損なわれることによるパワーロスやオイル消費の増大を防止できる。また、一部の面圧が過度に大きくなることによる接合面の陥没の発生等も防止できる。すなわち、面圧が大きくなる部分を予測して当該部分を予め薄くしておく従来の方法に比べると、本実施形態では、上記のように第1増厚部5全体に面圧の大きさに応じて板厚が薄くなる変形をするような加工を施し、実際の荷重のかかり具合により自然に抑揚を生じさせているので、より確実に面圧を均等化することができる。   As described above, in the first thickened portion 5, the vicinity of the bolt hole 2, which is generally a tightening position, is more surface than the portion away from the bolt hole 2 (for example, between the adjacent combustion chamber holes 1, 1). Since the pressure increases, the plate thickness is also thin in the vicinity of the bolt hole 2 and thicker in the portion away from the bolt hole 2, and the plate thickness is naturally uplifted (changed) according to the surface pressure when tightened. appear. As described above, when the plate thickness of the first thickened portion 5 is reduced, the tightening load is concentrated on the thicker portion, so the load received at the thin portion is reduced, and the first thickened portion is reduced. The surface pressure of 5 is equal regardless of the vicinity of the bolt hole 2 and the portion further away from it. By equalizing the surface pressure in this way, the roundness of the combustion chamber can be improved, and power loss and oil consumption increase due to the loss of the roundness of the combustion chamber can be prevented. In addition, it is possible to prevent the occurrence of depression of the joint surface due to excessive increase in the partial surface pressure. That is, as compared with the conventional method in which a portion where the surface pressure is increased is predicted and the portion is thinned in advance, in the present embodiment, the surface pressure of the entire first thickened portion 5 is increased as described above. Accordingly, processing is performed so as to reduce the plate thickness, and the inflection is naturally caused by the actual load, so that the surface pressure can be equalized more reliably.

以上のようにして、第1増厚部5では、最大の締付け荷重を受け、このとき発生する均等な高面圧により最もシール圧の高い燃焼室での爆発燃焼圧を十分にシールする。
同様に、その他の増厚部6,7でも、第1増厚部5よりも小さい締付け荷重を受ける。このとき、各シールラインSL1,SL2,SL3に沿って形成されたビードは、増厚部により形成される板厚方向隙間の高さまで弾性シール材及び金属ビードが圧縮変形し、その弾性反発力によりに所定のシール圧を発生してシールする。
As described above, the first thickened portion 5 receives the maximum tightening load and sufficiently seals the explosion combustion pressure in the combustion chamber having the highest seal pressure by the uniform high surface pressure generated at this time.
Similarly, the other thickened portions 6 and 7 receive a tightening load smaller than that of the first thickened portion 5. At this time, the bead formed along each of the seal lines SL1, SL2, and SL3 compresses and deforms the elastic sealing material and the metal bead to the height of the gap in the plate thickness direction formed by the thickened portion, and the elastic repulsive force A predetermined seal pressure is generated in the seal.

また、夫々の増厚部の高さは、上記のように第1増厚部の板厚≧第3増厚部の板厚>第2増厚部の板厚の関係に設定され、第3増厚部7の板厚が第2増厚6より大きい。このため、第3増厚部7で受ける荷重は比較的大きく、接合面の外周側部分は、第3増厚部7に押されて接合面間が開く方向にわずかに撓む状態となる。このように予め口開き状態にしておくことで、エンジンの始動直後に燃焼室とエンジン外周側部分で熱膨張差が生じてもそれ以上に接合面間が開くのを防止できるので、シール漏れやシールの劣化を抑制できる。   Further, the height of each thickened portion is set in the relationship of the plate thickness of the first thickened portion ≧ the plate thickness of the third thickened portion> the plate thickness of the second thickened portion as described above. The thickness of the thickened portion 7 is larger than the second thickened thickness 6. For this reason, the load received by the third thickened portion 7 is relatively large, and the outer peripheral side portion of the joining surface is pushed slightly by the third thickening portion 7 in a direction in which the joint surface opens. By opening the mouth in this way in advance, even if there is a difference in thermal expansion between the combustion chamber and the outer periphery of the engine immediately after starting the engine, it is possible to prevent further opening between the joint surfaces. Seal deterioration can be suppressed.

以上、実施形態について説明したが、本発明の適用はこれに限定されない。
例えば、第1増厚部5は、図2に示すように周方向に連続的に凹部11aを形成したものに限られず、例えば図3に示すように周方向に断続的に凹部11aを形成してもよい。図3の第1増厚部5は、円環状の型を用いた型付けにより形成されたものであり、下側基板部分11の上下面には夫々、平面視で円環状の凹部11aが周方向に沿って複数形成されている。また、凹部11aは円環の中心が板厚方向から見て上下面でずれるように形成されている。このため、一部では、凹部11aの裏面に当該裏面側で接合面や重ね合わせ面に接する円柱状の凸部11bが形成され、また当該凸部11bに連続して当該凹部11aの形成面側で接合面等に接する別の凸部11bが、当該凹部11aの周囲に形成され、下側基板部分11が潰れやすい形状にされている。この状態で締付け荷重がかかると、下側基板部分11自体が変形して凹部11aに肉が逃げると共に、折返し部分12が凹部11a側に潜り込むように変形する。これらの変形により、締付け荷重の大きいところでは第1増厚部5の板厚が薄くなることで面圧を均等化し、燃焼室の真円度を確保することができる。なお、図2のように形成させると、より面圧の大きさに応じて潰れやすくなる。
Although the embodiment has been described above, the application of the present invention is not limited to this.
For example, the first thickened portion 5 is not limited to the one in which the concave portions 11a are continuously formed in the circumferential direction as shown in FIG. 2, but the concave portions 11a are intermittently formed in the circumferential direction as shown in FIG. May be. The first thickened portion 5 in FIG. 3 is formed by molding using an annular mold, and an annular concave portion 11a is circumferentially formed on the upper and lower surfaces of the lower substrate portion 11 in a plan view. A plurality are formed along. The recess 11a is formed such that the center of the ring is displaced from the upper and lower surfaces when viewed from the thickness direction. For this reason, in some cases, a columnar convex portion 11b is formed on the back surface of the concave portion 11a so as to be in contact with the bonding surface or the overlapping surface on the rear surface side. Thus, another convex portion 11b in contact with the joint surface or the like is formed around the concave portion 11a so that the lower substrate portion 11 is easily crushed. When a tightening load is applied in this state, the lower substrate portion 11 itself is deformed and the meat escapes into the recess 11a, and the folded portion 12 is deformed so as to sink into the recess 11a. By these deformations, the plate thickness of the first thickened portion 5 is reduced where the tightening load is large, so that the surface pressure can be equalized and the roundness of the combustion chamber can be ensured. In addition, when it forms like FIG. 2, it will become easy to collapse according to the magnitude | size of surface pressure.

また、本発明は下側基板部分11の上下両面に凹部を形成したものに限られず、例えば図4に示すように下側基板部分11の上面、すなわち折返し部分12との重ね合わせ面にのみ凹部を形成してもよい。図4の第1増厚部5は、底面が菱形の四角錘状の凸型を用いた型付けにより形成されたものであり、下側基板部分11の上面に、上記底面を折返し部分12側に向けたいわゆる逆四角錘状の凹部11aが、幅方向及び周方向に複数形成されている。この状態で締付け荷重がかかると、折返し部分12と接する下側基板部分の凸部11bが、折返し部分12に押されることで板厚方向隙間で倒れるように変形すると共に、折返し部分12も板厚方向隙間に潜り込むように変形する。これらの変形により、締付け荷重の大きいところでは第1増厚部5の板厚が薄くなることで面圧を均等化し、燃焼室の真円度を確保することができる。なお、凹部をこのように形成する場合、下側基板部分11の凸部11bが逃げる位置を確保し、また凸部11bが潰れ易くなるように、凹部11aと折返し部分12との間の板厚方向隙間を、図2や図3の場合よりも大きく形成することが好ましい。この点、図4に示すように逆四角錘状にすると、重ね合わせ部分に近くなるほど大きな板厚方向隙間が形成されるので好ましい。   Further, the present invention is not limited to the case where the concave portions are formed on the upper and lower surfaces of the lower substrate portion 11, and the concave portions are formed only on the upper surface of the lower substrate portion 11, that is, the overlapping surface with the folded portion 12 as shown in FIG. May be formed. The first thickened portion 5 in FIG. 4 is formed by molding using a convex shape having a rhomboid quadrangular pyramid shape on the bottom surface, and the bottom surface on the upper surface of the lower substrate portion 11 and the folded portion 12 side. A plurality of so-called inverted square pyramid-shaped concave portions 11a are formed in the width direction and the circumferential direction. When a tightening load is applied in this state, the convex portion 11b of the lower substrate portion in contact with the folded-back portion 12 is deformed so as to fall down in the gap in the thickness direction by being pushed by the folded-back portion 12, and the folded-back portion 12 also has a plate thickness. Deforms to sink into the direction gap. By these deformations, the plate thickness of the first thickened portion 5 is reduced where the tightening load is large, so that the surface pressure can be equalized and the roundness of the combustion chamber can be ensured. In addition, when forming a recessed part in this way, the plate | board thickness between the recessed part 11a and the folding | turning part 12 ensures the position which the convex part 11b of the lower board | substrate part 11 escapes, and it becomes easy to collapse the convex part 11b. It is preferable to form the directional gap larger than in the case of FIGS. In this regard, as shown in FIG. 4, it is preferable to use an inverted quadrangular pyramid shape because a larger gap in the thickness direction is formed closer to the overlapping portion.

さらに、本発明は凹部とこれに対向する接合面や重ね合わせ面との間に形成される板厚方向隙間は空隙とする場合に限定されず、図5に示すようにこの板厚方向隙間に弾性体を充填してもよい。図5の第1増厚部5は、下側基板部分11の上下両面に夫々、周方向に連続する溝状の凹部11aが複数形成されている。また、下面の外周側に形成された凹部11aは、金属ビードaの凹部に繋がっており、このため当該金属ビードaの凹部に充填される弾性シール材cが、下側基板部分11下面の凹部11aにも充填されている。これにより、下側基板部分11の下面が滑らかになるので接合面に接したときに凹凸の一部に面圧が集中するのを防止でき、また第1増厚部5のシール作用が向上する。   Furthermore, the present invention is not limited to the case where the gap in the plate thickness direction formed between the concave portion and the joint surface or the overlapping surface opposite to this is a gap, but as shown in FIG. An elastic body may be filled. In the first thickened portion 5 of FIG. 5, a plurality of groove-like concave portions 11 a that are continuous in the circumferential direction are formed on both upper and lower surfaces of the lower substrate portion 11. Further, the concave portion 11a formed on the outer peripheral side of the lower surface is connected to the concave portion of the metal bead a. Therefore, the elastic sealing material c filled in the concave portion of the metal bead a is a concave portion on the lower surface of the lower substrate portion 11. 11a is also filled. Thereby, since the lower surface of the lower substrate portion 11 becomes smooth, it is possible to prevent the surface pressure from being concentrated on a part of the unevenness when contacting the bonding surface, and the sealing action of the first thickened portion 5 is improved. .

また、上記の例では、第1増厚部5の幅方向の一部に凹部11aを形成しているが、凹部11aを第1増厚部5の幅と同幅に形成してもよい(図示せず)。この場合には、周方向に沿う断面が凹凸状(波状)となるように、凹部を周方向に断続的に形成させる。
また、下側基板部分11に凹凸を形成した場合についても述べたが、折返し部分12(すなわち、増厚板の方)に同様の凹凸を、下側基板部分11に形成するのに代えて又は下側基板部分11に形成するのと併せて形成してもよい。
Further, in the above example, the concave portion 11a is formed in a part of the first thickened portion 5 in the width direction, but the concave portion 11a may be formed to have the same width as the first thickened portion 5 ( Not shown). In this case, the recesses are intermittently formed in the circumferential direction so that the cross section along the circumferential direction is uneven (wavy).
Also, the case where the unevenness is formed on the lower substrate portion 11 has been described, but instead of forming the same unevenness on the folded portion 12 (that is, the thickening plate) on the lower substrate portion 11 or You may form together with forming in the lower substrate part 11.

また、第1増厚部5を折り返して形成する場合のみ説明したが、例えば、燃焼室孔1周縁の基板端部を挟み込むようにしてグロメットを装着することで、第1増厚部5を形成してもよい。この場合、グロメットが本発明の増厚板に相当し、少なくともグロメット及び基板の重ね合わせ面のいずれかに凹部を形成する。さらに、例えば図7に示すように基板10′,10′及び副板13を積層させてガスケット10を形成する場合には、第1増厚部5を構成する副板13の折返し部13aの上下両面に凹部11aを形成したり(同図(a)参照)、当該折返し部13aの重ね合わせ面の一方に凹部11aを形成したり(同図(b)参照)。   Further, only the case where the first thickened portion 5 is formed by folding is described. For example, the first thickened portion 5 is formed by mounting the grommet so as to sandwich the substrate end portion around the periphery of the combustion chamber hole 1. May be. In this case, the grommet corresponds to the thickening plate of the present invention, and a recess is formed on at least one of the overlapping surfaces of the grommet and the substrate. Further, for example, when the gasket 10 is formed by laminating the substrates 10 ′ and 10 ′ and the sub-plate 13 as shown in FIG. 7, the upper and lower sides of the folded portion 13 a of the sub-plate 13 constituting the first thickening portion 5. A concave portion 11a is formed on both surfaces (see FIG. 11A), or a concave portion 11a is formed on one of the overlapping surfaces of the folded portion 13a (see FIG. 10B).

また、図2〜図5に示すように、シールラインに沿って金属ビード及び弾性シール材を形成したガスケット10に限らず、図7に示すようにシールラインに沿って金属ビードのみを形成したガスケット10にも本発明を適用可能である。
また、上記の例では凹部11aを周方向全周にわたって形成しているが、周方向の一部に、連続的又は断続的に形成してもよい。このほか、図3や図4の場合には第1増厚部の全周に凹部11aを同等の周方向間隔で形成するが、これに限られず特に高面圧となることが予測される部分の周囲に重点的に密な間隔で凹部11aを配置してもよい。
Moreover, as shown in FIGS. 2-5, it is not restricted to the gasket 10 which formed the metal bead and the elastic sealing material along the seal line, but the gasket which formed only the metal bead along the seal line as shown in FIG. The present invention can be applied to 10.
Moreover, although the recessed part 11a is formed over the circumferential direction periphery in said example, you may form continuously or intermittently in a part of circumferential direction. In addition, in the case of FIG. 3 and FIG. 4, the concave portions 11a are formed at the same circumferential interval on the entire circumference of the first thickened portion. However, the present invention is not limited to this, and a portion that is expected to have a particularly high surface pressure. Concave portions 11a may be arranged at a dense interval around the periphery.

また、上記実施形態では増厚部の板厚を第1増厚部の板厚≧第3増厚部の板厚>第2増厚部の板厚の関係としたが、この関係に限定されず、例えば第1増厚部の板厚>第2増厚部の板厚≧第3増厚部の板厚などとしてもよいのは勿論である。
さらに、上記実施形態では第1増厚部5にのみ本発明を適用しているが、ボルト孔2周縁に形成する第2増厚部6に本発明を適用してもよい。例えば上記のように増厚部を第1増厚部の板厚>第2増厚部の板厚≧第3増厚部の板厚となるように形成した場合には、接合面が第1増厚部5から第2増厚部6にかけて板厚方向にわずかに傾くことで、第2増厚部7のうち基板外周側(燃焼室から離隔した側)で受ける荷重の方が燃焼室孔1側より大きくなる。従って、本発明を適用することで、燃焼室孔1から遠い側の板厚が薄くなり、面圧が均等化され比較的剛性の弱い外周側の接合面が陥没するのを防止することができる。
In the above embodiment, the thickness of the thickened portion is set to the relationship of the thickness of the first thickened portion ≧ the thickness of the third thickened portion> the thickness of the second thickened portion. Of course, for example, the thickness of the first thickened portion> the thickness of the second thickened portion ≧ the thickness of the third thickened portion may be satisfied.
Furthermore, in the above embodiment, the present invention is applied only to the first thickened portion 5, but the present invention may be applied to the second thickened portion 6 formed on the periphery of the bolt hole 2. For example, when the thickened portion is formed so that the thickness of the first thickened portion> the thickness of the second thickened portion ≧ the thickness of the third thickened portion as described above, the bonding surface is the first By slightly tilting in the plate thickness direction from the thickened portion 5 to the second thickened portion 6, the load received on the substrate outer peripheral side (side away from the combustion chamber) of the second thickened portion 7 is the combustion chamber hole. It becomes larger than 1 side. Therefore, by applying the present invention, the plate thickness on the side far from the combustion chamber hole 1 becomes thin, the surface pressure is equalized, and it is possible to prevent the outer peripheral joint surface from being depressed relatively. .

また、上記実施形態では、凹部を他の部分よりも薄肉とすることで形成していたが、これに限定されず、例えば、増厚板または増厚板と重なる基板部分のいずれか又は双方を板厚方向に屈曲することで、当該屈曲させた部材に凹部を形成させてもよい。このような凹部を形成したガスケットの例を図6及び図7(c),(d)に示す。
図6のガスケット10は、下側基板部分11及び折返し部分12を板厚方向上側に凸状となるように屈曲してなる曲げ部14が周方向に沿って連続的に形成され、これにより接合面と接する下側基板部分11の面に凹部14aが形成され、折返し部分12の上面に凸部14bが形成されている。この曲げ部14は、板厚方向荷重により変形し、面圧に応じた高さとなるものであり、これにより第1増厚部5に自然に面圧に応じた抑揚が生じる。
Moreover, in the said embodiment, although it formed by making a recessed part thinner than another part, it is not limited to this, For example, either the board | substrate part which overlaps with a thickening board or a thickening board, or both A concave portion may be formed in the bent member by bending in the plate thickness direction. Examples of gaskets having such recesses are shown in FIGS. 6 and 7C and 7D.
In the gasket 10 of FIG. 6, a bent portion 14 formed by bending the lower substrate portion 11 and the folded portion 12 so as to be convex upward in the plate thickness direction is continuously formed along the circumferential direction. A concave portion 14 a is formed on the surface of the lower substrate portion 11 in contact with the surface, and a convex portion 14 b is formed on the upper surface of the folded portion 12. The bent portion 14 is deformed by a load in the plate thickness direction and has a height corresponding to the surface pressure. As a result, the first thickened portion 5 is naturally inflated according to the surface pressure.

また、図7(c)及び(d)のガスケットは、副板13に向かって凸状となるように基板10′,10′を屈曲してなる曲げ部15が周方向に連続的に形成され、基板10′,10′の副板13に向く面に凸部15aが形成され、接合面に向く面に凹部15bが形成されている。なお、同図(c)は曲げ部15を2条形成したものであり、第1増厚部5が幅広な場合にも対応できる。これらの曲げ部15も同様に、板厚方向荷重により変形し、面圧に応じた高さとなるものであり、これにより第1増厚部5に自然に面圧に応じた抑揚が生じる。   7 (c) and 7 (d), the bent portion 15 formed by bending the substrates 10 'and 10' so as to be convex toward the sub-plate 13 is continuously formed in the circumferential direction. A convex portion 15a is formed on the surface of the substrates 10 'and 10' facing the sub-plate 13, and a concave portion 15b is formed on the surface facing the bonding surface. FIG. 2C shows a case where two bent portions 15 are formed, and the case where the first thickened portion 5 is wide can be dealt with. Similarly, these bent portions 15 are also deformed by a load in the plate thickness direction and have a height corresponding to the surface pressure, so that the first thickened portion 5 is naturally inflated according to the surface pressure.

本実施形態のガスケットを示す平面図である。It is a top view which shows the gasket of this embodiment. 図1のA−A線断面の紙面左側半分を示す図である。It is a figure which shows the paper surface left side half of the AA cross section of FIG. 本発明に係る他のガスケットを示す断面図である(図1のA−A線断面の一部)。It is sectional drawing which shows the other gasket which concerns on this invention (a part of AA line cross section of FIG. 1). 本発明に係る他のガスケットを示す断面図である(図1のA−A線断面の一部)。It is sectional drawing which shows the other gasket which concerns on this invention (a part of AA line cross section of FIG. 1). 本発明に係る他のガスケットを示す断面図である(図1のA−A線断面の一部)。It is sectional drawing which shows the other gasket which concerns on this invention (a part of AA line cross section of FIG. 1). 本発明に係る他のガスケットを示す断面図である(図1のA−A線断面の一部)。It is sectional drawing which shows the other gasket which concerns on this invention (a part of AA line cross section of FIG. 1). (a)〜(d)は本発明を積層型のガスケットに適用した場合を説明する。(A)-(d) demonstrates the case where this invention is applied to a lamination type gasket.

符号の説明Explanation of symbols

1 燃焼室孔、2 ボルト孔、3 オイル孔、4 冷却液孔、10 ガスケット、10′ 基板,11 下側基板部分、11a 凹部、11b 凸部、12 折返し部分、13a 副板,14,15 曲げ部、14a,15a 凹部、14b,15b 凸部、a 金属ビード、b,c 弾性シール材 1 Combustion chamber hole, 2 bolt hole, 3 oil hole, 4 coolant hole, 10 gasket, 10 'substrate, 11 lower substrate portion, 11a recessed portion, 11b protruding portion, 12 folded portion, 13a sub-plate, 14, 15 bent Part, 14a, 15a concave part, 14b, 15b convex part, a metal bead, b, c elastic sealing material

Claims (6)

薄肉金属板からなる基板に、他の部分よりも板厚の厚い増厚部を形成したガスケットにおいて、
前記増厚部内部に、当該増厚部の延設方向に沿って連続的又は断続的に空洞を形成したことを特徴とするガスケット。
In a gasket formed with a thickened part thicker than other parts on a substrate made of a thin metal plate,
A gasket having a cavity formed continuously or intermittently along the extending direction of the thickened portion in the thickened portion.
前記基板に燃焼室孔が開口し、
前記増厚部は、前記燃焼室孔周囲の基板部分に、1以上の増厚板を重ねて燃焼室孔周囲に形成され、
前記1以上の増厚板及び当該増厚板と重なる基板部分の互いに重なり合う重ね合わせ面のうちの少なくとも一つに、前記燃焼室孔の周方向に沿って連続的又は断続的に凹部を形成することで、前記空洞を形成したことを特徴とする請求項1に記載のガスケット。
A combustion chamber hole is opened in the substrate;
The thickening portion is formed around the combustion chamber hole by overlapping one or more thickening plates on the substrate portion around the combustion chamber hole,
A recess is formed continuously or intermittently along the circumferential direction of the combustion chamber hole in at least one of the one or more thickening plates and the overlapping surface of the overlapping substrate portions of the thickening plate. The gasket according to claim 1, wherein the cavity is formed.
薄肉金属板からなる基板に、他の部分よりも板厚の厚い増厚部を形成したガスケットにおいて、
前記基板に燃焼室孔が開口し、
前記増厚部は、前記燃焼室孔周囲の基板部分に、1以上の増厚板を重ねて燃焼室孔周囲に形成され、
前記1以上の増厚板及び当該増厚板と重なる基板部分のうちの少なくとも一つを板厚方向に屈曲することで、前記燃焼室孔の周方向に沿って連続的又は断続的に凹部を形成したことを特徴とする請求項1に記載のガスケット。
In a gasket formed with a thickened part thicker than other parts on a substrate made of a thin metal plate,
A combustion chamber hole is opened in the substrate;
The thickening portion is formed around the combustion chamber hole by overlapping one or more thickening plates on the substrate portion around the combustion chamber hole,
By bending at least one of the one or more thickening plates and the substrate portion overlapping the thickening plate in the plate thickness direction, the concave portions are continuously or intermittently formed along the circumferential direction of the combustion chamber hole. The gasket according to claim 1, wherein the gasket is formed.
前記凹部を形成した部材の裏面に第2の凹部を形成し、
前記凹部と前記第2の凹部とは、板厚方向から見てずれていることを特徴とする請求項2に記載のガスケット。
Forming a second recess on the back surface of the member having the recess;
The gasket according to claim 2, wherein the concave portion and the second concave portion are displaced from each other when viewed from the thickness direction.
前記凹部は、前記増厚部と重なる基板部分に形成されており、当該基板部分は、当該凹部以外の部分が、基板の平坦部よりも板厚方向に突出して形成されていることを特徴とする請求項2又は4に記載のガスケット。   The concave portion is formed in a substrate portion that overlaps the thickened portion, and the substrate portion is formed such that a portion other than the concave portion protrudes in a plate thickness direction from a flat portion of the substrate. The gasket according to claim 2 or 4. 前記増厚板を、前記基板に連続する前記薄肉金属板から構成し、
当該薄肉金属板を前記燃焼室孔周囲で折り返して前記基板に重ねることで、前記増厚部を形成したことを特徴とする請求項2〜5のいずれか1項に記載のガスケット。
The thickening plate is composed of the thin metal plate continuous with the substrate,
The gasket according to any one of claims 2 to 5, wherein the thickened portion is formed by folding the thin metal plate around the combustion chamber hole and overlapping the substrate.
JP2005317091A 2005-10-31 2005-10-31 Gasket Pending JP2007120719A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5694064A (en) * 1979-12-25 1981-07-30 Ootsuka:Kk Metallic gasket
JPS59553A (en) * 1982-06-28 1984-01-05 Yuusan Gasket Kk Cylinder head gasket
JPS59121258A (en) * 1982-12-27 1984-07-13 Yuusan Gasket Kk Cylinder head gasket
JP2003269611A (en) * 2002-03-14 2003-09-25 Uchiyama Mfg Corp Cylinder head gasket

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5694064A (en) * 1979-12-25 1981-07-30 Ootsuka:Kk Metallic gasket
JPS59553A (en) * 1982-06-28 1984-01-05 Yuusan Gasket Kk Cylinder head gasket
JPS59121258A (en) * 1982-12-27 1984-07-13 Yuusan Gasket Kk Cylinder head gasket
JP2003269611A (en) * 2002-03-14 2003-09-25 Uchiyama Mfg Corp Cylinder head gasket

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