JP2007112012A - Printing device and elastic material-covered roller thereof - Google Patents

Printing device and elastic material-covered roller thereof Download PDF

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JP2007112012A
JP2007112012A JP2005306070A JP2005306070A JP2007112012A JP 2007112012 A JP2007112012 A JP 2007112012A JP 2005306070 A JP2005306070 A JP 2005306070A JP 2005306070 A JP2005306070 A JP 2005306070A JP 2007112012 A JP2007112012 A JP 2007112012A
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roller
elastic material
water
printing device
water source
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Japanese (ja)
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Mamoru Takahashi
護 高橋
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Mitsubishi Heavy Industries Ltd
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Mitsubishi Heavy Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To prevent a nip pressure near a shaft end from changing with regard to an elastic material-covered roller mounted on the printing device and the printing device. <P>SOLUTION: The elastic material-covered roller of the printing device is constituted of a thin-wall portion of a roller end part, a thick-walled portion of a roller center part and a changing portion between the former two formed on the inner surface side of the elastic material so that a smooth change from the thin-wall portion to the thick-wall portion or vice versa can be realized. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、印刷装置及び印刷装置の弾性材被覆ローラに関するものである。 The present invention relates to a printing apparatus and an elastic material coating roller of the printing apparatus.

従来における装置について、図4ないし図9に基づいて説明する。図4及び図6はローラ端部断面図、図5及び図7はローラ端部のニップ圧のグラフ、図8は印刷装置の断面説明図、図9は湿し装置の断面説明図である。   A conventional apparatus will be described with reference to FIGS. 4 and 6 are sectional views of the roller end, FIGS. 5 and 7 are graphs of the nip pressure at the roller end, FIG. 8 is a sectional view of the printing device, and FIG. 9 is a sectional view of the dampening device.

図8に示す様に、オフセット輪転機における印刷装置1は絵柄を焼きつけられた刷版を表面に装着した版胴2に、湿し装置5から湿し水が供給されると同時に、インキ装置4からインキが供給され、刷版の絵柄部分にインキを付着させ、該インキをブランケット胴3に転写後、ウエブに転写して印刷がおこなわれるようになっている。上記インキ装置4、湿し装置5には多数の弾性材(一般は合成ゴム)被覆のローラが使用されている。湿し装置5においては水舟6に供給されている湿し水7をくみ上げる水元ローラ10も弾性材被覆ローラで、湿し水7は水元ローラ10でくみ上げ、該水を相手ローラの水練りローラ9(金属ローラ)との間で幅方向に均一な水膜になるよう練られて、水着けローラ8から版胴2に装着されている刷版に供給される。 As shown in FIG. 8, the printing apparatus 1 in the offset rotary press is supplied with dampening water from a dampening device 5 to a plate cylinder 2 on which a printing plate on which a pattern has been baked is mounted. The ink is supplied from the ink, and the ink is attached to the pattern portion of the printing plate. After the ink is transferred to the blanket cylinder 3, it is transferred to the web for printing. The inking device 4 and the dampening device 5 use a large number of elastic material (generally synthetic rubber) coated rollers. In the dampening device 5, the water source roller 10 that pumps up the dampening water 7 supplied to the water boat 6 is also an elastic material coating roller, and the dampening water 7 is pumped up by the water source roller 10, and the water is the water of the other roller The kneading roller 9 (metal roller) is kneaded so as to form a uniform water film in the width direction, and is supplied from the swim roller 8 to the printing plate mounted on the plate cylinder 2.

湿し水7の供給量は水元ローラ10の回転速度と、水元ローラ10と水練りローラ9のニップ圧により概略決まり、幅方向は上述したように、均一に供給するようにしている。意図してニップ圧を変化させて湿し水の供給を幅方向で変化させることもある。ところが意図しないニップ圧変化があると、障害が発生する。ニップ圧が低くなると水供給が過剰となり、インキの転移を阻害したり、水の飛散による汚れや、機械に錆を発生させたりする。図4に示す一般的な従来の水元ローラ10’は、図5に示すようにローラ端面のニップ圧が低下する傾向があり、上述したようにローラ端部で湿し水の供給過剰が発生する。この現象は水元ローラ10’の弾性材102の端部102aが軸方向に逃げて外径が小さくなるためと考えられる。 The supply amount of the fountain solution 7 is roughly determined by the rotational speed of the water source roller 10 and the nip pressure between the water source roller 10 and the water kneading roller 9, and the width direction is uniformly supplied as described above. The supply of dampening water may be changed in the width direction by intentionally changing the nip pressure. However, if there is an unintended nip pressure change, a failure occurs. When the nip pressure is lowered, the water supply becomes excessive, which inhibits the transfer of ink, causes stains due to water scattering, and causes rust on the machine. As shown in FIG. 5, the general conventional water source roller 10 ′ shown in FIG. 4 has a tendency to decrease the nip pressure on the roller end surface, and as described above, excessive supply of dampening water occurs at the roller end. To do. This phenomenon is considered because the end 102a of the elastic member 102 of the water source roller 10 'escapes in the axial direction and the outer diameter becomes small.

そこで、上述したローラ端面のニップ圧低下を防止する為、図6、図7に示す
が提案されている。ところがこの形式の水元ローラ10’は弾性材102の端面102’が軸方向に逃げるのは防ぐ事ができ、ニップ圧を均一に保持しやすくし、水元ローラの外径変化が起きないようにしている。
Therefore, in order to prevent the above-described decrease in the nip pressure on the roller end surface, it is shown in FIGS.
Has been proposed. However, this type of water source roller 10 'can prevent the end face 102' of the elastic material 102 from escaping in the axial direction, and can easily maintain the nip pressure uniformly, so that the outer diameter of the water source roller does not change. I have to.

特開2002−172750号公報JP 2002-172750 A

しかしながら前述した特許文献1におけるローラは、鉄心101にゴム(弾性材)を被覆させる時、弾性材102の角部102bに空気が混入しやすく、混入した空気粒が運転中の温度変化により、膨張・収縮をし、水元ローラの外径変化が起き易くする。このことにより、湿し水の供給が不安定になり印刷品質に悪影響を及ぼす問題が判明した。実機状況確認の結果、102b角部Rが1.0mmRで度々印刷品質上の問題が頻発し、Rを大きくしてもその頻度は減少するものの完全には解消されなかった。 However, in the roller in Patent Document 1 described above, when the iron core 101 is covered with rubber (elastic material), air easily enters the corner portion 102b of the elastic material 102, and the mixed air particles expand due to temperature changes during operation.・ Shrinks to make it easier for the water source roller to change its outer diameter. This has revealed a problem that the dampening water supply becomes unstable and adversely affects the print quality. As a result of confirmation of the actual machine status, problems with print quality frequently occur when the corner R of the 102b is 1.0 mmR, and even if R is increased, the frequency is reduced but not completely solved.

上記課題を解決するために、請求項1に記載の本発明は、印刷機の印刷装置において、弾性材被覆ローラの弾性材の被覆厚さが、ローラ端部の薄肉部分と、ローラ中央部の厚肉部分と、上記厚さの異なる部分の段差を弾性材の内面側に設け滑らかに変化するようにした変化部分とで構成される弾性材被覆ローラを備えたことを特徴とする。
また、印刷装置の弾性材被覆ローラにおいて、弾性材の被覆厚さが、ローラ端部の薄肉部分と、ローラ中央部の厚肉部分と、上記厚さの異なる部分の段差を弾性材の内面側に設け滑らかに変化するようにした変化部分とで構成されることを特徴とする。
In order to solve the above-mentioned problem, the present invention according to claim 1 is the printing apparatus of the printing machine, wherein the coating thickness of the elastic material of the elastic material coating roller is such that the thin end portion of the roller end portion and the central portion of the roller It is characterized by comprising an elastic material covering roller composed of a thick portion and a changing portion which is provided with a level difference between the different thickness portions on the inner surface side of the elastic material so as to change smoothly.
Further, in the elastic material coating roller of the printing apparatus, the elastic material coating has a thickness difference between the thin portion at the end of the roller, the thick portion at the central portion of the roller, and the portion having a different thickness. It is characterized by comprising a change part which is provided in and smoothly changes.

本発明に記載の印刷機の弾性材被覆ローラによれば、弾性材端部102aの軸方向逃げも少なく、弾性材被覆過程で極端な角部102bが無い事により弾性材に気泡が混入することが少なく、運転中も直径が安定しており、従って常に均一な湿し水を供給することができる効果がある。加えて、弾性材被覆ローラの鉄心101の表面は、被覆加工前に弾性材が付着し易いようにショットブラスト等によって粗くするが、角部102bが無い為、祖面加工が容易になる効果もある。   According to the elastic material covering roller of the printing press according to the present invention, the elastic material end portion 102a is less likely to escape in the axial direction, and bubbles are mixed into the elastic material due to the absence of the extreme corner portion 102b in the elastic material coating process. And the diameter is stable even during operation. Therefore, there is an effect that uniform dampening water can be always supplied. In addition, the surface of the iron core 101 of the elastic material coating roller is roughened by shot blasting or the like so that the elastic material can be easily attached before the coating processing. is there.

(実施の形態)
本発明の実施の形態に係る弾性材被覆ローラの一例として、図1乃至図3及び図9を用いて水元ローラの場合で説明する。なお、前記した従来のものと同一の部位については図中同一の符号を付して示し、重複する説明はできるだけ省略する。
上述したように、湿し水7を一定レベルの水位に保持している水舟6に浸されている水元ローラ10は図示しない駆動装置により回転させられ、ローラ表面で湿し水7を持ち上げ、水練りローラ9とのニップ圧で、適正で、幅方向に均一な水膜を供給するようになっている。
(Embodiment)
As an example of the elastic material covering roller according to the embodiment of the present invention, a case of a water source roller will be described with reference to FIGS. 1 to 3 and FIG. 9. In addition, about the site | part same as the above-mentioned conventional thing, the same code | symbol is attached | subjected and shown in a figure, and the overlapping description is abbreviate | omitted as much as possible.
As described above, the water source roller 10 immersed in the water boat 6 holding the dampening water 7 at a certain level is rotated by a driving device (not shown) to lift the dampening water 7 on the roller surface. A water film that is appropriate and uniform in the width direction is supplied by the nip pressure with the water kneading roller 9.

本発明の水元ローラ10は図1に示す様に、鉄心101の周囲にゴム(弾性材)を被覆しているが、ローラ本体部分は、鉄心中央部101dのゴム厚が厚い部分と、鉄心端部101bの大径部分のゴム厚が薄部分、及び上記鉄心中央部101dと鉄心端部101bを滑らかに変化させる傾斜部101cとから成っている。
この構成により、ゴムの弾性率とゴム厚を考慮して形状を決めると、ゴム端部102aの軸方向の逃げ量が少なくなり、図3に示すように、ローラ端部までほぼ均一なニップ圧を得ることができる。
As shown in FIG. 1, the water source roller 10 of the present invention covers the core 101 with rubber (elastic material), but the roller main body portion includes a portion where the core core 101d has a large rubber thickness and an iron core. The large-diameter portion of the end portion 101b includes a thin rubber portion, and the iron core central portion 101d and an inclined portion 101c that smoothly changes the core end portion 101b.
With this configuration, when the shape is determined in consideration of the elastic modulus and the rubber thickness of the rubber, the amount of relief in the axial direction of the rubber end portion 102a is reduced, and as shown in FIG. 3, the nip pressure is almost uniform up to the roller end portion. Can be obtained.

本発明の水元ローラ10の鉄心中央部101dと鉄心端部101bを滑らかに変化させる傾斜部101cの形態は、図1aに示すように様様な形にすることが可能だが、基本的にローラ軸芯に直角な半径方向の面を有さず気泡の滞留を無くす他、工程中の製造の容易さを考慮し決定される。   The shape of the inclined portion 101c that smoothly changes the iron core central portion 101d and the iron core end portion 101b of the water source roller 10 of the present invention can be variously formed as shown in FIG. In addition to eliminating the retention of bubbles without having a radial surface perpendicular to the core, it is determined in consideration of the ease of manufacturing during the process.

また、ゴム被覆工程時において、シート状ゴム材を鉄心101に巻いた後、外部から圧力を掛けて形成するので、従来のような極端な角部102bが有ると気泡がゴムに混入し易いが、傾斜部101c部を設けているので、気泡がゴムに混入することが殆どなくなり、ローラの温度変化により、気泡が膨張・収縮することによる直径変化によってニップ圧が変化するのを防ぐことができる。 従って、連続運転でも安定した水膜を供給することができる効果がある。   Further, in the rubber coating process, the sheet-like rubber material is wound around the iron core 101 and then formed by applying pressure from the outside. Therefore, if there is an extreme corner portion 102b as in the prior art, bubbles are likely to be mixed into the rubber. Since the inclined portion 101c is provided, the bubbles are hardly mixed into the rubber, and it is possible to prevent the nip pressure from being changed due to the diameter change due to the expansion and contraction of the bubbles due to the temperature change of the roller. . Therefore, there is an effect that a stable water film can be supplied even in continuous operation.

また、水元ローラ10のような弾性材被覆ローラはある期間使用すると、被覆弾性材102を巻き替えする必要がある。巻き替えは弾性材102を削り落とした後、鉄心101の表面に新たな弾性材102が付着し易くするため、表面を粗くするためのショットブラストを行なう。このとき、鉄心101の表面に半径方向に飛んでくるブラスト用粒子が当たりにくい半径方向の面を持つ角部102bが無く、ショットブラストを容易に均一に行なうことができ、加工の作業性が良くなり、出来上がりが均質で高い品質が得られ、弾性材102の付着を安定させ、剥離などの障害が出る確率が小さくなる効果がある。   Further, when an elastic material covering roller such as the water source roller 10 is used for a certain period, it is necessary to rewind the covering elastic material 102. In the rewinding, after the elastic material 102 is scraped off, shot blasting for roughening the surface is performed in order to make the new elastic material 102 easily adhere to the surface of the iron core 101. At this time, there is no corner portion 102b having a radial surface on the surface of the iron core 101 that is difficult to hit the blasting particles flying in the radial direction, and shot blasting can be performed easily and uniformly, and the workability of processing is good. Thus, the finished product is homogeneous and high quality is obtained, the adhesion of the elastic material 102 is stabilized, and the probability of occurrence of troubles such as peeling is reduced.

本発明の実施の形態に係る水元ローラ(弾性材被覆ローラ)部分断面図、図1aは図1の鉄心傾斜部101c部の各種形態例を示す図である。1 is a partial cross-sectional view of a water source roller (elastic material-covered roller) according to an embodiment of the present invention, and FIG. 1A is a view showing various forms of the iron core inclined portion 101c portion of FIG. 本発明の実施の形態に係る水元ローラ運転中の要部接触状態の断面図である。It is sectional drawing of the principal part contact state in the water source roller driving | running which concerns on embodiment of this invention. 本発明の実施の形態に係る水元ローラ端部のニップ圧状態グラフである。It is a nip pressure state graph of the water source roller end part concerning an embodiment of the invention. 従来の一般的な水元ローラ運転中の要部接触状態の断面図である。It is sectional drawing of the principal part contact state in the conventional general water source roller driving | operation. 従来の一般的な水元ローラ端部のニップ圧状態グラフである。It is a nip pressure state graph of the conventional common water-source roller edge part. 従来の改良型水元ローラ運転中の要部接触状態の断面図である。It is sectional drawing of the principal part contact state during the conventional improved water source roller driving | operation. 従来の改良型水元ローラ端部のニップ圧状態グラフである。It is a nip pressure state graph of the conventional improved water source roller end. 一般的なオフセット印刷機の印刷装置断面説明図である。It is a printing apparatus cross-sectional explanatory drawing of a general offset printing machine. 一般的なオフセット印刷機印刷装置の湿し装置断面説明図である。It is a dampening device section explanatory view of a general offset printing press printer.

符号の説明Explanation of symbols

1 印刷装置 1a 上ユニット 1b 下ユニット
2 版胴
3 ブランケット胴
4 インキ装置
5 湿し装置
6 水舟
7 湿し水
8 水着けローラ
9 水練りローラ
10 水元ローラ
101 鉄心 101a フランジ 101b 鉄心端部 101c 鉄心傾斜部 101d 鉄心中央部
102 ゴム(弾性材) 102a 弾性材端部 102b 角部
11 インキ着けローラ
1 Printing device 1a Upper unit 1b Lower unit 2 Plate cylinder
3 Blanket cylinder 4 Inking device 5 Dampening device 6 Damp boat 7 Dampening water 8 Water roller 9 Water kneading roller 10 Water source roller 101 Iron core 101a Flange 101b Iron core end 101c Iron core inclined portion 101d Iron core central portion 102 Rubber (elastic material) 102a Elastic material end portion 102b Corner portion 11 Inking roller

Claims (2)

弾性材被覆ローラの弾性材の被覆厚さが、ローラ端部の薄肉部分と、ローラ中央部の厚肉部分と、上記厚さの異なる部分の段差を弾性材の内面側に設け滑らかに変化するようにした変化部分とで構成される弾性材被覆ローラを備えたことを特徴とする印刷装置。   The coating thickness of the elastic material of the elastic material coating roller changes smoothly by providing a step between the thin portion at the end of the roller, the thick portion at the central portion of the roller, and the portion having the different thickness on the inner surface side of the elastic material. A printing apparatus comprising: an elastic material covering roller configured with a changed portion as described above. 印刷装置の弾性材被覆ローラにおいて、弾性材の被覆厚さが、ローラ端部の薄肉部分と、ローラ中央部の厚肉部分と、上記厚さの異なる部分の段差を弾性材の内面側に設け滑らかに変化するようにした変化部分とで構成されることを特徴とする印刷装置の弾性材被覆ローラ。   In the elastic material coating roller of the printing apparatus, the coating thickness of the elastic material is provided on the inner surface side of the elastic material with a step difference between the thin portion at the end of the roller, the thick portion at the central portion of the roller, and the portion having the above thickness difference. An elastic material covering roller for a printing apparatus, characterized in that the elastic material covering roller is configured with a changing portion that smoothly changes.
JP2005306070A 2005-10-20 2005-10-20 Printing device and elastic material-covered roller thereof Withdrawn JP2007112012A (en)

Priority Applications (1)

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JP2005306070A JP2007112012A (en) 2005-10-20 2005-10-20 Printing device and elastic material-covered roller thereof

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Application Number Priority Date Filing Date Title
JP2005306070A JP2007112012A (en) 2005-10-20 2005-10-20 Printing device and elastic material-covered roller thereof

Publications (1)

Publication Number Publication Date
JP2007112012A true JP2007112012A (en) 2007-05-10

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Country Link
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