JP2007108242A - White color sheet for liquid crystal backlight reflection plate - Google Patents

White color sheet for liquid crystal backlight reflection plate Download PDF

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JP2007108242A
JP2007108242A JP2005296777A JP2005296777A JP2007108242A JP 2007108242 A JP2007108242 A JP 2007108242A JP 2005296777 A JP2005296777 A JP 2005296777A JP 2005296777 A JP2005296777 A JP 2005296777A JP 2007108242 A JP2007108242 A JP 2007108242A
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mass
acrylic
liquid crystal
reflectance
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Yoshiko Sakamoto
佳子 坂本
Nobuyuki Tsuchiya
信之 土屋
Tomonori Makino
智訓 牧野
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Nippon Steel Nisshin Co Ltd
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Nisshin Steel Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a white color sheet which can be used for a liquid crystal backlight reflection plate, is excellent in flexibility and has a high reflectance. <P>SOLUTION: A polymerizable acrylic composition comprising a heat-polymerizable acrylic coating material which is prepared by mixing a (meth)acrylic mixture of (meth)acrylic polymer 2 to 50 pts.mass and (meth)acrylic monomer 98 to 50 pts.mass including isobonyl (meth)acrylate 30 to 97 mass% with heat radical polymerization initiator 0.1 to 5 pts.mass, cross-linking agent 0.1 to 20 pts.mass, plasticizer having molecular weight of 500 or more 1 to 20 pts.mass and titanium oxide pigment 40 to 120 pts.mass and is adjusted to have a viscosity of 1 to 100 Pa s is applied onto a substrate. The coated film thus formed provides the white color sheet for liquid crystal backlight reflection plate which has a total reflectance of ≥94% in the color tone measurement according to JIS Z8722 and a diffusion reflectance deprived of regular reflection light of ≥91%. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、液晶バックライト反射板に使用され、出射光の有効効率を高める塗膜の形成に適した白色シートに関する。   The present invention relates to a white sheet that is used in a liquid crystal backlight reflector and is suitable for forming a coating film that increases the effective efficiency of emitted light.

液晶ディスプレイは、画面光の逃げを防止するため液晶画面の背面に反射板を配置している。高い光反射率が要求される反射板には、反射率の高い白色フィルム等が使用されている。同様な高い光反射率が要求される照明器具用のランプシェードに関する技術を面光源反射板に転用する検討も進められている。代表的な高光反射材料に、基材表面に金属蒸着膜を堆積させて鏡面を形成したAg蒸着フィルム等の反射材がある。蒸着フィルムは、鏡面反射率が高いものの拡散反射が起こり難く、液晶等のディスプレイ面に向かう光量は却って少なくなる。   In the liquid crystal display, a reflector is disposed on the back surface of the liquid crystal screen to prevent escape of screen light. For a reflector that requires a high light reflectance, a white film having a high reflectance is used. A study of diverting a technique related to a lamp shade for a lighting fixture that requires a similar high light reflectance to a surface light source reflector is also underway. As a typical high light reflection material, there is a reflection material such as an Ag vapor deposition film in which a metal vapor deposition film is deposited on a substrate surface to form a mirror surface. Although a vapor deposition film has a high specular reflectance, it does not easily cause diffuse reflection, and the amount of light directed to a display surface such as a liquid crystal decreases.

Ag蒸着フィルムに代わる反射材として、微細気泡を含む熱可塑性ポリエステル発泡体(特許文献1)、シリカエアロゲルを分散させた樹脂塗膜が形成されている反射板(特許文献2)、鏡面反射強度に対して散乱反射強度を大きくした面光源反射板(特許文献3)等が知られている。
特許第2925745号公報 特開平11−29745号公報 特開平4−296819号公報
As a reflective material in place of an Ag vapor deposition film, a thermoplastic polyester foam containing fine bubbles (Patent Document 1), a reflector (Patent Document 2) on which a resin coating film in which silica aerogel is dispersed is formed, with a specular reflection strength. On the other hand, a surface light source reflector (Patent Document 3) having a large scattering reflection intensity is known.
Japanese Patent No. 2925745 JP-A-11-29745 Japanese Patent Laid-Open No. 4-296619

樹脂の発泡で反射率を高めた反射材や反射フィルムでは、屈折率が大きく異なる膜樹脂と微細気泡の界面で反射が促進され、酸化チタン等の白色顔料の有無に拘わらず反射率の高い白色面を呈する。しかし、反射率の向上には厚膜化が必要となる。一般に、反射フィルムはポリエステル等のフィルムを溶解押し出し後、1軸または2軸に延伸する方法でフィルム内部に微細な気泡を含有させて作製する。フィルムを厚膜化するほど反射率は向上するが、コスト高で生産性も低く、150〜200μm程度の膜厚で対応していた。   Reflective materials and reflective films that have increased reflectivity by foaming resin promote reflection at the interface between the membrane resin and the microbubbles, which have significantly different refractive indexes, and have high reflectivity regardless of the presence of white pigments such as titanium oxide. Presents a face. However, it is necessary to increase the film thickness in order to improve the reflectance. In general, the reflective film is prepared by dissolving and extruding a film of polyester or the like and then drawing fine bubbles inside the film by a method of stretching uniaxially or biaxially. The reflectivity increases as the film becomes thicker, but the cost is high and the productivity is low, and the film thickness is about 150 to 200 μm.

また、液晶ディスプレイ画面の背面にある反射板は、蛍光管やLEDからの照明光で照射されるので、照明光に微量ながらも含まれている紫外線で常時照射される。発泡樹脂で反射率を高めた反射材や反射フィルムでは、紫外線の遮蔽にも有効な酸化チタン顔料等の顔料添加がないため、樹脂自体が紫外線によって劣化し、時間が経過するに従い、塗膜の変色が進行し、全反射、拡散反射が低下する。   Further, since the reflector on the back of the liquid crystal display screen is irradiated with illumination light from a fluorescent tube or LED, it is always irradiated with ultraviolet rays that are contained in the illumination light in a small amount. Reflective materials and reflective films that have a high reflectance with foamed resin do not contain pigments such as titanium oxide pigments that are also effective in shielding ultraviolet rays, so the resin itself deteriorates due to ultraviolet rays. Discoloration proceeds and total reflection and diffuse reflection decrease.

反射率は、膜厚や塗膜構造に影響を受ける。そこで、本発明者等は、全反射率:94%以上、拡散反射率:91%以上を目標に膜厚、塗膜構造が反射率に及ぼす影響を調査・検討した。その結果、(メタ)アクリル系重合体、(メタ)アクリル酸イソボルニルを含む(メタ)アクリル系単量体のアクリル系混合物に可塑剤を配合し、不純物の少ない酸化チタンを配合した塗料から成膜すると、1コートでもワキ、肌荒れ等の欠陥がなく、厚膜化が可能で耐紫外線性に優れた液晶バックライト反射材に必要な反射率をもつ白色シートが形成されることが判った。本発明は、かかる知見をベースに完成されたものであり、特定比率で(メタ)アクリル系重合体、(メタ)アクリル系単量体を配合した熱重合型アクリル塗料から作製された塗膜を表層塗膜とすることにより、照明光の利用効率を高め、長時間使用後においても反射率が低下しない液晶バックライト反射板用の白色シートを提供することを目的とする。   The reflectance is affected by the film thickness and the coating film structure. Therefore, the present inventors investigated and examined the influence of the film thickness and the coating film structure on the reflectance with the aim of total reflectance: 94% or more and diffuse reflectance: 91% or more. As a result, a (meth) acrylic polymer and an acrylic mixture of (meth) acrylic monomers containing isobornyl (meth) acrylate are blended with a plasticizer, and a film is formed from a paint blended with titanium oxide with less impurities. As a result, it was found that even with one coat, a white sheet having a reflectance required for a liquid crystal backlight reflecting material which is free from defects such as wrinkles and rough skin, can be thickened, and has excellent ultraviolet resistance is formed. The present invention has been completed on the basis of such knowledge, and a coating film prepared from a heat-polymerizable acrylic paint in which a (meth) acrylic polymer and a (meth) acrylic monomer are blended at a specific ratio. An object of the present invention is to provide a white sheet for a liquid crystal backlight reflector, which improves the utilization efficiency of illumination light by using a surface layer coating film, and does not decrease the reflectance even after long-term use.

本発明の白色シートは、1層コートである。この塗膜は、熱重合型アクリル塗料を重合硬化することにより成膜され、100μm以上の厚膜化が容易で、紫外線照射下でも劣化し難く、液晶バックライト反射材として好適な高反射率を呈する。この塗膜に用いられる熱重合型アクリル混合物塗料は、(メタ)アクリル系重合体:2〜50質量部、(メタ)アクリル酸イソボルニル:30〜97質量%含む(メタ)アクリル系単量体:98〜50質量部の(メタ)アクリル系混合物に、熱ラジカル重合開始剤:0.1〜5質量部、架橋剤:0.1〜20質量部、分子量500以上の可塑剤:1〜20質量部、酸化チタン顔料:40〜120質量部が配合し、粘度:1〜100Pa・sに調整している。熱ラジカル重合開始剤としては、過酸化物系重合開始剤があり、金属、金属酸化物等の不純物が0.1質量%以下に規制された酸化チタン顔料が好ましい。   The white sheet of the present invention is a single layer coat. This coating film is formed by polymerizing and curing a heat-polymerizable acrylic paint, can be easily thickened to a thickness of 100 μm or more, hardly deteriorates even under ultraviolet irradiation, and has a high reflectance suitable as a liquid crystal backlight reflector. Present. The heat-polymerization acrylic mixture paint used for this coating film is (meth) acrylic polymer: 2 to 50 parts by mass, (meth) acrylic monomer containing 30 to 97% by mass of isobornyl (meth) acrylate: 98 to 50 parts by weight of (meth) acrylic mixture, thermal radical polymerization initiator: 0.1 to 5 parts by weight, cross-linking agent: 0.1 to 20 parts by weight, plasticizer with molecular weight of 500 or more: 1 to 20 parts by weight Parts, titanium oxide pigment: 40 to 120 parts by mass, and the viscosity is adjusted to 1 to 100 Pa · s. As the thermal radical polymerization initiator, there is a peroxide polymerization initiator, and a titanium oxide pigment in which impurities such as metals and metal oxides are regulated to 0.1% by mass or less is preferable.

〔熱重合型アクリル塗料の調製〕
熱重合型アクリル塗料は、(メタ)アクリル系重合体と(メタ)アクリル酸イゾボルニルを含む(メタ)アクリル系単量体とを混合したアクリル系混合物をベース樹脂としている。(メタ)アクリル系重合体と(メタ)アクリル系単量体の配合比率は、2:98〜50:50(質量比)の範囲で選定される。(メタ)アクリル系重合体の配合量が少なすぎると、硬化時に揮発量が過剰になり、塗膜の平滑性が損なわれやすい。逆に(メタ)アクリル系重合体の配合量が多すぎると、塗料粘度が上昇し、塗工時に不具合を生じ易くなる。(メタ)アクリル系単量体は、(メタ)アクリル酸イソボルニルを30〜97質量%(好ましくは30〜85質量%)含有している。(メタ)アクリル酸イソボルニルの含有量が30質量%未満では、塗膜のベタツキ性が上昇し、塗装作業性が低下する。逆に97質量%を越える化合物の(メタ)アクリル酸イソボルニルが含まれると、塗膜のガラス転移温度Tgが上昇し、加工性、耐衝撃性の低下が懸念される。
[Preparation of thermal polymerization acrylic paint]
The thermal polymerization type acrylic paint uses, as a base resin, an acrylic mixture obtained by mixing a (meth) acrylic polymer and a (meth) acrylic monomer containing azobornyl (meth) acrylate. The mixing ratio of the (meth) acrylic polymer and the (meth) acrylic monomer is selected in the range of 2:98 to 50:50 (mass ratio). If the amount of the (meth) acrylic polymer is too small, the volatilization amount becomes excessive at the time of curing, and the smoothness of the coating film is liable to be impaired. On the other hand, when the amount of the (meth) acrylic polymer is too large, the viscosity of the paint is increased, and problems are likely to occur during coating. The (meth) acrylic monomer contains 30 to 97% by mass (preferably 30 to 85% by mass) of isobornyl (meth) acrylate. If content of isobornyl (meth) acrylate is less than 30 mass%, the stickiness of a coating film will rise and coating workability will fall. On the other hand, when the compound exceeds 97% by mass of isobornyl (meth) acrylate, the glass transition temperature Tg of the coating film rises, and there is a concern that workability and impact resistance may be lowered.

(メタ)アクリル系単量体は、分子内にアクリロイル基、メタクリロイル基の何れかを1個以上有する化合物であり、(メタ)アクリル酸アルキルエステル、脂環式アルコールの(メタ)アクリル酸エステル、アクリル酸アリールエステル、(メタ)アクリル酸アルコキシアルキル、官能基含有単量体等が1種又は2種以上を組み合わせて使用される。(メタ)アクリル酸アルキルエステルには、(メタ)アクリル酸メチル、(メタ)アクリル酸ヘキシル、(メタ)アクリル酸−2−エチルヘキシル、(メタ)アクリル酸オクチル、(メタ)アクリル酸デシル、(メタ)アクリル酸ドデシル、(メタ)アクリル酸ステアリル等が挙げられる。   The (meth) acrylic monomer is a compound having at least one of an acryloyl group and a methacryloyl group in the molecule, and is a (meth) acrylic acid alkyl ester, a (meth) acrylic acid ester of an alicyclic alcohol, Acrylic acid aryl esters, alkoxyalkyl (meth) acrylates, functional group-containing monomers and the like are used alone or in combination of two or more. (Meth) acrylic acid alkyl esters include methyl (meth) acrylate, hexyl (meth) acrylate, (meth) acrylate-2-ethylhexyl, octyl (meth) acrylate, decyl (meth) acrylate, (meth ) Dodecyl acrylate, stearyl (meth) acrylate, and the like.

脂環式アルコールの(メタ)アクリル酸エステルには(メタ)アクリル酸シクロヘキシル、アクリル酸アリールエステルには(メタ)アクリル酸フェニル、(メタ)アクリル酸イソボルニル、(メタ)アクリル酸ベンジル等が挙げられる。(メタ)アクリル酸アルコキシアルキルには、(メタ)アクリル酸メトキシエチル、(メタ)アクリル酸エトキシエチル、(メタ)アクリル酸プロポキシエチル、(メタ)アクリル酸ブトキシエチル等が挙げられる。(メタ)アクリル酸アルコキシアルキル、(メタ)アクリル酸グリシジルエーテル、(メタ)アクリル酸−2−ヒドロキシエチル、(メタ)アクリル酸等の官能基含有単量体等も使用できる。なお、(メタ)アクリル酸は、アクリルとメタクリル双方を包含する用語である。   (Meth) acrylic acid esters of alicyclic alcohols include cyclohexyl (meth) acrylate, and aryl esters of acrylic acid include phenyl (meth) acrylate, isobornyl (meth) acrylate, and benzyl (meth) acrylate. . Examples of the alkoxyalkyl (meth) acrylate include methoxyethyl (meth) acrylate, ethoxyethyl (meth) acrylate, propoxyethyl (meth) acrylate, butoxyethyl (meth) acrylate, and the like. Functional group-containing monomers such as alkoxyalkyl (meth) acrylate, glycidyl ether (meth) acrylate, 2-hydroxyethyl (meth) acrylate, and (meth) acrylic acid can also be used. In addition, (meth) acrylic acid is a term including both acrylic and methacrylic.

(メタ)アクリル系混合物には、(メタ)アクリル系単量体と共重合可能な他の重合性不飽和基を有する化合物を混合してもよい。共重合可能な他の重合性不飽和基を有する化合物には、イタコン酸、クロトン酸、マレイン酸、フマル酸等の不飽和カルボン酸、(メタ)アクリルアミド、N−メチロール(メタ)アクリルアミド、N−メトキシ(メタ)アクリルアミド、N−ブトキシ(メタ)アクリルアミド等のアミド基含有ビニル単量体、ビニルトリメトキシシラン、γ−メタクリロキシプロピルトリメトキシシラン等の有機ケイ素基含有ビニル単量体、スチレン、メチルスチレン等の芳香族ビニル単量体、(メタ)アクリルニトリル等がある。   In the (meth) acrylic mixture, a compound having another polymerizable unsaturated group copolymerizable with the (meth) acrylic monomer may be mixed. Examples of compounds having other polymerizable unsaturated groups that can be copolymerized include unsaturated carboxylic acids such as itaconic acid, crotonic acid, maleic acid, fumaric acid, (meth) acrylamide, N-methylol (meth) acrylamide, N- Amide group-containing vinyl monomers such as methoxy (meth) acrylamide and N-butoxy (meth) acrylamide, organosilicon group-containing vinyl monomers such as vinyltrimethoxysilane and γ-methacryloxypropyltrimethoxysilane, styrene, methyl There are aromatic vinyl monomers such as styrene, (meth) acrylonitrile and the like.

さらに、エチレングリコールのジ(メタ)アクリル酸エステル、ジエチレングリコールのジ(メタ)アクリル酸エステル、トリエチレングリコールのジ(メタ)アクリル酸エステル、プロピレングリコールのジ(メタ)アクリル酸エステル、ジプロピレングリコールのジ(メタ)アクリル酸エステル等の(ポリ)アルキレングリコールのジ(メタ)アクリル酸エステル、トリメチロールプロパントリ(メタ)アクリル酸エステル、ペンタエリエリスリトールテトラ(メタ)アクリル酸エステル、ジペンタエリスリトールヘキサ(メタ)アクリル酸エステル等の多価(メタ)アクリル酸エステル、ジビニルベンゼン等のジビニル単量体等、分子内に重合性不飽和基を2個以上有する単量体を混合してもよい。分子内に重合性不飽和基を2個以上有する単量体は、後述する架橋剤と同様な効果を有する。   Furthermore, di (meth) acrylic acid ester of ethylene glycol, di (meth) acrylic acid ester of diethylene glycol, di (meth) acrylic acid ester of triethylene glycol, di (meth) acrylic acid ester of propylene glycol, dipropylene glycol Di (meth) acrylic esters of (poly) alkylene glycols such as di (meth) acrylic esters, trimethylolpropane tri (meth) acrylic esters, pentaerythritol tetra (meth) acrylic esters, dipentaerythritol hexa ( You may mix the monomer which has 2 or more of polymerizable unsaturated groups in a molecule | numerator, such as polyvalent (meth) acrylic acid ester, such as (meth) acrylic acid ester, and divinyl monomers, such as divinylbenzene. A monomer having two or more polymerizable unsaturated groups in the molecule has the same effect as a crosslinking agent described later.

(メタ)アクリル系重合体は、塊状重合、溶液重合、乳化重合、懸濁重合等の重合法で調製できるが、(メタ)アクリル系単量体混合物成分との混合を考慮すると、塊状重合法、溶液重合法が好ましく、なかでも溶剤の揮散を必要としない塊状重合法が好適である。(メタ)アクリル系重合体成分を構成する単量体の主成分が(メタ)アクリル系単量体と同一の場合、塊状重合法で部分重合させることが好ましい。部分重合としては、特許文献4記載の方法を採用できる。部分重合を利用すると、部分重合物に重合開始剤成分、架橋剤成分等を混合する。この(メタ)アクリル系単量体は、分子内に1個以上の(メタ)アクリロイル基を有する単量体を重合させた化合物であり、ゲルパーミュエーションクロマトグラフィ(GPC)で測定した重量平均分子量が10〜10の範囲にある重合体が好ましい。
特開2000−313704号公報
The (meth) acrylic polymer can be prepared by polymerization methods such as bulk polymerization, solution polymerization, emulsion polymerization, suspension polymerization, etc., but considering the mixing with the (meth) acrylic monomer mixture component, the bulk polymerization method The solution polymerization method is preferable, and the bulk polymerization method that does not require the volatilization of the solvent is particularly preferable. When the main component of the monomer constituting the (meth) acrylic polymer component is the same as the (meth) acrylic monomer, partial polymerization is preferably performed by a bulk polymerization method. As the partial polymerization, the method described in Patent Document 4 can be employed. When partial polymerization is used, a polymerization initiator component, a crosslinking agent component, and the like are mixed into the partial polymer. This (meth) acrylic monomer is a compound obtained by polymerizing a monomer having one or more (meth) acryloyl groups in the molecule, and has a weight average molecular weight measured by gel permeation chromatography (GPC). there preferable polymer in the range of 10 3 to 10 6.
JP 2000-313704 A

(メタ)アクリル系単量体の重合には、過酸化物系、アゾ系等の熱ラジカル重合開始剤が使用可能であるが、過酸化物系熱重合開始剤の使用が好ましい。熱重合開始剤は単独であるいは2種類以上を併用してもよく、ナフテン酸コバルト、ジメチルアニリン等の分解促進剤の併用も可能である。重合開始剤は、アクリル系混合物100質量部に対して0.1〜5質量部(好ましくは0.3〜3質量部)の割合で配合される。重合開始剤の配合量が少ないと硬化に時間がかかり、揮発分が多くなり効果的でない。逆に過剰量の重合開始剤を配合すると、反応時に多量の気泡が発生し、ワキ、肌荒れ等の塗膜欠陥が生じ易くなる。   For the polymerization of the (meth) acrylic monomer, a peroxide-based or azo-based thermal radical polymerization initiator can be used, but a peroxide-based thermal polymerization initiator is preferably used. The thermal polymerization initiators may be used alone or in combination of two or more, and a decomposition accelerator such as cobalt naphthenate or dimethylaniline may be used in combination. A polymerization initiator is mix | blended in the ratio of 0.1-5 mass parts (preferably 0.3-3 mass parts) with respect to 100 mass parts of acrylic mixtures. When the blending amount of the polymerization initiator is small, it takes time to cure and the volatile matter increases, which is not effective. On the other hand, when an excessive amount of the polymerization initiator is blended, a large amount of bubbles are generated during the reaction, and coating film defects such as peeling and rough skin are likely to occur.

過酸化物系熱重合開始剤には、イソブチルパーオキサイド、クミルパーオキシネオデカネート、ジイソプロピルパーオキシジカーボネート、ジ−2−エチルヘキシルパーオキシジカーボネート、ターシャリーブチルパーオキシネオデカネート、3,5,5−トリメチルヘキサノールパーオキサイド、ラウリルパーオキサイド、1,1,3,3−テトラメチルブチルパーオキシ−2−エチルヘキサネート、t−へキシルパーオキシ−2−エチルヘキサネート、ベンゾイルパーオキサイド、t−ブチルパーオキシマレイン酸、t−ブチルパーオキシベンゾエート等が挙げられる。なかでも、10時間半減期温度が35〜100℃の熱重合開始剤が好ましい。   Peroxide-based thermal polymerization initiators include isobutyl peroxide, cumyl peroxyneodecanate, diisopropyl peroxydicarbonate, di-2-ethylhexyl peroxydicarbonate, tertiary butyl peroxyneodecanate, 3, 5 , 5-trimethylhexanol peroxide, lauryl peroxide, 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanate, t-hexylperoxy-2-ethylhexanate, benzoyl peroxide, t -Butyl peroxymaleic acid, t-butyl peroxybenzoate, etc. are mentioned. Among these, a thermal polymerization initiator having a 10-hour half-life temperature of 35 to 100 ° C. is preferable.

さらに、アクリル系混合物100質量部に対して0.1〜20質量部(好ましくは0.5〜10質量部)の割合で架橋剤が配合される。架橋剤の配合量が少ないと塗膜の強度が低下し、逆に多すぎると塗膜の柔軟性が失われ、発泡の原因にもなる。架橋剤には、イソシアネート系、エポキシ系、アジリジン系、金属キレート系、メラミン樹脂系、シランカップリング剤系等があり、単独あるいは2種以上を組み合わせてアクリル系混合物に添加される。   Furthermore, a crosslinking agent is mix | blended in the ratio of 0.1-20 mass parts (preferably 0.5-10 mass parts) with respect to 100 mass parts of acrylic mixtures. If the blending amount of the cross-linking agent is small, the strength of the coating film is lowered. On the contrary, if the amount is too large, the flexibility of the coating film is lost and foaming is caused. Crosslinking agents include isocyanate-based, epoxy-based, aziridine-based, metal chelate-based, melamine resin-based, silane coupling agent-based, and the like, which are added to the acrylic mixture alone or in combination of two or more.

イソシアネート系架橋剤としては、トリレンジイソシアネート、クロルフェニレンジイソシアネート、ヘキサメチレンジイソシアネート、テトラメチレンジイソシアネート、イソホロンジイソシアネート、キシリレンジイソシアネート、ジフェニルメタンジイソシアネート、水添されたジフェニルメタンジイソシアネート等のイソシアネートモノマーおよびこれらのイソシアネートモノマーをトリメチロールプロパン等と付加したイソシアネート化合物やイソシアヌレート化物、ビュレット型化合物、ポリエーテルポリオールやポリエステルポリオール、アクリルポリオール、ポリブタジエンポリオール、ポリイソプレンポリオール等を付加反応させたウレタンプレポリマー型のイソシアネート等が挙げられる。しかし、塗膜が黄変し易いトリレンジイソシアネート、ジフェニルメタンジイソシアネート等よりも、ヘキサメチレンジイソシアネート、イソホロンジイソシアネート等の使用が好ましい。   Examples of the isocyanate-based crosslinking agent include tolylene diisocyanate, chlorophenylene diisocyanate, hexamethylene diisocyanate, tetramethylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, diphenylmethane diisocyanate, hydrogenated diphenylmethane diisocyanate and the like, and these isocyanate monomers. Examples include an isocyanate compound added with methylolpropane, an isocyanurate, a burette type compound, a polyether polyol, a polyester polyol, an acrylic polyol, a polybutadiene polyol, a polyisoprene polyol, and a urethane prepolymer type isocyanate. However, the use of hexamethylene diisocyanate, isophorone diisocyanate, or the like is preferable to tolylene diisocyanate, diphenylmethane diisocyanate, or the like, which tends to cause yellowing of the coating film.

エポキシ系架橋剤としては、エチレングリコールグリシジルエーテル、ポリエチレングリコールジグリシジルエーテル、グリセリンジグリシジルエーテル、グリセリントリグリシジルエーテル、1,3−ビス(N,N−ジグリシジルアミノメチル)シクロヘキサン、N,N,N’,N’−テトラグリジル−m−キシリレンジアミン、N,N,N’,N’−テトラグリジルアミノフェニルメタン、トリグリシジルイソシアヌレート、m−N,N−ジグリシジルアミノフェニルグリシジルエーテル、N,N−ジグリシジルトルイジン、N,N−ジグリシジルアニリン等が挙げられる。   As epoxy-based crosslinking agents, ethylene glycol glycidyl ether, polyethylene glycol diglycidyl ether, glycerin diglycidyl ether, glycerin triglycidyl ether, 1,3-bis (N, N-diglycidylaminomethyl) cyclohexane, N, N, N ', N'-tetraglycidyl-m-xylylenediamine, N, N, N', N'-tetraglycidylaminophenylmethane, triglycidyl isocyanurate, m-N, N-diglycidylaminophenylglycidyl ether, N, N-diglycidyl toluidine, N, N-diglycidyl aniline and the like can be mentioned.

アジリジン系架橋剤としては、トリメチロールプロパントリ−β−アジリジニルプロピオネート、トリメチロールプロパントリ−β−(2−メチルアジリジン)プロピオネート、テトラメチロールメタントリ−β−アジリジニルプロピオネート等が挙げられる。金属キレート系架橋剤としては、アルミニウムイソプロピレート、ジイソプロポキシビスアセチルアセトンチタネート、アルミニウムトリエチルアセトアセテート等が挙げられる。メラミン樹脂系架橋剤としては、メチル化メラミン樹脂、ブチル化メラミン樹脂、ベンゾグアナミン樹脂等が挙げられる。シランカップリング剤系架橋剤としては、グリシドキシプロピルトリメトキシシラン、アミノプロピルトリメトキシシラン、クロロプロピルトリメトキシシラン等がある。   Examples of the aziridine-based crosslinking agent include trimethylolpropane tri-β-aziridinylpropionate, trimethylolpropane tri-β- (2-methylaziridine) propionate, tetramethylolmethane tri-β-aziridinylpropionate, etc. Is mentioned. Examples of the metal chelate crosslinking agent include aluminum isopropylate, diisopropoxybisacetylacetone titanate, aluminum triethylacetoacetate and the like. Examples of the melamine resin-based crosslinking agent include methylated melamine resin, butylated melamine resin, and benzoguanamine resin. Examples of the silane coupling agent-based crosslinking agent include glycidoxypropyltrimethoxysilane, aminopropyltrimethoxysilane, and chloropropyltrimethoxysilane.

アクリル系混合物には、加工時の衝撃付加で塗膜に生じる割れを防止するため分子量500以上の可塑剤を配合している。(メタ)アクリル系単量体、(メタ)アクリル系重合体のアクリル系混合物に熱ラジカル重合開始剤、架橋剤を配合した熱重合型アクリル塗料(特許文献5)を使用すると、塩化ビニル・ゾル塗料を用いた場合と同程度の膜厚で気泡のない塗膜が形成されるが、得られた塗装金属板を加工速度の大きなプレス成形等で製品形状に加工する際に塗膜割れが散見される。衝撃による塗膜割れの発生は、分子量500以上の可塑剤を1〜20質量部の割合で配合することにより抑制される。可塑剤の配合により塗膜の耐ベタツキ性、耐屈曲性が損なわれることはない。可塑剤配合が塗膜の衝撃割れ抑制に及ぼす作用は次にように推察される。
特開2003−171579号公報
The acrylic mixture is blended with a plasticizer having a molecular weight of 500 or more in order to prevent cracks generated in the coating film due to the impact applied during processing. When using a thermal polymerization type acrylic paint (Patent Document 5) in which a thermal radical polymerization initiator and a crosslinking agent are blended with an acrylic mixture of (meth) acrylic monomer and (meth) acrylic polymer, vinyl chloride sol A coating film without bubbles is formed with the same film thickness as when paint is used, but cracking of the coating film occurs occasionally when the obtained coated metal sheet is processed into a product shape by press molding with a high processing speed. Is done. Generation | occurrence | production of the coating-film crack by impact is suppressed by mix | blending the plasticizer of molecular weight 500 or more in the ratio of 1-20 mass parts. The sticking resistance and flex resistance of the coating film are not impaired by the blending of the plasticizer. The effect of the plasticizer formulation on the suppression of impact cracking of the coating film is presumed as follows.
JP 2003-171579 A

可塑剤を添加しない場合、塗膜のガラス転移温度Tgが加工温度より低い場合であっても、加工速度が大きなプレス成形等ではアクリル樹脂の変形に限界があり、変形に追従できない部分に塗膜割れが発生する。他方、可塑剤を配合した系では、(メタ)アクリル重合体の分子間に可塑剤が入り込み、(メタ)アクリル系重合体の分子間ですべりが生じ易くなるとともに、相溶していない可塑剤層の部分でも変形が生じる。その結果、加工時に衝撃が加わっても、塗膜が割れることなく基材の変形に十分追従する。   Even when the plasticizer is not added, even if the glass transition temperature Tg of the coating film is lower than the processing temperature, there is a limit to the deformation of the acrylic resin in press molding or the like where the processing speed is high, and the coating film does not follow the deformation. Cracking occurs. On the other hand, in a system in which a plasticizer is blended, a plasticizer enters between the molecules of the (meth) acrylic polymer, and slipping easily occurs between the molecules of the (meth) acrylic polymer. Deformation also occurs in the layer part. As a result, even if an impact is applied at the time of processing, the coating sufficiently follows the deformation of the substrate without cracking.

塗膜の耐衝撃性は、塩化ビニル・ゾル塗料やアクリル・ゾル塗料で一般的に使用されている分子量500未満のジオクチルフタレート(DOP)等の可塑剤を使用した場合でも、ある程度向上させることができるが、分子量の小さな可塑剤は(メタ)アクリル系重合体に対する結合力が弱く、塗膜内で比較的自由に移動するため、ブリードアウトして塗膜表面がベタツキ易い。可塑剤の分子量が大きくなる程(メタ)アクリル系重合体に対する相溶性が低下するものの、分子量増加に伴って塗膜内で移動し難く、大きなベタツキ抑制効果が得られる。   The impact resistance of the coating can be improved to some extent even when a plasticizer such as dioctyl phthalate (DOP) having a molecular weight of less than 500, which is generally used in vinyl chloride sol paints and acrylic sol paints, is used. However, a plasticizer having a small molecular weight has a weak binding force to the (meth) acrylic polymer and moves relatively freely in the coating film, so that it bleeds out and the coating film surface tends to be sticky. Although the compatibility with the (meth) acrylic polymer decreases as the molecular weight of the plasticizer increases, it does not easily move in the coating film as the molecular weight increases, and a large sticking suppression effect is obtained.

分子量500以上の可塑剤を1〜20質量部添加した場合、耐ベタツキ性、加工性、耐衝撃性等の塗膜特性をバランスさせる上で、塗膜のガラス転移温度Tgが−20〜60℃(好ましくは0〜40℃)の範囲になるように調製する。塗膜のガラス転移温度Tgが−20℃を下回ると塗膜の耐ベタツキ性が低下し、逆に60℃を越えるガラス転移温度Tgでは塗膜の加工性、耐衝撃性が劣化し易い。   When 1 to 20 parts by mass of a plasticizer having a molecular weight of 500 or more is added, the glass transition temperature Tg of the coating film is -20 to 60 ° C in order to balance the coating properties such as stickiness resistance, workability, and impact resistance. (Preferably 0 to 40 ° C.) When the glass transition temperature Tg of the coating film is lower than −20 ° C., the sticking resistance of the coating film decreases, and conversely, when the glass transition temperature Tg exceeds 60 ° C., the workability and impact resistance of the coating film are likely to deteriorate.

可塑剤としては、一分子中に3個以上のエステル結合をもつ可塑剤が好適である。具体的には、トリメリット酸誘導体、ペンタエリスリトール脂肪酸エステル等の脂肪酸誘導体、リン酸誘導体、ポリエステル系可塑剤、アクリル系単量体を主成分とするアクリル系低分子単量体等が挙げられる。可塑剤は1種を単独で、あるいは2種以上を組み合わせて配合してもよい。アクリル系混合物に対する可塑剤の配合割合は、アクリル系混合物100質量部に対して1〜20質量部の範囲で選定される。塗膜の柔軟性に及ぼす可塑剤の影響は1質量部以上の配合量でみられるが、過剰量の可塑剤を配合すると塗膜にベタツキが発生し易くなる。   As the plasticizer, a plasticizer having three or more ester bonds in one molecule is suitable. Specific examples include trimellitic acid derivatives, fatty acid derivatives such as pentaerythritol fatty acid esters, phosphoric acid derivatives, polyester plasticizers, and acrylic low-molecular monomers mainly composed of acrylic monomers. Plasticizers may be used alone or in combination of two or more. The blending ratio of the plasticizer with respect to the acrylic mixture is selected in the range of 1 to 20 parts by mass with respect to 100 parts by mass of the acrylic mixture. The effect of the plasticizer on the flexibility of the coating film is observed at a blending amount of 1 part by mass or more. However, when an excessive amount of the plasticizer is blended, the coating film tends to be sticky.

このアクリル混合物には、反射率の向上に有効な酸化チタン顔料を配合する。酸化チタン顔料は、製法により白色度が異なるので、反射率向上のため白色度の高い酸化チタンの選定が必要となる。酸化チタンの精製途中で混入する重金属、金属酸化物の不純物が白色度に悪影響を及ぼし、なかでもFe,Cr,Cu,Mn,V,Nb等による着色は有害である。そのため、不純物として重金属、金属酸化物の不純物を0.1質量%以下に規制することが好ましい。   This acrylic mixture is blended with a titanium oxide pigment effective for improving the reflectance. Since titanium oxide pigments vary in whiteness depending on the production method, it is necessary to select titanium oxide with high whiteness in order to improve reflectivity. Impurities of heavy metals and metal oxides mixed during the purification of titanium oxide have an adverse effect on whiteness, and coloring with Fe, Cr, Cu, Mn, V, Nb, etc. is particularly harmful. Therefore, it is preferable that the impurities of heavy metals and metal oxides be regulated to 0.1% by mass or less as impurities.

不純物:0.1質量%以下の酸化チタン顔料は、好ましくは塩素法で作られたルチル型酸化チタンをアルミナ、シリカ、ジルコニア、チタニア、有機物等で表面処理することにより用意できる。反射率向上に有効な酸化チタン顔料の粒径は、好ましくは0.2〜0.3μm(さらに好ましくは0.25〜0.3μm)の範囲にある。塩素法酸化チタン顔料としては、タイピュアーR900、R920(デュポン製)、タイペークCR50、CR58、CR67(石原産業製)等が挙げられる。   Impurities: Titanium oxide pigments of 0.1% by mass or less can be prepared by surface-treating rutile titanium oxide preferably made by a chlorine method with alumina, silica, zirconia, titania, organic matter or the like. The particle diameter of the titanium oxide pigment effective for improving the reflectance is preferably in the range of 0.2 to 0.3 μm (more preferably 0.25 to 0.3 μm). Examples of the chlorinated titanium oxide pigment include Taipur R900, R920 (manufactured by DuPont), Taipaque CR50, CR58, CR67 (manufactured by Ishihara Sangyo) and the like.

アクリル系混合物に対する酸化チタン顔料の配合割合は、アクリル系混合物100質量部に対して40〜120質量部の範囲で選定される。必要とする全反射率:94%以上、拡散反射率:91%以上は40質量部以上の酸化チタン顔料配合で達成されるが、酸化チタンの過剰配合は塗料粘度を上昇させ、美麗な膜面をもつ塗膜が得られ難くなり、加工性を低下させる原因でもある。   The mixing ratio of the titanium oxide pigment to the acrylic mixture is selected in the range of 40 to 120 parts by mass with respect to 100 parts by mass of the acrylic mixture. Necessary total reflectance: 94% or more, diffuse reflectance: 91% or more can be achieved by blending 40 parts by mass or more of titanium oxide pigment, but excessive blending of titanium oxide increases the viscosity of the paint and makes the film surface beautiful. It is difficult to obtain a coating film having, and this is also a cause of reducing workability.

他の顔料として、反射率や加工性等の塗膜物性を低下させない限り、炭酸カルシウム、クレー、タルク、硫酸バリウム、酸化アルミニウム、酸化マグネシウム等の体質顔料も添加できる。充填材、酸化防止剤、難燃剤、紫外線吸収剤等の添加剤も、必要に応じて熱重合型アクリル塗料に配合される。各成分を配合した熱重合型アクリル塗料は、1〜100Pa・s(好ましくは2〜50Pa・s)の範囲に粘度が調整される。粘度が低すぎる塗料では塗布後硬化までに流動して均一な塗膜が得られず、粘度が高すぎる塗料では塗布時に塗りすじ等が生じ、塗膜から気泡が抜け難くなる。   As other pigments, extender pigments such as calcium carbonate, clay, talc, barium sulfate, aluminum oxide, and magnesium oxide can be added as long as the coating properties such as reflectance and processability are not lowered. Additives such as fillers, antioxidants, flame retardants, and UV absorbers are also blended into the thermal polymerization acrylic paint as necessary. The viscosity of the heat-polymerizable acrylic paint blended with each component is adjusted in the range of 1 to 100 Pa · s (preferably 2 to 50 Pa · s). When the viscosity is too low, a uniform coating film cannot be obtained due to the flow after application and is hardened. When the viscosity is too high, streaks or the like are generated at the time of application, and bubbles are difficult to escape from the coating film.

本発明の熱重合型アクリル塗料を塗布する支持体としては、従来から用いられている剥離紙(セパレーター)だけでなく、金属箔、剥離処理をしていない各種樹脂フィルム等を使用することができる。剥離処理しない場合は、支持体の表面をコロナ放電処理し、30dyn/cm以上(好ましくは36dyn/cm以上)の表面張力とすることで、熱重合型アクリル塗膜が支持体と良好な密着性が得られる。また、熱重合型アクリル塗料を支持体上に流延するには、ロールコーター、カーテンコーター、ダイコーター、ナイフコーター、メイヤーコーター等を用いて塗布すればよい。支持体に対する塗布量は、好ましくは乾燥膜厚:100μm以上の塗膜が形成されるように設定される。乾燥膜厚が100μm未満では、重合開始剤の分解により発生したラジカルが空気中の酸素と結合して消失し、重合硬化不足になり易い。反射率を高めるためにも、100μm以上の膜厚が必要である。焼付け条件は、加熱温度:100〜150℃、加熱時間:30〜900秒の範囲で選定されるため、支持体はこの焼付け条件で軟化しない樹脂フィルムを選定し使用しなければならない。 As a support to which the thermal polymerization type acrylic paint of the present invention is applied, not only release paper (separator) that has been conventionally used, but also metal foil, various resin films that have not been subjected to release treatment, and the like can be used. . If no peeling process, the surface of the support was subjected to corona discharge treatment, 30 dyn / cm 2 or more (preferably 36 dyn / cm 2 or higher) With surface tension of a thermal polymerization type acrylic coating is good and support Adhesion can be obtained. In order to cast the heat-polymerizable acrylic paint on the support, it may be applied using a roll coater, curtain coater, die coater, knife coater, Mayer coater or the like. The coating amount on the support is preferably set so that a dry film thickness of 100 μm or more is formed. When the dry film thickness is less than 100 μm, radicals generated by the decomposition of the polymerization initiator are combined with oxygen in the air and disappear, which tends to cause insufficient polymerization and curing. In order to increase the reflectance, a film thickness of 100 μm or more is necessary. Since the baking conditions are selected in the range of heating temperature: 100 to 150 ° C. and heating time: 30 to 900 seconds, the support must be selected and used as a resin film that does not soften under the baking conditions.

−塗料組成物の調製−
アクリル酸2−エチルヘキシル(2−EHA):95質量部、アクリル酸2−ヒドロキシエチル(2−HEA):5質量部を配合した重量平均分子量:5×10のコポリマーをアクリル系重合体Aとした。アクリル系重合体A、2−EHA、2−HEA、アクリル酸イソボルニル(大阪有機化学工業製)を配合してアクリル系混合物とし、さらにヘキサメチレンジイソシアネート系イソシアネート架橋剤(TPA100:旭化成ケミカルズ製)、有機過酸化物(パーオクタO:日本油脂製)、可塑剤、酸化チタン顔料を種々の割合で添加することにより複数の塗料組成物を用意した。
-Preparation of coating composition-
2-ethylhexyl acrylate (2-EHA): 95 parts by mass, 2-hydroxyethyl acrylate (2-HEA): 5 parts by mass A copolymer having a weight average molecular weight of 5 × 10 5 and an acrylic polymer A did. Acrylic polymer A, 2-EHA, 2-HEA, isobornyl acrylate (manufactured by Osaka Organic Chemical Industry) is blended to form an acrylic mixture, and hexamethylene diisocyanate-based isocyanate crosslinking agent (TPA100: manufactured by Asahi Kasei Chemicals), organic A plurality of coating compositions were prepared by adding a peroxide (Perocta O: manufactured by NOF Corporation), a plasticizer, and a titanium oxide pigment at various ratios.

調製された塗料組成物を表1に示す。何れの塗料組成物も、架橋剤、有機過酸化物の配合量をそれぞれ3質量部、1.0質量部に固定した。試験No.7の可塑剤には、数平均分子量:943のジペンタエリスリトール系可塑剤(D−600:三菱化学製)を使用したが、それ以外の塗料組成物では、可塑剤の配合を省略した試験No.23を除き、数平均分子量:2000のポリエステル系可塑剤(W−2050:大日本インキ化学工業製)を使用した。酸化チタン顔料は、硫酸法で製造した不純物:約0.15質量%の酸化チタンを用いた試験No.24を除き、塩素法で製造した不純物0.001質量%以下の酸化チタン顔料(CR58:石原産業製)を使用した。   The prepared coating composition is shown in Table 1. In any coating composition, the blending amounts of the crosslinking agent and the organic peroxide were fixed to 3 parts by mass and 1.0 part by mass, respectively. Test No. As the plasticizer of No. 7, a dipentaerythritol plasticizer (D-600: manufactured by Mitsubishi Chemical Corporation) having a number average molecular weight of 943 was used. However, in other coating compositions, Test No. was omitted. . Except for 23, a polyester plasticizer having a number average molecular weight of 2000 (W-2050: manufactured by Dainippon Ink & Chemicals, Inc.) was used. The titanium oxide pigment is an impurity produced by the sulfuric acid method: Test No. 1 using about 0.15% by mass of titanium oxide. Except for 24, a titanium oxide pigment (CR58: manufactured by Ishihara Sangyo Co., Ltd.) having an impurity of 0.001% by mass or less manufactured by a chlorine method was used.

−塗布・焼付け−
両面剥離処理された厚さ100μmのポリエチレンテレフタレート(PET)セパレータ上に表1の塗料組成物を所定量塗布した後、120℃×10分の加熱で乾燥膜厚:160μmの塗膜を形成した。
−シートの性能評価−
各シートから試験片を切り出し、反射率を測定するとともに、塗膜のベタツキ性、柔軟性、耐紫外線性を調査した。
〔反射率の測定〕
JIS Z 8722に準拠した物体色の測定に使用される分光測色計(CM3700d 光源C)を用い、波長:650nmの反射率を全反射率として測定した。また、正反射光を除去した波長:650nmでの反射率を拡散反射率として測定した。
-Application and baking-
A predetermined amount of the coating composition shown in Table 1 was applied onto a 100 μm thick polyethylene terephthalate (PET) separator subjected to double-sided peeling treatment, and then a coating film having a dry film thickness of 160 μm was formed by heating at 120 ° C. for 10 minutes.
-Performance evaluation of sheet-
A test piece was cut out from each sheet, the reflectance was measured, and the stickiness, flexibility, and ultraviolet resistance of the coating film were investigated.
[Measurement of reflectance]
Using a spectrocolorimeter (CM3700d light source C) used for measuring the object color according to JIS Z 8722, the reflectance at a wavelength of 650 nm was measured as the total reflectance. Further, the reflectance at a wavelength of 650 nm from which regular reflection light was removed was measured as diffuse reflectance.

〔ベタツキ性評価試験〕
塗膜表面を指で触り、タックがある塗膜を×、タックのない塗膜を○として耐ベタツキ性を評価した。
〔柔軟性試験〕
管外径26mm、厚さ2mmのSUS製の管にシート幅10mm、長さ150mmの試料を巻き付けて固定し、温度:20℃、湿度:65%(JIS Z 8703に記載された標準状態)に24時間静置した後に、シートに亀裂や破断が生じないものを○、亀裂や破断が生じるものを×とした。
〔紫外線照射試験〕
紫外線強度:100mW/cmのUVランプを用い、温度:63℃、湿度:50%の環境下で24時間紫外線照射した後、試験片表面の塗膜を目視観察し、黄変していない塗膜を○、黄変した塗膜を×として耐紫外線性を評価した。
[Stickyness evaluation test]
The surface of the coating film was touched with a finger, the coating film with tack was evaluated as x, and the coating film without tack was evaluated as ◯.
[Flexibility test]
A sample with a sheet width of 10 mm and a length of 150 mm is wrapped around a SUS tube having an outer diameter of 26 mm and a thickness of 2 mm, and fixed at a temperature of 20 ° C. and a humidity of 65% (standard state described in JIS Z 8703). After leaving it to stand for 24 hours, the sheet in which no cracks or breakage occurred was evaluated as “◯”, and the sheet in which cracks or breakage occurred was evaluated as “X”.
[Ultraviolet irradiation test]
Ultraviolet light intensity: 100 mW / cm 2 UV lamp was used for 24 hours in an environment of temperature: 63 ° C. and humidity: 50%. The UV resistance was evaluated by making the film ○ and yellowing the coating film.

表2の調査結果にみられるように、(メタ)アクリル酸イソボルニル、可塑剤、酸化チタンを含む熱重合型アクリル系塗料から成膜された塗膜は、ベタツキがなく、柔軟性にも優れ、全反射率、拡散反射率ともに95%以上の値を示した。(メタ)アクリル酸イソボルニルの配合量の増加に伴い、樹脂のガラス転移温度Tgが高くなり、塗膜が硬質化し、柔軟性試験で微細な割れが発生した。逆に(メタ)アクリル酸イソボルニルの配合が少ないとガラス転移温度Tgが低下して塗膜にベタツキ感が出てきた。ガラス転移温度Tg:−20〜60℃の範囲に調整すれば支障をきたすことはなかった。ガラス転移温度Tgが適正範囲外である試験No.17〜22、および可塑剤を含まない塗料組成物を用いた試験No.23では耐ベタツキ性、柔軟性に劣っていた。また、硫酸法で調整された酸化チタン顔料を用いた試験No.24では、全反射率と拡散反射率が規定する値まで届かなかった。   As can be seen from the survey results in Table 2, the coating film formed from the thermal polymerization type acrylic paint containing isobornyl (meth) acrylate, plasticizer and titanium oxide has no stickiness and excellent flexibility. Both the total reflectance and the diffuse reflectance were 95% or more. As the blending amount of isobornyl (meth) acrylate was increased, the glass transition temperature Tg of the resin was increased, the coating film was hardened, and fine cracks were generated in the flexibility test. On the other hand, when the amount of isobornyl (meth) acrylate was small, the glass transition temperature Tg was lowered, and the coating film became sticky. If the glass transition temperature Tg was adjusted to the range of −20 to 60 ° C., there was no problem. Test No. in which the glass transition temperature Tg is out of the proper range. 17-22, and test No. using a coating composition containing no plasticizer. No. 23 was inferior in stickiness resistance and flexibility. In addition, Test No. using a titanium oxide pigment prepared by the sulfuric acid method was used. 24, the total reflectance and diffuse reflectance did not reach the specified values.

比較のため、光反射率の高い白色フィルムとして市販されている発泡PETフィルムを用い、同様な試験にかけ、反射率、柔軟性、耐紫外線性等を調査した。白色フィルムには、東レ製E60L(膜厚:188μm)、帝人デュポンフィルム製UX−188(膜厚:188μm)を使用した。表3の調査結果からみられるように、従来の発泡PETフィルムでは、全反射率、拡散反射率はともに高い値を示したが、耐紫外線性が劣るため、液晶バックライト反射板に用いた場合には、時間経過に従って塗膜の変色が進行し、全反射率、拡散反射率が低下した。   For comparison, a foamed PET film that is commercially available as a white film having a high light reflectance was used and subjected to a similar test to investigate the reflectance, flexibility, UV resistance, and the like. For the white film, Toray E60L (film thickness: 188 μm) and Teijin DuPont Films UX-188 (film thickness: 188 μm) were used. As can be seen from the results of the investigation in Table 3, the conventional foamed PET film showed high values for both total reflectance and diffuse reflectance, but when used for a liquid crystal backlight reflector because of poor UV resistance. The color change of the coating film progressed over time, and the total reflectance and diffuse reflectance decreased.

以上に説明したように、(メタ)アクリル系単量体、(メタ)アクリル酸イソボルニルを含む(メタ)アクリル系重合体のアクリル系混合物に、可塑剤、酸化チタン、熱ラジカル重合開始剤、架橋剤を配合した熱重合型アクリル塗料から成膜された白色シートは、成膜時に気泡の発生が抑えられるため厚膜化してもワキや肌荒れがなく、100μm以上の厚膜化も容易であり、柔軟性に優れ、全反射率:94%以上、拡散反射率:91%以上の高反射率を示す。白色シートの著しく高い反射率を利用して白色シートを液晶ディスプレイの反射材に使用すると、照明光を効率よく画像表示に使用でき、鮮明な画像の表示が要求される液晶ディスプレイに好適な部材が得られる。柔軟性に優れ、高い反射率を示す白色シートは、液晶ディスプレイの反射材に限らず、照明器具、内照明式広告看板、店舗ディスプレイ用内装照明、自動販売機等に組み込まれる反射材としても使用できる。
As explained above, (meth) acrylic monomer, (meth) acrylic polymer acrylic mixture containing isobornyl (meth) acrylate, plasticizer, titanium oxide, thermal radical polymerization initiator, crosslinking The white sheet formed from the heat-polymerized acrylic paint blended with the agent is free of bubbles and rough skin even if it is thickened because the generation of bubbles is suppressed during film formation, and it is easy to increase the thickness to 100 μm or more. Excellent flexibility, high reflectance of 94% or higher total reflection, 91% or higher diffuse reflectance. When a white sheet is used as a reflective material for a liquid crystal display by utilizing the remarkably high reflectance of the white sheet, illumination light can be used efficiently for image display, and a member suitable for a liquid crystal display that requires a clear image display is provided. can get. White sheet with excellent flexibility and high reflectivity is used not only as a reflective material for liquid crystal displays but also as a reflective material incorporated in lighting fixtures, internal lighting advertising signs, interior lighting for store displays, vending machines, etc. it can.

Claims (5)

(メタ)アクリル系重合体:2〜50質量部、(メタ)アクリル酸イソボルニル:30〜97質量%含む(メタ)アクリル系単量体:98〜50質量部の(メタ)アクリル系混合物に、熱ラジカル重合開始剤:0.1〜5質量部、架橋剤:0.1〜20質量部、分子量500以上の可塑剤:1〜20質量部、酸化チタン顔料:40〜120質量部が配合され、粘度:1〜100Pa・sに調整された熱重合型アクリル塗料からなる重合型アクリル系組成物を支持体上に塗布し、成膜された塗膜であり、JIS Z8722による色調測定での全反射率が94%以上、正反射光を除去した拡散反射率が91%以上であることを特徴とする液晶バックライト反射板用白色シート。   (Meth) acrylic polymer: 2 to 50 parts by mass, (meth) acrylic acid isobornyl: 30 to 97% by mass of (meth) acrylic monomer: 98 to 50 parts by mass of (meth) acrylic mixture, Thermal radical polymerization initiator: 0.1 to 5 parts by mass, crosslinking agent: 0.1 to 20 parts by mass, plasticizer having a molecular weight of 500 or more: 1 to 20 parts by mass, titanium oxide pigment: 40 to 120 parts by mass Viscosity: A coating-type acrylic composition comprising a heat-polymerization-type acrylic paint adjusted to 1 to 100 Pa · s, coated on a support, and formed into a coating film, all in color measurement according to JIS Z8722 A white sheet for a liquid crystal backlight reflector, having a reflectance of 94% or more and a diffuse reflectance of 91% or more after removing regular reflection light. 酸化チタン顔料に不純物として含まれる金属および金属酸化物が0.1質量%以下に規制されている請求項1記載の液晶バックライト反射板用白色シート。   The white sheet for a liquid crystal backlight reflector according to claim 1, wherein a metal and a metal oxide contained as impurities in the titanium oxide pigment are regulated to 0.1% by mass or less. 熱ラジカル重合開始剤が過酸化物系重合開始剤である請求項1記載の液晶バックライト反射板用白色シート。   The white sheet for a liquid crystal backlight reflector according to claim 1, wherein the thermal radical polymerization initiator is a peroxide polymerization initiator. 白色シートのガラス転移温度Tgが−20〜60℃である請求項1記載の液晶バックライト反射板用白色シート。   The white sheet for a liquid crystal backlight reflector according to claim 1, wherein the white sheet has a glass transition temperature Tg of -20 to 60 ° C. 白色シートの膜厚が100μm以上である請求項1記載の液晶バックライト反射板用白色シート。













The white sheet for a liquid crystal backlight reflector according to claim 1, wherein the thickness of the white sheet is 100 µm or more.













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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007047601A (en) * 2005-08-11 2007-02-22 Nisshin Steel Co Ltd White color coated metallic plate for liquid crystal backlight reflection plate
JP2008303355A (en) * 2007-06-11 2008-12-18 Sumitomo Osaka Cement Co Ltd Flame-retardant and ultraviolet-shielding coating material, coated film using the same, white reflecting base and backlight unit for liquid crystal
WO2013151078A1 (en) * 2012-04-04 2013-10-10 東レ株式会社 White film and lamp unit and illumination device formed using same
WO2013184536A1 (en) 2012-06-05 2013-12-12 Arkema France Optical reflection films
JP2017032903A (en) * 2015-08-05 2017-02-09 太陽インキ製造株式会社 Curable resin composition, dry film, cured product, and printed wiring board

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007047601A (en) * 2005-08-11 2007-02-22 Nisshin Steel Co Ltd White color coated metallic plate for liquid crystal backlight reflection plate
JP2008303355A (en) * 2007-06-11 2008-12-18 Sumitomo Osaka Cement Co Ltd Flame-retardant and ultraviolet-shielding coating material, coated film using the same, white reflecting base and backlight unit for liquid crystal
WO2013151078A1 (en) * 2012-04-04 2013-10-10 東レ株式会社 White film and lamp unit and illumination device formed using same
WO2013184536A1 (en) 2012-06-05 2013-12-12 Arkema France Optical reflection films
EP2856016A4 (en) * 2012-06-05 2016-01-13 Arkema France Optical reflection films
US10584850B2 (en) 2012-06-05 2020-03-10 Arkema France Optical reflection films
JP2017032903A (en) * 2015-08-05 2017-02-09 太陽インキ製造株式会社 Curable resin composition, dry film, cured product, and printed wiring board

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