JP2007092707A - Swash plate type piston pump and motor - Google Patents

Swash plate type piston pump and motor Download PDF

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JP2007092707A
JP2007092707A JP2005286051A JP2005286051A JP2007092707A JP 2007092707 A JP2007092707 A JP 2007092707A JP 2005286051 A JP2005286051 A JP 2005286051A JP 2005286051 A JP2005286051 A JP 2005286051A JP 2007092707 A JP2007092707 A JP 2007092707A
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swash plate
plate support
piston pump
quenching
sliding
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JP4754313B2 (en
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Takashi Mori
崇 森
Yasuo Omi
康生 大見
Hideki Okado
英毅 尾角
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Kawasaki Heavy Industries Ltd
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Kawasaki Heavy Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To improve wear resistance and seizure resistance of the slide surface of a swash plate support pad and a swash plate while improving productivity. <P>SOLUTION: In this swash plate piton pump and a motor 1 thereof, a plurality of pistons 10 are provided in a circumference direction on a cylinder block rotating together with a rotary shaft 5, a tip end part 10a of each piston 10 is guided by a sliding surface 26a of the swash plate 12 to reciprocate the piston 10, and a projection surface 32 of the swash plate 12 is slidably supported by a recess surface 2 of the swash plate support pad 4 to enable incline the swash plate 12 in relation to a rotary axis line L. The recess surfaces 21, 22 of the swash plate support pad 4 include hardened parts 21a, 22a partially hardened by laser beam. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、斜板が回転軸に対して傾転可能なように斜板支持台に支承されている斜板式ピストンポンプ・モータに関するものである。   The present invention relates to a swash plate type piston pump motor supported on a swash plate support so that the swash plate can be tilted with respect to a rotation shaft.

一般にクレイドル型の斜板式ピストンポンプは、斜板の背面を円弧状に突出させていると共に、ケーシング若しくは斜板支持台には円弧状の支承面が形成されて前記斜板の円弧状の背面を支持しており、該支承面に潤滑油を導いて斜板を傾動させることにより、斜板の回転軸に対する傾転角度が変化して、作動油の吐出量が調節されるように構成されている(例えば、特許文献1参照)。具体的には、このタイプのピストンポンプは、ケーシング内に配置されたシリンダブロックにピストンを周方向に複数備え、回転軸の回転に伴ってシリンダブロックが回転すると、ピストンはその先端部が斜板に沿って案内されながら往復運動して作動油が吸入/吐出される。その際、斜板の傾転角度を大きくすればピストンのストロークが大きくなって吐出量が増大する一方、傾転角度を小さくすればピストンのストロークが小さくなって吐出量が減少するようになっている。   In general, a cradle-type swash plate type piston pump has a back surface of a swash plate protruding in an arc shape, and an arc-shaped support surface is formed on a casing or a swash plate support so that the arc-shaped back surface of the swash plate is formed. The swash plate is tilted by guiding the lubricating oil to the bearing surface and tilting the swash plate with respect to the rotation axis so that the discharge amount of the hydraulic oil is adjusted. (For example, refer to Patent Document 1). Specifically, this type of piston pump is provided with a plurality of pistons in the circumferential direction in a cylinder block arranged in a casing, and when the cylinder block rotates as the rotary shaft rotates, the piston has a swash plate at its tip. The hydraulic oil is sucked / discharged by reciprocating while being guided. At that time, if the tilt angle of the swash plate is increased, the stroke of the piston is increased and the discharge amount is increased, while if the tilt angle is decreased, the stroke of the piston is decreased and the discharge amount is decreased. Yes.

このような斜板式ピストンポンプでは、シリンダブロック内にピストンが退いて作動油を吐出させる際に作動油が各ピストンに与える反力が斜板に作用するため、斜板と斜板支持台との間の面圧が非常に高くなる。そうすると、斜板と斜板支持台との界面にある潤滑油膜が切れやすくなるため、斜板と斜板支持台の摺動面には耐焼付き性および耐摩耗性が要求されることとなる。そこで従来は、鋳鉄からなる斜板や斜板支持台に窒素を侵入拡散して表面を硬化させるガス軟窒化処理を施すことにより、耐焼付き性および耐摩耗性を付与している。
(なお、ピストンポンプは回転軸への駆動力が入力となって作動油がピストンで吸入/吐出されるが、ピストンモータも圧油の流入/流出が入力となって回転軸の駆動力が出力されるだけで基本的な構造はピストンポンプと同じであるため、本願明細書では以下、ピストンポンプ・モータと呼ぶことにする。)
特開平11−50951号公報
In such a swash plate type piston pump, the reaction force exerted on each piston by the hydraulic oil when the piston moves back into the cylinder block and discharges the hydraulic oil acts on the swash plate. The surface pressure between them becomes very high. If it does so, since the lubricating oil film in the interface of a swash plate and a swash plate support stand will become easy to cut | disconnect, the seizure resistance and abrasion resistance will be requested | required by the sliding surface of a swash plate and a swash plate support stand. Therefore, conventionally, a gas soft nitriding treatment that hardens the surface by intruding and diffusing nitrogen into a swash plate made of cast iron or a swash plate support is provided with seizure resistance and wear resistance.
(Note that the piston pump receives the driving force to the rotating shaft and the hydraulic fluid is sucked / discharged by the piston, but the piston motor also receives the inflow / outflow of pressure oil and outputs the driving force of the rotating shaft. Since the basic structure is the same as that of the piston pump, it will be hereinafter referred to as a piston pump / motor in this specification.)
Japanese Patent Laid-Open No. 11-50951

しかしながら、斜板および斜板支持台への耐焼付き性および耐摩耗性の付与は、摺動面についてのみ行えばよいにも関わらず、ガス軟窒化により表面処理を行う場合には、処理の都合から部品全体をガス軟窒化することとなり、量産のためには大型設備が必要となる。また、ガス軟窒化では部品全体が高温(約570℃)に加熱されるため、加熱変形を起こさないよう処理前に歪取りの焼鈍を行う必要も生じる。また、ガス軟窒化では作業性を考慮して数量をまとめてバッチ処理するため、生産リードタイムが長くなってしまう問題もある。さらに、ガス軟窒化の際には部品表面がきれいに清浄されていないと処理が安定しないため、部品の前洗浄処理が必要となる。   However, although seizure resistance and abrasion resistance should be imparted to the swash plate and the swash plate support only when the surface treatment is performed by gas soft nitriding, the convenience of the treatment is not necessary. Therefore, the entire part is gas soft-nitrided, and large-scale equipment is required for mass production. Further, in gas soft nitriding, the entire part is heated to a high temperature (about 570 ° C.), so that it is necessary to perform strain relief annealing before processing so as not to cause heat deformation. In addition, gas soft nitriding has a problem that the production lead time becomes long because batch processing is performed in batches in consideration of workability. Furthermore, when gas soft nitriding is performed, if the surface of the component is not cleaned cleanly, the process is not stable, and thus a pre-cleaning process for the component is required.

そこで、本発明は、生産性を向上させながら摺動面の耐焼付き性および耐摩耗性を高めることを目的としている。   Therefore, an object of the present invention is to improve seizure resistance and wear resistance of a sliding surface while improving productivity.

本発明は上述のような事情に鑑みてなされたものであり、本発明に係る斜板式ピストンポンプ・モータは、回転軸と共に回転するシリンダブロックに複数のピストンが周方向に配設され、前記各ピストンの先端部が斜板の滑面に沿って案内されることで前記ピストンが往復運動され、前記斜板は回転軸に対して傾転可能なように斜板支持台に支承されている斜板式ピストンポンプ・モータであって、前記斜板支持台あるいは前記斜板のいずれか一方の摺動面は、レーザ光で部分的に焼入れされた焼入れ部を有していることを特徴とする。   The present invention has been made in view of the circumstances as described above, and a swash plate type piston pump motor according to the present invention includes a plurality of pistons arranged in a circumferential direction on a cylinder block that rotates together with a rotating shaft. The piston is reciprocated by guiding the tip of the piston along the smooth surface of the swash plate, and the swash plate is supported by the swash plate support so that it can tilt with respect to the rotation axis. In the plate type piston pump motor, the sliding surface of either the swash plate support or the swash plate has a quenching portion partially quenched by laser light.

このようにすると、レーザ光の高指向性を利用して部分的に形成された焼入れ部が熱膨張で凸状となることで、非焼入れ部との間で凹凸が形成されてなじみ性および摺動特性が向上し、耐焼付き性が高められる。かつ、斜板支持台あるいは斜板の摺動面のみをレーザ光で焼入れすればよく、小さい設備でクリーンに短時間で耐摩耗性を付与することができる。さらに、硬化深さの浅い部分焼入れであるため加熱変形を起こしにくく、仕上げ加工を省くことができる。また、レーザ焼入れによれば、大気中で処理可能であり冷却液も使用せずに済む。さらに、焼入れ表面はレーザ光の吸収率が一定であればよいので、ガス軟窒化の場合のように部品表面の清浄度にあまり気を使う必要もなくなる。以上より、ピストンポンプ・モータの生産ラインにのせてインライン処理を行うことが可能となり、生産性を大幅に向上させながらも斜板支持台あるいは斜板の摺動面の耐焼付き性および耐摩耗性を高めることができる。   In this way, the partially hardened portion that uses the high directivity of the laser beam becomes convex due to thermal expansion, so that unevenness is formed between the non-quenched portion and the conformability and smoothness. Dynamic characteristics are improved and seizure resistance is improved. In addition, only the sliding surface of the swash plate support or the swash plate needs to be quenched with laser light, and wear resistance can be imparted cleanly and in a short time with small equipment. Furthermore, since it is a partial quenching with a shallow curing depth, it is difficult to cause heat deformation and the finishing process can be omitted. Further, according to laser quenching, processing can be performed in the atmosphere, and a coolant is not required. Furthermore, since the quenching surface only needs to have a constant absorption rate of laser light, it is not necessary to pay much attention to the cleanliness of the component surface as in the case of gas soft nitriding. As described above, in-line processing can be performed on the production line of piston pumps and motors, and the seizure resistance and wear resistance of the swash plate support or sliding surface of the swash plate are improved while greatly improving productivity. Can be increased.

前記焼入れ部は、縞状に形成されていてもよい。このようにすると、レーザ光による熱膨張で凸状となる焼入れ部が間隔をあけて複数形成されるので、斜板と斜板支持台との間の面圧が効果的に分散されて、なじみ易くなり耐焼付き性が向上する。   The quenching portion may be formed in a stripe shape. In this way, a plurality of hardened portions that are convex due to thermal expansion due to laser light are formed at intervals, so that the surface pressure between the swash plate and the swash plate support is effectively dispersed and becomes familiar. It becomes easy and seizure resistance is improved.

前記焼入れ部の各ラインは、前記斜板の前記斜板支持台に対する摺動方向に直交する方向に形成されていてもよい。このようにすると、斜板が傾転されて斜板支持台に対して摺動する際に、焼入れ部のある面と摺動する相手側の面には、焼入れ部と非焼入れ部とが交互に入れ替りながら接することとなり、耐焼付き性が更に向上する。   Each line of the quenching part may be formed in a direction orthogonal to a sliding direction of the swash plate with respect to the swash plate support. In this way, when the swash plate is tilted and slides with respect to the swash plate support, the hardened portion and the non-hardened portion are alternately provided on the surface on which the hardened portion is present and the surface on the other side that is slid. The seizure resistance is further improved.

前記焼入れ部は、複数のスポット状に形成されていてもよい。このようにすると、斜板と斜板支持台とは点接触することとなるため、斜板と斜板支持台との間の面圧が効果的に分散されてなじみ易くなり、耐焼付き性が向上する。なお、スポットの形状は円形状や長円形状などであるとよい。   The quenching part may be formed in a plurality of spots. In this case, since the swash plate and the swash plate support base are in point contact, the surface pressure between the swash plate and the swash plate support base is effectively dispersed and becomes familiar, and seizure resistance is improved. improves. The spot shape may be a circular shape or an oval shape.

前記焼入れされた摺動面には、前記焼入れ部および非焼入れ部を囲繞するように更に焼入れ部が形成されていてもよい。このようにすると、斜板と斜板支持台との間の界面に設けられた潤滑油が、囲繞する焼入れ部の内側に形成される凹部である非焼入れ部に閉じ込められることで、非焼入れ部が油膜保持の効果を発揮し、斜板と斜板支持台の界面で油膜切れが発生するのを抑制することができる。   A quenched portion may be further formed on the quenched sliding surface so as to surround the quenched portion and the non-quenched portion. In this way, the lubricating oil provided at the interface between the swash plate and the swash plate support is confined in the non-quenched portion, which is a recess formed inside the hardened portion that surrounds the non-quenched portion. Exhibits the effect of retaining the oil film, and it is possible to suppress the occurrence of oil film breakage at the interface between the swash plate and the swash plate support.

以上の説明から明らかなように、本発明によれば、斜板支持台あるいは前記斜板のいずれか一方の摺動面をレーザ光で部分焼入れすることで、ピストンポンプ・モータの生産性を大幅に向上させながらも、斜板支持台あるいは斜板の摺動面の耐焼付き性および耐摩耗性を高めることができる。   As is apparent from the above description, according to the present invention, the productivity of the piston pump / motor is greatly increased by partially quenching the sliding surface of either the swash plate support or the swash plate with laser light. In addition, the seizure resistance and the wear resistance of the sliding surface of the swash plate support or the swash plate can be improved.

以下、本発明に係る実施形態を図面を参照して説明する。   Embodiments according to the present invention will be described below with reference to the drawings.

[第1実施形態]
図1は第1実施形態に係るクレイドル型斜板式ピストンポンプ・モータ1の断面図である。図1に示すように、斜板式ピストンポンプ・モータ1は、略筒状のケーシング本体2と、このケーシング本体2の右側の開口を閉鎖して吐出路3aおよび吸入路(図示せず)を有するバルブカバー3と、このケーシング本体2の左側の開口を閉鎖する斜板支持台4とを備えている。ケーシング本体2内には、バルブカバー3および斜板支持台4に軸受6、7を介して回転自在に軸支される回転軸5が左右方向に設けられ、斜板支持台4に内嵌された軸受7の外側には押え材8が取り付けられている。回転軸5にはシリンダブロック9がスプライン結合されて回転軸5と共に一体的に回転される。シリンダブロック9には回転軸5の回転軸線Lを中心として周方向に等間隔をあけて複数のピストン室9aが凹設されている。各ピストン室9aはそれぞれ回転軸線Lに平行であり、往復運動するピストン10がそれぞれ収納されている。
[First embodiment]
FIG. 1 is a cross-sectional view of a cradle type swash plate type piston pump / motor 1 according to the first embodiment. As shown in FIG. 1, a swash plate type piston pump / motor 1 has a substantially cylindrical casing body 2 and a discharge passage 3a and a suction passage (not shown) by closing an opening on the right side of the casing body 2. A valve cover 3 and a swash plate support 4 that closes the opening on the left side of the casing body 2 are provided. In the casing body 2, a rotating shaft 5 that is rotatably supported by the valve cover 3 and the swash plate support 4 via bearings 6 and 7 is provided in the left-right direction, and is fitted into the swash plate support 4. A pressing member 8 is attached to the outside of the bearing 7. A cylinder block 9 is splined to the rotary shaft 5 and is rotated together with the rotary shaft 5. A plurality of piston chambers 9 a are recessed in the cylinder block 9 at equal intervals in the circumferential direction around the rotation axis L of the rotation shaft 5. Each piston chamber 9a is parallel to the rotation axis L and accommodates a piston 10 that reciprocates.

ピストン室9aから突出する各ピストン10の先端部10aは球状で、それぞれシュー13の嵌合凹部13aに回動自在に装着されている。また、シリンダブロック9の左側の先端にはシュー13の受け座11が外嵌されている。シュー13の嵌合凹部13aと反対側の当接面13bには斜板12が対面配置され、シュー13にシリンダブロック9側から押え板14を嵌め込むことでシュー13が斜板12側に押し付けられている。斜板12は、シュー13の当接面13bに臨む平坦な滑面26aを有し、シリンダブロック9が回転するとシュー13は滑面26aに沿って案内されて回転し、ピストン10が回転軸線L方向に往復運動する。斜板12の滑面26aの反対側の面には円弧状の凸面32が設けられており、その凸面32が斜板支持台4の円弧状の凹面22に摺動自在に支承されている。   The tip 10a of each piston 10 protruding from the piston chamber 9a is spherical and is rotatably mounted in the fitting recess 13a of the shoe 13, respectively. A receiving seat 11 for the shoe 13 is fitted on the left end of the cylinder block 9. The swash plate 12 is disposed opposite to the contact surface 13b on the opposite side of the fitting recess 13a of the shoe 13, and the shoe 13 is pressed against the swash plate 12 side by fitting the presser plate 14 into the shoe 13 from the cylinder block 9 side. It has been. The swash plate 12 has a flat smooth surface 26a facing the contact surface 13b of the shoe 13, and when the cylinder block 9 rotates, the shoe 13 is guided and rotated along the smooth surface 26a, and the piston 10 rotates along the rotation axis L. Reciprocate in the direction. An arc-shaped convex surface 32 is provided on the surface of the swash plate 12 opposite to the smooth surface 26 a, and the convex surface 32 is slidably supported on the arc-shaped concave surface 22 of the swash plate support 4.

ケーシング本体2の上方には、大径シリンダ室2aと小径シリンダ室2bとが同軸上の左右に対向して設けられ、傾転調節用ピストン15の大径部15aが大径シリンダ室2aに収容されていると共に、小径部15bが小径シリンダ室2bに収容されている。傾転調節用ピストン15の中央部には連結部材16が貫通固定され、連結部材16の下端側の球状部16aが斜板12の上部の凹部28aに回動自在に嵌合されている。そして、小径シリンダ室2bに常圧が供給された状態で、レギュレータ(図示せず)により大径シリンダ部2aに供給する圧力を増減させ、傾転調節用ピストン15を左右にスライドさせることで、斜板支持台4の凹面22に対して斜板12の凸面32が摺動方向Xに摺動されて回転軸線Lに対する斜板12の傾転角度αが変化する構成となっている。   Above the casing body 2, a large-diameter cylinder chamber 2a and a small-diameter cylinder chamber 2b are provided facing the left and right sides on the same axis, and the large-diameter portion 15a of the tilt adjustment piston 15 is accommodated in the large-diameter cylinder chamber 2a. The small diameter portion 15b is accommodated in the small diameter cylinder chamber 2b. A connecting member 16 is penetrated and fixed at the center of the tilt adjustment piston 15, and a spherical portion 16 a on the lower end side of the connecting member 16 is rotatably fitted in a recess 28 a on the upper portion of the swash plate 12. Then, in a state where normal pressure is supplied to the small diameter cylinder chamber 2b, the pressure supplied to the large diameter cylinder portion 2a by a regulator (not shown) is increased and decreased, and the tilt adjustment piston 15 is slid left and right. The convex surface 32 of the swash plate 12 is slid in the sliding direction X with respect to the concave surface 22 of the swash plate support 4 so that the tilt angle α of the swash plate 12 with respect to the rotation axis L changes.

バルブカバー3の内面側にはシリンダブロック9に摺動するバルブプレート25が取り付けられている。バルブプレート25には吐出ポート25aと吸入ポート25bが形成され、シリンダブロック9の角度位置に応じて、シリンダブロック9のシリンダ室9aに連通する油通路9bが吐出ポート25aあるいは吸入ポート25bに連通される。バルブカバー3には、バルブプレート25の吐出ポート25aに連通して外側面に開口する吐出路3aが形成されていると共に、吸入ポート25bに連通して外側面に開口する吸入路(図示せず)が形成されている。バルブカバー3には吐出路3aから分岐するバイパス流路3bが形成されて、ケーシング本体2に形成された中継流路2bと連通し、この中継流路2bが後述する斜板支持台4の油補給路24に連通している。   A valve plate 25 that slides on the cylinder block 9 is attached to the inner surface side of the valve cover 3. A discharge port 25a and a suction port 25b are formed in the valve plate 25, and an oil passage 9b communicating with the cylinder chamber 9a of the cylinder block 9 is communicated with the discharge port 25a or the suction port 25b according to the angular position of the cylinder block 9. The The valve cover 3 is formed with a discharge passage 3a that communicates with the discharge port 25a of the valve plate 25 and opens to the outer surface, and a suction passage (not shown) that communicates with the suction port 25b and opens to the outer surface. ) Is formed. The valve cover 3 is formed with a bypass flow path 3b branched from the discharge path 3a and communicates with a relay flow path 2b formed in the casing body 2, and this relay flow path 2b is an oil of a swash plate support 4 described later. It communicates with the supply path 24.

図2(a)は斜板式ピストンポンプ・モータ1の斜板支持台4の平面図、(b)はA−A線断面図である。図2(a)(b)に示すように、斜板支持台4は、例えば鋳鉄からなり、そのプレート部17の中心に回転軸5が挿通される挿通孔18が設けられていると共に外周側の所定位置にボルト孔17aが設けられている。このプレート部17の挿通孔18の両側には、一対の摺動受部19、20が突設されており、摺動受部19、20の斜板12との対向面は円弧状の凹面21、22(摺動面)となっている。凹面21、22には、炭酸ガスレーザ、YAGレーザ、固体レーザあるいは半導体レーザ等のレーザ照射装置(図示せず)を利用して摺動方向に直交する方向にレーザ光が縞状に照射されることで、焼入れ部21a、22aが縞状に形成されている。これにより、焼入れ部21a、22aが組織変態による膨張で凸状となり、非焼入れ部21b、22bとの間で凹凸が形成されている。また、凹面21、22には、後述する斜板12の凸面31、32の溝部33、34に臨んで開口する圧油供給口21c、22cが設けられている。この圧油供給口21c、22cは斜板支持台4の内部に形成された油補給路23、24を介してプレート部17の下側で開口する油導入口17b、17cに連通している。油導入口17b、17cは、ケーシング本体2の中継流路2bと連通し、凹面21、22に油が潤滑油として供給される。   2A is a plan view of the swash plate support 4 of the swash plate type piston pump motor 1, and FIG. 2B is a cross-sectional view taken along the line AA. As shown in FIGS. 2A and 2B, the swash plate support 4 is made of, for example, cast iron, and is provided with an insertion hole 18 through which the rotary shaft 5 is inserted at the center of the plate portion 17 and on the outer peripheral side. Bolt holes 17a are provided at predetermined positions. A pair of sliding receiving portions 19 and 20 are provided on both sides of the insertion hole 18 of the plate portion 17, and the opposing surfaces of the sliding receiving portions 19 and 20 to the swash plate 12 are arcuate concave surfaces 21. , 22 (sliding surface). The concave surfaces 21 and 22 are irradiated with a laser beam in a stripe shape in a direction orthogonal to the sliding direction using a laser irradiation device (not shown) such as a carbon dioxide laser, a YAG laser, a solid laser, or a semiconductor laser. Thus, the quenching portions 21a and 22a are formed in a stripe shape. Thereby, the quenching parts 21a and 22a become convex by expansion | swelling by structure | tissue transformation, and the unevenness | corrugation is formed between the non-quenching parts 21b and 22b. The concave surfaces 21 and 22 are provided with pressure oil supply ports 21c and 22c that open to face groove portions 33 and 34 of convex surfaces 31 and 32 of the swash plate 12, which will be described later. The pressure oil supply ports 21 c and 22 c communicate with oil introduction ports 17 b and 17 c that open on the lower side of the plate portion 17 through oil supply paths 23 and 24 formed inside the swash plate support 4. The oil introduction ports 17 b and 17 c communicate with the relay flow path 2 b of the casing body 2, and oil is supplied to the concave surfaces 21 and 22 as lubricating oil.

図3(a)は斜板式ピストンポンプ・モータ1の斜板12の平面図、(b)はB−B線断面図である。図3(a)(b)に示すように、斜板12は、例えば窒素を侵入拡散して表面を硬化させるガス軟窒化処理を行った鋳鉄からなり、シュー13を案内する滑面26aを有する斜板本体26と、この斜板本体26の長手方向に垂直な幅方向両端部に設けられる一対の摺動押当部29、30とを備えている。斜板本体26の中心には回転軸5が挿通される挿通孔27が設けられている。摺動押当部29、30の斜板支持台4の凹面21、22との対向面は、円弧状の平滑な凸面となっており、幅方向の中央で摺動方向に油膜保持用の溝部33、34が凹設されている。   3A is a plan view of the swash plate 12 of the swash plate type piston pump motor 1, and FIG. 3B is a cross-sectional view taken along the line BB. As shown in FIGS. 3A and 3B, the swash plate 12 is made of cast iron that has been subjected to gas soft nitriding treatment that hardens the surface by intruding and diffusing nitrogen, for example, and has a smooth surface 26 a that guides the shoe 13. The swash plate main body 26 and a pair of sliding pressing portions 29 and 30 provided at both ends in the width direction perpendicular to the longitudinal direction of the swash plate main body 26 are provided. An insertion hole 27 through which the rotation shaft 5 is inserted is provided at the center of the swash plate body 26. The opposed surfaces of the sliding pressing portions 29, 30 to the concave surfaces 21, 22 of the swash plate support 4 are arcuate smooth convex surfaces, and a groove portion for retaining an oil film in the sliding direction at the center in the width direction. 33 and 34 are recessed.

前記した斜板式ピストンポンプ・モータ1の動作は、図1に示すように、回転軸5が回転駆動されると、回転軸5と共にシリンダブロック9が回転し、下方に移動するピストン10は斜板12に案内されてピストン室9aから引き出され、ピストン室9a内に作動油が吸入される一方、上方に移動するピストン10は斜板12に案内されてピストン室9aに押し込まれ、ピストン室9a内の作動油が吐出される。その際、斜板12の凸面31、32を潤滑油を介して斜板支持台4の凹面21、22に沿って摺動させて斜板12の傾転角度αを調節することによって、ピストン10のストローク量が変更され、吐出量が調節可能となっている。   As shown in FIG. 1, when the rotary shaft 5 is driven to rotate, the cylinder block 9 rotates together with the rotary shaft 5 and the piston 10 that moves downward moves the swash plate type piston pump / motor 1 as shown in FIG. 12 is drawn out of the piston chamber 9a and the working oil is sucked into the piston chamber 9a, while the piston 10 moving upward is guided by the swash plate 12 and pushed into the piston chamber 9a. Of hydraulic fluid is discharged. At this time, the convex surfaces 31 and 32 of the swash plate 12 are slid along the concave surfaces 21 and 22 of the swash plate support 4 via the lubricating oil to adjust the tilt angle α of the swash plate 12 to thereby adjust the piston 10. The stroke amount is changed so that the discharge amount can be adjusted.

以上の構成とすれば、レーザ光を利用して縞状に設けられた焼入れ部21a、22aが組織変態による膨張で凸状となることで、非焼入れ部21b、22bとの間で凹凸を形成して摺動特性が向上し、耐焼付き性が高められる。その際、焼入れ部21a、22aは摺動方向に直交する方向の縞状に形成されているので、摺動時の斜板12の凸面31、32には焼入れ部21a、22aと非焼入れ部21b、22bとが交互に入れ替りながら接することとなり、斜板12と斜板支持台4との間の面圧が効果的に分散されてなじみ易くなり耐焼付き性が向上する。かつ、斜板支持台4の凹面21、22のみをレーザ光で焼入れすればよいので、小規模な設備で短時間にクリーンに摺動部分の耐摩耗性を高めることができる。また、硬化深さの浅い部分焼入れであるため、加熱変形を起こしにくく仕上げ加工を省くことができる。また、焼入れ表面はレーザ光の吸収率が一定であればよいので、ガス軟窒化の場合のように部品表面の清浄度にあまり気を使う必要もなくなる。したがって、ピストンポンプ・モータ1の生産ラインにのせてインライン処理を行うことが可能となり、生産性を大幅に向上させながらも斜板支持台4の耐焼付き性および耐摩耗性を高めることができる。   If it is set as the above structure, the quenching parts 21a and 22a provided in stripes using a laser beam will become convex by expansion | swelling by structure transformation, and an unevenness | corrugation will be formed between the non-hardening parts 21b and 22b. As a result, sliding characteristics are improved and seizure resistance is enhanced. At that time, the hardened portions 21a and 22a are formed in stripes in a direction perpendicular to the sliding direction, and therefore the hardened portions 21a and 22a and the non-hardened portion 21b are formed on the convex surfaces 31 and 32 of the swash plate 12 during sliding. , 22b are alternately in contact with each other, and the surface pressure between the swash plate 12 and the swash plate support 4 is effectively dispersed and becomes easy to become familiar, and the seizure resistance is improved. In addition, since only the concave surfaces 21 and 22 of the swash plate support 4 need only be quenched with laser light, the wear resistance of the sliding portion can be improved cleanly in a short time with a small-scale facility. Moreover, since it is a partial quenching with a shallow curing depth, it is difficult for heat deformation to occur, and finishing can be omitted. Further, since the quenching surface only needs to have a constant laser light absorption rate, it is not necessary to pay much attention to the cleanliness of the component surface as in the case of gas soft nitriding. Therefore, in-line processing can be performed on the production line of the piston pump / motor 1, and the seizure resistance and wear resistance of the swash plate support 4 can be enhanced while greatly improving the productivity.

なお、本実施形態は回転軸5の回転駆動力が入力となってピストン10による作動油の吸入/吐出が出力となる斜板式ピストンポンプとして動作説明したが、圧油のシリンダ室9aへの流入/流出が入力となって回転軸5の回転が出力となる斜板式ピストンモータとして用いてもよい。   Although the present embodiment has been described as operating as a swash plate type piston pump in which the rotational driving force of the rotary shaft 5 is input and suction / discharge of hydraulic oil by the piston 10 is output, the flow of pressure oil into the cylinder chamber 9a is described. / You may use as a swash plate type piston motor from which outflow becomes input and rotation of the rotating shaft 5 becomes output.

[第2実施形態]
次に、第2実施形態について説明する。図4は第2実施形態の斜板支持台40の平面図である。第1実施形態との相違点は、斜板支持台40の凹面43、44の焼入れ部43a、44aのパターン形状を変えている点である。
[Second Embodiment]
Next, a second embodiment will be described. FIG. 4 is a plan view of the swash plate support 40 of the second embodiment. The difference from the first embodiment is that the pattern shapes of the quenching portions 43a and 44a of the concave surfaces 43 and 44 of the swash plate support 40 are changed.

図4に示すように、本実施形態の斜板支持台40は、プレート部17の挿通孔18の両側に一対の摺動受部41、42が突設されており、摺動受部41、42の円弧状の凹面43、44(摺動面)に、レーザ光がパターン照射されて焼入れ部43a、44aが形成されている。焼入れ部43a、44aは、摺動方向に直交する方向(幅方向)の縞状に形成されていると共に、凹面43、44の外周に沿って前記縞状部分を囲繞するように形成されている。このように焼入れ部43a、44aをパターン形成することで、非焼入れ部43b、44bは焼入れ部43a、44aにより囲まれて縞状に形成される。即ち、非焼入れ部43a、44aの各ラインは、互いに間隔をあけて摺動方向に直交する方向に形成されている。   As shown in FIG. 4, the swash plate support 40 of the present embodiment has a pair of slide receiving portions 41 and 42 projecting from both sides of the insertion hole 18 of the plate portion 17. The arcuate concave surfaces 43 and 44 (sliding surfaces) 42 are irradiated with a pattern of laser light to form quenching portions 43a and 44a. The quenching portions 43a and 44a are formed in stripes in a direction (width direction) orthogonal to the sliding direction, and are formed so as to surround the stripe portions along the outer circumferences of the concave surfaces 43 and 44. . By forming the quenching parts 43a and 44a in this manner, the non-quenching parts 43b and 44b are surrounded by the quenching parts 43a and 44a and formed in a striped pattern. That is, the lines of the non-quenched portions 43a and 44a are formed in a direction perpendicular to the sliding direction with a space between each other.

以上の構成とすると、斜板12の凸面31、32と斜板支持台40の凹面43、44との間の界面にある潤滑油が凹部となる非焼入れ部43b、44bに閉じ込められ、非焼入れ部43b、44bが油膜保持の効果を発揮し、油膜の破壊が抑制されて耐焼付け性が向上する。なお、他の構成は第1実施形態と同様であるため同一符号を付して説明を省略する。   With the above configuration, the lubricating oil at the interface between the convex surfaces 31 and 32 of the swash plate 12 and the concave surfaces 43 and 44 of the swash plate support 40 is confined in the non-quenched portions 43b and 44b that become concave portions, and is not quenched. The portions 43b and 44b exhibit the effect of retaining the oil film, and the destruction of the oil film is suppressed and the seizure resistance is improved. Since other configurations are the same as those of the first embodiment, the same reference numerals are given and description thereof is omitted.

[第3実施形態]
次に、第3実施形態について説明する。図5(a)は第3実施形態の斜板50の平面図、(b)はC−C線断面図である。第1実施形態との相違点は、斜板50側にレーザ焼入れを行っている点である。
[Third embodiment]
Next, a third embodiment will be described. FIG. 5A is a plan view of the swash plate 50 of the third embodiment, and FIG. 5B is a cross-sectional view taken along the line CC. The difference from the first embodiment is that laser quenching is performed on the swash plate 50 side.

図5(a)(b)に示すように、斜板50は、斜板本体26の挿通孔27の両側に設けた一対の摺動押当部51、52の円弧状の凸面53、54(摺動面)に、レーザ光が摺動方向に直交する方向(幅方向)の縞状に照射されて焼入れ部53a、54aが縞状に形成されている。こうすることで、焼入れ部53a、54aは熱膨張で凸状となり、非焼入れ部53b、54bとの間で凹凸が形成される。斜板支持台は、窒素を侵入拡散して表面を硬化させるガス軟窒化処理を行った鋳鉄であり、摺動受部の円弧状の凹面が平滑面である点以外は第1実施形態と同様である。   As shown in FIGS. 5A and 5B, the swash plate 50 has arcuate convex surfaces 53, 54 (a pair of sliding pressing portions 51, 52 provided on both sides of the insertion hole 27 of the swash plate body 26). The laser beam is irradiated on the sliding surface) in a stripe shape in the direction (width direction) perpendicular to the sliding direction, so that the quenched portions 53a and 54a are formed in a stripe shape. By doing so, the quenched portions 53a and 54a become convex due to thermal expansion, and irregularities are formed between the non-quenched portions 53b and 54b. The swash plate support is cast iron that has been subjected to gas soft nitriding treatment that hardens the surface by penetrating and diffusing nitrogen, and is the same as in the first embodiment except that the arc-shaped concave surface of the sliding receiving portion is a smooth surface. It is.

以上の構成とすると、第1実施形態と同様に、生産性を大幅に向上させながらもピストンポンプ・モータの斜板50の耐焼付き性および耐摩耗性を高めることができる。なお、他の構成は第1実施形態と同様であるため説明を省略する。   With the above configuration, the seizure resistance and the wear resistance of the swash plate 50 of the piston pump / motor can be improved while greatly improving the productivity, as in the first embodiment. Since other configurations are the same as those of the first embodiment, description thereof is omitted.

[第4実施形態]
次に、第4実施形態について説明する。図6は第4実施形態の斜板60の平面図である。第3実施形態との相違点は、斜板60の凸面63、64の焼入れ部63a、64aのパターン形状を変えている点である。
[Fourth embodiment]
Next, a fourth embodiment will be described. FIG. 6 is a plan view of the swash plate 60 of the fourth embodiment. The difference from the third embodiment is that the pattern shapes of the quenching portions 63a and 64a of the convex surfaces 63 and 64 of the swash plate 60 are changed.

図6に示すように、斜板60は、挿通孔27の両側に設けた一対の摺動押当部61、62の円弧状の凸面63、64(摺動面)に、レーザ光がパターン照射されて焼入れ部63a、64aが形成されている。焼入れ部63a、64aは、摺動方向に直交する方向(幅方向)の縞状に形成されていると共に、凸面63、64の外周に沿って前記縞状部分を囲繞するように形成されている。このように焼入れ部63a、64aをパターン形成することで、非焼入れ部63b、64bが焼入れ部63a、64aにより囲まれて縞状に形成される。即ち、非焼入れ部63b、64bの各ラインは、互いに間隔をあけて摺動方向に直交する方向に形成されている。   As shown in FIG. 6, the swash plate 60 is irradiated with a pattern of laser light on arcuate convex surfaces 63 and 64 (sliding surfaces) of a pair of sliding pressing portions 61 and 62 provided on both sides of the insertion hole 27. Thus, quenching portions 63a and 64a are formed. The quenching portions 63a and 64a are formed in stripes in a direction (width direction) orthogonal to the sliding direction, and are formed so as to surround the stripe portions along the outer circumferences of the convex surfaces 63 and 64. . By forming the quenching parts 63a and 64a in this way, the non-quenching parts 63b and 64b are surrounded by the quenching parts 63a and 64a and formed in a stripe shape. That is, the lines of the non-quenched portions 63b and 64b are formed in a direction perpendicular to the sliding direction with a space therebetween.

以上の構成とすると、斜板60の凸面61、62と斜板支持台の凹面との間の界面にある潤滑油が凹部となる非焼入れ部63b、64bに閉じ込められ、非焼入れ部63b、64bが油膜保持の効果を発揮し、油膜の破壊が抑制されて耐焼付け性が向上する。なお、他の構成は第1実施形態と同様であるため説明を省略する。   With the above configuration, the lubricating oil at the interface between the convex surfaces 61 and 62 of the swash plate 60 and the concave surface of the swash plate support is confined in the non-quenched portions 63b and 64b serving as concave portions, and the non-quenched portions 63b and 64b. Exerts the effect of retaining the oil film, the destruction of the oil film is suppressed, and the seizure resistance is improved. Since other configurations are the same as those of the first embodiment, description thereof is omitted.

[第5実施形態]
次に、第5実施形態について説明する。図7は第5実施形態の斜板支持台70の平面図である。第1実施形態との相違点は、斜板支持台70の凹面73、74の焼入れ部73a、74aのパターン形状を変えている点である。
[Fifth Embodiment]
Next, a fifth embodiment will be described. FIG. 7 is a plan view of a swash plate support 70 of the fifth embodiment. The difference from the first embodiment is that the pattern shapes of the quenching portions 73a and 74a of the concave surfaces 73 and 74 of the swash plate support 70 are changed.

図7に示すように、本実施形態の斜板支持台70は、プレート部17の挿通孔18の両側に一対の摺動受部71、72が突設されており、摺動受部71、72の円弧状の凹面73、74(摺動面)に、レーザ光がパターン照射されて焼入れ部73a、74aが形成されている。焼入れ部73a、74aは、摺動方向とそれに直交する方向に等間隔に配置された複数のスポット状(斑点状)に形成されている。   As shown in FIG. 7, the swash plate support 70 of the present embodiment has a pair of slide receiving portions 71 and 72 projecting on both sides of the insertion hole 18 of the plate portion 17. The arcuate concave surfaces 73 and 74 (sliding surfaces) 72 are irradiated with a pattern of laser light to form quenching portions 73a and 74a. The quenching portions 73a and 74a are formed in a plurality of spots (spots) arranged at equal intervals in the sliding direction and the direction orthogonal thereto.

以上の構成とすると、レーザ光を利用して斑点状に設けられた焼入れ部73a、74aが組織変態による膨張で凸状となることで、非焼入れ部73b、74bとの間で凹凸を形成して摺動特性が向上し、耐焼付き性が高められる。なお、他の構成は第1実施形態と同様であるため同一符号を付して説明を省略する。また、本実施形態は斜板支持台について例示しているが、斜板の摺動面に同様のパターン焼入れを形成してもよい。さらに、本実施形態では、焼入れ部73a、74aを円形状としているが、短い長円形状などにしてもよい。   With the above configuration, the hardened portions 73a and 74a provided in a spot shape using laser light become convex due to expansion due to tissue transformation, thereby forming irregularities with the non-hardened portions 73b and 74b. As a result, sliding characteristics are improved and seizure resistance is improved. Since other configurations are the same as those of the first embodiment, the same reference numerals are given and description thereof is omitted. Moreover, although this embodiment illustrated about the swash plate support stand, you may form the same pattern hardening on the sliding surface of a swash plate. Further, in the present embodiment, the quenching portions 73a and 74a are circular, but may be a short oval shape or the like.

[第6実施形態]
次に、第6実施形態について説明する。図8は第6実施形態の斜板支持台80の平面図である。第5実施形態との相違点は、斜板支持台80の凹面83、84の焼入れ部83a、84aのパターン形状を変えている点である。
[Sixth Embodiment]
Next, a sixth embodiment will be described. FIG. 8 is a plan view of a swash plate support 80 of the sixth embodiment. The difference from the fifth embodiment is that the pattern shapes of the quenching portions 83a and 84a of the concave surfaces 83 and 84 of the swash plate support 80 are changed.

図8に示すように、本実施形態の斜板支持台80は、プレート部17の挿通孔18の両側に一対の摺動受部81、82が突設されており、摺動受部81、82の円弧状の凹面83、84(摺動面)に、レーザ光がパターン照射されて焼入れ部83a、84aが形成されている。焼入れ部83a、84aは、摺動方向とそれに直交する方向に等間隔に配置された複数のスポット状(斑点状)に形成されていると共に、凹面83、84の外周に沿って前記斑点状部分を囲繞するように線状の焼入れ部83d、84dが形成されている。   As shown in FIG. 8, the swash plate support 80 of the present embodiment has a pair of sliding receiving portions 81 and 82 projecting on both sides of the insertion hole 18 of the plate portion 17. The arcuate concave surfaces 83 and 84 (sliding surfaces) 82 are irradiated with a pattern of laser light to form quenched portions 83a and 84a. The quenching portions 83a and 84a are formed in a plurality of spots (spots) arranged at equal intervals in the sliding direction and in a direction perpendicular to the sliding direction, and the spot-like portions along the outer periphery of the concave surfaces 83 and 84. Linearly quenched portions 83d and 84d are formed so as to surround

以上の構成とすると、斜板支持台80の凹面83、84の界面にある潤滑油が凹部となる非焼入れ部83b、84bに閉じ込められ、非焼入れ部83b、84bが油膜保持の効果を発揮し、油膜の破壊が抑制されて耐焼付け性が向上する。なお、他の構成は第1実施形態と同様であるため同一符号を付して説明を省略する。また、本実施形態は斜板支持台について例示しているが、斜板の摺動面に同様なパターン焼入れを形成してもよい。   With the above configuration, the lubricating oil at the interface between the concave surfaces 83 and 84 of the swash plate support 80 is confined in the non-quenched portions 83b and 84b serving as concave portions, and the non-quenched portions 83b and 84b exhibit the effect of retaining the oil film. The destruction of the oil film is suppressed, and the seizure resistance is improved. Since other configurations are the same as those of the first embodiment, the same reference numerals are given and description thereof is omitted. Moreover, although this embodiment illustrated about the swash plate support stand, you may form the same pattern hardening on the sliding surface of a swash plate.

以上のように、本発明に係るクレイドル型斜板式ピストンポンプ・モータは、生産性を大幅に向上させながら斜板支持台と斜板の摺動面の耐焼付き性および耐摩耗性を高めることができる優れた効果を有し、このような斜板式ピストンポンプや斜板式ピストンモータ等に適用するのに適している。   As described above, the cradle type swash plate type piston pump / motor according to the present invention can improve the seizure resistance and wear resistance of the sliding surfaces of the swash plate support and the swash plate while greatly improving the productivity. It has an excellent effect, and is suitable for application to such a swash plate type piston pump and swash plate type piston motor.

本発明の第1実施形態に係るクレイドル型斜板式ピストンポンプ・モータの断面図である。It is sectional drawing of the cradle type | mold swash plate type piston pump motor which concerns on 1st Embodiment of this invention. (a)は図1に示すクレイドル型斜板式ピストンポンプ・モータの斜板支持台の平面図、(b)はA−A線断面図である。(A) is a top view of the swash plate support of the cradle type | mold swash plate type piston pump motor shown in FIG. 1, (b) is an AA sectional view. (a)は図1に示すクレイドル型斜板式ピストンポンプ・モータの斜板の平面図、(b)はB−B線断面図である。(A) is a top view of the swash plate of the cradle type | mold swash plate type piston pump motor shown in FIG. 1, (b) is a BB sectional drawing. 第2実施形態の斜板支持台の平面図である。It is a top view of the swash plate support stand of 2nd Embodiment. (a)は第3実施形態の斜板の平面図、(b)はC−C線断面図である。(A) is a top view of the swash plate of 3rd Embodiment, (b) is CC sectional view taken on the line. 第4実施形態の斜板の平面図である。It is a top view of the swash plate of 4th Embodiment. 第5実施形態の斜板支持台の平面図である。It is a top view of the swash plate support stand of 5th Embodiment. 第6実施形態の斜板支持台の平面図である。It is a top view of the swash plate support stand of 6th Embodiment.

符号の説明Explanation of symbols

1 斜板式ピストンポンプ・モータ
2 ケーシング本体
3a 吐出路
4 斜板支持台
5 回転軸
9 シリンダブロック
10 ピストン
12 斜板
13 シュー
15 傾転調節用ピストン
19、20 摺動受部
21、22 凹面(摺動面)
21a、22a 焼入れ部
21b、22b 非焼入れ部
21c、22c 圧油供給口
29、30 摺動押当部
31、32 凸面(摺動面)
DESCRIPTION OF SYMBOLS 1 Swash plate type piston pump motor 2 Casing main body 3a Discharge path 4 Swash plate support stand 5 Rotating shaft 9 Cylinder block 10 Piston 12 Swash plate 13 Shoe 15 Tilt adjustment pistons 19 and 20 Sliding receiving parts 21 and 22 Concave surface (sliding) Moving surface)
21a, 22a Quenched portion 21b, 22b Non-quenched portion 21c, 22c Pressure oil supply port 29, 30 Sliding pressing portion 31, 32 Convex surface (sliding surface)

Claims (5)

回転軸と共に回転するシリンダブロックに複数のピストンが周方向に配設され、前記各ピストンの先端部が斜板の滑面に沿って案内されることで前記ピストンが往復運動され、前記斜板は回転軸に対して傾転可能なように斜板支持台に支承されている斜板式ピストンポンプ・モータであって、
前記斜板支持台あるいは前記斜板のいずれか一方の摺動面は、レーザ光で部分的に焼入れされた焼入れ部を有していることを特徴とする斜板式ピストンポンプ・モータ。
A plurality of pistons are arranged in a circumferential direction on a cylinder block that rotates together with a rotating shaft, and the pistons are reciprocated by guiding the tip of each piston along the smooth surface of the swash plate. A swash plate type piston pump motor supported on a swash plate support so as to be tiltable with respect to a rotation shaft,
One of the sliding surfaces of the swash plate support or the swash plate has a quenching part partially quenched with laser light.
前記焼入れ部は、縞状に形成されている請求項1に記載の斜板式ピストンポンプ・モータ。   The swash plate type piston pump motor according to claim 1, wherein the quenching portion is formed in a stripe shape. 前記焼入れ部の各ラインは、前記斜板の前記斜板支持台に対する摺動方向に直交する方向に形成されている請求項2に記載の斜板式ピストンポンプ・モータ。   The swash plate type piston pump motor according to claim 2, wherein each line of the quenching portion is formed in a direction orthogonal to a sliding direction of the swash plate with respect to the swash plate support. 前記焼入れ部は、複数のスポット状に形成されている請求項1に記載の斜板式ピストンポンプ・モータ。   The swash plate type piston pump motor according to claim 1, wherein the quenching portion is formed in a plurality of spots. 前記焼入れされた摺動面には、前記焼入れ部および非焼入れ部を囲繞するように更に焼入れ部が形成されている請求項1乃至4のいずれかに記載の斜板式ピストンポンプ・モータ。
The swash plate type piston pump motor according to any one of claims 1 to 4, wherein a quenching portion is further formed on the sliding surface so as to surround the quenching portion and the non-quenching portion.
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