JP2007091771A - Heat-treating apparatus - Google Patents

Heat-treating apparatus Download PDF

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JP2007091771A
JP2007091771A JP2005279153A JP2005279153A JP2007091771A JP 2007091771 A JP2007091771 A JP 2007091771A JP 2005279153 A JP2005279153 A JP 2005279153A JP 2005279153 A JP2005279153 A JP 2005279153A JP 2007091771 A JP2007091771 A JP 2007091771A
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cylindrical body
heating path
heat
processed material
outlet
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JP3889427B1 (en
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Tetsuo Nakajima
鉄雄 中島
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/30Technologies for a more efficient combustion or heat usage

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Abstract

<P>PROBLEM TO BE SOLVED: To improve the heating efficiency by sufficiently carrying out heat conduction to a material to be treated in a heating passage and to improve the yield in production of a carbonized material by carrying out carbonization by dry distillation without directly heating the material to be treated with a combustion gas in a heating apparatus. <P>SOLUTION: The apparatus is obtained as follows. A tubular columnar body 1 is passed through a rotatable cylindrical body 10 which is then passed through a rotatable outer cylindrical body 20. The heating passage Rh for sandwiching the material W which is fed from a hopper 13 to be treated so that the material W to be treated can be moved is formed between the outer surface of the columnar body 1 and the inner surface of the cylindrical body 10. The cylindrical body 10 is equipped with a screw flight 51 for moving the material W to be treated toward an outlet 12 of the heating passage Rh and a burner apparatus 61 for supplying the combustion gas to the interior of the columnar body 1 is installed. A cooling passage Rc for receiving the material W which is to be treated and discharged from the outlet 12, moving the material W to be treated toward a discharge port 24 and cooling the material W to be treated is provided between the cylindrical body 10 and the outer cylindrical body 20. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、種々の処理物を加熱処理する加熱処理装置に係り、例えば、処理物として、畜産廃棄物,食品廃棄物,下水汚泥等の水分を含む流動状の有機性可燃物を加熱処理して炭化物を得ることのできる加熱処理装置に関する。   The present invention relates to a heat treatment apparatus for heat-treating various processed products, for example, heat-treating fluid organic combustible materials containing moisture such as livestock waste, food waste, sewage sludge, etc. as processed products. It is related with the heat processing apparatus which can obtain a carbide | carbonized_material.

従来、この種の加熱処理装置としては、例えば、図7に示すように、処理物として植物廃棄物である有機性可燃物を加熱処理して炭化物を得る加熱処理装置が知られている(例えば、特開2002−241760号公報掲載)。
これは、一端に設けたホッパ101から処理物Wが供給される内筒100と、この内筒100の内部に配設されて内筒100に供給される処理物Wを他端側に移送するスクリュー102と、内筒100が挿通され内筒100の他端側の出口103から落下した処理物を回転により移送できるように螺旋状の凸部104が設けられた回転外筒105と、この回転外筒105を回転させる回転機構(図示せず)と、内筒100と回転外筒105との間に設けられる燃焼室106に燃焼ガスを噴射するバーナ107とを備えて構成されている。
Conventionally, as this type of heat treatment apparatus, for example, as shown in FIG. 7, a heat treatment apparatus that obtains a carbide by heat-treating an organic combustible material that is a plant waste as a treatment object is known (for example, Published in JP 2002-241760.
This is because the inner cylinder 100 to which the processing object W is supplied from the hopper 101 provided at one end, and the processing object W that is disposed inside the inner cylinder 100 and is supplied to the inner cylinder 100 is transferred to the other end side. The screw 102, a rotating outer cylinder 105 provided with a spiral convex portion 104 so that the processed material dropped from the outlet 103 on the other end side of the inner cylinder 100 through which the inner cylinder 100 is inserted, and the rotation A rotation mechanism (not shown) that rotates the outer cylinder 105 and a burner 107 that injects combustion gas into the combustion chamber 106 provided between the inner cylinder 100 and the rotation outer cylinder 105 are configured.

そして、内筒100の一端に設けたホッパ101に処理物Wを供給すると、処理物Wはスクリュー102により他端側に移送される。このとき、内筒100が燃焼ガスで加熱されるので、内筒100で処理物Wが加熱される。加熱される処理物Wは、含有する水分を気化して除去される。除去された水分は、内筒10の他端上部の排気口108から燃焼室106を通過して煙突109から排気される。
一方、内筒100で他端まで移送された処理物Wは、内筒100の底に開口している出口103から、燃焼室106に落下する。燃焼室106に落下した処理物Wは、回転する回転外筒105の螺旋状の凸部104で前端から後端に移送される。ここで移送される処理物Wは、燃焼ガスに直接に接触して加熱され、水分が除去されて炭化される。炭化した処理物Wは、回転外筒105の後端を閉塞している閉塞プレート110に開口している排出口111から排出される。
When the workpiece W is supplied to the hopper 101 provided at one end of the inner cylinder 100, the workpiece W is transferred to the other end side by the screw 102. At this time, since the inner cylinder 100 is heated by the combustion gas, the workpiece W is heated by the inner cylinder 100. The processed product W to be heated is removed by vaporizing the contained water. The removed moisture passes through the combustion chamber 106 from the exhaust port 108 at the upper end of the other end of the inner cylinder 10 and is exhausted from the chimney 109.
On the other hand, the workpiece W transferred to the other end by the inner cylinder 100 falls into the combustion chamber 106 from the outlet 103 opened at the bottom of the inner cylinder 100. The workpiece W that has fallen into the combustion chamber 106 is transferred from the front end to the rear end by the spiral convex portion 104 of the rotating outer cylinder 105 that rotates. The processed product W transferred here is heated in direct contact with the combustion gas, and moisture is removed and carbonized. The carbonized workpiece W is discharged from a discharge port 111 that opens to a closing plate 110 that closes the rear end of the rotating outer cylinder 105.

特開2002−241760号公報JP 2002-241760 A

ところで、上記の従来の加熱処理装置にあっては、処理物Wはスクリュー102により他端側に移送されるが、内筒100内は隙間が多く、そのため、処理物Wと加熱される内筒100との接触が不十分で、加熱経路における処理物Wに対する熱伝導が不十分で加熱効率に劣っているという問題があった。また、内筒100から落下した処理物Wは直接燃焼ガスで加熱されるので、燃え上がって灰化し易くなることがあり、炭化物の生成が円滑に行なわれにくく、生成の歩留まりが劣っているという問題があった。   By the way, in the above-described conventional heat treatment apparatus, the workpiece W is transferred to the other end side by the screw 102, but there are many gaps in the inner cylinder 100, so that the inner cylinder heated with the workpiece W is heated. There was a problem that contact with 100 was insufficient, heat conduction to the processed material W in the heating path was insufficient, and heating efficiency was poor. In addition, since the processed product W dropped from the inner cylinder 100 is directly heated by the combustion gas, it may be burned up and easily ashed, and the generation of carbides is difficult to be performed smoothly, and the generation yield is poor. was there.

本発明は上記の問題点に鑑みて為されたもので、加熱経路における処理物に対する熱伝導を十分に行なわせることができるようにして加熱効率を向上させるとともに、直接燃焼ガスで加熱することなく乾留により炭化させるようにして炭化物の生成の歩留まりの向上を図った加熱処理装置を提供することを目的とする。   The present invention has been made in view of the above-mentioned problems, and can improve the heating efficiency by allowing sufficient heat conduction to the processed material in the heating path, and without directly heating with combustion gas. It is an object of the present invention to provide a heat treatment apparatus that is carbonized by dry distillation to improve the yield of carbide formation.

このような目的を達成するため本発明の加熱処理装置は、処理物を加熱処理する加熱処理装置において、柱状体を筒体に挿通し、上記柱状体の外面と上記筒体の内面との間に、一端側に処理物が供給される入口を有し他端側に処理物の出口を有し該処理物が上記柱状体の外面及び筒体の内面に挟まれて上記入口から出口に向けて移動可能な加熱経路を形成し、該加熱経路の入口に供給された処理物を該加熱経路の出口へ向けて移動させる移動手段を備えるとともに、該加熱経路を移動する処理物を加熱するための熱を上記柱状体及び筒体の少なくともいずれか一方に付与する熱付与手段を設けた構成としている。   In order to achieve such an object, the heat treatment apparatus of the present invention is a heat treatment apparatus for heat-treating an object to be processed, wherein a columnar body is inserted into a cylinder, and between the outer surface of the columnar body and the inner surface of the cylinder. In addition, an inlet through which the processed material is supplied is provided on one end side, and an outlet for the processed material is provided on the other end side. The processed material is sandwiched between the outer surface of the columnar body and the inner surface of the cylindrical body, and is directed from the inlet to the outlet. Forming a movable heating path, and moving means for moving the processing object supplied to the inlet of the heating path toward the outlet of the heating path, and heating the processing object moving in the heating path It is set as the structure which provided the heat provision means to provide the heat of at least any one of the said columnar body and a cylinder.

これにより、処理物として例えば水分を有した有機可燃物を例えば加熱処理して炭化するときは、熱付与手段により柱状体及び筒体の少なくともいずれか一方に熱を付与する。この状態で、処理物を加熱経路の入口に供給し、移動手段により、処理物を加熱経路の出口へ向けて移動させる。この加熱経路における処理物の移動の際、処理物は加熱されて、移動初期には処理物中の水分が蒸発させられ、徐々に乾燥させられていくとともに、移動中期から後期には加熱により処理物が乾留されて炭化させられていく。   Thereby, for example, when an organic combustible material having moisture is heat-treated and carbonized, for example, heat is applied to at least one of the columnar body and the cylindrical body by the heat applying means. In this state, the processing object is supplied to the inlet of the heating path, and the processing object is moved toward the outlet of the heating path by the moving means. During the movement of the processed material in this heating path, the processed material is heated, and the moisture in the processed material is evaporated in the initial stage of the movement and gradually dried. Things are carbonized and carbonized.

この場合、処理物は柱状体の外面及び筒体の内面に挟まれて移動するので、柱状体の外面及び筒体の内面に擦り付けられるようになり、即ち、柱状体の外面及び筒体の内面に摩擦しながら進行し、そのため、処理物に対する熱伝導が十分に行なわれ、加熱効率が向上させられる。更に、処理物は加熱経路において乾留されるので、直接燃焼ガスで加熱する場合に比較して燃え上がることがなく、確実に炭化されていく。そのため、炭化物の生成の歩留まりが向上させられる。   In this case, the processed material is sandwiched and moved between the outer surface of the columnar body and the inner surface of the cylindrical body, so that the treated product is rubbed against the outer surface of the columnar body and the inner surface of the cylindrical body, that is, the outer surface of the columnar body and the inner surface of the cylindrical body. Therefore, heat conduction to the processed material is sufficiently performed, and the heating efficiency is improved. Furthermore, since the processed product is dry-distilled in the heating path, it does not burn up as compared with the case where it is directly heated with combustion gas, and is reliably carbonized. Therefore, the yield of carbide generation is improved.

尚、熱付与手段を、柱状体に熱を付与するように構成すれば、内部から外部に向けて熱が伝達されるので、筒体外部から熱を付与される場合に比較して、熱発散の無駄がなく、確実に熱伝達が行なわれ、そのため、加熱効率が向上させられる。また、装置の構造も簡易化できる。
一方、筒体に熱を付与するように構成した場合には、柱状体側の処理物に熱が伝達されるが、筒体の外方へも熱が逃げるので、柱状体に熱を付与する場合に比較して、処理物への熱伝達率がやや劣る。また、筒体の外方を断熱材などで覆わなければならないことから、装置も複雑化する。しかしながら、従来に比較すれば、確実に熱伝達が行なわれ、加熱効率が向上させられる。
Note that if the heat applying means is configured to apply heat to the columnar body, heat is transmitted from the inside to the outside, so that compared to the case where heat is applied from the outside of the cylindrical body, heat dissipation. Therefore, heat transfer is performed reliably, so that the heating efficiency is improved. In addition, the structure of the apparatus can be simplified.
On the other hand, when configured to apply heat to the cylindrical body, heat is transferred to the processed material on the columnar body side, but since heat also escapes to the outside of the cylindrical body, heat is applied to the cylindrical body Compared with, the heat transfer rate to the processed product is slightly inferior. Further, since the outside of the cylinder must be covered with a heat insulating material or the like, the apparatus becomes complicated. However, compared with the prior art, heat transfer is reliably performed, and the heating efficiency is improved.

そして、必要に応じ、上記柱状体を管体で形成し、上記熱付与手段を、該柱状体の上記加熱経路の出口側の前端から内部に燃焼ガスを供給するバーナ装置を備えて構成している。これにより、バーナ装置の燃焼ガスにより、柱状体に熱が付与され、この柱状体から処理物に熱が伝達されるので、内部から外部に向けて熱が伝達されることになることから、筒体外部から熱を付与される場合に比較して、熱発散の無駄がなく、確実に熱伝達が行なわれ、そのため、加熱効率が向上させられる。また、柱状体を管体にすることで構成でき、バーナ装置の設置も容易であることから、装置の構造も簡易化できる。   And, if necessary, the columnar body is formed of a tubular body, and the heat application means includes a burner device that supplies combustion gas from the front end on the outlet side of the heating path of the columnar body to the inside. Yes. Thus, heat is applied to the columnar body by the combustion gas of the burner device, and heat is transmitted from the columnar body to the processed material, so that heat is transmitted from the inside to the outside. Compared with the case where heat is applied from the outside of the body, there is no waste of heat dissipation, heat transfer is performed reliably, and thus the heating efficiency is improved. Moreover, since it can comprise by making a columnar body into a tubular body and installation of a burner apparatus is easy, the structure of an apparatus can also be simplified.

また、必要に応じ、上記筒体を外筒体に挿通し、該外筒体を軸線を中心に回転可能に支持し、上記筒体と外筒体との間に上記加熱経路の出口側の前端に該出口から排出された処理物を受ける受け口を有し上記加熱経路の入口側の後端に該処理物の排出口を有し上記外筒体の回転により上記受け口から排出口に向けて処理物を移動させて処理物を冷却する冷却経路を設け、上記外筒体を回転させる回転機構を備えて構成している。
これにより、加熱経路で炭化させられた赤熱状態の処理物は、加熱経路の出口から冷却経路の受け口に落下していく。外筒体は回転機構により回転させられて処理物が冷却させられる。この冷却過程では、処理物は空気に晒されるので炭化が促進される。冷却された処理物は、順次排出口から排出されていく。この際、外筒体において冷却してから処理物を取り出すことができるので、別途冷却ラインを設ける必要がなくなり、そのため、装置の省力化が図られる。
Further, if necessary, the cylindrical body is inserted into the outer cylindrical body, the outer cylindrical body is supported so as to be rotatable about an axis, and the outlet side of the heating path is interposed between the cylindrical body and the outer cylindrical body. The front end has a receiving port for receiving the processed material discharged from the outlet, the processing path has a discharge port at the rear end on the inlet side of the heating path, and the outer cylinder rotates to move the receiving port toward the discharging port. A cooling path for moving the processed material to cool the processed material is provided, and a rotation mechanism for rotating the outer cylinder is provided.
Thereby, the red hot processed material carbonized in the heating path falls from the outlet of the heating path to the receiving port of the cooling path. The outer cylinder is rotated by a rotating mechanism to cool the processed product. In this cooling process, the treated material is exposed to air, so that carbonization is promoted. The cooled processed material is sequentially discharged from the discharge port. At this time, since the processed product can be taken out after being cooled in the outer cylindrical body, it is not necessary to provide a separate cooling line, thereby saving the labor of the apparatus.

この場合、上記外筒体を上記加熱経路の出口側から入口側に向けて拡開する内面を備えて構成したことが有効である。外筒体は回転機構により回転させられ、外筒体の内面は加熱経路の出口側から入口側に向けて拡開するテーパ状になっているので、この外筒体の回転により受け口から排出口に向けて処理物が徐々に移動させられ、冷却させられる。そのため、外筒体の内面をテーパ状にするだけで、処理物を冷却搬送できるので、構造が極めて簡単になり、装置の簡略化が図られる。   In this case, it is effective to provide the outer cylinder with an inner surface that expands from the outlet side to the inlet side of the heating path. The outer cylinder is rotated by a rotation mechanism, and the inner surface of the outer cylinder has a tapered shape that expands from the outlet side to the inlet side of the heating path. The processed product is gradually moved toward and cooled. For this reason, the processed product can be cooled and conveyed simply by making the inner surface of the outer cylindrical body into a tapered shape, so that the structure becomes extremely simple and the apparatus can be simplified.

更に、必要に応じ、上記移動手段を、上記筒体を軸線を中心に回転可能に支持し、該筒体の内面に該筒体の回転により処理物を上記加熱経路の出口へ向けて移動させる羽根を設け、上記筒体を回転させる回転機構を備えて構成している。処理物は柱状体の外面及び筒体の内面に挟まれて羽根により移動させられるので、柱状体の外面及び筒体の内面に確実に擦り付けられるようになり、処理物に対する熱伝導を十分に行なわせることができる。   Further, if necessary, the moving means supports the cylinder so as to be rotatable about an axis, and moves the processed material toward the outlet of the heating path on the inner surface of the cylinder by the rotation of the cylinder. A blade is provided, and a rotating mechanism for rotating the cylindrical body is provided. Since the processed object is sandwiched between the outer surface of the columnar body and the inner surface of the cylindrical body and moved by the blades, the processed object is surely rubbed against the outer surface of the columnar body and the inner surface of the cylindrical body, and sufficient heat conduction is performed to the processed object. Can be made.

この場合、上記移動手段を、上記筒体を軸線を中心に回転可能に支持し、該筒体の内面に該筒体の回転により処理物を上記加熱経路の出口へ向けて移動させる羽根を設け、上記筒体を回転させる回転機構を備えて構成し、上記筒体と外筒体とを連結部材で連結して一体に回転可能にし、該筒体の回転機構を上記外筒体の回転機構と共用したことが有効である。筒体の回転機構を外筒体の回転機構と共用したので、それだけ装置が簡略化され、省力化が図られる。   In this case, the moving means is provided such that the cylinder is rotatably supported around the axis, and blades are provided on the inner surface of the cylinder to move the workpiece toward the outlet of the heating path by the rotation of the cylinder. A rotating mechanism for rotating the cylindrical body, the cylindrical body and the outer cylindrical body are connected by a connecting member to be integrally rotatable, and the rotating mechanism of the cylindrical body is the rotating mechanism of the outer cylindrical body. It is effective to share it. Since the rotating mechanism of the cylindrical body is shared with the rotating mechanism of the outer cylindrical body, the apparatus is simplified accordingly and labor saving is achieved.

また、この場合、上記羽根を、螺旋状に連続するスクリュー羽根で構成し、該羽根と柱状体との間に、加熱された処理物から生じる発生ガスが通過可能な隙間を形成したことが有効である。スクリュー羽根なので、処理物を連続的に移動させることができる。また、加熱経路において、処理物から水蒸気を含む発生ガスが生じても、発生ガスをスクリュー羽根と柱状体との間の隙間を通って外部に排出させることができる。   Further, in this case, it is effective that the blades are constituted by screw blades that are spirally continuous, and a gap is formed between the blades and the columnar body through which the gas generated from the heated processed material can pass. It is. Since it is a screw blade | wing, a processed material can be moved continuously. Moreover, even if generated gas containing water vapor is generated from the processed material in the heating path, the generated gas can be discharged to the outside through the gap between the screw blade and the columnar body.

更にまた、必要に応じ、上記加熱経路で発生した発生ガスを該加熱経路の入口側から吸引する吸引装置を備えた構成としている。加熱経路において、処理物から水蒸気を含む発生ガスが生じても、発生ガスを強制的に吸引して外部に排出させることができる。また、発生ガスを未処理の処理物内を通過させることになるので、未処理の処理物との熱交換が行なわれ、そのため、処理物がある程度加温されることから、処理物の加熱経路での加熱効率がより一層向上させられる。   Furthermore, it is set as the structure provided with the suction device which attracts | sucks the generated gas generated in the said heating path from the entrance side of this heating path as needed. Even if generated gas containing water vapor is generated from the processed material in the heating path, the generated gas can be forcibly sucked and discharged to the outside. In addition, since the generated gas is allowed to pass through the untreated material, heat exchange with the untreated material is performed, and the treated material is heated to some extent. The heating efficiency at is further improved.

また、必要に応じ、上記吸引装置で吸引した発生ガスから液体を分離する気液分離装置を備えた構成としている。発生ガスの排気を、清浄化して行なうことができるようになる。   Moreover, it is set as the structure provided with the gas-liquid separation apparatus which isolate | separates a liquid from the generated gas suck | inhaled with the said suction device as needed. The generated gas can be exhausted after being cleaned.

更に、必要に応じ、上記柱状体を管体で形成し、上記熱付与手段を、該柱状体の上記加熱経路の出口側の前端から内部に燃焼ガスを供給するバーナ装置を備えて構成し、上記気液分離装置で分離した気体を上記バーナ装置の燃焼空気に混合させる構成としている。分離された気体は、バーナ装置の燃焼空気に混合させられるので、気体の熱を利用できることからそれだけ燃焼効率が向上させられるとともに、気体中の有害成分を燃焼ガス中で熱分解させることができる。   Furthermore, if necessary, the columnar body is formed of a tubular body, and the heat application means includes a burner device that supplies combustion gas from the front end on the outlet side of the heating path of the columnar body, The gas separated by the gas-liquid separation device is mixed with the combustion air of the burner device. Since the separated gas is mixed with the combustion air of the burner device, the heat of the gas can be used, so that the combustion efficiency is improved accordingly, and harmful components in the gas can be thermally decomposed in the combustion gas.

そしてまた、必要に応じ、上記処理物は有機性可燃物で構成され、該処理物を上記加熱経路において炭化させて炭化物を得る構成としている。処理物として、畜産廃棄物,食品廃棄物,下水汚泥等の水分を含む流動状の有機性可燃物を加熱処理して炭化物を得ることができるようになる。   If necessary, the treated product is composed of an organic combustible material, and the treated product is carbonized in the heating path to obtain a carbide. As a processed material, a fluid organic combustible material containing moisture such as livestock waste, food waste, sewage sludge, etc. can be heat-treated to obtain a carbide.

本発明の加熱処理装置によれば、加熱経路において、処理物が柱状体の外面及び筒体の内面に挟まれて移動するので、柱状体の外面及び筒体の内面に擦り付けられるようになり、そのため、処理物に対する熱伝導を十分に行なわせ、加熱効率を大幅に向上させることができる。また、処理物は加熱経路において乾留されるので、直接燃焼ガスで加熱する場合に比較して燃え上がることがなく、確実に炭化することができ、炭化物の生成の歩留まりを向上させることができる。この結果、処理物として、特に、畜産廃棄物,食品廃棄物,下水汚泥等の水分を含んだ流動状の有機性可燃物に対しては、極めて有用になり、省力化を図った炭化物生成処理を行なうことができるようになる。   According to the heat treatment apparatus of the present invention, in the heating path, the processed material is sandwiched and moved between the outer surface of the columnar body and the inner surface of the cylindrical body, so that it is rubbed against the outer surface of the columnar body and the inner surface of the cylindrical body. Therefore, heat conduction to the processed material can be sufficiently performed, and the heating efficiency can be greatly improved. In addition, since the treated product is dry-distilled in the heating path, it does not burn up as compared with the case where it is directly heated with combustion gas, and can be reliably carbonized, and the yield of carbide generation can be improved. As a result, it is extremely useful for fluidized organic combustible materials containing water such as livestock waste, food waste, sewage sludge, etc. Can be performed.

以下、添付図面に基づいて本発明の実施の形態に係る加熱処理装置について詳細に説明する。
図1乃至図5に示すように、本発明の実施の形態に係る加熱処理装置は、処理物Wとして、畜産廃棄物,食品廃棄物,下水汚泥等の水分を含む流動状の有機性可燃物を加熱処理して炭化物を得ることのできる装置であり、その基本的構成は、固定された柱状体1と、柱状体1が挿通され柱状体1との間に処理物Wの加熱経路Rhを形成する回転可能な筒体10と、筒体10が挿通され筒体10との間に処理物Wの冷却経路Rcを形成する回転可能な外筒体20と、加熱経路Rhにおいて処理物Wを移動させる移動手段50と、処理物Wを加熱するための熱を柱状体1に付与する熱付与手段60とを備えてなる。
Hereinafter, a heat treatment apparatus according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings.
As shown in FIGS. 1 to 5, the heat treatment apparatus according to the embodiment of the present invention is a fluid organic combustible containing water such as livestock waste, food waste, sewage sludge, etc. Is a device that can obtain a carbide by heat treatment, and the basic structure thereof is a fixed columnar body 1 and a heating path Rh of the processed object W between the columnar body 1 through which the columnar body 1 is inserted. The rotatable cylindrical body 10 to be formed, the rotatable outer cylindrical body 20 through which the cylindrical body 10 is inserted to form the cooling path Rc of the processed article W, and the processed article W in the heating path Rh. The moving means 50 to move and the heat provision means 60 which provides the columnar body 1 with the heat for heating the processed material W are provided.

柱状体1は、鉄等の金属製管体からなり、本体2と、この本体2の両端に延設され本体2の径より細い径の軸管3とを備えて構成され、柱状体1は、この軸管3において支持台4に支持されている。図4に示すように、本体2の一般径Dは、適宜設定されるが、例えば、D=200〜600mmに設定され、実施の形態では、D=300mmに設定されている。   The columnar body 1 is made of a metal tube such as iron, and includes a main body 2 and a shaft tube 3 extending at both ends of the main body 2 and having a diameter smaller than the diameter of the main body 2. The shaft tube 3 is supported by a support base 4. As shown in FIG. 4, the general diameter D of the main body 2 is appropriately set. For example, D is set to 200 to 600 mm, and in the embodiment, D is set to 300 mm.

筒体10は、鉄等の金属製管体からなり、この筒体10には柱状体1の本体2がその一端部2aを除いて挿通されている。そして、柱状体1の本体2の外面と筒体10の内面との間に、一端側に処理物Wが供給される入口11を有し他端側に処理物Wの出口12を有し、処理物Wが柱状体1の本体2の外面及び筒体10の内面に挟まれて入口11から出口12に向けて移動可能な加熱経路Rhが形成されている。図4に示すように、加熱経路Rhの幅Eは、適宜設定されるが、例えば、E=20〜100mmに設定され、実施の形態では、E=40mmに設定されている。また、図3に示すように、加熱経路Rhの長さLも適宜設定されるが、例えば、L=3000〜4000mmに設定され、実施の形態では、L=3700mmに設定されている。   The cylindrical body 10 is made of a metal tube such as iron, and the main body 2 of the columnar body 1 is inserted through the cylindrical body 10 except for one end portion 2a thereof. And between the outer surface of the main body 2 of the columnar body 1 and the inner surface of the cylindrical body 10, there is an inlet 11 to which the processed product W is supplied on one end side, and an outlet 12 for the processed product W on the other end side. A heating path Rh in which the workpiece W is sandwiched between the outer surface of the main body 2 of the columnar body 1 and the inner surface of the cylindrical body 10 and is movable from the inlet 11 toward the outlet 12 is formed. As shown in FIG. 4, the width E of the heating path Rh is appropriately set. For example, E = 20 to 100 mm, and in the embodiment, E = 40 mm. As shown in FIG. 3, the length L of the heating path Rh is also set as appropriate. For example, L is set to 3000 to 4000 mm, and in the embodiment, L is set to 3700 mm.

また、加熱経路Rhの入口11側には、加熱経路Rhの入口11に処理物Wを供給するホッパ13が設けられている。ホッパ13は、機台14に支持されており、柱状体1の筒体10から突出した本体2の一端部2aを囲繞するとともに加熱経路Rhの入口11に連通する容器状の底部15と、底部15から立ち上がり処理物Wの投入口16を有した立ち上がり部17と、投入口16を開閉する蓋18とを備えて構成されている。尚、ホッパ13からは、蓋18の開閉により処理物Wを間欠的に投入するが、例えば、蓋18にポンプ(図示せず)からの供給口(図示せず)を設けてポンプにより連続的に投入するようにしてよい。   Further, a hopper 13 for supplying the workpiece W to the inlet 11 of the heating path Rh is provided on the inlet 11 side of the heating path Rh. The hopper 13 is supported by the machine base 14, surrounds one end 2 a of the main body 2 protruding from the cylindrical body 10 of the columnar body 1, and communicates with the inlet 11 of the heating path Rh, 15 includes a rising portion 17 having a charging port 16 for a rising workpiece W and a lid 18 for opening and closing the charging port 16. The workpiece W is intermittently charged from the hopper 13 by opening and closing the lid 18. For example, a supply port (not shown) from a pump (not shown) is provided in the lid 18 and continuously supplied by the pump. You may make it throw in.

外筒体20は、鉄等の金属製管体からなり、筒体10が挿通されている。詳しくは、外筒体20は、加熱経路Rhの出口12側から入口11側に向けて内面が拡開した内管21とこれを囲繞する直状の外管22とで構成されている。そして、この内管21と筒体10との間には、加熱経路Rhの出口12側の前端にこの出口12から排出された処理物Wを受ける受け口23を有し、加熱経路Rhの入口11側の後端に処理物Wの排出口24を有し、外筒体20の回転により受け口23から排出口24に向けて処理物Wを移動させて処理物Wを冷却する冷却経路Rcが設けられている。外筒体20の後側端部の外側には、ホッパ13に固定され冷却経路Rcの排出口24に対峙する隔離板25が設けられており、排出口24は、この隔離板25の下側に開放して設けられた取出し口26に連通しており、この取出し口26から炭化物の製品が排出される。尚、取出し口26から排出される炭化物は、ベルトコンベア(図示せず)などで搬送するようにしてよい。   The outer cylinder 20 is made of a metal tube such as iron, and the cylinder 10 is inserted therethrough. Specifically, the outer cylindrical body 20 includes an inner pipe 21 whose inner surface is expanded from the outlet 12 side of the heating path Rh toward the inlet 11 side, and a straight outer pipe 22 surrounding the inner pipe 21. Between the inner tube 21 and the cylindrical body 10, there is a receiving port 23 for receiving the processed material W discharged from the outlet 12 at the front end on the outlet 12 side of the heating path Rh, and the inlet 11 of the heating path Rh. There is a discharge path 24 for the processed product W at the rear end of the side, and a cooling path Rc for cooling the processed product W by moving the processed product W from the receiving port 23 toward the discharge port 24 by the rotation of the outer cylindrical body 20 is provided. It has been. On the outside of the rear end portion of the outer cylinder 20, a separator plate 25 fixed to the hopper 13 and facing the discharge port 24 of the cooling path Rc is provided. The product is communicated with a take-out port 26 that is open to the surface, and a carbide product is discharged from the take-out port 26. In addition, you may make it convey the carbide | carbonized_material discharged | emitted from the taking-out port 26 with a belt conveyor (not shown).

外筒体20の前側端部は、金属製の円盤27で閉塞されている。円盤27の中央には柱状体1の軸管3が挿通される挿通孔27aが設けられている。また、外筒体20の後側端部において、内管21と外管22とは、リング状の覆い部材28で閉塞されている。
更に、筒体10の両端部は、夫々、外筒体20の内管21に、等角度関係(図では90°)で設けられた4つの連結部材29で連結されている。この連結部材29により、筒体10と外筒体20とは、これらの軸線を中心に回転可能に、一体に回転可能になっている。
The front end portion of the outer cylindrical body 20 is closed with a metal disk 27. In the center of the disk 27, an insertion hole 27a through which the shaft tube 3 of the columnar body 1 is inserted is provided. Further, the inner tube 21 and the outer tube 22 are closed by a ring-shaped covering member 28 at the rear end portion of the outer cylindrical body 20.
Furthermore, both end portions of the cylindrical body 10 are connected to the inner tube 21 of the outer cylindrical body 20 by four connecting members 29 provided in an equiangular relationship (90 ° in the drawing). The connecting member 29 allows the cylindrical body 10 and the outer cylindrical body 20 to rotate integrally with each other so as to be rotatable about these axes.

また、外筒体20は、筒体10とともに支持機構30により回転可能に支持されている。支持機構30は、外筒体20の外管22の両端部側に設けられたリング状の一対のレール31と、各レール31毎に設けられレール31を転動して支持する一対のローラ32の組とを備えて構成されている。ローラ32の組は機台14に設置されている。   Further, the outer cylinder 20 is rotatably supported by the support mechanism 30 together with the cylinder 10. The support mechanism 30 includes a pair of ring-shaped rails 31 provided on both ends of the outer tube 22 of the outer cylindrical body 20 and a pair of rollers 32 provided for each rail 31 to roll and support the rails 31. And is configured to include. The set of rollers 32 is installed on the machine base 14.

また、外筒体20は、回転機構40により回転させられる。回転機構40は、図2に示すように、機台14の前端側に設けられた電動モータ41と、この電動モータ41の回転を外筒体20に伝達するチェーン伝動機構42とで構成されている。チェーン伝動機構42は、電動モータ41の回転軸に設けられた主スプロケット43と、外筒体20の前端に設けられた従スプロケット44と、主スプロケット43と従スプロケット44との間に巻きかけられるエンドレスのチェーン45とから構成されている。   The outer cylinder 20 is rotated by the rotation mechanism 40. As shown in FIG. 2, the rotation mechanism 40 includes an electric motor 41 provided on the front end side of the machine base 14 and a chain transmission mechanism 42 that transmits the rotation of the electric motor 41 to the outer cylindrical body 20. Yes. The chain transmission mechanism 42 is wound between the main sprocket 43 provided on the rotating shaft of the electric motor 41, the slave sprocket 44 provided at the front end of the outer cylinder 20, and the main sprocket 43 and the slave sprocket 44. And an endless chain 45.

移動手段50は、筒体10の内面に筒体10の回転により処理物Wを加熱経路Rhの入口11から出口12へ向けて移動させる羽根を備えている。羽根は、螺旋状に連続するスクリュー羽根51で構成されている。羽根51と柱状体1との間には、図4に示すように、加熱された処理物Wから生じる発生ガスが通過可能な隙間Sが形成されている。隙間Sの幅Saは、適宜設定されるが、例えば、Sa=2〜20mmに設定され、実施の形態では、Sa=8mmに設定されている。   The moving means 50 includes blades on the inner surface of the cylinder body 10 that move the workpiece W from the inlet 11 to the outlet 12 of the heating path Rh by the rotation of the cylinder 10. A blade | wing is comprised by the screw blade | wing 51 which continues spirally. As shown in FIG. 4, a gap S is formed between the blade 51 and the columnar body 1 through which the gas generated from the heated processed product W can pass. The width Sa of the gap S is appropriately set. For example, Sa = 2 to 20 mm is set. In the embodiment, Sa = 8 mm is set.

また、このスクリュー羽根51の後端部は、柱状体1の本体2の一端部2aに沿って延設され、ホッパ13の底部15に臨んでおり、筒体10の回転によりホッパ13の底部15から処理物Wを加熱経路Rhの入口11に掻き入れる掻き入れ部52として構成されている。
更に、移動手段50は、筒体10を回転させる上記の回転機構40を備えて構成されている。上述したように、筒体10は外筒体20の内管21に連結部材29により一体に回転可能に連結されていることから、筒体10及び外筒体20の回転機構40は共用されることになる。
Further, the rear end portion of the screw blade 51 extends along one end portion 2 a of the main body 2 of the columnar body 1 and faces the bottom portion 15 of the hopper 13, and the bottom portion 15 of the hopper 13 is rotated by the rotation of the cylindrical body 10. The workpiece W is scraped into the inlet 11 of the heating path Rh.
Further, the moving means 50 is configured to include the rotating mechanism 40 that rotates the cylindrical body 10. As described above, since the cylindrical body 10 is connected to the inner tube 21 of the outer cylindrical body 20 so as to be integrally rotatable by the connecting member 29, the rotating mechanism 40 of the cylindrical body 10 and the outer cylindrical body 20 is shared. It will be.

熱付与手段60は、柱状体1の加熱経路Rhの出口12側の前端から内部に燃焼ガスを供給するバーナ装置61を備えて構成されている。バーナ装置61は、図示外のオイルタンクからのオイルを、内臓のファンにより取り入れた燃焼空気により燃焼させて加熱経路Rh内に吹き込む。オイルとしては、灯油や廃油などが用いられる。また、柱状体1の一端側の軸管3は、支持台4に設けた煙突62に連通しており、加熱経路Rhでの排気ガスが煙突62から排気されるようになっている。   The heat applying means 60 includes a burner device 61 that supplies combustion gas from the front end on the outlet 12 side of the heating path Rh of the columnar body 1 to the inside. The burner device 61 burns oil from an oil tank (not shown) with combustion air taken in by a built-in fan and blows it into the heating path Rh. As the oil, kerosene or waste oil is used. Further, the axial tube 3 on one end side of the columnar body 1 communicates with a chimney 62 provided on the support base 4, and exhaust gas in the heating path Rh is exhausted from the chimney 62.

また、実施の形態に係る加熱処理装置は、図1に示すように、加熱経路Rhで発生した水蒸気を含む発生ガスを加熱経路Rhの入口11側から吸引する吸引装置70を備えている。この吸引装置70は、吸引ファン71と、一端がホッパ13の立ち上がり部17の上端部に配管され他端が吸引ファン71の吸引側に配管された吸引配管72とから構成されている。これにより、加熱経路Rhで発生した水蒸気を含む発生ガスは、スクリュー羽根51と柱状体1との間の隙間Sを通って、ホッパ13内に導入され、このホッパ13内を通って吸引ファン71により吸引されて排出される。   In addition, as shown in FIG. 1, the heat treatment apparatus according to the embodiment includes a suction device 70 that sucks generated gas containing water vapor generated in the heating path Rh from the inlet 11 side of the heating path Rh. The suction device 70 includes a suction fan 71 and a suction pipe 72 having one end piped to the upper end of the rising portion 17 of the hopper 13 and the other end piped to the suction side of the suction fan 71. Thereby, the generated gas containing water vapor generated in the heating path Rh is introduced into the hopper 13 through the gap S between the screw blade 51 and the columnar body 1, and the suction fan 71 passes through the hopper 13. Is sucked and discharged.

また、実施の形態に係る加熱処理装置は、図1に示すように、吸引装置70で吸引した水蒸気を含む発生ガスから液体を分離する気液分離装置80を備えている。気液分離装置80は、冷却により気液を分離するサイクロン塔81と、一端が吸引ファン71の排出側に配管され他端がサイクロン塔81の上端部に配管された接続配管82とから構成されている。サイクロン塔81の下部には、分離された液体を回収するバルブ開閉型の回収口83が設けられている。
また、サイクロン塔81の内部に臨み上端に突出され分離した気体が排気される排気管84には、バーナ装置61の燃焼空気取り入れ側に至る送給管85が配管されており、この分離した気体をバーナ装置61の燃焼空気に混合させる構成にしてある。
Moreover, the heat processing apparatus which concerns on embodiment is provided with the gas-liquid separation apparatus 80 which isolate | separates a liquid from the generated gas containing the water vapor | suction attracted | sucked with the suction apparatus 70, as shown in FIG. The gas-liquid separator 80 includes a cyclone tower 81 that separates gas and liquid by cooling, and a connection pipe 82 having one end piped to the discharge side of the suction fan 71 and the other end piped to the upper end of the cyclone tower 81. ing. At the bottom of the cyclone tower 81, a valve opening / closing type recovery port 83 for recovering the separated liquid is provided.
In addition, a supply pipe 85 that reaches the combustion air intake side of the burner device 61 is piped to an exhaust pipe 84 that faces the inside of the cyclone tower 81 and protrudes at the upper end and exhausts the separated gas. Is mixed with the combustion air of the burner device 61.

従って、この実施の形態に係る加熱処理装置により、例えば、処理物Wとして、畜産の糞尿を処理する場合で説明すると、以下のようになる。
先ず、バーナ装置61を駆動する。バーナ装置61からは柱状体1内に燃焼ガスが供給されており、柱状体1が加熱される。排気ガスは煙突62から排気される。
そして、ホッパ13に、蓋18を開閉してその開時に処理物Wを投入し、回転機構40及び吸引装置70を駆動する。ホッパ13への投入は、適時に蓋18を開閉して間欠的に行なう。尚、ポンプなどにより連続的に投入するようにしてよい。
Therefore, for example, the case where livestock manure is processed as the processed product W by the heat treatment apparatus according to this embodiment is as follows.
First, the burner device 61 is driven. Combustion gas is supplied from the burner device 61 into the columnar body 1, and the columnar body 1 is heated. The exhaust gas is exhausted from the chimney 62.
Then, the lid 18 is opened and closed in the hopper 13, and the workpiece W is loaded when the lid 18 is opened, and the rotating mechanism 40 and the suction device 70 are driven. Loading into the hopper 13 is performed intermittently by opening and closing the lid 18 at appropriate times. In addition, you may make it throw in continuously with a pump.

これにより、外筒体20及び内筒体10が回転し、内筒体10に設けたスクリュー羽根51の掻き込み部52がホッパ13内の処理物Wを加熱経路Rhの入口11から内部に供給し、更に、スクリュー羽根51により処理物Wが入口11から出口12に向けて加熱経路Rh内を移動させられる。この加熱経路Rhにおける処理物Wの移動の際、処理物Wは柱状体1により加熱されて、移動初期には処理物W中の水分が蒸発させられ、徐々に乾燥させられていくとともに、移動中期から後期には加熱により処理物Wが乾留されて炭化させられていく。   As a result, the outer cylinder 20 and the inner cylinder 10 rotate, and the scraping portion 52 of the screw blade 51 provided on the inner cylinder 10 supplies the processed material W in the hopper 13 from the inlet 11 of the heating path Rh to the inside. Furthermore, the workpiece W is moved in the heating path Rh from the inlet 11 toward the outlet 12 by the screw blades 51. During the movement of the treatment object W in the heating path Rh, the treatment object W is heated by the columnar body 1, and moisture in the treatment object W is evaporated at the initial stage of movement, and is gradually dried and moved. From the middle period to the latter period, the processed product W is carbonized by heating and carbonized.

この場合、処理物Wは、柱状体1から外部に向かう熱により加熱させられるので、筒体10外部から熱を付与される場合に比較して、熱発散の無駄がなく、確実に熱伝達が行なわれ、そのため、加熱効率が向上させられる。また、図5に示すように、この場合、処理物Wは柱状体1の外面及び筒体10の内面に挟まれて移動するので、柱状体1の外面及び筒体10の内面に擦り付けられるようになり、即ち、柱状体1の外面及び筒体10の内面に摩擦しながら進行し、そのため、処理物Wに対する熱伝導が十分に行なわれ、この点でも加熱効率が向上させられる。更に、処理物Wは加熱経路Rhにおいて乾留されるので、直接燃焼ガスで加熱する場合に比較して燃え上がることがなく、確実に炭化されていく。そのため、炭化物の生成の歩留まりが向上させられる。   In this case, since the processed object W is heated by the heat from the columnar body 1 to the outside, compared with the case where heat is applied from the outside of the cylindrical body 10, there is no waste of heat dissipation and heat transfer is surely performed. Is carried out, so that the heating efficiency is improved. In addition, as shown in FIG. 5, in this case, the workpiece W moves while being sandwiched between the outer surface of the columnar body 1 and the inner surface of the cylindrical body 10, so that it is rubbed against the outer surface of the columnar body 1 and the inner surface of the cylindrical body 10. That is, it proceeds while rubbing against the outer surface of the columnar body 1 and the inner surface of the cylindrical body 10, so that the heat conduction to the processed object W is sufficiently performed, and the heating efficiency is also improved in this respect. Furthermore, since the processed product W is dry-distilled in the heating path Rh, it does not burn up as compared with the case where it is directly heated with combustion gas, and is surely carbonized. Therefore, the yield of carbide generation is improved.

また、加熱経路Rhにおいては、処理物Wから水蒸気を含む発生ガスが生じるが、ホッパ13には吸引装置70の吸引ファン71が接続されているのでホッパ13内が負圧になり、発生ガスはスクリュー羽根51と柱状体1との間の隙間Sを通って、ホッパ13内に導入され、このホッパ13内を通って吸引ファン71により吸引されて排出される。この場合、発生ガスはホッパ13内の処理物W内を通過するので、処理物Wとの熱交換が行なわれ、そのため、処理物Wがある程度加温されることから、処理物Wの加熱経路Rhでの加熱効率がより一層向上させられる。   Further, in the heating path Rh, a generated gas containing water vapor is generated from the processed material W. However, since the suction fan 71 of the suction device 70 is connected to the hopper 13, the inside of the hopper 13 has a negative pressure, and the generated gas is It is introduced into the hopper 13 through the gap S between the screw blade 51 and the columnar body 1, and is sucked and discharged by the suction fan 71 through the hopper 13. In this case, since the generated gas passes through the processed product W in the hopper 13, heat exchange with the processed product W is performed, so that the processed product W is heated to some extent. The heating efficiency in Rh is further improved.

更に、図1に示すように、吸引装置70で吸引した水蒸気を含む発生ガスは、気液分離装置80に至り、サイクロン塔81により水を主体とした液体が分離される。液体は、適時にサイクロン塔81の回収口83から回収される。また、サイクロン塔81の排気管から排気される気体は、バーナ装置61に吸引され、バーナ装置61の燃焼空気取り入れ側に至って、バーナ装置61の燃焼空気に混合させられる。そのため、気体の熱を利用できるのでそれだけ燃焼効率が向上させられるとともに、気体中の有害成分を燃焼ガス中で熱分解させることができる。また、発生ガスを気液分離して排気するので、発生ガスの排気を清浄化して行なうことができるようになる。   Further, as shown in FIG. 1, the generated gas containing water vapor sucked by the suction device 70 reaches the gas-liquid separation device 80, and the liquid mainly composed of water is separated by the cyclone tower 81. The liquid is recovered from the recovery port 83 of the cyclone tower 81 in a timely manner. The gas exhausted from the exhaust pipe of the cyclone tower 81 is sucked into the burner device 61, reaches the combustion air intake side of the burner device 61, and is mixed with the combustion air of the burner device 61. Therefore, since the heat of the gas can be used, the combustion efficiency can be improved accordingly, and harmful components in the gas can be thermally decomposed in the combustion gas. Further, since the generated gas is separated into gas and liquid and exhausted, the generated gas can be exhausted after being purified.

そして、図3に示すように、加熱経路Rhで炭化させられた赤熱状態の処理物Wは、加熱経路Rhの出口12から冷却経路Rcの受け口23に落下していく。外筒体20は回転機構40により回転させられ、外筒体20の内管21は加熱経路Rhの出口12側から入口11側に向けて拡開するテーパ状になっているので、この外筒体20の回転により受け口23から排出口24に向けて処理物Wが徐々に移動させられ、冷却させられる。この冷却過程では、処理物Wは空気に晒されるので炭化が促進される。冷却された処理物Wは、順次排出口24から排出されていく。この場合、外筒体20において冷却してから処理物Wを取り出すことができるので、別途冷却ラインを設ける必要がなくなり、そのため、装置の省力化が図られる。   As shown in FIG. 3, the red-hot-processed product W carbonized in the heating path Rh falls from the outlet 12 of the heating path Rh to the receiving port 23 of the cooling path Rc. The outer cylinder 20 is rotated by the rotation mechanism 40, and the inner tube 21 of the outer cylinder 20 is tapered so as to expand from the outlet 12 side to the inlet 11 side of the heating path Rh. The workpiece W is gradually moved from the receiving port 23 toward the discharge port 24 by the rotation of the body 20 and cooled. In this cooling process, the workpiece W is exposed to air, so that carbonization is promoted. The cooled processed product W is sequentially discharged from the discharge port 24. In this case, since the processed product W can be taken out after being cooled in the outer cylindrical body 20, it is not necessary to provide a separate cooling line, thereby saving the labor of the apparatus.

図6には、本発明の実施の形態に係る加熱処理装置において、移動手段50の別の例を示している。これは、上記の連続するスクリュー羽根51に変えて、多数の矩形の羽根51を筒体10の回転により処理物Wを進行させるように角度を設けて筒体10の内面に列設して突出させたものである。また、ホッパ13は、加熱経路Rhに向けて傾斜しており、処理物Wは、直接加熱経路Rhの入口11に導入される。これによれば、多数の矩形の羽根51間に間隔があるので、処理物Wからの発生ガスの流通が円滑になる。他の作用,効果は上記と同様である。   FIG. 6 shows another example of the moving means 50 in the heat treatment apparatus according to the embodiment of the present invention. In this case, instead of the continuous screw blades 51, a large number of rectangular blades 51 are arranged on the inner surface of the cylindrical body 10 so as to advance the workpiece W by the rotation of the cylindrical body 10 and project. It has been made. The hopper 13 is inclined toward the heating path Rh, and the workpiece W is directly introduced into the inlet 11 of the heating path Rh. According to this, since there are intervals between the numerous rectangular blades 51, the flow of the generated gas from the workpiece W becomes smooth. Other actions and effects are the same as described above.

尚、上記実施の形態において、外筒体20を設けて冷却経路Rcを形成したが、必ずしもこれに限定されるものではなく、外筒体20を設けなくても良い。この場合には、加熱経路Rhで生成された炭化物を別ラインで冷却する。但し、ラインの効率化を図るには、外筒体20を設けて冷却経路Rcを備えたほうがより好ましい。また、移動手段50は上述した例に限定されず適宜設計変更して差支えない。
更に、処理物Wとしては、家畜の糞尿の場合で説明したが必ずしもこれに限定されるものではなく、種々の廃棄物に適用できる。また、廃棄物に限らず、種々の処理物に適用してよいことは勿論である。
In the above embodiment, the outer cylinder 20 is provided to form the cooling path Rc. However, the present invention is not necessarily limited to this, and the outer cylinder 20 may not be provided. In this case, the carbide generated in the heating path Rh is cooled in another line. However, in order to increase the efficiency of the line, it is more preferable to provide the outer cylinder 20 and include the cooling path Rc. Further, the moving means 50 is not limited to the above-described example, and can be appropriately changed in design.
Further, the treated product W has been described in the case of livestock manure, but is not necessarily limited thereto, and can be applied to various wastes. Of course, the present invention is not limited to waste, and may be applied to various processed products.

本発明の実施の形態に係る加熱処理装置を示す全体図である。1 is an overall view showing a heat treatment apparatus according to an embodiment of the present invention. 本発明の実施の形態に係る加熱処理装置を示す斜視図である。It is a perspective view which shows the heat processing apparatus which concerns on embodiment of this invention. 本発明の実施の形態に係る加熱処理装置を示す縦断面図である。It is a longitudinal cross-sectional view which shows the heat processing apparatus which concerns on embodiment of this invention. 本発明の実施の形態に係る加熱処理装置を示す横断面図である。It is a cross-sectional view which shows the heat processing apparatus which concerns on embodiment of this invention. 本発明の実施の形態に係る加熱処理装置の要部を示す拡大断面図である。It is an expanded sectional view which shows the principal part of the heat processing apparatus which concerns on embodiment of this invention. 本発明の実施の形態に係る加熱処理装置の変形例を示す縦断面図である。It is a longitudinal cross-sectional view which shows the modification of the heat processing apparatus which concerns on embodiment of this invention. 従来の加熱処理装置の一例を示す断面図である。It is sectional drawing which shows an example of the conventional heat processing apparatus.

符号の説明Explanation of symbols

W 処理物
1 柱状体
2 本体
2a 一端部
3 軸管
10 筒体
11 入口
12 出口
Rh 加熱経路
13 ホッパ
14 機台
15 底部
16 投入口
17 立ち上がり部
18 蓋
20 外筒体
21 内管
22 外管
23 受け口
24 排出口
Rc 冷却経路
25 隔離板
26 取出し口
29 連結部材
30 支持機構
31 レール
32 ローラ
40 回転機構
41 電動モータ
42 チェーン伝動機構
50 移動手段
51 羽根
S 隙間
52 掻き入れ部
60 熱付与手段
61 バーナ装置
62 煙突
70 吸引装置
80 気液分離装置
81 サイクロン塔
W Processed object 1 Columnar body 2 Main body 2a One end part 3 Axis tube 10 Tube body 11 Inlet 12 Outlet Rh Heating path 13 Hopper 14 Machine base 15 Bottom 16 Input port 17 Rising part 18 Lid 20 Outer cylinder 21 Inner tube 22 Outer tube 23 Receiving port 24 Discharge port Rc Cooling path 25 Separating plate 26 Extracting port 29 Connecting member 30 Support mechanism 31 Rail 32 Roller 40 Rotating mechanism 41 Electric motor 42 Chain transmission mechanism 50 Moving means 51 Blade S Clearance 52 Scraping section 60 Heat applying means 61 Burner Device 62 Chimney 70 Suction device 80 Gas-liquid separation device 81 Cyclone tower

このような目的を達成するため本発明の加熱処理装置は、処理物を加熱処理する加熱処理装置において、柱状体を筒体に挿通し、上記柱状体の外面と上記筒体の内面との間に、一端側に処理物が供給される入口を有し他端側に処理物の出口を有し該処理物が上記柱状体の外面及び筒体の内面に挟まれて上記入口から出口に向けて移動可能な加熱経路を形成し、該加熱経路の入口に供給された処理物を該加熱経路の出口へ向けて移動させる移動手段を備えるとともに、該加熱経路を移動する処理物を加熱するための熱を上記柱状体に付与する熱付与手段を設け、該加熱経路で処理物を乾留させて炭化させるようにした構成としている。 In order to achieve such an object, the heat treatment apparatus of the present invention is a heat treatment apparatus for heat-treating an object to be processed, wherein a columnar body is inserted into a cylinder, and between the outer surface of the columnar body and the inner surface of the cylinder. In addition, an inlet through which the processed material is supplied is provided on one end side, and an outlet for the processed material is provided on the other end side. Forming a movable heating path, and moving means for moving the processing object supplied to the inlet of the heating path toward the outlet of the heating path, and heating the processing object moving in the heating path the heat has a configuration which is adapted to carbonize by dry distillation of the set heat applying means for applying a columnar body only, treated with heating path.

これにより、処理物として例えば水分を有した有機可燃物を例えば加熱処理して炭化するときは、熱付与手段により柱状体に熱を付与する。この状態で、処理物を加熱経路の入口に供給し、移動手段により、処理物を加熱経路の出口へ向けて移動させる。この加熱経路における処理物の移動の際、処理物は加熱されて、移動初期には処理物中の水分が蒸発させられ、徐々に乾燥させられていくとともに、移動中期から後期には加熱により処理物が乾留されて炭化させられていく。 Thus, for example, when an organic combustible material having moisture is carbonized by heat treatment, for example, heat is applied to the columnar body by the heat applying means. In this state, the processing object is supplied to the inlet of the heating path, and the processing object is moved toward the outlet of the heating path by the moving means. During the movement of the processed material in this heating path, the processed material is heated, and the moisture in the processed material is evaporated in the initial stage of the movement and gradually dried. Things are carbonized and carbonized.

また、熱付与手段を、柱状体に熱を付与するように構成していることから、内部から外部に向けて熱が伝達されるので、筒体外部から熱を付与される場合に比較して、熱発散の無駄がなく、確実に熱伝達が行なわれ、そのため、加熱効率が向上させられる。また、装置の構造も簡易化できる。
尚、筒体に熱を付与するように構成した場合には、柱状体側の処理物に熱が伝達されるが、筒体の外方へも熱が逃げるので、柱状体に熱を付与する場合に比較して、処理物への熱伝達率がやや劣る。また、筒体の外方を断熱材などで覆わなければならないことから、装置も複雑化する。しかしながら、従来に比較すれば、確実に熱伝達が行なわれ、加熱効率が向上させられる。
In addition, since the heat applying means is configured to apply heat to the columnar body, heat is transmitted from the inside toward the outside, so compared to the case where heat is applied from the outside of the cylindrical body. In addition, there is no waste of heat dissipation and heat transfer is performed reliably, so that heating efficiency is improved. In addition, the structure of the apparatus can be simplified.
In addition, when it is configured to apply heat to the cylindrical body, heat is transmitted to the processed material on the columnar body side, but heat escapes also to the outside of the cylindrical body, so when heat is applied to the cylindrical body Compared with, the heat transfer rate to the processed product is slightly inferior. Further, since the outside of the cylinder must be covered with a heat insulating material or the like, the apparatus becomes complicated. However, compared with the prior art, heat transfer is reliably performed, and the heating efficiency is improved.

そして、上記柱状体を管体で形成し、上記熱付与手段を、該柱状体の上記加熱経路の出口側の前端から内部に燃焼ガスを供給するバーナ装置を備えて構成している。これにより、バーナ装置の燃焼ガスにより、柱状体に熱を付与され、この柱状体から処理物に熱が伝達されるので、内部から外部に向けて熱が伝達されることになることから、筒体外部から熱を付与される場合に比較して、熱発散の無駄がなく、確実に熱伝達が行なわれ、そのため、加熱効率が向上させられる。また、柱状体を管体にすることで構成でき、バーナ装置の設置も容易であることから、装置の構造も簡易化できる。 And it forms on SL columnar body tube, said heat applying means, and configured to include a burner device for supplying an internal combustion gases from the outlet side of the front end of the heating path of the columnar body. As a result, heat is applied to the columnar body by the combustion gas of the burner device, and heat is transmitted from the columnar body to the processed material, so that heat is transmitted from the inside to the outside. Compared with the case where heat is applied from the outside of the body, there is no waste of heat dissipation, heat transfer is performed reliably, and thus the heating efficiency is improved. Moreover, since it can comprise by making a columnar body into a tubular body and installation of a burner apparatus is easy, the structure of an apparatus can also be simplified.

更にまた、本発明においては、上記加熱経路で発生した発生ガスを該加熱経路の入口側から吸引する吸引装置を備えた構成としている。加熱経路において、処理物から水蒸気を含む発生ガスが生じても、発生ガスを強制的に吸引して外部に排出させることができる。また、発生ガスを未処理の処理物内を通過させることになるので、未処理の処理物との熱交換が行なわれ、そのため、処理物がある程度加温されることから、処理物の加熱経路での加熱効率がより一層向上させられる。 Furthermore, in this invention, it is set as the structure provided with the suction device which attracts | sucks the generated gas generated in the said heating path | route from the entrance side of this heating path | route. Even if generated gas containing water vapor is generated from the processed material in the heating path, the generated gas can be forcibly sucked and discharged to the outside. In addition, since the generated gas is allowed to pass through the untreated material, heat exchange with the untreated material is performed, and the treated material is heated to some extent. The heating efficiency at is further improved.

また、上記加熱経路の入口に処理物を供給するホッパを設け、上記吸引装置は、上記加熱経路で発生した発生ガスを上記ホッパ内を通って吸引する構成としている。これにより、発生ガスはホッパ内の処理物内を通過するので、処理物との熱交換が行なわれ、そのため、処理物がある程度加温されることから、処理物の加熱経路での加熱効率がより一層向上させられる。
そしてまた、必要に応じ、上記処理物は有機性可燃物で構成され、該処理物を上記加熱経路において炭化させて炭化物を得る構成としている。処理物として、畜産廃棄物,食品廃棄物,下水汚泥等の水分を含む流動状の有機性可燃物を加熱処理して炭化物を得ることのできるようになる。
Further, a hopper for supplying a processed material to the inlet of the heating path is provided, and the suction device is configured to suck the generated gas generated in the heating path through the hopper. As a result, the generated gas passes through the processed material in the hopper, so that heat exchange with the processed material is performed, so that the processed material is heated to some extent, and thus the heating efficiency in the heating path of the processed material is improved. It can be further improved.
If necessary, the treated product is composed of an organic combustible material, and the treated product is carbonized in the heating path to obtain a carbide. As a treated product, a fluid organic combustible material containing water such as livestock waste, food waste, sewage sludge, etc. can be heat treated to obtain a carbide.

尚、上記実施の形態において、外筒体20を設けて冷却経路Rcを形成しているので、外筒体20を設けないで、加熱経路Rhで生成された炭化物を別ラインで冷却する場合に比較して、ラインの効率化を図るには、より好ましい。また、移動手段50は上述した例に限定されず適宜設計変更して差支えない。
更に、処理物Wとしては、家畜の糞尿の場合で説明したが必ずしもこれに限定されるものではなく、種々の廃棄物に適用できる。また、廃棄物に限らず、種々の処理物に適用してよいことは勿論である。
In the above embodiment, since the outer cylinder 20 is provided to form the cooling path Rc, the carbide generated in the heating path Rh is cooled by another line without providing the outer cylinder 20. in comparison, the increase the efficiency of the line, yo more preferable. Further, the moving means 50 is not limited to the above-described example, and can be appropriately changed in design.
Further, the treated product W has been described in the case of livestock manure, but is not necessarily limited thereto, and can be applied to various wastes. Of course, the present invention is not limited to waste, and may be applied to various processed products.

Claims (10)

処理物を加熱処理する加熱処理装置において、
柱状体を筒体に挿通し、上記柱状体の外面と上記筒体の内面との間に、一端側に処理物が供給される入口を有し他端側に処理物の出口を有し該処理物が上記柱状体の外面及び筒体の内面に挟まれて上記入口から出口に向けて移動可能な加熱経路を形成し、該加熱経路の入口に供給された処理物を該加熱経路の出口へ向けて移動させる移動手段を備えるとともに、該加熱経路を移動する処理物を加熱するための熱を上記柱状体及び筒体の少なくともいずれか一方に付与する熱付与手段を設けたことを特徴とする加熱処理装置。
In a heat treatment apparatus for heat-treating a processed material,
A columnar body is inserted through the cylindrical body, and an inlet for supplying a processed material is provided on one end side between the outer surface of the columnar body and the inner surface of the cylindrical body, and an outlet for the processed material is provided on the other end side. A processed material is sandwiched between the outer surface of the columnar body and the inner surface of the cylindrical body to form a heating path that can move from the inlet toward the outlet, and the processed material supplied to the inlet of the heating path is discharged to the outlet of the heating path. And a heat applying means for applying heat for heating the processed material moving along the heating path to at least one of the columnar body and the cylindrical body. Heat treatment equipment.
上記柱状体を管体で形成し、上記熱付与手段を、該柱状体の上記加熱経路の出口側の前端から内部に燃焼ガスを供給するバーナ装置を備えて構成したことを特徴とする請求項1記載の加熱処理装置。   The columnar body is formed of a tubular body, and the heat applying means includes a burner device that supplies combustion gas from the front end of the columnar body on the outlet side of the heating path. The heat treatment apparatus according to 1. 上記筒体を外筒体に挿通し、該外筒体を軸線を中心に回転可能に支持し、上記筒体と外筒体との間に上記加熱経路の出口側の前端に該出口から排出された処理物を受ける受け口を有し上記加熱経路の入口側の後端に該処理物の排出口を有し上記外筒体の回転により上記受け口から排出口に向けて処理物を移動させて処理物を冷却する冷却経路を設け、上記外筒体を回転させる回転機構を備えたことを特徴とする請求項1または2記載の加熱処理装置。   The cylindrical body is inserted into the outer cylindrical body, the outer cylindrical body is supported so as to be rotatable about an axis, and is discharged from the outlet to the front end on the outlet side of the heating path between the cylindrical body and the outer cylindrical body. A receiving port for receiving the processed material, a discharge port for the processed material at the rear end on the inlet side of the heating path, and moving the processed material from the receiving port toward the discharging port by rotation of the outer cylinder. The heat treatment apparatus according to claim 1, further comprising a rotation mechanism that provides a cooling path for cooling the workpiece and rotates the outer cylinder. 上記外筒体を上記加熱経路の出口側から入口側に向けて拡開する内面を備えて構成したことを特徴とする請求項3記載の加熱処理装置。   4. The heat treatment apparatus according to claim 3, wherein the outer cylindrical body is configured to have an inner surface that expands from the outlet side to the inlet side of the heating path. 上記移動手段を、上記筒体を軸線を中心に回転可能に支持し、該筒体の内面に該筒体の回転により処理物を上記加熱経路の出口へ向けて移動させる羽根を設け、上記筒体を回転させる回転機構を備えて構成したことを特徴とする請求項1乃至4いずれかに記載の加熱処理装置。   The moving means supports the cylinder so as to be rotatable about an axis, and is provided with blades on the inner surface of the cylinder for moving the processed material toward the outlet of the heating path by the rotation of the cylinder. 5. The heat treatment apparatus according to claim 1, further comprising a rotation mechanism that rotates the body. 上記移動手段を、上記筒体を軸線を中心に回転可能に支持し、該筒体の内面に該筒体の回転により処理物を上記加熱経路の出口へ向けて移動させる羽根を設け、上記筒体を回転させる回転機構を備えて構成し、上記筒体と外筒体とを連結部材で連結して一体に回転可能にし、該筒体の回転機構を上記外筒体の回転機構と共用したことを特徴とする請求項3または4記載の加熱処理装置。   The moving means supports the cylinder so as to be rotatable about an axis, and is provided with blades on the inner surface of the cylinder for moving the processed material toward the outlet of the heating path by the rotation of the cylinder. A rotating mechanism for rotating the body, the cylindrical body and the outer cylindrical body are connected by a connecting member so as to be integrally rotatable, and the rotating mechanism of the cylindrical body is shared with the rotating mechanism of the outer cylindrical body The heat treatment apparatus according to claim 3 or 4, characterized by the above. 上記羽根を、螺旋状に連続するスクリュー羽根で構成し、該羽根と柱状体との間に、加熱された処理物から生じる発生ガスが通過可能な隙間を形成したことを特徴とする請求項5または6記載の加熱処理装置。   The said blade | wing is comprised with the screw blade | wing which continues spirally, The clearance gap through which the gas generated from the heated processed material can pass was formed between this blade | wing and the columnar body. Or the heat processing apparatus of 6. 上記加熱経路で発生した発生ガスを該加熱経路の入口側から吸引する吸引装置を備えたことを特徴とする請求項1乃至7いずれかに記載の加熱処理装置。   The heat treatment apparatus according to any one of claims 1 to 7, further comprising a suction device that sucks generated gas generated in the heating path from an inlet side of the heating path. 上記吸引装置で吸引した発生ガスから液体を分離する気液分離装置を備えたことを特徴とする請求項8記載の加熱処理装置。   The heat treatment apparatus according to claim 8, further comprising a gas-liquid separation device that separates liquid from the generated gas sucked by the suction device. 上記柱状体を管体で形成し、上記熱付与手段を、該柱状体の上記加熱経路の出口側の前端から内部に燃焼ガスを供給するバーナ装置を備えて構成し、上記気液分離装置で分離した気体を上記バーナ装置の燃焼空気に混合させることを特徴とする請求項9記載の加熱処理装置。   The columnar body is formed of a tubular body, and the heat application means includes a burner device that supplies combustion gas from the front end of the heating path of the columnar body to the inside. The heat treatment apparatus according to claim 9, wherein the separated gas is mixed with the combustion air of the burner apparatus.
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