JP2007082334A - Eddy current decelerator - Google Patents

Eddy current decelerator Download PDF

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JP2007082334A
JP2007082334A JP2005267061A JP2005267061A JP2007082334A JP 2007082334 A JP2007082334 A JP 2007082334A JP 2005267061 A JP2005267061 A JP 2005267061A JP 2005267061 A JP2005267061 A JP 2005267061A JP 2007082334 A JP2007082334 A JP 2007082334A
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divided
circumferential direction
eddy current
support ring
enormous
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JP4797528B2 (en
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Toru Kuwabara
徹 桑原
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Isuzu Motors Ltd
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Isuzu Motors Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To form a plurality of divided members by circumferentially dividing a magnetic member, and ensure a sufficient strength in a coupling section between the divided members when the divided members are circumferentially linked as a ring. <P>SOLUTION: An eddy current decelerator is provided with an annular casing 3 facing a rotor 1 coupled to a rotating shaft, attached on the fixed side and comprising a nonmagnetic material, and the ring magnetic member 10 disposed at a portion facing the rotor 1 in the casing 3. A plurality of the divided members 15 are formed by circumferentially dividing the magnetic member 10. An extended protrusion 15a has a thickened end, and is provided at one circumferential end of the divided member 15. A fitted recess 15b is provided at the other end, and fitted to the extended protrusion 15a. The divided members 15 are circumferentially coupled as the ring by the extended protrusion 15a and the fitted recess 15b. A hole 12 is provided at the extended protrusion 15a in the divided member 15, and penetrates into the extended protrusion 15a in the axial direction. A bolt 13 is inserted into the hole 12. The divided members 15 are fixed to the casing 3. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、車両の摩擦ブレーキを補助する渦電流式減速装置に関する。   The present invention relates to an eddy current type speed reducer that assists a friction brake of a vehicle.

例えば図11及び図12に示すように、渦電流式減速装置は、回転軸(図示せず)に取り付けられたドラム状のロータ51と、固定側(図示せず)に取り付けられ、ロータ51の内方に配置されたステータ52とを備えている。ステータ52は、ロータ51の内周面に対向させて設けられた外側磁石支持環53(外環)と、外側磁石支持環53の内周面に対向させて且つ周方向に回動自在に設けられた内側磁石支持環54(内環)と、内側磁石支持環54を回動させるアクチュエータ(図示せず)とを備えている。   For example, as shown in FIGS. 11 and 12, the eddy current type speed reducer includes a drum-like rotor 51 attached to a rotating shaft (not shown) and a fixed side (not shown). And a stator 52 disposed inward. The stator 52 is provided so as to face the inner peripheral surface of the rotor 51 and to be opposed to the inner peripheral surface of the outer magnet support ring 53 and to be rotatable in the circumferential direction. The inner magnet support ring 54 (inner ring) and an actuator (not shown) for rotating the inner magnet support ring 54 are provided.

外側磁石支持環53は、磁性体の材料からなるリング状の磁性部材55を有している。磁性部材55としては、複数の電磁鋼板を軸方向に積層して形成されたもの(積層電磁鋼板)、又は、ブロック状に形成されたものが一般に知られている。磁性部材55の内部には、複数の永久磁石56が周方向に所定間隔を隔てて埋設されている。各永久磁石56は、周方向両端に磁極を有し、周方向に向き合う磁極が同極に設定されている。   The outer magnet support ring 53 has a ring-shaped magnetic member 55 made of a magnetic material. As the magnetic member 55, a member formed by laminating a plurality of electromagnetic steel plates in the axial direction (laminated electromagnetic steel plate) or a member formed in a block shape is generally known. A plurality of permanent magnets 56 are embedded in the magnetic member 55 at predetermined intervals in the circumferential direction. Each permanent magnet 56 has magnetic poles at both ends in the circumferential direction, and the magnetic poles facing in the circumferential direction are set to have the same polarity.

内側磁石支持環54は、磁性体の材料からなる支持リング57を有している。支持リング57の外周面には、複数の永久磁石58が周方向に所定間隔を隔てて取り付けられている。各永久磁石58は、径方向両端に磁極を有し、周方向交互に磁極の向きを反転させて配置されている。   The inner magnet support ring 54 has a support ring 57 made of a magnetic material. A plurality of permanent magnets 58 are attached to the outer peripheral surface of the support ring 57 at a predetermined interval in the circumferential direction. Each permanent magnet 58 has magnetic poles at both ends in the radial direction, and is arranged by reversing the direction of the magnetic poles alternately in the circumferential direction.

回転軸を減速制動する際(制動ON時)には、図11に示すように、周方向に隣接する外側磁石支持環53の永久磁石56間に、ロータ51に向く磁極が外側磁石支持環53の永久磁石56の磁極と同極である内側磁石支持環54の永久磁石58が位置されるように(制動位置)、アクチュエータにより内側磁石支持環54を回動させる。すると、各磁石支持環53、54の永久磁石56、58とロータ51との間にN極とS極とを結ぶ磁気回路が形成される。これにより、ロータ51とステータ52との相対回転によってロータ51に渦電流が生起され、回転軸が減速制動される。   When decelerating and braking the rotating shaft (when braking is ON), as shown in FIG. 11, the magnetic poles facing the rotor 51 are disposed between the permanent magnets 56 of the outer magnet support ring 53 adjacent in the circumferential direction. The inner magnet support ring 54 is rotated by the actuator so that the permanent magnet 58 of the inner magnet support ring 54 having the same polarity as the magnetic pole of the permanent magnet 56 is positioned (braking position). As a result, a magnetic circuit connecting the N pole and the S pole is formed between the permanent magnets 56 and 58 of the magnet support rings 53 and 54 and the rotor 51. Thereby, an eddy current is generated in the rotor 51 by the relative rotation between the rotor 51 and the stator 52, and the rotating shaft is decelerated and braked.

一方減速制動を解除する際(制動OFF時)には、図12に示すように、周方向に隣接する外側磁石支持環53の永久磁石56間に、ロータ51に向く磁極が外側磁石支持環53の永久磁石56の磁極と異極である内側磁石支持環54の永久磁石58が位置されるように(非制動位置)、アクチュエータにより内側磁石支持環54を回動させる。すると、内側磁石支持環53の永久磁石56と外側磁石支持環54の永久磁石58との間にN極とS極とを結ぶ短絡的な磁気回路(ロータに対する遮断回路)が形成され、回転軸の減速制動が解除される。   On the other hand, when releasing deceleration braking (when braking is OFF), as shown in FIG. 12, the magnetic poles facing the rotor 51 are disposed between the permanent magnets 56 of the outer magnet support ring 53 adjacent in the circumferential direction. The inner magnet support ring 54 is rotated by the actuator so that the permanent magnet 58 of the inner magnet support ring 54 that is different from the magnetic pole of the permanent magnet 56 is positioned (non-braking position). As a result, a short circuit magnetic circuit (blocking circuit for the rotor) connecting the N pole and the S pole is formed between the permanent magnet 56 of the inner magnet support ring 53 and the permanent magnet 58 of the outer magnet support ring 54, and the rotating shaft The deceleration braking is released.

このような渦電流式減速装置は、特許文献1等にも記載されている。   Such an eddy current reduction device is also described in Patent Document 1 and the like.

特開2004−32927号公報JP 2004-32927 A

ところで、外側磁石支持環53の磁性部材55として積層電磁鋼板を用いる場合、一枚の電磁鋼板は径方向の幅(外径と内径との差)が小さく、大きなリングであるため、一ピースで作ると材料の歩留りが悪い。   By the way, when a laminated electromagnetic steel sheet is used as the magnetic member 55 of the outer magnet support ring 53, since one electromagnetic steel sheet has a small radial width (difference between the outer diameter and the inner diameter) and is a large ring, If you make it, the yield of the material is bad.

そこで材料の歩留りを向上すべく、磁性部材55(電磁鋼板)を周方向に複数分割して形成し、それら各分割部材を互いに周方向に連結してリング状とすることが考えられる。このように各分割部材を互いに周方向に連結した場合、各分割部材間の結合部の強度を充分に確保する必要がある。   Therefore, in order to improve the yield of the material, it is conceivable to form the magnetic member 55 (electromagnetic steel plate) by dividing it into a plurality of parts in the circumferential direction and to connect these divided members in the circumferential direction to form a ring shape. In this way, when the divided members are connected to each other in the circumferential direction, it is necessary to sufficiently secure the strength of the coupling portion between the divided members.

そこで、本発明の目的は、磁性部材を周方向に複数分割して形成し、それら各分割部材を互いに周方向に連結してリング状とした場合に、各分割部材間の結合部の強度を充分に確保することにある。   Therefore, an object of the present invention is to form a magnetic member into a plurality of parts in the circumferential direction and connect the divided members in the circumferential direction to form a ring shape. It is to secure enough.

上記目的を達成するために、請求項1の発明は、回転軸に結合したロータに対向させて固定側に取付けられ、非磁性体からなる環状のケーシングと、該ケーシングの上記ロータに対向する部分に設けられたリング状の磁性部材とを備えた渦電流式減速装置において、上記磁性部材を周方向に複数分割して分割部材を形成し、各分割部材の周方向の一端部に先太の膨大凸部を設けると共に、他端部に上記膨大凸部と嵌合可能な嵌合凹部を設け、それら膨大凸部及び嵌合凹部によって上記各分割部材を互いに周方向に連結してリング状とし、且つ、上記各分割部材の膨大凸部に軸方向に貫通させて穴を設け、この穴にボルトを挿通して上記各分割部材を上記ケーシングに対して固定したことを特徴とする渦電流式減速装置である。   In order to achieve the above object, the invention of claim 1 is directed to an annular casing made of a non-magnetic material, which is attached to a fixed side facing a rotor coupled to a rotating shaft, and a portion of the casing facing the rotor. In the eddy current type speed reducer provided with the ring-shaped magnetic member provided in the above, the magnetic member is divided into a plurality of pieces in the circumferential direction to form divided members, and a tip end is formed at one end of the divided member in the circumferential direction. In addition to providing a large convex portion, a fitting concave portion that can be fitted to the large convex portion is provided at the other end, and the divided members are connected to each other in the circumferential direction by the large convex portion and the fitting concave portion to form a ring shape. An eddy current type characterized in that a hole is formed in the axial direction through the enormous convex portion of each divided member, and a bolt is inserted into the hole to fix each divided member to the casing. It is a reduction gear.

請求項2の発明は、上記膨大凸部及び嵌合凹部によって上記各分割部材を互いに連結した状態で、それら分割部材の膨大凸部に設けた穴に管状ピンを圧入して、上記膨大凸部を拡大させて上記嵌合凹部に密着させた請求項1記載の渦電流式減速装置である。   The invention according to claim 2 is characterized in that, in a state where the divided members are connected to each other by the bulged convex portion and the fitting concave portion, a tubular pin is press-fitted into a hole provided in the bulged convex portion of the divided member, and the bulged convex portion The eddy current type speed reducer according to claim 1, wherein the eddy current type reduction device is enlarged and brought into close contact with the fitting recess.

請求項3の発明は、上記分割部材は、複数の電磁鋼板を軸方向に積層して形成された請求項1又は2記載の渦電流式減速装置である。   A third aspect of the present invention is the eddy current reduction device according to the first or second aspect, wherein the dividing member is formed by laminating a plurality of electromagnetic steel plates in the axial direction.

請求項4の発明は、上記分割部材に、周方向に所定間隔を隔てて複数の永久磁石を埋設した請求項1〜3いずれかに記載の渦電流式減速装置である。   A fourth aspect of the present invention is the eddy current reduction device according to any one of the first to third aspects, wherein a plurality of permanent magnets are embedded in the divided member at a predetermined interval in the circumferential direction.

本発明によれば、磁性部材を周方向に複数分割して分割部材を形成し、それら各分割部材を互いに周方向に連結してリング状とした場合に、各分割部材間の結合部の強度を充分に確保することができるという優れた効果を奏する。   According to the present invention, when the magnetic member is divided into a plurality of parts in the circumferential direction to form divided members, and the divided members are connected to each other in the circumferential direction to form a ring shape, the strength of the joint between the divided members There is an excellent effect that a sufficient amount can be secured.

以下、本発明の好適な実施形態を添付図面に基づいて詳述する。   DESCRIPTION OF EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

図1は、本発明の一実施形態に係る渦電流式減速装置の側面断面図である。図2は、図1の実施形態に係る渦電流式減速装置の制動時を示す正面断面図である。図3は、図1の実施形態に係る渦電流式減速装置の非制動時を示す正面断面図である。   FIG. 1 is a side sectional view of an eddy current reduction device according to an embodiment of the present invention. FIG. 2 is a front cross-sectional view showing the eddy current reduction device according to the embodiment of FIG. 1 during braking. FIG. 3 is a front sectional view showing the non-braking state of the eddy current reduction device according to the embodiment of FIG.

図1〜図3に示すように、変速機のアウトプットシャフト等の回転軸(図示せず)には、渦電流が生起されるドラム状のロータ(制動ドラム)1がアウトプットフランジ(図示せず)を介して取り付けられている。ロータ1は、導電体且つ磁性体(強磁性体、軟磁性体等、以下同じ)の材料(例えば低炭素鋼、鋳鉄等、以下同じ)からなる。ロータ1の外周面には、渦電流によって生じた発熱を放熱するための放熱フィン2が設けられている。   As shown in FIGS. 1 to 3, a drum-like rotor (braking drum) 1 in which an eddy current is generated is provided on an output flange (not shown) on a rotating shaft (not shown) such as an output shaft of a transmission. ) Is attached through. The rotor 1 is made of a conductive material and a magnetic material (ferromagnetic material, soft magnetic material, etc., the same applies hereinafter) (for example, low carbon steel, cast iron, etc., the same applies hereinafter). On the outer peripheral surface of the rotor 1, heat radiating fins 2 for radiating heat generated by eddy current are provided.

ロータ1の内方には、変速機のケーシング等の固定側(図示せず)に取り付けられたステータ3が配置されている。ステータ3は、固定側に支持され、非磁性体の材料(例えば、アルミ等の低透磁率材料、以下同じ)からなる環状のケーシング4と、ロータ1の内周面に対向させて配置され、ロータ1に対向するケーシング4の外周部に一体的に設けられた第一磁石支持環(外側磁石支持環)5と、第一磁石支持環5の内周面に対向させて配置され、ケーシング4の内部に回転軸廻り回動自在に収容された第二磁石支持環(内側磁石支持環)6と、第二磁石支持環6を回動させるアクチュエータ(図示せず)とを有して構成されている。   Inside the rotor 1, a stator 3 attached to a fixed side (not shown) such as a casing of the transmission is disposed. The stator 3 is supported on the fixed side, and is disposed so as to face an annular casing 4 made of a nonmagnetic material (for example, a low magnetic permeability material such as aluminum, the same applies hereinafter) and an inner peripheral surface of the rotor 1. The first magnet support ring (outer magnet support ring) 5 provided integrally on the outer peripheral portion of the casing 4 facing the rotor 1 and the inner peripheral surface of the first magnet support ring 5 are arranged facing the casing 4. And a second magnet support ring (inner magnet support ring) 6 accommodated in a rotatable manner around the rotation axis, and an actuator (not shown) for rotating the second magnet support ring 6. ing.

本実施形態では、ケーシング4は、円筒状の筒体7と、その筒体7の両側(図1中の左右側)にボルト8等によりそれぞれ取り付けられたリング状のサイドカバー9とから構成されている。   In the present embodiment, the casing 4 includes a cylindrical tubular body 7 and ring-shaped side covers 9 respectively attached to both sides (left and right sides in FIG. 1) of the tubular body 7 with bolts 8 or the like. ing.

第一磁石支持環5は、リング状に形成され、磁性体の材料からなる磁性部材10と、磁性部材10に周方向に所定間隔を隔てて埋設され、周方向に向き合う磁極が同極に設定された複数の永久磁石11とを有している。磁性部材10は、ケーシング4のサイドカバー9間に架け渡されて、取付ボルト穴12に挿通された取付ボルト13によりサイドカバー9に対して固定される。本実施形態の取付ボルト13は磁性体の材料からなる。また、各永久磁石11は磁性部材10に軸方向に沿って設けられた永久磁石穴14に挿入されている。   The first magnet support ring 5 is formed in a ring shape, and a magnetic member 10 made of a magnetic material, and magnetic poles that are embedded in the magnetic member 10 at a predetermined interval in the circumferential direction, are set to have the same polarity. A plurality of permanent magnets 11. The magnetic member 10 is bridged between the side covers 9 of the casing 4 and is fixed to the side cover 9 by mounting bolts 13 inserted into the mounting bolt holes 12. The mounting bolt 13 of this embodiment is made of a magnetic material. Each permanent magnet 11 is inserted into a permanent magnet hole 14 provided in the magnetic member 10 along the axial direction.

第二磁石支持環6は、リング状に形成され、磁性体の材料からなる支持リング20と、支持リング20の外周面に周方向に所定間隔を隔てて配設され、ロータ1に向く磁極を交互に反転させて整列された複数の永久磁石21とを有している。支持リング20は、ブッシュ22を介してケーシング4の筒体7の外周側に取付けられる。支持リング20の両側には、スラストワッシャ23が設けられる。第二磁石支持環6の永久磁石21は、第一磁石支持環5の永久磁石11と同数に設定されている。   The second magnet support ring 6 is formed in a ring shape, and is provided with a support ring 20 made of a magnetic material and an outer peripheral surface of the support ring 20 at a predetermined interval in the circumferential direction. And a plurality of permanent magnets 21 which are alternately reversed and aligned. The support ring 20 is attached to the outer peripheral side of the cylindrical body 7 of the casing 4 via the bush 22. Thrust washers 23 are provided on both sides of the support ring 20. The permanent magnets 21 of the second magnet support ring 6 are set to the same number as the permanent magnets 11 of the first magnet support ring 5.

アクチュエータは、第一磁石支持環5と第二磁石支持環6との相対位置を制動位置と非制動位置とに切り換えるものである。本実施形態の制動位置は、周方向に隣接する第一磁石支持環5の永久磁石11間に、ロータ1に向く径方向外側の磁極が第一磁石支持環5の永久磁石11の磁極と同極である第二磁石支持環6の永久磁石21が対向されるものである(図2参照)。本実施形態の非制動位置は、周方向に隣接する第一磁石支持環5の永久磁石11間に、ロータ1に向く径方向外側の磁極が第一磁石支持環5の永久磁石11の磁極と異極である第二磁石支持環6の永久磁石21が対向されるものである(図3参照)。   The actuator switches the relative position between the first magnet support ring 5 and the second magnet support ring 6 between a braking position and a non-braking position. The braking position of the present embodiment is such that the radially outer magnetic pole facing the rotor 1 is the same as the magnetic pole of the permanent magnet 11 of the first magnet support ring 5 between the permanent magnets 11 of the first magnet support ring 5 adjacent in the circumferential direction. The permanent magnet 21 of the second magnet support ring 6 which is a pole is opposed (see FIG. 2). The non-braking position of the present embodiment is such that the radially outer magnetic pole facing the rotor 1 is between the permanent magnet 11 of the first magnet support ring 5 and the permanent magnet 11 of the first magnet support ring 5 between the permanent magnets 11 of the first magnet support ring 5 adjacent in the circumferential direction. The permanent magnet 21 of the second magnet support ring 6 having a different polarity is opposed (see FIG. 3).

回転軸を減速制動する際(制動ON時)には、図2に示すように、第一磁石支持環5と第二磁石支持環6との相対位置が制動位置となるように、アクチュエータにより第二磁石支持環6を回動させる。すると、各磁石支持環5、6の永久磁石11、21とロータ1との間にN極とS極とを結ぶ磁気回路が形成される。これにより、ロータ1とステータ3との相対回転によってロータ1に渦電流が生起され、回転軸が減速制動される。   When the rotating shaft is decelerated and braked (when braking is ON), as shown in FIG. 2, the first magnet support ring 5 and the second magnet support ring 6 are moved by the actuator so that the relative position becomes the braking position. The two magnet support ring 6 is rotated. As a result, a magnetic circuit connecting the N pole and the S pole is formed between the permanent magnets 11 and 21 of the magnet support rings 5 and 6 and the rotor 1. Thereby, an eddy current is generated in the rotor 1 by the relative rotation of the rotor 1 and the stator 3, and the rotating shaft is decelerated and braked.

一方、減速制動を解除する際(制動OFF時)には、図3に示すように、第一磁石支持環5と第二磁石支持環6との相対位置が非制動位置となるように、アクチュエータにより第二磁石支持環6を回動させる。すると、第一磁石支持環5の永久磁石11と第二磁石支持環6の永久磁石21との間にN極とS極とを結ぶ短絡的な磁気回路(ロータに対する遮断回路)が形成される。このとき、回転軸に各磁石支持環5、6の永久磁石11、21の磁束は及ばないため、回転軸の減速制動が解除される。   On the other hand, when releasing the deceleration brake (when the brake is OFF), as shown in FIG. 3, the actuator is arranged so that the relative position between the first magnet support ring 5 and the second magnet support ring 6 becomes the non-braking position. Thus, the second magnet support ring 6 is rotated. Then, a short-circuited magnetic circuit (blocking circuit for the rotor) that connects the N pole and the S pole is formed between the permanent magnet 11 of the first magnet support ring 5 and the permanent magnet 21 of the second magnet support ring 6. . At this time, since the magnetic fluxes of the permanent magnets 11 and 21 of the magnet support rings 5 and 6 do not reach the rotating shaft, the deceleration braking of the rotating shaft is released.

ここで、本実施形態の渦電流式減速装置の特徴は、磁性部材10を周方向に複数分割して分割部材15を形成し、各分割部材15の周方向の一端部に先太の膨大凸部15aを設けると共に、他端部に膨大凸部15aと嵌合可能な嵌合凹部15bを設け、それら膨大凸部15a及び嵌合凹部15bによって各分割部材15を互いに周方向に連結してリング状とし、且つ、各分割部材15の膨大凸部15aに軸方向に貫通させて穴12を設け、この穴12にボルト13を挿通して各分割部材15をケーシング3に対して固定した点にある。   Here, the feature of the eddy current type speed reducer of the present embodiment is that the magnetic member 10 is divided into a plurality of parts in the circumferential direction to form divided members 15, and the thick engraved bumps are formed at one end in the circumferential direction of each divided member 15. In addition to providing the portion 15a, the other end portion is provided with a fitting concave portion 15b that can be fitted to the large convex portion 15a, and the divided members 15 are connected to each other in the circumferential direction by the large convex portion 15a and the fitting concave portion 15b. In addition, the holes 12 are provided in the axial direction through the enormous convex portions 15a of the divided members 15, and bolts 13 are inserted into the holes 12 to fix the divided members 15 to the casing 3. is there.

以下具体的に説明する。第一磁石支持環5の磁性部材10は、周方向に複数に分割(例えば、六〜八分割)され、それら分割部材15を周方向に連結してリング状とされている。各分割部材15の周方向の一端部には、周方向外側に突出した先太(基部に比べて先端部側にて径方向幅が大きい)の膨大凸部15aが設けられている。各分割部材15の周方向の他端部には、膨大凸部15aと略同形状で窪み、膨大凸部15aと嵌合可能な嵌合凹部15bが設けられている。本実施形態では、膨大凸部15a及び嵌合凹部15bは略円形に形成されている。また、膨大凸部15a及び嵌合凹部15bは各分割部材15の径方向略中央に設けられている。なお、膨大凸部15a及び嵌合凹部15bを各分割部材15の径方向中央に対して外側或いは内側に偏らせて設けても良い。   This will be specifically described below. The magnetic member 10 of the first magnet support ring 5 is divided into a plurality of parts (for example, six to eight parts) in the circumferential direction, and the divided members 15 are connected in the circumferential direction to form a ring shape. One end portion in the circumferential direction of each divided member 15 is provided with an enormous convex portion 15a having a thick tip (a radial width larger on the distal end side than the base portion) protruding outward in the circumferential direction. At the other end in the circumferential direction of each divided member 15, there is provided a fitting recess 15b that is recessed in substantially the same shape as the enormous protrusion 15a and can be fitted to the enormous protrusion 15a. In this embodiment, the enormous convex part 15a and the fitting concave part 15b are formed in a substantially circular shape. Further, the enormous convex portion 15 a and the fitting concave portion 15 b are provided at the substantially radial center of each divided member 15. The enormous convex portion 15a and the fitting concave portion 15b may be provided so as to be biased outward or inward with respect to the radial center of each divided member 15.

分割部材15の膨大凸部15aには、軸方向に貫通させて設けられ、取付ボルト13を挿通するための取付ボルト穴12が設けられる。また本実施形態では、分割部材15の永久磁石穴14間にも取付ボルト穴12が設けられる。   The enormous convex portion 15 a of the dividing member 15 is provided with a mounting bolt hole 12 which is provided so as to penetrate in the axial direction and through which the mounting bolt 13 is inserted. In the present embodiment, the mounting bolt holes 12 are also provided between the permanent magnet holes 14 of the dividing member 15.

隣接する分割部材15間には 結合部(膨大凸部15a及び嵌合凹部15b)から径方向の内側或いは外側にかけてわずかな隙間g(例えば、最大0.5mm)がそれぞれ設けられている。この隙間gは分割部材15の外周面から結合部側(径方向内側)に向けて、或いは内周面から結合部側(径方向外側)に向けて小さくなるように設定されている。また隙間gには、水の浸入を防止するためシール材が含侵される。   A slight gap g (for example, a maximum of 0.5 mm) is provided between the adjacent divided members 15 from the coupling part (the enormous convex part 15a and the fitting concave part 15b) to the inner side or the outer side in the radial direction. The gap g is set so as to become smaller from the outer peripheral surface of the split member 15 toward the coupling portion side (radially inner side) or from the inner peripheral surface toward the coupling portion side (radial outer side). The gap g is impregnated with a sealing material to prevent water from entering.

本実施形態では、分割部材15は、複数の電磁鋼板16(薄板)を軸方向に積層して形成された電磁鋼板16の積層体(積層電磁鋼板)からなる。また本実施形態では、上記の膨大凸部15a、嵌合凹部15b、取付ボルト穴12及び永久磁石穴14は電磁鋼板16をプレスすることにより形成される。   In the present embodiment, the dividing member 15 is composed of a laminate (laminated electromagnetic steel plate) of electromagnetic steel plates 16 formed by laminating a plurality of electromagnetic steel plates 16 (thin plates) in the axial direction. Moreover, in this embodiment, said enormous convex part 15a, fitting recessed part 15b, the attachment bolt hole 12, and the permanent magnet hole 14 are formed by pressing the electromagnetic steel plate 16. FIG.

以下、第一磁石支持環5の磁性部材10の組立方法の一例を説明する。   Hereinafter, an example of an assembly method of the magnetic member 10 of the first magnet support ring 5 will be described.

まず、電磁鋼板16をプレスして所定形状に形成すると共に、膨大凸部15a、嵌合凹部15b、取付ボルト穴12及び永久磁石穴14を形成する。次いで、プレスした電磁鋼板16を板厚方向に積層しながら略V字状(或いは略U字状)に適宜かしめる。電磁鋼板16をかしめるのは、積層した電磁鋼板16同士がずれるのを防止するためであり、本実施形態では電磁鋼板16に、周方向にずれるのを防止するためのかしめ部16a及び径方向にずれるのを防止するためのかしめ部16bが設けられる(図4及び図5参照)。なお、かしめ部16a、16bは必ずしも設ける必要はない。   First, the electromagnetic steel plate 16 is pressed into a predetermined shape, and the enormous convex portion 15a, the fitting concave portion 15b, the mounting bolt hole 12, and the permanent magnet hole 14 are formed. Next, the pressed electromagnetic steel sheet 16 is appropriately caulked in a substantially V shape (or substantially U shape) while being laminated in the thickness direction. The electromagnetic steel plate 16 is caulked to prevent the laminated electromagnetic steel plates 16 from being displaced from each other, and in this embodiment, the caulking portion 16a and the radial direction for preventing the electromagnetic steel plate 16 from being displaced in the circumferential direction. A caulking portion 16b for preventing slippage is provided (see FIGS. 4 and 5). The caulking portions 16a and 16b are not necessarily provided.

次いで、電磁鋼板16を分割部材15の一ブロック分だけ積層したら、その分割部材15の電磁鋼板16間に含侵処理(真空含侵等)を施す。また分割部材15の外周面に表面処理(カチオン塗装等)を施し、さらに分割部材15の外周面及び周方向両端部に防水のためのシール材を塗布する。なお、分割部材15の周方向両端の少なくとも外周側ストレート部15cにシール部材を塗布すれば良く、周方向両端の内周側ストレート部15dには必ずしもシール部材を塗布する必要はない。   Next, when the electromagnetic steel sheet 16 is laminated for one block of the dividing member 15, impregnation treatment (vacuum impregnation or the like) is performed between the electromagnetic steel sheets 16 of the dividing member 15. Further, the outer peripheral surface of the dividing member 15 is subjected to surface treatment (cationic coating or the like), and a waterproof sealing material is applied to the outer peripheral surface of the dividing member 15 and both ends in the circumferential direction. In addition, what is necessary is just to apply | coat a sealing member to the outer peripheral side straight part 15c of the circumferential direction both ends of the division member 15, and it is not necessarily required to apply | coat a sealing member to the inner peripheral side straight part 15d of the circumferential direction both ends.

次いで、図6に示すように、分割部材15を円筒状の組立治具17の外周面に沿って、且つ、膨大凸部15aが隣接する分割部材15の嵌合凹部15bに嵌り込むように並べ、それら分割部材15を油圧プレス18等でプレスして各分割部材15の膨大凸部15aと嵌合凹部15bとを嵌合させる。円筒状の組立治具17を用いるのは、磁性部材10全体の真円度を確保するためである。そのため、円筒状の組立治具17としては、寸法精度や外周面の真円度等が良いものを用いる。なお、組立治具17は、その内周側及び外周側から分割部材15を保持してプレスすることもある。   Next, as shown in FIG. 6, the divided members 15 are arranged along the outer peripheral surface of the cylindrical assembly jig 17 so that the enormous convex portions 15 a are fitted into the fitting concave portions 15 b of the adjacent divided members 15. Then, the divided members 15 are pressed by a hydraulic press 18 or the like, and the enormous convex portion 15a and the fitting concave portion 15b of each divided member 15 are fitted. The reason why the cylindrical assembly jig 17 is used is to ensure the roundness of the entire magnetic member 10. For this reason, a cylindrical assembly jig 17 having good dimensional accuracy and roundness of the outer peripheral surface is used. The assembly jig 17 may be pressed while holding the dividing member 15 from the inner peripheral side and the outer peripheral side thereof.

ここで本実施形態では、各分割部材15間の結合(嵌め合い)は比較的ルーズになっており、各分割部材15同士を嵌め合わせる組立が容易となっている。また、特に本実施形態では分割部材15の膨大凸部15a及び嵌合凹部15bを円形に形成すると共に、隣接する分割部材15間に隙間gを設けている(図4参照)。そのため、隣接する分割部材15間の結合部の変位に融通性を持たせることができ、各分割部材15を円筒状の組立治具17の外周面に沿わせることで、磁性部材10の真円度の調整を容易に行うことができる。   Here, in this embodiment, the coupling | bonding (fit) between each division member 15 is comparatively loose, and the assembly which fits each division member 15 is easy. Particularly, in the present embodiment, the enormous convex portions 15a and the fitting concave portions 15b of the dividing member 15 are formed in a circular shape, and a gap g is provided between the adjacent dividing members 15 (see FIG. 4). Therefore, it is possible to provide flexibility in the displacement of the coupling portion between the adjacent divided members 15, and by aligning each divided member 15 along the outer peripheral surface of the cylindrical assembly jig 17, The degree can be easily adjusted.

そして、膨大凸部15a及び嵌合凹部15bによって各分割部材15を互いに連結した状態で、各分割部材15の膨大凸部15aに設けた取付ボルト穴12にピン(図示せず)を圧入して、膨大凸部15aをその径方向外側(嵌合凹部15b側)へ拡大させて嵌合凹部15bに密着させる。これにより、各分割部材15同士を嵌め合わせる組立時には比較的ルーズであった分割部材15の膨大凸部15aと嵌合凹部15bとの嵌め合いをきつくして、各分割部材15同士を強固に連結することができる。ピンは取付ボルト13を挿通する前に取付ボルト穴12から抜くものとする。   And in the state which connected each division member 15 with the enormous convex part 15a and the fitting recessed part 15b, a pin (not shown) was press-fitted in the attachment bolt hole 12 provided in the enormous convex part 15a of each division member 15. The enormous convex portion 15a is enlarged to the outer side in the radial direction (fitting concave portion 15b side) and is brought into close contact with the fitting concave portion 15b. As a result, the divided members 15 are firmly connected by tightly fitting the enormous convex portions 15a and the fitting concave portions 15b of the divided members 15 that were relatively loose during assembly to fit the divided members 15 together. can do. The pin is removed from the mounting bolt hole 12 before the mounting bolt 13 is inserted.

本実施形態の作用を説明する。   The operation of this embodiment will be described.

本実施形態では、ロータ1の内周面に対向される第一磁石支持環5の磁性部材10を、周方向に複数分割して分割部材15を形成し、各分割部材15の周方向の一端部に先太の膨大凸部15aを設けると共に、各分割部材15の周方向の他端部に膨大凸部15aと嵌合可能なように略同形状に形成された嵌合凹部15bを設け、それら膨大凸部15a及び嵌合凹部15bによって各分割部材15を互いに周方向に連結してリング状としている。このようにすることにより、先太の膨大凸部15aと嵌合凹部15bとの嵌合により各分割部材15同士が周方向に外れることなく、各分割部材15同士を互いに確実に連結することができる。   In the present embodiment, the magnetic member 10 of the first magnet support ring 5 facing the inner peripheral surface of the rotor 1 is divided into a plurality of pieces in the circumferential direction to form divided members 15, and one end in the circumferential direction of each divided member 15. In addition to providing a thick engraved convex portion 15a in the part, provided in the other end in the circumferential direction of each divided member 15 is provided a fitting recess 15b formed in substantially the same shape so as to be fitted with the enormous convex portion 15a, The divided members 15 are connected to each other in the circumferential direction by the enormous convex portions 15a and the fitting concave portions 15b to form a ring shape. By doing so, the divided members 15 can be reliably connected to each other without being disengaged in the circumferential direction due to the fitting of the enormous convex portion 15a having the thick tip and the fitting concave portion 15b. it can.

また本実施形態では、各分割部材15の膨大凸部15aに軸方向に貫通させて取付ボルト穴12を設け、この取付ボルト穴12に取付ボルト13を挿通して各分割部材15をロータ1の内周面に対向されるケーシング4に対して固定している。そのため各分割部材15は、周方向の一端部がその分割部材15自身の膨大凸部15aの取付ボルト穴12に挿通された取付ボルト13によってケーシング4に対して固定され、周方向の他端部が周方向に隣接する分割部材15の膨大凸部15aの取付ボルト穴12に挿通された取付ボルト13によってケーシング14に対して固定される。   Further, in the present embodiment, a mounting bolt hole 12 is provided in an axial direction through the enormous convex portion 15 a of each divided member 15, and the mounting bolt 13 is inserted into the mounting bolt hole 12 to connect each divided member 15 to the rotor 1. It is fixed to the casing 4 facing the inner peripheral surface. Therefore, each divided member 15 is fixed to the casing 4 by a mounting bolt 13 having one end in the circumferential direction inserted into the mounting bolt hole 12 of the enormous convex portion 15a of the divided member 15 itself, and the other end in the circumferential direction. Is fixed to the casing 14 by the mounting bolts 13 inserted through the mounting bolt holes 12 of the enormous convex portions 15a of the dividing members 15 adjacent in the circumferential direction.

即ち、各分割部材15は周方向両端部に取付ボルト穴12が配置されることとなり、それら取付ボルト穴12にて取付ボルト13によりケーシング14に対して固定されることになるため、各分割部材15が動いてしまうことはない。よって各分割部材15がケーシング14に対して強固に固定されることとなり、各分割部材15間の結合部の強度、ひいては磁性部材10全体の強度を充分に確保することができる。   That is, each divided member 15 is provided with the mounting bolt holes 12 at both ends in the circumferential direction, and is fixed to the casing 14 with the mounting bolts 13 in the mounting bolt holes 12. 15 will not move. Therefore, each divided member 15 is firmly fixed to the casing 14, and the strength of the coupling portion between the divided members 15 and thus the strength of the entire magnetic member 10 can be sufficiently secured.

さらに本実施形態では、膨大凸部15a及び嵌合凹部15bによって各分割部材15同士を互いに連結した状態で、それら分割部材15の膨大凸部15aに設けた取付ボルト穴12にピンを圧入して、膨大凸部15aを拡大させて嵌合凹部15bに密着させている。このようにすることにより、各分割部材15同士を強固に連結することができ、各分割部材15間の結合部の強度を充分に確保することができる。また、分割部材15の膨大凸部15aに設けた取付ボルト穴12にピンを圧入して膨大凸部15aを拡大させたとしても、先太の膨大凸部15aと嵌合凹部15bとの嵌合によって各分割部材15同士が周方向に外れることはない。   Furthermore, in this embodiment, a pin is press-fitted into the mounting bolt hole 12 provided in the massive protrusion 15a of the divided members 15 in a state in which the divided members 15 are connected to each other by the massive protrusion 15a and the fitting recess 15b. The enormous convex portion 15a is enlarged and brought into close contact with the fitting concave portion 15b. By doing in this way, each division member 15 can be firmly connected and the intensity | strength of the coupling | bond part between each division member 15 can fully be ensured. Further, even if a pin is press-fitted into the mounting bolt hole 12 provided in the enormous convex portion 15a of the dividing member 15 and the enormous convex portion 15a is enlarged, the fitting of the thick enormous convex portion 15a and the fitting concave portion 15b is performed. Therefore, the divided members 15 are not detached in the circumferential direction.

以上、本発明の好適な実施形態について説明したが、本発明は上記実施形態には限定されず他の様々な実施形態を採ることが可能である。   The preferred embodiments of the present invention have been described above. However, the present invention is not limited to the above embodiments, and various other embodiments can be adopted.

例えば、図7に示すように、第一磁石支持環5の磁性部材10(分割部材15)の膨大凸部15aを拡大させるのに用いるピン30を管状に形成し、そのピン30を膨大凸部15aに設けられた取付ボルト穴12に圧入したままにしておき、ピン30内に取付ボルト13を挿通するようにしても良い。この場合、ピン30は磁性体の材料からなる。   For example, as shown in FIG. 7, the pin 30 used for enlarging the enormous convex part 15a of the magnetic member 10 (divided member 15) of the first magnet support ring 5 is formed in a tubular shape, and the pin 30 is formed as an enormous convex part. The mounting bolt 13 may be inserted into the pin 30 while being press-fitted into the mounting bolt hole 12 provided in 15a. In this case, the pin 30 is made of a magnetic material.

また、分割部材15の形状は様々な変形例が考えられる。図8及び図9に分割部材の変形例を示す。図8の例は、第一磁石支持環5の磁性部材10(分割部材35)の膨大凸部35aをあり形(或いは鳩尾形)に形成し、嵌合凹部35bを膨大凸部35aと嵌合可能となるよう略同形状に形成したものである。図9の例は、第一磁石支持環5の磁性部材10(分割部材45)の膨大凸部45aを略角形(図示例では略四角形)に形成し、嵌合凹部45bを膨大凸部45aと嵌合可能となるよう略同形状に形成したものである。   Various modifications of the shape of the dividing member 15 can be considered. 8 and 9 show modified examples of the dividing member. In the example of FIG. 8, the bulge convex portion 35a of the magnetic member 10 (divided member 35) of the first magnet support ring 5 is formed in a certain shape (or dovetail shape), and the fitting concave portion 35b is fitted to the bulge convex portion 35a. It is formed in substantially the same shape so as to be possible. In the example of FIG. 9, the enormous protrusion 45a of the magnetic member 10 (divided member 45) of the first magnet support ring 5 is formed in a substantially square shape (substantially square in the illustrated example), and the fitting recess 45b is formed as an enormous protrusion 45a. It is formed in substantially the same shape so that it can be fitted.

また、図10に示すように、第一磁石支持環5の磁性部材10(分割部材15)の内周面に、磁性部材10に埋設した各永久磁石11の径方向内側に位置させて、周方向に所定間隔を隔てて且つ軸方向に沿って溝31を複数設けると共に、各溝31で区切られ、径方向内側に延出する磁極片32を周方向に所定間隔を隔てて複数設けても良い。   In addition, as shown in FIG. 10, on the inner peripheral surface of the magnetic member 10 (divided member 15) of the first magnet support ring 5, the permanent magnets 11 embedded in the magnetic member 10 are positioned on the inner side in the radial direction. A plurality of grooves 31 may be provided along the axial direction with a predetermined interval in the direction, and a plurality of magnetic pole pieces 32 separated by each groove 31 and extending radially inward may be provided with a predetermined interval in the circumferential direction. good.

さらに、上述の実施形態では、第一磁石支持環5の磁性部材10(分割部材15)が積層電磁鋼板からなるとしたが、これには限定されず、磁性部材10(分割部材15)がブロック体からなっても良い。   Furthermore, in the above-described embodiment, the magnetic member 10 (divided member 15) of the first magnet support ring 5 is made of a laminated electromagnetic steel plate. However, the present invention is not limited to this, and the magnetic member 10 (divided member 15) is a block body. It may consist of.

なお、上述の実施形態では渦電流式減速装置について詳述したが、本発明は発電機やモーター等に使用する部材にも応用が可能である。   In the above-described embodiment, the eddy current reduction device has been described in detail. However, the present invention can also be applied to members used in a generator, a motor, and the like.

本発明の一実施形態に係る渦電流式減速装置の側面断面図である。It is side surface sectional drawing of the eddy current type reduction gear device which concerns on one Embodiment of this invention. 図1の実施形態に係る渦電流式減速装置の制動時を示す正面断面図である。It is front sectional drawing which shows the time of braking of the eddy current type reduction gear device which concerns on embodiment of FIG. 図1の実施形態に係る渦電流式減速装置の非制動時を示す正面断面図である。It is front sectional drawing which shows the time of non-braking of the eddy current type | formula speed reducer which concerns on embodiment of FIG. 第一磁石支持環の正面断面図である。It is front sectional drawing of a 1st magnet support ring. 図4のV−V線矢視断面図である。FIG. 5 is a cross-sectional view taken along line VV in FIG. 4. 第一磁石支持環の組立方法の一例を説明するための概略図である。It is the schematic for demonstrating an example of the assembly method of a 1st magnet support ring. 変形例を示す第一磁石支持環の正面断面図である。It is front sectional drawing of the 1st magnet support ring which shows a modification. 変形例を示す第一磁石支持環の正面断面図である。It is front sectional drawing of the 1st magnet support ring which shows a modification. 変形例を示す第一磁石支持環の正面断面図である。It is front sectional drawing of the 1st magnet support ring which shows a modification. 変形例を示す第一磁石支持環の正面断面図である。It is front sectional drawing of the 1st magnet support ring which shows a modification. 従来の渦電流式減速装置の制動時を示す正面断面図である。It is front sectional drawing which shows the time of braking of the conventional eddy current type reduction gear. 従来の渦電流式減速装置の非制動時を示す正面断面図である。It is front sectional drawing which shows the time of the non-braking of the conventional eddy current type reduction gear.

符号の説明Explanation of symbols

1 ロータ
3 ケーシング
10 磁性部材
12 取付ボルト穴(穴)
13 取付ボルト(ボルト)
15、35、45 分割部材
15a、35a、45a 膨大凸部
15b、35b、45b 嵌合凹部
30 ピン(管状ピン)
1 Rotor 3 Casing 10 Magnetic Member 12 Mounting Bolt Hole (Hole)
13 Mounting bolt (bolt)
15, 35, 45 Dividing member 15a, 35a, 45a Enlarged convex part 15b, 35b, 45b Fitting concave part 30 Pin (tubular pin)

Claims (4)

回転軸に結合したロータに対向させて固定側に取付けられ、非磁性体からなる環状のケーシングと、該ケーシングの上記ロータに対向する部分に設けられたリング状の磁性部材とを備えた渦電流式減速装置において、
上記磁性部材を周方向に複数分割して分割部材を形成し、各分割部材の周方向の一端部に先太の膨大凸部を設けると共に、他端部に上記膨大凸部と嵌合可能な嵌合凹部を設け、それら膨大凸部及び嵌合凹部によって上記各分割部材を互いに周方向に連結してリング状とし、且つ、
上記各分割部材の膨大凸部に軸方向に貫通させて穴を設け、この穴にボルトを挿通して上記各分割部材を上記ケーシングに対して固定したことを特徴とする渦電流式減速装置。
Eddy current including an annular casing made of a non-magnetic material and a ring-shaped magnetic member provided at a portion of the casing facing the rotor, facing the rotor coupled to the rotating shaft. In the type reduction gear,
The magnetic member is divided into a plurality of parts in the circumferential direction to form divided members, and a thick engraved convex part is provided at one end in the circumferential direction of each divided member, and the enormous convex part can be fitted to the other end. A fitting concave portion is provided, and the divided members are connected to each other in the circumferential direction by the enormous convex portion and the fitting concave portion, to form a ring shape, and
An eddy current reduction device characterized in that a hole is formed through an enormous convex portion of each divided member in the axial direction, a bolt is inserted into the hole, and each divided member is fixed to the casing.
上記膨大凸部及び嵌合凹部によって上記各分割部材を互いに連結した状態で、それら分割部材の膨大凸部に設けた穴に管状ピンを圧入して、上記膨大凸部を拡大させて上記嵌合凹部に密着させた請求項1記載の渦電流式減速装置。   In a state where the divided members are connected to each other by the bulged convex portion and the fitting concave portion, a tubular pin is press-fitted into a hole provided in the bulged convex portion of the divided member, and the bulged convex portion is enlarged to fit the fitting. The eddy current type speed reducer according to claim 1, which is in close contact with the concave portion. 上記分割部材は、複数の電磁鋼板を軸方向に積層して形成された請求項1又は2記載の渦電流式減速装置。   3. The eddy current reduction device according to claim 1, wherein the divided member is formed by laminating a plurality of electromagnetic steel plates in the axial direction. 上記分割部材に、周方向に所定間隔を隔てて複数の永久磁石を埋設した請求項1〜3いずれかに記載の渦電流式減速装置。
The eddy current reduction device according to any one of claims 1 to 3, wherein a plurality of permanent magnets are embedded in the divided member at predetermined intervals in the circumferential direction.
JP2005267061A 2005-09-14 2005-09-14 Eddy current reducer Expired - Fee Related JP4797528B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8013696B2 (en) 2008-10-14 2011-09-06 Nexteer (Beijing) Technology Co., Ltd. Magnetic apparatus and method of manufacturing the magnetic apparatus

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004040925A (en) * 2002-07-04 2004-02-05 Isuzu Motors Ltd Eddy current type reduction gear
JP2004328923A (en) * 2003-04-25 2004-11-18 Isuzu Motors Ltd Eddy current type reduction gear unit
JP2004350411A (en) * 2003-05-22 2004-12-09 Isuzu Motors Ltd Eddy current type reduction gear

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004040925A (en) * 2002-07-04 2004-02-05 Isuzu Motors Ltd Eddy current type reduction gear
JP2004328923A (en) * 2003-04-25 2004-11-18 Isuzu Motors Ltd Eddy current type reduction gear unit
JP2004350411A (en) * 2003-05-22 2004-12-09 Isuzu Motors Ltd Eddy current type reduction gear

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8013696B2 (en) 2008-10-14 2011-09-06 Nexteer (Beijing) Technology Co., Ltd. Magnetic apparatus and method of manufacturing the magnetic apparatus

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