JP2007079440A - Process cartridge and image forming apparatus - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an image forming apparatus capable of comprehending the deterioration level of a carrier in a developer tank and preventing carrier sticking, background contamination, image quality deterioration or the like caused by a carrier deterioration. <P>SOLUTION: The image forming apparatus comprises an image carrier 1, a charging apparatus 2 for charging the image carrier 1, a developing apparatus 3 for supplying a two-component developer containing toner and carrier to the image carrier 1 and visualizing an electrostatic latent image, and an optical sensor 7 arranged oppositely to the image carrier 1 and provided with a light emitting element and a light receiving element comprises. The image forming apparatus also comprises: a detection means for developing the carrier in the developer onto the image carrier 1 while controlling a charging bias and a developing bias, detecting the reflected light quantities of a ground part and a carrier adhesion part of the image carrier 1 by the optical sensor 7, finding out the ratio of both the reflected light quantities, and comparing the ratio with a previously set reference value to detect the carrier adhesion quantity on the image carrier 1; and a control means for determining and controlling the discharge quantity of the developer from the developer tank and the feeding quantity of the carrier or the developer in accordance with the deterioration level of the carrier. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

The present invention relates to an image forming apparatus such as an electrophotographic copying machine, a facsimile, and a printer, and a process cartridge applied to the image forming apparatus.

In an electrophotographic image forming apparatus, in particular, an image forming apparatus that forms a chromatic image, a two-component developing method in which a nonmagnetic toner and a magnetic carrier are mixed and used as a developer is widely used. The two-component development method has advantages such as stable image quality and excellent apparatus durability, as compared with other development methods currently proposed.
By the way, toner particles are gradually consumed from the developer at the time of image formation, whereas carrier particles are not consumed, and are fatigued and deteriorated in the process of repeatedly circulating in the developing device. Therefore, in general, the developer is exchanged in accordance with the service time of the image forming apparatus. The developer replacement time is usually determined uniformly with reference to the number of image formations and the rotation time of the developing device. However, when many images with a large image area ratio are output, or when many images with a small image area ratio are output, etc., the deterioration level of the carrier in the developer differs, so the carrier deterioration is fast. The carrier deteriorated until the replacement time is used as it is.

In addition, since the frequency of use of color images has increased in recent years, as a method for eliminating the need to replace the color developer for the purpose of improving maintainability, toner containing a small amount of carrier is replenished and the developer is discharged. Thus, a trickle method is adopted in which a deteriorated developer, particularly a carrier, is gradually replaced with a new one.
As a conventional technique related to such a trickle system, Patent Document 1 discloses a system in which a developer in which a carrier is mixed with toner at a constant ratio is replenished, and excess developer in the developing tank overflows from the discharge port. .
However, in this technique, since a fixed amount of carrier is supplied to the developer tank simultaneously with toner replenishment, and excess developer overflows accordingly, the developer in the developer tank is large when the image forming area ratio is large. The replacement of the developer is performed regardless of the deterioration level of the carrier so that the replacement of the developer is delayed when the image forming area ratio is small and the replacement of the developer is delayed. Therefore, for example, when a large number of images with a low image area ratio are output, the carrier is deteriorated with almost no replacement of the developer, and the deteriorated carrier is used as it is. There is a risk of problems such as. On the other hand, when a large number of images with a high image area ratio are output, there may be a problem that even the carrier before deterioration is discharged.

As a method for preventing the carrier before deterioration from being discharged from the developer tank, for example, Patent Document 2 includes means for supplying the carrier from the carrier supply means to the developer tank separately from the toner supply means, and a developing roller. There has been proposed a method of supplying a carrier according to the rotation time. However, in this technique, since it is assumed that there is a certain relationship between the rotation time and the deterioration level, the supply amount is determined by predicting the carrier deterioration level from the rotation time of the developing roller. Similarly, the problem based on the inconvenience that the deterioration level varies depending on the image area ratio of the output image cannot be solved.

Patent Document 3 as a conventional technique related to toner replenishment technology in such a two-component development type image forming apparatus was developed for the purpose of improving the image quality by collecting the carrier adhering to the image carrier during development. By using a developing device using a two-component developer composed of a non-magnetic toner and a magnetic carrier, applying a developing bias voltage and attaching the toner with the developing device, an image is obtained. In an electrophotographic recording apparatus that visualizes an electrostatic latent image formed on a carrier and transfers the visible image to a recording medium, the carrier attached to the image carrier is collected during development. Carrier recovery means, recovered carrier detection means for detecting carrier recovery by the carrier recovery means, and carrier adhesion based on the output value of the recovered carrier detection means Electrophotographic recording apparatus is disclosed which includes a control means for outputting a control signal when the disconnection.
Further, Patent Document 4 discloses that the existing deteriorated developer is efficiently recovered in parallel with replenishment of toner and carrier to the developer in the developer unit, and the developer interface is independent of the attitude of the developer unit. An apparatus developed for the purpose of maintaining a constant level. In a developing apparatus that stores a two-component developer composed of toner and a carrier, and supplies and recovers the carrier, the carrier recovery is performed at the center of the developer agitating unit. A developing device that uses a collecting means from the vicinity of the portion is disclosed.

Japanese Patent Publication No. 02-21591 Japanese Patent Laid-Open No. 06-27809 Japanese Patent Laid-Open No. 10-326047 JP 2001-255743 A

However, it is difficult to properly grasp the carrier deterioration in the developer tank even in the above-described prior art. For example, it is desired to develop a technique that can appropriately discharge and replenish the carrier in accordance with the degree of deterioration. It was.
According to the knowledge of the present inventor, the main reasons for the deterioration of the developer are, for example, so-called toner spent where the toner adheres to the carrier surface and long-term use, and the external additive detached from the toner adheres to the carrier surface. There are two so-called external additive adhesions. Since the resistivity of the toner is higher than that of the carrier, the resistivity of the carrier increases as the toner spent progresses. The carrier comes into contact with the toner and is triboelectrically charged, so that it is charged with the opposite polarity to that of the toner, but gradually attenuates when discharged into the developing sleeve or air. However, when toner spent occurs and the resistivity increases, it becomes difficult to attenuate, and carrier adhesion to the background potential portion of the photoreceptor is more likely to occur than the initial carrier. That is, it becomes easy to develop. Further, when the amount of the external additive attached is large, the carrier is easily separated from the toner and the developing sleeve due to the spacer effect, and the carrier is easily attached to the photoreceptor. From the above, the carrier deterioration level can be estimated from the carrier adhesion amount.

The present invention has been made in view of such a situation, and grasps the deterioration level of the carrier in the developer tank, and replaces the developer according to the deterioration level (if it is not a trickle) or replenishes the carrier (the trickle). In this case, an object of the present invention is to provide an image forming apparatus capable of preventing problems such as carrier adhesion due to carrier deterioration, background contamination due to poor charging of toner, and image quality deterioration, and a process cartridge used therefor. .

In order to achieve the above object, an image forming apparatus according to the present invention supplies an image carrier, a charging device for charging the image carrier, and a two-component developer containing toner and carrier to the image carrier. In an image forming apparatus having a developing device for processing a visible image of an electrostatic latent image and an optical sensor having a light emitting element and a light receiving element disposed opposite to the image carrier, the charging bias and the developing bias are controlled. The carrier in the developer is developed on the image carrier, and the optical sensor detects the reflected light amount of the background portion and the carrier adhesion portion of the image carrier to obtain the ratio thereof, and a preset reference It has a detection means for detecting the carrier adhesion amount on the image carrier in comparison with the value.
In this case, it is preferable that the carrier developed on the image carrier is collected by a cleaning means.
The cleaning means may be a magnetic brush cleaning system.

Further, another image forming apparatus according to the present invention supplies an image carrier, a charging device for charging the image carrier, and a two-component developer containing toner and carrier to the image carrier to provide an electrostatic latent image. A developing device for processing a visible image; an intermediate transfer member for temporarily transferring a visible image formed on the image carrier; and a light emitting element and a light receiving element arranged to face the intermediate transfer member. In the image forming apparatus having the optical sensor, the charging bias and the developing bias are controlled to develop the carrier on the image carrier, and then the transfer bias is controlled to transfer the carrier onto the intermediate transfer member. The optical sensor detects the reflected light amount of the background portion and the carrier adhering portion of the intermediate transfer member to obtain the ratio thereof, and compares the amount of carrier adhering on the intermediate transfer member with a preset reference value. Detection means to detect Characterized in that it has.
In this case, it is preferable that the carrier developed on the intermediate transfer member is collected by a cleaning unit.
The cleaning means may be a magnetic brush cleaning system.

The detecting means detects the carrier adhesion amount under a plurality of bias conditions while adjusting the charging bias, the developing bias and / or the transfer bias, and calculates the carrier deterioration level from the relationship between the background potential and the carrier adhesion amount. It is preferable that
Further, the control means for determining the discharge amount of the developer from the developer tank and the replenishment amount of the carrier or developer to the developer tank according to the carrier deterioration level detected by the detection means, and discharging or replenishing the developer tank. It is preferable to have.
After the carrier deterioration level is detected, the control means discharges an amount of developer corresponding to the carrier deterioration level, and then performs carrier supply or developer supply.
Further, the control unit may control to perform the stirring operation of the developing device for a predetermined time after the developer discharging operation and the carrier or developer supply operation.
Further, the control means may perform the developer discharging operation and the carrier or developer supply operation immediately before the density adjustment process control performed every predetermined number of printed sheets.
Furthermore, it is preferable that the image carrier is integrated with a cleaning unit that cleans the surface of the image carrier and forms a process cartridge that is detachable from the main body of the image forming apparatus.
The process cartridge according to the present invention is a process cartridge configured to be detachable from the main body of the image forming apparatus, and includes at least one of the above-described image carrier and a cleaning unit that cleans the surface of the image carrier. It is characterized by including.

Embodiments of the present invention will be described below in detail with reference to the accompanying drawings.
FIG. 1 is a schematic configuration diagram of an image forming apparatus according to an embodiment of the present invention. In FIG. 1, the image forming apparatus includes four image forming units 100Y, 100M, 100C for forming images of each color of yellow (Y), magenta (M), cyan (C), and black (K). 100K is provided. The color order of the image forming units 100Y, 100M, 100C, and 100K is not limited to that shown in FIG.
Each of the image forming units 100Y, 100M, 100C, and 100K includes a photosensitive drum as an image carrier, a charging device, a developing device, and a cleaning device. Each image forming unit is arranged so that the rotation axis of the photosensitive drum is parallel and at a predetermined pitch with respect to the transfer sheet moving direction.
Above the image forming units 100Y, 100M, 100C, and 100K, a light source, a polygon mirror, an f-θ lens, a reflection mirror, and the like are provided, and the surface of each photosensitive drum is scanned with, for example, laser light based on the image data. An optical writing device 105 for irradiating is provided. On the other hand, below the image forming unit, a transfer belt 108 is disposed as a transfer device for transferring the toner image formed on each photosensitive drum to a recording sheet. A belt fixing type fixing device 107 and a paper discharge tray 106 are provided obliquely above the transfer belt 108. A reversing device 110 for forming images on both sides of the recording paper is provided below the transfer belt 108 as required. The reversing device 110 is provided with a reversing device 110 under which the transfer paper is stored. Paper cassettes 111 and 112 are arranged.

  In the image forming apparatus having such a configuration, image formation is performed as follows. That is, in each of the image forming units 100Y, 100M, 100C, and 100K, the surface of the photosensitive drum is uniformly charged by the charging device, and then the charged surface is irradiated with laser light based on the image information by the optical writing device 105 to statically. An electrostatic latent image is formed. A toner image is formed by supplying toner from the developing device to the electrostatic latent image. A plurality of single color toner images formed by the image forming units 100Y, 100M, 100C, and 100K are discharged from, for example, the paper feed tray 111, and transferred to the transfer portions of the image forming units 100Y, 100M, 100C, and 100K by the transfer belt 108. A color image is formed by transferring and laminating on the supplied recording paper. The recording sheet on which the image has been transferred is conveyed to the downstream fixing device 107 and fixed by heat or pressure, and then discharged onto the discharge tray 106.

Next, features of the present invention will be described in detail. FIG. 2 is an enlarged view of an image forming unit portion of the image forming apparatus of FIG. In FIG. 2, the image forming unit supplies an image carrier 1, a charging device 2, and a developer for developing an electrostatic latent image formed on the image carrier 1 to the image carrier 1. It is mainly composed of the developing device 3 and a reflective optical sensor 7 disposed downstream of the developing device 3 and upstream of the transfer roller 108a. The developing device 3 includes a developing roller 4 and conveying screws 5 and 6 for stirring and conveying the developer. The optical sensor 7 includes a light emitting element and a light receiving element, and is a sensor used for toner image detection for density adjustment, and is used for detecting the amount of carrier adhesion.
A cleaning device 14 is disposed downstream of the transfer roller 108 a and upstream of the charging device 2. The cleaning device 14 includes a fur brush 15 and a cleaning blade 16. In the cleaning device 14, the cleaning unit forms a magnetic brush portion by directly and magnetically restraining the carrier on the magnet or the sleeve containing the magnet, and stops or rotates the carrier to bring it into contact with the image carrier 1. Also, a magnetic brush system for cleaning the carrier on the image carrier 1 can be used. As a result, there is little friction between the carrier and the image carrier, and it is possible to prevent the image carrier from being scratched by collecting the carrier, and to avoid problems such as abnormal images due to the scratch.

FIG. 3 is a cross-sectional view of the developing device in the image forming apparatus of FIG. In FIG. 3, this developing device is a trickle developing type developing device, and includes a developer discharge port 11 and a conveyance screw 12 capable of controlling the rotation speed for conveying the discharged agent from the discharge port 11 to a waste material container (not shown). And an open / close shutter 13 installed at the discharge port 11. The developing device 3 can control the developer discharge amount based on the rotation time of the conveying screw 12 and the like, and can also control the amount of carrier or developer supplied to the developer tank. The discharge port 11 is provided so as to be positioned lower than the developer upper surface level in the developer tank. In addition, the apparatus according to the present exemplary embodiment includes a toner replenishing unit that replenishes toner in the developer tank of the developing device, a carrier replenishing unit that replenishes the carrier, or a developer replenishing unit that replenishes the carrier and the toner.

With the apparatus having such a configuration, the carrier adhesion amount to the image carrier is obtained as follows.
When obtaining the carrier adhesion amount, the carrier adhesion portion on the surface of the image carrier 1 is detected by the optical sensor 7 in advance, and the ratio between the reflected light amount of the background portion of the image carrier 1 and the reflected light amount of the carrier adhesion portion is set in advance. The relationship between the sensor output value obtained by comparing with the measured reference value and the carrier adhesion amount is obtained as shown in FIG. 4, for example, and this is used as a relational expression or table to control the image forming apparatus (not shown). It is stored in the storage medium of the quantity detection means or the control device.
The charging device 2, the developing roller 4, and the transfer roller 108a are each applied with a controllable bias from a power supply (not shown), and image formation is continuously performed. When obtaining the carrier adhesion amount on the image carrier, the normal image forming operation is stopped.
The carrier adhesion to the surface of the image carrier is measured by adjusting the bias to a predetermined condition such that the background potential becomes larger than the background potential ΔV0 (= charge potential−development potential) at the time of image formation. The carrier is developed on the image carrier 1. At this time, the carrier adhesion amount on the image carrier is obtained based on the output value obtained from the optical sensor 7 and the relationship between the sensor output value and the carrier adhesion amount described above. In order to obtain a more accurate carrier adhesion amount, output detection by the optical sensor 7 may be performed a plurality of times, and the carrier adhesion amount may be obtained from an average value of the sensor outputs.

Next, the carrier deterioration level is estimated based on the obtained carrier adhesion amount to the image carrier 1, and the carrier or developer is supplied to the developer tank of the developing device according to the deterioration level.
That is, when the background potential ΔV (= charge potential−development potential) is plotted on the horizontal axis and the carrier adhesion amount is plotted on the vertical axis, the result is as shown in FIG. When the carrier deteriorates, XX in FIG. 5 changes to Δ-Δ. Therefore, for example, by obtaining the total carrier adhesion amount Σ in a certain section (between ΔVa-ΔVb), a predetermined ground potential (Δ The total carrier adhesion amount Σ in Va−ΔVb) can be defined as the carrier deterioration level. Since the carrier adhesion amount increases as the background potential increases, an increase curve is obtained by setting the horizontal axis as the background potential and the vertical axis as the carrier adhesion amount.
Next, the developer discharge and the replenishment amount of the carrier or developer are determined and controlled in accordance with the defined carrier deterioration level as follows.
That is, the carrier adhesion amount is detected under a plurality of bias conditions while adjusting the charging bias and the development bias, and the total carrier at the carrier deterioration level is determined from the relationship between the background potential (background potential = charge potential-development potential) and the carrier adhesion amount. The adhesion amount Σ is calculated, and the calculation result is compared with a threshold value a of an arbitrary deterioration level. When Σ <a, the developer is not discharged / carrier or developer is not supplied, and when Σ> a, A predetermined amount of developer is discharged / carrier or developer is replenished.
For the carrier deterioration level (total carrier adhesion amount Σ) obtained as described above, a plurality of deterioration level threshold values (a, b, c,...) Are determined, and when the total carrier adhesion amount Σ <a. Developer discharge / carrier or developer replenishment is not performed, and when a <Σ <b, developer discharge / carrier or developer replenishment is performed X1 (g) / Y1 (g), respectively, and b < When Σ <c, the developer discharge / carrier or developer replenishment may be performed X2 (g) / Y2 (g), respectively. Note that X1 <X2 <..., Y1 <Y2 <... Correspond to a <b <c <.

Next, the control method in the present embodiment will be described according to the operation flow. FIG. 6 is a flowchart showing a carrier or developer supply method in a trickle developing type developing apparatus.
In FIG. 6, for example, after the image forming process is stopped, the developer deterioration level Σ is calculated (step S1), and it is determined whether or not the calculated Σ is larger than a preselected threshold value a. If it is smaller than a, the density adjustment process control is executed according to the normal conditions (step S7). On the other hand, when Σ is larger than the threshold value a, the developer outlet shutter provided in the developer tank of the developing device is opened (step S2), and a predetermined amount of developer is discharged (step S3). After discharging a predetermined amount of developer, the developer discharge shutter is closed (step S4). Next, a predetermined amount of carrier or developer is supplied to the developer tank (step S5). After the carrier or developer is replenished, the developing device is stirred (step S6), and density adjustment process control is executed (step S7).

According to this embodiment, by adjusting the charging bias and the developing bias, the charging potential and the developing potential of the image carrier (background portion) are adjusted, the carrier is developed on the image carrier, and the image carrier is countered. Since the carrier adhesion amount can be detected by the optical sensor, the carrier deterioration level can be estimated from the background potential (charging potential-development potential) and the carrier adhesion amount.
Further, according to the present embodiment, the carrier adhesion amount is measured while changing the ground potential (= charge potential−development potential) in several steps, so that the carrier can be more accurately determined from the relationship between the ground potential and the carrier adhesion amount. The deterioration level can be estimated.
Furthermore, according to the present embodiment, in the trickle developing method, by grasping the carrier deterioration level, it is possible to discharge and supply the agent in an amount as necessary. It is possible to prevent problems such as ground contamination and image quality deterioration due to charging failure, and it is possible to replace and replace at an appropriate time, which is advantageous in terms of cost.
Furthermore, according to the present embodiment, since the discharge amount can be defined by the number of rotations of the conveying screw 12 provided in the discharge port 11 of the developer tank, first, the developer in the developer tank is discharged and the discharge port is opened. After closing, a new carrier or developer can be replenished to prevent the new agent from being discharged, and only the deterioration agent can be discharged reliably.
Furthermore, according to this embodiment, by providing the agitation time of the developing device after the new carrier and the new developer are replenished, the replenished new carrier and the new developer and the developer in the developer tank are sufficiently provided. It can be mixed, and the effect of raising the charge of the new agent can be obtained.
Furthermore, the developing ability such as TC and Q / M in the developer tank changes before and after the carrier and developer discharge / replenishment operation, so the density may vary under the same image forming conditions. According to the embodiment, by performing the density adjustment process immediately after the discharge / replenishment, it is possible to perform the optimum adjustment in accordance with the developing ability and suppress the image density fluctuation.
Furthermore, according to this embodiment, since the carrier developed on the image carrier can be collected by the cleaning unit 14, the carrier attached to the image carrier returns to the developing device and adheres to the charging unit or the like. Can be prevented.
In the present embodiment, it is preferable that the image carrier 1 and the cleaning device 14 are integrated to form a detachable process cartridge in the image forming apparatus main body. As a result, maintainability, operability and the like are improved.

  FIG. 7 is a cross-sectional view of a main part showing an image forming unit of an image forming apparatus according to another embodiment of the present invention. In FIG. 7, this apparatus includes an image carrier 1, a charging device 2, and a developing device 3 that supplies a developer to the image carrier 1 in order to visualize a latent image formed on the image carrier 1. A plurality of image forming units having a predetermined distance are arranged. Below the image forming unit row, an intermediate transfer member 8 is arranged for primary transfer of the toner image formed on the image carrier 1 and then transferring to a recording paper or the like. An optical sensor 9 is provided so as to oppose to. The optical sensor 9 is a sensor used for toner image detection for density adjustment, and is used for detection of the carrier adhesion amount. Further, a cleaning device 18 for cleaning the carrier on the intermediate transfer body 8 is provided. The cleaning device 18 includes a fur brush 19 and a cleaning blade 20, for example. The cleaning device 18 may be a magnetic brush type cleaning device, similar to the cleaning device 14 described above. By adopting the magnetic brush cleaning method, the carrier adhering to the intermediate transfer member can be magnetically recovered, so there is little friction between the carrier and the intermediate transfer member, and the carrier recovery damages the intermediate transfer member. Can be prevented.

In such an image forming apparatus having an intermediate transfer member, the deterioration level can be estimated by attaching the carrier to the intermediate transfer member instead of the image carrier.
That is, the charging bias, the developing bias, and the transfer bias are adjusted so that the carrier in the developer adheres to the transfer surface of the intermediate transfer member 8, and the carrier attaching portion in the intermediate transfer member 8 is detected by the optical sensor 9 to perform the intermediate transfer. The ratio between the reflected light amount of the background portion of the body 8 and the reflected light amount of the carrier adhesion portion is obtained, and the relationship between the obtained value and the sensor output value obtained by comparing with the preset reference value and the carrier adhesion amount is described above. It is obtained as shown in FIG. 4 and stored as a relational expression or a table in a storage medium of a control device that controls the image forming apparatus.
When bias adjustment is performed under a predetermined condition such that the background potential is larger than the background potential ΔV0 (= charge potential−development potential) at the time of image formation, carriers are transferred from the developing roller 4 to the image carrier 1. Developed. A bias is applied to the opposing roller 10 so that the intermediate transfer member 8 has a negative potential with respect to the charging potential of the image carrier 1, and the carrier on the image carrier 1 is transferred to the intermediate transfer member 8. The carrier adhesion amount on the image carrier is obtained from the “relational expression or table of sensor output value and carrier adhesion amount” (FIG. 4) obtained from the optical sensor 9 facing the intermediate transfer member 8. In this case, in order to obtain a more accurate value, a plurality of detections by the optical sensor 9 may be performed, and the carrier adhesion amount may be calculated from the average value of the sensor outputs.
The estimation of the carrier deterioration level based on the obtained carrier adhesion amount and the supply of the carrier or developer to the developer tank are performed in the same manner as in the above embodiment.

According to the present embodiment, by grasping the carrier deterioration level in the developer, by changing the developer accordingly, and supplying an appropriate amount of carrier, carrier adhesion based on carrier deterioration, background contamination due to toner charging failure, Problems such as image quality deterioration can be prevented, and the cost is advantageous.
In addition, according to the present embodiment, the carrier developed on the intermediate transfer member 8 can be collected by the cleaning unit 18, so that the carrier adhering to the intermediate transfer member 8 is scattered and attached to the inside of the apparatus, causing a problem. Etc. can be prevented.
This embodiment is particularly effective when there is no space for installing an optical sensor at a position facing the image carrier 1.

1 is a diagram illustrating a schematic configuration of an image forming apparatus according to the present invention. It is sectional drawing which shows the principal part of FIG. FIG. 2 is a cross-sectional view showing the developer tank of FIG. 1. It is a figure which shows the relationship between a sensor output and carrier adhesion amount. It is a figure which shows the relationship between carrier adhesion amount and ground potential. It is a figure which shows the operation flow in embodiment. It is principal part sectional drawing of another embodiment.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Image carrier 2 Charging means 3 Developing apparatus 4 Developing roller 5 First conveying screw 6 Second conveying screw 7 Optical sensor 8 Intermediate transfer member 9 Intermediate transfer member optical sensor 10 Intermediate transfer member counter roller 11 Developer discharge Exit 12 Developer discharge conveying screw 13 Discharge port shutter 14 Image carrier cleaning device (blade)
DESCRIPTION OF SYMBOLS 15 Fur brush for cleaning on image carrier 16 Cleaning blade 18 for cleaning on image carrier 18 Cleaning device 19 Fur brush for cleaning 20 Cleaning blade for cleaning

Claims (13)

An image carrier;
A charging device for charging the image carrier;
A developing device for supplying a two-component developer containing toner and a carrier to the image carrier to process the electrostatic latent image into a visible image;
An optical sensor comprising a light emitting element and a light receiving element disposed opposite to the image carrier;
In an image forming apparatus having
The carrier in the developer is developed on the image carrier by controlling the charging bias and the developing bias,
The optical sensor detects the reflected light amount of the background portion and the carrier adhesion portion of the image carrier to determine the ratio thereof, and detects the carrier adhesion amount on the image carrier by comparison with a preset reference value. An image forming apparatus having a detection unit. The image forming apparatus according to claim 1, wherein the carrier developed on the image carrier is collected by a cleaning unit. The image forming apparatus according to claim 2, wherein the cleaning unit is a magnetic brush cleaning system. An image carrier;
A charging device for charging the image carrier;
A developing device for supplying a two-component developer containing toner and a carrier to the image carrier to process the electrostatic latent image into a visible image;
An intermediate transfer member that primarily transfers a visible image formed on the image carrier;
An optical sensor comprising a light emitting element and a light receiving element disposed opposite to the intermediate transfer member;
In an image forming apparatus having
After the carrier is developed on the image carrier by controlling the charging bias and the developing bias, the carrier is transferred onto the intermediate transfer member by controlling the transfer bias, and the background of the intermediate transfer member is formed by the optical sensor. Image forming apparatus, comprising: detecting means for detecting the amount of reflected light at the portion and the carrier adhering portion to obtain a ratio thereof, and detecting the amount of carrier adhering on the intermediate transfer member in comparison with a preset reference value apparatus.   The image forming apparatus according to claim 4, wherein the carrier developed on the intermediate transfer member is collected by a cleaning unit.   The image forming apparatus according to claim 5, wherein the cleaning unit is a magnetic brush cleaning system.   The detection means detects a carrier adhesion amount under a plurality of bias conditions while adjusting a charging bias, a development bias, and / or a transfer bias, and calculates a carrier deterioration level from the relationship between the background potential and the carrier adhesion amount. The image forming apparatus according to claim 1, wherein the image forming apparatus is an image forming apparatus. Control means for determining and discharging or replenishing the amount of developer discharged from the developer tank and the amount of carrier or developer supplied to the developer tank in accordance with the carrier deterioration level detected by the detecting means. The image forming apparatus according to claim 7. 9. The control unit according to claim 8, wherein after the carrier deterioration level is detected, the control unit discharges an amount of developer corresponding to the carrier deterioration level, and then performs carrier supply or developer supply. Image forming apparatus. 10. The image forming apparatus according to claim 8, wherein the control unit controls the developing device to perform a stirring operation for a predetermined time after the developer discharging operation and the carrier or developer replenishing operation. apparatus.   11. The control unit according to claim 8, wherein the developer discharging operation and the carrier or developer replenishing operation are performed immediately before density adjustment process control performed for each predetermined number of printed sheets. Description image forming apparatus.   12. The process according to claim 1, wherein the image carrier is integrated with a cleaning unit that cleans the surface of the image carrier, and forms a process cartridge that is detachable from the main body of the image forming apparatus. 2. The image forming apparatus according to item 1. A process cartridge configured to be detachable from the main body of the image forming apparatus, comprising at least the image carrier according to any one of claims 1 to 11 and a cleaning unit that cleans the surface of the image carrier. A process cartridge characterized by that.

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