JP2007077477A - Pretreatment electrodeposition coating device, and work conveying method in the pretreatment electrodeposition coating device - Google Patents

Pretreatment electrodeposition coating device, and work conveying method in the pretreatment electrodeposition coating device Download PDF

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JP2007077477A
JP2007077477A JP2005269525A JP2005269525A JP2007077477A JP 2007077477 A JP2007077477 A JP 2007077477A JP 2005269525 A JP2005269525 A JP 2005269525A JP 2005269525 A JP2005269525 A JP 2005269525A JP 2007077477 A JP2007077477 A JP 2007077477A
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hanger
transport rail
electrodeposition coating
processing
tank
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Hiroji Yamabe
博治 山辺
Eiji Yamamoto
英二 山本
Koichi Tamagawa
浩一 玉川
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Parker Engineering Co Ltd
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Parker Engineering Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a pretreatment electrodeposition coating device having operation efficiency higher than that in the conventional one, and to provide a work conveying method in the pretreatment electrodeposition coating device for increasing the operation efficiency compared with that in the conventional one. <P>SOLUTION: The pretreatment electrodeposition coating device is equipped with a tact type conveying apparatus comprising: a conveyance rail extending from the start point to the end point in treatment tank arrangement at the upper part of a plurality of treatment tanks arranged in series; a pair of trolleys engaged with the conveyance rail at intervals each other in the extending direction of the carrier rail; a truck frame suspended from the trolleys; a pair of hoists fitted to the truck frame at intervals each other in the extending direction of the carrier rail; hanger frames suspended from the lower edges of the elevating chains of a pair of the hoists; hangers fitted to the hanger frames; and a controller of controlling the trolleys and hoists. The controller in the tact type conveying apparatus controls the hoists in such a manner that, between the start point and the end point in the treatment tank arrangement, the hanger frames moving in the respective treatment tanks and between the respective treatment tanks are always tilted to either the front or rear in the conveying direction at a prescribed angle. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、前処理電着塗装装置及び前処理電着塗装装置の被処理物搬送方法に関するものである。 The present invention relates to a pretreatment electrodeposition coating apparatus and a method for conveying an object to be processed in the pretreatment electrodeposition coating apparatus.

本願の出願人は、特許文献1において、直列に配列された複数の処理槽の上方で処理槽配列の始点から終点へ向けて延在する1本の搬送レールと、搬送レールの延在方向に互いに間隔を隔てて搬送レールに係合する一対のトローリーと、トローリーに懸吊された台車桁と、搬送レールの延在方向に互いに間隔を隔てて台車桁に取り付けられた一対のホイストと、一対のホイストの昇降鎖の下端に懸吊されたハンガー枠と、ハンガー枠に取り付けられたハンガーと、トローリーとホイストとを制御する制御装置とを有するタクト式搬送装置を備える前処理電着塗装装置であって、タクト式搬送装置のハンガーが、昇降鎖が繰り出された状態で走行・発停し、昇降し、搬送方向の前方又は後方に傾斜し又は前方と後方とに揺動し、或いはこれらの組み合わせ動作をする際に、ハンガーの不要な揺れを防止できる揺れ防止対策が講じられた前処理電着塗装装置を提案した。
特許文献1にも記載されているように、一般に前処理電着塗装装置のタクト式搬送装置においては、直列に配列された複数の処理槽から成る処理槽配列の始点から終点へ向けて、被処理物を搬送する際、処理槽内でハンガー枠を搬送方向の前方と後方とに揺動させている。また、処理槽から処理槽へ被処理部を搬送する際には、被処理物を水平に保持している。
In the patent document 1, the applicant of the present application has one conveyance rail extending from the start point to the end point of the treatment tank array above the plurality of treatment tanks arranged in series, and in the extending direction of the conveyance rail. A pair of trolleys that engage with the transport rail at a distance from each other, a cart girder suspended from the trolley, a pair of hoists attached to the cart girder at a distance from each other in the extending direction of the transport rail, and a pair A pretreatment electrodeposition coating apparatus comprising a hanger frame suspended at the lower end of the hoist lifting / lowering chain of the hoist, a hanger attached to the hanger frame, and a control device for controlling the trolley and the hoist. The hanger of the tact type transporting device travels / stops in a state where the lifting / lowering chain is extended, moves up and down, tilts forward or backward in the transport direction, or swings forward and backward, or these When only the combined operations, has proposed a processing electrodeposition coating apparatus before the shaking prevention measures that can prevent unwanted shaking of the hanger have been taken.
As described in Patent Document 1, in general, in a tact type transfer device of a pretreatment electrodeposition coating apparatus, a coating is performed from the start point to the end point of a treatment tank array composed of a plurality of treatment tanks arranged in series. When transporting the processed material, the hanger frame is swung forward and backward in the transport direction in the processing tank. Moreover, when conveying a to-be-processed part from a processing tank to a processing tank, the to-be-processed object is hold | maintained horizontally.

特許文献2等に、直列に配列された複数の処理槽の上方で処理槽配列の始点から終点へ向けて延在する1本の搬送レールと、搬送レールの延在方向に互いに間隔を隔てて搬送レールに係合するトローリーと、トローリーに懸吊されたハンガーとを有する連続式搬送装置を備える電着塗装装置が開示されている。
特許文献1等の連続式搬送装置を備える電着塗装装置や前処理電着塗装装置においては、従来、ハンガーは搬送レールに平行に保持されており、従って搬送レールが水平に延在する処理槽間の搬送行程、処理槽中央部の搬送行程においてはハンガーは水平に保持されている。
特許第3539637号公報 特開平7−113197号公報
In Patent Document 2, etc., one transport rail that extends from the start point to the end point of the processing tank array above a plurality of processing tanks arranged in series and a distance from each other in the extending direction of the transport rail. An electrodeposition coating apparatus is disclosed that includes a continuous conveyance device having a trolley that engages with a conveyance rail and a hanger suspended from the trolley.
In an electrodeposition coating apparatus and a pretreatment electrodeposition coating apparatus provided with a continuous transport apparatus such as Patent Document 1, conventionally, a hanger is held parallel to the transport rail, and thus the processing tank in which the transport rail extends horizontally. The hanger is held horizontally in the intermediate transfer process and the transfer process in the center of the treatment tank.
Japanese Patent No. 3539637 JP-A-7-113197

従来の前処理電着塗装装置が備えるタクト式搬送装置には、処理槽内でハンガー枠を搬送方向の前方と後方とに揺動させ、また処理槽から処理槽への移動時にはハンガー枠を水平に保持していたので、搬送方向の前後に隣接する被処理物同士の干渉を防止するために、ハンガー枠の配設ピッチを広く設定する必要があり、前処理電着塗装装置の稼働効率を高められないという問題があり、従来の前処理電着塗装装置が備える連続式搬送装置には、ハンガーが搬送レールに対して平行に保持されていたので、搬送方向の前後に隣接する被処理物同士の干渉を防止するために、ハンガー枠の配設ピッチを広く設定する必要があり、前処理電着塗装装置の稼働効率を高められないという問題があった。
本発明は上記問題に鑑みてなされたものであり、従来に比べて稼働効率の高いタクト式搬送装置や連続式搬送装置を備える前処理電着塗装装置、並びに前処理電着塗装装置の稼働効率を従来よりも高めることができるタクト式搬送装置や連続式搬送装置を用いる前処理電着塗装装置の被処理物搬送方法を提供することを目的とする。
In the tact type transfer device provided in the conventional pretreatment electrodeposition coating apparatus, the hanger frame is swung forward and backward in the transfer direction in the treatment tank, and the hanger frame is horizontally moved when moving from the treatment tank to the treatment tank. Therefore, in order to prevent interference between workpieces adjacent to each other before and after in the transport direction, it is necessary to set the arrangement pitch of the hanger frame wide, and the operating efficiency of the pretreatment electrodeposition coating apparatus is improved. Since there is a problem that the hanger is held parallel to the transport rail in the continuous transport device provided in the conventional pretreatment electrodeposition coating apparatus, the workpieces adjacent to the front and rear in the transport direction In order to prevent mutual interference, it is necessary to set a wide arrangement pitch of the hanger frames, and there is a problem that the operating efficiency of the pretreatment electrodeposition coating apparatus cannot be increased.
The present invention has been made in view of the above problems, and the operating efficiency of the pretreatment electrodeposition coating apparatus and the pretreatment electrodeposition coating apparatus provided with a tact type conveying apparatus and a continuous type conveying apparatus having a higher operating efficiency than conventional ones. It is an object of the present invention to provide a method for conveying an object to be processed in a pretreatment electrodeposition coating apparatus that uses a tact type conveyance device or a continuous type conveyance device that can increase the conventional method.

上記課題を解決するために、本発明においては、直列に配列された複数の処理槽の上方で処理槽配列の始点から終点へ向けて延在する1本の搬送レールと、搬送レールの延在方向に互いに間隔を隔てて搬送レールに係合する一対のトローリーと、トローリーに懸吊された台車桁と、搬送レールの延在方向に互いに間隔を隔てて台車桁に取り付けられた一対のホイストと、一対のホイストの昇降鎖の下端に懸吊されたハンガー枠と、ハンガー枠に取り付けられたハンガーと、トローリーとホイストとを制御する制御装置とを有するタクト式搬送装置を備え、タクト式搬送装置の制御装置は、処理槽配列の始点と終点の間で、各処理槽内及び各処理槽間を移動するハンガー枠が搬送方向の前方又は後方の何れか一方に所定角度で常時傾斜するように、ホイストを制御することを特徴とする前処理電着塗装装置を提供する。
また本発明においては、直列に配列された複数の処理槽の上方で処理槽配列の始点から終点へ向けて延在する1本の搬送レールと、搬送レールの延在方向に互いに間隔を隔てて搬送レールに係合する一対のトローリーと、トローリーに懸吊された台車桁と、搬送レールの延在方向に互いに間隔を隔てて台車桁に取り付けられた一対のホイストと、一対のホイストの昇降鎖の下端に懸吊されたハンガー枠と、ハンガー枠に取り付けられたハンガーと、トローリーとホイストとを制御する制御装置とを備えるタクト式搬送装置を用いて、直列に配列された複数の処理槽に被処理物を順次浸漬する前処理電着塗装装置の被処理物搬送方法であって、処理槽配列の始点と終点の間で、各処理槽内及び各処理槽間を移動するハンガー枠を、搬送方向の前方又は後方の何れか一方に所定角度で常時傾斜させることを特徴とする前処理電着塗装装置の被処理物搬送方法を提供する。
本発明においては、処理槽配列の始点と終点の間で、各処理槽内及び各処理槽間を移動するハンガー枠を、搬送方向の前方又は後方の何れか一方に所定角度で常時傾斜させるので、処理槽内でハンガー枠を搬送方向の前方と後方とへ揺動させ、処理槽と処理槽の間でハンガー枠を水平に保持する場合に比べて、ハンガー枠の配設ピッチを狭くすることができる。この結果、単位時間当たりの処理数が増加し、前処理電着塗装装置の稼働効率が向上する。
In order to solve the above-described problem, in the present invention, one conveyance rail extending from the start point to the end point of the treatment tank array above the plurality of treatment tanks arranged in series, and the extension of the conveyance rail A pair of trolleys that engage the transport rails spaced apart from each other in the direction, a cart girder suspended from the trolleys, and a pair of hoists attached to the cart girder spaced apart from each other in the direction in which the transport rails extend A tact type conveying device having a hanger frame suspended from the lower ends of the lifting hoist chains of a pair of hoists, a hanger attached to the hanger frame, and a control device for controlling the trolley and the hoist. The control device is configured such that the hanger frame that moves in and between the processing tanks always inclines at a predetermined angle forward or backward in the transport direction between the start and end points of the processing tank array. Provides a process electrodeposition coating device prior to and controls the hoist.
Further, in the present invention, one transport rail that extends from the start point to the end point of the processing tank array above the plurality of processing tanks arranged in series and a distance from each other in the extending direction of the transport rail. A pair of trolleys that engage with the conveyance rail, a carriage girder suspended from the trolley, a pair of hoists attached to the carriage girder at intervals in the extending direction of the conveyance rail, and a lifting chain of the pair of hoists In a plurality of processing tanks arranged in series using a tact type transport device comprising a hanger frame suspended at the lower end of the hanger, a hanger attached to the hanger frame, and a control device for controlling the trolley and hoist A treatment object transport method of a pretreatment electrodeposition coating apparatus for sequentially immersing a treatment object, and a hanger frame that moves between each treatment tank and between each treatment tank between the start point and the end point of the treatment tank array, Before transport direction Or provide backward either one of the treatment object conveying method pretreatment electrodeposition coating and wherein the tilting constantly at a predetermined angle.
In the present invention, the hanger frame that moves between the processing tanks and between the processing tanks is always inclined at a predetermined angle forward or backward in the transport direction between the start point and the end point of the processing tank array. Compared with the case where the hanger frame is swung forward and backward in the conveying direction in the processing tank and the hanger frame is held horizontally between the processing tank and the processing tank, the arrangement pitch of the hanger frame is made narrower. Can do. As a result, the number of treatments per unit time increases, and the operating efficiency of the pretreatment electrodeposition coating apparatus is improved.

本発明においては、直列に配列された複数の処理槽の上方で処理槽配列の始点から終点へ向けて延在する1本の搬送レールと、搬送レールの延在方向に互いに間隔を隔てて搬送レールに係合するトローリーと、トローリーに懸吊されたハンガーとを有する連続式搬送装置を備え、処理槽配列の始点と終点の間で、各処理槽内及び各処理槽間を移動するハンガーが搬送レールに対して搬送方向の前方又は後方の何れか一方に常時傾斜することを特徴とする前処理電着塗装装置を提供する。
また本発明においては、直列に配列された複数の処理槽の上方で処理槽配列の始点から終点へ向けて延在する1本の搬送レールと、搬送レールの延在方向に互いに間隔を隔てて搬送レールに係合するトローリーと、トローリーに懸吊されたハンガーとを備える連続式搬送装置を用いて、直列に配列された複数の処理槽に被処理物を順次浸漬する前処理電着塗装装置の被処理物搬送方法であって、処理槽配列の始点と終点の間で、各処理槽内及び各処理槽間を移動するハンガーを、搬送レールに対して搬送方向の前方又は後方の何れか一方に常時傾斜させることを特徴とする前処理電着塗装装置の被処理物搬送方法を提供する。
本発明においては、処理槽配列の始点と終点の間で、各処理槽内及び各処理槽間を移動するハンガーを、搬送レールに対して搬送方向の前方又は後方の何れか一方に常時傾斜させるので、ハンガーを搬送レールに対して平行に保持する場合に比べて、ハンガーの配設ピッチを狭くすることができる。この結果、単位時間当たりの処理数が増加し、前処理電着塗装装置の稼働効率が向上する。
In the present invention, one transport rail extending from the start point to the end point of the processing tank array above the plurality of processing tanks arranged in series, and transported at an interval in the extending direction of the transport rail A hanger that includes a trolley that engages with a rail and a hanger suspended from the trolley and moves between the treatment tanks and between the treatment tanks between a start point and an end point of the treatment tank array. Provided is a pretreatment electrodeposition coating apparatus that is always inclined forward or backward in the transport direction with respect to a transport rail.
Further, in the present invention, one transport rail that extends from the start point to the end point of the processing tank array above the plurality of processing tanks arranged in series and a distance from each other in the extending direction of the transport rail. A pretreatment electrodeposition coating apparatus for sequentially immersing a workpiece in a plurality of treatment tanks arranged in series using a continuous conveyance device including a trolley engaged with a conveyance rail and a hanger suspended from the trolley. The hanger that moves between the treatment tanks and between the treatment tanks between the start point and the end point of the treatment tank arrangement is either forward or backward in the conveyance direction with respect to the conveyance rail. An object of the present invention is to provide a method for transporting an object to be processed in a pretreatment electrodeposition coating apparatus, which is always inclined to one side.
In the present invention, between the start point and the end point of the processing tank array, the hanger that moves in each processing tank and between each processing tank is always inclined forward or backward in the transport direction with respect to the transport rail. Therefore, compared with the case where a hanger is hold | maintained in parallel with respect to a conveyance rail, the arrangement | positioning pitch of a hanger can be made narrow. As a result, the number of treatments per unit time increases, and the operating efficiency of the pretreatment electrodeposition coating apparatus is improved.

本発明においては、処理槽配列の始点と終点の間で、各処理槽内及び各処理槽間を移動するハンガー枠を、搬送方向の前方又は後方の何れか一方に所定角度で常時傾斜させるので、処理槽内でハンガー枠を搬送方向の前方と後方とへ揺動させ、処理槽と処理槽の間でハンガー枠を水平に保持する場合に比べて、ハンガー枠の配設ピッチを狭くすることができる。この結果、単位時間当たりの処理数が増加し、前処理電着塗装装置の稼働効率が向上する。従って、本発明により、従来に比べて稼働効率の高いタクト式搬送装置を備える前処理電着塗装装置、並びに前処理電着塗装装置の稼働効率を従来よりも高めることができるタクト式搬送装置を用いる前処理電着塗装装置の被処理物搬送方法が提供される。
また本発明においては、処理槽配列の始点と終点の間で、各処理槽内及び各処理槽間を移動するハンガーを、搬送レールに対して搬送方向の前方又は後方の何れか一方に常時傾斜させるので、ハンガーを搬送レールに対して平行に保持する場合に比べて、ハンガーの配設ピッチを狭くすることができる。この結果、単位時間当たりの処理数が増加し、前処理電着塗装装置の稼働効率が向上する。この結果、単位時間当たりの処理数が増加し、前処理電着塗装装置の稼働効率が向上する。従って、本発明により、従来に比べて稼働効率の高い連続式搬送装置を備える前処理電着塗装装置、並びに前処理電着塗装装置の稼働効率を従来よりも高めることができる連続式搬送装置を用いる前処理電着塗装装置の被処理物搬送方法が提供される。
In the present invention, the hanger frame that moves between the processing tanks and between the processing tanks is always inclined at a predetermined angle forward or backward in the transport direction between the start point and the end point of the processing tank array. Compared with the case where the hanger frame is swung forward and backward in the conveying direction in the processing tank and the hanger frame is held horizontally between the processing tank and the processing tank, the arrangement pitch of the hanger frame is made narrower. Can do. As a result, the number of treatments per unit time increases, and the operating efficiency of the pretreatment electrodeposition coating apparatus is improved. Therefore, according to the present invention, there is provided a pretreatment electrodeposition coating apparatus provided with a tact type conveying apparatus having a higher operating efficiency than the conventional one, and a tact type conveying apparatus capable of increasing the operating efficiency of the pretreatment electrodeposition coating apparatus as compared with the conventional one. A method for conveying an object to be processed of a pretreatment electrodeposition coating apparatus to be used is provided.
In the present invention, the hanger that moves between the processing tanks and between the processing tanks between the start point and the end point of the processing tank array is always inclined forward or backward in the transport direction with respect to the transport rail. Therefore, the arrangement pitch of the hangers can be made narrower than in the case where the hangers are held parallel to the transport rail. As a result, the number of treatments per unit time increases, and the operating efficiency of the pretreatment electrodeposition coating apparatus is improved. As a result, the number of treatments per unit time increases, and the operating efficiency of the pretreatment electrodeposition coating apparatus is improved. Therefore, according to the present invention, there is provided a pretreatment electrodeposition coating apparatus provided with a continuous conveyance apparatus having a higher operating efficiency than the conventional one, and a continuous conveyance apparatus capable of improving the operation efficiency of the pretreatment electrodeposition coating apparatus as compared with the conventional one. A method for conveying an object to be processed of a pretreatment electrodeposition coating apparatus to be used is provided.

本発明の実施例を説明する。 Examples of the present invention will be described.

本発明の第1実施例に係る前処理電着塗装装置、並びに前処理電着塗装装置の被処理物搬送方法を説明する。 A pretreatment electrodeposition coating apparatus according to a first embodiment of the present invention and a method for conveying an object to be processed of the pretreatment electrodeposition coating apparatus will be described.

以下の説明において、図1乃至3の矢印I、II、III、IV、V、VIの方向をそれぞれ前方、後方、左方、右方、上方、下方と呼ぶ。
図1に示すように、前処理電着塗装装置Aは、後方から前方へ向けて順次直列に配列された、予備湯洗槽1、脱脂槽2、第1水洗槽3、表面調整槽4、化成槽5、第2水洗槽6、第3水洗槽7、第1純水水洗槽8、作業台9、電着塗装槽10、第1UF水洗槽11、第2UF水洗槽12、3UF水洗槽13、第2純水水洗槽14を備えている。予備湯洗槽1の後方に載貨ステージ15が配設され、第2純水水洗槽14の前方に降貨ステージ16が配設されている。
脱脂槽2、表面調整槽4、化成槽5、第2水洗槽6、第1純水水洗槽8、電着塗装槽10、第2UF水洗槽12、第2純水水洗槽14は浸漬槽として構成されている。
予備湯洗槽1、第1水洗槽3、第3水洗槽7、第1UF水洗槽11、第3UF水洗槽13は、スプレー処理された使用済の処理液の貯蔵循環槽として構成されている。
スキッドBに乗せられた自動車ボデーαは、図示しない台車に乗せられて図示しない溶接工場から前処理電着塗装装置Aまで搬送され、載貨ステージ15において台車から降ろされ、タクト式搬送装置Cのハンガー50に載貨される。自動車ボデーαは、タクト式搬送装置Cにより各槽に順次運ばれて処理された後、降貨ステージ16においてタクト式搬送装置Cのハンガー50から降貨され、図示しない台車に載せられて図示しない焼き付け乾燥装置へ搬送される。
In the following description, the directions of arrows I, II, III, IV, V, and VI in FIGS. 1 to 3 are respectively referred to as front, rear, left, right, upper, and lower.
As shown in FIG. 1, the pretreatment electrodeposition coating apparatus A includes a preliminary hot water washing tank 1, a degreasing tank 2, a first water washing tank 3, a surface adjustment tank 4, which are sequentially arranged in series from the rear to the front. Chemical conversion tank 5, second water washing tank 6, third water washing tank 7, first pure water water washing tank 8, work table 9, electrodeposition coating tank 10, first UF water washing tank 11, second UF water washing tank 12, 3UF water washing tank 13 The second pure water rinsing tank 14 is provided. A loading stage 15 is disposed behind the preliminary hot water washing tank 1, and a dropping stage 16 is arranged in front of the second pure water washing tank 14.
The degreasing tank 2, the surface conditioning tank 4, the chemical conversion tank 5, the second water washing tank 6, the first pure water washing tank 8, the electrodeposition coating tank 10, the second UF water washing tank 12, and the second pure water washing tank 14 are used as immersion tanks. It is configured.
The preliminary hot water washing tank 1, the first water washing tank 3, the third water washing tank 7, the first UF water washing tank 11, and the third UF water washing tank 13 are configured as a storage and circulation tank of the used processing liquid that has been sprayed.
The automobile body α placed on the skid B is placed on a cart (not shown) and conveyed from a welding factory (not shown) to the pretreatment electrodeposition coating apparatus A, and is unloaded from the carriage on the loading stage 15, and the hanger of the tact type conveyor C 50. The automobile body α is sequentially transported to each tank by the tact type transport device C and processed, and then is unloaded from the hanger 50 of the tact type transport device C at the unloading stage 16 and placed on a cart (not shown). It is conveyed to a baking / drying device.

タクト式搬送装置Cの構成を、図2、3に基づいて説明する。
処理槽の上方に前後に水平に延在する1本の搬送レール20が配設されている。搬送レール20の左右両側に、搬送レール20と平行に延在する1対のガイドレール21a、21bが配設されている。一対のトローリー22a、22bが、前後に互いに間隔を隔てて搬送レール20に係合している。
上下方向に見て矩形の枠組から成る台車枠23がトローリー22a、22bに懸吊されている。搬送レール20の左右両側で台車枠23に取り付けられた一対のガイドローラー24a、24bがそれぞれガイドレール21a、21bに係合している。ロッド部材を介してトローリー22a、22bに連結された衝突防止用のフロントトローリー22c、リアトローリー22dが、それぞれトローリー22aの前方、トローリー22bの後方で搬送レール20に係合している。一対のホイスト25a、25bが、前後に互いに間隔を隔てて台車枠23に取り付けられている。トローリー22a、22b、ホイスト25a、25bを制御するシーケンスコントローラ26が台車枠23に取り付けられている。
The structure of the tact type transfer device C will be described with reference to FIGS.
One conveyance rail 20 extending horizontally in the front-rear direction is disposed above the processing tank. A pair of guide rails 21 a and 21 b extending in parallel with the transport rail 20 are disposed on the left and right sides of the transport rail 20. A pair of trolleys 22a and 22b are engaged with the transport rail 20 at a distance from each other in the front-rear direction.
A cart frame 23 formed of a rectangular frame as viewed in the vertical direction is suspended from the trolleys 22a and 22b. A pair of guide rollers 24a and 24b attached to the carriage frame 23 on both the left and right sides of the transport rail 20 are engaged with the guide rails 21a and 21b, respectively. Collision-preventing front trolleys 22c and rear trolleys 22d connected to the trolleys 22a and 22b via rod members are engaged with the transport rails 20 in front of the trolleys 22a and behind the trolleys 22b, respectively. A pair of hoists 25a and 25b are attached to the bogie frame 23 at a distance from each other in the front-rear direction. A sequence controller 26 for controlling the trolleys 22a and 22b and the hoists 25a and 25b is attached to the carriage frame 23.

搬送レール20の右側で台車枠23の下方に、左右方向に見てX字状に交差する2本の同一長さのビーム30a、30bが配設され、ビーム30a、30bの下方に、左右方向に見てX字状に交差する2本の同一長さのビーム30c、30dが配設されている。
左右に延在するシャフト31、32の右端が、それぞれビーム30aと30bの交差部、ビーム30cと30dの交差部、を摺動回転のみ可能に貫通している。左右に延在するシャフト33、34の右端が、それぞれビーム30aの下端とビーム30dの上端、ビーム30bの下端とビーム30cの上端、を摺動回転のみ可能に貫通している。左右に延在するシャフト35の右端近傍部がビーム30aの上端を摺動回転のみ可能に貫通している。シャフト35の右端は、台車枠23の前方下部に、所定領域内でのみ前後に移動可能に連結されている。左右に延在するシャフト36の右端近傍部がビーム30bの上端を摺動回転のみ可能に貫通している。シャフト36の右端は、台車枠23の後端下部に連結されている。左右に延在するシャフト37の右端近傍部がビーム30dの下端を摺動回転のみ可能に貫通している。シャフト37の右端は、上下方向に見て矩形の枠組から成り、台車枠23と平行に配設された下端枠39の前方上部に、所定領域内でのみ前後に移動可能に連結されている。左右に延在するシャフト38の右端近傍部がビーム30cの下端を摺動回転のみ可能に貫通している。シャフト38の右端は、下端枠39の後端上部に連結されている。
Two beams 30a and 30b having the same length intersecting in an X shape when viewed in the left-right direction are disposed on the right side of the transport rail 20 below the carriage frame 23, and in the left-right direction below the beams 30a and 30b. , Two beams 30c and 30d having the same length intersecting in an X shape are disposed.
The right ends of the shafts 31 and 32 extending to the left and right pass through the intersections of the beams 30a and 30b and the intersections of the beams 30c and 30d, respectively, so as to allow only sliding rotation. The right ends of the shafts 33 and 34 extending to the left and right pass through the lower end of the beam 30a and the upper end of the beam 30d, and the lower end of the beam 30b and the upper end of the beam 30c, respectively, so that only sliding rotation is possible. A portion near the right end of the shaft 35 extending to the left and right passes through the upper end of the beam 30a so as to allow only sliding rotation. The right end of the shaft 35 is connected to the lower front part of the carriage frame 23 so as to be movable back and forth only within a predetermined region. The portion near the right end of the shaft 36 that extends to the left and right passes through the upper end of the beam 30b so as to allow only sliding rotation. The right end of the shaft 36 is connected to the lower rear end of the carriage frame 23. A portion near the right end of the shaft 37 extending to the left and right passes through the lower end of the beam 30d so as to allow only sliding rotation. The right end of the shaft 37 is formed of a rectangular frame when viewed in the vertical direction, and is connected to the front upper portion of the lower end frame 39 disposed in parallel with the carriage frame 23 so as to be movable back and forth only within a predetermined region. A portion near the right end of the shaft 38 that extends to the left and right passes through the lower end of the beam 30c so as to allow only sliding rotation. The right end of the shaft 38 is connected to the upper rear end of the lower end frame 39.

搬送レール20の左側で台車枠23の下方に、ビーム30a〜30dと面対称にビーム40a〜40dが配設されている。ビーム40a〜40dは、シャフト31〜38の左端部分によりビーム30a〜30dと同様に貫通され、ビーム30a〜30dと同様に台車枠23と下端枠39とに連結されている。   Beams 40a to 40d are arranged in plane symmetry with the beams 30a to 30d on the left side of the transport rail 20 and below the carriage frame 23. The beams 40a to 40d are penetrated by the left end portions of the shafts 31 to 38 in the same manner as the beams 30a to 30d, and are connected to the carriage frame 23 and the lower end frame 39 similarly to the beams 30a to 30d.

上記説明から分かるごとく、ビーム30a〜30d、40a〜40dは、関節継手を有し、左右方向に見て上部に菱形の下半分、中央に菱形、下部に菱形の上半分を形成する伸縮可能な一対の枠組、すなわち上下に伸縮可能な一対のパンタグラフ30、40を構成している。パンタグラフ30、40の上端は関節継手を介して台車枠23に連結され、パンタグラフ30、40の下端は関節継手を介して台車枠23に平行に配設された下端枠39に連結されている。パンタグラフ30、40の関節継手と、パンタグラフ30、40の上端と下端とをそれぞれ台車枠23と下端枠39とに連結する関節継手とは、左右に延在する軸線回りの回動のみを許容する。パンタグラフ30と40の対峙する関節継手は、相対変位を規制する態様でシャフト31〜34によって連結されている。   As can be seen from the above description, the beams 30a to 30d and 40a to 40d have joint joints, and can be expanded and contracted to form the lower half of the rhombus at the upper part, the rhombus at the center, and the upper half of the rhombus at the lower part when viewed in the left-right direction. A pair of frames, that is, a pair of pantographs 30 and 40 that can expand and contract in the vertical direction is configured. The upper ends of the pantographs 30 and 40 are connected to the carriage frame 23 via joint joints, and the lower ends of the pantographs 30 and 40 are connected to a lower end frame 39 disposed in parallel to the carriage frame 23 via joint joints. The joint joints of the pantographs 30 and 40 and the joint joints connecting the upper and lower ends of the pantographs 30 and 40 to the carriage frame 23 and the lower end frame 39, respectively, allow only the rotation about the axis extending in the left and right direction. . The joint joints that face the pantographs 30 and 40 are connected by shafts 31 to 34 in a manner that restricts relative displacement.

上下方向に見て矩形の枠組から成る第1傾斜ハンガー枠41の後端が、左右に延在する軸線回りの回動のみを許容する関節継手を介して、下端枠39の後方下部に連結されている。上下方向に見て矩形の枠組から成る第2傾斜ハンガー枠42の前端が、左右に延在する軸線回りの回動のみを許容する関節継手を介して、第1傾斜ハンガー枠41の前端下部に連結されている。ホイスト25aの昇降鎖25a’の下端は、第2傾斜ハンガー枠42の前方部に、ホイスト25bの昇降鎖25b’の下端は第2傾斜ハンガー枠42の後方部に、それぞれ連結されている。   The rear end of the first inclined hanger frame 41 formed of a rectangular frame when viewed in the vertical direction is connected to the lower rear portion of the lower end frame 39 via an articulated joint that allows only rotation around an axis extending in the left-right direction. ing. The front end of the second inclined hanger frame 42 formed of a rectangular frame when viewed in the vertical direction is connected to the lower portion of the front end of the first inclined hanger frame 41 via an articulated joint that allows only rotation around an axis extending in the left-right direction. It is connected. The lower end of the lifting chain 25a 'of the hoist 25a is connected to the front part of the second inclined hanger frame 42, and the lower end of the lifting chain 25b' of the hoist 25b is connected to the rear part of the second inclined hanger frame 42.

前後に間隔を隔てて配設された一対の門形のビーム50a、50bと、前端と後端がそれぞれ左右に延在する軸線回りの回動のみを許容する関節継手を介して門形ビーム50aの右側の足元と門形ビーム50bの右側の足元に連結されたビーム50cと、前端と後端がそれぞれ左右に延在する軸線回りの回動のみを許容する関節継手を介して門形ビーム50aの左側の足元と門形ビーム50bの左側の足元に連結されたビーム50dとから成るハンガー50が、左右に延在する軸線回りの回動のみを許容する関節継手を介して、第2傾斜ハンガー枠42に懸吊されている。   A pair of portal beams 50a and 50b arranged at intervals in the front-rear direction, and a portal beam 50a via an articulated joint that allows only rotation about an axis in which the front end and the rear end extend to the left and right, respectively. The beam 50a connected to the right foot and the right foot of the portal beam 50b, and the joint beam 50a via an articulated joint that allows only the rotation about the axis whose front end and rear end extend to the left and right respectively. A hanger 50 comprising a beam 50d connected to the left foot of the gantry beam 50b and the left foot of the portal beam 50b is connected to the second inclined hanger via an articulated joint that allows only a rotation about an axis extending in the left-right direction. It is suspended from the frame 42.

一対のトローリー22a、22b乃至ハンガー50により構成される多数の搬送ユニットが、所定のピッチで搬送レール20に係合している。 A large number of transport units including a pair of trolleys 22a, 22b to hangers 50 are engaged with the transport rail 20 at a predetermined pitch.

上記構成を有するタクト式搬送装置Cにおいては、台車枠23を懸吊するトローリー22a、22bがシーケンスコントローラ26によって制御されることにより、台車枠23に連結されて下方に延びる一対のパンタグラフ30、40と、パンタグラフの下端に連結された下端枠39と、下端枠39に連結された第1傾斜ハンガー枠41と、第1傾斜ハンガー枠41に連結された第2傾斜ハンガー枠42とから構成される立体トラスが搬送レール20に沿って走行し、発停し、これに伴って第2傾斜ハンガー枠42に連結されたハンガー50が搬送レール20に沿って走行し、発停する。   In the tact type transfer device C having the above-described configuration, the trolleys 22a and 22b that suspend the carriage frame 23 are controlled by the sequence controller 26, so that a pair of pantographs 30 and 40 that are connected to the carriage frame 23 and extend downward. A lower end frame 39 connected to the lower end of the pantograph, a first inclined hanger frame 41 connected to the lower end frame 39, and a second inclined hanger frame 42 connected to the first inclined hanger frame 41. The three-dimensional truss travels along the transport rail 20 and starts and stops, and accordingly, the hanger 50 connected to the second inclined hanger frame 42 travels along the transport rail 20 and starts and stops.

ホイスト25a、25bがシーケンスコントローラ26によって同時且つ同一に制御され、昇降鎖25a’、25b’が同時に繰り出され或いは引き上げられることにより、台車枠23と下端枠39との間の垂直距離が最小となる収縮位置と、台車枠23と下端枠39との間の垂直距離が最大となる最大伸長位置との間で、下端枠39を台車枠23に対して平行に保ちつつ、パンタグラフ30、40が上下に伸縮し、これに伴って、ハンガー50が水平状態を維持しつつ昇降する。   The hoists 25a and 25b are simultaneously and identically controlled by the sequence controller 26, and the vertical chains 25a 'and 25b' are simultaneously fed out or pulled up, so that the vertical distance between the carriage frame 23 and the lower end frame 39 is minimized. While the lower end frame 39 is kept parallel to the carriage frame 23 between the contracted position and the maximum extended position where the vertical distance between the carriage frame 23 and the lower end frame 39 is maximum, the pantographs 30 and 40 are moved up and down. Accordingly, the hanger 50 moves up and down while maintaining the horizontal state.

シーケンスコントローラ26によってホイスト25aの昇降鎖25a’のみが繰り出されると、図2に実線で示すように、第2傾斜ハンガー枠42が第1傾斜ハンガー枠41と一体となって、第1傾斜ハンガー枠41と下端枠39とを連結する関節継手の回りに回動し、第2傾斜ハンガー枠42の前端が下降する。他方、シーケンスコントローラ26によってホイスト25bの昇降鎖25b’のみが繰り出されると、図2に二点鎖線で示すように、第2傾斜ハンガー枠42のみが、第1傾斜ハンガー枠41と第2傾斜ハンガー枠42とを連結する関節継手の回りに回動し、第2傾斜ハンガー枠42の後端が下降する。従って、ホイスト25aと25bとがシーケンスコントローラ26によって個別に制御され、昇降鎖25a’と25b’とが個別に繰り出されることにより、第2傾斜ハンガー枠42、ひいてはハンガー50が前後に傾斜する。 When only the lifting / lowering chain 25a ′ of the hoist 25a is drawn out by the sequence controller 26, the second inclined hanger frame 42 is integrated with the first inclined hanger frame 41 as shown by the solid line in FIG. It rotates about the joint joint which connects 41 and the lower end frame 39, and the front end of the 2nd inclination hanger frame 42 descends. On the other hand, when only the lifting / lowering chain 25b ′ of the hoist 25b is drawn out by the sequence controller 26, only the second inclined hanger frame 42 and the first inclined hanger frame 41 and the second inclined hanger are shown in FIG. It rotates around the joint joint connecting the frame 42, and the rear end of the second inclined hanger frame 42 is lowered. Accordingly, the hoists 25a and 25b are individually controlled by the sequence controller 26, and the elevating chains 25a 'and 25b' are individually fed out, whereby the second inclined hanger frame 42 and thus the hanger 50 are tilted back and forth.

前処理電着塗装装置Aの作動を説明する。
台車枠23に取り付けられたシーケンスコントローラ26により、各ハンガー50は単独に自動走行、昇降する。
図1に示すように、載貨ステージ15において、パンタグラフ30、40は、下端枠39を台車枠23に対して平行に保ちつつ、最大伸長位置まで伸びており、ハンガー50は前後何れにも傾斜しておらず水平に位置決めされている。水平に位置決めされたハンガー50に、図示しない台車に乗せられて図示しない溶接工場から前処理電着塗装装置Aまで搬送された、自動車ボデーαを乗せたスキッドBが載貨される。
ハンガー50に自動車ボデーαを乗せたスキッドBが載貨された後、パンタグラフ30、40は、下端枠39を台車枠23に対して平行に保ちつつ、収縮位置まで縮む。ホイスト25aの昇降鎖25a’のみが所定量繰り出され、第2傾斜ハンガー枠42、ひいてはハンガー50が前方に傾斜する。第2傾斜ハンガー枠42、ひいてはハンガー50は、浸漬槽内の処理液に浸漬された自動車ボデーαにエアポケットができず、また処理槽から出槽する際に自動車ボデーαの表面に付着して持ち出される処理液が最少となる所定角度で、傾斜する。
前記所定角度で前方に傾斜した状態で、ハンガー50は、前方への走行を開始する。
The operation of the pretreatment electrodeposition coating apparatus A will be described.
By the sequence controller 26 attached to the carriage frame 23, each hanger 50 is automatically run and moved up and down independently.
As shown in FIG. 1, in the loading stage 15, the pantographs 30 and 40 extend to the maximum extension position while keeping the lower end frame 39 parallel to the carriage frame 23, and the hanger 50 tilts both forward and backward. It is not horizontally positioned. On the hanger 50 positioned horizontally, the skid B on which the automobile body α is placed is placed on a dolly (not shown) and conveyed from a welding factory (not shown) to the pretreatment electrodeposition coating apparatus A.
After the skid B on which the automobile body α is placed on the hanger 50 is loaded, the pantographs 30 and 40 are contracted to the contracted position while keeping the lower end frame 39 parallel to the carriage frame 23. Only the raising / lowering chain 25a ′ of the hoist 25a is fed out by a predetermined amount, and the second inclined hanger frame 42, and by extension, the hanger 50 is inclined forward. The second inclined hanger frame 42 and thus the hanger 50 cannot form an air pocket in the automobile body α immersed in the treatment liquid in the immersion tank, and adheres to the surface of the automobile body α when leaving the treatment tank. The liquid is inclined at a predetermined angle that minimizes the processing liquid to be taken out.
The hanger 50 starts traveling forward in a state where it is inclined forward at the predetermined angle.

浸漬槽として構成された脱脂槽2、表面調整槽4、化成槽5、第2水洗槽6、第1純水水洗槽8、電着塗装槽10、第2UF水洗槽12、第2純水水洗槽14の上方でハンガー50は走行を停止し、前記所定角度で前方に傾斜したまま槽内に下降し、自動車ボデーαが処理液中に浸漬されて処理される。長い浸漬処理時間を要求される脱脂槽2、電着塗装槽10では、自動車ボデーαを浸漬させた状態で且つ前記所定角度で前方に傾斜した状態でハンガー50は前進する。次いでハンガー50は、前記所定角度で前方に傾斜したまま上昇し、浸漬槽から出槽する。   Degreasing tank 2 configured as an immersion tank, surface conditioning tank 4, chemical conversion tank 5, second water washing tank 6, first pure water washing tank 8, electrodeposition coating tank 10, second UF water washing tank 12, and second pure water washing The hanger 50 stops traveling above the tank 14 and descends into the tank while being inclined forward at the predetermined angle, and the automobile body α is immersed in the processing liquid and processed. In the degreasing tank 2 and the electrodeposition coating tank 10 that require a long immersion treatment time, the hanger 50 moves forward while the automobile body α is immersed and inclined forward at the predetermined angle. Next, the hanger 50 rises while tilting forward at the predetermined angle and exits from the immersion tank.

予備湯洗槽1、第1水洗槽3、第3水洗槽7、第1UF水洗槽11、第3UF水洗槽13の上方でハンガー50は走行を停止し、前記所定角度で前方に傾斜したまま槽内に下降し、自動車ボデーαにスプレーを介して処理液が吹き付けられる。使用済の処理液は下方の処理液槽に流入し循環再使用される。尚これらの処理液には前段の処理用に順送りされるものもある。   The hanger 50 stops traveling above the preliminary hot water washing tank 1, the first water washing tank 3, the third water washing tank 7, the first UF water washing tank 11, and the third UF water washing tank 13, and the tank remains inclined forward at the predetermined angle. The processing liquid is sprayed onto the automobile body α through the spray. The used processing liquid flows into the lower processing liquid tank and is circulated and reused. Some of these processing liquids are sequentially fed for the previous processing.

各処理槽の間では、ハンガー50は前記所定角度で前方へ傾斜したまま移動する。
ハンガー50が第2純水水洗槽14から出槽し、降貨ステージ16に到達すると、ホイスト25aの昇降鎖25a’のみが所定量引き上げられ、前方に傾斜していたハンガー50が、水平状態に復帰する。
パンタグラフ30、40は、下端枠39を台車枠23に対して平行に保ちつつ、最大伸長位置まで伸びる。水平に位置決めされたハンガー50から自動車ボデーαを乗せたスキッドBが降貨される。自動車ボデーαを乗せたスキッドBは、図示しない台車に乗せられて、図示しない焼き付け乾燥装置へ搬送される。スキッドBが取り除かれたハンガー50は、載貨ステージ15へ回送され、該位置で自動車ボデーαを乗せたスキッドBがハンガー50に載貨される。
Between each processing tank, the hanger 50 moves while tilting forward at the predetermined angle.
When the hanger 50 leaves the second pure water rinsing tank 14 and reaches the coin drop stage 16, only the lifting / lowering chain 25a 'of the hoist 25a is pulled up by a predetermined amount, and the hanger 50 that has been inclined forward becomes horizontal. Return.
The pantographs 30 and 40 extend to the maximum extension position while keeping the lower end frame 39 parallel to the carriage frame 23. The skid B carrying the vehicle body α is unloaded from the hanger 50 positioned horizontally. The skid B on which the automobile body α is placed is placed on a cart (not shown) and conveyed to a baking / drying device (not shown). The hanger 50 from which the skid B is removed is forwarded to the loading stage 15, and the skid B on which the automobile body α is placed is loaded on the hanger 50.

タクト式搬送装置Cにおいては、処理槽配列の始点である載貨ステージ15と処理槽配列の終点である降貨ステージ16との間で、第2傾斜ハンガー枠42、ひいてはハンガー50を、搬送方向前方に所定角度で常時傾斜させているので、処理槽内で第2傾斜ハンガー枠42ひいてはハンガー50を搬送方向前方と後方とへ揺動させ、処理槽と処理槽の間で第2傾斜ハンガー枠42ひいてはハンガー50を水平に保持する場合に比べて、第2傾斜ハンガー枠42ひいてはハンガー50の配設ピッチを狭くすることができる。この結果、単位時間当たりに搬送される自動車ボデーαの数が増加し、前処理電着塗装装置Aの稼働効率が向上する。また前記所定角度は処理槽から出槽する際に自動車ボデーαの表面に付着して持ち出される処理液を最少とする角度なので、各処理槽で液切れ時間が短縮され、前処理電着塗装装置Aの稼働効率が更に向上する。 In the tact type transfer device C, the second inclined hanger frame 42 and thus the hanger 50 are moved forward in the transfer direction between the loading stage 15 as the starting point of the processing tank array and the unloading stage 16 as the end point of the processing tank array. Therefore, the second inclined hanger frame 42 and thus the hanger 50 in the processing tank are swung forward and backward in the conveying direction, and the second inclined hanger frame 42 is moved between the processing tank and the processing tank. As a result, as compared with the case where the hanger 50 is held horizontally, the second inclined hanger frame 42 and thus the arrangement pitch of the hanger 50 can be narrowed. As a result, the number of automobile bodies α transported per unit time is increased, and the operating efficiency of the pretreatment electrodeposition coating apparatus A is improved. In addition, since the predetermined angle is an angle that minimizes the processing liquid adhering to the surface of the automobile body α when leaving the processing tank, the time for running out of liquid in each processing tank is shortened, and the pretreatment electrodeposition coating apparatus The operating efficiency of A is further improved.

タクト式搬送装置Cにおいては、浸漬槽内の処理液に浸漬された自動車ボデーαにエアポケットができない角度で、第2傾斜ハンガー枠42ひいてはハンガー50を傾斜させているので、自動車ボデーαの表面には未処理箇所は残らない。 In the tact type transfer device C, the second inclined hanger frame 42 and the hanger 50 are inclined at an angle at which the air pocket cannot be formed in the automobile body α immersed in the processing liquid in the immersion tank. There is no unprocessed part left.

第2傾斜ハンガー枠42、ひいてはハンガー50を、搬送方向前方に常時傾斜させるのに代えて、第2傾斜ハンガー枠42、ひいてはハンガー50を、搬送方向後方に、浸漬槽内の処理液に浸漬された自動車ボデーαにエアポケットができず、また処理槽から出槽する際に自動車ボデーαの表面に付着して持ち出される処理液が最少となる所定角度で常時傾斜させても良い。   Instead of always inclining the second inclined hanger frame 42 and thus the hanger 50 forward in the conveying direction, the second inclined hanger frame 42 and eventually the hanger 50 are immersed in the treatment liquid in the immersion tank at the rear in the conveying direction. In addition, an air pocket may not be formed in the automobile body α, and the liquid may be always inclined at a predetermined angle at which the treatment liquid adhering to the surface of the automobile body α and taking out when leaving the treatment tank is minimized.

処理槽を、図1に示す直線状に配列するのに代えて、環状に配列しても良い。
搬送レール20は、処理槽配列の終点である降貨ステージ16まで移動したトローリー22a、22bを処理槽配列の始点である載貨ステージ15まで戻すために、環状に形成される。従って、環状の搬送レール20に沿って処理槽を環状に配列すれば、処理槽建屋の長さを短縮でき、前処理電着塗装装置Aを小型化できる。
Instead of arranging the treatment tanks in a straight line as shown in FIG.
The transport rail 20 is formed in an annular shape in order to return the trolleys 22a and 22b that have moved to the drop-off stage 16 that is the end point of the processing tank array to the loading stage 15 that is the start point of the processing tank array. Therefore, if the processing tanks are arranged annularly along the annular transport rail 20, the length of the processing tank building can be shortened, and the pretreatment electrodeposition coating apparatus A can be miniaturized.

タクト式搬送装置は、タクト式搬送装置Cに限定されない。図4、5に示すような、処理槽の上方に配設された1本の搬送レール100と、搬送レール100の延在方向に互いに間隔を隔てて搬送レール100に係合する一対のトローリー101と、トローリー101に懸吊された台車桁102と、搬送レール100の延在方向に互いに間隔を隔てて台車桁102に取り付けられた一対のホイスト103と、一対のホイスト103の昇降鎖104の下端に懸吊されたハンガー枠105と、ハンガー枠105に取り付けられたハンガー106と、トローリー101とホイスト103とを制御する図示しない制御装置とを備える一般的なタクト式搬送装置でも良い。   The tact type transfer device is not limited to the tact type transfer device C. As shown in FIGS. 4 and 5, one transport rail 100 disposed above the processing tank, and a pair of trolleys 101 engaged with the transport rail 100 at intervals in the extending direction of the transport rail 100. A carriage girder 102 suspended from the trolley 101, a pair of hoists 103 attached to the carriage girder 102 at intervals in the extending direction of the transport rail 100, and lower ends of the lifting chains 104 of the pair of hoists 103 A general tact type transfer device including a hanger frame 105 suspended on the hanger, a hanger 106 attached to the hanger frame 105, and a control device (not shown) for controlling the trolley 101 and the hoist 103 may be used.

トローリー101とホイスト103とが制御されて、自動車ボデーαを乗せたスキッドBを載貨したハンガー106が搬送レール100に沿って走行し、発停する。一対のホイスト103を同時に作動させて一対の昇降鎖104を同時に繰り出し或いは引き上げると、ハンガー106が水平状態を保ちつつ昇降する。何れか一方のホイスト103を作動させて何れか一方の昇降鎖104を繰り出すと、ハンガー106が進行方向前方又は後方に傾斜する。 The trolley 101 and the hoist 103 are controlled, and the hanger 106 loaded with the skid B carrying the automobile body α travels along the transport rail 100 and starts and stops. When the pair of hoists 103 are operated simultaneously and the pair of elevating chains 104 are fed out or pulled up simultaneously, the hanger 106 moves up and down while maintaining a horizontal state. When either one of the hoists 103 is operated and either one of the lifting / lowering chains 104 is extended, the hanger 106 is inclined forward or backward in the traveling direction.

処理槽配列の始点である載貨ステージ15と処理槽配列の終点である降貨ステージ16との間で、ハンガー106を、搬送方向前方又は後方に常時傾斜させることにより、ハンガー106の配設ピッチを狭くすることができる。この結果、単位時間当たりに搬送される自動車ボデーαの数が増加し、前処理電着塗装装置Aの稼働効率が向上する。 By always inclining the hanger 106 forward or backward in the conveying direction between the loading stage 15 which is the starting point of the processing tank array and the falling stage 16 which is the end point of the processing tank array, the arrangement pitch of the hanger 106 is increased. Can be narrowed. As a result, the number of automobile bodies α transported per unit time is increased, and the operating efficiency of the pretreatment electrodeposition coating apparatus A is improved.

本発明の第2実施例に係る前処理電着塗装装置、並びに前処理電着塗装装置の被処理物搬送方法を説明する。 A pretreatment electrodeposition coating apparatus according to a second embodiment of the present invention and a method for conveying an object to be processed by the pretreatment electrodeposition coating apparatus will be described.

以下の説明において、図6の矢印I、II、III、IVの方向をそれぞれ前方、後方、上方、下方と呼ぶ。
図6に示すように、前処理電着塗装装置A’は、後方から前方へ向けて順次直列に配列された、予備湯洗槽61、脱脂槽62、第1水洗槽63、表面調整槽64、化成槽65、第2水洗槽66、第1純水水洗槽67、作業台68、電着塗槽69、UF水洗槽70、第2純水水洗槽71を備えている。予備湯洗槽61の後方に図示しない載貨ステージが配設され、第2純水水洗槽71の前方に図示しない降貨ステージが配設されている。各処理槽は浸漬槽として構成されている。
処理槽の上方に前後に延在する1本の搬送レール80が配設されている。搬送レール80は、処理槽間では水平に延在し、処理槽上方では下方の処理槽へ向けて下方へ湾曲している。搬送レール80の延在方向に互いに間隔を隔てて配設され図示しない無端チェーンにより駆動される多数のトローリーが搬送レール80に係合し、各トローリーにハンガー81が懸吊されている。ハンガー81は、搬送レール80に対して搬送方向後方に常時傾斜した状態で、トローリーに懸吊されている。搬送レール80と、トローリーと、無端チェーンと、無端チェーンの駆動装置と、ハンガー81とにより、連続式搬送装置C’が構成されている。
In the following description, the directions of arrows I, II, III, and IV in FIG. 6 are respectively referred to as front, rear, upper, and lower.
As shown in FIG. 6, the pretreatment electrodeposition coating apparatus A ′ includes a preliminary hot water washing tank 61, a degreasing tank 62, a first water washing tank 63, and a surface adjustment tank 64, which are sequentially arranged in series from the rear to the front. , A chemical conversion tank 65, a second water washing tank 66, a first pure water washing tank 67, a work table 68, an electrodeposition coating tank 69, a UF water washing tank 70, and a second pure water washing tank 71. A loading stage (not shown) is arranged behind the preliminary hot water washing tank 61, and a dropping stage (not shown) is arranged in front of the second pure water washing tank 71. Each processing tank is configured as an immersion tank.
One conveyance rail 80 extending in the front-rear direction is disposed above the processing tank. The conveyance rail 80 extends horizontally between the processing tanks, and is curved downward toward the lower processing tank above the processing tank. A number of trolleys that are arranged at intervals in the extending direction of the transport rails 80 and are driven by an endless chain (not shown) are engaged with the transport rails 80, and hangers 81 are suspended from the trolleys. The hanger 81 is suspended from the trolley in a state where the hanger 81 is always inclined rearward in the transport direction with respect to the transport rail 80. The conveyor rail 80, the trolley, the endless chain, the endless chain driving device, and the hanger 81 constitute a continuous conveyor C ′.

スキッドB’に乗せられた自動車ボデーαは、図示しない台車に乗せられて図示しない溶接工場から前処理電着塗装装置A’まで搬送され、載貨ステージで台車から降ろされて連続式搬送装置C’のハンガー81に載貨される。自動車ボデーαは、連続式搬送装置C’により各処理槽へ順次運ばれて浸漬処理或いはスプレー処理された後、降貨ステージにおいて連続式搬送装置C’のハンガー81から降貨され、図示しない台車に載せられて図示しない焼き付け乾燥装置へ搬送される。
前処理電着塗装装置A’においては、処理槽配列の始点と終点の間で、各処理槽内及び各処理槽間を移動するハンガー81を、搬送レール80に対して搬送方向後方に常時傾斜させるので、ハンガーを搬送レールに対して平行に保持する場合に比べて、ハンガーの配設ピッチを狭くすることができる。この結果、単位時間当たりの処理数が増加し、前処理電着塗装装置の稼働効率が向上する。
ハンガー81を、搬送レール80に対して搬送方向後方に常時傾斜させるのに代えて、ハンガー51を、搬送レール80に対して搬送方向前方に常時傾斜させても良い。
The vehicle body α placed on the skid B ′ is placed on a cart (not shown) and conveyed from a welding plant (not shown) to the pretreatment electrodeposition coating apparatus A ′, and is unloaded from the carriage on the loading stage and continuously conveyed C ′. On the hanger 81. The car body α is sequentially transferred to each processing tank by the continuous transfer device C ′ and immersed or sprayed, and then unloaded from the hanger 81 of the continuous transfer device C ′ at the unloading stage. And is conveyed to a baking drying apparatus (not shown).
In the pretreatment electrodeposition coating apparatus A ′, the hanger 81 that moves between the treatment tanks and between the treatment tanks is always inclined backward in the conveyance direction with respect to the conveyance rail 80 between the start and end points of the treatment tank arrangement. Therefore, the arrangement pitch of the hangers can be made narrower than in the case where the hangers are held parallel to the transport rail. As a result, the number of treatments per unit time increases, and the operating efficiency of the pretreatment electrodeposition coating apparatus is improved.
Instead of always inclining the hanger 81 rearward in the transport direction with respect to the transport rail 80, the hanger 51 may be always tilted forward in the transport direction with respect to the transport rail 80.

本発明は、タクト式搬送装置や連続式搬送装置を備える前処理電着塗装装置、並びにタクト式搬送装置や連続式搬送装置を用いる前処理電着塗装装置の被処理物搬送方法に広く利用可能である。 INDUSTRIAL APPLICABILITY The present invention is widely applicable to a pretreatment electrodeposition coating apparatus provided with a tact type conveying apparatus and a continuous type conveying apparatus, and a workpiece conveying method of a pretreatment electrodeposition coating apparatus using the tact type conveying apparatus and the continuous type conveying apparatus. It is.

本発明の第1実施例に係る前処理電着塗装装置の全体配置を示す図である。It is a figure which shows the whole arrangement | positioning of the pretreatment electrodeposition coating apparatus which concerns on 1st Example of this invention. 本発明の第1実施例に前処理電着塗装装置が備えるタクト式搬送装置の側面図である。It is a side view of a tact type conveyance device with which a pretreatment electrodeposition coating device is provided in the first embodiment of the present invention. 図2のX−X矢視図である。FIG. 3 is an XX arrow view of FIG. 2. タクト式搬送装置の変形例の側面図である。It is a side view of the modification of a tact type conveying apparatus. 図4のY−Y矢視図である。It is a YY arrow line view of FIG. 本発明の第2実施例に係る前処理電着塗装装置の全体配置を示す図である。It is a figure which shows the whole arrangement | positioning of the pretreatment electrodeposition coating apparatus which concerns on 2nd Example of this invention.

符号の説明Explanation of symbols

A A’前処理電着塗装装置
C タクト式搬送装置
C’連続式搬送装置
20、100、80 搬送レール
21a、21b ガイドレール
22a、22b、101 トローリー
23、102 台車枠
24a、24b ガイドローラー
25a、25b、103 ホイスト
25a’、25b’、104 昇降鎖
26 シーケンスコントローラ
30a、30b、30c、30d ビーム
40a、40b、40c、40d ビーム
30、40 パンタグラフ
31、32、33、34、35、36、37、38 シャフト
39 下端枠
41 第1傾斜ハンガー枠
42 第2傾斜ハンガー枠
50、106、81 ハンガー
105 ハンガー枠
A A ′ pretreatment electrodeposition coating apparatus C tact type conveying apparatus C ′ continuous conveying apparatus 20, 100, 80 conveying rails 21a, 21b guide rails 22a, 22b, 101 trolleys 23, 102 bogie frames 24a, 24b guide rollers 25a, 25b, 103 Hoist 25a ', 25b', 104 Lifting chain 26 Sequence controller 30a, 30b, 30c, 30d Beam 40a, 40b, 40c, 40d Beam 30, 40 Pantograph 31, 32, 33, 34, 35, 36, 37, 38 Shaft 39 Lower end frame 41 First inclined hanger frame 42 Second inclined hanger frame 50, 106, 81 Hanger 105 Hanger frame

Claims (4)

直列に配列された複数の処理槽の上方で処理槽配列の始点から終点へ向けて延在する1本の搬送レールと、搬送レールの延在方向に互いに間隔を隔てて搬送レールに係合する一対のトローリーと、トローリーに懸吊された台車桁と、搬送レールの延在方向に互いに間隔を隔てて台車桁に取り付けられた一対のホイストと、一対のホイストの昇降鎖の下端に懸吊されたハンガー枠と、ハンガー枠に取り付けられたハンガーと、トローリーとホイストとを制御する制御装置とを有するタクト式搬送装置を備え、タクト式搬送装置の制御装置は、処理槽配列の始点と終点の間で、各処理槽内及び各処理槽間を移動するハンガー枠が搬送方向の前方又は後方の何れか一方に所定角度で常時傾斜するように、ホイストを制御することを特徴とする前処理電着塗装装置。 One transport rail extending from the start point to the end point of the processing bath array above the plurality of processing baths arranged in series, and the transport rail is engaged with the transport rail at an interval in the extending direction of the transport rail. A pair of trolleys, a carriage girder suspended on the trolley, a pair of hoists attached to the carriage girder at intervals in the extending direction of the transport rail, and suspended at the lower ends of the lifting chains of the pair of hoists A tact type transfer device having a hanger frame, a hanger attached to the hanger frame, and a control device for controlling the trolley and the hoist. The pre-processing is characterized in that the hoist is controlled so that the hanger frame that moves between the processing tanks and between the processing tanks is always inclined at a predetermined angle either forward or backward in the transport direction. Wear coating apparatus. 直列に配列された複数の処理槽の上方で処理槽配列の始点から終点へ向けて延在する1本の搬送レールと、搬送レールの延在方向に互いに間隔を隔てて搬送レールに係合する一対のトローリーと、トローリーに懸吊された台車桁と、搬送レールの延在方向に互いに間隔を隔てて台車桁に取り付けられた一対のホイストと、一対のホイストの昇降鎖の下端に懸吊されたハンガー枠と、ハンガー枠に取り付けられたハンガーと、トローリーとホイストとを制御する制御装置とを備えるタクト式搬送装置を用いて、直列に配列された複数の処理槽に被処理物を順次浸漬する前処理電着塗装装置の被処理物搬送方法であって、処理槽配列の始点と終点の間で、各処理槽内及び各処理槽間を移動するハンガー枠を、搬送方向の前方又は後方の何れか一方に所定角度で常時傾斜させることを特徴とする前処理電着塗装装置の被処理物搬送方法。 One transport rail extending from the start point to the end point of the processing bath array above the plurality of processing baths arranged in series, and the transport rail is engaged with the transport rail at an interval in the extending direction of the transport rail. A pair of trolleys, a carriage girder suspended on the trolley, a pair of hoists attached to the carriage girder at intervals in the extending direction of the transport rail, and suspended at the lower ends of the lifting chains of the pair of hoists Using a tact-type transfer device equipped with a hanger frame, a hanger attached to the hanger frame, and a control device for controlling the trolley and hoist, the workpieces are sequentially immersed in a plurality of processing tanks arranged in series. A pretreatment electrodeposition coating apparatus for carrying an object to be treated, wherein a hanger frame that moves in and between each treatment tank between a start point and an end point of the treatment tank arrangement is forward or backward in the transfer direction. Either Treatment object conveying method pretreatment electrodeposition coating and wherein the tilting constantly at a predetermined angle. 直列に配列された複数の処理槽の上方で処理槽配列の始点から終点へ向けて延在する1本の搬送レールと、搬送レールの延在方向に互いに間隔を隔てて搬送レールに係合するトローリーと、トローリーに懸吊されたハンガーとを有する連続式搬送装置を備え、処理槽配列の始点と終点の間で、各処理槽内及び各処理槽間を移動するハンガーが搬送レールに対して搬送方向の前方又は後方の何れか一方に常時傾斜することを特徴とする前処理電着塗装装置。 One transport rail extending from the start point to the end point of the processing bath array above the plurality of processing baths arranged in series, and the transport rail is engaged with the transport rail at an interval in the extending direction of the transport rail. A continuous conveyance device having a trolley and a hanger suspended from the trolley, and a hanger that moves between each treatment tank and between each treatment tank between the start point and the end point of the treatment tank arrangement with respect to the conveyance rail A pretreatment electrodeposition coating apparatus, which is always inclined forward or backward in the conveying direction. 直列に配列された複数の処理槽の上方で処理槽配列の始点から終点へ向けて延在する1本の搬送レールと、搬送レールの延在方向に互いに間隔を隔てて搬送レールに係合するトローリーと、トローリーに懸吊されたハンガーとを備える連続式搬送装置を用いて、直列に配列された複数の処理槽に被処理物を順次浸漬する前処理電着塗装装置の被処理物搬送方法であって、処理槽配列の始点と終点の間で、各処理槽内及び各処理槽間を移動するハンガーを、搬送レールに対して搬送方向の前方又は後方の何れか一方に常時傾斜させることを特徴とする前処理電着塗装装置の被処理物搬送方法。 One transport rail extending from the start point to the end point of the processing bath array above the plurality of processing baths arranged in series, and the transport rail is engaged with the transport rail at an interval in the extending direction of the transport rail. Using a continuous conveying device comprising a trolley and a hanger suspended from the trolley, a method of conveying a workpiece in a pretreatment electrodeposition coating apparatus that sequentially immerses the workpiece in a plurality of treatment tanks arranged in series Then, between the start point and the end point of the processing tank arrangement, the hanger that moves in each processing tank and between each processing tank is always inclined forward or backward in the transport direction with respect to the transport rail. A method for transporting an object to be processed in a pretreatment electrodeposition coating apparatus.
JP2005269525A 2005-09-16 2005-09-16 Pretreatment electrodeposition coating device, and work conveying method in the pretreatment electrodeposition coating device Pending JP2007077477A (en)

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JP2015063719A (en) * 2013-09-24 2015-04-09 トヨタ車体株式会社 Transport device
KR20190044748A (en) * 2017-10-23 2019-05-02 이길윤 Drying system for painting materials subject to painting
KR20220059843A (en) * 2020-11-03 2022-05-10 엘지전자 주식회사 Plants cultivation apparatus

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JPH06173087A (en) * 1992-12-07 1994-06-21 Parker Eng Kk Pretreatment electrodeposition coating device having duct type transporting device
JPH07113197A (en) * 1993-10-14 1995-05-02 Honda Motor Co Ltd Electrodeposition coating method

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JPS61198273A (en) * 1985-02-28 1986-09-02 松下電器産業株式会社 Automatic guide unit
JPH06173087A (en) * 1992-12-07 1994-06-21 Parker Eng Kk Pretreatment electrodeposition coating device having duct type transporting device
JPH07113197A (en) * 1993-10-14 1995-05-02 Honda Motor Co Ltd Electrodeposition coating method

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JP2015063719A (en) * 2013-09-24 2015-04-09 トヨタ車体株式会社 Transport device
KR20190044748A (en) * 2017-10-23 2019-05-02 이길윤 Drying system for painting materials subject to painting
KR102091811B1 (en) 2017-10-23 2020-03-20 이길윤 Drying system for painting materials subject to painting
KR20220059843A (en) * 2020-11-03 2022-05-10 엘지전자 주식회사 Plants cultivation apparatus
KR102621738B1 (en) * 2020-11-03 2024-01-05 엘지전자 주식회사 Plants cultivation apparatus

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