JP2007072380A - Optical fiber cable - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an optical fiber cable on which oviposition of a bear cicada will not result in damage or disconnection to coated optical fibers. <P>SOLUTION: The optical fiber cable 10 is constituted of one or more coated optical fiber ribbons 15 and tension bodies 16, 16 covered altogether by batch molding with thermoplastic resin. On both sides of the coated optical fiber ribbons 15, 15 inside the batch covered body 18, there are arranged protective materials 17, 17 having a thickness of 0.15 mm or larger and constituted of thermoplastic resin with a hardness (Shore D) of 65 or larger. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

  The present invention relates to an optical fiber cable, and more particularly to an optical fiber cable used as a lead-in wire.

  In recent years, an optical fiber cable is drawn in as a communication line such as an Internet line or a dedicated line in a private house or a company.

  As shown in FIG. 7, the conventional optical fiber cable used as these lead-in wires has one or more optical fiber tape cores 73 formed by coating a plurality of optical fiber cores 71 with an ultraviolet curable resin 72. An optical fiber made of a thermoplastic resin based on a flame retardant prescription and tensile strength members 74 and 74 and a galvanized steel wire (support wire) 75 arranged in parallel with the optical fiber ribbon 73. The tape core wire 73, the strength members 74 and 74, and the galvanized steel wire 75 are collectively formed and covered with a batch covering 76.

  In a conventional optical fiber cable, a V-groove notch (not shown) is provided at the center in the longitudinal direction (vertical direction in FIG. 7) of the collective covering 76 in order to take out the optical fiber 71 during optical connection. The optical fiber core wire 71 was taken out by cutting the collective covering 76 up and down from the V groove notch portion.

  The prior art document information related to the invention of this application includes the following.

JP 2003-315640 A JP 2004-271870 A

  By the way, a case has been reported in which a semi-spawn, especially a black-bellied semi-emergence that occurs in the summer, lays eggs on this optical fiber cable, and the optical fiber core wire 71 is damaged or broken by the semi-vibrating tube. As one cause of the occurrence of this damage or disconnection, the V-groove notch portion serves as a guide for reaching the laying tube of the bearfish to the optical fiber core 71, so that the optical fiber core 71 is damaged or disconnected. We know that the probability is increasing.

  For this reason, an optical fiber cable having a structure in which the V-groove notch portion is eliminated has been developed, and it has been proposed to take out the optical fiber core wire 71 by notching the collective covering 76 with a tool or the like (Japanese Patent Application 2004). -3486651 etc.). As a result, the probability of damage or disconnection of the optical fiber core wire 71 due to coomassie has decreased, but it has not yet completely prevented damage or disconnection due to the seminiferous oviduct.

  An object of the present invention, which was created in view of the above circumstances, is to provide an optical fiber cable in which an optical fiber core wire is not damaged or disconnected even when a bearfish tries to lay eggs.

  In order to achieve the above object, the invention according to claim 1 is directed to one or more optical fiber ribbons formed by coating one or more optical fiber cores or a plurality of optical fiber cores with an ultraviolet curable resin. In an optical fiber cable that is formed and coated with a thermoplastic resin and a tensile body, the hardness (Shore D) is 65 or more at both sides of the optical fiber core or the optical fiber ribbon inside the collective cover. An optical fiber cable comprising a protective material having a thickness of 0.15 mm or more.

  The invention according to claim 2 is characterized in that in addition to the optical fiber core wire or the optical fiber tape core wire, the tensile strength member, and the protective material, a metal support wire is further formed and covered with the thermoplastic resin. An optical fiber cable.

In the invention according to claim 3, the thickness of the protective material is Rt, the radius of the optical fiber is Ro, the gap distance between the outermost layer of the optical fiber and the protective material is Rg, and the tensile yield elongation of the protective material is ε. The optical fiber cable according to claim 1 or 2, wherein when the radius of curvature of the optical fiber cable is R, the following expression (1) is satisfied.
(Ro + Rt + Rg) / R ≦ ε (1)
According to a fourth aspect of the present invention, the length of the optical fiber core or the optical fiber tape is Lo (mm), the length of the optical fiber cable is Lc (mm), and the length of the protective material The optical fiber cable according to any one of claims 1 to 3, wherein when the directional length is Lg (mm), the following expression (2) is satisfied.
Lo + 0.3mm <Lg ≦ Lc (2)
According to a fifth aspect of the present invention, one or more optical fiber cores or a plurality of optical fiber cores are coated with an ultraviolet curable resin, and one or more optical fiber tape cores and a tensile body are heated. In an optical fiber cable that is formed and covered with a plastic resin, the outer periphery of the optical fiber core or optical fiber tape core is made of a thermoplastic resin having a hardness (Shore D) of 65 or more and has a thickness of 0.15 mm or more. The optical fiber cable is characterized in that a protective fiber layer is provided, and an optical fiber core or optical fiber tape core having the protective material layer and a tensile body are collectively molded and coated with a thermoplastic resin.

  According to a sixth aspect of the present invention, in addition to an optical fiber core or optical fiber tape core having a protective material layer and a tensile member, a metal support wire is further formed and coated with a thermoplastic resin at once. This is an optical fiber cable.

In the invention according to claim 7, the thickness of the protective material is Rt, the radius of the optical fiber is Ro, the gap distance between the outermost layer of the optical fiber and the protective material is Rg, and the tensile yield elongation of the protective material is ε. The optical fiber cable according to claim 5 or 6, wherein when the radius of curvature of the optical fiber cable is R, the following expression (1) is satisfied.
(Ro + Rt + Rg) / R ≦ ε (1)

  ADVANTAGE OF THE INVENTION According to this invention, even if cicada lays eggs in the cable main-body part of an optical fiber cable, the outstanding effect that an optical fiber core wire or an optical fiber tape core wire does not arise or disconnection is exhibited.

  DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, a preferred embodiment of the invention will be described with reference to the accompanying drawings.

  FIG. 1 shows a cross-sectional view of an optical fiber cable according to a preferred embodiment of the present invention.

  As shown in FIG. 1, the basic structure of the optical fiber cable 10 according to the present embodiment is the same as that of the conventional optical fiber cable shown in FIG. Is characterized in that protective members 17 and 17 are disposed on both sides of the optical fiber ribbon 15 inside the collective covering 18.

  The optical fiber cable 10 is mainly composed of a cable body 11 and a support wire 12. One or more cable main bodies 11 are formed by collectively molding and covering a plurality of optical fiber core wires 13 (four are shown in FIG. 1) with an ultraviolet curable resin 14 (two are shown in FIG. 1). Optical fiber tape core wires 15 and 15, strength members 16 and 16, protective members 17 and 17, and a part of a thermoplastic resin batch covering 18. The optical fiber ribbon 15 and the protective material 17 may be in contact with each other or may be separated from each other. The support wire portion 12 includes a wire main body (support wire) 19 made of a metal wire and the remaining portion of the collective covering 18. The optical fiber ribbons 15 and 15, the strength members 16 and 16, and the wire main body 19 are arranged in parallel and on one plane.

  The protective members 17 and 17 are made of a thermoplastic resin. The thermoplastic resin that constitutes the protective material 17 has a hardness that prevents the bearfish from penetrating the laying tube, that is, the hardness (Shore D) is 65 or more. The thickness of the protective material 17 (the length in the left-right direction in FIG. 1) is 0.15 mm or more. If the thickness of the protective material 17 is less than 0.15 mm, even if the hardness (Shore D) of the thermoplastic resin is 65 or more, the egg-laying tube of the bearfish penetrates the protective material 17.

  Next, the operation of the present embodiment will be described.

  Kumazemi has the property of spawning on dead trees. This is said to be because, when eggs are laid on a raw tree, the laid eggs are crushed as the raw tree grows. Also, it is said that one of the reasons is that when eggs are laid on dead trees, larvae hatched from eggs easily fall to the ground surface.

  Here, it is said that Kuma-zemi spawns on the pull-in optical fiber cable because Koma-Zemi mistakenly identifies the pull-in optical fiber cable as a dead tree and spawns. The depth of the hole drilled by the bear swallow during spawning is about 2 to 3 mm, but the length of the pull-in optical fiber cable currently used (the length in the left-right direction in FIG. 7) is 2 ~ 4mm. For this reason, it is easily imagined that the optical fiber core wire is damaged or disconnected when the spawning of the bearfish is performed on the drawing optical fiber cable.

  Therefore, the present inventor has verified the optical fiber cable according to the present embodiment in Nishihara Town, Okinawa Prefecture and Ikeda City, Osaka Prefecture, which are breeding areas of Kuma-Zemi.

  For verification, we prepared a cage measuring 1m in length, 1m in width, and 2m in height, released the female bear's zest that was captured in the cage, and conducted an indoor experiment. As shown in FIG. 6, in the cage 61, optical fiber cables 62 using the protective materials of samples A to H shown in Table 1 are respectively stretched in a lattice shape. Each optical fiber cable 62 used was 10 m. Further, in the cage 61, a tree 64 is placed in the center for taking out the sap preferred by the bear swallow 63. This was to maintain the life of the bearfish 63, and was done to activate spawning activity.

  After about 20 spawning spots were confirmed in each optical fiber cable 62, the loss increase of each optical fiber cable 62 was measured. Thereafter, each optical fiber cable 62 was disassembled, and the optical fiber core wire and the protective material were examined for damage and disconnection.

  As shown in Table 1, when the thickness of the protective material is 0.15 mm or more, it can be confirmed that the protective material (samples A to C) having a hardness (Shore D) of less than 65 has penetrated the oviposition tube of the bearfish. It was. However, in the protective material (samples D to H) having a hardness (Shore D) of 65 or more, although damage is confirmed in the outermost layer of the protective material, it does not reach the protective material until the spawning tube of the bearfish penetrates. I understood it.

  When Kuma-zemi lays eggs on the pulling optical fiber cable, the egg-laying tube is inserted into the optical fiber cable at an approach angle of about 30 to 40 degrees to lay eggs. When the approach angle is large, a protective material having a hardness (Shore D) of less than 65 is penetrated. On the other hand, when the approach angle is relatively small, that is, about 30 degrees, even a protective material having a hardness (Shore D) of less than 65 does not reach penetration.

  Samples D to H, which are protective materials for the optical fiber cable according to the present embodiment, are made of a thermoplastic resin having a hardness (Shore D) of 65 or more. The material is not penetrated. For this reason, it was confirmed that the bearfish gave up spawning at that place and moved to the next spawning place. Moreover, when the place where the egg-laying was given up was disassembled and confirmed, some damage was confirmed in the protective material, but it was confirmed that the optical fiber core was not damaged or disconnected.

  The same test was performed by preparing samples with protective material thicknesses of 0.10 mm and 0.15 mm. As a result, in the case of a sample having a protective material thickness of 0.10 mm, damage to the optical fiber core wire could be confirmed even if it was made of a resin having a hardness (Shore D) of 120. On the other hand, in the case of a sample having a protective material thickness of 0.15 mm, damage to the optical fiber core wire was not confirmed even if it was made of a resin having a hardness (Shore D) of 65. As a result, it was found that when a thermoplastic resin is used as the protective material, it is necessary to ensure the thickness of the protective material to be 0.15 mm or more.

  Next, a sample having a protective material thickness of 0.30 mm was prepared and a similar test was performed. In an optical fiber cable using a sample made of a resin having a hardness (Shore D) of 64, damage to the protective material was observed, but penetration could not be confirmed. However, when laying eggs, the oviduct was pressed locally against the protective material, and it was confirmed that the protective material was indented due to plastic deformation. When the increase in transmission loss of this optical fiber cable was measured, the transmission loss increased by 0.05 dB (with residual loss). On the other hand, when a similar test was performed on an optical fiber cable using a sample made of a resin having a hardness (Shore D) of 65, although the protective material was found to be damaged, the indentation due to plastic deformation as described above Did not occur. Further, when the increase in transmission loss of this optical fiber cable was measured, no increase in transmission loss was observed (no residual loss).

  In other words, if a protective material with a hardness (Shore D) of 65 or more and a thickness of 0.15 mm or more is used, even if the egg-laying action on the optical fiber cable is performed by Kuma-Zemi, It was confirmed that the optical fiber core wire was not damaged or disconnected by the laying tube, and there was no increase in transmission loss.

  As described above, since the optical fiber cable 10 according to the present embodiment is provided with the protective members 17 and 17 on both sides of the optical fiber core wire 13 inside the collective covering 18, Even if egg laying is performed on the cable 10, the egg-laying tube of the bearfish reaches only the position of the protective member 17, so that there is no possibility that the optical fiber core wire 13 is damaged or disconnected.

  On the other hand, when the yield elongation of the protective material 17 is small, when the optical fiber cable 10 is bent and the elongation of the outermost layer (surface layer portion) of the protective material 17 becomes equal to or higher than the yield elongation, the protective material 17 is plastically deformed. Will bend and buckle. As a result, even when the bend is released, not only does it not return to the shape before the bend, but a large bend is constantly added to the optical fiber ribbon 15 (optical fiber 13). Although it is possible to prevent the damage caused by the oviposition of the bearfish, it is not preferable for practical use.

The minimum bending radius of the optical fiber core wire 13 used as a general-purpose product is 30 mm, but the bending strain of the optical fiber core wire 13 when bent at this minimum bending radius is 0.21%. In the optical fiber cable 10 according to the present embodiment, the radius of the optical fiber core wire 13 is Ro, the thickness of the protective material 17 is Rt, and the gap distance between the outermost layer of the optical fiber core wire 13 and the protective material 17 is Rg. When the radius of curvature of the optical fiber cable 10 is R, the bending strain ε received by the protective material 17 is expressed by the following equation (3).
ε = (Ro + Rt + Rg) / R (3)

Here, since the minimum necessary thickness of the protective material 17 that cannot allow a black-eye to penetrate the egg-laying tube into the optical fiber core wire 13 having a diameter of 0.125 mm is 0.15 mm, the minimum value of each parameter that can be considered is ,
Ro ≧ 0.0625mm,
Rt ≧ 0.15mm,
Rg = 0mm,
R ≧ 30mm,
It becomes. When the minimum value of ε is obtained from equation (3), ε ≧ 0.71%.

That is, the protective material 17 is subjected to strain of at least 0.71%, and it is generally considered that the elongation strain is continuously (constantly) applied when considered as a minute region. Therefore, the thermoplastic resin used for the protective material 17 of the optical fiber cable 10 according to the present embodiment is used in an environment where the optical fiber cable 10 is bent at a radius of 30 mm unless it has a yield elongation of 0.71% or more. Can not do it. That is, the protective material 17 of the optical fiber cable 10 according to the present embodiment needs to be made of a thermoplastic resin that satisfies the following expression (1).
(Ro + Rt + Rg) / R ≦ ε (1)

  Recent optical fiber cores have improved bending characteristics by increasing the non-refractive index difference between the core and the cladding, or by providing holes around the core. The minimum bending radius of these optical fiber cores is about 2 mm to 15 mm, but the bending strain ε at that time is 10.6% at 2 mm and 1.42% at 15 mm. The protective material 17 must be made of a resin having a tensile yield elongation of 0.71% or more.

  As the resin having a hardness (Shore D) of 65 or more constituting the protective material 17, for example, a thermoplastic resin mainly composed of polyamide 6, polyamide 66, polyamide 12, polyamide 610, polyamide 612, polyamide 46 or the like is used. It is preferable because of its high hardness.

  Other resins constituting the protective material 17 include, for example, ABS resin, ACS resin, AES resin, ABS / PVC alloy, ASA resin, ethylene-vinyl chloride copolymer, fluororesin, polyamideimide, polyarylate, and olefin vinyl. Alcohol copolymer, phenol resin, polyamide resin (amorphous polyamide, modified polyamide, etc.), polybutylene terephthalate, polycarbonate, polyethersulfone, polythioethersulfone, polyethylene terephthalate, polyimide, norbornene resin, polyphenylene ether, polyphenylene sulfide, polychlorinated Hardness is improved by adding fillers such as vinyl, etc., and these resins as a main material, modified, synthesized, mixed, calcium carbonate, potassium titanate whisker, kaolin clay, talc and mica. Ones, or those by crosslinking to improve the hardness after the addition of the crosslinking agent, and the like.

  The cross-sectional shape of the protective material 17 is determined by the die hole shape of a die for extruding the resin. For example, in addition to a rectangular shape, a square shape, a fan shape, a semi-elliptical shape, an elliptical shape, a semicircular shape Shape, circular shape, fan shape, triangular shape, star shape and the like. Further, the protective material 17 may be curved in an arch shape. By arranging the curved protective members 17 and 17 so that the curved hollow sides face each other, the laminated optical fiber ribbons 15 and 15 can be completely (or almost completely) surrounded. Further, the protective material 17 may be curved in a wavy shape in the width direction.

The length of the optical fiber ribbon 15 is Lo (mm), the length of the optical fiber cable 10 is Lc (mm), and the length of the protective material 17 is Lg (mm). In this case, each length is adjusted so as to satisfy the following expression (2).
Lo + 0.3mm <Lg ≦ Lc (2)

  In this embodiment, the optical fiber cable 10 having the optical fiber ribbon 15 inside the collective covering 18 has been described as an example. However, the present invention is not limited to this. For example, instead of the optical fiber ribbon 15, as shown in FIG. 2, an optical fiber cable 20 using one or more optical fibers 13 (two are shown in FIG. 2) may be used. .

  In addition, when the optical fiber cable 10 according to the present embodiment is applied to an optical fiber cable used in a house or a building, or a cable such as an underground conduit, the support line portion 12 is not necessarily required. Therefore, the cable body 11 itself may be used as an optical fiber cable.

  Next, another embodiment of the present invention will be described with reference to the accompanying drawings.

  FIG. 3 shows a cross-sectional view of an optical fiber cable according to another preferred embodiment of the present invention. In addition, the same code | symbol is attached | subjected to the member similar to FIG. 1, and description is abbreviate | omitted about these members.

  In the optical fiber cable 10 according to the previous embodiment shown in FIG. 1, the optical fiber ribbons 15 and 15 and the protective members 17 and 17 are provided separately inside the collective covering 18. .

  On the other hand, as shown in FIG. 3, in the optical fiber cable 30 according to the present embodiment, the protective material 17 is used as a protective layer for the optical fiber ribbon 15, and the optical fiber ribbon 15 is provided inside the collective covering 18. And the covering optical fiber 35 in which the protective member 17 is integrated. The coated optical fiber 35 is formed by, for example, extrusion-coating a thermoplastic resin layer having a hardness (Shore D) of 65 or more on the outer periphery of the laminated optical fiber ribbons 15 and 15 with a thickness of 0.15 mm or more. can get. Further, a pipe (tubing body) having a wall thickness of 0.15 mm or more is formed from a thermoplastic resin having a hardness (Shore D) of 65 or more, an optical fiber tape core wire 15 is inserted into the pipe, and the coated optical fiber 35 is formed. It may be formed.

  The optical fiber cable 30 mainly includes a cable main body 31 and a support wire portion 12. The cable main body 31 includes a coated optical fiber 35, tensile strength members 16 and 16, and a part of a batch coated body 18 made of a thermoplastic resin. The coated optical fiber 35, the strength members 16, 16 and the wire main body 19 are arranged in parallel and on one plane.

  Also in the optical fiber cable 30 according to the present embodiment, the same effects as those of the optical fiber cables 10 and 20 according to the previous embodiment can be obtained.

  Further, in the present embodiment, an optical fiber cable 30 having a coated optical fiber 35 in which the laminated optical fiber ribbons 15 and 15 are covered with a layer of the protective material 17 inside the collective covering 18 is given as an example. However, the present invention is not limited to this. For example, instead of the coated optical fiber 35, as shown in FIG. 4, heat (hardness (Shore D) of 65 or more is provided on the outer periphery of one or more optical fiber core wires 13 (one is shown in FIG. 4). An optical fiber cable 40 using a coated optical fiber 45 provided with a layer of the protective material 17 made of a plastic resin with a thickness of 0.15 mm or more may be used.

  Further, as shown in FIG. 5, an optical fiber cable 50 according to another preferred embodiment of the present invention covers the outer periphery of a wire main body 19 made of a metal wire with a collective covering 18 made of polyethylene or the like. A plurality of cable body portions 11 (eight in FIG. 5 are shown) are twisted around the supporting wire portion 52. The optical fiber cable 50 according to the present embodiment can be used as a collective drop cable, not as a pull-in optical fiber cable.

  Also in the optical fiber cable 50 according to the present embodiment, the same operational effects as those of the optical fiber cables 10, 20, 30, and 40 described above can be obtained.

  As described above, the present invention is not limited to the above-described embodiment, and it goes without saying that various other things are assumed.

  Further, the optical fiber cable of the present invention can be applied not only as an optical fiber cable for pulling into a house or a collective drop cable, but also as an overhead optical fiber cable passing between utility poles.

1 is a cross-sectional view of an optical fiber cable according to a preferred embodiment of the present invention. It is a modification of FIG. It is a cross-sectional view of an optical fiber cable according to another preferred embodiment of the present invention. It is a modification of FIG. It is a cross-sectional view of an optical fiber cable according to another preferred embodiment of the present invention. It is a schematic diagram of the cage used for experiment. It is a cross-sectional view of a conventional optical fiber cable.

Explanation of symbols

DESCRIPTION OF SYMBOLS 10 Optical fiber cable 11 Cable main-body part 12 Support line part 13 Optical fiber core wire 14 Ultraviolet curable resin 15 Optical fiber tape core wire 16 Strength member 17 Protective material 18 Collective covering body 19 Wire body main body (support wire)

Claims (7)

  One or more optical fiber cores or a plurality of optical fiber cores are coated and molded with an ultraviolet curable resin, and one or more optical fiber ribbons and a tensile body are collectively molded and coated with a thermoplastic resin. An optical fiber cable comprising: a thermoplastic resin having a hardness (Shore D) of 65 or more at a position on both sides of the optical fiber core wire or the optical fiber tape core wire inside the collective covering, and having a thickness of An optical fiber cable in which a protective material of 0.15 mm or more is arranged.   The optical fiber cable according to claim 1, wherein in addition to the optical fiber core wire or the optical fiber tape core wire, the tensile strength body, and the protective material, a metal support wire is further formed and coated with the thermoplastic resin. The thickness of the protective material is Rt, the radius of the optical fiber is Ro, the gap distance between the outermost layer of the optical fiber and the protective material is Rg, the tensile yield elongation of the protective material is ε, and the curvature of the optical fiber cable The optical fiber cable according to claim 1 or 2, wherein when the radius is R, the following expression (1) is satisfied.
(Ro + Rt + Rg) / R ≦ ε (1) The length of the optical fiber core or the optical fiber tape is Lo (mm), the length of the optical fiber cable is Lc (mm), and the length of the protective material is Lg. The optical fiber cable according to any one of claims 1 to 3, which satisfies the following formula (2) when set to (mm).
Lo + 0.3mm <Lg ≦ Lc (2)   One or more optical fiber cores or a plurality of optical fiber cores are coated and molded with an ultraviolet curable resin, and one or more optical fiber ribbons and a tensile body are collectively molded and coated with a thermoplastic resin. In the optical fiber cable, the outer periphery of the optical fiber core or the optical fiber tape core is made of a thermoplastic resin having a hardness (Shore D) of 65 or more and a thickness of 0.15 mm or more. An optical fiber cable comprising an optical fiber core or optical fiber tape having a protective material layer and the above-mentioned tensile body, which are collectively molded and coated with the thermoplastic resin.   6. The optical fiber according to claim 5, wherein in addition to the optical fiber core wire or the optical fiber tape core wire having the protective material layer and the strength member, a metal support wire is further formed and coated with the thermoplastic resin. cable. The thickness of the protective material is Rt, the radius of the optical fiber is Ro, the gap distance between the outermost layer of the optical fiber and the protective material is Rg, the tensile yield elongation of the protective material is ε, and the curvature of the optical fiber cable The optical fiber cable according to claim 5 or 6, wherein when the radius is R, the following expression (1) is satisfied.
(Ro + Rt + Rg) / R ≦ ε (1)

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