JP2007071141A - V type diesel engine - Google Patents

V type diesel engine Download PDF

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JP2007071141A
JP2007071141A JP2005260485A JP2005260485A JP2007071141A JP 2007071141 A JP2007071141 A JP 2007071141A JP 2005260485 A JP2005260485 A JP 2005260485A JP 2005260485 A JP2005260485 A JP 2005260485A JP 2007071141 A JP2007071141 A JP 2007071141A
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diesel engine
type diesel
fuel
exhaust gas
exhaust
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Hisataka Michisaka
久貴 通阪
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Hino Motors Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a V type diesel engine capable of remarkably increasing the capacity of an after treatment device in comparison with the conventional case. <P>SOLUTION: In this V type diesel engine 1 with cylinder rows 2, 3 divided on the right and left, turbochargers 7 are mounted respectively on the left and right cylinder rows 2, 3, exhaust pipes 9 are connected respectively to the turbines 8 of the turbochargers 7 to form an exhaust system into two systems, and the after treatment devices 10 for purifying exhaust gas 5 are individually placed midway the exhaust pipes 9. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、V型ディーゼルエンジンに関するものである。   The present invention relates to a V-type diesel engine.

図3は従来のV型ディーゼルエンジンにおける排気系統の構成例を示すもので、図中1は図示しないクランクシャフトを中心に左右にV字型を成すように一対の気筒列2,3を振り分けたV型ディーゼルエンジン(図中では8つの気筒4から成るV型8気筒エンジンの場合を例示している)を示し、各気筒4から排出された排気ガス5は、各気筒列2,3毎に排気マニホールド6を介しターボチャージャ7のタービン8へ送られて排気エネルギーを回収された後に排気管9を通して車外へ排出されるようになっている。   FIG. 3 shows an example of the configuration of an exhaust system in a conventional V-type diesel engine. In FIG. 3, a pair of cylinder rows 2 and 3 are distributed so as to form a V-shape centering on a crankshaft (not shown). A V-type diesel engine (illustrated in the figure is a case of a V-type 8-cylinder engine including eight cylinders 4), and exhaust gas 5 discharged from each cylinder 4 is supplied to each cylinder row 2 and 3 The exhaust energy is sent to the turbine 8 of the turbocharger 7 through the exhaust manifold 6 and then discharged to the outside through the exhaust pipe 9.

そして、この排気管9の途中には、排気空燃比がリーンの時に排気ガス5中のNOxを酸化して硝酸塩の状態で一時的に吸蔵し且つ排気ガス5中の酸素濃度が低下した時に未燃HCやCO等の介在によりNOxを分解放出して還元浄化する性質を備えたNOx吸蔵還元触媒や、酸素共存下でも選択的にNOxを還元剤と反応させる性質を備えた選択還元型触媒や、排気ガス5中のパティキュレート(Particulate Matter:粒子状物質)を捕集するパティキュレートフィルタなどといった後処理装置10を装備している。   In the middle of the exhaust pipe 9, when the exhaust air-fuel ratio is lean, NOx in the exhaust gas 5 is oxidized and temporarily stored in the form of nitrate, and when the oxygen concentration in the exhaust gas 5 decreases, NOx occlusion reduction catalyst having the property of decomposing and releasing NOx through the intervention of fuel HC, CO, etc., the selective reduction type catalyst having the property of selectively reacting NOx with a reducing agent even in the presence of oxygen, A post-processing device 10 such as a particulate filter that collects particulate matter (particulate matter) in the exhaust gas 5 is provided.

また、図4に示す如く、左右の各気筒列2,3毎にターボチャージャ7が夫々搭載されている場合には、該各ターボチャージャ7のタービン8からの排気ガス5を合流して一本の排気管9にまとめ、該排気管9の途中に前述の図3の場合と同様に後処理装置10を装備するようにしている。   Further, as shown in FIG. 4, when the turbocharger 7 is mounted for each of the left and right cylinder rows 2 and 3, the exhaust gas 5 from the turbine 8 of each turbocharger 7 is merged into one. In the middle of the exhaust pipe 9, the post-processing device 10 is provided in the middle of the exhaust pipe 9 as in the case of FIG.

尚、前述のV型ディーゼルエンジンに関連する先行技術文献情報としては次のものがある。
GP企画センター、「自動車のメカはどうなっているか エンジン系」株式会社グランプリ出版、2003年2月28日第15刷発行、p.37−39
In addition, as the prior art document information related to the V-type diesel engine described above, there is the following.
GP Planning Center, “What is the mechanism of cars? 37-39

しかしながら、斯かる図3や図4のV型ディーゼルエンジン1においては、左右の気筒列2,3からの排気ガス5を一系統の排気管9にまとめて単一の後処理装置10で処理するようにしているため、該後処理装置10のサイズにレイアウト上の制約がかかってしまい、前記後処理装置10の容量を大きく採ることが難しかった。   However, in the V-type diesel engine 1 of FIGS. 3 and 4, the exhaust gas 5 from the left and right cylinder rows 2 and 3 is combined into a single exhaust pipe 9 and processed by a single post-processing device 10. For this reason, the size of the post-processing device 10 is restricted in layout, and it is difficult to increase the capacity of the post-processing device 10.

本発明は上述の実情に鑑みてなしたもので、後処理装置の容量を従来より大幅に増加することが可能なV型ディーゼルエンジンを提供することを目的としている。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a V-type diesel engine capable of significantly increasing the capacity of the aftertreatment device as compared with the prior art.

本発明は、気筒列を左右に振り分けたV型ディーゼルエンジンにおいて、左右の気筒列毎に排気系統を二系統化し、排気ガスを浄化するための後処理装置を前記各排気系統毎に個別に装備したことを特徴とするものである。   In the V-type diesel engine in which the cylinder rows are divided to the left and right, the present invention has two exhaust systems for each of the left and right cylinder rows, and is equipped with an aftertreatment device for purifying exhaust gas individually for each exhaust system. It is characterized by that.

また、本発明においては、左右の気筒列毎にターボチャージャが夫々搭載され、該各ターボチャージャのタービン毎に排気系統が二系統化されていても良い。   In the present invention, a turbocharger may be mounted for each of the left and right cylinder rows, and two exhaust systems may be provided for each turbine of each turbocharger.

而して、このようにすれば、左右の気筒列毎に排気ガスが二つの後処理装置で個別に処理されることになるので、該各後処理装置の夫々の配置箇所でサイズについてのレイアウト上の制約がかかるとしても、二つの後処理装置のトータルの容量としては、従来よりも大幅な増加が図られることになる。   Thus, in this way, the exhaust gas is individually processed by the two post-processing devices for each of the left and right cylinder rows, so that the layout regarding the size at the respective arrangement positions of the respective post-processing devices. Even if the above restriction is applied, the total capacity of the two post-processing devices can be significantly increased compared to the conventional case.

更に、本発明においては、後処理装置が前段酸化触媒とNOx吸蔵還元触媒とパティキュレートフィルタの三連配置により構成され、前記前段酸化触媒より上流側で排気ガスに燃料を添加する燃料添加手段が備えられていると良く、該燃料添加手段として各排気系統の途中にインジェクタが装備されていると良い。   Further, in the present invention, the aftertreatment device is configured by a triple arrangement of a pre-stage oxidation catalyst, a NOx storage reduction catalyst, and a particulate filter, and fuel addition means for adding fuel to the exhaust gas upstream from the pre-stage oxidation catalyst. It may be provided, and an injector may be provided in the middle of each exhaust system as the fuel addition means.

このようにすれば、排気空燃比がリーン状態にある排気ガスをNOx吸蔵還元触媒に流すことにより、排気ガス中のNOxが硝酸塩の状態で吸蔵されてNOxの低減が図られ、このNOx吸蔵還元触媒を経た排気ガスが後段のパティキュレートフィルタを通過する際に、排気ガス中のパティキュレートが捕集されることになる。   In this way, exhaust gas whose exhaust air-fuel ratio is in a lean state is caused to flow through the NOx storage reduction catalyst, so that NOx in the exhaust gas is stored in the form of nitrate to reduce NOx, and this NOx storage reduction is achieved. When the exhaust gas that has passed through the catalyst passes through the particulate filter in the subsequent stage, the particulates in the exhaust gas are collected.

また、燃料添加手段により排気ガス中に燃料を添加すると、その添加燃料が前段酸化触媒に流れ込んで酸化反応を起こし、その反応熱により昇温した排気ガスがNOx吸蔵還元触媒に流入することで該NOx吸蔵還元触媒の触媒床温度が高められて触媒活性が向上される一方、排気ガスの空気過剰率が効果的に低下することでNOx吸蔵還元触媒からNOxが分解放出されて再生が図られ、その放出したNOxがNOx吸蔵還元触媒上で余剰の添加燃料(HC)と反応して還元浄化されることになる。   In addition, when fuel is added to the exhaust gas by the fuel addition means, the added fuel flows into the pre-stage oxidation catalyst to cause an oxidation reaction, and the exhaust gas heated by the reaction heat flows into the NOx occlusion reduction catalyst. While the catalyst bed temperature of the NOx storage reduction catalyst is raised and the catalytic activity is improved, NOx is decomposed and released from the NOx storage reduction catalyst by effectively reducing the excess air ratio of the exhaust gas, and regeneration is achieved. The released NOx reacts with excess added fuel (HC) on the NOx occlusion reduction catalyst and is reduced and purified.

そして、このようなNOx吸蔵還元触媒の再生による反応熱も排気ガスを介して後段のパティキュレートフィルタの触媒床温度(表面に担持された酸化触媒の温度)の上昇に寄与することになるので、触媒床温度の上がったパティキュレートフィルタに対し必要に応じてNOx吸蔵還元触媒の再生完了後に更なる燃料添加を実行すれば、パティキュレートフィルタに捕集されたパティキュレートが良好に焼却処理されることになる。   And, the reaction heat due to regeneration of such NOx occlusion reduction catalyst also contributes to an increase in the catalyst bed temperature of the downstream particulate filter (the temperature of the oxidation catalyst supported on the surface) via the exhaust gas. If further fuel addition is executed after completion of regeneration of the NOx storage reduction catalyst for the particulate filter whose catalyst bed temperature has risen, the particulates collected in the particulate filter can be incinerated satisfactorily. become.

尚、本発明に採用される燃料添加手段としては、各排気系統の途中にインジェクタを装備したり、或いは、各気筒に燃料を噴射する燃料噴射装置を燃料添加手段として採用し、圧縮上死点付近での燃料のメイン噴射に続き非着火のタイミングでポスト噴射を追加して燃料添加を実行するように構成したりすることが可能である。   As the fuel addition means employed in the present invention, an injector is provided in the middle of each exhaust system, or a fuel injection device that injects fuel into each cylinder is employed as the fuel addition means, and compression top dead center. It is possible to add the post-injection at the non-ignition timing following the main injection of the fuel in the vicinity so as to execute the fuel addition.

上記した本発明のV型ディーゼルエンジンによれば、下記の如き種々の優れた効果を奏し得る。   According to the above-described V-type diesel engine of the present invention, various excellent effects as described below can be obtained.

(I)本発明の請求項1、2に記載の発明によれば、左右の気筒列毎に排気ガスを二つの後処理装置で個別に処理することができるので、二つの後処理装置のトータルの容量として従来よりも大幅な増加を図ることができる。   (I) According to the first and second aspects of the present invention, the exhaust gas can be individually processed by the two post-treatment devices for each of the left and right cylinder rows. The capacity can be significantly increased as compared with the prior art.

(II)本発明の請求項3、4、5に記載の発明によれば、左右の気筒列毎に十分な容量のNOx吸蔵還元触媒とパティキュレートフィルタを備えて排気ガス中のNOxとパティキュレートとの同時低減化を図ることができ、これらNOx吸蔵還元触媒とパティキュレートフィルタの良好な再生を実現することもできる。   (II) According to the third, fourth, and fifth aspects of the present invention, the NOx storage reduction catalyst and the particulate filter having sufficient capacity are provided for each of the left and right cylinder rows, and the NOx and the particulates in the exhaust gas. Can be reduced at the same time, and good regeneration of the NOx occlusion reduction catalyst and the particulate filter can be realized.

以下本発明の実施の形態を図面を参照しつつ説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図1は本発明を実施する形態の一例を示すもので、図3及び図4と同一の符号を付した部分は同一物を表わしている。   FIG. 1 shows an example of an embodiment for carrying out the present invention, and the portions denoted by the same reference numerals as those in FIGS. 3 and 4 represent the same items.

図1に示す如く、本形態例においては、気筒列2,3を左右に振り分けたV型ディーゼルエンジン1に関し、左右の気筒列2,3毎にターボチャージャ7が夫々搭載され、該各ターボチャージャ7のタービン8に対し排気管9が夫々接続されて排気系統が二系統化されており、該各排気管9の途中には、排気ガス5を浄化するための後処理装置10が個別に装備されている。   As shown in FIG. 1, in the present embodiment, a turbocharger 7 is mounted for each of the left and right cylinder rows 2 and 3 with respect to the V-type diesel engine 1 in which the cylinder rows 2 and 3 are assigned to the left and right. Exhaust pipes 9 are respectively connected to the turbine 8 of FIG. 7, and the exhaust system is divided into two systems. In the middle of each exhaust pipe 9, an aftertreatment device 10 for purifying the exhaust gas 5 is individually provided. Has been.

而して、このように構成すれば、左右の気筒列2,3毎に排気ガス5が二つの後処理装置10で個別に処理されることになるので、該各後処理装置10の夫々の配置箇所でサイズについてのレイアウト上の制約がかかるとしても、二つの後処理装置10のトータルの容量としては、従来よりも大幅な増加が図られることになる。   Thus, if configured in this way, the exhaust gas 5 is individually processed by the two post-processing devices 10 for each of the left and right cylinder rows 2 and 3. Even if there is a layout restriction regarding the size at the arrangement location, the total capacity of the two post-processing devices 10 can be significantly increased as compared with the conventional case.

従って、上記形態例によれば、左右の気筒列2,3毎に排気ガス5を二つの後処理装置10で個別に処理することができるので、二つの後処理装置10のトータルの容量として従来よりも大幅な増加を図ることができる。   Therefore, according to the above embodiment, the exhaust gas 5 can be individually processed by the two post-treatment devices 10 for each of the left and right cylinder rows 2 and 3, so that the total capacity of the two post-treatment devices 10 is conventional. Can be significantly increased.

更に、図2は本発明の更に具体的な形態例を示すもので、前段酸化触媒11とNOx吸蔵還元触媒12とパティキュレートフィルタ13の三連配置により後処理装置10を構成し、前記前段酸化触媒11より上流側の排気管9内に燃料を直扮して添加するインジェクタ14(燃料添加手段)を備えたものとしている。   Further, FIG. 2 shows a more specific embodiment of the present invention. A post-treatment device 10 is constituted by a triple arrangement of a pre-stage oxidation catalyst 11, a NOx occlusion reduction catalyst 12, and a particulate filter 13, and the pre-stage oxidation is performed. It is assumed that an injector 14 (fuel addition means) for adding fuel directly into the exhaust pipe 9 upstream of the catalyst 11 is provided.

ただし、このようにインジェクタ14を燃料添加手段として装備するだけでなく、各気筒4に燃料を噴射する燃料噴射装置(図示せず)を燃料添加手段として採用し、圧縮上死点付近での燃料のメイン噴射に続き非着火のタイミングでポスト噴射を追加して燃料添加を実行することも可能である。   However, not only the injector 14 is provided as a fuel addition means in this way, but also a fuel injection device (not shown) for injecting fuel into each cylinder 4 is adopted as the fuel addition means, and the fuel near the compression top dead center is adopted. It is also possible to add fuel by adding post-injection at the non-ignition timing following the main injection.

而して、このように構成したV型ディーゼルエンジン1に関し、排気空燃比がリーン状態にある排気ガス5をNOx吸蔵還元触媒12に流すと、排気ガス5中のNOxが硝酸塩の状態で吸蔵されてNOxの低減が図られ、このNOx吸蔵還元触媒12を経た排気ガス5が後段のパティキュレートフィルタ13を通過する際に、排気ガス5中のパティキュレートが捕集されることになる。   Thus, regarding the V-type diesel engine 1 configured as described above, when the exhaust gas 5 whose exhaust air-fuel ratio is lean is passed through the NOx storage reduction catalyst 12, NOx in the exhaust gas 5 is stored in the form of nitrate. NOx is reduced, and particulates in the exhaust gas 5 are collected when the exhaust gas 5 having passed through the NOx occlusion reduction catalyst 12 passes through the particulate filter 13 at the subsequent stage.

また、インジェクタ14により排気ガス5中に燃料を添加(これに加えてエンジン側でのポスト噴射による燃料添加を適宜に併用することも可)すると、その添加燃料が前段酸化触媒11に流れ込んで酸化反応を起こし、その反応熱により昇温した排気ガス5がNOx吸蔵還元触媒12に流入することで該NOx吸蔵還元触媒12の触媒床温度が高められて触媒活性が向上される一方、排気ガス5の空気過剰率が効果的に低下することでNOx吸蔵還元触媒12からNOxが分解放出されて再生が図られ、その放出したNOxがNOx吸蔵還元触媒12上で余剰の添加燃料(HC)と反応して還元浄化されることになる。   Further, when fuel is added to the exhaust gas 5 by the injector 14 (in addition to this, fuel addition by post injection on the engine side may be used together as appropriate), the added fuel flows into the pre-stage oxidation catalyst 11 and is oxidized. The exhaust gas 5 that has caused a reaction and has been heated by the reaction heat flows into the NOx occlusion reduction catalyst 12, whereby the catalyst bed temperature of the NOx occlusion reduction catalyst 12 is raised and the catalytic activity is improved, while the exhaust gas 5 By effectively reducing the excess air ratio of NOx, NOx is decomposed and released from the NOx storage reduction catalyst 12 to be regenerated, and the released NOx reacts with excess added fuel (HC) on the NOx storage reduction catalyst 12. It will be reduced and purified.

そして、このようなNOx吸蔵還元触媒12の再生による反応熱も排気ガス5を介して後段のパティキュレートフィルタ13の触媒床温度(表面に担持された酸化触媒の温度)の上昇に寄与することになるので、触媒床温度の上がったパティキュレートフィルタ13に対し必要に応じてNOx吸蔵還元触媒12の再生完了後に更なる燃料添加を実行すれば、パティキュレートフィルタ13に捕集されたパティキュレートが良好に焼却処理されることになる。   The reaction heat due to the regeneration of the NOx occlusion reduction catalyst 12 also contributes to an increase in the catalyst bed temperature of the downstream particulate filter 13 (the temperature of the oxidation catalyst supported on the surface) via the exhaust gas 5. Therefore, if further fuel addition is performed on the particulate filter 13 whose catalyst bed temperature has increased after completion of regeneration of the NOx storage reduction catalyst 12 as necessary, the particulates collected by the particulate filter 13 are good. Will be incinerated.

従って、本形態例によれば、左右の気筒列2,3毎に十分な容量のNOx吸蔵還元触媒12とパティキュレートフィルタ13を備えて排気ガス5中のNOxとパティキュレートとの同時低減化を図ることができ、これらNOx吸蔵還元触媒12とパティキュレートフィルタ13の良好な再生を実現することもできる。   Therefore, according to the present embodiment, the NOx storage reduction catalyst 12 and the particulate filter 13 having sufficient capacity are provided for each of the left and right cylinder rows 2 and 3 to simultaneously reduce NOx and particulates in the exhaust gas 5. It is possible to achieve good regeneration of the NOx occlusion reduction catalyst 12 and the particulate filter 13.

尚、本発明のV型ディーゼルエンジンは、上述の形態例にのみ限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。   Note that the V-type diesel engine of the present invention is not limited to the above-described embodiments, and it is needless to say that various modifications can be made without departing from the gist of the present invention.

本発明を実施する形態の一例を示す平面図である。It is a top view which shows an example of the form which implements this invention. 本発明の更に具体的な形態例を示す平面図である。It is a top view which shows the more specific form example of this invention. 従来例を示す平面図である。It is a top view which shows a prior art example. 別の従来例を示す平面図である。It is a top view which shows another prior art example.

符号の説明Explanation of symbols

1 V型ディーゼルエンジン
2 気筒列
3 気筒列
4 気筒
5 排気ガス
6 排気マニホールド
7 ターボチャージャ
8 タービン
9 排気管
10 後処理装置
11 前段酸化触媒
12 NOx吸蔵還元触媒
13 パティキュレートフィルタ
14 インジェクタ(燃料添加手段)
DESCRIPTION OF SYMBOLS 1 V type diesel engine 2 Cylinder row | line | column 3 Cylinder row | line | column 4 Cylinder 5 Exhaust gas 6 Exhaust manifold 7 Turbocharger 8 Turbine 9 Exhaust pipe 10 Aftertreatment apparatus 11 Pre-stage oxidation catalyst 12 NOx occlusion reduction catalyst 13 Particulate filter 14 Injector (fuel addition means) )

Claims (5)

気筒列を左右に振り分けたV型ディーゼルエンジンにおいて、左右の気筒列毎に排気系統を二系統化し、排気ガスを浄化するための後処理装置を前記各排気系統毎に個別に装備したことを特徴とするV型ディーゼルエンジン。   In the V-type diesel engine with the cylinder rows distributed to the left and right, the exhaust system is divided into two systems for each of the left and right cylinder rows, and an after-treatment device for purifying exhaust gas is individually provided for each exhaust system. V-type diesel engine. 左右の気筒列毎にターボチャージャが夫々搭載され、該各ターボチャージャのタービン毎に排気系統が二系統化されていることを特徴とする請求項1に記載のV型ディーゼルエンジン。   2. The V-type diesel engine according to claim 1, wherein a turbocharger is mounted for each of the left and right cylinder rows, and two exhaust systems are provided for each turbine of each turbocharger. 後処理装置が前段酸化触媒とNOx吸蔵還元触媒とパティキュレートフィルタの三連配置により構成され、前記前段酸化触媒より上流側で排気ガスに燃料を添加する燃料添加手段が備えられていることを特徴とする請求項1又は2に記載のV型ディーゼルエンジン。   The aftertreatment device is constituted by a triple arrangement of a pre-stage oxidation catalyst, a NOx occlusion reduction catalyst, and a particulate filter, and is provided with a fuel addition means for adding fuel to exhaust gas upstream from the pre-stage oxidation catalyst. The V-type diesel engine according to claim 1 or 2. 燃料添加手段として各排気系統の途中にインジェクタが装備されていることを特徴とする請求項1、2又は3に記載のV型ディーゼルエンジン。   The V-type diesel engine according to claim 1, 2, or 3, wherein an injector is provided in the middle of each exhaust system as fuel addition means. 各気筒に燃料を噴射する燃料噴射装置が燃料添加手段を兼ねており、圧縮上死点付近での燃料のメイン噴射に続き非着火のタイミングでポスト噴射を追加して燃料添加を実行するように構成されていることを特徴とする請求項1、2、3又は4に記載のV型ディーゼルエンジン。   The fuel injection device that injects fuel into each cylinder also serves as a fuel addition means, and after the main injection of fuel near the compression top dead center, post injection is added at non-ignition timing to perform fuel addition The V-type diesel engine according to claim 1, 2, 3, or 4, wherein the V-type diesel engine is configured.
JP2005260485A 2005-09-08 2005-09-08 V type diesel engine Pending JP2007071141A (en)

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