JP2007070200A - Laminated glass - Google Patents

Laminated glass Download PDF

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JP2007070200A
JP2007070200A JP2005261899A JP2005261899A JP2007070200A JP 2007070200 A JP2007070200 A JP 2007070200A JP 2005261899 A JP2005261899 A JP 2005261899A JP 2005261899 A JP2005261899 A JP 2005261899A JP 2007070200 A JP2007070200 A JP 2007070200A
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metal salt
laminated glass
mass
polyvinyl acetal
intermediate film
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Yuji Masaki
裕二 正木
Shigeto Shibata
成人 柴田
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AGC Inc
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Asahi Glass Co Ltd
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Priority to JP2005261899A priority Critical patent/JP2007070200A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10761Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10036Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10688Adjustment of the adherence to the glass layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/033 layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/10Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102Insulating

Abstract

<P>PROBLEM TO BE SOLVED: To provide laminated glass which maintains durability to water although it uses an interlayer film having a layer constitution comprising only a sound insulating layer or a sound insulating layer having a thickness not thinner than that of a usually used layer. <P>SOLUTION: The laminated glass 10 is constituted of glass plates 11a, 11b and the interlayer film 12 which is interposed between the glass plates 11a, 11b and comprises the sound insulating layer 21 containing a polyvinylacetal resin having an acetalization degree of 60-85 mol%, an alkali metal salt and/or an alkaline earth metal salt, and a plasticizer so that the amounts of the plasticizer and the metal salt are >30 parts by mass and 0.001-1.0 parts by mass, respectively, per 100 parts by mass of the polyvinylacetal resin. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、遮音性能に優れた合わせガラス、特に車両窓に適した合わせガラスに関する。   The present invention relates to a laminated glass excellent in sound insulation performance, and more particularly to a laminated glass suitable for a vehicle window.

自動車や建築物の窓開口からの音を遮蔽するために、自動車窓や建築窓に合わせガラスを用いることが提案されている。これは、合わせガラスが単板ガラスに比べて遮音性能がよいからである。   In order to shield sound from window openings of automobiles and buildings, it has been proposed to use laminated glass for automobile windows and architectural windows. This is because laminated glass has better sound insulation performance than single plate glass.

遮音性能は、周波数の変化に応じた音響透過損失(以下、単に透過損失という)の量で表される。一般に、音の周波数が高くなれば透過損失は大きくなる。一方で、コインシデンス効果と呼ばれる、ある周波数領域で透過損失が低下する現象がある。この現象は、音による加振に基づく板材の振動(以下、音加振振動という)と板材に入射した音波との共鳴により、透過損失が低下する現象である。透過損失が低下する周波数領域は、コインシデンス周波数fを中心とした周波数領域にある。そのため、遮音性能を向上させるためには次の2つの方法が有効である。1つはコインシデンス周波数fが高い周波数になるように板材の構造を設計することであり、もう1つは板材の音加振振動を抑制することである。 The sound insulation performance is represented by the amount of sound transmission loss (hereinafter simply referred to as transmission loss) corresponding to a change in frequency. In general, the transmission loss increases as the sound frequency increases. On the other hand, there is a phenomenon called transmission coincidence effect in which transmission loss decreases in a certain frequency region. This phenomenon is a phenomenon in which transmission loss decreases due to resonance between vibration of a plate material (hereinafter referred to as sound excitation vibration) based on excitation by sound and a sound wave incident on the plate material. Frequency domain transmission loss decreases, a frequency region around coincidence frequency f c. Therefore, the following two methods are effective for improving the sound insulation performance. One is to design the structure of the plate such that the frequency higher coincidence frequency f c, the other is by suppressing the sound vibration vibration of the plate.

1つ目の方法が遮音性能の向上に有効であることは、原理的には次のように説明づけられる。コインシデンス効果が生じなければ音の周波数が高ければ透過損失は大きいので、コインシデンス周波数fが高周波数側にあれば、低周波数側でコニンシデンス効果が生じた場合に比べて絶対値としての透過損失は大きい。コインシデンス周波数fは、板材のヤング率の平方根に反比例する。したがって、同じ厚さの単板ガラスと合わせガラスとを比較した場合、ヤング率の小さい中間膜が複数枚のガラス板間に配されている合わせガラスの方が、遮音性能がよいことがわかる。 The principle that the first method is effective in improving the sound insulation performance can be explained as follows. Since the transmission loss is large the higher the frequency of the sound to be generated is coincidence effect, if coincidence frequency f c is the high frequency side, the transmission loss of the absolute value as compared with the case where Koninshidensu effect at low frequency side occurs large. Coincidence frequency f c is inversely proportional to the square root of the Young's modulus of the plate. Therefore, when a single glass plate and a laminated glass having the same thickness are compared, it is understood that the laminated glass in which an interlayer film having a small Young's modulus is arranged between a plurality of glass plates has better sound insulation performance.

2つ目の方法が遮音性能の向上に有効であることは、原理的には次のように説明づけられる。コインシデンス効果は板材の音加振振動と板材に入射した音波との共鳴によることから、音加振振動が音波と共鳴しないように抑制されていれば、コインシデンス効果を減少させることができる。2枚のガラス板が中間膜によって隔てられている場合、ガラス板に比べてせん断貯蔵弾性率の小さい中間膜は、一方のガラス板からもう一方のガラス板に伝達される振動を吸収できる。そして、仮にもう一方のガラス板が振動していたとしても、せん断貯蔵弾性率の小さい中間膜は、両ガラス板の振動の位相のずれを生じさせ、両振動の干渉現象を生じさせる。結果として板材の振動が抑制される。また、このような中間膜は入射した音波による振動エネルギーを熱エネルギーに変換し、振動エネルギーを吸収できるとされている。したがって、中間膜が複数枚のガラス板間に配されている合わせガラスの方が、単板ガラスよりも遮音性能がよいことがわかる。   The principle that the second method is effective in improving the sound insulation performance can be explained as follows. Since the coincidence effect is due to the resonance between the sound excitation vibration of the plate and the sound wave incident on the plate, the coincidence effect can be reduced if the sound vibration is suppressed so as not to resonate with the sound wave. When two glass plates are separated by an intermediate film, an intermediate film having a smaller shear storage modulus than that of the glass plate can absorb vibration transmitted from one glass plate to the other glass plate. Even if the other glass plate vibrates, the intermediate film having a small shear storage elastic modulus causes a phase shift of vibrations of both glass plates and causes an interference phenomenon of both vibrations. As a result, vibration of the plate material is suppressed. Further, such an intermediate film is supposed to convert vibration energy generated by incident sound waves into heat energy and absorb vibration energy. Therefore, it can be seen that the laminated glass in which the intermediate film is arranged between the plurality of glass plates has better sound insulation performance than the single plate glass.

合わせガラス用の中間膜には、通常ポリビニルブチラール(以下PVBという)膜が使用される。一般的なPVB膜のヤング率は、30℃以上の温度では建築物の中や自動車内などの人間がすごす環境における、遮音すべき周波数の音を遮蔽するほど充分小さな値を示す。しかし、20℃程度以下の温度におけるPVB膜のヤング率は、建築物の中や自動車内などの人間がすごす環境における、遮音すべき周波数の音を遮断するほど充分小さな値にならない。さらに、20℃程度以下の温度におけるPVB膜のせん断貯蔵弾性率は、2枚のガラス板の各々の振動の位相にずれを生じさせ干渉現象を生じさせるほど充分に大きな値とならない。したがって、通常のPVB膜を用いた合わせガラスは、30℃以上の温度では建築物の中や自動車内などで人間が快適にすごす環境に寄与するが、20℃以下の温度では建築物の中や自動車内などで人間が快適にすごす環境に寄与しきれないと考えられる。   As an interlayer film for laminated glass, a polyvinyl butyral (hereinafter referred to as PVB) film is usually used. The Young's modulus of a general PVB film exhibits a sufficiently small value at a temperature of 30 ° C. or higher so as to shield a sound having a frequency to be sound-insulated in an environment where a human being such as a building or a car is used. However, the Young's modulus of the PVB film at a temperature of about 20 ° C. or less does not become a value small enough to cut off the sound of the frequency to be sound-insulated in an environment where a human being is in a building or in an automobile. Furthermore, the shear storage elastic modulus of the PVB film at a temperature of about 20 ° C. or less does not become a value large enough to cause a shift in the vibration phase of each of the two glass plates and cause an interference phenomenon. Therefore, laminated glass using ordinary PVB film contributes to a comfortable environment for humans in buildings and automobiles at temperatures of 30 ° C or higher, but in buildings and at temperatures below 20 ° C. It is thought that it is not possible to contribute to an environment in which humans can comfortably live in automobiles.

このようなPVB膜の遮音性能の温度依存性を解消するため、特許文献1や特許文献2などには、PVB膜を複数膜から形成することが提案されている。具体的には、これらの公報に開示された中間膜は、可塑剤の含有量の異なる膜を複数積層した積層膜、または損失係数が最大となる温度が異なるような膜を複数積層した積層膜である。こうして、室温領域以下の温度であっても遮音性能を低下させない合わせガラスが得られるとされている。   In order to eliminate such temperature dependency of the sound insulation performance of the PVB film, Patent Document 1 and Patent Document 2 propose to form a PVB film from a plurality of films. Specifically, the intermediate film disclosed in these publications is a laminated film in which a plurality of films having different plasticizer contents are laminated, or a laminated film in which a plurality of films having different temperatures at which the loss coefficient is maximized are laminated. It is. Thus, it is said that a laminated glass that does not deteriorate the sound insulation performance even at a temperature below the room temperature region is obtained.

これら特許文献に記載された中間膜は、2種類の層が積層された層構成を呈する。概念的には、2種類の層のうち1層は通常の中間膜と同じ層(以下「通常層」という)であり、もう1層は通常の中間膜よりも柔らかくべたつき感のある層(以下「遮音層」という)である。このような層構成の中間膜により20℃以下の温度でも遮音性能を維持できる現象をわかりやすく述べると、遮音層が室温以下の温度でも通常層に比べて充分軟らかいことによるといえる。   The intermediate films described in these patent documents exhibit a layer structure in which two types of layers are stacked. Conceptually, one of the two types of layers is the same layer as a normal intermediate film (hereinafter referred to as “normal layer”), and the other layer is a softer and stickier layer than the normal intermediate film (hereinafter referred to as “normal layer”). "Sound insulation layer"). The phenomenon that the sound insulation performance can be maintained even at a temperature of 20 ° C. or less by the interlayer film having such a layer structure can be said to be because the sound insulation layer is sufficiently softer than the normal layer even at a temperature of room temperature or less.

遮音層は、通常膜より薄い層であることが一般的である。その理由は、遮音層が室温でも軟らかいため、合わせガラスの製造時など、中間膜をハンドリングすることを簡便にするためである。しかし、合わせガラスの工程内において通常の中間膜と遮音層を有する中間膜とが混在すると、両者の判別が困難となる。その理由は、遮音層が通常層よりも薄いことから外観上の見分けがつかず、目視で両者を区別することが困難であるからである。そのため、遮音層のみ、または遮音層が通常層と同等または同等以上の厚さを有する中間膜であることが望まれている。このような遮音層のみの中間膜としては、例えば特許文献3に紹介されている。   The sound insulation layer is generally a layer that is usually thinner than the membrane. The reason is that the sound insulation layer is soft even at room temperature, so that it is easy to handle the intermediate film, such as during the production of laminated glass. However, if a normal intermediate film and an intermediate film having a sound insulating layer are mixed in the laminated glass process, it is difficult to distinguish between the two. The reason is that since the sound insulation layer is thinner than the normal layer, the appearance cannot be distinguished, and it is difficult to visually distinguish the two. Therefore, it is desired that the sound insulation layer alone or the sound insulation layer is an intermediate film having a thickness equivalent to or greater than that of the normal layer. Such an intermediate film having only a sound insulation layer is introduced in, for example, Patent Document 3.

特開2001−206741号公報JP 2001-206741 A 特開2000−272937号公報JP 2000-272937 A 特開平8−109048号公報JP-A-8-109048

特許文献3にあるような中間膜は、その基本思想として軟らかい中間膜とするために、可塑剤の量を多く添加している。可塑剤の量を多くするためには、中間膜材料として使用されるポリビニルアセタール樹脂における水酸基を少なくする必要がある。したがって、水酸基を少なくし可塑剤の導入を容易にすることで、軟らかい中間膜を形成できる。   In order to make the intermediate film as disclosed in Patent Document 3 a soft intermediate film as its basic idea, a large amount of plasticizer is added. In order to increase the amount of the plasticizer, it is necessary to reduce the number of hydroxyl groups in the polyvinyl acetal resin used as the intermediate film material. Therefore, a soft intermediate film can be formed by reducing the number of hydroxyl groups and facilitating the introduction of the plasticizer.

しかし、このように形成された中間膜を用いた合わせガラスは、耐水試験に供すると白濁することがあり、耐水性が低下することがわかった。耐水性の低下は通常の技術常識からは考えられないことである。その理由は次の通りである。すなわち、上記のような思想に基づき形成された中間膜は水酸基が少なくなっている。水酸基が少ないことは水との親和性を阻害する傾向にあることから、耐水性が向上する傾向にあるはずといわれているところ、結果として作製された合わせガラスの耐水性は低下していた。   However, it has been found that the laminated glass using the interlayer film formed in this way may become cloudy when subjected to a water resistance test, and the water resistance is lowered. The decrease in water resistance is unthinkable from ordinary technical common sense. The reason is as follows. That is, the intermediate film formed on the basis of the above-described idea has fewer hydroxyl groups. It is said that water resistance is likely to be improved because there is a tendency to inhibit the affinity with water when the number of hydroxyl groups is small. As a result, the water resistance of the laminated glass produced has been lowered.

本発明は、遮音層のみの、または遮音層が通常層に比べて薄くない層構成の中間膜を用いてなお、耐水性を低下させない合わせガラスを提供することを目的とする。   An object of the present invention is to provide a laminated glass that does not reduce water resistance, using an intermediate film having a layer structure that includes only a sound insulating layer or a sound insulating layer that is not thinner than a normal layer.

上記のような軟らかい中間膜にすると膜表面のべたつき感が生じるため、合わせガラスに用いた場合にガラス板との接着力が大きくなりすぎることが懸念されていた。接着力を大きくさせないための対策として、接着力調整剤、具体的には炭素数2〜16のカルボン酸の金属塩を通常の中間膜よりも多く添加することが考えられる。本発明の発明者らは、この接着力調整剤に着目し、かつ、水酸基が少ないにもかかわらず耐水性の向上を阻害する要因を熟慮した結果、べたつき感があるからといって接着力調整剤を多く添加する必要がないと思い至り、以下のように発明した。   When the soft intermediate film as described above is used, a sticky feeling on the film surface is generated, and there has been a concern that the adhesive strength with the glass plate becomes too large when used for laminated glass. As a countermeasure for preventing the adhesive force from being increased, it is conceivable to add an adhesive force adjusting agent, specifically, a metal salt of a carboxylic acid having 2 to 16 carbon atoms more than a normal intermediate film. The inventors of the present invention pay attention to this adhesive strength adjusting agent, and as a result of considering the factors that hinder the improvement of water resistance even though the number of hydroxyl groups is small, the adhesive strength is adjusted simply because there is a sticky feeling. It was thought that there was no need to add a large amount of the agent, and invented as follows.

すなわち本発明は、複数枚のガラス板と、該複数枚のガラス板間に介在された中間膜とを備えた合わせガラスであって、前記中間膜は、アセタール化度が60〜85モル%のポリビニルアセタール樹脂と、アルカリ金属塩および/またはアルカリ土類金属塩と、可塑剤と、を含んでなり、前記ポリビニルアセタール樹脂100質量部に対し、前記可塑剤が30質量部を超え、前記アルカリ金属塩および/またはアルカリ土類金属塩が0.001〜1.0質量部、である遮音層を有する、ことを特徴とする合わせガラスを提供する。   That is, the present invention is a laminated glass comprising a plurality of glass plates and an intermediate film interposed between the plurality of glass plates, wherein the intermediate film has an acetalization degree of 60 to 85 mol%. A polyvinyl acetal resin, an alkali metal salt and / or an alkaline earth metal salt, and a plasticizer, wherein the plasticizer exceeds 30 parts by mass with respect to 100 parts by mass of the polyvinyl acetal resin, and the alkali metal There is provided a laminated glass characterized by having a sound insulation layer in which the salt and / or alkaline earth metal salt is 0.001 to 1.0 part by mass.

本発明によれば、遮音層として、アルカリ金属塩および/またはアルカリ土類金属塩がポリビニルアセタール樹脂100質量部に対し0.001〜1.0質量部、特に0.01〜0.2質量部である層を有する中間膜を用いることで、所定のガラス板の接着力を維持しつつ、耐水性に優れた合わせガラスを得ることができる。   According to the present invention, as the sound insulation layer, the alkali metal salt and / or the alkaline earth metal salt is 0.001 to 1.0 part by mass, particularly 0.01 to 0.2 part by mass with respect to 100 parts by mass of the polyvinyl acetal resin. By using the intermediate film having the layer, a laminated glass excellent in water resistance can be obtained while maintaining the adhesive strength of a predetermined glass plate.

以下、図面に基づき本発明をさらに詳細に説明する。図1は、本発明の合わせガラスの一例を示す概略断面図である。本例における合わせガラス10の基本構成は、2枚のガラス板11a、11bと中間膜12とである。ガラス板11a、11bは、中間膜12を介して積層されている。本例における中間膜12は、アセタール化度が60〜85モル%のポリビニルアセタール樹脂と、アルカリ金属塩および/またはアルカリ土類金属塩と、可塑剤と、を含んでなり、ポリビニルアセタール樹脂100質量部に対し、可塑剤が30質量部を超え、金属塩が0.001〜1.0質量部、である遮音層21からなる。   Hereinafter, the present invention will be described in more detail with reference to the drawings. FIG. 1 is a schematic cross-sectional view showing an example of the laminated glass of the present invention. The basic configuration of the laminated glass 10 in this example is two glass plates 11 a and 11 b and an intermediate film 12. The glass plates 11a and 11b are laminated via the intermediate film 12. The intermediate film 12 in this example includes a polyvinyl acetal resin having an acetalization degree of 60 to 85 mol%, an alkali metal salt and / or an alkaline earth metal salt, and a plasticizer, and the polyvinyl acetal resin has a mass of 100 mass. It consists of the sound insulation layer 21 whose plasticizer exceeds 30 mass parts and metal salt is 0.001-1.0 mass part with respect to a part.

図2は、本発明の合わせガラスの他の例を示す概略断面図である。本例における合わせガラス10’の基本構成は、2枚のガラス板11a、11bと中間膜12’とである。ガラス板11a、11bは、中間膜12’を介して積層されている。本例における中間膜12’は、遮音層21が通常層22a,bで挟持され、通常層22a/遮音層21/通常層22bの層構成を呈する。遮音層21は、図1の例と同様にアセタール化度が60〜85モル%のポリビニルアセタール樹脂と、アルカリ金属塩および/またはアルカリ土類金属塩と、可塑剤と、を含んでなり、ポリビニルアセタール樹脂100質量部に対し、可塑剤が30質量部以上、金属塩が0.001〜1.0質量部、である。通常層22a,bは、アセタール化度が遮音層のポリビニルアセタール樹脂のアセタール化度より小さいポリビニルアセタール樹脂と、アルカリ金属塩および/またはアルカリ土類金属塩と、可塑剤と、を含んでなり、ポリビニルアセタール樹脂100質量部に対し、可塑剤が30質量部以下、金属塩が0.001〜1.0質量部、である。   FIG. 2 is a schematic sectional view showing another example of the laminated glass of the present invention. The basic configuration of the laminated glass 10 ′ in this example is two glass plates 11 a and 11 b and an intermediate film 12 ′. The glass plates 11a and 11b are laminated via an intermediate film 12 '. In the intermediate film 12 ′ in this example, the sound insulating layer 21 is sandwiched between the normal layers 22 a and 22 b, and the layer structure of the normal layer 22 a / the sound insulating layer 21 / the normal layer 22 b is exhibited. The sound insulating layer 21 comprises a polyvinyl acetal resin having an acetalization degree of 60 to 85 mol%, an alkali metal salt and / or an alkaline earth metal salt, and a plasticizer, as in the example of FIG. The plasticizer is 30 parts by mass or more and the metal salt is 0.001 to 1.0 parts by mass with respect to 100 parts by mass of the acetal resin. The normal layers 22a and 22b include a polyvinyl acetal resin having an acetalization degree smaller than that of the polyvinyl acetal resin of the sound insulating layer, an alkali metal salt and / or an alkaline earth metal salt, and a plasticizer. The plasticizer is 30 parts by mass or less and the metal salt is 0.001 to 1.0 part by mass with respect to 100 parts by mass of the polyvinyl acetal resin.

本発明における中間膜は、図1に示すように遮音層からなっていても、図2に示すように遮音層と他の層との積層構成を呈していてもよい。積層構成を呈する場合、遮音層が最外層であっても図2に示すように遮音層が他の層により外側に露出していなくてもよい。積層数も、2層、3層、4層等、適宜決めることができる。この場合、少なくとも1層は遮音層であるが、遮音層が2層以上あってもよい。合わせガラスの作製工程において外観から遮音性能を有する中間膜であることを容易に見出せる点から、中間膜は図1のように遮音層からなることが好ましい。積層構成を呈する場合も、遮音性能を有する中間膜であることの判別を容易にする点から、遮音層の厚さが他の層の厚さの10倍以上であることが好ましい。   The intermediate film in the present invention may be composed of a sound insulation layer as shown in FIG. 1, or may have a laminated structure of a sound insulation layer and other layers as shown in FIG. In the case of a laminated structure, even if the sound insulation layer is the outermost layer, the sound insulation layer may not be exposed to the outside by other layers as shown in FIG. The number of layers can also be determined as appropriate, such as 2 layers, 3 layers, 4 layers, and the like. In this case, at least one layer is a sound insulation layer, but there may be two or more sound insulation layers. The intermediate film is preferably composed of a sound insulating layer as shown in FIG. 1 because it can be easily found from the appearance that the intermediate film has a sound insulating performance in the laminated glass production process. Also in the case of a laminated structure, it is preferable that the thickness of the sound insulation layer is 10 times or more that of the other layers from the viewpoint of facilitating discrimination of the intermediate film having sound insulation performance.

上記のように本発明における中間膜は遮音性能を有する中間膜であって、遮音性能を向上させるために本発明における中間膜は遮音層を有している。遮音性能を向上させるために、遮音層は、定性的には軟らかい層であるといえる。「軟らかい」とは、例えば、軟らかさを示す値貯蔵弾性率G’により次のように説明できる。すなわち、温度20℃、5.0×10〜1.0×10Hzの周波数領域で、せん断法により周波数を変えながら測定した線形動的粘弾性試験における貯蔵弾性率G’が30MPa以下である層は、軟らかい層といえる。遮音層の貯蔵弾性率G’は、10MPa以下が好ましく、さらに5MPa以下が好ましい。 As described above, the interlayer film in the present invention is an interlayer film having a sound insulation performance, and the interlayer film in the present invention has a sound insulation layer in order to improve the sound insulation performance. In order to improve the sound insulation performance, it can be said that the sound insulation layer is a qualitatively soft layer. “Soft” can be explained, for example, by the value storage elastic modulus G ′ indicating softness as follows. That is, the storage elastic modulus G ′ in a linear dynamic viscoelasticity test measured at a temperature of 20 ° C. and a frequency range of 5.0 × 10 1 to 1.0 × 10 2 Hz while changing the frequency by a shear method is 30 MPa or less. One layer can be said to be a soft layer. The storage elastic modulus G ′ of the sound insulation layer is preferably 10 MPa or less, more preferably 5 MPa or less.

積層構成の場合、遮音層以外の他の層は遮音層に比べて軟らかくない層といえる。具体的な例として、他の層は温度20℃、周波数5.0×10〜1.0×10Hzにおける貯蔵弾性率G’が10MPa以上である層といえる。また、積層構成の場合、遮音層の厚さは中間膜全体の厚さの20%以上が好ましく、合わせガラスの製造工程での判別の観点から、50%以上が好ましい。 In the case of the laminated structure, it can be said that the layers other than the sound insulation layer are not softer than the sound insulation layer. As a specific example, the other layer can be said to be a layer having a storage elastic modulus G ′ of 10 MPa or more at a temperature of 20 ° C. and a frequency of 5.0 × 10 1 to 1.0 × 10 2 Hz. In the case of a laminated structure, the thickness of the sound insulation layer is preferably 20% or more of the entire thickness of the intermediate film, and preferably 50% or more from the viewpoint of discrimination in the laminated glass manufacturing process.

このような、遮音層に比べて軟らかくない層は、例えば次のように得ることができる。(1)ポリビニルアセタール樹脂100質量部に対し、可塑剤の含有割合が遮音層よりも5質量部以上少なくする。(2)ポリビニルアセタール樹脂のアセタール化度を、遮音層のポリビニルアセタール樹脂のアセタール化度よりも小さくする。さらに、(1)、(2)の手法を組合せることもできる。   Such a layer that is not soft compared to the sound insulation layer can be obtained, for example, as follows. (1) The content of the plasticizer is 5 parts by mass or less than that of the sound insulation layer with respect to 100 parts by mass of the polyvinyl acetal resin. (2) The degree of acetalization of the polyvinyl acetal resin is made smaller than the degree of acetalization of the polyvinyl acetal resin of the sound insulation layer. Furthermore, the methods (1) and (2) can be combined.

本発明における中間膜の厚さは、0.5〜3mmであることが好ましい。特に、遮音層からなる中間膜の場合、0.7〜2mmの厚さであることが好ましい。さらに、遮音層と他の層との積層構成からなる中間膜の場合には、遮音層の厚さは中間膜全体の厚さの20%以上が好ましく、特に50%以上が好ましい。これにより、合わせガラスの製造工程において遮音性能を有する中間膜であることを容易に判別できる。   The thickness of the interlayer film in the present invention is preferably 0.5 to 3 mm. In particular, in the case of an intermediate film made of a sound insulating layer, the thickness is preferably 0.7 to 2 mm. Furthermore, in the case of an intermediate film composed of a laminated structure of a sound insulating layer and another layer, the thickness of the sound insulating layer is preferably 20% or more, and particularly preferably 50% or more of the total thickness of the intermediate film. Thereby, it can be easily determined that the interlayer film has sound insulation performance in the manufacturing process of the laminated glass.

本発明における遮音層は、図1、2の遮音層の説明で述べたとおり、アセタール化度が60〜85モル%のポリビニルアセタール樹脂と、アルカリ金属塩および/またはアルカリ土類金属塩と、可塑剤と、を含んでなる。そして、ポリビニルアセタール樹脂100質量部に対し、可塑剤が30質量部以上、金属塩が0.001〜1.0質量部、である。金属塩は、ポリビニルポリビニルアセタール樹脂100質量部に対し、0.01〜0.2質量部が好ましい。可塑剤は、ポリビニルポリビニルアセタール樹脂100質量部に対し、40質量部以上が好ましく、45質量部以上であることがより好ましく、60質量部以上であることが特に好ましい。これにより、遮音層を軟らかい層にできる。   As described in the description of the sound insulating layer in FIGS. 1 and 2, the sound insulating layer in the present invention includes a polyvinyl acetal resin having an acetalization degree of 60 to 85 mol%, an alkali metal salt and / or an alkaline earth metal salt, and plastic. An agent. The plasticizer is 30 parts by mass or more and the metal salt is 0.001 to 1.0 parts by mass with respect to 100 parts by mass of the polyvinyl acetal resin. The metal salt is preferably 0.01 to 0.2 parts by mass with respect to 100 parts by mass of the polyvinyl polyvinyl acetal resin. The plasticizer is preferably 40 parts by mass or more, more preferably 45 parts by mass or more, and particularly preferably 60 parts by mass or more with respect to 100 parts by mass of the polyvinyl polyvinyl acetal resin. Thereby, a sound insulation layer can be made into a soft layer.

このように多量の可塑剤を導入するために、本発明における遮音層に含まれるポリビニルアセタール樹脂は、アセタール化度が60〜85モル%のものであり、好ましくは65〜80モル%である。なお、本明細書において、「アセタール化度」とは、ポリビニルアセタール樹脂のアセタール基が原料となるポリアルコール樹脂の2つの水酸基をアセタール化して形成されていることから、アセタール化された2つの水酸基を数える方法により算出したものをいう。   In order to introduce such a large amount of plasticizer, the polyvinyl acetal resin contained in the sound insulation layer in the present invention has an acetalization degree of 60 to 85 mol%, preferably 65 to 80 mol%. In the present specification, the “degree of acetalization” means that the acetal group of the polyvinyl acetal resin is formed by acetalizing two hydroxyl groups of the polyalcohol resin as a raw material. Calculated by the method of counting.

このポリビニルアセタール樹脂としては、赤外吸収スペクトルを測定したときの水酸基のピークの半値幅が250cm−1以下であるポリビニルアセタール樹脂が好適である。より好ましくは200cm−1以下である。なお赤外吸収スペクトルは、例えば、HORIBA社製「FT−IR」を用いて、赤外吸収スペクトルを求め、得られたピークのうち水酸基に対応するピークから測定できる。こうして、遮音層の材料に含まれる水酸基を少なくし、多量の可塑剤の導入を効果的に実現できる。 As the polyvinyl acetal resin, a polyvinyl acetal resin having a half-value width of a hydroxyl group peak of 250 cm −1 or less when an infrared absorption spectrum is measured is preferable. More preferably, it is 200 cm −1 or less. In addition, an infrared absorption spectrum can be measured from the peak corresponding to a hydroxyl group among the obtained peaks, for example, by obtaining an infrared absorption spectrum using “FT-IR” manufactured by HORIBA. In this way, it is possible to reduce the number of hydroxyl groups contained in the material of the sound insulation layer and to effectively introduce a large amount of plasticizer.

中間膜とガラス板との接着力は、大きすぎてもいけないため、中間膜材料に接着力調整剤が添加される。具体的には、本発明において遮音層の材料には、アルカリ金属塩および/またはアルカリ土類金属塩を接着力調整剤として用いる。このとき、所望の接着力を維持しつつ、合わせガラスの状態における耐水性を向上させるために、金属塩の含有量はポリビニルアセタール樹脂100質量部に対し0.001〜1.0質量部である。さらに、絶対量として金属塩の量が多いことは直接的に耐水性に影響を与えるため、金属塩は、遮音層の面方向における単位面積あたりの含有量が、0.05〜0.3g/cmであることが好ましい。 Since the adhesive force between the intermediate film and the glass plate must not be too large, an adhesive force adjusting agent is added to the intermediate film material. Specifically, in the present invention, an alkali metal salt and / or an alkaline earth metal salt is used as an adhesive force adjusting agent for the material of the sound insulation layer. At this time, the content of the metal salt is 0.001 to 1.0 part by mass with respect to 100 parts by mass of the polyvinyl acetal resin in order to improve the water resistance in the laminated glass state while maintaining a desired adhesive force. . Furthermore, since a large amount of the metal salt as an absolute amount directly affects the water resistance, the metal salt has a content per unit area in the surface direction of the sound insulation layer of 0.05 to 0.3 g / it is preferable that the cm 2.

接着力調製剤として用いられるアルカリ金属塩および/またはアルカリ土類金属塩としては、例えば、カリウム、ナトリウム、マグネシウム等の塩が挙げられる。これら塩を構成する酸としては特に制限はなく、例えば、オクチル酸、ヘキシル酸、酪酸、酢酸、蟻酸等のカルボン酸の有機酸、または、塩酸、硝酸等の無機酸が挙げられる。このようなアルカリ金属塩および/またはアルカリ土類金属塩のなかでも、炭素数2〜16の有機酸のアルカリ金属塩およびアルカリ土類金属塩がより好ましく、炭素数2〜16のカルボン酸の金属塩が特に好ましい。具体的には、例えば、ペンタン酸金属塩(炭素数5)、ヘキサン酸(2−エチルブタン酸)金属塩(炭素数6)、ヘプタン酸金属塩(炭素数7)、オクタン酸金属塩(炭素数8)等が挙げられる。   Examples of the alkali metal salt and / or alkaline earth metal salt used as the adhesive strength adjusting agent include salts of potassium, sodium, magnesium and the like. The acid constituting these salts is not particularly limited, and examples thereof include organic acids of carboxylic acids such as octylic acid, hexyl acid, butyric acid, acetic acid, formic acid, and inorganic acids such as hydrochloric acid and nitric acid. Among such alkali metal salts and / or alkaline earth metal salts, more preferred are alkali metal salts and alkaline earth metal salts of organic acids having 2 to 16 carbon atoms, and metals of carboxylic acids having 2 to 16 carbon atoms. A salt is particularly preferred. Specifically, for example, pentanoic acid metal salt (carbon number 5), hexanoic acid (2-ethylbutanoic acid) metal salt (carbon number 6), heptanoic acid metal salt (carbon number 7), octanoic acid metal salt (carbon number) 8) and the like.

また、炭素数2〜16のカルボン酸マグネシウム塩および炭素数2〜16のカルボン酸カリウム塩が好ましい。炭素数2〜16の有機酸のカルボン酸マグネシウム塩またはカリウム塩としては特に制限はないが、例えば、酢酸マグネシウム、酢酸カリウム、プロピオン酸マグネシウム、プロピオン酸カリウム、2−エチルブタン酸マグネシウム、2−エチルブタン酸カリウム、2−エチルヘキサン酸マグネシウム、2−エチルヘキサン酸カリウム等が好適に用いられる。これらは単独で用いられてもよく、2種以上が併用されてもよい。   Moreover, a C2-C16 carboxylic acid magnesium salt and a C2-C16 carboxylic acid potassium salt are preferable. The carboxylic acid magnesium salt or potassium salt of an organic acid having 2 to 16 carbon atoms is not particularly limited, and examples thereof include magnesium acetate, potassium acetate, magnesium propionate, potassium propionate, magnesium 2-ethylbutanoate, and 2-ethylbutanoic acid. Potassium, magnesium 2-ethylhexanoate, potassium 2-ethylhexanoate and the like are preferably used. These may be used independently and 2 or more types may be used together.

ポリビニルアセタール樹脂を製造する方法としては、例えば、ポリビニルアルコールを温水に溶解し、得られたポリビニルアルコール水溶液を0〜90℃、好ましくは10〜20℃に保持しておいて、酸触媒とアルデヒドとを加え、撹拌しながらアセタール化反応を進行させ、反応温度を70℃に上げて熟成し反応を完結させ、その後、中和、水洗および乾燥を行ってポリビニルアセタール樹脂の粉末を得る方法等が挙げられる。   As a method for producing a polyvinyl acetal resin, for example, polyvinyl alcohol is dissolved in warm water, and the obtained polyvinyl alcohol aqueous solution is kept at 0 to 90 ° C., preferably 10 to 20 ° C. The acetalization reaction is allowed to proceed with stirring, the reaction temperature is raised to 70 ° C. to complete the reaction, followed by neutralization, washing with water and drying to obtain a polyvinyl acetal resin powder. It is done.

アルデヒドに特に制限はなく、例えば、プロピオンアルデヒド、n−ブチルアルデヒド、イソブチルアルデヒド、バレルアルデヒド、n−ヘキシルアルデヒド、2−エチルブチルアルデヒド、n−ヘプチルアルデヒド、n−オクチルアルデヒド、n−ノニルアルデヒド、n−デシルアルデヒド、ベンズアルデヒド、シンナムアルデヒド等の脂肪族、芳香族、脂環族アルデヒド等が挙げられる。好ましくは、炭素数4〜8のn−ブチルアルデヒド、n−ヘキシルアルデヒド、2−エチルブチルアルデヒド、n−オクチルアルデヒドである。炭素数4のn−ブチルアルデヒドは、得られるポリビニルアセタール樹脂の使用により、耐候性に優れ、しかも樹脂の製造も容易となるので、より好ましい。これらは、単独で使用されてもよく、2種以上が併用されてもよい。   The aldehyde is not particularly limited, and examples thereof include propionaldehyde, n-butyraldehyde, isobutyraldehyde, valeraldehyde, n-hexylaldehyde, 2-ethylbutyraldehyde, n-heptylaldehyde, n-octylaldehyde, n-nonylaldehyde, n -Aliphatic, aromatic, and alicyclic aldehydes such as decylaldehyde, benzaldehyde, and cinnamaldehyde. Preferably, they are C4-C8 n-butyraldehyde, n-hexyl aldehyde, 2-ethyl butyraldehyde, n-octyl aldehyde. The n-butyraldehyde having 4 carbon atoms is more preferable because it is excellent in weather resistance and can be easily produced by using the resulting polyvinyl acetal resin. These may be used alone or in combination of two or more.

ポリビニルアセタール樹脂は、架橋されたものであってもよい。架橋されたポリビニルアセタール樹脂を用いることにより、可塑剤のブリードアウトを抑制できる。ポリビニルアセタール樹脂を架橋する方法としては、例えば、ポリビニルアルコールをブチルアルデヒド等のアルデヒドによりアセタール化する際に、グルタルアルデヒドのようなジアルデヒドを用いて、分子間をジアセタール結合により軽度に架橋させる方法;ポリビニルアルコールのアセタール化反応において目的のアセタール化度の少なくとも90%に達した後、これに酸触媒を追加して60〜95℃で反応させることにより、ポリビニルアセタール分子間をモノブチラール結合によって架橋する方法;得られたポリビニルアセタール樹脂に残存する水酸基と反応する架橋剤を添加し、水酸基を架橋する方法;ジイソシアネート、多価エポキシによりポリビニルアセタール樹脂に残存する水酸基を架橋する方法等が挙げられる。   The polyvinyl acetal resin may be cross-linked. By using the cross-linked polyvinyl acetal resin, bleeding out of the plasticizer can be suppressed. As a method of crosslinking the polyvinyl acetal resin, for example, when polyvinyl alcohol is acetalized with an aldehyde such as butyraldehyde, a dialdehyde such as glutaraldehyde is used to slightly crosslink between the molecules by a diacetal bond; After at least 90% of the desired degree of acetalization in the acetalization reaction of polyvinyl alcohol is reached, an acid catalyst is added thereto and reacted at 60 to 95 ° C. to crosslink the polyvinyl acetal molecules by monobutyral bonds. Method: A method of adding a crosslinking agent that reacts with a hydroxyl group remaining in the obtained polyvinyl acetal resin and crosslinking the hydroxyl group; a method of crosslinking a hydroxyl group remaining in the polyvinyl acetal resin with diisocyanate or polyvalent epoxy, and the like.

水酸基と反応する架橋剤としては、例えば、グリオキサザール、硫黄原子を分子鎖中に含むジアルデヒド、グリオキサザール−エチレングリコール反応物、両末端がアルデヒドで変性されたポリビニルアルコール、ジアルデヒドデンプン、ポリアクロレイン等のジアルデヒド類、N−メチロール尿素、N−メチロールメラミン、トリメチロールメラミン、ヘキサメチロールメラミン等のメチロール類、α−ヒドロキシエチルスルホン酸、エピクロルヒドリン、ポリエチレングリコールジグリシジルエーテル、ジグリシジルエーテル化されたビスフェノールA型エポキシ樹脂、ポリプロピレングリコールジグリシジルエーテル、ネオペンチルグリコールジグリシジルエーテル、ジグリシジルエーテル化されたグリセリン、分子鎖中に3つ以上のグリシジルエーテル基を有するポリエチレングリコール、トリメチロールプロパンのポリグリシジルエーテル変性物、ソルビトールのポリグリシジルエーテル変性物、ソルビタンのポリグリシジルエーテル変性物、ポリグリセロールのポリグリシジルエーテル変性物等のエポキシ類、ジカルボン酸、トリエチレングリコールとアクリル酸メチルとのマイケル付加物、ポリアクリル酸、メチルビニルエーテル−マレイン酸共重合体とイソブチレン−無水マレイン酸共重合体との混合物等の多価カルボン酸、トリレンジイソシアネート、フェニレンジイソシアネート、4,4’−ジフェニルメタンジイソシアネート、1,5−ナフチレンジイソシアネート等の芳香族ジイソシアネート類、ヘキサメチレンジイソシアネート、キシリレンジイソシアネート、リジンジイソシアネート、4,4’−ジッシクロヘキシルメタンジイソシアネート、イソホロンジイソシアネート等の脂肪族ジイソシアネート、ポリフェノール、アセチルアセトン、マロン酸ジエチルエステル、ラクタム、オキシム、アミド、3級アルコール等でブロックされたポリイソシアネート等が挙げられる。   Examples of the crosslinking agent that reacts with a hydroxyl group include glyoxazal, dialdehyde containing a sulfur atom in the molecular chain, glyoxazal-ethylene glycol reaction product, polyvinyl alcohol modified with aldehyde at both ends, dialdehyde starch, Dialdehydes such as polyacrolein, methylols such as N-methylol urea, N-methylol melamine, trimethylol melamine, hexamethylol melamine, α-hydroxyethyl sulfonic acid, epichlorohydrin, polyethylene glycol diglycidyl ether, diglycidyl etherified Bisphenol A type epoxy resin, polypropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, diglycidyl etherified glycerin, 3 or more in the molecular chain Polyglycol having a lysidyl ether group, polyglycidyl ether modified product of trimethylolpropane, polyglycidyl ether modified product of sorbitol, polyglycidyl ether modified product of sorbitan, polyglycidyl ether modified product of polyglycerol, dicarboxylic acid , Michael addition products of triethylene glycol and methyl acrylate, polyacrylic acid, polycarboxylic acids such as a mixture of methyl vinyl ether-maleic acid copolymer and isobutylene-maleic anhydride copolymer, tolylene diisocyanate, phenylene Aromatic diisocyanates such as diisocyanate, 4,4′-diphenylmethane diisocyanate, 1,5-naphthylene diisocyanate, hexamethylene diisocyanate, xylylene diisocyanate , Lysine diisocyanate, aliphatic diisocyanates such as 4,4′-dicyclohexylmethane diisocyanate, isophorone diisocyanate, polyisocyanate blocked with polyphenol, acetylacetone, malonic acid diethyl ester, lactam, oxime, amide, tertiary alcohol, etc. Is mentioned.

本発明における可塑剤としては、通常ポリビニルアセタール樹脂に使用されるものであれば特に制限はなく、中間膜用の可塑剤として一般的に用いられている公知の可塑剤を用いることができる。このような可塑剤としては、例えば、一塩基酸エステル、多塩基酸エステル等の有機エステル系可塑剤;有機リン酸系、有機亜リン酸系等のリン酸系可塑剤等が挙げられる。これらの可塑剤は、単独で用いられてもよく、2種以上が併用されてもよく、樹脂との相溶性等を考慮して、ポリビニルアセタール樹脂の種類に応じて使い分けられる。   The plasticizer in the present invention is not particularly limited as long as it is usually used for a polyvinyl acetal resin, and a known plasticizer generally used as a plasticizer for an interlayer film can be used. Examples of such plasticizers include organic ester plasticizers such as monobasic acid esters and polybasic acid esters; organic phosphoric acid-based and organic phosphorous acid-based phosphoric acid-based plasticizers, and the like. These plasticizers may be used alone or in combination of two or more, and are used properly according to the type of the polyvinyl acetal resin in consideration of compatibility with the resin.

一塩基酸エステル系可塑剤に特に制限はなく、例えば、トリエチレングリコール、テトラエチレングリコールまたはトリプロピレングリコール等のグリコールと、酪酸、イソ酪酸、カプロン酸、2−エチル酪酸、ヘプチル酸、n−オクチル酸、2−エチルヘキシル酸、ペラルゴン酸(n−ノニル酸)またはデシル酸等の有機酸との反応によって得られるグリコール系エステルが挙げられる。なかでも、トリエチレングリコール−ジカプロン酸エステル、トリエチレングリコール−ジ−2−エチル酪酸エステル、トリエチレングリコール−ジ−n−オクチル酸エステル、トリエチレングリコール−ジ−2−エチルヘキシル酸エステル等のトリエチレングリコールの一塩基性有機酸エステルが好適に用いられる。   The monobasic acid ester plasticizer is not particularly limited. For example, glycol such as triethylene glycol, tetraethylene glycol or tripropylene glycol, butyric acid, isobutyric acid, caproic acid, 2-ethylbutyric acid, heptylic acid, n-octyl Examples thereof include glycol esters obtained by reaction with an organic acid such as acid, 2-ethylhexylic acid, pelargonic acid (n-nonyl acid) or decyl acid. Among them, triethylene glycol-dicaproate, triethylene glycol-di-2-ethylbutyrate, triethylene glycol-di-n-octylate, triethylene glycol-di-2-ethylhexyl ester, etc. A monobasic organic acid ester of glycol is preferably used.

多塩基酸エステル系可塑剤としては特に限定されず、例えば、アジピン酸、セバシン酸またはアゼライン酸等の多塩基性有機酸と、炭素数4〜8の直鎖状または分枝状アルコールとのエステル等が挙げられる。なかでも、ジブチルセバシン酸エステル、ジオクチルアゼライン酸エステル、ジブチルカルビトールアジピン酸エステル等が好適に用いられる。   The polybasic acid ester plasticizer is not particularly limited. For example, an ester of a polybasic organic acid such as adipic acid, sebacic acid or azelaic acid and a linear or branched alcohol having 4 to 8 carbon atoms. Etc. Of these, dibutyl sebacic acid ester, dioctyl azelaic acid ester, dibutyl carbitol adipic acid ester and the like are preferably used.

有機エステル系可塑剤に特に制限はなく、例えば、トリエチレングリコールジ−2−エチルブチレート、トリエチレングリコールジ−2−エチルヘキソエート、トリエチレングリコールジカプリレート、トリエチレングリコールジ−n−オクトエート、トリエチレングリコールジ−n−ヘプトエート、テトラエチレングリコールジ−n−ヘプトエート、ジブチルセバケート、ジオクチルアゼレート、ジブチルカルビトールアジペート等が好適に用いられる。   The organic ester plasticizer is not particularly limited, and examples thereof include triethylene glycol di-2-ethylbutyrate, triethylene glycol di-2-ethylhexoate, triethylene glycol dicaprylate, triethylene glycol di-n- Octoate, triethylene glycol di-n-heptate, tetraethylene glycol di-n-heptate, dibutyl sebacate, dioctyl azelate, dibutyl carbitol adipate and the like are preferably used.

その他、例えば、エチレングリコールジ−2−エチルブチレート、1,3−プロピレングリコールジ−2−エチルブチレート、1,4−プロピレングリコールジ−2−エチルブチレート、1,4−ブチレングリコールジ2−エチルブチレート、1,2−ブチレングリコールジ−2−エチレンブチレート、ジエチレングリコールジ−2−エチルブチレート、ジエチレングリコールジ−2−エチルヘキソエート、ジプロピレングリコールジ−2−エチルブチレート、トリエチレングリコールジ−2−エチルペントエート、テトラエチレングリコールジ−2−エチルブチレート、ジエチレングリコールジカプリエート等も上記可塑剤として用いることができる。   In addition, for example, ethylene glycol di-2-ethyl butyrate, 1,3-propylene glycol di-2-ethyl butyrate, 1,4-propylene glycol di-2-ethyl butyrate, 1,4-butylene glycol di-2 -Ethyl butyrate, 1,2-butylene glycol di-2-ethylene butyrate, diethylene glycol di-2-ethyl butyrate, diethylene glycol di-2-ethyl hexoate, dipropylene glycol di-2-ethyl butyrate, tri Ethylene glycol di-2-ethylpentoate, tetraethylene glycol di-2-ethylbutyrate, diethylene glycol dicapryate and the like can also be used as the plasticizer.

リン酸系可塑剤に特に制限はなく、例えば、トリブトキシエチルホスフェート、イソデシルフェニルホスフェート、トリイソプロピルホスファイト等が好適である。   There is no restriction | limiting in particular in a phosphoric acid type plasticizer, For example, a tributoxy ethyl phosphate, an isodecyl phenyl phosphate, a triisopropyl phosphite etc. are suitable.

これらの可塑剤のうち、ジカルボン酸と1価アルコールとからなるか、または、モノカルボン酸と2価アルコールとからなるジエステル系化合物が特に好適に用いられる。   Of these plasticizers, diester compounds consisting of dicarboxylic acids and monohydric alcohols or consisting of monocarboxylic acids and dihydric alcohols are particularly preferably used.

本発明における中間膜には、適宜機能性微粒子や紫外線吸収剤等が分散配合されていてもよい。また、本発明における中間膜には、ガラス板と接する層の表面にエンボス加工等が施されていることが好ましい。エンボス加工を施すことにより、中間膜とガラス板との接着力を好ましい範囲に調整できる。   In the intermediate film in the present invention, functional fine particles, ultraviolet absorbers, and the like may be appropriately dispersed and blended. Moreover, it is preferable that the intermediate film in this invention is embossed etc. on the surface of the layer which contact | connects a glass plate. By performing embossing, the adhesive force between the interlayer film and the glass plate can be adjusted to a preferred range.

本発明におけるガラス板には、無機系の、例えば通常ソーダライムシリカガラスを用いることができる。この場合、無色透明ガラスであっても有色透明ガラスであってもよい。特に、少なくとも一方のガラス板にグリーン系有色透明ガラスを用いることは好ましい。この場合、グリーン系有色透明ガラスは、紫外線吸収性能および赤外線吸収性能を有することがさらに好ましい。また、強化処理が施された強化ガラス(通常の強化ガラスに比べて強度の小さい強化ガラス、倍強度ガラスと呼ばれるものも含む)、熱線遮蔽性コーティングなどの各種の表面処理がなされたガラス板など、種々のガラス板が使用可能である。さらに、有機ガラスと呼ばれる、ポリカーボネート樹脂やアクリル樹脂から形成される透明樹脂板を使用することもできる。   For the glass plate in the present invention, inorganic, for example, ordinary soda lime silica glass can be used. In this case, it may be a colorless transparent glass or a colored transparent glass. In particular, it is preferable to use green colored transparent glass for at least one of the glass plates. In this case, it is more preferable that the green-based colored transparent glass has ultraviolet absorption performance and infrared absorption performance. In addition, tempered glass that has been subjected to tempering treatment (including tempered glass having a lower strength than ordinary tempered glass and double-strength glass), glass plates that have been subjected to various surface treatments such as heat ray shielding coating, etc. Various glass plates can be used. Furthermore, a transparent resin plate made of polycarbonate resin or acrylic resin, called organic glass, can be used.

合わせガラスを車両窓に用いるにあたって、複数枚のガラス板の厚さは、それぞれ1.5〜3.0mmにあることが好ましい。この場合、各ガラス板を等しい厚さにすることも、異なる厚さにすることもできる。合わせガラスを自動車窓に用いるにあたっては、例えば、2枚のガラス板を用い、ともに2.0mmの厚さにしたり2.1mmの厚さにすることがあげられる。また合わせガラスを自動車窓に用いるにあたっては、例えば、車内側に配されるガラス板の厚さを2mm未満、車外側に配されるガラス板の厚さを2mm強とすることで、合わせガラスの総厚さを小さくし、かつ車外側からの外力に抗することができる。これらガラス板は、平板状でも湾曲状でもよい。車両、特に自動車窓は湾曲していることが多いため、ガラス板の形状は湾曲形状であることが多い。   When using laminated glass for a vehicle window, the thickness of the plurality of glass plates is preferably 1.5 to 3.0 mm. In this case, the glass plates can have the same thickness or different thicknesses. When using laminated glass for an automobile window, for example, two glass plates are used, and both are made 2.0 mm thick or 2.1 mm thick. In addition, when using laminated glass for an automobile window, for example, the thickness of the glass plate disposed on the inside of the vehicle is less than 2 mm, and the thickness of the glass plate disposed on the outside of the vehicle is slightly over 2 mm. The total thickness can be reduced and the external force from the outside of the vehicle can be resisted. These glass plates may be flat or curved. Since vehicles, particularly automobile windows, are often curved, the glass plate is often curved.

本発明の合わせガラスによれば、合わせガラスの製造工程で遮音性能のある中間膜の判別が容易であるように、遮音層からなる、または遮音層の厚さが他の層に比べて厚い中間膜を用いることができる。具体的には、遮音層が、アルカリ金属塩および/またはアルカリ土類金属塩がポリビニルアセタール樹脂100質量部に対し0.001〜1.0質量部、であることにより、耐水性に優れた合わせガラスにできる。したがって、水分の影響を受けやすい屋外の窓、例えば建築窓や車両窓、特に自動車窓に用いることができる合わせガラスを得ることができる。   According to the laminated glass of the present invention, in order to facilitate the determination of the interlayer film having sound insulation performance in the laminated glass manufacturing process, it is made of a sound insulation layer, or the middle of the sound insulation layer is thicker than other layers. A membrane can be used. Specifically, the sound insulation layer has 0.001 to 1.0 parts by mass of the alkali metal salt and / or alkaline earth metal salt with respect to 100 parts by mass of the polyvinyl acetal resin. Can be made into glass. Therefore, a laminated glass that can be used for outdoor windows that are easily affected by moisture, such as architectural windows and vehicle windows, particularly automobile windows, can be obtained.

本発明の合わせガラスの一例を示す概略断面図である。It is a schematic sectional drawing which shows an example of the laminated glass of this invention. 本発明の合わせガラスの別の例を示す概略断面図である。It is a schematic sectional drawing which shows another example of the laminated glass of this invention.

符号の説明Explanation of symbols

10、10’:合わせガラス
11a、b:ガラス板
12、12’:中間膜
21:遮音層
22a、b:通常層
10, 10 ': Laminated glass 11a, b: Glass plate 12, 12': Intermediate film 21: Sound insulation layer 22a, b: Normal layer

Claims (10)

複数枚のガラス板と、該複数枚のガラス板間に介在された中間膜とを備えた合わせガラスであって、前記中間膜は、アセタール化度が60〜85モル%のポリビニルアセタール樹脂と、アルカリ金属塩および/またはアルカリ土類金属塩と、可塑剤と、を含んでなり、前記ポリビニルアセタール樹脂100質量部に対し、前記可塑剤が30質量部を超え、前記アルカリ金属塩および/またはアルカリ土類金属塩が0.001〜1.0質量部、である遮音層を有する、ことを特徴とする合わせガラス。   A laminated glass comprising a plurality of glass plates and an intermediate film interposed between the plurality of glass plates, the intermediate film comprising a polyvinyl acetal resin having an acetalization degree of 60 to 85 mol%, An alkali metal salt and / or an alkaline earth metal salt and a plasticizer, wherein the plasticizer exceeds 30 parts by mass with respect to 100 parts by mass of the polyvinyl acetal resin, and the alkali metal salt and / or alkali A laminated glass comprising a sound insulating layer in which an earth metal salt is 0.001 to 1.0 part by mass. 前記ポリビニルアセタール樹脂100質量部に対し前記アルカリ金属塩および/またはアルカリ土類金属塩が0.01〜0.2質量部である、請求項1に記載の合わせガラス。   The laminated glass of Claim 1 whose said alkali metal salt and / or alkaline-earth metal salt are 0.01-0.2 mass part with respect to 100 mass parts of said polyvinyl acetal resins. 前記アルカリ金属塩および/またはアルカリ土類金属塩が、炭素数2〜16のカルボン酸の金属塩である、請求項1または2に記載の合わせガラス。   The laminated glass according to claim 1 or 2, wherein the alkali metal salt and / or alkaline earth metal salt is a metal salt of a carboxylic acid having 2 to 16 carbon atoms. 前記遮音層が、温度20℃、5.0×10〜1.0×10Hzの周波数領域で周波数を変えながら測定した線形動的粘弾性試験における貯蔵弾性率G’が30MPa以下である、請求項1、2または3に記載の合わせガラス。 The sound insulation layer has a storage elastic modulus G ′ of 30 MPa or less in a linear dynamic viscoelasticity test measured while changing the frequency in a temperature region of 20 ° C. and a frequency range of 5.0 × 10 1 to 1.0 × 10 2 Hz. The laminated glass of Claim 1, 2, or 3. 前記ポリビニルアセタール樹脂が、赤外吸収スペクトルを測定したときの水酸基のピークの半値幅が250cm−1以下である請求項1、2、3または4に記載の合わせガラス。 The laminated glass according to claim 1, 2, 3, or 4, wherein the polyvinyl acetal resin has a half-value width of a hydroxyl group peak of 250 cm -1 or less when an infrared absorption spectrum is measured. 前記アルカリ金属塩および/またはアルカリ土類金属塩は、遮音層の面方向における単位面積あたりの含有量が、0.05〜0.3g/cmである請求項1、2、3、4または5に記載の合わせガラス。 The alkali metal salt and / or alkaline earth metal salt has a content per unit area in the plane direction of the sound insulation layer of 0.05 to 0.3 g / cm 2 , The laminated glass according to 5. 前記中間膜が、前記遮音層からなる請求項1、2、3、4、5または6に記載の合わせガラス。   The laminated glass according to claim 1, 2, 3, 4, 5 or 6, wherein the intermediate film is composed of the sound insulating layer. 前記中間膜は前記遮音層と他の層とからなる積層構成を呈し、前記他の層は、アセタール化度が60〜85モル%のポリビニルアセタール樹脂と、アルカリ金属塩および/またはアルカリ土類金属塩と、可塑剤と、を含んでなり、前記ポリビニルアセタール樹脂100質量部に対し、前記可塑剤が30質量部以下、前記アルカリ金属塩および/またはアルカリ土類金属塩が0.001〜1.0質量部、である、請求項1、2、3、4、5または6に記載の合わせガラス。   The intermediate film has a laminated structure composed of the sound insulating layer and another layer, and the other layer includes a polyvinyl acetal resin having an acetalization degree of 60 to 85 mol%, an alkali metal salt and / or an alkaline earth metal. A plasticizer and a plasticizer in an amount of 30 parts by mass or less, and the alkali metal salt and / or alkaline earth metal salt in an amount of 0.001 to 1 parts per 100 parts by mass of the polyvinyl acetal resin. The laminated glass according to claim 1, 2, 3, 4, 5 or 6, which is 0 part by mass. 前記遮音層の厚さが、前記中間膜全体の厚さの50%以上の厚さを有する、請求項8に記載の合わせガラス。   The laminated glass according to claim 8, wherein a thickness of the sound insulating layer is 50% or more of a thickness of the entire intermediate film. 前記遮音層が、2層以上設けられた他の層の間に配されている、請求項8または9に記載の合わせガラス。
The laminated glass according to claim 8 or 9, wherein the sound insulating layer is disposed between other layers provided with two or more layers.
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