JP2007061881A - Metallic screw lid working method, and metallic screw lid formed by the method - Google Patents

Metallic screw lid working method, and metallic screw lid formed by the method Download PDF

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JP2007061881A
JP2007061881A JP2005253668A JP2005253668A JP2007061881A JP 2007061881 A JP2007061881 A JP 2007061881A JP 2005253668 A JP2005253668 A JP 2005253668A JP 2005253668 A JP2005253668 A JP 2005253668A JP 2007061881 A JP2007061881 A JP 2007061881A
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thread
inch
screw
lid
threads
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Minoru Tanaka
實 田中
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UCHIDA YOKI KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a metallic screw lid working method capable of forming the thread at a pitch wider than 8 ridges/inch, e.g., 6 ridges/inch; and also to provide a metallic screw lid formed by the method. <P>SOLUTION: In the metallic screw lid working method, a thread is formed in a curved portion by pressing a screw form against the curved portion in which a metallic plate is bent inward of a lid. The thread has 6 ridges/inch, and the ratio of the radius of curvature obtained by dividing the radius of curvature of a ridge tip portion of the screw form by the radius of curvature of a ridge intermediate portion is smaller than the thread of 8 ridges/inch. In other words, the thread is 6 ridges/inch, and the steepness of each thread of the screw form is higher than the thread of 8 ridges/inch. Further, the thickness of the curved portion to the lid diameter direction is set to be larger than the thread of 8 ridges/inch. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、金属製ねじ蓋の加工方法及びこの加工方法により形成された金属製ねじ蓋に関する。さらに詳しくは、金属板材を蓋の内側に向かって折り曲げた湾曲部分にねじ型を圧接することで湾曲部分にねじ山を形成する金属製ねじ蓋の加工方法及びこの加工方法により形成された金属製ねじ蓋に関する。   The present invention relates to a method for processing a metal screw cap and a metal screw cap formed by this processing method. More specifically, a metal screw lid processing method for forming a screw thread in a curved portion by press-contacting a screw mold to a curved portion obtained by bending a metal plate material toward the inside of the lid, and a metal screw formed by this processing method It relates to a screw cap.

金属製ねじ蓋の加工方法及びこの加工方法により形成された金属製ねじ蓋としては、例えば次の特許文献1に記載のものが知られている。
実登3085619号公報
As a method for processing a metal screw lid and a metal screw lid formed by this processing method, for example, the one described in the following Patent Document 1 is known.
Noto 3085619

同公報によれば、板金を折り曲げて湾曲部分を形成し、部分にねじ型を圧接することで湾曲部分にねじ山を形成する工程が示されている。   According to this publication, a process is shown in which a bent portion is formed by bending a sheet metal, and a screw thread is formed on the bent portion by press-contacting a screw mold to the portion.

ところで、上述の工程でねじ山を形成するに、鋼板やアルミニウム板等の金属板の特質から、8山/1インチのねじ山を形成することが限界であった。それ以上の幅広ピッチ、すなわち、例えば6山/1インチのねじ山を形成すべくねじ金型を湾曲部に押圧しても、湾曲部がその押圧力に耐えられず、十分な深さのねじ部を形成することができなかった。   By the way, in forming the screw thread in the above-mentioned process, it was a limit to form a screw thread of 8 threads / 1 inch from the characteristics of a metal plate such as a steel plate or an aluminum plate. Even if the screw mold is pressed against the curved portion to form a wider pitch, that is, for example, 6 threads / 1 inch thread, the curved portion cannot withstand the pressing force, and the screw has a sufficient depth. The part could not be formed.

特に、ガラス瓶の業界では6山/1インチのねじ山が標準である一方、金属製ねじ蓋では8山/1インチが限界であるため、金属製ねじ蓋を使用する限りガラス瓶を特注せねばならず、6山/1インチのねじ山を形成可能な金属製ねじ蓋の加工方法が切望されていた。   In particular, in the glass bottle industry, 6 threads / 1 inch thread is standard, but for metal screw caps, 8 threads / 1 inch is the limit, so as long as a metal screw cap is used, the glass bottle must be customized. However, there has been a strong demand for a method for processing a metal screw cap that can form a thread of 6 threads / 1 inch.

かかる従来の実情に鑑みて、本発明は、8山/1インチよりも幅広ピッチ、例えば6山/1インチのねじ山を形成することの可能な金属製ねじ蓋の加工方法及びこの加工方法により形成された金属製ねじ蓋を提供することを目的とする。   In view of such a conventional situation, the present invention provides a method for processing a metal screw cap capable of forming a thread having a pitch wider than 8 threads / 1 inch, for example, 6 threads / 1 inch, and this processing method. An object is to provide a formed metal screw cap.

上記目的を達成するため、本発明に係る金属製ねじ蓋の加工方法の特徴は、金属板材を蓋の内側に向かって折り曲げた湾曲部分にねじ型を圧接することで湾曲部分にねじ山を形成する方法であって、
前記ねじ山が6山/1インチであり、前記ねじ型のねじ山先端部分の曲率半径をねじ山中間部の曲率半径で除して得られる曲率半径比を8山/1インチのねじ山よりも小さくしたことにある。
In order to achieve the above object, the metal screw lid processing method according to the present invention is characterized by forming a screw thread in the curved portion by pressing the screw mold against the curved portion obtained by bending the metal plate toward the inside of the lid. A way to
The screw thread is 6 threads / 1 inch, and the curvature radius ratio obtained by dividing the radius of curvature of the thread tip of the screw type by the radius of curvature of the middle part of the thread is 8 threads / 1 inch. There is also in making it small.

本発明に係る金属製ねじ蓋の加工方法の他の特徴は、金属板材を蓋の内側に向かって折り曲げた湾曲部分にねじ型を圧接することで湾曲部分にねじ山を形成する方法であって、
前記ねじ山が6山/1インチであり、前記ねじ型の各ねじ山の尖度が8山/1インチのねじ山よりも高いことにある。
Another feature of the method for processing a metal screw lid according to the present invention is a method of forming a screw thread in a curved portion by pressing a screw die against a curved portion obtained by bending a metal plate material toward the inside of the lid. ,
The thread is 6 threads / 1 inch, and the kurtosis of each thread of the screw type is higher than the thread of 8 threads / 1 inch.

また、上記各特徴において、前記湾曲部分の蓋直径方法に対する厚みが8山/1インチのねじ山よりも大きくしてもよい。
上記いずれかに記載の加工方法により形成された金属製ねじ蓋も本発明の一部をなすものである。
In each of the above features, the thickness of the curved portion with respect to the lid diameter method may be larger than a thread of 8 threads / 1 inch.
A metal screw cap formed by any of the processing methods described above also forms part of the present invention.

上記本発明に係る金属製ねじ蓋の加工方法及びこの加工方法により形成された金属製ねじ蓋の特徴によれば、8山/1インチよりも幅広ピッチ、例えば6山/1インチのねじ山を形成することが可能となった。この結果、業界標準である6山/1インチのガラス瓶を利用することができ、単なる設計上の変更とは異なる標準資源の有効活用という点において多大な貢献を果たすことができるようになった。
本発明の他の目的、構成及び効果については、以下の発明の実施の形態の項から明らかになるであろう。
According to the above-described method for processing a metal screw lid according to the present invention and the feature of the metal screw lid formed by this processing method, a thread having a pitch wider than 8 threads / 1 inch, for example, 6 threads / 1 inch, is provided. It became possible to form. As a result, the industry standard 6-cylinder / 1-inch glass bottle can be used, and a great contribution can be made in terms of effective utilization of standard resources different from simple design changes.
Other objects, configurations, and effects of the present invention will become apparent from the following embodiments of the present invention.

次に、適宜添付図面を参照しながら、本発明をさらに詳しく説明する。
図1〜4に示すように、本発明に係る金属製ねじ蓋1は、ガラス瓶30と共に用いられている。金属製ねじ蓋1は蓋材1aを図4に示す如き板金加工で折曲加工されたものである。この蓋材1aには例えば、厚さ0.22〜0.23mm程度の鋼板が用いられる。なお、板厚はこの値に限られるものではなく、またアルミニウム板等の金属板を用いてもよい。金属製ねじ蓋1は円盤状の頂部2とその周囲に垂直に連続する側部3とを有している。側部3の内側には湾曲部分4が折り返され、この湾曲部分4にねじ山10と谷部11が形成されている。頂部2の内面にはパッキング20が設けられている。
Next, the present invention will be described in more detail with reference to the accompanying drawings as appropriate.
As shown in FIGS. 1 to 4, the metal screw cap 1 according to the present invention is used together with a glass bottle 30. The metal screw cover 1 is obtained by bending a cover material 1a by sheet metal processing as shown in FIG. For example, a steel plate having a thickness of about 0.22 to 0.23 mm is used for the lid member 1a. The plate thickness is not limited to this value, and a metal plate such as an aluminum plate may be used. The metal screw cap 1 has a disk-shaped top portion 2 and a side portion 3 continuous vertically around the top portion 2. A curved portion 4 is folded inside the side portion 3, and a screw thread 10 and a valley portion 11 are formed in the curved portion 4. A packing 20 is provided on the inner surface of the top portion 2.

ガラス瓶30はその口部31に瓶ねじ山32を有している。この瓶ねじ山32は標準のピッチである6山/1インチとして形成され、金属製ねじ蓋1のねじ山10が螺合されている。6山/1インチとは、1インチの幅に6本のねじ山が形成されることを意味する。なお、蓋及び瓶における6山/1インチねじとは、ねじ自体が必ずしも連続的に形成される必要はなく、間欠的なねじであってもよい。   The glass bottle 30 has a bottle thread 32 at its mouth 31. The bottle thread 32 is formed as a standard pitch of 6 threads / 1 inch, and the thread 10 of the metal screw lid 1 is screwed together. 6 threads / 1 inch means that 6 threads are formed in a width of 1 inch. The 6-thread / 1-inch screw in the lid and the bottle does not necessarily have to be formed continuously, and may be an intermittent screw.

図3(a)は本発明におけるねじの形成時に使用するねじ金型50の一部断面を示し、この金型50は、押圧により上記谷部11を形成する頂部51と、ねじ山10部分に相当する谷部53とを備えている。頂部51の第一曲率半径Raは1.5ミリであり、金型のねじ山の中間部52の第二曲率半径Rbは2.5ミリに設定してある。   FIG. 3 (a) shows a partial cross section of a screw mold 50 used at the time of forming a screw in the present invention. The mold 50 has a top 51 that forms the valley 11 by pressing and a thread 10 portion. And a corresponding valley portion 53. The first curvature radius Ra of the top portion 51 is 1.5 mm, and the second curvature radius Rb of the middle portion 52 of the screw thread of the mold is set to 2.5 mm.

一方、図3(b)は8山/1インチのねじの形成時に使用するねじ金型50の一部断面を示し、この金型50は、押圧により上記谷部11を形成する頂部51’と、ねじ山10部分に相当する谷部53’とを備えている。頂部51’の第一曲率半径Ra’は1.5ミリであり、金型のねじ山の中間部52’の第二曲率半径Rb’は2.0ミリに設定してある。   On the other hand, FIG. 3 (b) shows a partial cross section of a screw mold 50 used when forming an 8-thread / 1-inch screw, and this mold 50 has a top 51 ′ that forms the valley 11 by pressing. And a trough portion 53 ′ corresponding to the thread 10 portion. The first radius of curvature Ra 'of the top 51' is 1.5 mm, and the second radius of curvature Rb 'of the middle portion 52' of the mold thread is set to 2.0 mm.

上記金型50の構成によれば、6山/1インチのねじ山では、前記ねじ型のねじ山先端部分の曲率半径Raをねじ山中間部の曲率半径Rbで除して得られる曲率半径比(Ra/Rb)が、8山/1インチのねじ山の曲率半径比(Ra’/Rb’)よりも小さい。換言すれば、6山/1インチのねじ山は、前記ねじ型の各ねじ山の尖度が8山/1インチのねじ山よりも高いといえる。   According to the configuration of the mold 50, in the case of 6 threads / 1 inch thread, the curvature radius ratio obtained by dividing the radius of curvature Ra of the thread tip of the thread mold by the radius of curvature Rb of the middle portion of the thread. (Ra / Rb) is smaller than the radius-of-curvature ratio (Ra ′ / Rb ′) of 8 threads / 1 inch thread. In other words, a thread of 6 threads / 1 inch can be said to have a higher kurtosis of each thread of the thread type than a thread of 8 threads / 1 inch.

次に、図4のねじ山形成工程について説明する。まず、円盤状の蓋材1aを同図(a)の如く頂部2が底となるような筒状に形成し、(b)に示すようにその周部に折返し1bを形成し、(c)に示すようにさらに折り曲げて湾曲部分1cを形成する。次いで、湾曲部分1cの下部にツブシ1dを加え、湾曲部分1cに上記金型50を内面から押圧して上述のねじ山10を湾曲部分1c(4)に形成する。   Next, the thread forming process of FIG. 4 will be described. First, a disk-shaped lid 1a is formed in a cylindrical shape with the top 2 as the bottom as shown in FIG. 5A, and a turn 1b is formed around the periphery as shown in FIG. The bent portion 1c is formed by further bending as shown in FIG. Next, the bush 1d is added to the lower portion of the curved portion 1c, and the mold 50 is pressed against the curved portion 1c from the inner surface to form the above-described thread 10 in the curved portion 1c (4).

ここで、従来では、金型50’の金型を相似形で拡大し6山/1インチとした金型では、十分な深さのねじ山10,谷部11を形成することができなかった。そこで、上述のごとき曲率半径にみられるような設定で8山/1インチのねじ山よりも尖度の高いねじ山に金型50を設定することで、湾曲部分4の金属板を十分に折り曲げて、十分な深さのねじ山10,谷部11を形成することが可能となった。さらに、従来では2.8−3.0mm程度であった湾曲部分4の蓋直径方向の厚みを3.2−4.0mmまで拡大することで、さらに十分な深さのねじ山10,谷部11を形成することが可能となった。   Here, conventionally, in the mold in which the mold of the mold 50 ′ is enlarged in a similar shape to 6 threads / 1 inch, it is not possible to form the screw threads 10 and the valley portions 11 with sufficient depth. . Therefore, the metal plate of the curved portion 4 is sufficiently bent by setting the mold 50 to a screw thread having a sharpness higher than that of the eight threads / one inch thread with the setting as described above in the curvature radius. Thus, it is possible to form the thread 10 and the valley 11 having a sufficient depth. Furthermore, by increasing the thickness of the curved portion 4 in the lid diameter direction to 3.2-4.0 mm, which was conventionally about 2.8-3.0 mm, the screw thread 10 and the valley portion have a further sufficient depth. 11 can be formed.

本発明は、8山/1インチよりも幅広ピッチ、例えば6山/1インチのねじ山を形成することの可能な金属製ねじ蓋の加工方法及びこの加工方法により形成された金属製ねじ蓋として利用することができる。また、本発明はガラス瓶に好適に実施できることは勿論、金属瓶や樹脂瓶の蓋としても利用することができる。   The present invention relates to a method for processing a metal screw cap capable of forming a thread having a pitch wider than 8 threads / 1 inch, for example, 6 threads / 1 inch, and a metal screw cover formed by this processing method. Can be used. In addition, the present invention can be suitably applied to a glass bottle, and can also be used as a lid for a metal bottle or a resin bottle.

金属製ねじ蓋が螺合されたガラス瓶の断面図である。It is sectional drawing of the glass bottle in which the metal screw lids were screwed together. 図1のA部部分拡大図である。It is the A section partial enlarged view of FIG. 金型の部分断面図であり,(a)は本発明、(b)は8山/1インチの蓋にそれぞれ用いるものである。It is a fragmentary sectional view of a metal mold | die, (a) is this invention, (b) is used for a cover of 8 ridges / 1 inch, respectively. 蓋の加工工程を示す断面図である。It is sectional drawing which shows the process process of a lid | cover.

符号の説明Explanation of symbols

1:金属製ねじ蓋、1a:蓋材、2:頂部、3:側部、4:湾曲部分、10:ねじ山、11:谷部、20:パッキング、30:ガラス瓶、31:口部、32:瓶ねじ山、50:金型、51:頂部、52:中間部、53:谷部、Ra:第一率半径、Rb:第二曲率半径
1: Metal screw cover, 1a: Cover material, 2: Top part, 3: Side part, 4: Curved part, 10: Screw thread, 11: Valley part, 20: Packing, 30: Glass bottle, 31: Mouth part, 32 : Bottle screw thread, 50: mold, 51: top part, 52: intermediate part, 53: valley part, Ra: first radius of curvature, Rb: second radius of curvature

Claims (4)

金属板材を蓋の内側に向かって折り曲げた湾曲部分にねじ型を圧接することで湾曲部分にねじ山を形成する金属製ねじ蓋の加工方法であって、
前記ねじ山が6山/1インチであり、前記ねじ型のねじ山先端部分の曲率半径をねじ山中間部の曲率半径で除して得られる曲率半径比が、8山/1インチのねじ山よりも小さいことを特徴とする金属製ねじ蓋の加工方法。
A metal screw lid processing method for forming a screw thread in a curved portion by press-contacting a screw mold to a curved portion obtained by bending a metal plate material toward the inside of the lid,
The thread is 6 threads / 1 inch, and the radius of curvature obtained by dividing the radius of curvature of the thread tip of the screw type by the curvature radius of the middle part of the thread is 8 threads / 1 inch. A method for processing a metal screw cap, which is smaller than the above.
金属板材を蓋の内側に向かって折り曲げた湾曲部分にねじ型を圧接することで湾曲部分にねじ山を形成する金属製ねじ蓋の加工方法であって、
前記ねじ山が6山/1インチであり、前記ねじ型の各ねじ山の尖度が8山/1インチのねじ山よりも高いことを特徴とする金属製ねじ蓋の加工方法。
A metal screw lid processing method for forming a screw thread in a curved portion by press-contacting a screw mold to a curved portion obtained by bending a metal plate material toward the inside of the lid,
A method of processing a metal screw cap, wherein the thread is 6 threads / 1 inch, and the kurtosis of each thread of the screw mold is higher than 8 threads / 1 inch.
前記湾曲部分の蓋直径方法に対する厚みが8山/1インチのねじ山よりも大きいことを特徴とする請求項1又は2記載の金属製ねじ蓋の加工方法。 3. The method for processing a metal screw lid according to claim 1, wherein the thickness of the curved portion with respect to the lid diameter method is larger than a thread of 8 threads / 1 inch. 請求項1〜3のいずれかに記載の加工方法により形成された金属製ねじ蓋。

A metal screw cap formed by the processing method according to claim 1.

JP2005253668A 2005-09-01 2005-09-01 Metallic screw lid working method, and metallic screw lid formed by the method Pending JP2007061881A (en)

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US9821926B2 (en) 2013-03-15 2017-11-21 Ball Corporation Method and apparatus for forming a threaded neck on a metallic bottle
WO2020113710A1 (en) * 2018-12-05 2020-06-11 黄波承 Screw cap with parallel threads
US10875684B2 (en) 2017-02-16 2020-12-29 Ball Corporation Apparatus and methods of forming and applying roll-on pilfer proof closures on the threaded neck of metal containers
US11185909B2 (en) 2017-09-15 2021-11-30 Ball Corporation System and method of forming a metallic closure for a threaded container
US11459223B2 (en) 2016-08-12 2022-10-04 Ball Corporation Methods of capping metallic bottles

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9821926B2 (en) 2013-03-15 2017-11-21 Ball Corporation Method and apparatus for forming a threaded neck on a metallic bottle
US10577143B2 (en) 2013-03-15 2020-03-03 Ball Corporation Method and apparatus for forming a threaded neck on a metallic bottle
US11459223B2 (en) 2016-08-12 2022-10-04 Ball Corporation Methods of capping metallic bottles
US11970381B2 (en) 2016-08-12 2024-04-30 Ball Corporation Methods of capping metallic bottles
US10875684B2 (en) 2017-02-16 2020-12-29 Ball Corporation Apparatus and methods of forming and applying roll-on pilfer proof closures on the threaded neck of metal containers
US11185909B2 (en) 2017-09-15 2021-11-30 Ball Corporation System and method of forming a metallic closure for a threaded container
WO2020113710A1 (en) * 2018-12-05 2020-06-11 黄波承 Screw cap with parallel threads

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