JP2007050486A - Tightening torque control mechanism for impact wrench and torque control adapter - Google Patents

Tightening torque control mechanism for impact wrench and torque control adapter Download PDF

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JP2007050486A
JP2007050486A JP2005237953A JP2005237953A JP2007050486A JP 2007050486 A JP2007050486 A JP 2007050486A JP 2005237953 A JP2005237953 A JP 2005237953A JP 2005237953 A JP2005237953 A JP 2005237953A JP 2007050486 A JP2007050486 A JP 2007050486A
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impact wrench
tightening
torque
torque management
torque control
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JP4786251B2 (en
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Kenji Hirozawa
建二 広沢
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Daiwa House Industry Co Ltd
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Daiwa House Industry Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a tightening torque control mechanism for an impact wrench and a torque control adapter capable of controlling tightening torque accurately by merely tightening by the impact wrench. <P>SOLUTION: A core cylinder 4 connected with a rotary driving shaft 1a side of the impact wrench 1 is arranged in an outer cylindrical part 3 connected with a side to be tightened such as a nut 11. A slip mechanism 5 for controlling torque using a spherical body 7 is provided between an outer peripheral part of the core cylinder 4 and an inner peripheral part of the outer cylindrical part 3. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、インパクトレンチ用の締付けトルク管理機構及び同トルク管理アダプターに関する。   The present invention relates to a tightening torque management mechanism and a torque management adapter for an impact wrench.

ボルトやナット等の締付けトルクを管理する工具として、従来より、トルクレンチが使われているが、トルクレンチによる管理では、インパクトレンチでボルトやナット等の締付けを行った後に、再度、トルクレンチによる締付けを行わなければならず、締付けのトルク管理が厄介である。   Conventionally, a torque wrench has been used as a tool to manage the tightening torque of bolts and nuts. However, with a torque wrench, after tightening bolts and nuts with an impact wrench, use a torque wrench again. Tightening must be performed, and tightening torque management is cumbersome.

そこで、インパクトレンチ等に組み込んで用いられるトルクリミッターが考案されている(特開平05−269678号公報)。このトルクリミッターは、インパクトレンチに組み込まれ、インパクトレンチでボルトやナット等が締め付けられていく過程で所定の締付けトルクに達するとスリップを生じるようになされていて、インパクトレンチによる締込みを行っていけば締付けトルクの管理も達せられ、締付けトルクの管理を容易に行えるというものである。
特開平05−269678号公報
Thus, a torque limiter incorporated in an impact wrench or the like has been devised (Japanese Patent Laid-Open No. 05-269678). This torque limiter is built into an impact wrench and slips when it reaches a specified tightening torque in the process of tightening bolts, nuts, etc. with the impact wrench. Thus, the tightening torque can be managed, and the tightening torque can be easily managed.
JP 05-269678 A

しかしながら、上記のトルクリミッターでは、正確な締付けトルク管理をすることができないという問題がある。即ち、インパクトレンチは、その衝撃力発生機構上の理由から、回転方向のほか軸線方向にも衝撃力を発するものであるところ、上記のトルクリミッターは、インパクトレンチの回転軸線と直交する面同士をクラッチ形式でスリップさせるスリップ機構によって締付けトルクの管理を行うものであるため、回転軸線方向への衝撃力の作用によって、回転軸線方向における押し合い力が変化してしまい、設定した締付けトルクにおいてスリップが起らず、あるいは、起きにくく、正確な締付けトルク管理をなしえないのであった。   However, the above torque limiter has a problem that accurate tightening torque management cannot be performed. That is, the impact wrench emits an impact force in the axial direction as well as in the rotational direction because of its impact force generation mechanism. The torque limiter described above has a plane perpendicular to the rotational axis of the impact wrench. Since the tightening torque is managed by a slip mechanism that slips in the clutch type, the pushing force in the rotation axis direction changes due to the impact force in the rotation axis direction, and slip occurs at the set tightening torque. It was difficult to get up and it was difficult to control tightening torque accurately.

本発明は、上記のような問題点に鑑み、インパクトレンチによる締込みを行うだけで正確な締付けトルク管理を行っていくことができる、インパクトレンチ用の締付けトルク管理機構及びトルク管理アダプターを提供することを課題とする。   In view of the above problems, the present invention provides a tightening torque management mechanism and a torque management adapter for an impact wrench that can perform accurate tightening torque management simply by tightening with an impact wrench. This is the issue.

上記の課題は、締付け対象側とインパクトレンチの回転駆動部側とのいずれか一方の側に連結される外筒部内に、もう一方の側に連結される中子部が配置され、中子部の外周部と外筒部の内周部との間にトルク管理用スリップ機構が備えられていることを特徴とするインパクトレンチ用の締付けトルク管理機構によって解決される(第1発明)。   The above-described problem is that the core portion connected to the other side is disposed in the outer cylinder portion connected to one of the tightening target side and the rotation drive portion side of the impact wrench. This is solved by a tightening torque management mechanism for an impact wrench characterized in that a torque management slip mechanism is provided between the outer periphery of the outer cylinder and the inner periphery of the outer cylinder (first invention).

この機構によれば、中子部の外周部と外筒部の内周部との間にトルク管理用スリップ機構が備えられているので、インパクトレンチによる締付けの過程で回転軸線方向と回転方向の両方の衝撃力が作用しても、それらの衝撃力がスリップ機構におけるスリップトルク値に影響を及ぼさず、あるいは、及ぼしにくく、そのため、設定通りの締付けトルクでスリップを生じさせることができ、正確な締付けトルク管理を行っていくことができる。   According to this mechanism, the torque management slip mechanism is provided between the outer peripheral portion of the core portion and the inner peripheral portion of the outer cylinder portion. Even if both impact forces are applied, these impact forces do not affect or are unlikely to affect the slip torque value in the slip mechanism, so that slip can be generated with a set tightening torque, and accurate Tightening torque management can be performed.

しかも、該締付けトルク管理機構は、中子部と外筒部のいずれか一方がインパクトレンチの回転駆動部側と連結されるようになされているので、インパクトレンチによる締付けを行っていくだけで締付けトルクの管理が達せられ、締付けトルクの管理を容易に行っていくことができる。   In addition, since the tightening torque management mechanism is configured such that either the core portion or the outer tube portion is connected to the rotation drive portion side of the impact wrench, the tightening torque can be simply tightened with the impact wrench. Management of the tightening torque can be easily performed.

また、上記の課題は、前記第1発明のトルク管理機構が備えられ、外筒部側と中子部側とのいずれか一方の側にインパクトレンチ側への連結部が設けられると共に、もう一方の側に締付け対象側への連結部が設けられていることを特徴とするインパクトレンチ用のトルク管理アダプター(第2発明)によっても同様に解決される。   Further, the above problem is that the torque management mechanism according to the first aspect of the present invention is provided, and a connecting portion to the impact wrench side is provided on one side of the outer cylinder portion side and the core portion side, and the other side. This is similarly solved by a torque management adapter (second invention) for an impact wrench characterized in that a connecting portion to the tightening target side is provided on the side of the bolt.

特に、このアダプターによれば、トルク管理機能を有さないインパクトレンチに連結して締付けトルク管理を行っていくことができ、トルク管理機能内蔵のインパクトレンチを用いる場合に比べて、締付けトルク管理をコスト的に有利に行っていくことができる。   In particular, with this adapter, it is possible to perform tightening torque management by connecting to an impact wrench that does not have a torque management function. Compared to using an impact wrench with a built-in torque management function, tightening torque management can be achieved. This can be done at an advantageous cost.

本発明は、以上のとおりのものであるから、インパクトレンチによる締込みを行うだけで正確な締付けトルク管理を行っていくことができる。   Since the present invention is as described above, accurate tightening torque management can be performed only by tightening with an impact wrench.

次に、本発明の実施最良形態を図面に基づいて説明する。   Next, the best mode for carrying out the present invention will be described with reference to the drawings.

図1〜図3に示す第1実施形態の締付けトルク管理機構は、インパクトレンチ1に着脱可能にジョイントされて用いられるトルク管理アダプター2に組み込まれており、該トルク管理アダプター2には、図1及び図2に示すように、外筒部3と中子部4とが備えられ、中子部4は外筒部3内に配置されて、中子部4の外周部と外筒部3の内周部との間にトルク管理用のスリップ機構5が備えられている。   The tightening torque management mechanism of the first embodiment shown in FIGS. 1 to 3 is incorporated in a torque management adapter 2 that is detachably jointed to the impact wrench 1. As shown in FIG. 2, the outer cylinder portion 3 and the core portion 4 are provided. The core portion 4 is disposed in the outer cylinder portion 3, and the outer peripheral portion of the core portion 4 and the outer cylinder portion 3 are arranged. A slip mechanism 5 for torque management is provided between the inner peripheral portion and the inner peripheral portion.

スリップ機構5は、中子部4の外周部に周方向に間隔的に設けられた複数のガイド穴6…と、各ガイド穴6…に進退可能に設置された球体7…と、各ガイド穴6…内に設けられて各球体7…に半径線方向外方への付勢力を及ぼすバネ9…と、外筒部3の内周部にガイド穴6…に対応するように周方向に間隔的に設けられて各球体7…を受ける複数の半円断面状の受け用係合凹所8…とを備えたものからなっていて、一定トルク以下では球体7…と受け用係合凹所8…との回転方向での係合によって中子部4と外筒部3とが一体となって回転するが、それを越える大きなトルクが働くと、各球体7…が、バネ9…の付勢力に抗して中子部4のガイド穴6…の内方に後退し、外筒部3の受け用係合凹所8…から外れて、相対回転をするようになされている。   The slip mechanism 5 includes a plurality of guide holes 6 provided on the outer peripheral portion of the core portion 4 at intervals in the circumferential direction, spheres 7 installed in the guide holes 6 so as to be able to advance and retreat, and the guide holes. 6... Spring 9 provided in the sphere 7, which exerts an outward urging force in the radial direction on each sphere 7, and a circumferential interval so as to correspond to the guide hole 6 in the inner peripheral portion of the outer cylinder portion 3. Are provided with a plurality of receiving engagement recesses 8 having a semicircular cross section for receiving the respective spheres 7... The core portion 4 and the outer cylinder portion 3 are rotated together by engagement with the rotational direction of the spheres 8... When a large torque exceeding the core portion 4 is applied, the spherical bodies 7 are attached to the springs 9. Retreat inward of the guide holes 6 in the core portion 4 against the force and disengage from the receiving engagement recesses 8 in the outer cylinder portion 3 to rotate relative to each other. To have.

そして、中子部4の基端側には、インパクトレンチ1の回転駆動軸1aに着脱可能にジョイントされる連結部としてのジョイント部10が備えられると共に、外筒部3の先端側には、締付け対象としてのナット11に嵌合連結されて回転方向係合状態となる締付け対象への連結部としての六角穴12が備えられている。   And, on the base end side of the core portion 4, a joint portion 10 is provided as a connecting portion detachably jointed to the rotation drive shaft 1 a of the impact wrench 1, and on the distal end side of the outer cylinder portion 3, A hexagonal hole 12 is provided as a connecting portion to a tightening target that is fitted and connected to a nut 11 as a tightening target and is in a rotationally engaged state.

上記のトルク管理アダプター2では、中子部4の基端側のジョイント部10をインパクトレンチ1の駆動軸1aにジョイントし、外筒部3の六角穴12をナット11に嵌合して連結し、インパクトレンチ1を駆動すると、図3(イ)に示すように、中子部4の回転に連動して外筒部3が回転し、ナット11が締め込まれていく。そして、締付けトルクが設定値に達すると、図3(ロ)に示すように、外筒部3を残して中子部4が回転し、即ちスリップを起こし、ナット11は設定通りの締付け状態になる。   In the torque management adapter 2, the joint portion 10 on the proximal end side of the core portion 4 is jointed to the drive shaft 1 a of the impact wrench 1, and the hexagonal hole 12 of the outer cylinder portion 3 is fitted to the nut 11 and connected. When the impact wrench 1 is driven, as shown in FIG. 3A, the outer cylinder portion 3 rotates in conjunction with the rotation of the core portion 4, and the nut 11 is tightened. When the tightening torque reaches the set value, as shown in FIG. 3 (b), the core portion 4 is rotated leaving the outer cylinder portion 3, that is, slipping occurs, and the nut 11 is tightened as set. Become.

インパクトレンチ1による上記の締付けの過程において、スリップ機構5に対し、インパクトレンチ1によって回転方向の衝撃力や回転軸線方向の衝撃力が作用することはあっても、半径線方向の衝撃力が作用することはなく、回転方向の衝撃力や回転軸線方向の衝撃力が、スリップ機構5における球体7…と受け用係合凹所8…との回転方向における係合力を変化させる要因とはならず、あるいはなりにくく、そのため、中子部4と外筒部3とが設定通りの締付けトルクで相対回転を生じ、正確な締付けトルク管理が実現され、しかも、インパクトレンチ1による締付けを行っていくだけで締付けトルクの管理が遂行されて、締付けトルク管理を容易に行っていくことができる。   In the above-described tightening process by the impact wrench 1, the impact force in the radial direction acts on the slip mechanism 5 even though the impact wrench 1 exerts a rotational impact force or a rotational axial impact force. The impact force in the rotational direction or the impact force in the rotational axis direction does not cause a change in the engagement force in the rotational direction between the sphere 7 in the slip mechanism 5 and the receiving engagement recess 8. Therefore, the core part 4 and the outer cylinder part 3 are rotated relative to each other with the set tightening torque, accurate tightening torque management is realized, and only the impact wrench 1 is used for tightening. The tightening torque is managed, and the tightening torque can be easily managed.

特に本実施形態では、締付けトルク管理機構を、インパクトレンチ1にジョイントして用いられるトルク管理アダプター2に対して組み込んだ構造としているので、使用するインパクトレンチとして、トルク管理機能を有さないインパクトレンチを使用することができ、トルク管理機能内蔵のインパクトレンチを用いる場合に比べて、トルク管理をコスト的に有利に行うことができる。   In particular, in the present embodiment, the tightening torque management mechanism is incorporated in the torque management adapter 2 that is used jointly with the impact wrench 1. Therefore, as an impact wrench to be used, an impact wrench that does not have a torque management function. Thus, torque management can be performed more cost-effectively than when using an impact wrench with a built-in torque management function.

図4に示す第2実施形態は、スリップ機構5として、球体が省略され、それに替えて、中子部4の外周部にバネ突起13…が一体的に取り付けられ、各バネ突起13…が外筒部3の内周の受け用係合凹所8…に嵌合されている構造のものが用いられており、一定トルク以下ではバネ突起13…と外筒部3との係合によって中子部4と外筒部3とは一体となって回転するが、それを越える大きなトルクが働くと、各バネ突起13…がへこむ方向に弾性変形をして外筒部3の受け用係合凹所8…から外れ、中子部4と外筒部3とが相対回転をするようになされている。その他は第1実施形態と同様である。   In the second embodiment shown in FIG. 4, a spherical body is omitted as the slip mechanism 5, and instead of this, spring protrusions 13 are integrally attached to the outer peripheral portion of the core portion 4, and each spring protrusion 13. A structure that is fitted in the receiving engagement recesses 8 on the inner periphery of the cylindrical portion 3 is used. When the torque is equal to or less than a predetermined torque, the core is formed by the engagement between the spring projections 13 and the outer cylindrical portion 3. The part 4 and the outer cylinder part 3 rotate as a unit, but when a large torque exceeding that is applied, the spring protrusions 13 are elastically deformed in the direction of depression and the receiving recesses of the outer cylinder part 3 are received. The core portion 4 and the outer cylinder portion 3 are rotated relative to each other so that they are separated from the places 8. Others are the same as in the first embodiment.

なお、球体7…と受け用係合凹所8…、バネ突起13…と受け用係合凹所8…は、回転軸線方向における遊びをもたせてインパクトレンチ1の回転軸線方向の衝撃力を逃がすことができるようにしておくのもよい。   The spherical bodies 7 and the receiving engagement recesses 8 and the spring protrusions 13 and the receiving engagement recesses 8 give play in the rotational axis direction to release the impact force in the rotational axis direction of the impact wrench 1. It is also good to be able to do that.

以上に、本発明の実施形態を示したが、本発明はこれに限られるものではなく、発明思想を逸脱しない範囲で各種の変更が可能である。例えば、上記の実施形態では、中子部4をインパクトレンチ1側に、外筒部3をナット11に連結するようにした構造のものを示したが、外筒部側にインパクトレンチ側への連結部が設けられ、中子部側にナット側への連結部が設けられていてもよい。   Although the embodiment of the present invention has been described above, the present invention is not limited to this, and various modifications can be made without departing from the spirit of the invention. For example, in the above embodiment, the structure in which the core part 4 is connected to the impact wrench 1 side and the outer cylinder part 3 is connected to the nut 11 is shown, but the outer cylinder part side is connected to the impact wrench side. A connecting portion may be provided, and a connecting portion to the nut side may be provided on the core portion side.

また、上記の実施形態では、スリップ機構として二つの例を示しているが、要は、中子部の外周部と外筒部の内周部との間に備えられて、設定した所定の締付けトルクによって相対回転、即ちスリップを生じることができるようなスリップ機構が採用されていればよく、球体7…やバネ突起13…などに限らず、各種のスリップ機構が用いられてよい。   Further, in the above embodiment, two examples are shown as the slip mechanism, but the important point is that it is provided between the outer peripheral part of the core part and the inner peripheral part of the outer cylinder part, and is set with a predetermined tightening. A slip mechanism that can generate a relative rotation, that is, a slip by torque, may be employed, and various slip mechanisms may be used without being limited to the spheres 7 and the spring protrusions 13.

更に、上記の実施形態では、締付けトルク管理機構をトルク管理アダプターに組み込んだ場合を示したが、締付けトルク管理機構をインパクトレンチに内蔵させたトルク管理機構付きインパクトレンチとして構成されてもよい。   Furthermore, although the case where the tightening torque management mechanism is incorporated in the torque management adapter has been described in the above embodiment, it may be configured as an impact wrench with a torque management mechanism in which the tightening torque management mechanism is built in the impact wrench.

実施形態の締付けトルク管理機構を示すもので、図(イ)は断面正面図、図(ロ)は図(イ)のI−I線断面図、図(ハ)はトルク管理アダプターの先端面図である。1A and 1B show a tightening torque management mechanism according to an embodiment, in which FIG. 1A is a sectional front view, FIG. 2B is a sectional view taken along line II of FIG. 1A, and FIG. It is. 図(イ)は同トルク管理機構の分解断面正面図、図(ロ)は図(イ)のII−II線断面図、図(ハ)は図(イ)のIII−III線断面図である。Fig. (A) is an exploded sectional front view of the torque management mechanism, Fig. (B) is a sectional view taken along line II-II in Fig. (A), and Fig. (C) is a sectional view taken along line III-III in Fig. (A). . 図(イ)及び図(ロ)はそれぞれ、同トルク管理機構の作動状態を示す断面平面図である。FIGS. 1A and 1B are cross-sectional plan views showing the operating state of the torque management mechanism. スリップ機構の他の例を示すもので、図(イ)は断面平面図、図(ロ)はバネ突起が取り付けられた中子部の断面平面図、図(ハ)は外筒部の断面平面図である。FIG. 4A is a cross-sectional plan view, FIG. 2B is a cross-sectional plan view of a core part to which a spring protrusion is attached, and FIG. 3C is a cross-sectional plan view of an outer cylinder part. FIG.

符号の説明Explanation of symbols

1…インパクトレンチ
1a…回転駆動軸(回転駆動部)
2…トルク管理アダプター
3…外筒部
4…中子部
5…スリップ機構
10…ジョイント部(連結部)
11…ナット(締付け対象)
12…六角穴(連結部)
DESCRIPTION OF SYMBOLS 1 ... Impact wrench 1a ... Rotation drive shaft (rotation drive part)
2 ... Torque management adapter 3 ... Outer cylinder part 4 ... Core part 5 ... Slip mechanism 10 ... Joint part (connection part)
11 ... Nut (target to tighten)
12 ... Hexagon socket (connecting part)

Claims (2)

締付け対象側とインパクトレンチの回転駆動部側とのいずれか一方の側に連結される外筒部内に、もう一方の側に連結される中子部が配置され、中子部の外周部と外筒部の内周部との間にトルク管理用スリップ機構が備えられていることを特徴とするインパクトレンチ用の締付けトルク管理機構。   A core part connected to the other side is arranged in the outer cylinder part connected to either the tightening target side or the rotation drive part side of the impact wrench. A tightening torque management mechanism for an impact wrench, characterized in that a slip mechanism for torque management is provided between the inner periphery of the cylinder portion. 請求項1に記載のトルク管理機構が備えられ、外筒部側と中子部側とのいずれか一方の側にインパクトレンチ側への連結部が設けられると共に、もう一方の側に締付け対象側への連結部が設けられていることを特徴とするインパクトレンチ用のトルク管理アダプター。   The torque management mechanism according to claim 1 is provided, and a connecting portion to the impact wrench side is provided on one side of the outer tube portion side and the core portion side, and the tightening target side is provided on the other side. Torque management adapter for impact wrench, characterized in that a connecting part is provided.
JP2005237953A 2005-08-18 2005-08-18 Tightening torque management mechanism and torque management adapter for impact wrench Active JP4786251B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009160708A (en) * 2008-01-09 2009-07-23 Nec Corp Sma type connector fastening tool
WO2012177050A2 (en) * 2011-06-21 2012-12-27 (주)중우엠텍 Rotational force transmitting apparatus
JP2022516237A (en) * 2018-12-18 2022-02-25 天臣国▲際▼医▲療▼科技股▲フン▼有限公司 Knob assembly and circular stapler
US11878393B2 (en) 2020-10-09 2024-01-23 Milwaukee Electric Tool Corporation Clutch socket adapter for a tool

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002254259A (en) * 2001-03-01 2002-09-10 Honda Motor Co Ltd Tool for two-shaft concurrent fastening

Patent Citations (1)

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Publication number Priority date Publication date Assignee Title
JP2002254259A (en) * 2001-03-01 2002-09-10 Honda Motor Co Ltd Tool for two-shaft concurrent fastening

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009160708A (en) * 2008-01-09 2009-07-23 Nec Corp Sma type connector fastening tool
WO2012177050A2 (en) * 2011-06-21 2012-12-27 (주)중우엠텍 Rotational force transmitting apparatus
WO2012177050A3 (en) * 2011-06-21 2013-04-04 (주)중우엠텍 Rotational force transmitting apparatus
CN103648721A (en) * 2011-06-21 2014-03-19 株式会社重友M技术 Rotational force transmitting apparatus
JP2022516237A (en) * 2018-12-18 2022-02-25 天臣国▲際▼医▲療▼科技股▲フン▼有限公司 Knob assembly and circular stapler
US11877749B2 (en) 2018-12-18 2024-01-23 Touchstone International Medical Science Co., Ltd. Knob assembly and circular stapler
US11878393B2 (en) 2020-10-09 2024-01-23 Milwaukee Electric Tool Corporation Clutch socket adapter for a tool

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