JP2007039954A - Oil absorber using oil decomposing microorganism and biodegradation nonwoven fabric - Google Patents

Oil absorber using oil decomposing microorganism and biodegradation nonwoven fabric Download PDF

Info

Publication number
JP2007039954A
JP2007039954A JP2005224755A JP2005224755A JP2007039954A JP 2007039954 A JP2007039954 A JP 2007039954A JP 2005224755 A JP2005224755 A JP 2005224755A JP 2005224755 A JP2005224755 A JP 2005224755A JP 2007039954 A JP2007039954 A JP 2007039954A
Authority
JP
Japan
Prior art keywords
oil
absorbing particles
nonwoven fabric
adsorbent
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2005224755A
Other languages
Japanese (ja)
Inventor
Riichiro Kaneshige
理一郎 兼重
Masashi Nakamitsu
眞史 中光
Junichi Honda
淳一 本多
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ASENTHY KK
Original Assignee
ASENTHY KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ASENTHY KK filed Critical ASENTHY KK
Priority to JP2005224755A priority Critical patent/JP2007039954A/en
Publication of JP2007039954A publication Critical patent/JP2007039954A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/32Materials not provided for elsewhere for absorbing liquids to remove pollution, e.g. oil, gasoline, fat

Abstract

<P>PROBLEM TO BE SOLVED: To provide an oil absorber easily handled by storing oil absorbing particles formed mainly of a vegetable material in an external body formed of a nonwoven fabric having biodegradation and capable of decomposing an absorbed oil together with the external body when compost treatment and reclamation treatment after use in combination with an oil decomposing microorganism. <P>SOLUTION: This oil absorber is formed by storing the oil absorbing particles formed mainly of the vegetable material in the external body formed of the non-woven fabric having the biodegradation. The oil absorber is characterized by comprising the non-fabric material formed of a poly lactic fiber. A microorganism having oil decomposing performance and/or non-woven fabric decomposing performance is desirably mixed in the oil absorbing particles. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、植物性材料及び生分解性材料を用いた油吸着材に関するもので、より詳細には、道路上に拡散し、又は水面上に浮遊し、或いは水中に乳化乃至懸濁状態で存在する油類を吸着して除去する、工業用・家庭用の油吸着材に関する。また、本発明は、食品廃材である豆皮等の植物性繊維を油吸着材に利用し、且つ、生分解性を有する外装体に前記油吸着材を収容することにより取り扱いを容易にし、使用後も分解を容易にした油吸着材に関する。   The present invention relates to an oil adsorbent using a plant material and a biodegradable material. More specifically, the present invention relates to an oil adsorbent that diffuses on a road, floats on a water surface, or exists in an emulsified or suspended state in water. The present invention relates to an oil adsorbent for industrial and household use that adsorbs and removes oil. In addition, the present invention uses vegetable fibers such as bean hulls, which are food waste materials, as an oil adsorbent, and facilitates handling and use by housing the oil adsorbent in a biodegradable exterior body. The present invention relates to an oil adsorbent that can be easily decomposed later.

海面、河川或いは湖水等に流出した油類は、自然環境の油汚染をきたし、徹底した除去が重要な課題である。また、水産加工工場、畜産加工工場、金属圧延工場、金属加工工場等からも、含油排水を発生し、水面に浮遊し或いは懸濁状態ないしは乳化状態で存在する油類の除去が必要となる。   Oils that have flowed into the sea surface, rivers, lakes, etc. cause oil pollution in the natural environment, and thorough removal is an important issue. In addition, oil-containing wastewater is generated from a fish processing factory, livestock processing factory, metal rolling factory, metal processing factory, etc., and it is necessary to remove oils that float on the surface of the water or are suspended or emulsified.

従来、このような油類の除去に対する油吸着材としては、溶融スラグを利用したもの(特許文献1参照)、ポリ(p−オキシベンゾイル)、ポリ(2−オキシ−6−ナフトイル)、及びポリ(オキシメチレン)のうちの少なくとも1種からなるもの(特許文献2参照)、活性白土等の無機多孔質体粒子表面に植物性油脂等の油が被覆乃至沈着されてなるもの(特許文献3参照)、等があった。
特開2002−023423号公報 特開平06−304474号公報 特開平08−116784号公報
Conventionally, as an oil adsorbent for the removal of such oils, those using molten slag (see Patent Document 1), poly (p-oxybenzoyl), poly (2-oxy-6-naphthoyl), and poly (Oxymethylene) consisting of at least one kind (see Patent Document 2), or an inorganic porous body particle surface such as activated clay coated or deposited with oil such as vegetable oil (see Patent Document 3) ), Etc.
JP 2002-023423 A Japanese Patent Laid-Open No. 06-304474 Japanese Patent Laid-Open No. 08-116784

上記のような従来公知の油吸収材は、油の吸収速度が遅く、油の吸着量も未だ少なく、微量の油膜を吸油できず、水面浮上保持時間が短い等の問題があった。   Conventionally known oil absorbing materials such as those described above have problems such as a slow oil absorption rate, a small amount of oil adsorption, a small amount of oil film cannot be absorbed, and a short floating time on the surface of the water.

一方、食品加工工場等からは食品廃材であるピーナツ殻・コーヒー豆皮等の処理が重要な課題となっていた。これらは植物性であることから、環境に影響を与えることが少なく、さらなる有益な用途を見出すことが期待されている。   On the other hand, the processing of peanut husks, coffee bean hulls, etc., which are food waste materials, has become an important issue from food processing factories. Since these are plant-based, they have little influence on the environment and are expected to find further useful uses.

上記の問題を解決するため、本発明者らは先に、特開2004−167481号公報において、(A)吸油性粒子、及び少なくともその表面の一部分を被覆する(B)コーティング膜から構成され、該(A)吸油性粒子は植物性繊維からなる原料を粉砕して粉末化したものであることを特徴とする植物性材料を用いた油吸着材を開示した。前記発明中、(A)吸油性粒子を構成する植物性繊維としては、特に、ピーナツ殻、コーヒー豆皮、おがくず、かんなくず、おから、水苔、泥炭苔、木材チップ、米ぬか、木炭、竹炭、赤玉土、ピートソーブ、ヤシガラ、稲もみがら、麦もみがら、木粉、のうち少なくとも1種又は2種以上であることを特徴とし、前記(B)コーティング膜は、水溶性パラフィンワックスにより構成されることを特徴とする。   In order to solve the above problem, the present inventors previously constituted (A) oil-absorbing particles and (B) a coating film covering at least a part of the surface thereof in JP-A No. 2004-167482, An oil adsorbent using a plant material is disclosed in which the (A) oil-absorbent particles are those obtained by pulverizing a raw material comprising plant fibers. In the present invention, (A) the vegetable fiber constituting the oil-absorbing particles is, in particular, peanut husk, coffee bean hull, sawdust, citrus, okara, moss, peat moss, wood chips, rice bran, charcoal, bamboo charcoal , Red jade earth, peat sorb, coconut shell, rice husk, wheat husk, wood flour, and (B) the coating film is composed of a water-soluble paraffin wax. It is characterized by that.

上記本発明者らの油吸着材は、これらを布、不織布、紙等により構成される外装体に収容し、外装体ごと油を吸着させることもできる。このように袋ごと油を吸着させることとすれば、使用に際して水面や道路面に撒く作業、油吸着後に回収する作業の際等の取り扱いも容易であるし、使用後に袋ごと廃棄することもでき便利である。また、廃棄する際に地中に埋め立て処理すれば、前記植物性油吸着材が、外装体、吸油性粒子、吸着油の全てが分解し土に帰るため、焼却処分する場合と比べ熱エネルギーも発生させることなく好適である。
しかしながら、前記外装体がナイロン繊維、エステル繊維のような合成繊維であった場合や、パルプを主体としているが濡れても破れないように、ポリオレフィン系等であって分解性を有しないバインダー繊維や接着剤で接着している場合、それらの合成繊維やバインダー繊維、接着剤は分解せず地中に留まるため、環境汚染の原因となるという問題がある。
The oil adsorbents of the present inventors can accommodate these in an exterior body made of cloth, nonwoven fabric, paper, etc., and can also adsorb oil together with the exterior body. In this way, if the bag is made to adsorb oil, it can be handled easily when it is used on the surface of the water or on the road, when it is collected after the oil is adsorbed, and can be discarded after use. Convenient. In addition, if the landfill is disposed in the ground when it is discarded, the vegetable oil adsorbent decomposes all of the outer package, oil-absorbing particles, and adsorbed oil and returns to the soil, so the heat energy is also lower than when incinerated. It is suitable without generating.
However, when the exterior body is a synthetic fiber such as a nylon fiber or an ester fiber, or a binder fiber that is mainly composed of pulp but is not degradable, such as polyolefin, so as not to be broken even when wet. When bonded with an adhesive, these synthetic fibers, binder fibers, and adhesive remain in the ground without being decomposed, which causes a problem of environmental pollution.

本発明は、かかる現状を鑑みてなされたもので、生分解性を有する繊維からなる外装体に植物性材料を主体とする吸油性粒子を収容することで、油吸着材そのものの取り扱いを容易にし、使用後のコンポスト処理や埋め立て処理をした場合に、前記外装体と共に分解することが可能な油吸着材を提供しようとするものである。   The present invention has been made in view of the present situation, and by accommodating oil-absorbing particles mainly composed of plant materials in an exterior body made of biodegradable fibers, the oil adsorbing material itself can be easily handled. The present invention intends to provide an oil adsorbing material that can be decomposed together with the exterior body when a composting process or a landfill process after use is performed.

本発明の油吸着材によれば、食品廃材等の植物性材料を有効に活用し、油類を迅速に且つ有効に吸着し、しかも処理前後において取り扱い性、作業性の良好な油吸着材を提供することができる。処理後は埋め立て処理或いはコンポスト処理により、外装体・吸着油・内容物(油吸着組成物)の全てが分解可能であり、燃焼エネルギー等が不要であるため、環境への負荷を軽減させることができる。   According to the oil adsorbing material of the present invention, an oil adsorbing material that effectively utilizes vegetable materials such as food waste materials, adsorbs oils quickly and effectively, and has good handleability and workability before and after treatment. Can be provided. After the treatment, all of the exterior body, adsorbed oil and contents (oil adsorbed composition) can be decomposed by landfill or composting, and no combustion energy is required, reducing the burden on the environment. it can.

以下、本発明の油吸着材を詳細に説明する。   Hereinafter, the oil adsorbent of the present invention will be described in detail.

本発明に用いる、吸油性粒子を収容するための生分解性を有する外装体としては、生分解性を有する繊維からなる不織布からなることが好ましく、特に分解性の観点から短繊維を主体とする不織布であることが好ましい。或いは、複数の種類の短繊維の複合体であっても良い。繊維材料としては、木材パルプ、麻パルプ、ケナフ繊維、綿、レーヨン等のセルロース系天然繊維、再生繊維が挙げられる。また、ポリ乳酸、ポリカプロラクトン等の脂肪族ポリエステル繊維あるいはそれらの共重合体や、ポリ−3−ヒドロキシブチレートあるいはポリ−3−ヒドロキシブチレートとポリ−3−ヒドロキシバリレートとの共重合体が挙げられる。さらには、エビ・カニ等の甲殻類を加工する際に排出される殻を原料としたキチン・キトサンと、上記材料との複合化材等も挙げることができる。   The biodegradable outer package for containing the oil-absorbing particles used in the present invention is preferably made of a non-woven fabric made of biodegradable fibers, and is mainly composed of short fibers from the viewpoint of degradability. It is preferable that it is a nonwoven fabric. Alternatively, it may be a composite of a plurality of types of short fibers. Examples of the fiber material include wood-based natural fibers such as wood pulp, hemp pulp, kenaf fibers, cotton, and rayon, and recycled fibers. In addition, aliphatic polyester fibers such as polylactic acid and polycaprolactone or copolymers thereof, poly-3-hydroxybutyrate or a copolymer of poly-3-hydroxybutyrate and poly-3-hydroxyvalerate Can be mentioned. Furthermore, the composite material etc. of the chitin and chitosan which used the shell discharged | emitted when processing crustaceans, such as a shrimp and a crab, and the said material can be mentioned.

このうち、脂肪族ポリエステル繊維としてはポリ乳酸、ポリグリコール酸、等のポリ(α−ヒドロキシ酸、またはこれらの共重合体、ポリカプロラクトンあるいはポリカプロラクトンとポリエステル、ポリアミド、ポリウレタンなどとの混合体や、それらのモノマーとの共重合体が挙げられる。   Among these, as the aliphatic polyester fiber, poly (α-hydroxy acid such as polylactic acid, polyglycolic acid, or a copolymer thereof, polycaprolactone or a mixture of polycaprolactone and polyester, polyamide, polyurethane, and the like, Examples thereof include copolymers with these monomers.

ここで、ポリ乳酸の場合、D−乳酸とL−乳酸の光学異性体が存在するため、ポリD−乳酸、ポリL−乳酸、ポリDL−乳酸(ラセミ体)、さらに、これらの共重合体、ブレンド体を挙げることができる。共重合体の場合、モノマー比率を変化させることにより、融点、強度等の物性を好適にコントロールすることが可能となる。   Here, in the case of polylactic acid, since there are optical isomers of D-lactic acid and L-lactic acid, poly-D-lactic acid, poly-L-lactic acid, poly-DL-lactic acid (racemic), and copolymers thereof. And blends. In the case of a copolymer, physical properties such as melting point and strength can be suitably controlled by changing the monomer ratio.

これらの繊維を前記外装体に好ましく使用することができ、特に2種のポリ乳酸が、芯鞘型、海島型等に複合された繊維を用いることができる。繊維断面形状は制限されるものではなく、丸形、中空丸形、X型、Y型、等の形状が使用できる。特に製造を容易にする観点から丸形を使用することが好適であるが、同心円形、偏心形のいずれも使用することが可能である。   These fibers can be preferably used for the exterior body, and in particular, a fiber in which two types of polylactic acid are combined in a core-sheath type, a sea-island type, or the like can be used. The fiber cross-sectional shape is not limited, and shapes such as a round shape, a hollow round shape, an X shape, and a Y shape can be used. In particular, it is preferable to use a round shape from the viewpoint of facilitating production, but it is possible to use either a concentric circle or an eccentric shape.

繊維として芯鞘型複合繊維を使用する際には、芯部を構成するポリ乳酸の融点は、鞘部を構成するポリ乳酸の融点よりも高温であることが、不織布を構成する際の熱溶着加工のし易さ、接着力の高さ等の観点から、より好ましい。すなわち、熱溶着加工時に、鞘部が溶融して繊維同士の接着性を高める一方で、芯部は溶融せず、不織布の強度を保つことが可能であるからである。一般的に芯部と鞘部の融点はそれぞれ、170℃、130℃程度とすることが好ましく、両融点の温度差が概ね40℃以上であることが、上記目的を達成するために好ましい。   When using a core-sheath type composite fiber as the fiber, the melting point of the polylactic acid constituting the core part is higher than the melting point of the polylactic acid constituting the sheath part. From the viewpoints of ease of processing, high adhesive strength, etc., it is more preferable. That is, at the time of heat welding, the sheath part melts to enhance the adhesion between the fibers, while the core part does not melt and the strength of the nonwoven fabric can be maintained. In general, the melting points of the core and the sheath are preferably about 170 ° C. and 130 ° C., respectively, and the temperature difference between the two melting points is preferably about 40 ° C. or more in order to achieve the above object.

ポリ乳酸樹脂の重量平均分子量は5〜30万が好ましく、10〜30万が更に好ましい。重量平均分子量が5万未満の場合には、繊維としての強度が低くなり好ましくない。一方で重量平均分子量が30万を越える場合、樹脂の粘度が高いためノズルから押し出したポリマーの曳糸性が乏しく、高速延伸できず、未延伸状態になるため充分な繊維強度が得られない。   The weight average molecular weight of the polylactic acid resin is preferably 5 to 300,000, and more preferably 100 to 300,000. When the weight average molecular weight is less than 50,000, the strength as a fiber is lowered, which is not preferable. On the other hand, if the weight average molecular weight exceeds 300,000, the viscosity of the resin is high, so that the spinnability of the polymer extruded from the nozzle is poor, high-speed stretching cannot be performed, and the fiber is not stretched, so that sufficient fiber strength cannot be obtained.

本発明における不織布を構成する繊維の単糸繊度は、特に限定されるものではないが、0.5〜20デシテックスの範囲が好ましい。0.5デシテックス未満のものになると、不織布が緻密になりすぎて油吸着材の外装体として使用したときに吸着すべき油が不織布を通過し難くなり、吸着性が劣ることがあるためである。一方、繊度が20デシテックスを越えた場合、不織布を通して吸油性粒子の微粉末が漏出する場合があるためである。   Although the single yarn fineness of the fiber which comprises the nonwoven fabric in this invention is not specifically limited, The range of 0.5-20 decitex is preferable. If it is less than 0.5 decitex, the nonwoven fabric becomes too dense and the oil to be adsorbed when used as the outer casing of the oil adsorbent becomes difficult to pass through the nonwoven fabric, resulting in poor adsorbability. . On the other hand, when the fineness exceeds 20 dtex, fine powder of oil-absorbing particles may leak through the nonwoven fabric.

本発明において用いる生分解性を有する外装体は、油吸着時、及びその後の廃棄処理時において、使用に耐え得るものとする必要がある。すなわち、油吸着時において水面上に浮遊する期間、並びにその後の廃棄処理時に回収した油吸着材から廃油を分離させるために圧搾する期間内は、前記外装体は、浸水、加圧等の過酷な状況に耐えうる強度を備えている必要がある。
一方で、廃油分離後、埋め立て処分或いはコンポスト処分された後には、より速く分解して二酸化炭素及び水に戻る方が、自然環境への負荷が軽減される。
The biodegradable outer package used in the present invention must be able to withstand use during oil adsorption and subsequent disposal. That is, during the period of floating on the water surface during oil adsorption, and during the period of pressing to separate the waste oil from the oil adsorbent collected during the subsequent disposal process, the exterior body is subjected to severe conditions such as water immersion and pressurization. It must be strong enough to withstand the situation.
On the other hand, after separation of waste oil, after landfill disposal or compost disposal, the load on the natural environment is reduced by decomposing faster and returning to carbon dioxide and water.

本発明に用いる不織布の製造方法は特に限定されるものではないが、上記目的を達成する外装体を得るための製造方法について以下に説明する。
本発明に用いる外装体は、上述のように水濡れした場合或いは搾油時にも充分な強度が保たれるようにするために、繊維材料の長さは1〜15mmであることが好ましい。1mm未満であると、製造時の発塵が激しく、且つ不織布強度にも乏しい。15mmを越えると、製造時に繊維が長いため絡み合って取り扱いが不便である。
Although the manufacturing method of the nonwoven fabric used for this invention is not specifically limited, The manufacturing method for obtaining the exterior body which achieves the said objective is demonstrated below.
In the case of the exterior body used in the present invention, the fiber material preferably has a length of 1 to 15 mm in order to maintain sufficient strength even when wet as described above or during oil extraction. When it is less than 1 mm, dust generation during production is intense and the nonwoven fabric strength is poor. If it exceeds 15 mm, the fibers are long at the time of manufacture and are entangled and inconvenient to handle.

これらの繊維を適切な長さに切断し、例えばスパンボンド法等にて不織布とする。不織布の製造方法としては一般的な方法を採用することができるが、分解性を有しない接着剤等を使用して不織布を製造する方法は、処理時に分解性を有しない物質のみが残留し、環境汚染の原因ともなるため適当でない。
得られた不織布は、適当な大きさにカットして各辺をヒートシールし、袋体を形成し、これを外装体としてその中に植物性吸油性粒子を主体とする油吸着材を封入する。
These fibers are cut to an appropriate length and made into a nonwoven fabric by, for example, a spunbond method. A general method can be adopted as a method for producing a nonwoven fabric, but the method for producing a nonwoven fabric using an adhesive or the like that does not have degradability remains only a non-degradable substance during processing, It is not suitable because it causes environmental pollution.
The obtained non-woven fabric is cut to an appropriate size and heat-sealed on each side to form a bag, and this is used as an outer package to enclose an oil adsorbent mainly composed of vegetable oil-absorbing particles. .

次に、本発明に用いる油吸着材について説明する。
本発明の油吸着材は、植物性材料からなる吸油性粒子の表面の少なくとも一部に、親油性を有するコーティング膜が被覆されてなることを特徴とする。
前記植物性材料からなる吸油性粒子としては、食品廃材等がコスト面或いは環境保全の観点からは好ましく、例えばピーナツ殻、コーヒー豆皮、おがくず、かんなくず、おから、水苔、泥炭苔、木材チップ、米ぬか、ピートソーブ、ヤシガラ、稲もみ殻、麦もみ殻、木粉、等が挙げられる。また、家庭や飲食店で排出される生ゴミ等を乾燥・粉砕し原料とすることも可能である。
これらの植物性材料を、50℃〜150℃程度の条件下乾燥機で乾燥させた後に、粉砕器で50〜1000μm程度の粒径となるように粉砕し、原料とする。
Next, the oil adsorbent used in the present invention will be described.
The oil adsorbing material of the present invention is characterized in that at least part of the surface of oil-absorbing particles made of a plant material is coated with a lipophilic coating film.
As the oil-absorbing particles made of the plant material, food waste is preferable from the viewpoint of cost or environmental conservation, for example, peanut husk, coffee bean hull, sawdust, citrus, okara, moss, peat moss, wood Chips, rice bran, peat sorb, coconut husk, rice chaff, wheat chaff, wood flour, and the like. It is also possible to dry and pulverize raw garbage discharged at homes and restaurants to make raw materials.
These plant materials are dried with a dryer under conditions of about 50 ° C. to 150 ° C., and then pulverized with a pulverizer to a particle size of about 50 to 1000 μm to obtain raw materials.

次に、上記植物性の吸油性粒子に親油性を付与するため、並びに油吸着材を水面上に散布した際に水中に沈下し吸油性が低下することを防止するため、前記吸油性粒子の表面の少なくとも一部にコーティング膜を形成する。
コーティング膜材料としては、吸油性粒子に親油性を付加すると共に、前記吸油性粒子の内部に浸透せず表面に留まる性質を有するものであることが好ましく、具体的には、大豆油、パーム油等の植物性油脂の他、動物性油脂、鉱物油等を用いることができる。また、炭素価20〜30の脂肪族飽和炭化水素、或いはそれらの混合物、例えば、パラフィンワックス、脂肪酸、アルコールワックス、エステル系ワックス、アミド系ワックス、天然ワックス等のエマルジョンワックス類が好ましく用いられ、特にパラフィンワックス乳化物が、該吸油性粒子の表面に均一に薄くコーティング膜を形成させるために好適である。
Next, in order to impart lipophilicity to the vegetable oil-absorbing particles and to prevent the oil-absorbing particles from sinking into the water when the oil adsorbing material is sprayed on the water surface and reducing the oil-absorbing properties, A coating film is formed on at least a part of the surface.
The coating film material preferably has a property of adding lipophilicity to the oil-absorbing particles and having the property of not penetrating into the oil-absorbing particles and staying on the surface. Specifically, soybean oil, palm oil Animal oils and fats, mineral oils and the like can be used in addition to vegetable oils and the like. Further, aliphatic saturated hydrocarbons having a carbon value of 20 to 30, or a mixture thereof, for example, emulsion waxes such as paraffin wax, fatty acid, alcohol wax, ester wax, amide wax, natural wax and the like are preferably used. A paraffin wax emulsion is suitable for uniformly and thinly forming a coating film on the surface of the oil-absorbing particles.

上記コーティング膜の形成量としては、前記吸油性粒子100重量部当たり、コーティング膜0.02〜0.04重量部の割合で存在させることが好ましい。コーティング膜の量が上記範囲に満たない場合、油水系において油吸着させる場合に油吸着材が水面に留まらず水中に沈下する可能性があり、且つ吸着すべき油との親和性にも乏しくなるため好ましくない。一方で上記範囲を超える場合には粒子それ自体が油類を過度に保持していることになるため、油吸着容量が滴下する可能性がある。   The coating film is preferably formed in an amount of 0.02 to 0.04 parts by weight per 100 parts by weight of the oil-absorbing particles. When the amount of the coating film is less than the above range, when oil is adsorbed in an oil / water system, the oil adsorbent may not settle on the water surface but may sink into the water, and the affinity with the oil to be adsorbed will be poor. Therefore, it is not preferable. On the other hand, when the above range is exceeded, the particles themselves hold the oils excessively, so that the oil adsorption capacity may drop.

コーティング膜の厚みとしては、10〜30μmとすることが、上記と同様の理由により好ましい。その厚みは均一でなくても差し支えない。またコーティング膜は吸油性粒子の表面全体を被覆する必要はなく、その一部を被覆するものであっても差し支えない。   The thickness of the coating film is preferably 10 to 30 μm for the same reason as described above. The thickness may not be uniform. The coating film does not need to cover the entire surface of the oil-absorbing particles, and may cover a part of the surface.

前記植物性の吸油性粒子の表面に前記コーティング膜を形成させる方法は、特に限定されるものではない。
例えば、前記吸油性粒子の粉末と、コーティング膜の材料とを同じ容器内に投入し、前述した量及び割合となるように混合して、コーティング膜材料を粒子粉末の表面に沈着させる。コーティング膜の形成を促進させるために、80℃以上の高温下でコーティング膜材料の粘度を下げて混合を行うこともできる。混合終了後、粒子材料の水分を飛ばすために高温にて乾燥させる。高温での乾燥は、70℃〜100℃程度の温度範囲内、特に75〜80℃付近で行うことが好ましい。乾燥後は、粒子同士が寄り集まって粒径が大きくなっている可能性があるので、粉砕機等で再び粉砕してより微細な粉末状にしてから使用する。
The method for forming the coating film on the surface of the vegetable oil-absorbing particles is not particularly limited.
For example, the oil-absorbing particle powder and the coating film material are put in the same container and mixed so as to have the above-mentioned amount and ratio to deposit the coating film material on the surface of the particle powder. In order to promote the formation of the coating film, the viscosity of the coating film material can be lowered and mixed at a high temperature of 80 ° C. or higher. After mixing is completed, the particulate material is dried at a high temperature to remove moisture. Drying at a high temperature is preferably performed within a temperature range of about 70 ° C to 100 ° C, particularly in the vicinity of 75 ° C to 80 ° C. After drying, there is a possibility that the particles are gathered together to increase the particle size. Therefore, the particles are pulverized again with a pulverizer or the like to form a finer powder before use.

また、その他前記吸油性粒子にコーティング膜を被覆・沈着させる方法としては、以下の方法も挙げることができる。すなわち、乾燥させた微小粉末の吸油性粒子を、直径1m、長さ5m程度の円筒状装置の上部から、30秒〜5分間程度の時間をかけて降下させ、同時に前記円筒状装置の下方から弱風を送風して粒子材料を浮遊させておき、容器壁の一面もしくは多面から高温溶解させた液状のコーティング膜材料となるワックス類等を霧状に噴射し、吸油性粒子の表面にコーティング膜を形成する。
この場合、吸油性粒子、及びコーティング膜となる高温液状のワックス類粒子の双方に電荷をかけることにより粒子のコーティング性を高めることができる。
Other methods for coating and depositing a coating film on the oil-absorbing particles include the following methods. That is, the dried fine powder oil-absorbing particles are lowered from the upper part of a cylindrical apparatus having a diameter of about 1 m and a length of about 5 m over a period of about 30 seconds to 5 minutes, and simultaneously from below the cylindrical apparatus. Blowing a weak wind to leave the particulate material floating, and spraying the liquid coating film material, which is dissolved at high temperature, from one or more sides of the container wall in the form of a mist to form a coating film on the surface of the oil-absorbing particles Form.
In this case, the coating property of the particles can be improved by applying electric charges to both the oil-absorbing particles and the high-temperature liquid wax particles that form the coating film.

またさらに、吸油性粒子にコーティング膜を被覆させる方法としては、以下の方法も挙げることができる。すなわち、吸油性粒子を公知の回転式造粒機に入れ、微細な吸油性粒子を所定の大きさの径になるまで造粒する。造粒機を回転させることにより、吸油性粒子はその粒径を大きくして、直径約10mm程度まで成長し、適度な硬さになったところで造粒工程を終える。その後天日で予備乾燥し、その後乾燥機で乾燥させる。粒径の調整は、造粒後、公知の粉砕機を用いて、所定の粒度分布が得られるように調整する。この粒度分布の調整は油吸着材の使用目的により適宜行う。さらに粒径の調整後の造粒吸油性粒子に希釈したエマルジョンワックスを注入又は噴射しコーティング膜を形成する。   Furthermore, as a method for coating the oil-absorbing particles with the coating film, the following methods can also be mentioned. That is, the oil-absorbing particles are put into a known rotary granulator, and the fine oil-absorbing particles are granulated until the diameter becomes a predetermined size. By rotating the granulator, the oil-absorbing particles have a larger particle size, grow to a diameter of about 10 mm, and finish the granulation step when the hardness becomes appropriate. After that, it is preliminarily dried in the sun and then dried in a dryer. The particle size is adjusted using a known pulverizer after granulation so that a predetermined particle size distribution is obtained. The adjustment of the particle size distribution is appropriately performed depending on the purpose of use of the oil adsorbent. Further, a diluted emulsion wax is injected or sprayed into the granulated oil-absorbing particles after adjusting the particle size to form a coating film.

本発明の油吸着材は、前記コーティング膜を形成した吸油性粒子に、さらに油分分解能を有する微生物を混合させる。
油分分解能を有する微生物として、バチルス(Bacillus)属菌、シュードモナス(Pseudomonas)属菌、リゾビウム(Rhizobium)属菌、酵母、等が挙げられる。
具体的には、バチルス属細菌のうち、サブティリス(subtils)種、ブレビス(brevis)種、リシェニフォルミス(licheniformis)種、チューリンゲンシス(thuringiensis)種、セレウス(cereus)種等、シュードモナス属細菌のうち、エレギノーサ(aeruginosa)種、フルオレセンス(fluorescens)種、プチダ(putida)種、シリンガ(syringae)種、マレイ(mallei)種、ディミニュータ(diminuta)種等が挙げられる。これらは、一種のみで使用しても良いし、複数種を混合して使用することもできる。
本発明における油吸着材においては、前記微生物の活性化のために、窒素、リン、カリウム、マグネシウム等の栄養源を添加することにより、より長期間分解能を発揮させることができる。
上記微生物の添加量は、組成物全体に対して、100万個/g以上であることが油分解の観点からは好ましく、特に1億個/g以上であることが好ましい。
In the oil adsorbing material of the present invention, the oil-absorbing particles on which the coating film is formed are further mixed with microorganisms having oil component resolution.
Examples of microorganisms having oil-degrading ability include Bacillus genus bacteria, Pseudomonas genus bacteria, Rhizobium genus bacteria, yeasts, and the like.
Specifically, among Bacillus bacteria, Subtilis species, Brevis species, Licheniformis species, Thuringiensis species, Cereus species, etc., Pseudomonas species bacteria Among them, there can be mentioned Eleginosa species, fluorescens species, putida species, syringae species, malei species, diminuta species and the like. These may be used alone or as a mixture of two or more.
In the oil adsorbent according to the present invention, the long-term resolution can be exhibited by adding a nutrient source such as nitrogen, phosphorus, potassium, magnesium, etc., for the activation of the microorganism.
The addition amount of the microorganism is preferably 1,000,000 / g or more with respect to the whole composition from the viewpoint of oil decomposition, and particularly preferably 100 million / g or more.

なお、本発明に用いる微生物は、吸着した油脂のみならず、本発明に外装体として用いる生分解性を有する不織布に対しても、分解性を有することが更に好ましい。
不織布自体の分解速度が遅いものであっても、微生物が油だけでなく不織布に対する分解性を有していれば、不織布からなる外装体の分解速度を早めることが可能となる。従ってこの場合には、該不織布の分解速度に関わらず、水濡れに対する強度等により不織布の種類を選択することができ、選択の幅が広がる。そのため、特に水面上に浮遊する油を吸着処理する場合には、吸着油の重みや増量により外装体が破裂する等の心配がない。
The microorganism used in the present invention is more preferably degradable not only for the adsorbed oil and fat but also for the non-woven fabric having biodegradability used as an outer package in the present invention.
Even if the degradation rate of the nonwoven fabric itself is low, the degradation rate of the exterior body made of the nonwoven fabric can be increased if the microorganisms have the ability to degrade not only the oil but also the nonwoven fabric. Therefore, in this case, regardless of the decomposition rate of the nonwoven fabric, the type of the nonwoven fabric can be selected depending on the strength against water wetting, and the range of selection is widened. For this reason, in particular, when the oil floating on the water surface is subjected to the adsorption treatment, there is no concern that the outer package bursts due to the weight or increase of the adsorbed oil.

微生物は、単一の種類のものを用いる必要はなく、異なる性質を有する複数の種類の微生物を混合して用いることもできる。従って、油分解性を有する微生物と、それとは異なる不織布に対して分解性を有する微生物とを、合わせて使用しても良い。   It is not necessary to use a single type of microorganism, and a plurality of types of microorganisms having different properties can be mixed and used. Therefore, you may use together the microorganisms which have oil decomposability, and the microorganisms which have a degradability with respect to the nonwoven fabric different from it.

その他の添加物として、油ゲル化剤、木炭粉、竹炭粉、赤玉土、粘土鉱物やその化学処理物、洗浄剤、等を使用することができる。
油ゲル化剤は、吸油性粒子が油吸着後、自動的にゲル化し、使用済みの吸着材の回収を容易にするため、添加することが好ましい。油ゲル化剤としてはいわゆる吸油性ポリマーを使用することができ、具体的には、スチレン−ブタジエンブロック共重合物、ポリノルボルネン系エラストマー、非結晶性ポリプロピレン、アクリレートコポリマー、多孔性ビニル系ポリマー、を主成分としたものを用いることができる。必要に応じて上記の数種類を組み合わせて使用してもよい。
As other additives, an oil gelling agent, charcoal powder, bamboo charcoal powder, red bean clay, clay mineral, a chemically treated product thereof, a cleaning agent, and the like can be used.
The oil gelling agent is preferably added because the oil-absorbing particles are automatically gelled after the oil is adsorbed to facilitate recovery of the used adsorbent. As the oil gelling agent, a so-called oil-absorbing polymer can be used. Specifically, a styrene-butadiene block copolymer, a polynorbornene elastomer, an amorphous polypropylene, an acrylate copolymer, a porous vinyl polymer, and the like. The main component can be used. You may use it in combination of said several types as needed.

木炭粉や竹炭粉は、吸油性粒子の油吸着量を向上させ、また汚染水面の清浄化を図るためにも好ましい。さらに、吸油性粒子の重さを増加させ、風が吹いた場合にも飛ばされないようにするのに有効である。木炭粉や竹炭粉は、備長炭、木炭、竹炭等を粉砕器等で粉砕し粉末とする。使用する木炭粉や竹炭粉としては粒度30〜50μmのものが好ましい。添加する量は、吸油性粒子に対し30重量%以下であることが好ましい。   Charcoal powder and bamboo charcoal powder are preferable for improving the oil adsorption amount of the oil-absorbing particles and for cleaning the contaminated water surface. Furthermore, it is effective for increasing the weight of the oil-absorbing particles so that they are not blown even when the wind blows. Charcoal powder and bamboo charcoal powder are powdered by pulverizing Bincho charcoal, charcoal, bamboo charcoal, etc. with a grinder. As the charcoal powder and bamboo charcoal powder to be used, those having a particle size of 30 to 50 μm are preferable. The amount to be added is preferably 30% by weight or less based on the oil-absorbing particles.

赤玉土は、吸油性粒子に混ぜてその表面にコーティング膜を形成させることにより、例えば乾燥した道路上に散布しても風により舞い上がりにくくし、油吸着性を高めることができる。赤玉土と合体させてコーティングするには、あらかじめ吸油性粒子及び赤玉土を共に同程度の粒子に粉砕しておき、その後併せて下記方法によりコーティング膜を形成させる。   By mixing it with oil-absorbent particles and forming a coating film on the surface, the red crust can be made difficult to rise by the wind even when sprayed on a dry road, for example, and oil adsorption can be improved. In order to coat with red jade earth, the oil-absorbing particles and red jade earth are both pulverized to the same degree in advance, and then a coating film is formed by the following method.

その他、粘土鉱物やその化学処理物、例えば酸性白土やその酸処理物乃至アルカリ処理物等、多孔質の無機材料を添加しても良い。これらを吸油性粒子に添加すると、油が孔中に吸着され、結果的に処理に必要な吸油性粒子の量をかなり低減させることができる。用いる無機粉末は比表面積が200m2 /g以下で且つ粒度100μm以下のものがよい。また、前記無機粉末は、無機多孔質体100重量部当たり20〜60重量部の量で用いるのがよく、一般に両者を均一に混合した後、80〜100℃で乾燥した後、粉砕して使用するのがよい。  In addition, a porous inorganic material such as clay mineral or a chemically treated product thereof, for example, acid clay, an acid-treated product or an alkali-treated product thereof may be added. When these are added to the oil-absorbing particles, the oil is adsorbed in the pores, and as a result, the amount of oil-absorbing particles required for the treatment can be considerably reduced. The inorganic powder used preferably has a specific surface area of 200 m <2> / g or less and a particle size of 100 [mu] m or less. The inorganic powder is preferably used in an amount of 20 to 60 parts by weight per 100 parts by weight of the inorganic porous body. Generally, the inorganic powder is uniformly mixed and then dried at 80 to 100 ° C. and then pulverized for use. It is good to do.

洗浄剤は、油吸着剤の吸着性能を向上させるため、添加することが望ましい。洗浄剤としては、ヤシ油脂肪酸及び非イオン系界面活性剤を主原料としたウォーターエマルジョンタイプの油脂二次汚染防止洗浄剤を使用することが好ましい。この洗浄剤を吸油性粒子に100倍に薄めた洗浄剤をスプレーし乾燥する。この洗浄剤を添加することにより、水面などの表面に浮遊した油膜の吸着性が向上し、油を乳化分散させ、ナノメートル単位の油粒子として水に溶け込んだ状態にする(ミセル化)。ミセル化した油分は時間が経過しても再び結合することはない。市販されている好適な洗浄剤としては、「GULクリーン10(YANAGI LABORATORY社製)」、「BY・FAR・Z−M((株)オンワード技研製)」等を挙げることができる。
上記の各種添加物は各々、吸着材の使用場所・使用方法等により適宜選択・添加することが可能であり、用途にあった配合とすることができる。
The cleaning agent is desirably added to improve the adsorption performance of the oil adsorbent. As the cleaning agent, it is preferable to use a water emulsion type oil secondary contamination preventing cleaning agent mainly composed of coconut oil fatty acid and a nonionic surfactant. This cleaning agent is sprayed with a cleaning agent diluted 100 times on oil-absorbing particles and dried. By adding this cleaning agent, the adsorptivity of the oil film floating on the surface such as the water surface is improved, and the oil is emulsified and dispersed to be in a state of being dissolved in water as oil particles in nanometer units (micellar). The micellized oil does not bind again over time. Examples of suitable commercially available cleaning agents include “GUL Clean 10 (manufactured by YANAGI LABORATORY)”, “BY • FAR • Z-M (manufactured by Onward Giken Co., Ltd.)” and the like.
Each of the above-mentioned various additives can be appropriately selected and added depending on the place and method of use of the adsorbent, and can be formulated according to the application.

本発明の油吸収材は、油吸収材100g重当たり360〜400mLの吸油量があることが好ましい。
さらに、本発明の油吸着材は、水面上に散布した場合に水中に沈下せず、少なくとも24時間以上水面に浮遊する性質を持つことが必要とされる。長時間水面上に浮遊する性質を持たせることにより、油吸着後は、油吸着材を外装体ごと水面上からすくい取るだけで良く、処理が格段に容易となる。
The oil absorbing material of the present invention preferably has an oil absorption amount of 360 to 400 mL per 100 g weight of the oil absorbing material.
Furthermore, the oil adsorbent of the present invention is required to have the property of floating on the water surface for at least 24 hours without being submerged in water when sprayed on the water surface. By providing the property of floating on the water surface for a long time, after the oil adsorption, it is only necessary to scoop up the oil adsorbent together with the exterior body from the water surface, and the processing becomes much easier.

本発明に用いる油吸着材は、吸油性粒子が含有する水分が油水系の油の吸着性に大きな影響をもたらす。すなわち、含有する水分量が多いと、処理すべき油分との親和性が低下する傾向がある。従って、吸油性粒子中の水分含有量は、一般に1.0重量%以下、特に0.5重量%以下であるのが好ましい。 In the oil adsorbent used in the present invention, the moisture contained in the oil-absorbing particles has a great influence on the adsorptivity of oil-based oil. That is, when there is much moisture content, there exists a tendency for affinity with the oil component which should be processed to fall. Accordingly, the water content in the oil-absorbing particles is generally 1.0% by weight or less, particularly preferably 0.5% by weight or less.

本発明の油吸着材は、分析値でSiO:50〜70重量%、好ましくは55〜65重量%から構成されることを特徴とする。 The oil adsorbent of the present invention is characterized in that it is composed of SiO 2 : 50 to 70% by weight, preferably 55 to 65% by weight, as an analytical value.

次に、本発明の油吸着材を使用した油処理方法について説明する。
本発明の油吸着材は比重が水より小さいため、例えば、水面上に浮遊し或いは水中に乳化乃至懸濁状態で存在する油類を吸着して除去する目的に広く使用できる。また、事故等で道路上に流出した油類、化学物質等を吸着・除去する目的にも用いることができる。さらに、家庭用の天ぷら油の処理、掃除・化粧用途等、広く工業用・家庭用に用いることができる。
Next, an oil treatment method using the oil adsorbent of the present invention will be described.
Since the specific gravity of the oil adsorbent of the present invention is smaller than that of water, it can be widely used for the purpose of adsorbing and removing oils floating on the water surface or emulsified or suspended in water. It can also be used for the purpose of adsorbing and removing oils, chemical substances, etc. that have flowed out on the road due to accidents. Furthermore, it can be widely used for industrial and household purposes, such as treatment of tempura oil for home use, cleaning and cosmetic use.

吸着させる油水系の油としては、例えば、サフラワー油、大豆油、菜種油、パーム油、パーム核油、綿実油、ヤシ油、米糠油、ゴマ油、ヒマシ油、亜麻仁油、オリーブ油、桐油、椿油、落花生油、カポック油、カカオ油、木蝋、ヒマワリ油、コーン油などの植物性油脂及びイワシ油、ニシン油、イカ油、サンマ油などの魚油、肝油、鯨油、牛脂、牛酪脂、馬油、豚脂、羊脂などの動物性油脂の単独またはそれらの組み合わせが挙げられる。   Examples of the oil-based oil to be adsorbed include safflower oil, soybean oil, rapeseed oil, palm oil, palm kernel oil, cottonseed oil, coconut oil, rice bran oil, sesame oil, castor oil, linseed oil, olive oil, tung oil, coconut oil, peanut Vegetable oils such as oil, kapok oil, cacao oil, wood wax, sunflower oil, corn oil and fish oil such as sardine oil, herring oil, squid oil, saury oil, liver oil, whale oil, beef tallow, beef tallow, horse oil, lard , Animal oils such as sheep fat, or a combination thereof.

一方、鉱物油としては、各種潤滑油、例えばスピンドル油、冷凍機油、ダイナモ油、タービン油、マシン油、船用内燃機関潤滑油、ガソリンエンジン潤滑油、ディーゼルエンジン潤滑油、シリンダー油、マリンエンジン油、ギヤー油、切削油、絶縁油、自動変速機油、圧縮機油、油圧作動油、圧延油等が挙げられる。   On the other hand, as the mineral oil, various lubricating oils such as spindle oil, refrigerating machine oil, dynamo oil, turbine oil, machine oil, marine internal combustion engine lubricating oil, gasoline engine lubricating oil, diesel engine lubricating oil, cylinder oil, marine engine oil, Gear oil, cutting oil, insulating oil, automatic transmission oil, compressor oil, hydraulic fluid, rolling oil and the like can be mentioned.

その他に、原油、重油、軽油、揮発油、各種廃油等を挙げることができ、海面、河川或いは湖水等に流出した油類、水産加工場、畜産加工場、金属圧延工場、金属の加工工場等から排出される含油排水等がその対象となる。本発明では、上記の油水系の油、鉱物油などあらゆる油を油類という。   In addition, crude oil, heavy oil, light oil, volatile oil, various waste oils, etc., oils that flowed into the sea surface, rivers, lakes, etc., fishery processing plant, livestock processing plant, metal rolling plant, metal processing plant, etc. This includes oil-containing wastewater discharged from the area. In the present invention, all oils such as the above-mentioned oil-based oils and mineral oils are referred to as oils.

油水系の油吸着処理は、本発明の油吸着材と油水系とを均一に接触させればよい。例えば、油類が浮上している水面に本発明の油吸着材を散布し、或いは水面を覆うように浮遊させる。本発明の油吸着材は、油吸着後も水面に一定期間浮遊し沈降しない特質を持つため、油吸着後には浮遊した吸着材をすくい取る方法により、全く油膜がなく清澄な水面が得られる。
すくい取った浮遊物は、例えばメッシュ等で簡単な水切りをした後、ロールプレス等にかけて水切りした後は、外装体はさらさらとした手触りで油のべたつきは感じられない。なお、吸着油は不可逆的に吸着されるため、ロールプレス等で圧をかけることによる油吸着材からの再漏出の心配はない。
The oil / water-based oil adsorption treatment may be performed by bringing the oil adsorbent of the present invention and the oil / water system into uniform contact. For example, the oil adsorbing material of the present invention is sprayed on the water surface where oils are floating, or is floated so as to cover the water surface. Since the oil adsorbing material of the present invention has a characteristic that it floats on the water surface for a certain period even after oil adsorption and does not settle, a clear water surface without any oil film is obtained by a method of scooping off the adsorbing material after oil adsorption.
For example, after the drained floating material is drained with a mesh or the like and then drained by a roll press or the like, the exterior body has a smooth touch and does not feel oily stickiness. Since the adsorbed oil is irreversibly adsorbed, there is no fear of re-leakage from the oil adsorbent due to pressure applied by a roll press or the like.

本発明の油吸着材は、油分解性を有する微生物を混合しているため、吸着した油が分解消滅され、複数回に渡って油吸着材を使用することができる。当該微生物の活性が低下し、油分解速度が落ちてきた場合には、油吸着材の中身に新たに栄養剤を添加する、微生物を追加する、等の措置により、更に再利用することができる。
また、本発明の油吸着材を廃棄する際には燃焼させる必要はなく、土中に埋設或いはコンポスト処理することにより、当該微生物により、植物性の吸油性粒子、吸着油、生分解性を有する外装体、の全てが分解されるので、環境への負担となる心配が無い。
Since the oil adsorbent of the present invention is mixed with microorganisms having oil decomposability, the adsorbed oil is decomposed and extinguished, and the oil adsorbent can be used multiple times. If the activity of the microorganism decreases and the oil decomposition rate decreases, it can be reused by adding new nutrients to the contents of the oil adsorbent or adding microorganisms. .
Moreover, when discarding the oil adsorbing material of the present invention, it is not necessary to burn it. By embedding or composting in soil, the microorganism has plant oil-absorbing particles, adsorbed oil, and biodegradability. Since all of the exterior body is disassembled, there is no concern about environmental burden.

その他、工場用として機械工場、バス会社、タクシー会社等においては、落下した床面の油や機械等に付着した油処理、手足の油落とし、家庭用としては換気扇、フライパン、バーベキュー鉄板等の油処理、道路用としては工事での油、事故での油処理、また道路の一般舗装や透水性舗装の下部に散布しておき、地中への油の浸透を防止することもできる。更には、水面用として河川、池、沼等の油処理、また排水溝、排水管の処理に用いることもできる。
本発明の油吸着材は、平均的には、散布した量の5倍〜15倍の油吸収能力を有するものであり、短時間では、7〜13倍の油を吸収することができる。
For other factories, such as machine factories, bus companies, taxi companies, etc., fallen floor oils and oils attached to machines, oil drops on hands and feet, and oil for ventilating fans, frying pans, barbecue iron plates, etc. for household use For treatment and road use, oil for construction, oil treatment for accidents, and spraying under the general pavement or permeable pavement of the road can prevent the oil from penetrating into the ground. Furthermore, it can also be used for the treatment of oil for rivers, ponds, swamps, etc., and for treatment of drains and drainage pipes for water surfaces.
The oil adsorbent of the present invention has, on average, an oil absorption capacity that is 5 to 15 times the sprayed amount, and can absorb 7 to 13 times as much oil in a short time.

以下、本発明を実施例に基づき更に詳細に説明するが、本発明は実施例に限定されるものではない。   EXAMPLES Hereinafter, although this invention is demonstrated further in detail based on an Example, this invention is not limited to an Example.

(実施例1)
予め、本発明に用いる外装体として縦・横各々20cmに裁断したユニチカ株式会社製生分解性不織布「テラマックG0503/WTO」(目付量g/m)二枚を重ね合わせ、3辺をヒートシールし袋体を準備した。
次いで、ピーナツ殻300gを、50℃のオーブンで30分間乾燥させた。その後取り出し、粒度150〜850μmの大きさになるように粉砕機を用いて粉砕し、吸油性粒子とした。
次に、前記吸油性粒子表面にコーティング膜を形成するため、吸油性粒子をパラフィンワックス乳化物「EMUSTAR−1070(日本精蝋株式会社製)」に浸漬後、75℃のオーブンで10分間乾燥させた。
前記粒子を室温にて放置冷却後、油分解微生物として米国バイオジェネシス社製「バクテリアGT1000−HC」を100g混合した。さらに前記微生物の活性化のため、「ハイポネックス(登録商標)ハイグレード」を2000倍に希釈し、50mlを添加し良く混合した。油ゲル化剤として、「エコポリイP−1000A(株式会社共栄社製)」を50g添加し混合した。混合物を準備しておいた前記袋体中に入れ、残りの辺をヒートシールして本発明の油吸着材とした。
この油吸着材に機械油500gを吸着させると、24時間以内に全量を吸収し、油の再漏出は認められなかった。また、素手で不織布表面をさわったところ油は付着しなかった。これを土壌中に埋設し25℃程度の温度を保って、2ヶ月後に掘り出したところ、不織布は目視で約50%程度分解されていた。また、内容物である吸油性粒子には油のべたつきは感じられず、周辺の土壌と同様の感触であった。
Example 1
Two biodegradable non-woven fabrics “Terramac G0503 / WTO” (weight per unit g / m 2 ) manufactured by Unitika Co., Ltd., previously cut into 20 cm in length and width as exterior bodies used in the present invention, are stacked and heat-sealed on three sides A shibu bag was prepared.
Next, 300 g of peanut shell was dried in an oven at 50 ° C. for 30 minutes. Then, it was taken out and pulverized using a pulverizer so as to have a particle size of 150 to 850 μm to obtain oil-absorbing particles.
Next, in order to form a coating film on the surface of the oil-absorbing particles, the oil-absorbing particles are immersed in a paraffin wax emulsion “EMUSTAR-1070 (manufactured by Nippon Seiwa Co., Ltd.)” and then dried in an oven at 75 ° C. for 10 minutes. It was.
The particles were allowed to cool at room temperature and then mixed with 100 g of “Bacterial GT1000-HC” manufactured by Biogenesis, USA as an oil-decomposing microorganism. Furthermore, in order to activate the microorganism, “Hyponex (registered trademark) high grade” was diluted 2000 times, and 50 ml was added and mixed well. As an oil gelling agent, 50 g of “Ecopolii P-1000A (manufactured by Kyoeisha Co., Ltd.)” was added and mixed. The mixture was put in the prepared bag and the remaining sides were heat-sealed to obtain the oil adsorbing material of the present invention.
When 500 g of machine oil was adsorbed to this oil adsorbent, the entire amount was absorbed within 24 hours, and no re-leakage of oil was observed. Further, when the surface of the nonwoven fabric was touched with bare hands, no oil adhered. When this was embedded in soil and kept at a temperature of about 25 ° C. and excavated two months later, the nonwoven fabric was visually decomposed by about 50%. In addition, the oil-absorbing particles as the contents did not feel oily, and had the same feel as the surrounding soil.

(実施例2)
実施例1と同様の内容物を、実施例1に用いた不織布の袋体に封入し本発明の油吸着材とした。水槽に10Lの水及び500gのパーム油を投入し、前記油吸着材を表面に浮遊させたところ、油吸着材は24時間後も水中に沈下せず、且つパーム油全量を吸収した。油吸着物をすくい取ったところ、油の浮遊は認められず清澄な水面が得られた。
油吸着後に、約10分間メッシュで簡単な水切りをし、ロールプレスにより水切りを行った。水切り後の油吸着材を手で触ったところ、不織布表面に油の感触は認められなかった。
その後土壌中に埋設し25℃程度の温度を保って、2ヶ月後に掘り出したところ、不織布は分解され、多少繊維跡が残るものの原型はとどめていなかった。また、内容物である吸油性粒子には油のべたつきは感じられず、周辺の土壌と同様の感触であった。
(Example 2)
The same contents as in Example 1 were enclosed in the nonwoven fabric bag used in Example 1 to obtain the oil adsorbent of the present invention. When 10 L of water and 500 g of palm oil were added to the water tank and the oil adsorbent was suspended on the surface, the oil adsorbent did not sink into water after 24 hours and absorbed the entire amount of palm oil. When the oil adsorbate was scooped up, no oil floating was observed and a clear water surface was obtained.
After oil adsorption, the water was drained with a mesh for about 10 minutes, and drained by a roll press. When the oil adsorbent after draining was touched by hand, no oil touch was observed on the nonwoven fabric surface.
After that, when embedded in soil and kept at a temperature of about 25 ° C. and excavated after 2 months, the nonwoven fabric was decomposed and some traces of fibers remained, but the original pattern was not retained. In addition, the oil-absorbing particles as the contents did not feel oily, and had the same feel as the surrounding soil.

(比較例1)
実施例1と同様の内容物を、ナイロン不織布からなる袋体(縦横各20cm)に封入し、実施例1と同様の条件下で機械油500gと接触させた。その結果、24時間以内に約半量を吸収したが、48時間後には未だ1/4程度の量の油が未吸収であった。素手で不織布表面をさわったところ手に油が付着した。これを土壌中に埋設し25℃程度の温度を保って、2ヶ月後に掘り出したところ、不織布は分解されておらず、埋設前と同様の状態であった。また、袋体を解体し内容物の状態を手で触って確かめたところ、油のべたべたした感触が残っている状態であった。
(Comparative Example 1)
The same contents as in Example 1 were sealed in a bag made of nylon nonwoven fabric (20 cm in length and width) and brought into contact with 500 g of machine oil under the same conditions as in Example 1. As a result, about half of the oil was absorbed within 24 hours, but about 1/4 of the oil was still unabsorbed after 48 hours. When the surface of the nonwoven fabric was touched with bare hands, oil adhered to the hands. When this was embedded in soil and kept at a temperature of about 25 ° C. and excavated two months later, the nonwoven fabric was not decomposed and was in the same state as before being embedded. Moreover, when the bag body was disassembled and the contents were checked by hand, it was in a state where a greasy feel of oil remained.

(比較例2)
実施例1における内容物において、油分解微生物として米国バイオジェネシス社製「バクテリアGT1000−HC」を混合しない以外には実施例1と同様の内容物を作成し、実施例1と同様の袋体中に封入して実施例1と同様の条件下で機械油500gと接触させた。その結果、24時間以内に全量を吸収し、油の再漏出は認められなかった。また、素手で不織布表面をさわったところ油は付着しなかった。これを土壌中に埋設し25℃程度の温度を保って、2ヶ月後に掘り出したところ、不織布はわずかに分解されていたが、実施例1と比較して分解の程度が低かった。また、内容物である吸油性粒子を手で触ってみたところ、やや油のべたべたした感触が感じられた。
(Comparative Example 2)
In the contents in Example 1, the same contents as in Example 1 were prepared except that “Bacterial GT1000-HC” manufactured by US Biogenesis was not mixed as an oil-decomposing microorganism, and the same contents as in Example 1 were obtained. And contacted with 500 g of machine oil under the same conditions as in Example 1. As a result, the entire amount was absorbed within 24 hours, and no re-leakage of oil was observed. Further, when the surface of the nonwoven fabric was touched with bare hands, no oil adhered. When this was embedded in soil and kept at a temperature of about 25 ° C. and excavated two months later, the nonwoven fabric was slightly decomposed, but the degree of decomposition was lower than that of Example 1. In addition, when the oil-absorbing particles as the contents were touched by hand, a slightly greasy feel of oil was felt.

本発明の油吸着材によれば、食品廃材等の植物性材料を有効に活用し、油類を迅速に且つ有効に吸着し、しかも処理前後において取り扱い性、作業性の良好な油吸着材を提供することができる。処理後は埋め立て処理或いはコンポスト処理により、外装体・吸着油・内容物(油吸着組成物)の全てが分解可能であり、燃焼エネルギー等が不要であるため、環境への負荷を軽減させることができる。   According to the oil adsorbing material of the present invention, an oil adsorbing material that effectively utilizes vegetable materials such as food waste materials, adsorbs oils quickly and effectively, and has good handleability and workability before and after treatment. Can be provided. After the treatment, all of the exterior body, adsorbed oil and contents (oil adsorbed composition) can be decomposed by landfill or composting, and no combustion energy is required, reducing the burden on the environment. it can.

Claims (2)

生分解性を有する不織布からなる外装体に、植物性材料を主体とする吸油性粒子が収容されてなる油吸着材であって、前記外装体が、ポリ乳酸繊維からなる不織布であることを特徴とする油吸着材。   An oil-adsorbing material in which oil-absorbing particles mainly composed of plant materials are accommodated in an outer package made of a non-woven fabric having biodegradability, wherein the outer package is a non-woven fabric made of polylactic acid fibers. Oil adsorbent. 前記吸油性粒子に、油分解性能及び/又は不織布分解性能を有する微生物が混合されてなることを特徴とする、請求項1に記載の油吸着材。   The oil adsorbent according to claim 1, wherein the oil-absorbing particles are mixed with microorganisms having oil decomposing performance and / or nonwoven fabric degrading performance.
JP2005224755A 2005-08-02 2005-08-02 Oil absorber using oil decomposing microorganism and biodegradation nonwoven fabric Pending JP2007039954A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2005224755A JP2007039954A (en) 2005-08-02 2005-08-02 Oil absorber using oil decomposing microorganism and biodegradation nonwoven fabric

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005224755A JP2007039954A (en) 2005-08-02 2005-08-02 Oil absorber using oil decomposing microorganism and biodegradation nonwoven fabric

Publications (1)

Publication Number Publication Date
JP2007039954A true JP2007039954A (en) 2007-02-15

Family

ID=37798198

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2005224755A Pending JP2007039954A (en) 2005-08-02 2005-08-02 Oil absorber using oil decomposing microorganism and biodegradation nonwoven fabric

Country Status (1)

Country Link
JP (1) JP2007039954A (en)

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009279578A (en) * 2008-04-22 2009-12-03 Shinten Kogyo Kk Oil adsorbent, method for preserving oil adsorbent, and oil adsorbing member
JP2010022982A (en) * 2008-07-23 2010-02-04 Shinten Kogyo Kk Method for preserving oil adsorbent
JP2012024655A (en) * 2010-07-20 2012-02-09 Kureha Corp Oil collecting material containing polyglycolic acid
WO2016123155A1 (en) * 2015-01-26 2016-08-04 Pioneer Pet Products, Llc Extruded granular oil sorbent
JP2016159284A (en) * 2015-03-05 2016-09-05 有限会社バイオフューチャー Oil adsorbent
CN106176293A (en) * 2016-08-26 2016-12-07 李冬琼 The preparation method of facial-care oil-Absorbing Sheets
US10028481B2 (en) 2012-09-11 2018-07-24 Pioneer Pet Products, Llc Granular absorbent and system and method for treating or processing granular absorbent during granular absorbent transport
US10098317B2 (en) 2012-09-11 2018-10-16 Pioneer Pet Products, L.L.P. Method of making animal litter
US10556844B2 (en) 2015-02-06 2020-02-11 Basf Se Pyrazole compounds as nitrification inhibitors
JP2020114579A (en) * 2019-01-17 2020-07-30 関西電子株式会社 Oil recovery device and method
WO2020238270A1 (en) * 2019-05-29 2020-12-03 南京大学 Modified polylactic acid non-woven fabric for oil-water separation, preparation method therefor and application thereof
US10882238B2 (en) 2014-01-25 2021-01-05 Pioneer Pet Products, Llc Method for making quenched granular absorbent
US11457605B2 (en) 2012-09-11 2022-10-04 Pioneer Pet Products, Llc Extruded self-clumping cat litter
US11470811B2 (en) 2012-09-11 2022-10-18 Pioneer Pet Products, Llc Extruded granular absorbent
US11602120B2 (en) 2012-09-11 2023-03-14 Pioneer Pet Products, Llc Lightweight coated extruded granular absorbent

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07310236A (en) * 1994-05-18 1995-11-28 Kanebo Ltd Thermofusible polylactic acid fiber
JP2001276610A (en) * 2000-03-30 2001-10-09 Rengo Co Ltd Oil-adsorbing agent and method of producing the same
JP2003061643A (en) * 2001-08-22 2003-03-04 Ael:Kk Oil-treating material containing microorganism and method for treating oil by using the same
JP2003286640A (en) * 2002-03-27 2003-10-10 Unitika Ltd Short fiber nonwoven fabric
JP2003306863A (en) * 2002-04-17 2003-10-31 Toyobo Co Ltd Polyester filament nonwoven fabric and separation membrane using the same
JP2004009044A (en) * 2002-06-10 2004-01-15 Ekomatetsuku Kenkyusho:Kk Oil absorbing and decomposing composition
JP2004167481A (en) * 2002-11-08 2004-06-17 Nisshin Kogyo Kk Oil adsorbing material using vegetable material, its manufacturing method and oil treating method
JP2006026611A (en) * 2004-07-21 2006-02-02 Ichihara Shokai:Kk Oil treating material

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07310236A (en) * 1994-05-18 1995-11-28 Kanebo Ltd Thermofusible polylactic acid fiber
JP2001276610A (en) * 2000-03-30 2001-10-09 Rengo Co Ltd Oil-adsorbing agent and method of producing the same
JP2003061643A (en) * 2001-08-22 2003-03-04 Ael:Kk Oil-treating material containing microorganism and method for treating oil by using the same
JP2003286640A (en) * 2002-03-27 2003-10-10 Unitika Ltd Short fiber nonwoven fabric
JP2003306863A (en) * 2002-04-17 2003-10-31 Toyobo Co Ltd Polyester filament nonwoven fabric and separation membrane using the same
JP2004009044A (en) * 2002-06-10 2004-01-15 Ekomatetsuku Kenkyusho:Kk Oil absorbing and decomposing composition
JP2004167481A (en) * 2002-11-08 2004-06-17 Nisshin Kogyo Kk Oil adsorbing material using vegetable material, its manufacturing method and oil treating method
JP2006026611A (en) * 2004-07-21 2006-02-02 Ichihara Shokai:Kk Oil treating material

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009279578A (en) * 2008-04-22 2009-12-03 Shinten Kogyo Kk Oil adsorbent, method for preserving oil adsorbent, and oil adsorbing member
JP2010022982A (en) * 2008-07-23 2010-02-04 Shinten Kogyo Kk Method for preserving oil adsorbent
JP2012024655A (en) * 2010-07-20 2012-02-09 Kureha Corp Oil collecting material containing polyglycolic acid
US11602120B2 (en) 2012-09-11 2023-03-14 Pioneer Pet Products, Llc Lightweight coated extruded granular absorbent
US11470811B2 (en) 2012-09-11 2022-10-18 Pioneer Pet Products, Llc Extruded granular absorbent
US11457605B2 (en) 2012-09-11 2022-10-04 Pioneer Pet Products, Llc Extruded self-clumping cat litter
US10028481B2 (en) 2012-09-11 2018-07-24 Pioneer Pet Products, Llc Granular absorbent and system and method for treating or processing granular absorbent during granular absorbent transport
US10098317B2 (en) 2012-09-11 2018-10-16 Pioneer Pet Products, L.L.P. Method of making animal litter
US10368527B2 (en) 2012-09-11 2019-08-06 Pioneer Pet Products, Llc Animal litter
US10882238B2 (en) 2014-01-25 2021-01-05 Pioneer Pet Products, Llc Method for making quenched granular absorbent
WO2016123155A1 (en) * 2015-01-26 2016-08-04 Pioneer Pet Products, Llc Extruded granular oil sorbent
US10556844B2 (en) 2015-02-06 2020-02-11 Basf Se Pyrazole compounds as nitrification inhibitors
JP2016159284A (en) * 2015-03-05 2016-09-05 有限会社バイオフューチャー Oil adsorbent
CN106176293A (en) * 2016-08-26 2016-12-07 李冬琼 The preparation method of facial-care oil-Absorbing Sheets
JP2020114579A (en) * 2019-01-17 2020-07-30 関西電子株式会社 Oil recovery device and method
JP7239153B2 (en) 2019-01-17 2023-03-14 関西電子株式会社 Oil recovery device and oil recovery method
WO2020238270A1 (en) * 2019-05-29 2020-12-03 南京大学 Modified polylactic acid non-woven fabric for oil-water separation, preparation method therefor and application thereof
GB2598511A (en) * 2019-05-29 2022-03-02 Univ Nanjing Modified polylactic acid non-woven fabric for oil-water separation, preparation method therefor and application thereof
GB2598511B (en) * 2019-05-29 2022-07-06 Univ Nanjing Modified polylactic acid nonwoven fabric for oil/water separation and preparation method and application thereof

Similar Documents

Publication Publication Date Title
JP2007039954A (en) Oil absorber using oil decomposing microorganism and biodegradation nonwoven fabric
US6506307B1 (en) Process for sorbing liquids using tropical fibers
Asadpour et al. Application of Sorbent materials in Oil Spill management: A review.
Abdelwahab Assessment of raw luffa as a natural hollow oleophilic fibrous sorbent for oil spill cleanup
US7354516B1 (en) Oil digesting microbe-plastic foam system
CA2451444C (en) Oxidative thermochemical drying process for changing hydrophilic/hydrophobic characteristics of natural organic substances
US5082563A (en) Methods for cleaning up liquids using absorbent pellets
US10519354B2 (en) Porous oil binder and method for the production thereof
EP0485524B1 (en) Absorbent materials and use thereof
US6632501B2 (en) Loose fiber adsorbent
EP1742882A2 (en) Method and apparatus for removing oil spills and extinguishing fires
US7655149B1 (en) Oil absorbent kenaf balls and kits, and methods of making and using the same
JP5376764B2 (en) Oil-absorbing continuous porous structure
Ngaini et al. Facile sorbent from esterified cellulosic sago waste for engine oil removal in marine environment
Husseien et al. Experimental investigation of thermal modification influence on sorption qualities of barley straw
Aisien et al. Application of activated recycled rubber from used tyres in oil spill clean up
MXPA06012044A (en) Method and apparatus for removing oil spills and extinguishing fires.
Yen Tan et al. A Review on Oil Spill Clean-up Using Bio-Sorbent Materials with Special Emphasis on Utilization of Kenaf Core Fibers.
Hussein et al. Oil spill sorption using carbonized pith bagasse. Application of carbonized pith bagasse as loose fiber
JP2004167481A (en) Oil adsorbing material using vegetable material, its manufacturing method and oil treating method
Kovačević et al. Non-woven sorbent based on recycled jute fibers for efficient oil spill clean-up: From production to biodegradation
Tesfaye et al. Valorisation of waste chicken feathers: Green oil sorbent
Cara et al. Assessment of some straw-derived materials for reducing the leaching potential of Metribuzin residues in the soil
EP0075384B1 (en) Oil spill absorbing peat
US5700558A (en) Hydrocarbon absorbent

Legal Events

Date Code Title Description
A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20101007

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20101206

A131 Notification of reasons for refusal

Effective date: 20101227

Free format text: JAPANESE INTERMEDIATE CODE: A131

A02 Decision of refusal

Effective date: 20110420

Free format text: JAPANESE INTERMEDIATE CODE: A02