JP2007038422A - Ultrasonic welding method for resin component - Google Patents

Ultrasonic welding method for resin component Download PDF

Info

Publication number
JP2007038422A
JP2007038422A JP2005221850A JP2005221850A JP2007038422A JP 2007038422 A JP2007038422 A JP 2007038422A JP 2005221850 A JP2005221850 A JP 2005221850A JP 2005221850 A JP2005221850 A JP 2005221850A JP 2007038422 A JP2007038422 A JP 2007038422A
Authority
JP
Japan
Prior art keywords
ultrasonic
welding
resin
resin component
adherend
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP2005221850A
Other languages
Japanese (ja)
Inventor
Tsunamasa Shiotani
綱正 塩谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kasai Kogyo Co Ltd
Original Assignee
Kasai Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kasai Kogyo Co Ltd filed Critical Kasai Kogyo Co Ltd
Priority to JP2005221850A priority Critical patent/JP2007038422A/en
Publication of JP2007038422A publication Critical patent/JP2007038422A/en
Withdrawn legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/60Riveting or staking
    • B29C65/606Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking
    • B29C65/607Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking the integral rivets being hollow
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/47Joining single elements to sheets, plates or other substantially flat surfaces
    • B29C66/472Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially flat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/47Joining single elements to sheets, plates or other substantially flat surfaces
    • B29C66/474Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially non-flat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81431General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single cavity, e.g. a groove
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined

Abstract

<P>PROBLEM TO BE SOLVED: To prevent the deformation of an adherend and to secure high attachment strength in an ultrasonic welding method for a resin component in which the resin component is integrated with the adherend. <P>SOLUTION: When ultrasonic machining is applied to an ultrasonic machining point 40 by an ultrasonic horn 50 with a clip fitting seat (resin component) 30 superposed on a roof trim main body (adherend) 20, a projection 33 for a welding part is formed. A space 34 for absorbing a molten resin M is formed around the projection 33, or a concave groove 37 or a recess 38 to be a passage for the molten resin M is set at the ultrasonic machining point 40, so that sufficient welding strength is secured without having an adverse effect of heat or a press pressure from the ultrasonic horn 50 on the adherend 20. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

この発明は、被着体に樹脂部品を超音波加工により一体化する樹脂部品の超音波溶着方法に係り、特に、超音波ホーンのプレス圧やその際の熱により被着体が変形することを確実に防止できるとともに、溶着強度を強固に維持できる樹脂部品の超音波溶着方法に関する。   The present invention relates to an ultrasonic welding method for resin parts in which resin parts are integrated with an adherend by ultrasonic processing, and in particular, the adherend is deformed by the press pressure of an ultrasonic horn or heat at that time. The present invention relates to an ultrasonic welding method for resin parts that can be reliably prevented and can maintain a strong welding strength.

従来から、被着体の一面に樹脂部品を固定する方法として、接着剤を使用する接着固定方法、高周波ウエルダ溶着により溶着する高周波ウエルダ溶着方法、超音波振動を加え、樹脂部品を加熱溶融させて一体化する超音波溶着方法等が知られている。この中で接着固定方法は、接着剤を塗布、乾燥させる工程が長期化し、かつ有機溶媒を使用することが多いため、作業環境が悪化する等の問題点がある。また、高周波ウエルダ溶着方法は、樹脂部品の高周波ウエルダ特性に左右され、材料の選定自由度が制約を受けることが多い。この点、超音波溶着方法は、作業環境面でも好ましく、かつどのような物性をもつ樹脂でも溶着一体化できるため、広範に使用されている。   Conventionally, as a method of fixing a resin part on one surface of an adherend, an adhesive fixing method using an adhesive, a high frequency welder welding method using high frequency welder welding, applying ultrasonic vibration, and heating and melting the resin part. An integrated ultrasonic welding method or the like is known. Among them, the adhesive fixing method has a problem that the process of applying and drying the adhesive is prolonged and an organic solvent is often used, so that the working environment is deteriorated. Further, the high frequency welder welding method depends on the high frequency welder characteristics of the resin component, and the degree of freedom in selecting the material is often limited. In this regard, the ultrasonic welding method is preferable from the viewpoint of work environment and can be used in a wide range since it can be integrated with any resin having any physical property.

超音波溶着方法の概要を図21,図22を基に説明する。まず、被着体1上に樹脂部品2を重ね合わせ、超音波加工ポイントAに超音波ホーン3を適宜プレス圧で押し付けて、所定周波数の超音波振動を所定時間加えることで、図22に示すように、被着体1に樹脂部品2の一部(図中斜線部で示す部位)が溶融されて被着体1に樹脂部品2を強固にかつ短時間で一体化することができる。超音波ホーン3を使用した樹脂部品2の超音波溶着については、特許文献1に詳細に記載されている。   An outline of the ultrasonic welding method will be described with reference to FIGS. First, the resin component 2 is superposed on the adherend 1, and the ultrasonic horn 3 is appropriately pressed against the ultrasonic processing point A with a press pressure, and ultrasonic vibration of a predetermined frequency is applied for a predetermined time, as shown in FIG. As described above, a part of the resin component 2 (the portion indicated by the hatched portion in the figure) is melted on the adherend 1 so that the resin component 2 can be firmly integrated with the adherend 1 in a short time. The ultrasonic welding of the resin component 2 using the ultrasonic horn 3 is described in detail in Patent Document 1.

特開平2−22034号公報JP-A-2-22034

このように、広範に使用される超音波溶着方法においては、超音波ホーン3により圧力がかかった状態で加熱されるため、図23に示すように、被着体1が変形する不具合がしばしば生じている。この変形の要因としては、超音波ホーン3によるプレス圧と超音波溶着時における熱による影響が考えられる。   As described above, in the ultrasonic welding method widely used, since heating is performed in a state where pressure is applied by the ultrasonic horn 3, there is often a problem that the adherend 1 is deformed as shown in FIG. ing. As a factor of this deformation, the influence of heat at the time of press welding by the ultrasonic horn 3 and ultrasonic welding can be considered.

従って、既存の超音波加工においては、このような変形を回避するために、プレス圧を過大にかけることができず、また、加工時間も短時間で完了させなければならないことから、樹脂の溶融量が制限され、充分な溶着強度を安定して得るのが難しく、変形を回避しながら強固な溶着強度を維持することが急務とされている。特に、最近では、ルーフトリム等の内装部品の基材は、軽量素材が用いられており、これら軽量素材は、超音波溶着加工時におけるプレス圧や熱の影響により変形する傾向が著しい。   Therefore, in the existing ultrasonic processing, in order to avoid such deformation, the press pressure cannot be applied excessively, and the processing time must be completed in a short time. The amount is limited, it is difficult to stably obtain a sufficient welding strength, and there is an urgent need to maintain a strong welding strength while avoiding deformation. In particular, recently, light-weight materials are used as the base material for interior parts such as roof trims, and these light-weight materials tend to be deformed by the influence of press pressure and heat during ultrasonic welding.

この発明は、このような事情に鑑みてなされたもので、被着体に樹脂部品を超音波ホーンにより溶着一体化する際、被着体の変形を確実に防止できるとともに、常に強固な溶着強度を確保できる樹脂部品の超音波溶着方法を提供することを目的とする。   The present invention has been made in view of such circumstances, and when the resin component is welded and integrated to the adherend with an ultrasonic horn, the adherend can be reliably prevented from being deformed and always has a strong welding strength. It is an object of the present invention to provide an ultrasonic welding method for resin parts that can secure the above.

上記課題を解決するために、本発明は、被着体の一面に樹脂部品を載置し、樹脂部品側から超音波ホーンを適宜プレス圧で押し当て、所定時間超音波振動を加えて樹脂部品の一部を溶融させて、被着体に樹脂部品を溶着一体化する樹脂部品の超音波溶着方法において、前記樹脂部品の超音波ホーン当接側には、溶着シロ用突起を突設するとともに、この突起の周囲に溶着シロとなる溶融樹脂を収容するための空所を設け、突起の上面に超音波ホーンを押し付けて突起を溶融させた後、空所内に溶融樹脂を収容することで、溶着シロを確保し、被着体に樹脂部品を溶着一体化することを特徴とする。   In order to solve the above-described problems, the present invention provides a resin component by placing a resin component on one surface of an adherend, appropriately pressing an ultrasonic horn from the resin component side with a pressing pressure, and applying ultrasonic vibration for a predetermined time. In the ultrasonic welding method for resin parts, in which a part of the resin parts is fused and integrated with the adherend, a welding sill projection is provided on the ultrasonic horn contact side of the resin part. By providing a space for accommodating the molten resin that becomes a welding skirt around the protrusion, and pressing the ultrasonic horn on the upper surface of the protrusion to melt the protrusion, the molten resin is accommodated in the space. It is characterized in that a welding swarf is secured and a resin part is integrally welded to the adherend.

ここで、被着体と樹脂部品との組み合わせとしては、ルーフトリムとその裏面の所定位置に取り付けられるクリップ取付座、上下二分割タイプのドアトリムロアとその裏面に取り付けられるポケットバックカバー等が考えられるが、超音波溶着加工により一方側の樹脂部品が部分的に溶融して、樹脂部品が被着体に溶着一体化する構造であれば、その用途は問わない。また、樹脂部品の素材としては、ポリエチレン系樹脂、ポリプロピレン系樹脂、ポリスチレン系樹脂、ポリエチレンテレフタレート系樹脂、ポリビニルアルコール系樹脂、塩化ビニル系樹脂、ポリアミド系樹脂、ポリアセタール系樹脂、ポリカーボネート系樹脂、アイオノマー系樹脂、アクリロニトリル/ブタジエン/スチレン(ABS)樹脂等から適宜選択して良い。更に、被着体は、樹脂部品を支持する剛性を備えていれば良く、樹脂製基材、段ボール基材、発泡樹脂基材等の素材から適宜選択して良い。   Here, as a combination of an adherend and a resin part, a roof trim, a clip mounting seat attached to a predetermined position on the back surface thereof, a top / bottom split type door trim lower, a pocket back cover attached to the back surface, etc. are conceivable. However, the application is not limited as long as the resin part on one side is partially melted by the ultrasonic welding process and the resin part is welded and integrated with the adherend. In addition, the resin parts are made of polyethylene resin, polypropylene resin, polystyrene resin, polyethylene terephthalate resin, polyvinyl alcohol resin, vinyl chloride resin, polyamide resin, polyacetal resin, polycarbonate resin, ionomer resin. You may select suitably from resin, an acrylonitrile / butadiene / styrene (ABS) resin, etc. Furthermore, the adherend only needs to have rigidity to support the resin component, and may be appropriately selected from materials such as a resin base material, a corrugated board base material, and a foamed resin base material.

そして、以上の構成から明らかなように、被着体に樹脂部品を重ね合わせて、樹脂部品に設けられた溶着シロ用突起の上面に超音波ホーンを押し付けて、所定周波数の超音波振動を所定時間加えれば、溶着シロ用突起が溶融して、突起の周囲に設けられている空所内に溶融樹脂が収容される。従って、超音波ホーンによるプレス圧を過度に加える必要がなく、しかも、溶着シロは突起により充分確保されるため、プレス圧を低く設定しても、充分な溶着強度が得られることから、従来生じていた被着体の変形を可及的に防止することができる。   As is clear from the above configuration, the resin component is overlaid on the adherend, and the ultrasonic horn is pressed against the upper surface of the welding sill projection provided on the resin component, so that the ultrasonic vibration of the predetermined frequency is predetermined. If time is added, the welding sill projection melts and the molten resin is accommodated in a space provided around the projection. Therefore, it is not necessary to apply an excessive press pressure by the ultrasonic horn, and the welding shiro is sufficiently secured by the protrusion, so that a sufficient welding strength can be obtained even if the pressing pressure is set low. It is possible to prevent the adherend from being deformed as much as possible.

更に、本発明の好ましい実施の形態においては、前記溶着シロ用突起は、空所を横切るサポート片により、浮いた状態で取付プレートに支持され、突起の底部に溶融樹脂を収容するための底部スペースが空所と連通形成されていることを特徴とする。そして、この実施の形態によれば、突起は空所を横切るサポート片により浮いた状態で支持されているため、突起の上面に超音波ホーンからのプレス圧を加えた場合、被着体側にプレス圧がかかることがないことから、超音波ホーンのプレス圧を比較的大きく設定して、短時間に溶融処理を行なうことができ、溶着加工効率を高めることができる。   Furthermore, in a preferred embodiment of the present invention, the welding sill projection is supported by the mounting plate in a floating state by a support piece that crosses the cavity, and a bottom space for accommodating molten resin at the bottom of the projection. Is formed in communication with the void. According to this embodiment, since the protrusion is supported in a floating state by the support piece that crosses the void, when pressing pressure from an ultrasonic horn is applied to the upper surface of the protrusion, the protrusion is pressed to the adherend side. Since no pressure is applied, the press pressure of the ultrasonic horn can be set to a relatively large value, the melting process can be performed in a short time, and the welding efficiency can be increased.

次に、本発明の好ましい実施の形態においては、被着体の一面に樹脂部品を載置し、樹脂部品側から超音波ホーンを適宜プレス圧で押し当て、所定時間超音波振動を加えて樹脂部品の一部を溶融させて、被着体に樹脂部品を溶着一体化する樹脂部品の超音波溶着方法において、前記樹脂部品の被着体当接側には、溶融樹脂を収容するための凹溝が設けられており、超音波溶着加工時、溶融樹脂が凹溝内に流れ込み、流れ込んだ溶融樹脂が溶着シロとなり、被着体に樹脂部品を溶着一体化することを特徴とする。そして、この実施の形態によれば、樹脂部品を超音波ホーンで加熱すると、樹脂部品が溶融し、溶融部位が被着体との接触面に達する。更に、溶融部位を基点とした凹溝内に溶融樹脂が流れ進み、その後、溶融樹脂が冷却されて固化することで、充分な溶着シロを確保することができ、被着体に対して樹脂部品を確実に固定することができる。   Next, in a preferred embodiment of the present invention, a resin component is placed on one surface of the adherend, an ultrasonic horn is appropriately pressed from the resin component side with a press pressure, and ultrasonic vibration is applied for a predetermined time. In an ultrasonic welding method for a resin part in which a part of the part is melted and the resin part is welded and integrated with the adherend, a concave portion for accommodating the molten resin is provided on the adherend contact side of the resin part. A groove is provided, and at the time of ultrasonic welding, the molten resin flows into the concave groove, and the molten resin that has flowed into becomes a welding scissors, and the resin parts are welded and integrated with the adherend. According to this embodiment, when the resin component is heated with the ultrasonic horn, the resin component is melted and the melted portion reaches the contact surface with the adherend. Furthermore, the molten resin flows into the concave groove starting from the melting site, and then the molten resin is cooled and solidified, so that a sufficient welding load can be secured, and the resin component is attached to the adherend. Can be securely fixed.

次いで、本発明の更に好ましい実施の形態においては、被着体の一面に樹脂部品を載置し、樹脂部品側から超音波ホーンを適宜プレス圧で押し当て、所定時間超音波振動を加えて樹脂部品の一部を溶融させて、被着体に樹脂部品を溶着一体化する樹脂部品の超音波溶着方法において、前記樹脂部品の被着体当接側には、凹部が設けられており、超音波溶着加工時、超音波ホーンにより超音波加工ポイントにプレス圧を加えた際、凹部が陥没することで、被着体に加わるプレス圧を低減することを特徴とする。そして、この実施の形態によれば、超音波ホーンによりホーンに接している部位が加熱され溶融する。充分に溶融されると、凹部が陥没し、被着体に溶融された樹脂が接触する。この状態になった後、超音波加工を停止させてホーンを離す。従って、超音波ホーンによる圧力がかかる部位と加熱される部位が違うため、被着体にプレス圧がかからず、被着体が変形することを可及的に防止できる。また、樹脂部品を充分に溶融させた状態で被着体に溶着させるため、溶着強度が向上する。更に、充分に溶融するまで陥没接触が起こらないため、溶融樹脂の溶融量と接触時間が安定し、溶着強度のバラツキを低減することができる。   Next, in a further preferred embodiment of the present invention, a resin component is placed on one surface of the adherend, an ultrasonic horn is appropriately pressed from the resin component side with a pressing pressure, and ultrasonic vibration is applied for a predetermined time. In the ultrasonic welding method for a resin part in which a part of the part is melted and the resin part is welded and integrated with the adherend, a concave portion is provided on the adherend contact side of the resin part. When pressurizing an ultrasonic processing point with an ultrasonic horn at the time of ultrasonic welding, the concave portion is depressed, thereby reducing the press pressure applied to the adherend. According to this embodiment, the portion in contact with the horn is heated and melted by the ultrasonic horn. When sufficiently melted, the concave portion is depressed, and the melted resin comes into contact with the adherend. After this state is reached, ultrasonic processing is stopped and the horn is released. Therefore, since the site | part to which the pressure by an ultrasonic horn applies and the site | part heated are different, a press pressure is not applied to a to-be-adhered body, but it can prevent as much as possible that a to-be-adhered body deform | transforms. Moreover, since the resin component is welded to the adherend in a sufficiently melted state, the welding strength is improved. Furthermore, since the depression contact does not occur until it is sufficiently melted, the melted amount of the molten resin and the contact time are stabilized, and variations in welding strength can be reduced.

更に、本発明の好ましい実施の形態においては、被着体及び樹脂部品の接合面における超音波加工ポイントには、初期の溶着を促すための小突起が設けられていることを特徴とする。そして、この実施の形態によれば、溶着シロ用突起の上面、又は下面、あるいは樹脂部品の被着体側面の一部に小突起を設けるという構成であるため、樹脂部品に超音波ホーンを当てて、超音波振動を加えた際、小突起が迅速に溶融することから、超音波溶着加工を円滑に行なうことができる。   Furthermore, in a preferred embodiment of the present invention, the ultrasonic processing point on the bonding surface of the adherend and the resin part is provided with a small protrusion for promoting initial welding. According to this embodiment, since the small protrusion is provided on the upper surface or the lower surface of the welding white projection or a part of the side surface of the adherend of the resin component, an ultrasonic horn is applied to the resin component. Thus, when ultrasonic vibration is applied, the small protrusions are rapidly melted, so that the ultrasonic welding process can be performed smoothly.

以上説明した通り、本発明に係る樹脂部品の超音波溶着方法は、被着体に対して樹脂部品を超音波ホーンにより溶着一体化する際、樹脂部品に溶着シロ用突起を突設する一方、溶着シロ用突起の周囲に溶融樹脂を収容するための空所を設けるか、あるいは樹脂部品のホーン側反対面に溶融樹脂が流れ進む凹溝やホーン加工時に陥没する凹部を形成するという構成が採用されているため、被着体に過度のプレス圧を加えることなく充分な溶着シロを確保できることから、被着体の変形を確実に防止できるとともに、樹脂部品の強固な接合構造を達成することができるという効果を有する。   As described above, the ultrasonic welding method of the resin component according to the present invention, when the resin component is welded and integrated with the ultrasonic horn with respect to the adherend, while the projection for welding welding is projected on the resin component, Adopted a configuration to provide a space to accommodate the molten resin around the projection for welding welding, or to form a concave groove where the molten resin flows on the opposite side of the horn side of the resin part or a concave part that sinks during horn processing As a result, it is possible to secure a sufficient welding load without applying excessive press pressure to the adherend, so that it is possible to reliably prevent deformation of the adherend and to achieve a strong joint structure of resin parts. It has the effect of being able to.

以下、本発明に係る樹脂部品の超音波溶着方法の実施例について、添付図面を参照しながら詳細に説明する。尚、念のため付言すれば、本発明の要旨は特許請求の範囲に記載した通りであり、以下に説明する実施例の内容は、本発明の一例を単に示すものに過ぎない。   Hereinafter, embodiments of an ultrasonic welding method for resin parts according to the present invention will be described in detail with reference to the accompanying drawings. Note that the gist of the present invention is as described in the scope of claims, and the contents of the embodiments described below are merely examples of the present invention.

図1乃至図10は本発明の第1実施例を示すもので、図1は本発明方法を適用してクリップ取付座を取り付けたルーフトリムを裏面側からみた斜視図、図2はルーフトリムに取り付けたクリップ取付座を示す平面図、図3は同クリップ取付座における超音波加工ポイントの構成を示す断面図、図4は本発明方法の第1実施例を示す説明図、図5は図4に示す超音波加工ポイントを示す平面図、図6,図7は同超音波加工ポイントの構成を示す断面図、図8乃至図10は本発明の変形例を示す各説明図である。   1 to 10 show a first embodiment of the present invention. FIG. 1 is a perspective view of a roof trim having a clip mounting seat applied by applying the method of the present invention as seen from the back side, and FIG. FIG. 3 is a cross-sectional view showing the configuration of ultrasonic processing points in the clip mounting seat, FIG. 4 is an explanatory view showing a first embodiment of the method of the present invention, and FIG. FIG. 6 and FIG. 7 are cross-sectional views showing the configuration of the ultrasonic processing point, and FIGS. 8 to 10 are explanatory views showing modifications of the present invention.

図1乃至図3において、ルーフトリム10は、所望の形状にトリムカット処理され、室内側に向けてやや湾曲状に成形されたルーフトリム本体(被着体)20と、このルーフトリム本体20に取り付けられるクリップ取付座(樹脂部品)30や、図示しないサンバイザ等の取付部品から構成されている。このルーフトリム本体20としては、PP樹脂/発泡剤/ガラス繊維を混合した素材をベースとして成形された基材の表面側に、所望ならば、クロス、不織布等の表皮を貼付して構成されている。そして、ルーフトリム本体20の裏面所定位置にクリップ取付座30が超音波加工ポイント40に超音波溶着加工を施すことにより固定されている。そして、超音波加工ポイント40において、ルーフトリム本体20側に室内側に撓む変形が発生しておらず、良好な平滑感により外観見栄えが良好であるとともに、図3に示すように、多くの溶着シロが確保されていることにより、ルーフトリム本体20に対してクリップ取付座30が強固に溶着一体化されている。   1 to 3, a roof trim 10 is trim-cut into a desired shape and is formed in a slightly curved shape toward the indoor side, and a roof trim body 20 is attached to the roof trim body 20. A clip mounting seat (resin component) 30 to be mounted and a mounting component such as a sun visor (not shown) are included. The roof trim body 20 is configured by pasting a skin such as a cloth or a non-woven fabric on the surface side of a base material formed from a mixed material of PP resin / foaming agent / glass fiber, if desired. Yes. The clip mounting seat 30 is fixed to the ultrasonic processing point 40 by ultrasonic welding at a predetermined position on the back surface of the roof trim body 20. And in the ultrasonic processing point 40, the deformation | transformation which bends indoors in the roof trim main body 20 side has not generate | occur | produced, and while the external appearance is favorable by favorable smooth feeling, as shown in FIG. By securing the welding shell, the clip mounting seat 30 is firmly and integrally integrated with the roof trim body 20.

本発明の第1実施例について、図4乃至図7を基に説明すると、クリップ取付座30は、平滑な樹脂製プレート31にエンボス状の取付座本体32が一体形成されているが、この樹脂製プレート31の超音波加工ポイント40に相当する4隅部には、超音波ホーン50側に向けて突出する円柱状の溶着シロ用突起33が形成されており、溶着シロ用突起33の周囲には、溶融樹脂を収容するための空所34が左右対称状に設けられている。   The first embodiment of the present invention will be described with reference to FIGS. 4 to 7. The clip mounting seat 30 has a smooth resin plate 31 and an embossed mounting seat body 32 integrally formed. At four corners corresponding to the ultrasonic processing point 40 of the plate-making plate 31, columnar welding white projections 33 projecting toward the ultrasonic horn 50 are formed, and around the welding white projection 33. The space 34 for accommodating the molten resin is provided symmetrically.

そして、超音波ホーン50を使用してルーフトリム本体20の裏面所定位置にクリップ取付座30を溶着固定するには、図6に示すように、溶着シロ用突起33の上面に超音波ホーン50を押し当てて、加工時間:0.1〜5.0秒、周波数:18〜40kHz、プレス圧:0.5〜3.0kgf/cm2 の条件で超音波溶着加工を施せば、溶着シロ用突起33の上部が溶融し、溶着シロ用突起33の高さ寸法が樹脂製プレート31と同等か、それより若干高位置になり、溶融樹脂Mが空所34内に流れ込んで、多くの溶着シロが確保できるため、図3に示すように、ルーフトリム本体20の所定位置にクリップ取付座30が強固に一体化される。更に、溶着シロ用突起33を設定したため、ルーフトリム本体20側に超音波ホーン50からのプレス圧が過度に加わることがないことから、ルーフトリム本体20の変形を確実に防止できる。 Then, in order to weld and fix the clip mounting seat 30 to a predetermined position on the back surface of the roof trim body 20 using the ultrasonic horn 50, as shown in FIG. If pressed and subjected to ultrasonic welding under conditions of processing time: 0.1 to 5.0 seconds, frequency: 18 to 40 kHz, press pressure: 0.5 to 3.0 kgf / cm 2 , projection for welding white The upper part of 33 is melted, and the height dimension of the projection for welding welding 33 is equal to or slightly higher than that of the resin plate 31, so that the molten resin M flows into the void 34, and a lot of welding solder is generated. Therefore, as shown in FIG. 3, the clip mounting seat 30 is firmly integrated at a predetermined position of the roof trim main body 20. Further, since the welding sill projection 33 is set, the press pressure from the ultrasonic horn 50 is not excessively applied to the roof trim body 20 side, so that the deformation of the roof trim body 20 can be surely prevented.

次いで、図8,図9は本発明の第1実施例の変形例を示すもので、図8に示すように、溶着シロ用突起33は、外周の四方にサポート片35が空所34を横切るように形成され、サポート片35により溶着シロ用突起33が樹脂製プレート31の下面より底面が浮いた状態で支持されている。従って、この変形例においても、溶着シロ用突起33の上面に超音波ホーン50を押し当てて、所定の超音波振動を加えて超音波溶着加工を施せば、溶融樹脂Mが空所34内に充填されて、ルーフトリム本体20の裏面にクリップ取付座30は強固に一体化されるが、特に、この変形例においては、溶着シロ用突起33が上方に持ち上げられた状態で保持され、超音波ホーン50からのプレス圧がルーフトリム本体20に殆ど加わることがなく、また、溶着シロ用突起33の底面側に新たに底部スペース36が形成されるため、この部位にも、溶融樹脂Mが入り込んで、多くの溶着シロを確保できることから、クリップ取付座30をより強固にルーフトリム本体20の所定位置に固定することができる。   Next, FIGS. 8 and 9 show a modified example of the first embodiment of the present invention. As shown in FIG. 8, the support piece 35 crosses the space 34 in the outer periphery of the projection 33 for welding welding. The support piece 35 supports the welding white projection 33 in a state where the bottom surface is lifted from the lower surface of the resin plate 31. Therefore, also in this modified example, if the ultrasonic horn 50 is pressed against the upper surface of the welding sill projection 33 and ultrasonic welding is performed by applying a predetermined ultrasonic vibration, the molten resin M is placed in the void 34. The clip mounting seat 30 is firmly integrated with the back surface of the roof trim body 20 by being filled. In particular, in this modified example, the welding sill protrusion 33 is held in a state of being lifted upward, and the ultrasonic wave The press pressure from the horn 50 is hardly applied to the roof trim main body 20, and a bottom space 36 is newly formed on the bottom surface side of the welding sill projection 33, so that the molten resin M also enters this portion. Thus, since many welding scissors can be secured, the clip mounting seat 30 can be more firmly fixed to a predetermined position of the roof trim body 20.

次いで、図10は、本発明の更に変形例を示すもので、図10(a),(b)に示すように、溶着シロ用突起33の上面に小突起33a、溶着シロ用突起33の下面に小突起33bが溶着シロ用突起33の上面及び下面の周縁に沿って環状に設けられている。また、図10(c)に示すように、ルーフトリム本体20と接合する部位の樹脂製プレート31の裏面に小突起34aが空所34の外周縁に沿ってこれも環状に設けられている。そして、これら小突起33a,33b,34aは、ルーフトリム本体20にクリップ取付座30を重ね合わせて、溶着シロ用突起33の上面に超音波ホーン50を押し当てて、超音波溶着加工を施す際、小突起33a,33b,34aがまず始めに溶融するため、溶融が開始されるきっかけとなり、超音波溶着加工を円滑に行なうことができる。   Next, FIG. 10 shows a further modification of the present invention. As shown in FIGS. 10A and 10B, a small projection 33 a and a bottom surface of the welding sill projection 33 are formed on the top surface of the welding sill projection 33. The small protrusions 33b are provided in a ring shape along the peripheral edges of the upper surface and the lower surface of the welding sill protrusion 33. Further, as shown in FIG. 10 (c), a small protrusion 34 a is also provided in an annular shape along the outer peripheral edge of the void 34 on the back surface of the resin plate 31 at a portion to be joined to the roof trim body 20. The small protrusions 33a, 33b, and 34a are superposed on the roof trim main body 20 with the clip mounting seat 30 and the ultrasonic horn 50 is pressed against the upper surface of the welding sill protrusion 33 to perform ultrasonic welding. Since the small protrusions 33a, 33b, and 34a are first melted, the melting is started and ultrasonic welding can be performed smoothly.

図11乃至図15は本発明の第2実施例を示すもので、第1実施例同様、ルーフトリム本体(被着体)20に対してクリップ取付座(樹脂部品)30を超音波溶着固定する用途に使用されている点は第1実施例と同一である。この第2実施例においては、クリップ取付座30における樹脂製プレート31の裏面31a(ルーフトリム本体20と当接する面)に断面V字状の凹溝37が十字状に開設されている。そして、この凹溝37の交差部分近辺が超音波加工ポイント40(図中点線で示す)となる。そして、被着体であるルーフトリム本体20の裏面所定位置にクリップ取付座30の樹脂製プレート31を重ね合わせて超音波ホーン50により適宜プレス圧を加えて超音波振動を加えて溶融させれば、図12,図13に示すように、溶融樹脂Mは凹溝37に沿って流れ込み、充分な溶着シロが形成され、この溶融樹脂Mが冷却固化されることで樹脂製プレート31は、ルーフトリム本体20に確実に固定される。   FIGS. 11 to 15 show a second embodiment of the present invention. Like the first embodiment, the clip mounting seat (resin part) 30 is ultrasonically fixed to the roof trim body (adhered body) 20. The point used for a use is the same as the 1st example. In the second embodiment, a concave groove 37 having a V-shaped cross section is formed in a cross shape on the back surface 31a of the resin plate 31 in the clip mounting seat 30 (the surface in contact with the roof trim body 20). Then, an ultrasonic machining point 40 (indicated by a dotted line in the figure) is the vicinity of the intersection of the concave grooves 37. Then, if the resin plate 31 of the clip mounting seat 30 is superposed on a predetermined position on the back surface of the roof trim body 20 that is the adherend, an appropriate pressure is applied by the ultrasonic horn 50 and ultrasonic vibration is applied to melt it. 12 and 13, the molten resin M flows along the concave groove 37 to form a sufficient welding white, and the molten resin M is cooled and solidified, so that the resin plate 31 has a roof trim. It is securely fixed to the main body 20.

従って、過度のプレス圧を超音波ホーン50からクリップ取付座30に加えることなく、充分な溶着シロが凹溝37により確保できる。その結果、ルーフトリム本体20の変形がなく、クリップ取付座30をルーフトリム本体20に強固に固定することができる。また、図14(a)に示すように、クリップ取付座30の凹溝37を省略する一方、ルーフトリム本体20に凹溝21を開設するか、あるいは図14(b)に示すように、クリップ取付座30の凹溝37と凹溝21の双方を対向するように設けても良い。そして、図14(a),(b)に示すように、溶融樹脂Mがルーフトリム本体20内に食い込むアンカー効果により、より溶着強度を高めることができる。特に、図14(b)に示すように、双方に凹溝37,21を形成すれば、溶融樹脂Mが流れ進む溝の断面積を大きくとれるため、接着面積がより増加し、溶着強度をより強固にすることができる。また、図15(a),(b)に示すように、凹溝37の周囲に小突起37aを形成しておけば、この小突起37aが超音波溶着加工時、まず溶融することで、円滑に超音波加工を進めることができる。   Therefore, a sufficient welding load can be secured by the concave groove 37 without applying an excessive press pressure from the ultrasonic horn 50 to the clip mounting seat 30. As a result, the roof trim body 20 is not deformed, and the clip mounting seat 30 can be firmly fixed to the roof trim body 20. Further, as shown in FIG. 14 (a), the concave groove 37 of the clip mounting seat 30 is omitted, while the concave groove 21 is formed in the roof trim body 20, or as shown in FIG. 14 (b) You may provide so that both the ditch | groove 37 and the ditch | groove 21 of the mounting seat 30 may oppose. And as shown to Fig.14 (a), (b), welding intensity | strength can be raised more according to the anchor effect which the molten resin M bites into the roof trim main body 20. FIG. In particular, as shown in FIG. 14B, if the concave grooves 37 and 21 are formed on both sides, the cross-sectional area of the groove through which the molten resin M flows can be increased. Can be strong. Further, as shown in FIGS. 15A and 15B, if a small protrusion 37a is formed around the groove 37, the small protrusion 37a is first melted at the time of ultrasonic welding, thereby smoothly Ultrasonic machining can be advanced.

図16乃至図20は本発明の第3実施例を示すもので、この第3実施例についても、使用する用途は、ルーフトリム本体20を被着体としてその裏面に樹脂部品であるクリップ取付座30を超音波溶着加工する工法に適用されている。図16は第3実施例の超音波溶着方法の概要を示す説明図、図17,図18は同超音波溶着方法における各工程を示す説明図、図19,図20は変形例を示す説明図である。   FIGS. 16 to 20 show a third embodiment of the present invention. Also in this third embodiment, the roof trim main body 20 is used as an adherend, and a clip mounting seat which is a resin part on the back surface thereof. 30 is applied to a method of ultrasonic welding. FIG. 16 is an explanatory view showing an outline of the ultrasonic welding method of the third embodiment, FIGS. 17 and 18 are explanatory views showing respective steps in the ultrasonic welding method, and FIGS. 19 and 20 are explanatory views showing modifications. It is.

この第3実施例においては、クリップ取付座30における樹脂製プレート31の裏面(ルーフトリム本体20と当接する面)に凹部38が形成されている。従って、図17に示すように、超音波ホーン50をクリップ取付座30の超音波加工ポイント40に押し当てて、所定のプレス圧で押し付けて、超音波振動を加えた場合、凹部38相当箇所が溶融し、陥没する。そして、図18に示すように、超音波ホーン50のプレス圧により被着体であるルーフトリム本体20にクリップ取付座30が超音波加工ポイント40で溶着固定される。そして、この第3実施例においては、超音波ホーン50による圧力がかかる部位と加熱される部位が違うため、被着体であるルーフトリム本体20が変形することがない。更に、クリップ取付座30を充分に溶融させた状態でルーフトリム本体20に接着するため、溶着強度が向上する。また、充分に溶融するまで陥没接触が起こらないため、溶融樹脂Mの溶融量と接触時間が安定し、溶着強度のバラツキを低減することができる等の種々の利点を備えている。   In the third embodiment, a recess 38 is formed on the back surface of the resin plate 31 in the clip mounting seat 30 (the surface in contact with the roof trim body 20). Accordingly, as shown in FIG. 17, when the ultrasonic horn 50 is pressed against the ultrasonic processing point 40 of the clip mounting seat 30 and pressed with a predetermined press pressure, and ultrasonic vibration is applied, the portion corresponding to the recess 38 is formed. Melts and sinks. Then, as shown in FIG. 18, the clip mounting seat 30 is welded and fixed to the roof trim body 20, which is an adherend, by an ultrasonic machining point 40 by the press pressure of the ultrasonic horn 50. And in this 3rd Example, since the site | part which the pressure by the ultrasonic horn 50 applies and the site | part heated are different, the roof trim main body 20 which is a to-be-adhered body does not deform | transform. Furthermore, since the clip mounting seat 30 is bonded to the roof trim body 20 in a sufficiently melted state, the welding strength is improved. In addition, since the depression contact does not occur until it is sufficiently melted, there are various advantages such as that the molten amount of the molten resin M and the contact time are stabilized, and the variation in welding strength can be reduced.

次いで、図19は、この第3実施例の変形例を示すもので、図19(a)は、クリップ取付座30の凹部38は省略されている一方、ルーフトリム本体20に凹部22が形成されている。また、図19(b)は、クリップ取付座30における凹部38に対応する箇所に凹部22が双方に形成されている。図19(a)に示すように、クリップ取付座30に凹部38を形成していないため、このクリップ取付座30を他の用途に共用化することができる。また、この場合には、超音波ホーン50による超音波加工時、溶融樹脂Mがルーフトリム本体20の凹部22に流れ込み、充分な溶着シロとアンカー効果により、強固な一体化が得られる。更に、図19(b)に示すように、クリップ取付座30及びルーフトリム本体20の双方に凹部38,22を形成した場合には、陥没する時の超音波ホーン50の移動量が増え、かつ、陥没した場合に超音波加工のON・OFF制御がやり易く、溶着シロも多く確保できるため、より強固な溶着強度が確保できる。更に、図20に示すように、超音波加工ポイント40に環状の小突起38a,38bを形成しておけば、この小突起38a,38bがまず溶融することで、超音波加工における加工性能が向上する。   Next, FIG. 19 shows a modification of the third embodiment. In FIG. 19A, the concave portion 38 of the clip mounting seat 30 is omitted, while the concave portion 22 is formed in the roof trim body 20. ing. Further, in FIG. 19B, the recess 22 is formed on both sides of the clip mounting seat 30 at a location corresponding to the recess 38. As shown in FIG. 19A, since the recess 38 is not formed in the clip mounting seat 30, the clip mounting seat 30 can be shared for other uses. Further, in this case, during ultrasonic processing by the ultrasonic horn 50, the molten resin M flows into the concave portion 22 of the roof trim main body 20, and strong integration is obtained by sufficient welding scissors and an anchor effect. Furthermore, as shown in FIG. 19B, when the recesses 38 and 22 are formed in both the clip mounting seat 30 and the roof trim main body 20, the amount of movement of the ultrasonic horn 50 when it is depressed increases, and In the case of depression, ON / OFF control of ultrasonic processing is easy to perform and a large number of welding spots can be secured, so that a stronger welding strength can be secured. Furthermore, as shown in FIG. 20, if the small annular protrusions 38a and 38b are formed at the ultrasonic processing point 40, the small protrusions 38a and 38b are first melted to improve the processing performance in ultrasonic processing. To do.

以上説明した実施例1乃至実施例3は、ルーフトリム本体20の裏面所定位置にクリップ取付座30を超音波溶着加工により一体化する構造に適用したが、樹脂部品としては、クリップ取付座30の用途以外にも適用することができ、被着体としては、ルーフトリム本体20の他にも樹脂パネルや段ボール基材、紙製基材等、広範囲に適用できる。また、溶着シロ用突起33や溶融樹脂を吸収するための空所34、及び凹溝37、凹部38等の寸法や形状は特に限定されるものではなく、適宜バリエーションをもたせることが可能である。   The first to third embodiments described above are applied to a structure in which the clip mounting seat 30 is integrated at a predetermined position on the back surface of the roof trim main body 20 by ultrasonic welding. In addition to the use, the adherend can be applied to a wide range such as a resin panel, a corrugated board base, and a paper base other than the roof trim main body 20. Further, the dimensions and shapes of the welding sill projection 33, the void 34 for absorbing the molten resin, the concave groove 37, the concave portion 38, and the like are not particularly limited, and can be appropriately varied.

本発明方法を適用してクリップ取付座を取り付けたルーフトリムを裏面側からみた外観図である。It is the external view which looked at the roof trim which applied the method of this invention and attached the clip attachment seat from the back side. 図1に示すルーフトリムに取り付けられるクリップ取付座を示す平面図である。It is a top view which shows the clip attachment seat attached to the roof trim shown in FIG. 図1に示すルーフトリムにおけるクリップ取付座の取付構造を示す断面図である。It is sectional drawing which shows the attachment structure of the clip attachment seat in the roof trim shown in FIG. 本発明に係る樹脂部品の超音波溶着方法の第1実施例であり、クリップ取付座の超音波溶着方法を示す斜視図である。It is a 1st example of the ultrasonic welding method of the resin parts concerning the present invention, and is a perspective view showing the ultrasonic welding method of a clip attachment seat. 図4に示すクリップ取付座の超音波溶着方法における超音波加工ポイントを示す平面図である。It is a top view which shows the ultrasonic processing point in the ultrasonic welding method of the clip attachment seat shown in FIG. 図5中VI−VI線断面図である。FIG. 6 is a sectional view taken along line VI-VI in FIG. 5. 図5に示す超音波加工ポイントの超音波加工完了後の状態を示す断面図である。It is sectional drawing which shows the state after completion of ultrasonic processing of the ultrasonic processing point shown in FIG. 本発明の第1実施例における超音波溶着方法の変形例を示す超音波加工ポイントの平面図である。It is a top view of the ultrasonic processing point which shows the modification of the ultrasonic welding method in 1st Example of this invention. 図8中(a)A−A線断面図、(b)B−B線断面図である。9A is a cross-sectional view taken along line AA, and FIG. 8B is a cross-sectional view taken along line BB. 本発明の第1実施例の変形例を示す各断面図である。It is each sectional drawing which shows the modification of 1st Example of this invention. (a)本発明に係る樹脂部品の超音波溶着方法の第2実施例に使用するクリップ取付座を裏面側からみた斜視図、(b)(a)中C−C線断面図である。(A) The perspective view which looked at the clip mounting seat used for 2nd Example of the ultrasonic welding method of the resin component which concerns on this invention from the back surface side, (b) It is CC sectional view taken on the line in (a). 図11に示すクリップ取付座を裏面側からみた平面図である。It is the top view which looked at the clip attachment seat shown in FIG. 11 from the back surface side. 図11に示すクリップ取付座の超音波溶着加工時の状態を示す説明図である。It is explanatory drawing which shows the state at the time of the ultrasonic welding process of the clip attachment seat shown in FIG. 本発明の第2実施例の変形例を示す各断面図である。It is each sectional drawing which shows the modification of 2nd Example of this invention. 本発明方法の第2実施例におけるクリップ取付座を示す(a)裏面側からみた平面図、(b)要部断面図である。It is the top view seen from the back surface side which shows the clip mounting seat in 2nd Example of this invention method, (b) It is principal part sectional drawing. 本発明に係る樹脂部品の超音波溶着方法の第3実施例を示す説明図である。It is explanatory drawing which shows 3rd Example of the ultrasonic welding method of the resin component which concerns on this invention. 図16に示す超音波溶着方法における加工途中の状態を示す説明図である。It is explanatory drawing which shows the state in the middle of the process in the ultrasonic welding method shown in FIG. 図16に示す超音波溶着方法における加工完了時の状態を示す説明図である。It is explanatory drawing which shows the state at the time of the completion of a process in the ultrasonic welding method shown in FIG. 本発明に係る超音波溶着加工方法の第3実施例の変形例を示す各説明図である。It is each explanatory drawing which shows the modification of 3rd Example of the ultrasonic welding processing method which concerns on this invention. 本発明に係る超音波溶着加工方法の第3実施例の変形例を示す各説明図である。It is each explanatory drawing which shows the modification of 3rd Example of the ultrasonic welding processing method which concerns on this invention. ルーフトリム本体にクリップ取付座を超音波ホーンにより溶着固定する従来例を示す説明図である。It is explanatory drawing which shows the prior art example which welds and fixes a clip attachment seat to a roof trim main body with an ultrasonic horn. ルーフトリム本体にクリップ取付座を超音波ホーンにより溶着固定する従来例を示す説明図である。It is explanatory drawing which shows the prior art example which welds and fixes a clip attachment seat to a roof trim main body with an ultrasonic horn. 従来の超音波溶着方法における不具合点を示す説明図である。It is explanatory drawing which shows the malfunction point in the conventional ultrasonic welding method.

符号の説明Explanation of symbols

10 ルーフトリム
20 ルーフトリム本体(被着体)
21 凹溝
22 凹部
30 クリップ取付座(樹脂部品)
31 樹脂製プレート
32 取付座本体
33 溶着シロ用突起
33a,33b,34a,37a,38a,38b 小突起
34 空所
35 サポート片
36 底部スペース
37 凹溝
38 凹部
40 超音波加工ポイント
50 超音波ホーン
10 Roof trim 20 Roof trim body (adhered body)
21 concave groove 22 concave 30 clip mounting seat (resin part)
31 Resin plate 32 Mounting seat body 33 Welding protrusion 33a, 33b, 34a, 37a, 38a, 38b Small protrusion 34 Space 35 Support piece 36 Bottom space 37 Concave groove 38 Concave 40 Ultrasonic machining point 50 Ultrasonic horn

Claims (5)

被着体(20)の一面に樹脂部品(30)を載置し、樹脂部品(30)側から超音波ホーン(50)を適宜プレス圧で押し当て、所定時間超音波振動を加えて樹脂部品(30)の一部を溶融させて、被着体(20)に樹脂部品(30)を溶着一体化する樹脂部品(30)の超音波溶着方法において、
前記樹脂部品(30)の超音波ホーン(50)当接側には、溶着シロ用突起(33)を突設するとともに、この突起(33)の周囲に溶着シロとなる溶融樹脂(M)を収容するための空所(34)を設け、突起(33)の上面に超音波ホーン(50)を押し付けて突起(33)を溶融させた後、空所(34)内に溶融樹脂(M)を収容することで、溶着シロを確保し、被着体(20)に樹脂部品(30)を溶着一体化することを特徴とする樹脂部品の超音波溶着方法。
The resin component (30) is placed on one surface of the adherend (20), the ultrasonic horn (50) is appropriately pressed from the resin component (30) side with a pressing pressure, and ultrasonic vibration is applied for a predetermined time to apply the resin component. In the ultrasonic welding method of the resin component (30) in which a part of (30) is melted and the resin component (30) is integrally welded to the adherend (20),
A projection for welding welding (33) is provided on the side of the resin component (30) that contacts the ultrasonic horn (50), and a molten resin (M) that forms welding welding is formed around the projection (33). A space (34) for housing is provided, the ultrasonic horn (50) is pressed against the upper surface of the protrusion (33) to melt the protrusion (33), and then the molten resin (M) is placed in the space (34). A method for ultrasonic welding of resin parts, comprising securing a welding shell and integrating the resin part (30) on the adherend (20).
前記溶着シロ用突起(33)は、空所(34)を横切るサポート片(35)により、浮いた状態で取付プレート(31)に支持され、突起(33)の底部に溶融樹脂(M)を収容するための底部スペース(36)が空所(34)と連通形成されていることを特徴とする請求項1に記載の樹脂部品の超音波溶着方法。   The projection for welding welding (33) is supported by the mounting plate (31) in a floating state by a support piece (35) crossing the void (34), and a molten resin (M) is placed on the bottom of the projection (33). The method for ultrasonic welding of resin parts according to claim 1, characterized in that a bottom space (36) for accommodating is formed in communication with a void (34). 被着体(20)の一面に樹脂部品(30)を載置し、樹脂部品(30)側から超音波ホーン(50)を適宜プレス圧で押し当て、所定時間超音波振動を加えて樹脂部品(30)の一部を溶融させて、被着体(20)に樹脂部品(30)を溶着一体化する樹脂部品(30)の超音波溶着方法において、
前記樹脂部品(30)の被着体(20)当接側には、溶融樹脂(M)を収容するための凹溝(37)が設けられており、超音波溶着加工時、溶融樹脂(M)が凹溝(37)内に流れ込み、流れ込んだ溶融樹脂(M)が溶着シロとなり、被着体(20)に樹脂部品(30)を溶着一体化することを特徴とする樹脂部品の超音波溶着方法。
The resin component (30) is placed on one surface of the adherend (20), the ultrasonic horn (50) is appropriately pressed from the resin component (30) side with a pressing pressure, and ultrasonic vibration is applied for a predetermined time to apply the resin component. In the ultrasonic welding method of the resin component (30) in which a part of (30) is melted and the resin component (30) is integrally welded to the adherend (20),
A concave groove (37) for accommodating the molten resin (M) is provided on the adherend (20) abutting side of the resin component (30). During the ultrasonic welding process, the molten resin (M ) Flows into the concave groove (37), and the molten resin (M) that has flown into becomes a welding scissors, and the resin component (30) is welded and integrated with the adherend (20). Welding method.
被着体(20)の一面に樹脂部品(30)を載置し、樹脂部品(30)側から超音波ホーン(50)を適宜プレス圧で押し当て、所定時間超音波振動を加えて樹脂部品(30)の一部を溶融させて、被着体(20)に樹脂部品(30)を溶着一体化する樹脂部品(30)の超音波溶着方法において、
前記樹脂部品(30)の被着体(20)当接側には、凹部(38)が設けられており、超音波溶着加工時、超音波ホーン(50)により超音波加工ポイント(40)にプレス圧を加えた際、凹部(38)が陥没することで、被着体(20)に加わるプレス圧を低減することを特徴とする樹脂部品の超音波溶着方法。
The resin component (30) is placed on one surface of the adherend (20), the ultrasonic horn (50) is appropriately pressed from the resin component (30) side with a pressing pressure, and ultrasonic vibration is applied for a predetermined time to apply the resin component. In the ultrasonic welding method of the resin component (30) in which a part of (30) is melted and the resin component (30) is integrally welded to the adherend (20),
A concave portion (38) is provided on the adherend (20) contact side of the resin component (30), and an ultrasonic horn (50) is used for ultrasonic processing point (40) during ultrasonic welding. An ultrasonic welding method for resin parts, wherein the pressing pressure applied to the adherend (20) is reduced by the depression of the recess (38) when the pressing pressure is applied.
被着体(20)及び樹脂部品(30)の接合面における超音波加工ポイント(40)には、初期の溶着を促すための小突起(33a,33b,34a,37a,38a,38b)が設けられていることを特徴とする請求項1乃至4のいずれかに記載の樹脂部品の超音波溶着方法。
Small protrusions (33a, 33b, 34a, 37a, 38a, 38b) for promoting initial welding are provided at the ultrasonic processing point (40) on the bonding surface of the adherend (20) and the resin component (30). The method for ultrasonic welding of resin parts according to any one of claims 1 to 4, wherein the resin parts are ultrasonically welded.
JP2005221850A 2005-07-29 2005-07-29 Ultrasonic welding method for resin component Withdrawn JP2007038422A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2005221850A JP2007038422A (en) 2005-07-29 2005-07-29 Ultrasonic welding method for resin component

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005221850A JP2007038422A (en) 2005-07-29 2005-07-29 Ultrasonic welding method for resin component

Publications (1)

Publication Number Publication Date
JP2007038422A true JP2007038422A (en) 2007-02-15

Family

ID=37796853

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2005221850A Withdrawn JP2007038422A (en) 2005-07-29 2005-07-29 Ultrasonic welding method for resin component

Country Status (1)

Country Link
JP (1) JP2007038422A (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008230033A (en) * 2007-03-20 2008-10-02 Toyota Boshoku Corp Ultrasonic welding method
JP2010214817A (en) * 2009-03-17 2010-09-30 Olympus Corp Method for fixing members
CN102741099A (en) * 2010-02-12 2012-10-17 罗伯特·博世有限公司 Wiper blade, in particular for windows of motor vehicles, and method for producing a wiper blade
JP2013099877A (en) * 2011-11-08 2013-05-23 Kojima Press Industry Co Ltd Ultrasonic fusion bonding method
JP2015125086A (en) * 2013-12-27 2015-07-06 日立オートモティブシステムズ株式会社 Inductive rotation angle detector and motor driven throttle valve controller equipped with same
JP2016052228A (en) * 2014-09-02 2016-04-11 多摩川精機株式会社 Cover structure and method of welding the same
KR101777848B1 (en) * 2016-02-18 2017-09-13 애디언트오토모티브인테리어코리아 주식회사 Fusion welding device using resin injection
KR101804414B1 (en) * 2009-10-01 2017-12-04 쌩-고벵 글래스 프랑스 Method for fixing an additional part to a glazing or a profiled rim, fixing device for fixing said part, and glazing obtained by said method
JP2018501978A (en) * 2014-11-04 2018-01-25 ウッドウェルディング・アクチェンゲゼルシャフト Object mutual coupling method

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008230033A (en) * 2007-03-20 2008-10-02 Toyota Boshoku Corp Ultrasonic welding method
JP2010214817A (en) * 2009-03-17 2010-09-30 Olympus Corp Method for fixing members
KR101804414B1 (en) * 2009-10-01 2017-12-04 쌩-고벵 글래스 프랑스 Method for fixing an additional part to a glazing or a profiled rim, fixing device for fixing said part, and glazing obtained by said method
CN102741099A (en) * 2010-02-12 2012-10-17 罗伯特·博世有限公司 Wiper blade, in particular for windows of motor vehicles, and method for producing a wiper blade
JP2013519559A (en) * 2010-02-12 2013-05-30 ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツング Wiper blades, in particular for automotive windowpanes, and methods for manufacturing the wiper blades
CN102741099B (en) * 2010-02-12 2015-11-25 罗伯特·博世有限公司 Be particularly useful for the Wiper blade of the glass of self-propelled vehicle and the method for the manufacture of Wiper blade
JP2013099877A (en) * 2011-11-08 2013-05-23 Kojima Press Industry Co Ltd Ultrasonic fusion bonding method
JP2015125086A (en) * 2013-12-27 2015-07-06 日立オートモティブシステムズ株式会社 Inductive rotation angle detector and motor driven throttle valve controller equipped with same
JP2016052228A (en) * 2014-09-02 2016-04-11 多摩川精機株式会社 Cover structure and method of welding the same
JP2018501978A (en) * 2014-11-04 2018-01-25 ウッドウェルディング・アクチェンゲゼルシャフト Object mutual coupling method
KR101777848B1 (en) * 2016-02-18 2017-09-13 애디언트오토모티브인테리어코리아 주식회사 Fusion welding device using resin injection

Similar Documents

Publication Publication Date Title
JP2007038422A (en) Ultrasonic welding method for resin component
JPS5930542B2 (en) Curved interior material and its manufacturing method
JP2003260739A (en) Bound article and method for binding bound article
JP3390119B2 (en) How to attach bracket parts
JP2019072906A (en) Bonding method and structure of resin members
JP2009023278A (en) Vibration-welded structure of resin-molded product
JP2005315385A (en) Heat insulation panel
JP2007112044A (en) Ultrasonic welding method for resin component and ultrasonic horn used in this method
JP4853736B2 (en) Engine cover
JP2005297288A (en) Method for joining laser beam transmittable resin member and porous member together
JP2003181928A (en) Structure for confirming quality of vibration fusion bonding
WO2021193828A1 (en) Joining structure, joining method, exterior body for wire harness, and wire harness
JP2001115608A (en) Fixing member for laying waterproof sheet
JP2007167884A (en) Wire gauze welding method by laser beam welding
JPH09245508A (en) Lighting fixture for vehicle and its vibration welding method
JP2004262041A (en) Method for ultrasonically joining resin components
JPH11105557A (en) Fuel tank for automobile
JP5060230B2 (en) Laminated body
JPS61197223A (en) Method of joining different kind synthetic resin material
JP2007021965A (en) Pair of moldings having projection inserted and welded to perforation
JP2023045952A (en) Vehicle interior member
JP2002067689A (en) Sun visor for vehicle and manufacturing process
JP2016198780A (en) Ultrasonic joining method
JPS63163009A (en) Method of fixing bracket for automobile interior part
JP3395649B2 (en) Perforated headrest and method of manufacturing the same

Legal Events

Date Code Title Description
A300 Withdrawal of application because of no request for examination

Free format text: JAPANESE INTERMEDIATE CODE: A300

Effective date: 20081007