JP2007035607A - Adapter device for horizontal lighting duct - Google Patents

Adapter device for horizontal lighting duct Download PDF

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JP2007035607A
JP2007035607A JP2005236112A JP2005236112A JP2007035607A JP 2007035607 A JP2007035607 A JP 2007035607A JP 2005236112 A JP2005236112 A JP 2005236112A JP 2005236112 A JP2005236112 A JP 2005236112A JP 2007035607 A JP2007035607 A JP 2007035607A
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duct
duct plug
lighting
load
plug
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Masashi Otsubo
正志 大坪
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Mitsuboshi Electric Works Co Ltd
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Mitsuboshi Electric Works Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a duct plug device mounted sideways and having high rigidity and reliability by minimum structural change and addition of exclusive parts in a built-in adapter for a luminaire attached to a lighting duct installed on an ordinary indoor wall surface with an opening part arranged sideways, and installed so that a light emitting part is protruded from the wall surface, and mainly illuminating a wall surface, a picture put on the wall surface and the like for sharing as a structure which is comfortable even hanged and used, and to realize a construction system preventing cost rise and considering harmony with a duct cover. <P>SOLUTION: A gap between an upper part of a lighting duct and an upper part of a duct plug case causing flexion deformity is reduced by reinforcing adaptors provided individually. A projection is formed in a top part of the duct plug case to provide a hook part. A tip end of the reinforcing adaptor secures rigidity in an inner deep part of a folded part of the lighting duct. For coupling of duct plug case and a connection arm of a main body part, a rotation flange part of an intermediate coupler is set as the maximum inner diameter of the duct plug case to enhance rigidity in fastening a face nut. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、通常の屋内の壁面に開口部を横向きに設置されたライティングダクトに取り付け、発光部分を壁面より突出させた形態で設置し、主に壁面及び壁面に掲示された絵画等を照射する照明器具等の内蔵用アダプターに関するもので、横向きに取り付けることで発生する変位変形による接触不良や自重による撓み変形を極力軽減するアダプターとその補強補助具の構成と構造に関する。  The present invention attaches to an ordinary indoor wall surface with a lighting duct installed sideways, installs the light emitting part in a form protruding from the wall surface, and mainly irradiates the wall surface and paintings posted on the wall surface The present invention relates to a built-in adapter for lighting fixtures, etc., and relates to the configuration and structure of an adapter that reduces contact failure due to displacement deformation and bending deformation due to its own weight as much as possible, and its reinforcing aids.

ライティングダクト用アダプターは通称ダクトプラグと呼ばれ、主にスポットライト等の照明器具に組み込まれ、器具内蔵用として使用される場合が多い。以下、ダクトプラグと称する。スポットライト形照明器具は、その性格から照射方向を調整可能とすることが必須であり、ダクトプラグ下部には吊り下げアームと一体化した結合具が取り付けられ、概ね360度の回転摺動を可能としている。  The adapter for the lighting duct is called a so-called duct plug, and is mainly incorporated in a lighting fixture such as a spotlight, and is often used as a built-in fixture. Hereinafter, it is referred to as a duct plug. Spotlight-type luminaires must be able to adjust the direction of irradiation due to their nature, and a joint that is integrated with a suspension arm is attached to the lower part of the duct plug, enabling approximately 360 degrees of rotation and sliding. It is said.

近年、ライティングダクトを壁面に横向きに取り付け、ダクトプラグを内蔵した吊り下げ用照明器具を横向きに取り付けて、壁面や天井等を照射する使用例が増えている。
図1に従来のダクトプラグ組込器具を横向きに取り付けた場合の側面図を示し、以下に説明する。この場合、照明器具本体部2(例えばランプ収納部2aや点灯装置収納部)に於いては十分な強度確保ができるが、既存のライティングダクト1や限定された形状寸法のダクトプラグ筐体3には予想外の負荷が掛かる。
In recent years, there have been an increasing number of use cases in which a lighting duct is attached to a wall surface in a horizontal direction, and a hanging lighting fixture with a built-in duct plug is attached in a horizontal direction to illuminate a wall surface, a ceiling, or the like.
FIG. 1 shows a side view when a conventional duct plug built-in device is mounted sideways, which will be described below. In this case, sufficient strength can be secured in the luminaire main body 2 (for example, the lamp housing 2a or the lighting device housing), but the existing lighting duct 1 or the duct plug housing 3 having a limited shape and size can be used. Is an unexpected load.

ライティングダクト1やダクトプラグ筐体3に対する負荷の主なものは、横に突き出したアーム2cと照明器具本体部2の自重による回転トルク負荷である。ダクトプラグ筐体3は、横向き取付されたライティングダクト1の取付面下端1aを支点として、ライティングダクト1の開口折返し部1b内側に引っ掛かった上下の引掛爪3a,3bで支える事になる。この時、回転トルクを支えるための垂直距離は概ねライティングダクト1の取付面の垂直寸法以下となり、ダクトプラグ筐体3の下端部3cは圧縮荷重を受け、上側引掛爪3bは引っ張り荷重を受ける。同時にライティングダクト1の取付面下端1aも同様の圧縮荷重を受けている。  The main load on the lighting duct 1 and the duct plug housing 3 is a rotational torque load due to the weight of the arm 2c protruding sideways and the lighting fixture body 2 itself. The duct plug housing 3 is supported by the upper and lower hooking claws 3a and 3b hooked inside the opening folded portion 1b of the lighting duct 1 with the lower end 1a of the mounting face of the lighting duct 1 mounted sideways as a fulcrum. At this time, the vertical distance for supporting the rotational torque is generally less than the vertical dimension of the mounting surface of the lighting duct 1, the lower end portion 3c of the duct plug housing 3 receives a compressive load, and the upper catching claw 3b receives a tensile load. At the same time, the lower end 1a of the mounting surface of the lighting duct 1 receives the same compressive load.

ライティングダクト1及びダクトプラグ筐体3は、その構造と部材の強度にもよるが、圧縮荷重に対しては比較的強固で十分な強度を有している。また、それらが受ける圧縮荷重は、それらを支える背後の構造物に直接的に受け渡すことができ、ライティングダクト1の筐体が座屈しない限り変形等は発生し難い。  The lighting duct 1 and the duct plug housing 3 are relatively strong against compressive loads and have sufficient strength, depending on the structure and strength of the members. Moreover, the compressive load received by them can be directly transferred to the structure behind them, and deformation and the like are unlikely to occur unless the casing of the lighting duct 1 is buckled.

一方、ダクトプラグ筐体3の上側引掛爪3bは、ダクトプラグ筐体3本体部とライティングダクト上側縁端1cから引き裂く方向の引っ張り荷重を受ける。上側引掛爪3bの根元部分に於ける荷重は、支点となるライティングダクト取付面下端1aからの垂直距離も最小となって、器具重量の数倍から十数倍の荷重に晒される。そして同様に、ライティングダクト1の開口折返し部1bも、上記の上側引掛爪3bから強烈に引っ張られて膨らみ変形する。特に引掛爪が一カ所の場合には、荷重が集中して、上側引掛爪3bの部分のみが大きく変形する。  On the other hand, the upper hooking claw 3b of the duct plug housing 3 receives a tensile load in a tearing direction from the duct plug housing 3 main body and the lighting duct upper edge 1c. The load at the base portion of the upper hooking claw 3b is exposed to a load several to ten times the weight of the instrument with a minimum vertical distance from the lower end 1a of the lighting duct mounting surface serving as a fulcrum. Similarly, the opening folded portion 1b of the lighting duct 1 is also pulled strongly from the upper hooking claw 3b and swells and deforms. In particular, when there is only one hooking claw, the load is concentrated and only the upper hooking claw 3b portion is greatly deformed.

ライティングダクト1は数カ所で構造物に木ねじ等で固定されているが、ライティングダクト1の筐体が弾性を有すること、ねじ止め固定された箇所と負荷が掛かる位置が離れること、等によって集中荷重が加わった場合等の変形は大きくなる。そして、その変形はライティングダクト1内の導体1d位置とダクトプラグの接触片3dの位置関係を狂わせて接触不良の原因にもなっていた。  The lighting duct 1 is fixed to the structure at several places with wood screws or the like. However, the concentrated load is caused by the fact that the housing of the lighting duct 1 has elasticity, the position where the load is fixed and the position where the load is applied is separated. When added, the deformation becomes large. And the deformation | transformation has also caused the contact failure by deviating the positional relationship between the conductor 1d position in the lighting duct 1 and the contact piece 3d of the duct plug.

その対策として、横向き取付専用のダクトプラグがある。それらは回転操作レバー付きの複数個の引掛爪を備えている。当然の事として、少量専用品となり、構造も複雑になり総じて高価で、組立作業も施工作業も繁雑になっていた。そして最大の欠点は、支持幅の狭い引掛爪の強度に依存する構造は変わらず、その結果として高価な専用部品であるのに剛性感に欠け、かつ信頼性を欠くものであった。  As a countermeasure, there is a duct plug dedicated for sideways installation. They have a plurality of hooking claws with a rotation lever. As a matter of course, it became a small quantity exclusive product, the structure was complicated and it was generally expensive, and assembly work and construction work were complicated. The biggest drawback is that the structure depending on the strength of the hook with a narrow support width does not change, and as a result, it is an expensive dedicated part but lacks rigidity and lacks reliability.

一方、ライティングダクトの横向き使用に於いては、取り付ける高さ制限と共に、横向き開口部分をカバー等で覆い隠す必要がある。その為のカバー類は、取り付けられたダクトプラグの隙間をも埋める必要があるが、円筒を基本構造とするダクトプラグ筐体3に合わせて円弧状に切断する事は困難な作業となっていた。カバー類を簡易的に垂直切断した場合は隙間が生じて、体裁を損なっていた。  On the other hand, when the lighting duct is used in the horizontal direction, it is necessary to cover the opening portion in the horizontal direction with a cover or the like as well as the height of the lighting duct. Covers for this purpose need to fill the gap between the installed duct plugs, but it has been difficult to cut them into an arc shape in accordance with the duct plug casing 3 having a cylindrical structure as a basic structure. . When the covers were simply cut vertically, a gap was formed and the appearance was impaired.

また、ダクトプラグ筐体3と照明器具本体部2のアーム2cとの結合部に於いても、その結合構造の嵌合裕度の大小および結合具2eの形状によっては、下向きに屈曲し体裁を悪化させていた。一般に、ダクトプラグ筐体3の下端(横向き取付の場合は反壁面側)に、吊り下げパイプとなるアーム2cの結合部を備えるが、この部分も横向き取付時には、撓みを生ずる部分となっている。ダクトプラグ本体の取付部と化粧ねじで結合部を締め込む構造にはなっているが、結合具2eのフランジ直径が小さい等の理由で剛性を維持できなかった。  Also, at the joint between the duct plug housing 3 and the arm 2c of the luminaire main body 2, depending on the size of the fitting margin of the joint structure and the shape of the joint 2e, it bends downward and looks. It was getting worse. In general, the lower end of the duct plug housing 3 (on the side opposite to the wall surface in the case of sideways mounting) is provided with a connecting portion of the arm 2c serving as a hanging pipe, and this portion is also a portion that is bent during sideways mounting. . Although the coupling portion is tightened with the mounting portion of the duct plug main body and the decorative screw, the rigidity cannot be maintained because the flange diameter of the coupling tool 2e is small.

前項の問題に鑑み、最小限の構造変更と専用部品の追加で、剛性と信頼性の高い横向き取付対応型のダクトプラグ装置を供給し、吊り下げ使用時にも違和感のない構造として共用を計りコスト上昇を防ぐと共に、ダクトカバーとの調和をも考慮した施工システムの具体化を課題とする。  In view of the problems in the previous section, we supply a highly rigid and reliable duct plug device that can be mounted sideways with minimal structural changes and the addition of dedicated parts. The challenge is to realize a construction system that prevents the rise and also considers harmony with the duct cover.

問題を解決するための手段Means to solve the problem

本発明は、ライティングダクト1とダクトプラグ筐体3の横向き取付に於いて、双方の上側筐体部に強烈な引っ張り荷重がかかっている事と、ダクトカバーの取付が必須である事に注目した。そして、ダクトプラグの上側引掛爪3bとその周辺に荷重が集中して、局部的な変形変位が発生して接触不良等が併発していることに注目した。  In the present invention, when the lighting duct 1 and the duct plug casing 3 are mounted sideways, it is noted that a strong tensile load is applied to both upper casing sections and that the duct cover must be mounted. . Then, attention was paid to the fact that the load was concentrated on the upper hooking claw 3b of the duct plug and the periphery thereof, and local deformation displacement occurred, resulting in poor contact and the like.

以上のことから、基本的な解決手段として、ダクトプラグの引掛爪に直接負荷を掛けるのを止め、張力荷重は別個の補強補助具で支える事とする。
図2は、本発明によるダクトプラグ装置の取り付け構造を示す斜め後方からの斜視外観図である。
図3は同様に、実装外観を示す斜め下方からの斜視外観図である。
図4は、本発明によるダクトプラグの構造を示す部分断面を施した斜視図である。
以下、図を参照して説明する。
From the above, as a basic solution, the application of a load directly to the hooking claw of the duct plug is stopped, and the tension load is supported by a separate reinforcing aid.
FIG. 2 is a perspective external view of the duct plug device mounting structure according to the present invention from an oblique rear side.
Similarly, FIG. 3 is a perspective external view from obliquely below showing the mounting external appearance.
FIG. 4 is a perspective view with a partial cross section showing the structure of a duct plug according to the present invention.
Hereinafter, description will be given with reference to the drawings.

本発明は具体的には、ライティングダクト1の開口折り返し部1bとダクトプラグ筐体3最上部を、補強補助具5で引き寄せる構造とする。照明器具本体部2の荷重は、連結されたアーム2cから、化粧ナット13で締め付けられたダクトプラグ筐体3に伝わり、筐体最上部に設けた突起部3eを介して補強補助具5に伝え、補強補助具5はダクトプラグ筐体3外周部に伸ばしたフレーム腕部5cと先端の大爪5dを介し、ライティングダクト1の開口折り返し部1bに伝える構造を採る。  Specifically, the present invention has a structure in which the opening folded portion 1 b of the lighting duct 1 and the uppermost portion of the duct plug housing 3 are pulled together by the reinforcing auxiliary tool 5. The load of the luminaire main body 2 is transmitted from the connected arm 2c to the duct plug casing 3 fastened by the decorative nut 13, and is transmitted to the reinforcing auxiliary tool 5 through the protrusion 3e provided at the uppermost portion of the casing. The reinforcing auxiliary tool 5 adopts a structure for transmitting to the opening folded portion 1b of the lighting duct 1 through a frame arm portion 5c extended to the outer periphery of the duct plug housing 3 and a large claw 5d at the tip.

この構造によって張力荷重は、少なくとも二カ所に分散してライティングダクト1に伝えられると共に、ダクトプラグ筐体3最上端で支持するので垂直距離を大幅に拡大でき、必要な張力荷重を反比例的に減ずることができる。張力荷重印加部を二カ所に分散する事で、ライティングダクト筐体内では更に分散が進み剛性感が上げる。更に、補強補助具5の大爪5d先端をライティングダクト1の開口折返し部1b内側奥部に進入させて引っ掛ける事で、ライティングダクト1の開口折返し部1bの先端の最弱部である上側縁端1cを避け、剛性を上げる事ができる。  With this structure, the tension load is distributed to at least two places and transmitted to the lighting duct 1 and supported at the uppermost end of the duct plug housing 3, so that the vertical distance can be greatly increased, and the necessary tension load is reduced in inverse proportion. be able to. Dispersing the tension load application part in two places further increases dispersion in the lighting duct housing and increases the rigidity. Furthermore, the upper edge which is the weakest part of the front end of the opening folded part 1b of the lighting duct 1 is obtained by entering the front end of the large claw 5d of the reinforcing auxiliary tool 5 into the inner part of the opening folded part 1b of the lighting duct 1 and hooking it. 1c can be avoided and the rigidity can be increased.

また、補強補助具5は、事前にライティングダクト1に仮止め可能な構造として、器具と一体のダクトプラグを取り付ける作業は、従来と同様の手順でできる構造とする。これは、ダクトカバー4の施工を容易にする。更に、ダクトプラグ取付時の回転操作と補強補助具5によって、ライティングダクト側に引き付ける予備張力を与える事とする。これにより、実取付状態に於いてダクトプラグ筐体3がライティングダクト1から浮き離れる事を防止する。  In addition, the reinforcing auxiliary tool 5 has a structure that can be temporarily fixed to the lighting duct 1 in advance, and the work of attaching a duct plug integral with the appliance can be performed by a procedure similar to the conventional procedure. This facilitates the construction of the duct cover 4. Further, a pretension to be attracted to the lighting duct side is given by the rotation operation when the duct plug is attached and the reinforcing auxiliary tool 5. This prevents the duct plug housing 3 from floating away from the lighting duct 1 in the actual mounting state.

ダクトプラグ筐体3と照明器具本体部2の連結アーム2cの結合は、中間の結合具である回転摺動具11のフランジ部11aをダクトプラグ筐体3の内側最大径に設定し、化粧ナット13を締め込んだ際の剛性強化を計る。また、フランジ部の最大化は照射角度調整時に於ける角度制限装置類をより外側の最大径となるように設定でき、耐トルク性が向上する。更に、中央部分には内径を拡大した円柱状の空間を確保することができる。The coupling between the duct plug housing 3 and the connecting arm 2c of the luminaire main body 2 is performed by setting the flange portion 11a of the rotary sliding tool 11 as an intermediate coupling tool to the inner maximum diameter of the duct plug housing 3, and a decorative nut. Stiffening when 13 is tightened is measured. Further, the maximization of the flange portion can be set so that the angle limiting device at the time of adjusting the irradiation angle becomes the maximum outer diameter, and the torque resistance is improved. Furthermore, a cylindrical space with an enlarged inner diameter can be secured in the central portion.

発明の効果The invention's effect

本発明の最大の効果は、補強補助具5を追加するだけで、ダクトプラグを組み込んだ照明器具等を横向き取付でも使用できる事である。ダクトプラグ筐体3は、横向き取付の為の専用装備を有しているが、それはライティングダクト1の取付面に近接した最上部に設ける突起部3eのみである。この突起部3eは、既存の略円筒状を構成するダクトプラグ本体6とダクトプラグ蓋7の筐体最外郭に追加するのであるから、既存金型に対して切削加工を行うだけで済み、安価に簡単に対応できる。それだけで照明器具等は吊り下げ形と横向き取付形との共用対応仕様にすることができる。  The greatest effect of the present invention is that a lighting fixture or the like incorporating a duct plug can be used even in a lateral orientation by simply adding the reinforcing aid 5. The duct plug housing 3 has a dedicated equipment for lateral mounting, but only the protrusion 3e provided at the uppermost portion in the vicinity of the mounting surface of the lighting duct 1. Since this protrusion 3e is added to the outermost casing of the duct plug body 6 and the duct plug lid 7 that constitute the existing substantially cylindrical shape, it is only necessary to perform cutting on the existing mold, and is inexpensive. Can be easily accommodated. With that alone, lighting fixtures can be made compatible with the hanging type and the side-mounted type.

概略円筒形状のダクトプラグ筐体3に追加する突起部3eは、実使用時では比較的目立たない部分であり、縦型の吊り下げ用途にも違和感なく使用することができる。この事は要求絶対数の少ない横向き取付専用のダクトプラグを作る必要がなく、一般的な用途である吊り下げ形との共用化が可能になり、無駄なコストアップを抑えて、製造者と消費者の双方に利益をもたらす。  The protrusion 3e added to the substantially cylindrical duct plug housing 3 is a relatively inconspicuous part during actual use, and can be used without a sense of incongruity for vertical hanging applications. This eliminates the need for making duct plugs for sideways installation with a low absolute number of demands, and allows common use with the suspension type, which is a general application, reducing wasteful costs and increasing consumption with manufacturers. Benefits both parties.

更に、本発明のダクトプラグを組み込んだ吊り下げ形照明器具は、補強補助具5の追加という最小限のコストで、横向き取付へ変更が可能になる。これは、照明空間に於ける照明手法の自由度が大きくなり、演出照明の自由度を増大させることができる。  Furthermore, the hanging type lighting fixture incorporating the duct plug of the present invention can be changed to the sideways mounting at the minimum cost of adding the reinforcing auxiliary tool 5. This increases the degree of freedom of the illumination method in the illumination space, and can increase the degree of freedom of effect lighting.

本発明による横向き取付専用部品は、補強補助具5の一点だけである。これは軽荷重用として強化合成樹脂製の1個の部品で済み、横向き取付に於けるコストを最小限にすることができる。更に重荷重用として、内側に金属補強板を貼り合わせても二個の部品で構成でき、組立も圧入等で簡単に行うことができてコスト上昇を抑える事ができる。総じて、安価に横向き取付を実現できる。  The only part for sideways mounting according to the present invention is only one point of the reinforcing aid 5. This requires only a single component made of reinforced synthetic resin for light loads, minimizing the cost of sideways mounting. Furthermore, for heavy loads, even if a metal reinforcing plate is bonded to the inside, it can be composed of two parts, and assembly can be easily performed by press-fitting or the like, thereby suppressing an increase in cost. In general, it can be mounted sideways at low cost.

施工性の面では、ダクトカバー4の施工が極めて容易になる。補強補助具5は、ダクトカバー4の取り付けと同時に事前施工ができて、工具も必要としない。また、取付後も照明器具本体部2を取り付けるまでは、自由にライティングダクト上を移動させることができて取付位置の調整ができる。  In terms of workability, the construction of the duct cover 4 becomes extremely easy. The reinforcement auxiliary tool 5 can be pre-constructed simultaneously with the installation of the duct cover 4 and does not require a tool. Further, even after the attachment, until the luminaire main body 2 is attached, the attachment position can be adjusted by freely moving on the lighting duct.

また、ダクトカバー4の長さ調節は直角切断加工のみで対応でき、従来の様な円弧形状の切断加工は不要となり、切断加工行程が大幅に簡略化できる。更に、垂直切断加工により長短カバーの組み合わせが可能となるので、端材の有効活用が可能となり、後々の位置変更も可能にする。更に切断済みダクトカバーの標準化を行う事で施工性の改善やレイアウト変更の柔軟性を拡大することができる。  Further, the length adjustment of the duct cover 4 can be dealt with only by a right-angle cutting process, and a conventional arc-shaped cutting process is not necessary, and the cutting process can be greatly simplified. Furthermore, since the long and short covers can be combined by vertical cutting, the end material can be used effectively and the position can be changed later. Furthermore, by standardizing the cut duct cover, the workability can be improved and the flexibility of layout changes can be expanded.

本発明による横向き取付構造および装置は、ライティングダクト1の筐体構造物とダクトプラグ筐体3の本体外郭で有るダクトプラグ本体6とダクトプラグ蓋7に荷重を掛けて張力荷重を支える。この構造により、ライティングダクト1およびダクトプラグの電気的接続部等には負荷が掛からない。また、ダクトプラグの上側引掛爪3bに殆ど荷重を掛けないで済む。照明器具本体部2の重量と連結アーム2cの長さに応じて、補強補助具5とダクトプラグ筐体3の強度を上げる事で対応ができて、内部の接続部品等は吊り下げ用ダクトプラグと共用できる。  The lateral mounting structure and apparatus according to the present invention applies a load to the casing structure of the lighting duct 1 and the duct plug main body 6 and the duct plug lid 7 which are the outer body of the duct plug casing 3 to support the tension load. With this structure, no load is applied to the electrical connection portion of the lighting duct 1 and the duct plug. Further, it is possible to hardly apply a load to the upper hooking claw 3b of the duct plug. Depending on the weight of the luminaire main body 2 and the length of the connecting arm 2c, it is possible to respond by increasing the strength of the reinforcing auxiliary tool 5 and the duct plug housing 3, and the internal connection parts are suspended duct plugs. Can be shared with

補強補助具5の大爪5dがライティングダクト1に引っ掛かる水平方向の位置は、ダクトプラグ筐体3の外側になる。その為に少なくとも負荷は二カ所に分散でき、更にダクトプラグの上側引掛爪3bを含めると三カ所に分散できる。更に大爪5dは、ライティングダクト1の開口折返し部1bの根元に寄った高剛性の部分に張力負荷を渡す。一方、ライティングダクト1は高剛性が期待できる少なくとも二カ所で負荷を吸収する事になるので、を負荷を幅広く分散することができて、局部的な変形は発生し難い。結果的に剛性が上がり、変形も押さえることができて、電気的接触も安定する。  The horizontal position where the large claws 5 d of the reinforcing auxiliary tool 5 are caught by the lighting duct 1 is outside the duct plug housing 3. Therefore, at least the load can be distributed in two places, and further, if the upper hooking claw 3b of the duct plug is included, it can be distributed in three places. Further, the large claw 5d passes a tension load to a highly rigid portion near the base of the opening folded portion 1b of the lighting duct 1. On the other hand, since the lighting duct 1 absorbs the load at at least two places where high rigidity can be expected, the load can be widely distributed and local deformation hardly occurs. As a result, rigidity is increased, deformation can be suppressed, and electrical contact is stabilized.

ダクトプラグ筐体3内側の最大径まで拡大した回転摺動具11と摺動回転子12によって、照射角度調整時の可動制限ストッパー機能の耐久性が向上すると共に、中央部の空間は器具内配線2dを引き回す際の貴重なスペースとなっている。器具内配線2dをスムーズに屈曲させることができて、組込作業を楽にしている。  The rotating sliding tool 11 and the sliding rotor 12 expanded to the maximum diameter inside the duct plug housing 3 improve the durability of the movable limit stopper function at the time of adjusting the irradiation angle, and the space in the center is wired in the instrument. It is a valuable space when routing 2d. The in-instrument wiring 2d can be smoothly bent, and the assembling work is facilitated.

約300度を往復回転する回転摺動具11は、約90度を往復回転する摺動回転子12で覆われているので、器具内配線2dは大角度の照射角度調整時の動きに対して保護される。また、金属性の回転摺動具11に対して樹脂製の摺動回転子12は、器具内配線2dに対しての保護部材としても機能する。  Since the rotary sliding tool 11 that reciprocates about 300 degrees is covered with the sliding rotor 12 that reciprocates about 90 degrees, the in-instrument wiring 2d is resistant to movement during adjustment of the large irradiation angle. Protected. Moreover, the resin-made sliding rotor 12 also functions as a protective member for the in-instrument wiring 2d with respect to the metallic rotary sliding tool 11.

摺動回転子12を略S字状にしたことで、ダクトプラグ筐体3に対するストッパー構造と、照明器具本体部2と直結した回転摺動具11に対するストッパー構造を上下両面に設置することができ、薄くコンパクトな構造が実現できた。しかも上下に屈曲させることにより引っ掛かり部を2カ所以上の立体面で支持することが可能となり、従来の耐曲げ構造から耐剪断構造へと変換することができ、耐久強度を大幅に向上させることができる。  By making the sliding rotor 12 substantially S-shaped, a stopper structure for the duct plug housing 3 and a stopper structure for the rotary sliding tool 11 directly connected to the luminaire main body 2 can be installed on both upper and lower sides. A thin and compact structure was realized. In addition, it is possible to support the catching part with two or more three-dimensional surfaces by bending it up and down, and it is possible to convert from a conventional bending-resistant structure to a shearing-resistant structure, thereby greatly improving the durability. it can.

本発明は、壁面に開口部を横向きに取り付けられたライティングダクトに、器具内蔵用ダクトプラグを使用して取り付け、ダクトプラグから一定の距離を水平方向に伸ばした支持アームでランプ収納部を支えて、壁面や天井面を主に照射する照明装置に適用することを最良の実施形態とする。  The present invention attaches to a lighting duct having an opening on a wall sideways by using a duct plug for a built-in appliance, and supports the lamp housing portion with a support arm that extends a certain distance horizontally from the duct plug. The present invention is applied to a lighting device that mainly illuminates a wall surface or a ceiling surface.

以下、本発明の実施形態について図面を参照して説明する。
図5及び図6は、横向き取付対応の構造を説明するために部分断面を施した上方および下方から見た分解斜視図である。
Embodiments of the present invention will be described below with reference to the drawings.
FIGS. 5 and 6 are exploded perspective views seen from above and below, with partial cross-sections for explaining the structure corresponding to sideways mounting.

本発明に於けるダクトプラグの取付方法と形状は、その構造から、ダクトプラグ全体を90度回転させて着脱を行う方式の概略円筒形状に限定される。それ以外の構造では、補強補助具の形状寸法が異形状になって、無用に大きくなる一方で、剛性強度を低下させて、実用的ではない。概略円筒形状以外の場合には、補強補助具5を横方向に摺動させる構造として具体化可能であるが、摺動分の空間が必要になったり、ダクトカバー4との施工手順が複雑になったり、摺動構造のための部品増加、等の無駄が発生する。  The mounting method and shape of the duct plug in the present invention are limited to a substantially cylindrical shape in which the entire duct plug is rotated and attached by 90 degrees because of its structure. In other structures, the reinforcing auxiliary tool has an irregular shape and becomes unnecessarily large, while the rigidity strength is lowered and is not practical. In the case of a shape other than the substantially cylindrical shape, it can be embodied as a structure in which the reinforcing auxiliary tool 5 is slid in the lateral direction, but a space for sliding is required or the construction procedure with the duct cover 4 is complicated. And waste such as an increase in parts for the sliding structure occurs.

また、本発明の詳細説明はライティングダクト1内の導体1dおよび絶縁体1e形状、ダクトプラグ筐体内の接触片3dやアダプター端子8や接地端子9及びそれらを覆う端子カバー10やその他の器具内用接続端子構造、等について述べないが、それらの構造の如何に関わらず本発明は応用実施することができるものである。また、その接続構造等は従来の接続端子構造でも、本発明に於ける説明図のような簡易速結型でも構わない。その理由は、本発明の構造上、ダクトプラグ筐体3の外郭にのみ負荷が掛かり、引掛爪3aや内部の接続部品に対して何ら負荷を与えないからである。  Further, the detailed description of the present invention includes the shape of the conductor 1d and the insulator 1e in the lighting duct 1, the contact piece 3d in the duct plug housing, the adapter terminal 8, the ground terminal 9, the terminal cover 10 covering them, and other appliances. The connection terminal structure is not described, but the present invention can be applied regardless of the structure. Further, the connection structure or the like may be a conventional connection terminal structure or a simple quick connection type as illustrated in the present invention. The reason is that, due to the structure of the present invention, a load is applied only to the outer shell of the duct plug housing 3, and no load is applied to the hooking claws 3a and internal connection parts.

図1の様に、本来は垂直方向に吊り下げる構造のライティングダクトとダクトプラグを横向きに取り付けた場合は、横向きに突き出した照明器具本体部2を、ライティングダクト1及びダクトプラグ筐体3の狭い取付面で支える必要がある。特に取付面の垂直距離を最大限に活用する構造が効果的であって、本発明は、その具体化として図2の様に、ライティングダクト1の開口折返し部1bとダクトプラグ筐体3の最上部を補強補助具5で引き寄せる構造とする。  As shown in FIG. 1, when the lighting duct and duct plug originally suspended in the vertical direction are mounted sideways, the lighting fixture main body 2 protruding sideways is narrowed between the lighting duct 1 and the duct plug housing 3. It must be supported by the mounting surface. In particular, a structure that makes the best use of the vertical distance of the mounting surface is effective, and the present invention is embodied as shown in FIG. A structure in which the upper part is drawn by the reinforcing auxiliary tool 5 is adopted.

補強補助具5は、照明器具本体部2の重量と連結アーム2の長さとに因って発生する回転トルク負荷に対応すべく相応の強度を必要とする。回転トルク負荷を支えるために補強補助具5が受ける引っ張り荷重は、ダクトプラグ筐体3形状とライティングダクト1の幅寸法で決まる。つまり、ライティングダクト1の取付面下端1aまたは実使用時のダクトプラグ筐体3の筐体下端部3cを支点として、ダクトプラグ筐体3最上部に設けた突起部3e位置との垂直距離で概ね決まる。その垂直距離を拡大することで補強補助具5に加わる張力負荷は軽減できる。埋め込み型ライティングダクトであれば、ダクトプラグ筐体の下側を突出させて支点を下げ、垂直距離を拡大する方法も可能であるが、露出型ライティングダクトの場合は形状が複雑になり現実的ではない。また、外観体裁を悪くする。  The reinforcement assisting tool 5 needs a corresponding strength to cope with the rotational torque load generated due to the weight of the lighting fixture body 2 and the length of the connecting arm 2. The tensile load received by the reinforcement assisting tool 5 to support the rotational torque load is determined by the shape of the duct plug housing 3 and the width dimension of the lighting duct 1. That is, the vertical distance from the lower end portion 1a of the mounting surface of the lighting duct 1 or the lower end portion 3c of the duct plug housing 3 in actual use as a fulcrum to the position of the protrusion 3e provided at the uppermost portion of the duct plug housing 3 Determined. The tension load applied to the reinforcing auxiliary tool 5 can be reduced by increasing the vertical distance. For embedded lighting ducts, it is possible to lower the fulcrum by projecting the lower side of the duct plug housing to increase the vertical distance, but in the case of exposed lighting ducts, the shape becomes complicated and realistic. Absent. In addition, the appearance is deteriorated.

垂直距離を最大限にする目的で、ダクトプラグ筐体3の最上部位置に突起部3eを設けている。これは組立構造上、二分割されたダクトプラグ本体6とダクトプラグ蓋7の双方の最上部に相当する部分に突起6a,7aとして設けている。合成樹脂の射出成形で製造している場合は、金型を削り込む事で実現できて大規模な構造変更を必要としない。
また、縦向きの吊り下げ使用時に於いても何らの支障が無く、兼用型としての使用が可能である。必要に応じて筐体外郭の強度を向上させるべく、成形材料の検討や補強構造の追加といった検討と実施を行えばよい。
In order to maximize the vertical distance, a protrusion 3e is provided at the uppermost position of the duct plug housing 3. This is provided as protrusions 6a and 7a at portions corresponding to the uppermost portions of both the duct plug main body 6 and the duct plug lid 7 which are divided into two in terms of the assembly structure. When manufactured by injection molding of synthetic resin, it can be realized by cutting the mold and does not require a large-scale structural change.
In addition, there is no problem even when the vertical suspension is used, and it can be used as a combined type. In order to improve the strength of the outer casing as necessary, it is only necessary to examine and implement a molding material and a reinforcing structure.

図7は、補強補助具5の構造と形状を示す表裏二面の斜視図である。補強補助具5は、一個の部品であるが、概略三つの部分に分けられる。ダクトプラグ筐体3の突起部3eを引っ掛ける引掛部5bを備えた上部フレーム5aと、先端にライティングダクト1の開口折返し部1bに引っ掛かる大爪5dを備えたフレーム腕部5cと、仮止め用の小爪5fとダクトプラグ筐体3を概略中央に納める穴とを設けると共にダクトカバーとの連接配置を可能とする取付ベース部5e、から成る。正面から見るとダクトプラグ筐体3が収まる丸穴が開いていて、横から見ると二重に「く」の字形に折れ曲がっている。  FIG. 7 is a perspective view of the front and back surfaces showing the structure and shape of the reinforcing auxiliary tool 5. The reinforcement assisting tool 5 is a single part, but is roughly divided into three parts. An upper frame 5a having a hook portion 5b for hooking the protrusion 3e of the duct plug housing 3, a frame arm portion 5c having a large claw 5d hooked to the opening folded portion 1b of the lighting duct 1 at the tip, and a temporary fixing It comprises an attachment base portion 5e that is provided with a small claw 5f and a hole for accommodating the duct plug housing 3 in the approximate center, and that can be connected to the duct cover. When viewed from the front, a round hole is formed in which the duct plug housing 3 is accommodated, and when viewed from the side, it is double-folded into a “<” shape.

引掛部5bはダクトプラグ筐体3外郭に密接する様に円弧状に設けられている。これは引掛部5bを支える上部フレーム部5aとライティングダクト1に荷重を伝えるフレーム腕部5cの大爪5dを最短距離で結ぶと共に、概略荷重印加方向と平行かつ直線的に配置して無用の撓みや曲がりの発生を防ぎ、剛性向上を目的としている。大爪5dは、ライティングダクト1の開口部から斜め角度で挿入した後、取付状態方向に回転しながら上方向に移動する。この作用によって大爪5dは、ライティングダクト1の開口折返し部1bの根元に近い部分に荷重を伝え、変形を最小限にする構造を採っている。  The hook portion 5b is provided in an arc shape so as to be in close contact with the outer shell of the duct plug housing 3. The upper frame portion 5a that supports the hook portion 5b and the large claws 5d of the frame arm portion 5c that transmits the load to the lighting duct 1 are connected at the shortest distance, and are arranged in parallel and linearly with the direction of applying the load substantially. The purpose is to prevent the occurrence of bending and bending and improve rigidity. The large claws 5d are inserted at an oblique angle from the opening of the lighting duct 1 and then move upward while rotating in the attached state. Due to this action, the large claws 5d adopt a structure that transmits a load to a portion near the base of the opening folded portion 1b of the lighting duct 1 to minimize deformation.

図8は、ライティングダクト及び補強補助具への取付嵌合状態を示す斜視図である。但し、見易い様にライティングダクトの図示は省略している。
取付ベース部5eは、従来と同様の手順でダクトプラグが着脱できる様に配慮されている。取付時には追加された突起部3eも90度回転するために、突起部3eの挿入空間と可動範囲を避けるように凹部5gとそれに続く円弧状のガイド部5mが設けてある。また、斜めに伸びているフレーム腕部5cも突起部3eの回転を妨げない様に、切欠部5hを設けている。そして90度回転して正規取付角度に収まった時点で、突起部3eは引掛部5bの裏側に潜り込んでライティングダクト側へ引き戻されて、ダクトプラグ筐体3はライティングダクト1に密着する。
FIG. 8 is a perspective view showing a fitting state of the lighting duct and the reinforcing auxiliary tool. However, the lighting duct is not shown for easy viewing.
The mounting base portion 5e is designed so that the duct plug can be attached and detached in the same procedure as in the prior art. Since the added protrusion 3e also rotates 90 degrees at the time of attachment, a recess 5g and an arcuate guide 5m following the recess 5g are provided so as to avoid the insertion space and the movable range of the protrusion 3e. Further, the frame arm portion 5c extending obliquely is also provided with a notch portion 5h so as not to hinder the rotation of the projection portion 3e. When the rotation angle is 90 degrees and the normal mounting angle is reached, the protruding portion 3 e enters the back side of the hook portion 5 b and is pulled back to the lighting duct side, and the duct plug housing 3 comes into close contact with the lighting duct 1.

ダクトプラグ筐体3と補強補助具5との嵌合具合および予備張力の付与程度は、突起部3eの形状および寸法と、補強補助具5の引掛部5bの案内傾斜の設定と、大爪5dの形状および補強リブの設定、等で調整できる。更に強度を必要とする場合には、上部フレーム5aと大爪5dを含めたフレーム腕部5cの内側に補強金具14を組み込めばよい。  The degree of fitting between the duct plug housing 3 and the reinforcing auxiliary tool 5 and the degree of application of the preliminary tension are determined by the shape and size of the protrusion 3e, the setting of the guide inclination of the hooking part 5b of the reinforcing auxiliary tool 5, and the large claws 5d. It can be adjusted by setting the shape and reinforcing rib. If further strength is required, the reinforcing metal fitting 14 may be incorporated inside the frame arm portion 5c including the upper frame 5a and the large claws 5d.

補強補助具5は、単独且つ先行してライティングダクト1に取り付ける事ができる。また取付ベース部5eは、両側を垂直に切り落とす構造を採り、断面形状と色相も概略ダクトカバー4に合わせている。更に、取付ベース部5eがダクトカバー4より大きくなる場合は、ダクトカバー4の垂直寸法に合わせた垂直直線部5jを設けて、少なくとも下側部分に段差等が発生しないように配慮している。これらは、ダクトカバー4の長さ調整を容易にし、直角切断加工を可能とする。  The reinforcing aid 5 can be attached to the lighting duct 1 alone and in advance. The mounting base portion 5e has a structure in which both sides are cut off vertically, and the cross-sectional shape and hue are also matched to the duct cover 4. Furthermore, when the mounting base portion 5e is larger than the duct cover 4, a vertical straight line portion 5j that matches the vertical dimension of the duct cover 4 is provided so that at least a lower portion does not have a step or the like. These facilitate the length adjustment of the duct cover 4 and enable right-angle cutting.

そして、点灯装置収納部を含む照明器具本体部2からの連結アーム2cとダクトプラグ筐体3との垂れ下がり対策は、連結アーム2cを固定した回転摺動具11の外周に雄ねじ11dを設け、それと嵌合する雌ねじ部13aを有する化粧ナット13で、ダクトプラグ筐体3を締め付ける事で剛性を高める方法を採る。この手法は横向き取付用の必須で専用手段ではないが、縦向き吊り下げ用途にも兼用できて、本発明の補強補助具5と組み合わせて使用することでその効果が引き立つものである。  In order to prevent the connecting arm 2c and the duct plug housing 3 from hanging from the luminaire main body 2 including the lighting device housing, a male screw 11d is provided on the outer periphery of the rotary sliding tool 11 to which the connecting arm 2c is fixed. A method of increasing rigidity by tightening the duct plug housing 3 with the decorative nut 13 having the female thread portion 13a to be fitted is employed. This method is indispensable for sideways mounting and is not a dedicated means, but it can also be used for vertical suspension, and the effect is enhanced when used in combination with the reinforcing auxiliary tool 5 of the present invention.

照明器具本体部2に取り付けられたアーム2cから引き出された器具内配線2dは、化粧ナット13と、回転摺動具11を通過する。そしてアーム2cは回転摺動具11から突出する押しねじ等で固定されて一体化している。それから、器具内配線2dの捩れを防ぐ為に調整回転角度を制限する摺動回転子12に器具内配線2dを通してから、所定の端子または接続部に器具内配線2dを接続する。その後、回転摺動具11は摺動回転子12と組み合わされて、ダクトプラグ本体6の回転機構収納部6bに挿入される。余分な器具内配線2dを端子カバー10のクリップ部10a等で整えた後に、ダクトプラグ蓋7を組立ねじで締め付ける事で、器具内配線2dは配線押さえ板7dで押さえられ、接続部に照明器具本体部2の照射角度調整時の動きを伝えない様にしている。  The in-appliance wiring 2d drawn from the arm 2c attached to the luminaire main body 2 passes through the decorative nut 13 and the rotary sliding tool 11. The arm 2c is fixed and integrated with a push screw or the like protruding from the rotary sliding tool 11. Then, the in-instrument wiring 2d is connected to a predetermined terminal or connection portion after passing through the in-apparatus wiring 2d through the sliding rotor 12 that restricts the adjustment rotation angle in order to prevent twisting of the in-appliance wiring 2d. Thereafter, the rotary sliding tool 11 is combined with the sliding rotor 12 and inserted into the rotating mechanism housing 6 b of the duct plug body 6. After arranging the extra in-apparatus wiring 2d with the clip portion 10a of the terminal cover 10, etc., the duct plug lid 7 is tightened with an assembly screw, so that the in-apparatus wiring 2d is pressed by the wiring pressing plate 7d, and the lighting fixture is connected to the connecting portion The movement of the main body 2 when adjusting the irradiation angle is not transmitted.

図9は、回転制限を行う摺動回転子12の構造を示す部分断面を施した斜視図である。摺動回転子12の中央は筒状にして中心嵌合部12aを形成し、回転摺動具11の収納部11bに収まる。これは、ランプ収納部2aの角度調整する際の過回転防止時のトルクを確実に受け止め、同軸合わせにより無用な偏心荷重の発生を防ぐためである。回転摺動具11のフランジ部11aは、ダクトプラグ筐体3の内側に設定できる最大径として垂直距離を稼ぎ、化粧ナット13を締め込んだときの剛性向上を計っている。更に、ランプ収納部2aの回転を制限するストッパー機能を構成するリブ等は、極力最大外径となる位置に設定して、耐トルク性能の向上を行っている。更にリブの設置構造は、筐体や回転摺動を行う部品の各々の隅部に設定し、2辺または2方向以上で支えるようにして強度を増す構造としている。  FIG. 9 is a perspective view with a partial cross section showing the structure of the sliding rotor 12 for limiting the rotation. The center of the sliding rotor 12 is formed in a cylindrical shape to form a center fitting portion 12 a and fits in the storage portion 11 b of the rotary sliding tool 11. This is for reliably receiving the torque at the time of preventing over-rotation when adjusting the angle of the lamp housing portion 2a and preventing the occurrence of unnecessary eccentric load by coaxial alignment. The flange portion 11 a of the rotary sliding tool 11 earns a vertical distance as the maximum diameter that can be set inside the duct plug housing 3, and improves rigidity when the decorative nut 13 is tightened. Further, a rib or the like constituting a stopper function for restricting the rotation of the lamp housing 2a is set at a position where the maximum outer diameter is as much as possible to improve the torque resistance performance. Further, the rib installation structure is set at each corner of the housing and the parts that rotate and slide, and is configured to increase the strength by supporting it at two sides or more than two directions.

具体的には、摺動回転子12の断面は略S字型の形状を有している。円筒状の中心嵌合部12aから拡がったフランジは、上部円弧面12bと一段下がった下部フランジ12dを構成している。そしてこの下部フランジ12dは、回転摺動具11と同様に、可能な最大外径まで拡がっている。摺動回転子12は略S字型に屈曲した上下両面を活用して回転制限構造を組み込んでいる。下部フランジの上面には回転子リブ12eを設け、上部円弧面12bの下面内にはC字形溝12cを設けている。回転子リブ12eは、下面フランジ12dと上部円弧面12bに繋がっていて、ダクトプラグ本体6および蓋7の回転止リブ6c,7cに引っ掛かる。C字形溝12cの切り残し部分のピン受け12fは、回転摺動具11に設けてある可動制限ピン11cを受け止めるストッパーとして機能する。  Specifically, the cross section of the sliding rotor 12 has a substantially S-shape. The flange expanded from the cylindrical center fitting portion 12a constitutes an upper arcuate surface 12b and a lower flange 12d lowered by one step. The lower flange 12d extends to the maximum possible outer diameter in the same manner as the rotary sliding tool 11. The sliding rotor 12 incorporates a rotation limiting structure by utilizing both upper and lower sides bent in a substantially S shape. A rotor rib 12e is provided on the upper surface of the lower flange, and a C-shaped groove 12c is provided in the lower surface of the upper arc surface 12b. The rotor rib 12e is connected to the lower surface flange 12d and the upper circular arc surface 12b, and is caught by the rotation preventing ribs 6c and 7c of the duct plug body 6 and the lid 7. The pin receiver 12f of the uncut portion of the C-shaped groove 12c functions as a stopper for receiving the movable limit pin 11c provided on the rotary sliding tool 11.

摺動回転子12は、ダクトプラグ筐体3に対して約90度の往復回転摺動を行い、回転摺動具11に対しては約300度の往復回転摺動を許容している。この組み合わせによって照明器具灯体部2は、ダクトプラグ筐体3に対して360度以上の照射方向調整を可能としている。更に、これらのストッパー機能を構成するリブ等は、相互の嵌合相手のリブや曲面に合わせて造形していて、極力、曲げ応力による荷重支持から剪断応力による荷重支持に切り替えて強度向上を実現している。  The sliding rotor 12 performs reciprocating rotational sliding of about 90 degrees with respect to the duct plug housing 3, and allows reciprocating rotational sliding of about 300 degrees with respect to the rotating sliding tool 11. By this combination, the luminaire lamp body 2 can adjust the irradiation direction of 360 degrees or more with respect to the duct plug housing 3. In addition, the ribs that make up these stopper functions are shaped to match the mating ribs and curved surfaces of each other, and as much as possible, switching from load support by bending stress to load support by shearing stress improves strength is doing.

横向き取付に於いては、ダクトプラグ回転軸を中心として照明器具灯体部2の偏心荷重により、ダクトプラグ筐体3及びライティングダクトに対して回転負荷が掛かる。これは縦型吊り下げ時には問題にならないが、横向き取付に於いては器具の自重により照射方向が変わるという問題に繋がる。この為、横向き取付では、化粧ナットを締め付けた後は可動しないことが要求される。
一方、縦向き吊り下げ時には、照射方向調整のために一定の操作力以上で円滑に可動することが望まれる。その際は、調整可動操作による緩み防止と円滑摺動を実現する為に、ダクトプラグ筐体3と化粧ナット13の間に樹脂製のワッシャーを追加する等で具体化できる。
In the lateral mounting, a rotational load is applied to the duct plug housing 3 and the lighting duct due to the eccentric load of the lighting fixture body 2 around the rotation axis of the duct plug. This is not a problem at the time of vertical suspension, but in the case of horizontal installation, it leads to a problem that the irradiation direction changes due to the weight of the instrument. For this reason, in the horizontal mounting, it is required not to move after the decorative nut is tightened.
On the other hand, at the time of hanging vertically, it is desired to move smoothly with a certain operating force or more for adjusting the irradiation direction. In that case, in order to prevent loosening and smooth sliding by the adjustment movable operation, it can be realized by adding a resin washer between the duct plug housing 3 and the decorative nut 13.

図2は、比較的小型の白熱電球類を光源としたスポットライトを横向き取り付けした際のダクトプラグ部分の取付構造を示す斜視図である。この場合は、照明器具灯体部2が小型軽量に仕上がるため、補強補助具5は強化樹脂製の一体構造物で仕上がっている。この形状ではフレーム腕部の傾斜を利用してライティングダクト1に仮止めを行うことができる。
図10にその取付手順を図示する。フレーム腕部5cの傾斜が、大爪5dをライティングダクト1の開口折返し部1bの奥へ挿入するのに役立っている。
FIG. 2 is a perspective view showing a mounting structure of a duct plug portion when a spotlight using a relatively small incandescent bulb as a light source is mounted sideways. In this case, since the lighting fixture lamp body part 2 is finished in a small size and light weight, the reinforcing auxiliary tool 5 is finished with an integral structure made of reinforced resin. In this shape, the lighting duct 1 can be temporarily fixed using the inclination of the frame arm.
FIG. 10 illustrates the attachment procedure. The inclination of the frame arm portion 5 c is useful for inserting the large claw 5 d into the back of the opening folded portion 1 b of the lighting duct 1.

補強補助具5の上部両端は、ダクトプラグの寸法によっては、ダクトカバー4との隙間が生じる場合がある。その隙間を不可とする場合は図11の様に、取付ベース部5eの中央にセルフヒンジ部5kを設けて、上半分を水平移動させて取り付ける構造が考えられる。
図12にその取付手順を図示する。この場合は上部フレーム5a全体が、ダクトプラグ筐体3の突起部3eとその可動範囲を完全に覆い隠している。一方その覆い隠している部分は有効な補強部材として効果的に機能する。
Depending on the size of the duct plug, there may be a gap between the upper end of the reinforcing auxiliary tool 5 and the duct cover 4. When the gap is not possible, a structure in which a self hinge part 5k is provided at the center of the attachment base part 5e and the upper half is horizontally moved as shown in FIG.
FIG. 12 illustrates the attachment procedure. In this case, the entire upper frame 5a completely covers the protrusion 3e of the duct plug housing 3 and its movable range. On the other hand, the covered part effectively functions as an effective reinforcing member.

図13は補強補助具5の内側に補強金具14を内蔵して強度を高めた例である。近年では小型小出力の高効率HIDランプを応用した照明器具が増えている。HIDランプには電子安定器が必要不可欠で、小型軽量化が進んだとはいえ相応の重量を有している。これらの照明器具を横向きに取り付ける場合は、回転トルクの影響で補強補助具5には大きな引っ張り荷重が掛かる。その場合には、温度と荷重と累積時間の積によるクリープ現象の発生が考えられ、垂れ下がりの原因に成りうる。  FIG. 13 shows an example in which a reinforcing metal fitting 14 is built inside the reinforcing auxiliary tool 5 to increase the strength. In recent years, there has been an increase in lighting fixtures using high-efficiency HID lamps with small and small outputs. An electronic ballast is indispensable for an HID lamp, and although it has been reduced in size and weight, it has a corresponding weight. When these lighting fixtures are mounted sideways, a large tensile load is applied to the reinforcing auxiliary tool 5 due to the influence of rotational torque. In that case, the occurrence of a creep phenomenon due to the product of temperature, load, and accumulated time can be considered, which can cause drooping.

それを防ぐために、高荷重対策用として補強補助具5に補強金具14を組み込む構造を採る。補強補助具5の構造から、ライティングダクト1の開口折返し部1bからダクトプラグ筐体3の突起部3eの間を補強すればよい。具体的には、樹脂製の補強補助具5の内側を、補強金具14の材料厚さ以上の深さ削り込んで収納空間を作っている。固定方法は部分的に圧入して引っ掛けている。この場合は補強金具14が大部分の荷重を受け、樹脂製の補強補助具5はライティングダクト1内の導体1dに対する絶縁強化と、外観体裁の維持と、仮止め機能、等を受け持つ。  In order to prevent this, a structure in which the reinforcing metal fitting 14 is incorporated in the reinforcing auxiliary tool 5 is taken as a measure against high loads. What is necessary is just to reinforce between the protrusion part 3e of the duct plug housing | casing 3 from the opening folding | turning part 1b of the lighting duct 1 from the structure of the reinforcement auxiliary tool 5. FIG. Specifically, the inside of the resin-made reinforcing auxiliary tool 5 is cut into a depth equal to or greater than the material thickness of the reinforcing metal fitting 14 to create a storage space. The fixing method is partially press-fitted and hooked. In this case, the reinforcing metal fitting 14 receives most of the load, and the resin-made reinforcing auxiliary tool 5 is responsible for reinforcing the insulation with respect to the conductor 1d in the lighting duct 1, maintaining the appearance, and temporarily fixing.

補強補助具5と補強金具14は、完全に密着する必要はなくて、部分的に圧入密接することで足りる。また金具の加工時に発生する破断面エッジを避けるために、樹脂等で完全にコーティングする必要がある場合には、インサート成型や、樹脂外皮を最中合わせにする、等の構造が考えられる。何れにしても、施工現場に於いては、ダクトプラグ外径に合わせて標準化した補強補助具5を準備すれば済み、特別な工事を不要とする。  The reinforcing auxiliary tool 5 and the reinforcing metal fitting 14 do not need to be completely in close contact with each other, but may be partially press-fitted in close contact. Moreover, in order to avoid the fractured surface edge generated at the time of processing of the metal fitting, when it is necessary to completely coat with resin or the like, a structure such as insert molding or a resin outer shell in the middle can be considered. In any case, at the construction site, it is only necessary to prepare the reinforcing auxiliary tool 5 standardized according to the outer diameter of the duct plug, and no special construction is required.

また、補強補助具5及び補強金具14の形状は、立体的に成形してダクトプラグ筐体3に概略密着する形状にすることも可能で、用途と、素材の種類、必要強度、に応じて各種の変化とその応用を実施することができる。  Further, the shape of the reinforcing auxiliary tool 5 and the reinforcing metal fitting 14 can be three-dimensionally shaped so as to be in close contact with the duct plug housing 3, depending on the application, the type of material, and the required strength. Various changes and their applications can be implemented.

従来のダクトプラグ組込の器具を横向きに取り付けた場合を示す側面図である。    It is a side view which shows the case where the instrument of the conventional duct plug incorporation is attached sideways. 本発明によるダクトプラグの取り付け構造を示す斜め後方からの斜視図である。    It is a perspective view from diagonally backward which shows the attachment structure of the duct plug by this invention. 本発明によるダクトプラグの実装外観を示す斜め下からの斜視外観図である。    It is a perspective appearance figure from the slanting bottom which shows the mounting appearance of the duct plug by this invention. 本発明によるダクトプラグの構造を示す部分断面を施した斜視図である。    It is the perspective view which gave the partial cross section which shows the structure of the duct plug by this invention. 本発明によるダクトプラグの構造を示す部分断面を施した下側分解斜視図である。    It is the lower side disassembled perspective view which gave the partial cross section which shows the structure of the duct plug by this invention. 本発明によるダクトプラグの構造を示す部分断面を施した上側分解斜視図である。    It is the upper side disassembled perspective view which gave the partial cross section which shows the structure of the duct plug by this invention. 本発明による補強補助具の構造を示す表裏二面の斜視図である。    It is a perspective view of the front and back two surfaces which show the structure of the reinforcement auxiliary tool by this invention. ダクトプラグのダクト及び補強補助具への取付嵌合状態を示す斜視図である。    It is a perspective view which shows the fitting fitting state to the duct of a duct plug, and a reinforcement auxiliary tool. 本発明による回転制限構造を示す部分断面した分解斜視図である。    It is the disassembled perspective view which carried out the partial cross section which shows the rotation limiting structure by this invention. 本発明による補強補助具の仮止め施工手順を示す側面図である。    It is a side view which shows the temporary fixing construction procedure of the reinforcement auxiliary tool by this invention. 本発明の別の応用例による補強補助具を示す表裏二面の斜視図である。    It is a perspective view of the front and back two surfaces which show the reinforcement auxiliary tool by another application example of this invention. 本発明の別の応用例による補強補助具の仮止め施工手順を示す側面図である。    It is a side view which shows the temporary attachment construction procedure of the reinforcement auxiliary tool by another application example of this invention. 補強補助具に補強金具を組み込む構造を示す表裏二面の分解斜視図である。    It is an exploded perspective view of two front and back surfaces showing a structure in which a reinforcing metal fitting is incorporated into a reinforcing auxiliary tool.

符号の説明Explanation of symbols

1 ライティングダクト
1a 取付面下端
1b 開口折返し部
1c 上側縁端
1d 導体
1e 絶縁体
2 照明器具本体部
2a ランプ収納部
2c アーム
2d 器具内配線
2e 結合具
3 ダクトプラグ筐体
3a 引掛爪
3b 上側引掛爪
3c 筐体下端部
3d 接触片
3e 突起部
4 ダクトカバー
4a 取付爪
5 補強補助具
5a 上部フレーム
5b 引掛部
5c フレーム腕部
5d 大爪
5e 取付ベース部
5f 小爪
5g 凹部
5h 切欠部
5j 垂直直線部
5k セルフヒンジ部
5m ガイド部
6 ダクトプラグ本体
6a 突起
6b 回転機構収納部
6c 回転止リブ
6d 組立用ボス
7 ダクトプラグ蓋
7a 突起
7b 回転機構収納部
7c 回転止リブ
7d 配線押さえ板
8 アダプター端子
9 接地端子
10 端子カバー
10a クリップ部
11 回転摺動具
11a フランジ部
11b 摺動回転子収納部
11c 可動制限ピン
11d 雄ねじ部
12 摺動回転子
12a 中心嵌合部
12b 上部円弧面
12c C字形溝
12d 下部フランジ
12e 回転子リブ
12f ピン受け
13 化粧ナット
13a 雌ねじ部
13b ローレット部
14 補強金具
14a 上部フレーム
14b 引掛部
14c フレーム腕部
14d 大爪
DESCRIPTION OF SYMBOLS 1 Lighting duct 1a Mounting surface lower end 1b Opening folding | returning part 1c Upper edge 1d Conductor 1e Insulator 2 Lighting fixture main-body part 2a Lamp accommodating part 2c Arm 2d In-apparatus wiring 2e Joiner 3 Duct plug housing | casing 3a Hook nail 3b 3c Case lower end portion 3d Contact piece 3e Projection portion 4 Duct cover 4a Mounting claw 5 Reinforcement assisting tool 5a Upper frame 5b Hooking portion 5c Frame arm portion 5d Large claw 5e Mounting base portion 5f Small claw 5g Recessed portion 5j Notch portion 5j Vertical straight portion 5k Self-hinge part 5m Guide part 6 Duct plug main body 6a Projection 6b Rotation mechanism storage part 6c Rotation stop rib 6d Assembly boss 7 Duct plug lid 7a Projection 7b Rotation mechanism storage part 7c Rotation stop rib 7d Wiring holding plate 8 Adapter terminal 9 Grounding Terminal 10 Terminal cover 10a Clip part 11 Rotating sliding tool 11a Flange part 11b Sliding Trochanter housing portion 11c Movable limit pin 11d Male thread portion 12 Sliding rotor 12a Center fitting portion 12b Upper arc surface 12c C-shaped groove 12d Lower flange 12e Rotor rib 12f Pin receiver 13 Cosmetic nut 13a Female thread portion 13b Knurled portion 14 Reinforcement Hardware 14a Upper frame 14b Hook 14c Frame arm 14d Large claw

Claims (5)

屋内壁面に開口部を横向きにして取り付けられた商用電源用のライティングダクトに、器具内蔵用アダプターであるダクトプラグを使用して取り付けられて所定の距離を保って壁面等を照射する照明器具に於いて、ライティングダクトとダクトプラグの上部に発生する相互間の引っ張り荷重を、実使用時に最上部かつライティングダクトとの近接部になるダクトプラグ筐体外郭の一部に設けた掛止部とライティングダクト上側の開口折返し部とを相互に引っ掛けて引き寄せる効果を発揮する補強装置とから成り、照明器具本体部の重量と突き出しアーム長との積による回転トルク負荷を、ライティングダクトまたはダクトプラグの筐体最下端部への圧縮荷重と補強装置への引っ張り荷重にて支え、ダクトプラグの電気的接触子及び機械的保持用引掛爪部に横向き取付による直接的な負荷荷重を与えない構造としたことを特徴とする器具内蔵用アダプターであるダクトプラグおよび横向き取付補強装置。In lighting fixtures that are attached to commercial power supply lighting ducts that are mounted on indoor walls with the openings facing sideways using duct plugs, which are adapters for built-in fixtures, and that illuminate the walls, etc. while maintaining a predetermined distance. The hanging part and the lighting duct provided on the outer part of the duct plug casing that becomes the uppermost part and the proximity part of the lighting duct in the actual use. It consists of a reinforcing device that exerts the effect of pulling the upper opening folded part to each other and pulling it up, and the rotational torque load due to the product of the weight of the luminaire body and the protruding arm length is applied to the housing of the lighting duct or duct plug. Supported by compressive load on the lower end and tensile load on the reinforcement device, electrical contact and mechanical holding of the duct plug Hooking claw portion duct plug and sideways mounting reinforcement device is an instrument built adapter, characterized in that it has a structure which does not give a direct load applied by sideways attached to. 実使用時に最上部かつライティングダクトとの近接部になる筐体外郭の一部に突起を設け横向き取付補強装置への引っ掛かり構造部とすると共に、取付時の90度の回転操作によって補強装置へ嵌合し引っ掛かる事を特徴とする請求項1項記載の器具内蔵用アダプターとしてのダクトプラグ。  A projection is provided on a part of the outer casing that is the uppermost part in close proximity to the lighting duct in actual use to form a hook structure for the sideways mounting reinforcement device, and fitted into the reinforcement device by a 90-degree rotation operation during installation. The duct plug as an adapter for a built-in appliance according to claim 1, wherein the duct plug is caught together. 概略円筒形状のダクトプラグ筐体外郭に密接する円弧部に引掛部を設置してダクトプラグの突起を引っ掛けると共に、突起が摺動する部分に案内と反荷重方向への予備張力を与えるための斜面または曲面を設け、ダクトプラグ筐体の両側に傾斜して伸ばした腕部の先端をライティングダクトの開口折返しの内側奥方に潜り込ませて、荷重を2カ所に分散すると共にライティングダクトの開口折返し部の極力根元部へ荷重を負荷し、ライティングダクト筐体の変形を低減させる形状および構造を特徴とする請求項1項記載の横向き取付補強装置。  An inclined surface for hooking the projection of the duct plug by hooking it to the circular arc portion that is in close contact with the outer shell of the substantially cylindrical duct plug housing, and for giving pre-tension in the guide and anti-load direction to the part where the projection slides Alternatively, a curved surface is provided, and the tip of the arm part inclined and extended on both sides of the duct plug housing is embedded in the inner side of the lighting duct opening fold to disperse the load in two places and the lighting duct opening fold The lateral mounting reinforcing device according to claim 1, wherein the device has a shape and a structure that applies a load to the root portion as much as possible to reduce deformation of the lighting duct housing. 実使用時の照射方向角度調整の回転機構部に於いて、器具本体部と一体となって回転する結合部品のダクトプラグ内に挿入されて摺動回転するフランジ外径を概略ダクトプラグの最大内径とすると共に、結合部品の外側に設けた雄ねじ部と組み合わさる化粧ナットとでダクトプラグ筐体下部外郭を締め付けて、ダクトプラグ筐体と器具本体部分とを概略一体の剛体と成して横向き取付時の屈曲を減少させることを特徴とする請求項1項記載の器具内蔵用アダプターまたはダクトプラグ。  In the rotation mechanism for adjusting the irradiation direction angle during actual use, the flange outer diameter that is inserted into the duct plug of the coupling component that rotates integrally with the instrument body and slides and rotates is approximately the maximum inner diameter of the duct plug. At the same time, the duct plug casing lower part outer shell is tightened with a decorative nut combined with the male thread part provided on the outside of the coupling part, and the duct plug casing and the instrument main body part are formed as a substantially integrated rigid body and mounted sideways. The adapter or duct plug for incorporating an instrument according to claim 1, wherein bending at the time is reduced. 実使用時の照射角度の調整角度制限装置に於いて、外径を概略ダクトプラグの最大内径とした略断面S字形の回転体の上下にダクトプラグ筐体および回転摺動する結合部品の突起を反復修道させる摺動可動部と突起を突き当てる掛止部を設け、S字状の各辺および隅角部に掛止部各辺を結合し少なくとも二辺または面で回転制限負荷を支える構造を特徴とした請求項1項および請求項4項記載の器具内用アダプターまたはダクトプラグ。  In the angle limiting device for adjusting the irradiation angle in actual use, the projections of the duct plug housing and the coupling component that rotates and slides above and below the S-shaped rotating body having a substantially S-shaped outer diameter whose outer diameter is approximately the maximum inner diameter of the duct plug. A structure that supports a rotation-limiting load on at least two sides or surfaces by providing a sliding movable portion that repeatedly repeats and a latching portion that abuts the protrusion, and connecting each side of the latching portion to each of the S-shaped sides and corners. The adapter or duct plug for appliances according to claim 1 or 4, characterized by the above.
JP2005236112A 2005-07-21 2005-07-21 Adapter device for horizontal lighting duct Pending JP2007035607A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011054364A (en) * 2009-08-31 2011-03-17 Kokuyo Co Ltd Lighting system
JP2013037973A (en) * 2011-08-10 2013-02-21 Mitsubishi Electric Corp Lighting fixture

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011054364A (en) * 2009-08-31 2011-03-17 Kokuyo Co Ltd Lighting system
JP2013037973A (en) * 2011-08-10 2013-02-21 Mitsubishi Electric Corp Lighting fixture

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