JP2007022660A - Packaging element and packaging material - Google Patents

Packaging element and packaging material Download PDF

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JP2007022660A
JP2007022660A JP2006293054A JP2006293054A JP2007022660A JP 2007022660 A JP2007022660 A JP 2007022660A JP 2006293054 A JP2006293054 A JP 2006293054A JP 2006293054 A JP2006293054 A JP 2006293054A JP 2007022660 A JP2007022660 A JP 2007022660A
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plate
wall
packaging
holding
band
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JP4569553B2 (en
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Yasuhiko Hashimoto
靖彦 橋本
Kenji Kamee
憲次 亀江
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Nippon Electric Glass Co Ltd
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Nippon Electric Glass Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a packaging element and a packaging material capable of performing a positive holding of not only corner portions of a plate-like body such as a glass base plate and the like but also an intermediate portion or a part near the central part of the side edges and prevent the plate-like body from being vibrated during its transportation as much as possible. <P>SOLUTION: There is provided a packaging member 1, wherein four packaging members 2a, 2a, 2b and 2b have vertical pads 2aa (2ba) and lateral pads 2ab (2bb) formed substantially in an L-shaped section, each of the corners of a plurality of plate-like members G arranged side by side in a substantial upright state is inserted into a plurality of holding grooves 4, 8 arranged side by side at their inner walls and binding bands 3 are wound and set in band fitting grooves 5, 9 formed at their outer walls in parallel with each of the holding grooves 4, 8. The outer walls of the packaging members 2a, 2a, 2b and 2b have band setting grooves 5, 9 with slant bottom surfaces 5a, 5b, 9a and 9b where their locations corresponding to positions near the central parts of the side edges of the plate-like members G project relatively in an outward direction. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、脆性材料からなる複数枚の板状体を略直立姿勢で並列配置させて収納保持するための梱包体および梱包材に関する。   The present invention relates to a packing body and a packing material for storing and holding a plurality of plate-like bodies made of a brittle material in a substantially upright posture.

例えば、液晶ディスプレイ(LCD)、プラズマディスプレイ(PDP)、エレクトロルミネッセンスディスプレイ(ELD)、フィールドエミッションディスプレイ(FED)などの各種画像表示機器用のガラスパネルの製作に用いられるガラス板、並びに各種電子表示機能素子や薄膜を形成するための基材として用いられるガラス板は、複数枚を一組として収納保持した状態で、梱包体としてガラスメーカー等からディスプレイメーカー等に搬送されるのが通例である。   For example, glass plates used for manufacturing glass panels for various image display devices such as liquid crystal display (LCD), plasma display (PDP), electroluminescence display (ELD), field emission display (FED), and various electronic display functions A glass plate used as a substrate for forming an element or a thin film is usually conveyed as a package from a glass maker or the like to a display maker or the like in a state in which a plurality of sheets are stored and held as a set.

この種のガラス板は、薄肉で割れ易いにも拘わらず、高品位を維持しつつ適正に且つ安価に搬送する必要があるため、その収納保持に用いられる梱包材は、製作容易性、高清浄性、耐震保持性、耐破損性、高保管性、高輸送性、出し入れ容易性等の種々の高特性が要請される。   Although this type of glass plate is thin and easy to break, it must be transported appropriately and inexpensively while maintaining high quality, so the packaging material used for its storage and holding is easy to manufacture and highly clean. Various characteristics such as safety, seismic retention, breakage resistance, high storage, high transportability, and ease of loading and unloading are required.

このような要請に応じるべく、例えば下記の特許文献1によれば、図6に示すように、縦面パッド部50aと横面パッド部50bとからなり且つ断面が略L字型を呈すると共に、内壁に複数本の基板保持溝51を有し、且つ外壁に結束バンド52を装着するためのバンド装着用溝53を有するガラス基板用の梱包材50が開示されている。そして、この梱包材50を用いて製作された梱包体60は、複数枚のガラス基板Gを所定間隔おきに平行配置して立方体を形成し、各ガラス基板Gの角部を前記梱包材50の基板保持溝51に挿入して前記立方体の四角部を各梱包材50により嵌合固定してなるものである。   In order to meet such a demand, for example, according to the following Patent Document 1, as shown in FIG. 6, the vertical pad portion 50a and the horizontal pad portion 50b are substantially L-shaped in cross section, A packaging material 50 for a glass substrate having a plurality of substrate holding grooves 51 on the inner wall and a band mounting groove 53 for mounting a binding band 52 on the outer wall is disclosed. And the packing body 60 manufactured using this packing material 50 forms a cube by arranging a plurality of glass substrates G in parallel at predetermined intervals, and the corners of each glass substrate G are formed on the packing material 50. The rectangular portion of the cube is inserted into the substrate holding groove 51 and is fitted and fixed by each packing material 50.

このような構成の梱包材は、従来のいわゆる箱型梱包材に比して、材料費や製作費が安価であること、各種寸法のガラス基板を同一のもので梱包できること、空函状態での体積を小さくできること、通函による反復使用により汚染された場合でも洗浄や乾燥を容易に行えること、および、巨大な洗浄設備を必要としないこと等の利点がある。また、これら以外にも、輸送中におけるガラス基板の振動を抑止でき、ガラス基板を収納した状態での保管や輸送効率が高く、しかもガラス基板の収納時および取り出し時に、隣接するガラス基板との接触や干渉のおそれがなく、出し入れ操作を容易に行える等の利点もある。   The packaging material having such a structure is less expensive in material and production than conventional so-called box-type packaging materials, can be packed with the same glass substrates of various dimensions, There are advantages such as being able to reduce the volume, facilitating cleaning and drying even when it is contaminated by repeated use by passing, and not requiring a huge cleaning facility. In addition to these, vibration of the glass substrate during transportation can be suppressed, storage and transportation efficiency in the state in which the glass substrate is accommodated are high, and contact with the adjacent glass substrate during storage and removal of the glass substrate is possible. There is also the advantage that there is no risk of interference and the operation can be easily performed.

ところで、上述の各種画像表示機器等の製造に際しては、複数枚のガラスパネルが一枚の素板ガラスから作り出される手法が採用されるに至っており、これに伴ってガラスメーカーで成形および加工される素板ガラスは大板化が推進されているのが現状である。詳述すると、例えば液晶ディスプレイのガラスパネルの大きさは、対角で10〜20インチ程度のものが主流であるが、製造コストの低減並びに生産効率(スループット)の向上を目的として、大板の素板ガラスに多数のガラスパネルを作り込むマルチ方式が採用されるに至ったことから、ガラスメーカーで製作する素板ガラスをできるだけ大きくすることが試みられている。具体的には、実用化量産の初期には、素板ガラスの大きさが300×400mmサイズ程度であったが、その後、ガラスパネルの採り枚数の増加に伴って、370×470mmサイズ、550×650mmサイズ、680×680mmサイズ等への大板化が進んでおり、現在は1000×1200mmサイズ程度の素板ガラスが製作されるに至っている。   By the way, in manufacturing the above-mentioned various image display devices, a technique in which a plurality of glass panels are produced from a single glass sheet has been adopted, and in connection with this, a material that is molded and processed by a glass manufacturer. At present, plate glass is being promoted to be large. More specifically, for example, the size of a glass panel of a liquid crystal display is about 10 to 20 inches diagonally, but for the purpose of reducing manufacturing costs and improving production efficiency (throughput), Since the multi-system in which a large number of glass panels are made in the base glass has been adopted, attempts have been made to make the base glass manufactured by glass manufacturers as large as possible. Specifically, in the initial stage of practical mass production, the size of the base glass was about 300 × 400 mm, but after that, with the increase in the number of glass panels taken, the size of 370 × 470 mm, 550 × 650 mm The size of the glass plate is increasing to a size of 680 × 680 mm, etc., and a glass plate having a size of about 1000 × 1200 mm is now being manufactured.

特許第2916836号明細書Japanese Patent No. 2916836

しかしながら、上述のように素板ガラスが大板化することに起因して、その取り扱いが困難となり、梱包や輸送にますます配慮する必要が生じ、従来の梱包材を用いた梱包手法に委ねていたのでは、以下に示すような不具合が生じる。   However, due to the increase in the size of the base glass as described above, it becomes difficult to handle it, and it becomes necessary to consider packing and transportation more and more, and it has been left to the conventional packing method using packing materials. Then, the following problems occur.

すなわち、図6に例示した従来の梱包材50では、その外壁に形成されるバンド装着用溝53の深さが、コーナー部50cと該コーナー部50cからの離反側の端部50dとの間に亘る何れの位置においても同一とされている。換言すれば、各ガラス基板Gの四角部に嵌合された状態にある四個の梱包材50のバンド装着用溝53の底面は、ガラス基板Gの四つの側縁におけるそれぞれの一端に対応する部位から他端に対応する部位まで、一直線上に沿う面として形成されている。   That is, in the conventional packing material 50 illustrated in FIG. 6, the depth of the band mounting groove 53 formed on the outer wall is between the corner portion 50c and the end portion 50d on the side away from the corner portion 50c. It is the same in any position. In other words, the bottom surfaces of the band mounting grooves 53 of the four packing materials 50 that are fitted to the square portions of the glass substrates G correspond to the respective one ends of the four side edges of the glass substrate G. From the part to the part corresponding to the other end, it is formed as a surface along a straight line.

これが原因となって、四個の梱包材50のバンド装着用溝53に結束バンド52を巻回装着した状態の下では、各梱包材50のコーナー部50c周辺からガラス基板Gのコーナー部(側縁の端部)周辺に対しては充分な大きさの結束力が作用するものの、各梱包材50のコーナー部50cとの離反側の端部50d周辺からガラス基板Gの側縁の中央部周辺に作用する結束力は不足した状態となる。これは、結束バンド52が、各梱包材50のコーナー部50cを支点として張り渡された状態となるため、各コーナー部50c相互間の中央部周辺においては、結束バンド52が梱包材50をガラス基板Gに対して押し付ける押し付け力が不足することによるものである。   Due to this, under the condition that the binding band 52 is wound around the band mounting groove 53 of the four packing materials 50, the corner portion (side) of the glass substrate G from the periphery of the corner portion 50c of each packing material 50 Although a sufficient amount of binding force acts on the periphery of the edge of the edge), the periphery of the edge 50d on the side away from the corner 50c of each packing material 50 to the periphery of the center of the side edge of the glass substrate G The cohesive force acting on is in a state where it is insufficient. This is because the binding band 52 is stretched around the corner portion 50c of each packing material 50 as a fulcrum, so that the binding band 52 glasses the packing material 50 around the center between the corner portions 50c. This is because the pressing force to be pressed against the substrate G is insufficient.

このため、ガラス基板Gの各側縁の中央部周辺を梱包材50によって確実に保持することが困難となり、輸送中におけるガラス基板Gの振動等を適正に抑止できなくなると共に、ガラス基板Gの割れ等の危険性が生じるという難点がある。このような問題は、上述のようにガラス基板Gの大板化が進むに連れて、一層顕著なものとなる。   For this reason, it becomes difficult to reliably hold the periphery of the central portion of each side edge of the glass substrate G by the packing material 50, and vibrations of the glass substrate G during transportation cannot be properly suppressed, and the glass substrate G is cracked. There is a drawback that dangers such as these occur. Such a problem becomes more prominent as the glass substrate G becomes larger as described above.

本発明は、上記事情に鑑みてなされたものであり、ガラス基板等の板状体のコーナー部のみならずその側縁の中間部或いは中央部周辺に対しても確実な保持を行うことが可能な梱包体および梱包材を提供し、輸送中における板状体の振動等を可及的に抑止することを技術的課題とする。   The present invention has been made in view of the above circumstances, and can reliably hold not only a corner portion of a plate-like body such as a glass substrate but also an intermediate portion or a peripheral portion of a side edge thereof. It is a technical problem to provide a packaging material and a packaging material, and to suppress vibrations of the plate-like body during transportation as much as possible.

上記技術的課題を達成するためになされた本発明は、縦面パッド部と横面パッド部とを断面略L字型に形成してなる四個の梱包材の内壁にそれぞれ並設された複数本の保持溝に、略直立に並列配置された複数枚の板状体の各角部を挿入すると共に、四個の梱包材の外壁にそれぞれ保持溝と平行に形成されたバンド装着用溝に、結束バンドを巻回装着した梱包体において、板状体の上側角部を保持する梱包材の外壁および/または下側角部を保持する梱包材の外壁に、板状体の側縁の端部位置に対応する部位よりもその側縁の中央部寄り位置に対応する部位の方が外方に突出する傾斜状底面を有するバンド装着用溝を形成したことに特徴づけられる。   The present invention, which has been made to achieve the above technical problem, includes a plurality of parallel arrangements on the inner walls of four packing materials each having a vertical pad portion and a horizontal pad portion formed in a substantially L-shaped cross section. Insert each corner of a plurality of plate-like bodies arranged substantially upright in parallel into the holding groove of the book, and in the band mounting groove formed in parallel to the holding groove on the outer wall of each of the four packing materials In the packaging body in which the binding band is wound around, the edge of the side edge of the plate-like body is placed on the outer wall of the packaging material that holds the upper corner portion of the plate-like body and / or the outer wall of the packaging material that holds the lower corner portion It is characterized in that a band mounting groove having an inclined bottom surface projecting outward is formed in a portion corresponding to a position closer to the center portion of the side edge than a portion corresponding to the portion position.

ここで、「傾斜状底面」とは、底面が平坦な傾斜面とされている場合のみならず、例えば外方への突出寸法が異なる複数の凸部の集合によって傾斜状底面が構成されている場合や、複数の段差の集合によって傾斜状底面が構成されている場合等であってもよく、要するに、結束バンドが傾斜して当接する底面でありさえ
すればよい(以下の「傾斜状底面」についても同様)。更に、「傾斜状」とは、湾曲を伴う傾斜状をも含む意味である。なお、傾斜状底面は、板状体の該当する側縁の中央に対応する部位が、最も外方に突出していることが好ましい。また、傾斜状底面は、バンド装着用溝の全長に亘って形成されていてもよく、或いはバンド装着用溝の一部に形成されていてもよい。
Here, the “inclined bottom surface” is not limited to the case where the bottom surface is a flat inclined surface, but the inclined bottom surface is constituted by a set of a plurality of convex portions having different outward projecting dimensions, for example. Or a case where the inclined bottom surface is constituted by a set of a plurality of steps, in other words, it is only necessary to be a bottom surface on which the binding band is inclined to contact (hereinafter referred to as “inclined bottom surface”). The same applies to. Furthermore, the “inclined shape” is meant to include an inclined shape with curvature. In addition, as for the inclined bottom face, it is preferable that the site | part corresponding to the center of the corresponding side edge of a plate-shaped object protrudes most outward. The inclined bottom surface may be formed over the entire length of the band mounting groove, or may be formed in a part of the band mounting groove.

このような構成によれば、板状体の上側角部を保持する梱包材の外壁、もしくは板状体の下側角部を保持する梱包材の外壁、またはその双方の梱包材の外壁に形成された傾斜状底面を有するバンド装着用溝に、結束バンドを巻回装着することにより、板状体の該当する側縁の中央部寄り位置に結束バンドから梱包材を介して充分な結束力が作用する。換言すれば、板状体の該当する側縁の中央部寄り位置を梱包材により保持するための充分な押し付け力が結束バンドから作用する。これは、板状体の該当する側縁の端部位置(コーナー部位置)に対応するバンド装着用溝の底面部分よりも、板状体のその側縁の中央部寄り位置に対応するバンド装着用溝の底面部分の方が外方に突出しているため、この外方に突出している底面部分を通じて結束バンドから従来よりも大きな結束力が板状体の該当する側縁の中央部寄り位置に作用することによるものである。これにより、板状体の該当する側縁の端部が従来と同様に梱包材のコーナー部によって確実に保持されることに加えて、その側縁の中央部寄り位置もバンド装着用溝の外方に突出している底面部分を通じて確実に保持され、輸送中における板状体の振動等が効果的に抑制される。なお、このような効果は、板状体が大板である場合に顕著に現れる。そして、以上のような構成の傾斜状底面を有するバンド装着用溝は、板状体の上側角部を保持する一対の梱包材の外壁、または板状体の下側角部を保持する一対の梱包材の外壁に形成することが好ましく、更には四個全ての梱包材の外壁に形成することがより一層好ましい。   According to such a configuration, the outer wall of the packaging material that holds the upper corner of the plate-like body, the outer wall of the packaging material that holds the lower corner of the plate-like body, or the outer wall of the packaging material of both By winding and attaching the binding band to the band mounting groove having the inclined bottom surface, sufficient binding force can be obtained from the binding band through the packing material at a position near the center of the corresponding side edge of the plate-like body. Works. In other words, a sufficient pressing force for holding the position closer to the center of the corresponding side edge of the plate-like body by the packing material acts from the binding band. This is because the band attachment corresponding to the position closer to the center of the side edge of the plate-like body than the bottom portion of the band attachment groove corresponding to the end position (corner position) of the corresponding side edge of the plate-like body Since the bottom of the groove protrudes outward, the binding force that is greater than the binding band from the binding band to the center of the corresponding side edge of the plate-like body is exerted through the bottom surface protruding outward. It is by acting. As a result, the end of the corresponding side edge of the plate-like body is securely held by the corner portion of the packing material as in the conventional case, and the position near the center of the side edge is also outside the band mounting groove. It is reliably held through the bottom portion protruding in the direction, and the vibration of the plate-like body during transportation is effectively suppressed. Such an effect is prominent when the plate-like body is a large plate. The band mounting groove having the inclined bottom surface configured as described above is a pair of outer walls of the pair of packing materials that hold the upper corners of the plate-like body or a pair of lower-side corners of the plate-like body. It is preferably formed on the outer wall of the packing material, and more preferably formed on the outer wall of all four packing materials.

この場合、前記傾斜状底面を有するバンド装着用溝が形成されている梱包材の外壁は、縦面パッド部の外壁および/または横面パッド部の外壁とすることができる。すなわち、梱包材の縦面パッド部の外壁に傾斜状底面を有するバンド装着用溝を形成すれば、この溝に結束バンドを巻回装着することにより、板状体の縦側縁の中央部寄り位置(縦方向中央部寄り位置)に結束バンドから縦面パッド部を介して充分な結束力が作用する。また、梱包材の横面パッド部の外壁に同様のバンド装着用溝を形成すれば、板状体の横側縁の中央部寄り位置(横方向中央部寄り位置)に結束バンドから横面パッド部を介して充分な結束力が作用する。更に、梱包材の両パッド部の外壁にそれぞれ同様のバンド装着用溝を形成すれば、板状体の縦側縁及び横側縁の中央部寄り位置に結束バンドから両パッド部を介して充分な結束力が作用する。したがって、板状体が縦方向に長尺な場合には、縦面パッド部にこのバンド装着用溝を形成することが好ましく、板状体が横方向に長尺な場合には、横面パッド部にこのバンド装着用溝を形成することが好ましく、更に板状体が極めて大板である場合には、両パッド部にこのバンド装着用溝を形成することが好ましい。   In this case, the outer wall of the packaging material in which the band mounting groove having the inclined bottom surface is formed can be the outer wall of the vertical pad portion and / or the outer wall of the horizontal pad portion. In other words, if a band mounting groove having an inclined bottom surface is formed on the outer wall of the vertical pad portion of the packing material, a binding band is wound around the groove so as to be closer to the center of the vertical side edge of the plate-like body. Sufficient binding force acts from the binding band to the position (position closer to the center in the vertical direction) via the vertical pad portion. Moreover, if a similar band mounting groove is formed on the outer wall of the lateral pad portion of the packing material, the lateral pad from the bundling band is positioned closer to the central portion (lateral central portion) of the lateral side edge of the plate-like body. Sufficient binding force acts through the part. Furthermore, if the same groove for groove attachment is formed on the outer wall of both pad parts of the packing material, it is sufficient to place the band-like body from the binding band through both pad parts at positions closer to the center of the vertical side edge and horizontal side edge. A strong binding force acts. Therefore, when the plate-shaped body is long in the vertical direction, it is preferable to form the band mounting groove in the vertical surface pad portion. When the plate-shaped body is long in the horizontal direction, the horizontal surface pad is formed. It is preferable to form the band mounting groove in the portion, and when the plate-like body is a very large plate, it is preferable to form the band mounting groove in both pad portions.

そして、以上の構成において、板状体の下側角部を保持する梱包材の縦方向寸法は、板状体の縦方向寸法の1/2以上、好ましくは2/3以上、より好ましくは3/4以上に設定される。このようにすれば、結束バンドを取り外した時や、板状体の上側角部を保持する梱包材を取り外した時でも、下側角部を保持する梱包材によって板状体が安定して保持されるため、板状体を自動的に取り出す自動取り出し装置を使用する場合でも、安全に取り出すことができる。   In the above configuration, the longitudinal dimension of the packing material that holds the lower corner portion of the plate-like body is ½ or more, preferably 2/3 or more, more preferably 3 of the longitudinal dimension of the plate-like body. / 4 or higher. In this way, even when the binding band is removed or the packaging material that holds the upper corners of the plate-like body is removed, the plate-like body is stably held by the packaging material that holds the lower corners. Therefore, even when using an automatic take-out device that automatically takes out the plate-like body, it can be taken out safely.

これと同様の観点から、板状体の下側角部を保持する梱包材の縦方向寸法は、板状体の上側角部を保持する梱包材の縦方向寸法よりも長尺であることが好ましい。   From the same viewpoint, the longitudinal dimension of the packaging material that holds the lower corner portion of the plate-like body may be longer than the longitudinal dimension of the packaging material that holds the upper corner portion of the plate-like body. preferable.

更に、梱包材の長期使用に亘る反復使用に適切に対処すべく、板状体の上側角部を保持する梱包材の保持溝配列方向の両端および/または下側角部を保持する梱包材の保持溝配列方向の両端に、縦面パッド部と横面パッド部とを連結して両パッド部のなす角度に不当な変形が生じることを抑制するための側壁部を付設することが好ましい。ここで、「保持溝配列方向」とは、保持溝と直交する方向であって、保持溝が並列に並ぶ方向を意味する。このように構成すれば、断面略L字型に形成された縦面パッド部と横面パッド部とが側壁部によって連結されていることから、梱包材が長期間に亘って反復使用されても、両パッド部のなす角度に不当な変化が生じず、しかも板状体の出し入れ時においても両パッド部の相対位置関係は正規の状態に維持される。これにより、大板の板状体を梱包する場合であっても、板状体が梱包材の保持溝からズレを生じることが可及的に抑止され、板状体が相互に接触することによる割れ等を防止することができる。また、縦面パッド部と横面パッド部との保持溝配列方向の両端が側壁部によって適度に塞がれた状態となることから、両端に存する保持溝に挿入されている板状体の露出部が少なくなり、外部からの機械的衝撃等によって板状体が割れる等の危険性を回避する上で有利となる。   Furthermore, in order to appropriately cope with repeated use over a long period of use of the packing material, the packing material for holding both ends and / or the lower corner of the packing material holding groove arrangement direction for holding the upper corner portion of the plate-like body. It is preferable to attach a side wall portion at both ends in the holding groove arrangement direction to connect the vertical surface pad portion and the horizontal surface pad portion and to prevent the deformation of the angle formed by both the pad portions. Here, the “holding groove arrangement direction” means a direction orthogonal to the holding grooves and a direction in which the holding grooves are arranged in parallel. If comprised in this way, since the vertical pad part and horizontal pad part which were formed in the cross-sectional substantially L shape were connected by the side wall part, even if a packing material is used repeatedly over a long period of time The angle formed by the two pad portions does not unduly change, and the relative positional relationship between the two pad portions is maintained in a normal state even when the plate-shaped body is taken in and out. As a result, even when a large plate-like body is packed, it is possible to prevent the plate-like body from being displaced from the holding groove of the packing material as much as possible, and the plate-like bodies come into contact with each other. Cracks and the like can be prevented. Further, since both ends of the vertical pad portion and the horizontal pad portion in the holding groove arrangement direction are appropriately blocked by the side wall portions, the plate-like body inserted in the holding grooves existing at both ends is exposed. This is advantageous in avoiding the danger of the plate-like body breaking due to mechanical impact from the outside.

また、本発明は、縦面パッド部と横面パッド部とを断面略L字型に形成すると共に、並列配置された複数枚の板状体の角部を挿入するための複数本の保持溝を内壁に並設し、且つ結束バンドを保持溝と平行に巻回装着するためのバンド装着用溝を外壁に形成してなる梱包材において、前記縦面パッド部の外壁および/または横面パッド部の外壁に、両パッド部の境界をなすコーナー部に対する接近側よりも離反側の方が外方に突出する傾斜状底面を有するバンド装着用溝を前記コーナー部から形成すると共に、該コーナー部から離反した端部側部位に、前記傾斜状底面を有するバンド装着用溝に連なる非傾斜状底面を有するバンド装着用溝を形成するか、又は前記端部側部位に何れのバンド装着用溝も形成しないことに特徴づけられる。   In addition, the present invention forms a vertical pad portion and a horizontal pad portion in a substantially L-shaped cross section, and a plurality of holding grooves for inserting corner portions of a plurality of plate-like bodies arranged in parallel. In the outer wall of the vertical pad portion and / or the lateral pad in the packing material in which the band mounting groove for winding and mounting the binding band in parallel with the holding groove is formed on the outer wall. A band mounting groove having an inclined bottom surface protruding outward from the approaching side with respect to the corner portion that forms the boundary between both pad portions is formed on the outer wall of the pad portion from the corner portion. A band mounting groove having a non-inclined bottom surface connected to the band mounting groove having the inclined bottom surface is formed in the end side portion separated from the band, or any band mounting groove is formed in the end side portion. Characterized by not forming.

このような構成によれば、上述の発明に係る梱包体のように、複数枚の板状体の各角部を四個の梱包材で保持する場合に顕著な効果が得られる。すなわち、本発明に係る梱包材の縦面パッド部の外壁に傾斜状底面を有するバンド装着用溝が形成される場合には、板状体の縦側縁の中央部周辺位置と、縦面パッド部のコーナー部に対する離反側の端部周辺位置とが対応することになる。したがって、縦面パッド部のコーナー部に対する接近側よりも離反側の底面部分の方が外方に突出しているバンド装着用溝に結束バンドを巻回装着することにより、板状体のコーナー部のみならず縦側縁の中央部周辺位置にも結束バンドから充分な結束力が作用する。そして、梱包材の横面パッド部の外壁に同様のバンド装着用溝が形成される場合、更には梱包材の両パッド部の外壁にそれぞれ同様のバンド装着用溝が形成される場合にも、板状体の該当する側縁の中央部周辺位置に充分な結束力が作用し、板状体の保持が確実化されるため、輸送中における板状体の振動等が効果的に抑制される。   According to such a structure, a remarkable effect is acquired when each corner | angular part of a some plate-shaped body is hold | maintained with four packing materials like the packing body which concerns on the above-mentioned invention. That is, in the case where a band mounting groove having an inclined bottom surface is formed on the outer wall of the vertical pad portion of the packing material according to the present invention, the peripheral position of the central portion of the vertical side edge of the plate-like body, and the vertical pad The peripheral position of the end portion on the separation side with respect to the corner portion of the portion corresponds. Therefore, only the corner portion of the plate-shaped body is mounted by winding and attaching the binding band to the band mounting groove in which the bottom surface portion on the side farther away from the approaching side with respect to the corner portion of the vertical pad portion protrudes outward. In addition, a sufficient bundling force also acts from the bundling band around the central portion of the vertical side edge. And when a similar band mounting groove is formed on the outer wall of the lateral pad portion of the packing material, and also when a similar band mounting groove is formed on the outer wall of both pad portions of the packing material, A sufficient bundling force acts on the position around the central portion of the corresponding side edge of the plate-like body to ensure the holding of the plate-like body, so that vibration of the plate-like body during transportation is effectively suppressed. .

この場合、板状体の梱包材への挿入を容易にすべく、前記縦面パッド部の保持溝は、コーナー部から離反した端部が、離反側に向かって漸次拡開していることが好ましい。   In this case, in order to facilitate the insertion of the plate-like body into the packaging material, the holding groove of the vertical surface pad portion is such that the end portion separated from the corner portion is gradually expanded toward the separation side. preferable.

以上の発明において、梱包材は、各種樹脂発泡体から作製できるが、特に発泡倍率が5〜20倍の発泡ポリエチレンや発泡ポリプロピレンから作製すれば、安価である点、射出成型等により容易に成型できる点、変形し難い点、緩衝効果が大きい点、および、粉塵が少なく発塵性が小さい点で好ましい。   In the above invention, the packing material can be produced from various resin foams. However, if it is produced from foamed polyethylene or foamed polypropylene having a foaming ratio of 5 to 20 times, it can be easily molded by injection molding or the like. This is preferable in that it is difficult to deform, has a large buffering effect, and has a small amount of dust and low dust generation.

以上のように、本発明に係る梱包体によれば、板状体の上側角部および/または下側角部を保持する梱包材の外壁に形成されるバンド装着用溝の底面を、板状体の側縁の端部位置に対応する部位よりもその側縁の中央部寄り位置に対応する部位の方が外方に突出する傾斜状底面としたから、このバンド装着用溝に、結束バンドを巻回装着することにより、板状体の該当する側縁の端部が従来と同様に梱包材のコーナー部によって確実に保持されるのみならず、その側縁の中央部寄り位置もバンド装着用溝の外方に突出している底面部分を通じて確実に保持され、輸送中における板状体の振動等が効果的に抑制されると共に、板状体が割れる等の危険性が激減することになる。   As described above, according to the packaging body according to the present invention, the bottom surface of the band mounting groove formed on the outer wall of the packaging material that holds the upper corner portion and / or the lower corner portion of the plate-like body, Since the part corresponding to the position closer to the center part of the side edge of the body edge than the part corresponding to the end position of the side edge of the body has an inclined bottom surface protruding outward, the band mounting groove As a result, the end of the corresponding side edge of the plate-like body is not only securely held by the corner of the packing material as in the conventional case, but also the position near the center of the side edge is attached to the band. It is securely held through the bottom part protruding outward from the groove, and the vibration of the plate-like body during transportation is effectively suppressed, and the risk of cracking the plate-like body is drastically reduced. .

この場合、前記傾斜状底面を有するバンド装着用溝が形成されている梱包材の外壁を、縦面パッド部の外壁、もしくは横面パッド部の外壁、またはその両パッド部の外壁とすることにより、板状体の形状や大きさに適切に対処できる。詳述すると、板状体が縦方向に長尺な場合には、縦面パッド部に前記バンド装着用溝を形成し、また板状体が横方向に長尺な場合には、横面パッド部に前記バンド装着用溝を形成し、更に板状体が縦横に長尺である場合には、両パッド部にそれぞれ前記バンド装着用溝を形成することにより、板状体の要請に応じて該当する側縁の中央部周辺を効率良く確実に保持できることになる。   In this case, the outer wall of the packing material in which the band mounting groove having the inclined bottom surface is formed is the outer wall of the vertical pad part, the outer wall of the horizontal pad part, or the outer walls of both pad parts. It is possible to appropriately cope with the shape and size of the plate-like body. Specifically, when the plate-like body is long in the vertical direction, the groove for mounting the band is formed in the vertical pad portion, and when the plate-like body is long in the horizontal direction, the horizontal pad is formed. When the band mounting groove is formed in the portion and the plate-like body is long in the vertical and horizontal directions, the band mounting groove is formed in each of the pad portions to meet the request of the plate-like body. The periphery of the central portion of the corresponding side edge can be efficiently and reliably held.

また、板状体の下側角部を保持する梱包材の縦方向寸法を、板状体の縦方向寸法の1/2以上(好ましくは2/3以上、より好ましくは3/4以上)に設定し、又は、板状体の下側角部を保持する梱包材の縦方向寸法を、板状体の上側角部を保持する梱包材の縦方向寸法よりも長尺にすれば、結束バンドを取り外した時や、板状体の上側角部を保持する梱包材を取り外した時でも、下側角部を保持する梱包材によって板状体が安定して保持されるため、板状体を自動的に取り出す自動取り出し装置を使用する場合でも、安全に取り出すことができる。   Further, the longitudinal dimension of the packing material for holding the lower corner portion of the plate-like body is ½ or more (preferably 2/3 or more, more preferably 3/4 or more) of the longitudinal dimension of the plate-like body. If the longitudinal dimension of the packing material that holds the lower corner of the plate-like body is set longer than the longitudinal dimension of the packaging material that holds the upper corner of the plate-like body, the binding band The plate-shaped body is stably held by the packaging material that holds the lower corners even when the plate is removed or when the packaging material that holds the upper corners of the plate-shaped body is removed. Even when using an automatic take-out device that automatically takes out, it can be taken out safely.

また、板状体の上側角部を保持する梱包材の保持溝配列方向の両端および/または下側角部を保持する梱包材の保持溝配列方向の両端に、縦面パッド部と横面パッド部とを連結して両パッド部のなす角度に不当な変形が生じることを抑制するための側壁部を付設すれば、該梱包材が長期に亘って反復使用されても、両パッド部のなす角度に不当な変化が生じず、板状体の出し入れおよび収納が良好に行われると共に、両端に存する保持溝に挿入されている板状体の露出部が少なくなり、外部からの機械的衝撃等によって板状体が割れる等の不具合が適度に回避される。   In addition, the vertical pad portion and the horizontal pad are provided at both ends in the holding groove arrangement direction of the packing material for holding the upper corner portion of the plate-like body and / or at both ends in the holding groove arrangement direction of the packing material for holding the lower corner portion. If the side wall portion is attached to prevent the undue deformation of the angle formed by the two pad portions by connecting to the pad portion, even if the packing material is used repeatedly over a long period of time, No unreasonable change in the angle occurs, the plate-like body is put in and out well, and the exposed part of the plate-like body inserted in the holding grooves at both ends is reduced, so that mechanical impact from the outside etc. Thus, problems such as cracking of the plate-like body are moderately avoided.

一方、本発明に係る梱包材によれば、縦面パッド部の外壁および/または横面パッド部の外壁に形成されるバンド装着用溝の底面を、両パッド部の境界をなすコーナー部に対する接近側よりも離反側の方が外方に突出する傾斜状底面としたから、上述の発明に係る梱包体のように、複数枚の板状体の四角部をこの梱包材で保持する場合には、上記と同様にして、板状体の該当する側縁の中央部寄り位置が確実に保持され、輸送中における板状体の振動を効果的に抑制できる等の利点が得られる。   On the other hand, according to the packaging material according to the present invention, the bottom surface of the band mounting groove formed on the outer wall of the vertical pad portion and / or the outer wall of the horizontal pad portion is approached to the corner portion that forms the boundary between both pad portions. In the case of holding the square portions of a plurality of plate-like bodies with this packing material, as in the packing body according to the above-described invention, since the inclined bottom surface protrudes outward from the side away from the side. In the same manner as described above, the position near the center of the corresponding side edge of the plate-like body is securely held, and the advantage that vibration of the plate-like body during transportation can be effectively suppressed is obtained.

以下、本発明の実施形態を図面に基づいて説明する。図1は、本発明の第1の実施形態に係る梱包体を示す斜視図、図2(a)および(b)は、その梱包体の構成要素である一の梱包材を示す正面図および縦断側面図、図3(a)および(b)は、その梱包体の構成要素である他の梱包材を示す正面図および縦断側面図である。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a perspective view showing a packaging body according to the first embodiment of the present invention, and FIGS. 2A and 2B are a front view and a longitudinal section showing one packaging material which is a component of the packaging body. 3A and 3B are a front view and a longitudinal side view showing another packing material that is a component of the packing body.

図1に示すように、本実施形態に係る梱包体1は、10〜100枚程度の複数枚のガラス基板Gを並列配置させた状態で、これらのガラス基板Gの各下側角部を一対の下側梱包材2aに保持させると共に、各上側角部を一対の上側梱包材2bに保持させ、この計四つの梱包材2a、2bの外壁に、二本のポリプロピレン製の結束バンド3をガラス基板Gの外周縁に沿うように巻回したものである。これらの梱包材2a、2bは、いずれも発泡倍率が8〜10倍のポリエチレン発泡体から作製されている。また、本実施形態では、前記ガラス基板Gとして、縦、横、厚さが1200×1000×0.7mmの寸法を有し、♯500番手のダイヤモンドホイールを用いて外周縁の面取り加工を施した液晶ディスプレイ用無アルカリガラス基板(日本電気硝子株式会社製OA−10)が使用される。なお、この梱包体1は、防塵のため、全体がポリビニル製等の袋体(図示略)で被覆される。   As shown in FIG. 1, the packaging body 1 according to the present embodiment has a pair of lower corners of the glass substrates G in a state where a plurality of glass substrates G of about 10 to 100 are arranged in parallel. Are held by the lower packing material 2a and each upper corner is held by a pair of upper packing materials 2b, and two polypropylene binding bands 3 are formed on the outer walls of the four packing materials 2a and 2b. The substrate G is wound along the outer peripheral edge. These packing materials 2a and 2b are both made from a polyethylene foam having an expansion ratio of 8 to 10 times. In the present embodiment, the glass substrate G has dimensions of 1200 × 1000 × 0.7 mm in length, width and thickness, and chamfered the outer periphery using a # 500 diamond wheel. A non-alkali glass substrate for liquid crystal display (OA-10 manufactured by Nippon Electric Glass Co., Ltd.) is used. The entire package 1 is covered with a bag (not shown) made of polyvinyl or the like for dust prevention.

前記下側梱包材2aは、図2(a)、(b)に示すように、縦面パッド部2aaと横面パッド部2abとを断面略L字型に一体成形してなり、その内壁には、複数枚のガラス基板Gの下角部が挿入される複数本の保持溝4が形成され、その外壁には、複数本(図例では二本)の結束バンド3が巻回装着される複数本(図例では二本)のバンド装着用溝5が形成されている。そして、本実施形態では、縦面パッド部2aaと横面パッド部2abとの保持溝配列方向の両端に側壁部6が一体に付設されている。この側壁部6は、縦面パッド部2aaのコーナー部2acからの離反側の端部2axと、横面パッド部2abのコーナー部2acからの離反側の端部2ayとを結ぶ斜辺部を有する直角三角形状を呈している。なお、この下側梱包材2aは、コーナー部2acを基準として縦面パッド部2aaのその離反側の端部2axまでの寸法が850mm、コーナー部2acを基準として横面パッド部2abのその離反側の端部2ayまでの寸法が390mm、幅方向寸法(保持溝配列方向寸法)が520mm、肉厚が35mmに設定されている。   As shown in FIGS. 2 (a) and 2 (b), the lower packing material 2a is formed by integrally forming a vertical surface pad portion 2aa and a horizontal surface pad portion 2ab into a substantially L-shaped cross section on its inner wall. Is formed with a plurality of holding grooves 4 into which the lower corners of a plurality of glass substrates G are inserted, and a plurality of (two in the illustrated example) binding bands 3 are wound around the outer wall. This (two in the illustrated example) band mounting groove 5 is formed. In the present embodiment, the side wall portions 6 are integrally attached to both ends of the vertical pad portion 2aa and the horizontal pad portion 2ab in the holding groove arrangement direction. The side wall 6 has a right side having a hypotenuse that connects an end 2ax on the side away from the corner 2ac of the vertical pad 2aa and an end 2ay on the side away from the corner 2ac of the horizontal pad 2ab. It has a triangular shape. The lower packing material 2a is 850 mm in length from the corner portion 2ac to the end portion 2ax on the side of the vertical pad portion 2aa, and the side of the side pad portion 2ab on the side away from the corner portion 2ac. The dimension to the end 2ay is set to 390 mm, the width dimension (the dimension of holding groove arrangement direction) is 520 mm, and the wall thickness is 35 mm.

前記縦面パッド部2aaにおける保持溝4の最上部は、ガラス基板Gの挿入を容易にすることを目的として、上方に向かって漸次拡開している。また、前記バンド装着用溝5は、縦面パッド部2aaの外壁から横面パッド部2abの外壁に亘って連なっており、縦面パッド部2aaにおけるバンド装着用溝5の底面5aは、コーナー部2acからその離反側の端部2axに移行するに連れて漸次浅くなる傾斜状底面とされている。図例では、縦面パッド部2aaにおける前記離反側の端部2ax周辺領域を除外してバンド装着用溝5が形成されており、このバンド装着用溝5の形成部と非形成部との境界は、保持溝4に挿入された状態のガラス基板Gの縦方向略中央部に対応する位置とされている。なお、この縦面パッド部2aaのバンド装着用溝5(5a)は、コーナー部2acからその離反側の端部2axに至るまでの全長に亘って形成してもよい。そして、このように縦面パッド部2aaに縦方向全長に亘るバンド装着用溝5(5a)を形成する場合には、コーナー部2acからの離反側の端部2ax周辺領域を非傾斜状の底面とし、その端部2ax周辺領域を除外した部位を上記と同様の傾斜状の底面5aとしてもよい。   In order to facilitate the insertion of the glass substrate G, the uppermost portion of the holding groove 4 in the vertical pad portion 2aa is gradually expanded upward. The band mounting groove 5 is continuous from the outer wall of the vertical pad portion 2aa to the outer wall of the horizontal pad portion 2ab, and the bottom surface 5a of the band mounting groove 5 in the vertical pad portion 2aa is a corner portion. It is an inclined bottom surface that gradually becomes shallower as it moves from 2ac to the end 2ax on the far side. In the illustrated example, a band mounting groove 5 is formed excluding the peripheral region 2ax peripheral area of the longitudinal pad portion 2aa, and the boundary between the formed portion and the non-formed portion of the band mounting groove 5 is formed. Is a position corresponding to a substantially central portion in the vertical direction of the glass substrate G inserted into the holding groove 4. The band mounting groove 5 (5a) of the vertical pad portion 2aa may be formed over the entire length from the corner portion 2ac to the end portion 2ax on the far side. When the band mounting groove 5 (5a) extending over the entire length in the vertical direction is formed in the vertical pad portion 2aa in this way, the peripheral region of the end portion 2ax on the side away from the corner portion 2ac is the non-inclined bottom surface. The portion excluding the peripheral region of the end 2ax may be the inclined bottom surface 5a similar to the above.

これに対して、横面パッド部2abにおけるバンド装着用溝5の底面5bは、コーナー部2acからその離反側の端部2ayに移行するに連れて漸次浅くなる傾斜状底面とされ、この横面パッド部2abにおけるバンド装着用溝5(5b)は、コーナー部2acからその離反側の端部2ayに至るまで全長に亘って形成されている。なお、この横面パッド部2abのバンド装着用溝5(5b)は、コーナー部2acからその離反側の端部2ayまでの全長に亘って形成しなくてもよく、またその底面5bは、全てが傾斜状でなくてもよい。   On the other hand, the bottom surface 5b of the band mounting groove 5 in the lateral surface pad portion 2ab is an inclined bottom surface that gradually becomes shallower as it moves from the corner portion 2ac to the end portion 2ay on the far side. The band mounting groove 5 (5b) in the pad portion 2ab is formed over the entire length from the corner portion 2ac to the end portion 2ay on the far side. The band mounting groove 5 (5b) of the lateral pad portion 2ab does not have to be formed over the entire length from the corner portion 2ac to the end portion 2ay on the far side, and the bottom surface 5b is entirely May not be inclined.

一方、前記上側梱包材2bは、図3(a)、(b)に示すように、縦面パッド部2baと横面パッド部2bbとを断面略L字型に一体成形してなり、その内壁には、複数枚のガラス基板Gの上角部が挿入される複数本の保持溝8が形成され、その外壁には、複数本(図例では二本)の結束バンド3が巻回装着される複数本(図例では二本)のバンド装着用溝9が形成されている。そして、この上側梱包材2bについても、縦面パッド部2baと横面パッド部2bbとの保持溝配列方向の両端に、縦面パッド部2baおよび横面パッド部2bbのコーナー部2bcからのそれぞれの離反側の端部2bx、2byを結ぶ斜辺部を有する直角三角形状の側壁部10が一体に付設されている。なお、この上側梱包材2bは、コーナー部2bcを基準として縦面パッド部2baのその離反側の端部2bxまでの寸法が170mm、コーナー部2bcを基準として横面パッド部2bbのその離反側の端部2byまでの寸法が450mm、幅方向寸法(保持溝配列方向寸法)が520mm、肉厚が35mmに設定されている。   On the other hand, as shown in FIGS. 3 (a) and 3 (b), the upper packing material 2b is formed by integrally forming a vertical pad portion 2ba and a horizontal pad portion 2bb into a substantially L-shaped cross section. Are formed with a plurality of holding grooves 8 into which the upper corners of a plurality of glass substrates G are inserted, and a plurality (two in the illustrated example) of binding bands 3 are wound around the outer wall. A plurality of (two in the illustrated example) band mounting grooves 9 are formed. And also about this upper side packing material 2b, the vertical pad portion 2ba and the horizontal pad portion 2bb at both ends in the holding groove arrangement direction, respectively, from the corner portion 2bc of the vertical pad portion 2ba and the horizontal pad portion 2bb. A right-angled triangular side wall portion 10 having a hypotenuse connecting the end portions 2bx and 2by on the separation side is integrally provided. The upper packing material 2b has a dimension of 170 mm from the corner portion 2bc to the end 2bx on the side of the vertical pad portion 2ba as a reference, and the side of the side pad portion 2bb on the side away from the corner 2bc. The dimension to the end 2by is set to 450 mm, the dimension in the width direction (dimension in the holding groove arrangement direction) is set to 520 mm, and the wall thickness is set to 35 mm.

前記縦面パッド部2baにおける保持溝8の最上部も、ガラス基板Gの挿入を容易にすることを目的として、上方に向かって漸次拡開している。また、前記上側梱包材2bのバンド装着用溝9も、縦面パッド部2baの外壁から横面パッド部2bbの外壁に亘って連なっており、縦面パッド部2baにおけるバンド装着用溝9の底面9aは、コーナー部2bcからその離反側の端部2bxに移行するに連れて漸次浅くなる傾斜状底面とされ、また横面パッド部2bbにおけるバンド装着用溝9の底面9bも、コーナー部2bcからその離反側の端部2byに移行するに連れて漸次浅くなる傾斜状底面とされている。なお、これらの底面9a、9bの形態については、前記下側梱包材2aについて述べた事項と同様の変形態様が可能である。   The uppermost portion of the holding groove 8 in the vertical pad portion 2ba is also gradually expanded upward for the purpose of facilitating the insertion of the glass substrate G. Further, the band mounting groove 9 of the upper packing material 2b also extends from the outer wall of the vertical pad portion 2ba to the outer wall of the horizontal pad portion 2bb, and the bottom surface of the band mounting groove 9 in the vertical pad portion 2ba. 9a is an inclined bottom surface that gradually becomes shallower as it moves from the corner portion 2bc to the end portion 2bx on the far side, and the bottom surface 9b of the band mounting groove 9 in the lateral pad portion 2bb is also from the corner portion 2bc. It is an inclined bottom surface that gradually becomes shallower as it moves to the end 2by on the separation side. In addition, about the form of these bottom surfaces 9a and 9b, the deformation | transformation aspect similar to the matter described about the said lower side packing material 2a is possible.

これらの計四つの下側、上側梱包材2a、2bの保持溝4、8に複数枚のガラス基板Gの四角部をそれぞれ挿入し、且つそれぞれのバンド装着用溝5、9に結束バンド3を巻回装着して得られる梱包体1は、図1に示すように、ガラス基板Gの縦方向中間部(縦方向略中央部を含む部位)と、ガラス基板Gの横方向中間部(横方向略中央部)とに対応する部位において、結束バンド3が外方に張り出した状態となっている。したがって、結束バンド3からは、各梱包材2a、2bのコーナー部2ac、2bcを介してガラス基板Gのコーナー部に充分な結束力(保持力)が作用すると同時に、各梱包材2a、2bのコーナー部2ac、2bcからの離反側の端部2ay、2by周辺を介してガラス基板Gの縦側縁の中間部および横側縁の中間部にも充分な結束力(保持力)が作用することになる。すなわち、ガラス基板Gの縦側縁および横側縁の中間部に対応するバンド装着用溝5、9のそれぞれの底面部分が、ガラス基板Gの縦側縁および横側縁の端部(コーナー部)に対応するバンド装着用溝5、9のそれぞれの底面部分よりも外方に突出しているため、この外方に突出している底面部分を通じて結束バンド3から大きな結束力が作用する。これにより、ガラス基板Gが大板であってもその縦方向中間部および横方向中間部が、従来に比して確実に保持され、輸送中におけるガラス基板Gの振動等が効果的に抑制されると共に、ガラス基板Gの割れ等の危険性が可及的に回避される。   The square portions of the plurality of glass substrates G are respectively inserted into the holding grooves 4 and 8 of the four lower and upper packing materials 2a and 2b, and the binding band 3 is inserted into the band mounting grooves 5 and 9, respectively. As shown in FIG. 1, the package 1 obtained by winding and mounting includes a vertical intermediate portion (a portion including a substantially central portion in the vertical direction) of the glass substrate G and a horizontal intermediate portion (lateral direction of the glass substrate G). The binding band 3 protrudes outward at a portion corresponding to (substantially the central portion). Therefore, a sufficient binding force (holding force) acts on the corner portion of the glass substrate G from the binding band 3 via the corner portions 2ac and 2bc of the packaging materials 2a and 2b, and at the same time, the packaging materials 2a and 2b Sufficient binding force (holding force) also acts on the middle part of the vertical side edge and the side edge of the glass substrate G through the edges 2ay and 2by around the side away from the corner parts 2ac and 2bc. become. That is, the bottom surface portions of the band mounting grooves 5 and 9 corresponding to the intermediate portions of the vertical side edge and the horizontal side edge of the glass substrate G are the end portions (corner portions) of the vertical side edge and the horizontal side edge of the glass substrate G. ) Protrudes outward from the respective bottom surface portions of the band mounting grooves 5 and 9 corresponding to), and a large binding force acts from the binding band 3 through the bottom surface portion protruding outward. Thereby, even if the glass substrate G is a large plate, the vertical intermediate portion and the horizontal intermediate portion are securely held as compared to the conventional case, and vibration of the glass substrate G during transportation is effectively suppressed. In addition, the risk of cracking of the glass substrate G is avoided as much as possible.

図4は、本発明の第2の実施形態に係る梱包体1'およびこれに使用する梱包材2a'、2b'を示す斜視図である。この第2の実施形態が、上述の第1の実施形態と相違しているところは、複数枚のガラス基板Gの四角部に配設される計四つの梱包材2a'、2b'がそれぞれ互いに同一または略同一の大きさおよび形状とされている点と、これらの梱包材2a'、2b'に側壁部(6,10)が形成されていない点とである。そして、各梱包材2a'、2b'の外壁に形成されているバンド装着用溝5'、9'の傾斜状底面については、上述の第1の実施形態について述べた事項と同一である。このような構成によれば、ガラス基板Gの横方向に限らず縦方向についても、中央部周辺で結束バンド3'が外方に張り出した状態となり、この張り出し部を通じてガラス基板Gの横方向および縦方向の中央部周辺に充分な結束力が作用することになる。したがって、この場合にも、ガラス基板Gのコーナー部のみならず、横方向および縦方向の中央部周辺についても確実な保持がなされ、輸送中におけるガラス基板Gの振動およびこれに起因する割れの発生等が効果的に回避される。   FIG. 4 is a perspective view showing a packaging body 1 ′ and packaging materials 2a ′ and 2b ′ used for the packaging body 1 ′ according to the second embodiment of the present invention. This second embodiment is different from the first embodiment described above in that a total of four packing materials 2a ′ and 2b ′ disposed on the square portions of the plurality of glass substrates G are respectively mutually connected. They are the same or substantially the same size and shape, and the side walls (6, 10) are not formed on these packing materials 2a ′ and 2b ′. The inclined bottom surfaces of the band mounting grooves 5 ′ and 9 ′ formed on the outer walls of the packing materials 2a ′ and 2b ′ are the same as those described in the first embodiment. According to such a configuration, not only in the horizontal direction of the glass substrate G but also in the vertical direction, the binding band 3 ′ protrudes outward in the vicinity of the central portion, and through the protruding portion, the horizontal direction of the glass substrate G and A sufficient binding force acts around the central portion in the vertical direction. Accordingly, in this case as well, not only the corner portion of the glass substrate G but also the periphery of the central portion in the horizontal direction and the vertical direction are reliably held, and the vibration of the glass substrate G during transportation and the occurrence of cracks resulting therefrom are generated. Etc. are effectively avoided.

図5は、本発明の第3の実施形態に係る梱包体1"およびこれに使用する梱包材2a"、2b"を示す斜視図である。この第3の実施形態が、上述の第2の実施形態と相違しているところは、計四つの梱包材2a"、2b"のうちの一対の下側梱包材2a"に形成されるバンド装着用溝5"の底面のみを傾斜状底面とし、上側梱包材2b"に形成されるバンド装着用溝9"の底面は傾斜していない底面とした点である。この場合、下側梱包材2a"の横面パッド部2ab"に形成されるバンド装着用溝5"の底面(図示略)については、傾斜状底面であることが好ましいが、傾斜していない底面であってもよい。また、これとは別に、上側梱包材2b"の縦面パッド部2ba"および横面パッド部2bb"の少なくとも何れか一方に形成されるバンド装着用溝9"の底面のみを傾斜状底面とし、下側梱包材2a"に形成されるバンド装着用溝5"の底面は傾斜していない底面としてもよい。このような構成によれば、ガラス基板Gに対する結束バンド3"による保持力は、上述の第1、第2の実施形態よりも若干劣るものの、従来と比較すれば、ガラス基板Gの縦方向または横方向の中央部周辺に対する保持が適度に確実化され、搬送中におけるガラス基板Gの振動等の抑制に充分寄与できることになる。   Fig. 5 is a perspective view showing a packing body 1 "and packing materials 2a" and 2b "used for the packing body 1" according to the third embodiment of the present invention. This third embodiment is the above-described second embodiment. The difference from the embodiment is that only the bottom surface of the band mounting groove 5 "formed in the pair of lower packaging materials 2a" of the total of the four packaging materials 2a ", 2b" is an inclined bottom surface, The bottom surface of the band mounting groove 9 "formed on the upper packaging material 2b" is a non-inclined bottom surface. In this case, the band formed on the lateral pad portion 2ab "of the lower packaging material 2a" The bottom surface (not shown) of the mounting groove 5 "is preferably an inclined bottom surface, but may be a non-inclined bottom surface. Separately from this, only the bottom surface of the band mounting groove 9 "formed in at least one of the vertical pad portion 2ba" and the horizontal pad portion 2bb "of the upper packing material 2b" is defined as an inclined bottom surface, The bottom surface of the band mounting groove 5 "formed in the lower packing material 2a" may be a bottom surface that is not inclined. According to such a configuration, the holding force by the binding band 3 "for the glass substrate G is slightly inferior to that of the first and second embodiments described above, but compared with the conventional case, the longitudinal direction of the glass substrate G or Holding to the periphery of the central portion in the lateral direction is appropriately ensured and can sufficiently contribute to suppression of vibration of the glass substrate G during conveyance.

なお、以上の実施形態では、複数枚のガラス基板を収納保持するための梱包体およびこれに用いる梱包材に本発明を適用したが、ガラス基板以外の脆性材料からなる他の板状体についても、同様にして本発明を適用することが可能である。   In the above embodiment, the present invention is applied to a packaging body for storing and holding a plurality of glass substrates and a packaging material used therefor, but also about other plate-like bodies made of a brittle material other than a glass substrate. In the same manner, the present invention can be applied.

また、以上の実施形態では、下側梱包材2aおよび上側梱包材2bの横面パッド部2ab、2bbの外壁面が水平面であり、この両梱包材2a、2bの縦面パッド部2aa、2baの外壁面が鉛直面であるため、これらの各パッド部のバンド装着用溝5、9は、その長手方向における溝深さを相違させることにより傾斜状底面5a、5b、9a、9bを形成したが、前記横面パッド部2ab、2bbの外壁面および縦面パッド部2aa、2baの外壁面が傾斜面である場合等においては、溝深さを相違させることなく同様の傾斜状底面5a、5b、9a、9bを形成することができる。   Further, in the above embodiment, the outer wall surfaces of the horizontal pad portions 2ab and 2bb of the lower packing material 2a and the upper packing material 2b are horizontal surfaces, and the vertical pad portions 2aa and 2ba of both packing materials 2a and 2b are Since the outer wall surface is a vertical surface, the band mounting grooves 5 and 9 of these pad portions have inclined bottom surfaces 5a, 5b, 9a and 9b formed by making the groove depths in the longitudinal direction different. In the case where the outer wall surface of the lateral surface pad portions 2ab, 2bb and the outer wall surface of the vertical surface pad portions 2aa, 2ba are inclined surfaces, etc., the same inclined bottom surfaces 5a, 5b, without different groove depths, etc. 9a, 9b can be formed.

本発明の第1の実施形態に係る梱包体の全体構成を示す斜視図である。It is a perspective view which shows the whole structure of the package which concerns on the 1st Embodiment of this invention. 図2(a)は、本発明の第1の実施形態に係る梱包体の構成要素である下側梱包材の正面図、図2(b)は、その縦断側面図である。Fig.2 (a) is a front view of the lower packing material which is a component of the packing body based on the 1st Embodiment of this invention, FIG.2 (b) is the vertical side view. 図3(a)は、本発明の第1の実施形態に係る梱包体の構成要素である上側梱包材の正面図、図3(b)は、その縦断側面図である。FIG. 3 (a) is a front view of an upper packing material that is a component of the packing body according to the first embodiment of the present invention, and FIG. 3 (b) is a longitudinal side view thereof. 本発明の第2の実施形態に係る梱包体の全体構成を示す斜視図である。It is a perspective view which shows the whole structure of the package which concerns on the 2nd Embodiment of this invention. 本発明の第3の実施形態に係る梱包体の全体構成を示す斜視図である。It is a perspective view which shows the whole structure of the package which concerns on the 3rd Embodiment of this invention. 従来例に係る梱包体の全体構成を示す斜視図である。It is a perspective view which shows the whole structure of the package which concerns on a prior art example.

符号の説明Explanation of symbols

1 梱包体
1' 梱包体
1" 梱包体
2a 梱包材(下側梱包材)
2a' 梱包材(下側梱包材)
2a" 梱包材(下側梱包材)
2b 梱包材(上側梱包材)
2b' 梱包材(上側梱包材)
2b" 梱包材(上側梱包材)
2aa 縦面パッド部(下側梱包材の縦面パッド部)
2ab 横面パッド部(下側梱包材の横面パッド部)
2ac コーナー部(下側梱包材のコーナー部)
2ba 縦面パッド部(上側梱包材の縦面パッド部)
2bb 横面パッド部(上側梱包材の横面パッド部)
2bc コーナー部(上側梱包材のコーナー部)
3 結束バンド
3' 結束バンド
3" 結束バンド
4 保持溝
5 バンド装着用溝
5' バンド装着用溝
5" バンド装着用溝
5a 傾斜状底面
5b 傾斜状底面
6 側壁部
8 保持溝
9 バンド装着用溝
9' バンド装着用溝
9" バンド装着用溝
10 側壁部
G ガラス基板(板状体)
1 Package
1 'package
1 "package
2a Packing material (lower packing material)
2a 'packing material (lower packing material)
2a "packing material (lower packing material)
2b Packaging material (upper packaging material)
2b 'packing material (upper packing material)
2b "packing material (upper packing material)
2aa Longitudinal pad section (vertical pad section of lower packing material)
2ab Horizontal pad part (Horizontal pad part of lower packing material)
2ac Corner (Corner of lower packing material)
2ba Longitudinal pad section (vertical pad section of upper packing material)
2bb Horizontal pad (Horizontal pad of the upper packing material)
2bc Corner (Upper packaging material corner)
3 Tying band
3 'Cable ties
3 "Binding band 4 Holding groove 5 Band mounting groove
5 'band mounting groove
5 "band mounting groove
5a Inclined bottom
5b Inclined bottom surface 6 Side wall 8 Holding groove 9 Band mounting groove
9 'Band mounting groove
9 "band mounting groove
10 Side wall part G Glass substrate (plate-like body)

Claims (8)

縦面パッド部と横面パッド部とを断面略L字型に形成してなる四個の梱包材の内壁にそれぞれ並設された複数本の保持溝に、略直立に並列配置された複数枚の板状体の各角部を挿入すると共に、四個の梱包材の外壁にそれぞれ保持溝と平行に形成されたバンド装着用溝に、結束バンドを巻回装着した梱包体において、
板状体の上側角部を保持する梱包材の外壁および/または下側角部を保持する梱包材の外壁に、板状体の側縁の端部位置に対応する部位よりもその側縁の中央部寄り位置に対応する部位の方が外方に突出する傾斜状底面を有するバンド装着用溝を形成したことを特徴とする梱包体。
A plurality of sheets arranged in parallel in a substantially upright manner in a plurality of holding grooves respectively arranged in parallel on the inner walls of four packing materials in which the vertical pad portion and the horizontal pad portion are formed in a substantially L-shaped cross section. In the packaging body in which each corner of the plate-shaped body is inserted and the binding band is wound around the band mounting groove formed in parallel to the holding groove on the outer wall of the four packing materials,
The outer wall of the packaging material that holds the upper corner of the plate-like body and / or the outer wall of the packaging material that holds the lower corner of the side edge of the side edge of the plate-like body than the portion corresponding to the end position of the side edge. A packaging body characterized in that a band mounting groove having an inclined bottom surface projecting outward at a portion corresponding to a position closer to the center is formed.
前記傾斜状底面を有するバンド装着用溝が形成されている梱包材の外壁は、縦面パッド部の外壁および/または横面パッド部の外壁であることを特徴とする請求項1に記載の梱包体。   2. The packaging according to claim 1, wherein an outer wall of the packaging material in which the band mounting groove having the inclined bottom surface is formed is an outer wall of the vertical pad portion and / or an outer wall of the horizontal pad portion. body. 板状体の下側角部を保持する梱包材の縦方向寸法は、板状体の縦方向寸法の1/2以上であることを特徴とする請求項1または2に記載の梱包体。 The packaging body according to claim 1 or 2, wherein the longitudinal dimension of the packaging material for holding the lower corner portion of the plate-like body is ½ or more of the longitudinal dimension of the plate-like body. 板状体の下側角部を保持する梱包材の縦方向寸法は、板状体の上側角部を保持する梱包材の縦方向寸法よりも長尺であることを特徴とする請求項1〜3の何れかに記載の梱包体。 The longitudinal dimension of the packaging material that holds the lower corner portion of the plate-like body is longer than the longitudinal dimension of the packaging material that holds the upper corner portion of the plate-like body. 4. The package according to any one of 3 above. 板状体の上側角部を保持する梱包材の保持溝配列方向の両端および/または下側角部を保持する梱包材の保持溝配列方向の両端に、縦面パッド部と横面パッド部とを連結して両パッド部のなす角度に不当な変形が生じることを抑制するための側壁部を付設したことを特徴とする請求項1〜4の何れかに記載の梱包体。 A vertical pad portion and a horizontal pad portion are provided at both ends in the holding groove arrangement direction of the packing material holding the upper corner portion of the plate-like body and / or both ends in the holding groove arrangement direction of the packing material holding the lower corner portion. The package according to any one of claims 1 to 4, further comprising a side wall portion for preventing the undue deformation from occurring in an angle formed by the two pad portions by connecting the two. 縦面パッド部と横面パッド部とを断面略L字型に形成すると共に、並列配置された複数枚の板状体の角部を挿入するための複数本の保持溝を内壁に並設し、且つ結束バンドを保持溝と平行に巻回装着するためのバンド装着用溝を外壁に形成してなる梱包材において、
前記縦面パッド部の外壁および/または横面パッド部の外壁に、両パッド部の境界をなすコーナー部に対する接近側よりも離反側の方が外方に突出する傾斜状底面を有するバンド装着用溝を前記コーナー部から形成すると共に、該コーナー部から離反した端部側部位に、前記傾斜状底面を有するバンド装着用溝に連なる非傾斜状底面を有するバンド装着用溝を形成するか、又は前記端部側部位に何れのバンド装着用溝も形成しないことを特徴とする梱包材。
The vertical pad portion and the horizontal pad portion are formed in a substantially L-shaped cross section, and a plurality of holding grooves for inserting corner portions of a plurality of plate-like bodies arranged in parallel are arranged in parallel on the inner wall. And in the packaging material formed on the outer wall a band mounting groove for winding and mounting the binding band in parallel with the holding groove,
For attaching a band having an outer wall of the vertical pad portion and / or an outer wall of a horizontal pad portion, and an inclined bottom surface that protrudes outward from the approaching side with respect to a corner portion that forms a boundary between both pad portions. A groove is formed from the corner portion, and a band mounting groove having a non-inclined bottom surface connected to the band mounting groove having the inclined bottom surface is formed in an end side portion away from the corner portion, or None of the band mounting grooves is formed in the end side portion.
前記縦面パッド部の保持溝は、コーナー部から離反した端部が、離反側に向かって漸次拡開していることを特徴とする請求項6に記載の梱包材。   The packing material according to claim 6, wherein the holding groove of the vertical pad portion has an end portion separated from the corner portion gradually expanding toward the separation side. 発泡倍率が5〜20倍の樹脂発泡体から作製されていることを特徴とする請求項6または7に記載の梱包材。   The packing material according to claim 6 or 7, wherein the packing material is made of a resin foam having an expansion ratio of 5 to 20 times.
JP2006293054A 2006-10-27 2006-10-27 Package Expired - Fee Related JP4569553B2 (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002053474A1 (en) * 2000-12-27 2002-07-11 Asahi Kasei Kabushiki Kaisha Cushioning body for glass substrate and packing body using the cushioning body

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002053474A1 (en) * 2000-12-27 2002-07-11 Asahi Kasei Kabushiki Kaisha Cushioning body for glass substrate and packing body using the cushioning body

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