JP2007020484A - Heating processing method and apparatus for food - Google Patents

Heating processing method and apparatus for food Download PDF

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JP2007020484A
JP2007020484A JP2005208176A JP2005208176A JP2007020484A JP 2007020484 A JP2007020484 A JP 2007020484A JP 2005208176 A JP2005208176 A JP 2005208176A JP 2005208176 A JP2005208176 A JP 2005208176A JP 2007020484 A JP2007020484 A JP 2007020484A
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food
heat
steam
heating tube
superheated steam
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Masato Yoshida
政人 吉田
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DAISOO KK
RYOSO KK
Osaka Soda Co Ltd
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DAISOO KK
RYOSO KK
Daiso Co Ltd
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<P>PROBLEM TO BE SOLVED: To provide a heating processing method intended for evenly performing a heating process for food with excellent thermal efficiency and processing efficiency with radiant heat from an electric heating tube and superheated steam without especially complicating and enlarging. <P>SOLUTION: This heating processing method comprises piping two planar areas in which an upstream part 1a of the steam supply port 2 of an electric heating tube 1 which brings water 21, hot water or saturated steam made to generate heat by charging electricity, and is supplied and passed through to hot water, saturated steam or superheated steam 43 and discharges, and a downstream part 1b of a steam discharge port 3 are superposed on each other, facing the planar area in which the downstream part 1b is piped toward a food 42, and exposing the food 42 to the superheated steam 43 discharged from the electric heating tube 1 and radiant heat 44 and 44a from the electric heating tube 1 followed by heat processing. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、食品につき煮炊、澱粉のα化による糊化、蒸し、炊飯、焼き、殺菌、解凍、焙煎、乾燥、といった各種の加熱調理を始めとする少なくとも1つの加熱処理を過熱水蒸気により行う食品の加熱処理方法と装置に関するものである。   In the present invention, the food is boiled and cooked, gelatinized by gelatinization of starch, steamed, cooked rice, baked, sterilized, thawed, roasted, dried, etc. The present invention relates to a food heat treatment method and apparatus to be performed.

過熱水蒸気により食品の調理や殺菌などの加熱処理を行うことが従来から知られている(例えば、特許文献1〜7参照)。過熱水蒸気によると微酸素状態での酸化、発火を抑制した加熱処理ができ、過熱度によって降温しても気体状態を維持させ、焼き、焙煎、乾燥ができる。しかも、単位体積当りの熱容量が例えば同じ温度の熱風の場合に比し約4倍と大きく、赤外線輻射による熱放射性のガス特性も加わって、少量にて処理時間が短縮する。
特開平06−042750号公報 特開平06−090677号公報 特開平08−128639号公報 特開2001−061655号公報 特開2004−041098号公報 特開2002−022107号公報 特開2002−206868号公報
It is conventionally known to perform heat treatment such as cooking and sterilization of food with superheated steam (see, for example, Patent Documents 1 to 7). With superheated steam, heat treatment that suppresses oxidation and ignition in a slight oxygen state can be performed, and even if the temperature is lowered depending on the degree of superheat, the gas state is maintained, and baking, roasting, and drying can be performed. In addition, the heat capacity per unit volume is about four times larger than that of, for example, hot air at the same temperature, and the processing time is shortened with a small amount due to the addition of heat-radiating gas characteristics due to infrared radiation.
Japanese Patent Laid-Open No. 06-042750 Japanese Patent Laid-Open No. 06-090677 Japanese Patent Application Laid-Open No. 08-128639 JP 2001-061655 A JP 2004-041098 A JP 2002-022107 A JP 2002-206868 A

しかし、特許文献1に記載のものは、オーブンレンジなどの加熱調理装置に、庫内の負圧と過大圧力の双方を防止する手段を設けて、調理物から発生する水蒸気を庫内加熱手段により加熱し過熱水蒸気として調理物に及ばせ調理時間の短縮と省エネルギーを実現するもので、庫内温度500℃程度で180℃以上の過熱水蒸気となるとしているが、広い庫内で食品から自然発生する蒸気を加熱するものであるので、過熱水蒸気量、水蒸気の過熱度共に低く調理への貢献度は十分でない。また、バッチ処理しかできない。   However, the thing of patent document 1 provides the heating cooking apparatus, such as a microwave oven, with the means which prevents both the negative pressure in a store | warehouse | chamber, and an excessive pressure, The water vapor | steam which generate | occur | produces from a cooking thing is carried out by the heating apparatus in a store | warehouse | chamber. It is heated and used as superheated steam to shorten the cooking time and save energy, and it is said that it becomes superheated steam at 180 ° C or higher at a temperature of about 500 ° C. Since the steam is heated, both the amount of superheated steam and the degree of superheat of steam are low and the contribution to cooking is not sufficient. Only batch processing is possible.

特許文献2に記載のものは、水蒸気発生器で発生させた水蒸気を、加熱器での拘束を伴い100℃〜350℃に加熱した過熱水蒸気を調理容器内に供給し、食物を調理するもので、調理容器には内部を大気圧とするためのパイプを接続してあり、常圧での十分な量および過熱度が得られる過熱水蒸気により設定した過熱度に応じた各種調理はできるが、バッチ処理しかできない。また、調理容器外の加熱器で水蒸気を加熱するのでは熱効率はまだ低く、熱エネルギーが十分に生かし切れないし、調理容器への外部からの過熱水蒸気の噴き込みによっては過熱水蒸気の噴き込み時の放熱が大きいために調理容器内の温度を上げ難く熱効率、調理効率が低い。   The thing of patent document 2 supplies the superheated steam which heated the steam generated with a steam generator to 100 ° C-350 ° C with restrictions with a heater in a cooking container, and cooks food. The cooking container is connected to a pipe for setting the inside to atmospheric pressure, and can be cooked in various ways according to the degree of superheat set with superheated steam that provides a sufficient amount and superheat at normal pressure. Only processing is possible. Heating steam with a heater outside the cooking container is still low in thermal efficiency and heat energy cannot be fully utilized. Depending on the injection of superheated steam from the outside into the cooking container, Due to large heat dissipation, it is difficult to raise the temperature in the cooking container, and the heat efficiency and cooking efficiency are low.

特許文献3に記載のものは、1つの調理装置内に誘導加熱方式の飽和水蒸気生成室、その上に飽和水蒸気生成室からの飽和水蒸気を受け入れて赤外線ヒータにより過熱水蒸気として排出する過熱水蒸気生成室、その上に赤外線ヒータを持ち、また、過熱水蒸気生成室からの過熱水蒸気を受け入れて加熱調理を行う加熱調理室を備え、飽和水蒸気生成室での解凍、蒸し調理と加熱調理室での加熱調理とが互いの影響なしに行えるようにするものであるが、バッチ処理しかできない。また、飽和水蒸気生成室で生成した飽和水蒸気を過熱水蒸気生成室に流入させてそこに滞留している間に赤外線ヒータで加熱して過熱水蒸気として加熱調理室へ抜けていくようにするだけで過熱対象蒸気の拘束は弱く、加熱効率も低いため、過熱水蒸気量、過熱度共に低い上、過熱水蒸気生成室から加熱調理室へ過熱水蒸気が流入するときの放熱が大きいために調理容器内の温度を上げにくく、熱効率、調理効率が低い。   Patent Document 3 describes an induction heating type saturated steam generation chamber in one cooking apparatus, and a superheated steam generation chamber that receives saturated steam from the saturated steam generation chamber and discharges it as superheated steam by an infrared heater. In addition, it has an infrared heater on top of it, and also has a cooking chamber that accepts superheated steam from the superheated steam generation chamber to perform cooking, thawing in the saturated steam generation chamber, steaming cooking and cooking in the cooking chamber Can be performed without mutual influence, but only batch processing is possible. In addition, the saturated steam generated in the saturated steam generation chamber flows into the superheated steam generation chamber and is heated by an infrared heater while it stays there. Since the restriction of the target steam is weak and the heating efficiency is low, the amount of superheated steam and the degree of superheat are both low, and the heat radiation when superheated steam flows from the superheated steam generation chamber to the cooking chamber is large, so the temperature in the cooking vessel is reduced. Difficult to raise, heat efficiency and cooking efficiency are low.

特許文献4、5に記載のものは、コンベアによって食品を搬送しながら過熱水蒸気が噴射される調理室内を通過させることにより、連続調理できるようにしたものであるが、調理室の外で生成した過熱水蒸気を、配管を通じて調理室内各部に分散して噴き込み排気するもので、飽和水蒸気を過熱水蒸気に加熱する熱効率がまだ低い分だけ、熱エネルギーが十分生かしきれないし、外部から過熱水蒸気を噴き込む方式でその噴き込み時の過熱水蒸気の放熱が大きいために調理容器内の温度を上げ難く熱効率、調理効率が低い。また、配管および噴射構造が複雑になる。   The ones described in Patent Documents 4 and 5 are designed to allow continuous cooking by passing through a cooking chamber in which superheated steam is jetted while conveying food by a conveyor, but are generated outside the cooking chamber. Superheated steam is dispersed and injected into various parts of the cooking chamber through piping, and exhausted by exhausting superheated steam from the outside due to insufficient heat energy due to the low thermal efficiency of heating saturated steam to superheated steam. Since the heat dissipation of superheated steam at the time of injection is large in the system, it is difficult to raise the temperature in the cooking container, and the thermal efficiency and cooking efficiency are low. In addition, the piping and the injection structure are complicated.

特許文献6に記載のものは、底部から電磁誘導加熱される蒸気発生容器で発生させた飽和水蒸気を、蒸気発生容器の外側に設けた蒸気過熱容器と蒸気発生容器との間の螺旋通路に通して、蒸気過熱容器のその胴部外まわりの断熱材を介した電磁誘導加熱により過熱し、小型で容易に過熱水蒸気を発生させられるようにしたものであるが、生成した過熱水蒸気は調理室にその外部から供給するしかなく、過熱水蒸気生成時の熱効率が幾分高まるにしても飽和水蒸気を過熱水蒸気に加熱する熱効率がまだ低い分だけ、熱エネルギーが十分生かしきれないし、外部から過熱水蒸気を噴き込んだ時の放熱が大きいために調理容器内の温度を上げにくく熱効率、調理効率が低い。   Patent Document 6 discloses that saturated steam generated in a steam generating container heated electromagnetically from the bottom is passed through a spiral passage between a steam superheated container and a steam generating container provided outside the steam generating container. The superheated steam is superheated by electromagnetic induction heating through a heat insulating material around the outside of the body of the steam superheated container, so that superheated steam can be easily generated in a small size. There is no choice but to supply from the outside, and even if the thermal efficiency at the time of superheated steam generation increases somewhat, the heat efficiency to heat saturated steam to superheated steam is still low, so heat energy cannot be fully utilized, and superheated steam is injected from the outside Due to the large heat dissipation at that time, it is difficult to raise the temperature in the cooking container, and the heat efficiency and cooking efficiency are low.

特許文献7に記載のものは、蓋をボルト止めした処理容器内に被処理体収納部を囲うように螺旋状に配した加熱ヒータ内に水蒸気を通して拘束力、熱効率よく過熱水蒸気とし、この過熱水蒸気と加熱ヒータからの輻射熱との双方を被処理体の加熱源として働かせてコーヒー豆の焙煎など熱効率、処理効率高く加熱処理するもので、数十ボルトの直流または交流電源を採用し、200V〜400Vの大電流を通電させることで800℃程度に収納部を昇温させられるとしているが、バッチ処理しかできないし、その1回1回の作業が蓋の開閉を伴うなど容易でなく手間が掛かる。従って、大量処理には向かない。   Patent Document 7 discloses a superheated steam which has a restraining force and heat efficiency by passing steam into a heater arranged in a spiral shape so as to enclose the object to be treated in a processing container with a lid bolted. And radiant heat from the heater is used as a heating source for the object to be processed, and heat treatment such as roasting of coffee beans is performed with high thermal efficiency and processing efficiency. Adopting DC or AC power supply of several tens volts, 200V ~ It is said that the storage unit can be heated to about 800 ° C. by energizing a large current of 400 V, but only batch processing is possible, and one operation at a time involves opening and closing of the lid, which is not easy and takes time. . Therefore, it is not suitable for mass processing.

しかも、上記のものはいずれも、構造が複雑で大型かつ高価なものになる共通した課題を有している。   Moreover, all of the above have a common problem that the structure is complicated, large and expensive.

そこで、本発明者は、例えば蒸気を通して過熱水蒸気にする電熱管を平面域に配管して、嵩低く、被処理体が搬送されていてもその直近から、電熱管からの輻射熱と過熱水蒸気とに曝して熱効率、処理効率よく加熱処理できるようにする加熱処理方法と装置を先に提案している。   Therefore, the present inventor, for example, piping an electric heating tube that converts superheated steam through steam into a flat area, and even if the object to be processed is transported to a low volume, from the immediate vicinity to the radiant heat and superheated steam from the electric heating tube. Previously, a heat treatment method and an apparatus that can be exposed to heat and processed efficiently can be proposed.

しかし、その後本発明者は、電熱管からの輻射熱の分布には強弱があり、処理位置によって加熱処理度合にバラツキが生じることを経験し、電熱管がそれに通された水蒸気を加熱するのに消費する熱量の割合に違いがあることによるもので、蒸気供給口側の上流部は蒸気放出口側の下流部よりも熱を奪われやすく昇温しにくいことを知見した。   However, after that, the present inventor experienced that the distribution of radiant heat from the electric heating tube is strong and weak, and that the degree of heat treatment varies depending on the processing position, and the electric heating tube consumes it to heat the steam passed through it. This is due to the difference in the ratio of the amount of heat to be generated, and it has been found that the upstream part on the steam supply port side is more likely to lose heat than the downstream part on the steam discharge port side, and it is difficult to raise the temperature.

本発明の目的は、上記のような知見に基づき、電熱管からの輻射熱と過熱水蒸気とによる熱効率、処理効率のよい食品の加熱処理が、特に複雑化したり大型化したりせずに均一に行える食品の加熱処理方法と装置を提供することにある。   The object of the present invention is based on the above-mentioned knowledge, food that can be uniformly processed without particularly complicated or large-sized heat treatment of food with good heat efficiency and processing efficiency by radiant heat from superheated tubes and superheated steam It is providing the heat processing method and apparatus of this.

上記の目的を達成するために、本発明の食品の加熱処理方法は、通電により発熱し供給され通される水、温水または飽和水蒸気を温水、飽和水蒸気または過熱水蒸気にして放出する電熱管の蒸気供給口側の上流部と、蒸気放出口側の下流部とを、重なる2つの平面域に配管して、下流部を配管した平面域側を食品に対向させ、電熱管から放出する過熱水蒸気などと電熱管からの輻射熱とに、食品を曝して加熱処理することを特徴としている。   In order to achieve the above-described object, the method for heat treating food according to the present invention includes a steam for an electric pipe that discharges water, warm water, or saturated steam that is heated and supplied through energization and discharges it as warm water, saturated steam, or superheated steam. Superheated steam etc. that discharges from the heating pipe by piping the upstream part on the supply port side and the downstream part on the steam discharge port side to two overlapping flat areas, with the flat area side piping the downstream part facing the food And heat treatment by exposing food to radiant heat from the electric heating tube.

このような構成では、処理室内で電熱管からの輻射熱と、電熱管に水、温水または飽和水蒸気を通して加熱し放出する常圧となった温水、飽和水蒸気または過熱水蒸気とに、食品を曝して、特別な圧力管理の必要無しに食品を加熱処理し、電熱管の発熱の低い上流部と発熱の高い下流部とを重なった2つの平面域に配管するだけの、特に複雑化や大型化しない形態にて、発熱の高い下流部を配管した平面域側を食品に対向させて食品を加熱処理することができ、しかも、過熱水蒸気などと共に電熱管からの上流側より強い輻射熱を、より均等に、効率よく、かつ、食品の搬送などを邪魔することなく、その食品に及ぼすことができる。特に、電熱管から放出する温水はクラスタが微少となってマイナスイオンが発生するので、マイナスイオンによる殺菌効果も得られる。   In such a configuration, the food is exposed to radiant heat from the electric heating tube in the processing chamber and warm water, saturated water vapor or superheated water vapor that is heated and discharged through water, hot water or saturated water vapor to the electric heating tube, A form that does not need to be particularly complicated or large in size, by simply heating the food without the need for special pressure control and piping it in two plane areas that overlap the low heat generation upstream part and the high heat generation downstream part. In, the food can be heat-treated with the plane area side where the downstream portion with high heat generation is piped facing the food, and moreover, the radiant heat stronger than the upstream side from the electric heating tube together with the superheated steam, etc., more evenly, It can be applied to the food efficiently and without disturbing the transportation of the food. In particular, since the hot water discharged from the electric heating tube has small clusters and negative ions are generated, a sterilizing effect by the negative ions can be obtained.

このような方法を達成する食品の加熱処理装置としては、通電により発熱して供給され通される水、温水または飽和水蒸気を温水、飽和水蒸気または過熱水蒸気にして放出する電熱管を器体に収容し、電熱管は、その蒸気供給口側の上流部を下側の平面域に、蒸気放出口側の下流部を上側の平面域にそれぞれ配管し、下流部を配管した上側の平面域の上に食品載置域ないしは食品搬送域を設けたことを特徴とするもので足りる。   As a heat treatment apparatus for food that achieves such a method, an electric heating tube that discharges water, hot water, or saturated steam that is supplied and passed through heat generated by energization into hot water, saturated steam, or superheated steam is contained in the container. The electric pipe is connected to the upper plane area where the upstream part on the steam supply port side is connected to the lower plane area, the downstream part on the steam discharge port side is connected to the upper plane area, and the downstream part is connected to the upper plane area. It is sufficient to have a food loading area or food conveyance area.

上流部と下流部とが、それらへの通電方向が逆向きで対向し合うように配管して前記処理を行う、さらなる構成では、
電熱管に通電したときその周波数に応じた交番磁界が電熱管まわりに発生し、これは周波数の大小によって電気機器を誤動作させるノイズになったり、人体に影響したりするといわれるが、上流部と下流部とが互いに逆向きに通電される状態で対向し合っていることでそれら上流部と下流部とのまわりに生じる交番磁界を互いに打ち消し合わせることができる。
In the further configuration in which the upstream portion and the downstream portion are piped so that the energization directions thereof face each other in the opposite direction,
When an electric heating tube is energized, an alternating magnetic field corresponding to the frequency is generated around the electric heating tube, which is said to cause noise that causes electrical equipment to malfunction due to the magnitude of the frequency, or to affect the human body. Since the downstream portions are opposed to each other while being energized in opposite directions, the alternating magnetic fields generated around the upstream portion and the downstream portion can be canceled each other.

それには、前記食品の処理装置において、電熱管への通電はその蒸気供給口側端部と蒸気放出口側端部との間で行い、上流部と下流部とは、それらへの通電方向が逆向きで、よりよくはほぼ同じ長さどうしで対向し合うように配管したものとすればよい。   For this purpose, in the food processing apparatus, the electric heating tube is energized between the steam supply port side end and the steam discharge port side end, and the upstream portion and the downstream portion have a direction of energization to them. The pipes may be arranged in the opposite direction, more preferably with the same length facing each other.

少なくとも下流部を赤熱域として前記処理を行う、さらなる構成では、
電熱管はその蒸気などの供給方向で見た下流側ほど赤熱しやすいのを利用して、供給する水、温水、飽和水蒸気の種類や温度、流量、通電時の電圧、電流の大きさなどの設定により、下流部のほぼ全域が赤熱して輻射熱を発生させ食品に作用させられる。
In a further configuration in which the treatment is performed with at least a downstream portion as a red hot region,
By using the fact that the electric pipes are more likely to be red-hot toward the downstream side when viewed in the direction of supply of steam, the type, temperature, flow rate, energization voltage, current magnitude, etc. of the water, hot water, and saturated steam to be supplied By setting, almost the entire area of the downstream part is red-heated to generate radiant heat and act on the food.

上記のような食品の加熱処理装置を、食品の搬送経路の途中1箇所以上に配し、搬送される食品を電熱管からの輻射熱と、放出過熱水蒸気などとに曝して処理する、さらなる構成では、
前記のような特徴のある食品の加熱処理を一箇所以上にて連続して自動的に進行させられる。
In the further configuration, the food heat treatment apparatus as described above is disposed in one or more places along the food conveyance path, and the food conveyed is exposed to radiant heat from the electric heating tube, discharged superheated steam, or the like. ,
The heat treatment of the food having the characteristics as described above can be automatically advanced continuously at one or more places.

食品は容器に入れないか、開放した容器に収容して搬送する、さらなる構成では、
食品は供給される温水、飽和水蒸気または過熱水蒸気に直接曝されるので、温水、飽和水蒸気、過熱水蒸気の種類に応じた効率のよい水分補給を受けながら温水、飽和水蒸気または過熱水蒸気の熱と電熱管の赤熱による輻射熱とによって設定通りに効率よく加熱され調理される。
In a further configuration where food is not contained in containers or is contained and transported in open containers,
The food is directly exposed to the supplied hot water, saturated steam or superheated steam, so the heat and electric heat of hot water, saturated steam or superheated steam while receiving efficient hydration according to the type of warm water, saturated steam or superheated steam It is heated and cooked efficiently as set by the radiant heat generated by the red heat of the tube.

穀類を容器に入れないで搬送する通気性のある搬送手段と、搬送手段による搬送経路途中一箇所以上下側またはおよび上側に食品の加熱処理装置が配置された、さらなる構成では、
搬送経路の途中に食品の加熱処理装置が設けられた位置および数、順位の違いに応じた、温水、飽和水蒸気または過熱水蒸気による水分と熱と、電熱管からの輻射熱とに、搬送手段が搬送する食品を搬送手段の通気性構造を生かして温水、飽和水蒸気、過熱水蒸気などの遮断なく通過性よく、効率良く曝して処理し、また、温水や結露水の溜まりによる液分過多による影響なく、穀類の種類、搬送量の違い、目的の違いなどに応じた、温水による浸漬、吸水、1回または同じ放出蒸気または異なった放出蒸気の違いを利用した2回以上の蒸し工程による、吸水、アルファ化をむら無く効率よく十分に満足して美味しいご飯類を極く短時間で、しかも必要な量まで連続して炊き上げられる。
In a further configuration in which a breathable conveying means that conveys cereal without being put in a container, and a food heat treatment device is disposed on the lower side or the upper side of the conveying path by the conveying means at one or more locations on the lower side or upper side,
Depending on the position, number, and rank of food heat treatment devices provided in the middle of the transport path, the transport means transports moisture and heat from hot water, saturated steam or superheated steam, and radiant heat from the heating tube. The food to be processed is exposed and processed efficiently without blocking of warm water, saturated steam, superheated steam, etc. by taking advantage of the breathable structure of the transport means, and there is no influence due to excessive liquid content due to accumulation of hot water or condensed water, Water absorption, alpha by two or more steaming processes using immersion in hot water, water absorption, one time or the same release steam or different release steam, depending on the type of cereal, difference in transport amount, difference in purpose, etc. Efficiently and satisfactorily satisfactorily and deliciously cooked rice can be cooked in a very short time and up to the required amount.

本発明のそれ以上の目的および特徴は、以下の詳細な説明および図面の記載によって明らかになる。本発明の各特徴は、それ自体単独で、あるいは可能な限り種々な組合せで複合して採用することができる。   Further objects and features of the present invention will become apparent from the following detailed description and drawings. Each feature of the present invention can be used alone or in combination in various combinations as much as possible.

本発明の食品の加熱処理方法と装置の特徴によれば、電熱管に通してその上流側ほど多くの熱量を奪って早期に立ち上がりながら下流側では必要な温度の温水、必要な湿り度ないしは渇き度の飽和水蒸気、または必要な温度の過熱水蒸気にして、常圧で食品に曝しながら、電熱管からは過熱水蒸気の昇温を伴い安定した高温状態、赤熱状態になる下流側のほぼ均一な輻射熱に曝して、食品を熱効率、処理効率よく適度な水分量および加熱状態に処理することが、簡単で小型な装置にて容易かつ確実に短時間に達成することができる。   According to the features of the food heat treatment method and apparatus of the present invention, the upstream side of the food pipe is deprived of heat by taking up a large amount of heat and rises early, while the downstream side has hot water at the required temperature, the required wetness or thirst. Saturated steam at a certain temperature, or superheated steam at the required temperature, exposed to food at normal pressure, and from the heating tube, the temperature of the superheated steam rises, and the downstream side becomes nearly uniform radiant heat that becomes stable in high temperature and red heat. It can be easily and reliably accomplished in a short time with a simple and small device by exposing the food to a suitable moisture content and heating state with high heat efficiency and processing efficiency.

また、穀類を容器に入れないで搬送して、搬送経路の1箇所以上の上またはおよび下側に配した食品の加熱処理装置に通して、飽和水蒸気またはおよび過熱水蒸気と、電熱管からの輻射熱とに曝して、穀類の種類や用途に応じた適度な処理を、必要に応じて温水に曝すことをも利用して、しかも液分過多による影響無しに、穀類の種類と用途に応じた適度な吸水とアルファ化を十分に達成して美味しいご飯類を極く短時間に、必要量まで連続に炊き上げられる。   In addition, cereals are transported without being put in a container, passed through a food heat treatment device disposed above or below one or more portions of the transport path, saturated steam or superheated steam, and radiant heat from an electric heating tube. The appropriate treatment according to the type and use of the cereal is also used, and exposure to warm water is used as necessary, and there is no influence due to excessive liquid content, and the appropriate treatment according to the type and use of the cereal It is possible to cook up to the required amount in a very short time in a very short time by achieving sufficient water absorption and alpha conversion.

以下、本発明の食品の加熱処理方法と装置の実施の形態につき、図1〜図3を参照しながら説明し、本発明の理解に供する。   Hereinafter, embodiments of the heat treatment method and apparatus for foods according to the present invention will be described with reference to FIGS. 1 to 3 for the understanding of the present invention.

本実施の形態の、食品の加熱処理方法は、食品につき煮炊、澱粉のα化による糊化、蒸し、炊飯、焼き、殺菌、解凍、焙煎、乾燥、といった各種の加熱調理を始めとする少なくとも1つの加熱処理を主として過熱水蒸気により行うものである。処理が蒸しである場合など、必要に応じて飽和水蒸気による処理もできる。また、必要に応じ温水による処理を含むことができる。   The food heat treatment method of the present embodiment includes cooking and cooking for each food, gelatinization by starch pregelatinization, steaming, rice cooking, baking, sterilization, thawing, roasting, drying, and various other types of heat cooking. At least one heat treatment is mainly performed by superheated steam. If the treatment is steaming, treatment with saturated steam can be performed as necessary. Moreover, the process by warm water can be included as needed.

本実施の形態の食品の加熱処理方法は、図1に示す食品の加熱処理装置を参照して、通電により発熱し供給され通される水、温水または飽和水蒸気を温水、飽和水蒸気または過熱水蒸気にして放出し常圧で処理に供する図1(a)(b)の電熱管1における、図1(a)に示す蒸気供給口2側の図1(a)(b)において下側配管の上流部1aと、図1(a)に示す蒸気放出口3側の図1(a)(b)において上側配管の下流部1bとして、上下に重なる2つの平面域に配管することにより、下流部1bを配管した平面域側を食品42に対向させ、電熱管1から放出する温水、飽和水蒸気または過熱水蒸気43と電熱管1からの輻射熱44とに、食品42を曝して加熱処理する。このため、加熱処理装置は図1(a)(b)に模式的に示すように、電熱管1と電熱管1が放出する過熱水蒸気43を分散して食品42の側に放出ないしは噴出する多数のノズルを持ったノズル管5を断熱壁が囲ったキャビネット6内に収容して使用上の熱的安全と、熱の外部への逃げを抑制して熱効率が低下しないようにしている。   In the food heat treatment method of the present embodiment, referring to the food heat treatment apparatus shown in FIG. 1, water, warm water, or saturated steam that is generated and supplied through energization is converted into warm water, saturated steam, or superheated steam. 1 (a) and 1 (b) in the electric heating tube 1 of FIGS. 1 (a) and 1 (b), which is discharged at normal pressure, and upstream of the lower pipe in FIGS. 1 (a) and 1 (b). As shown in FIG. 1 (a) and FIG. 1 (a) on the steam discharge port 3 side shown in FIG. 1 (a), the downstream portion 1b is formed by piping in two plane areas overlapping vertically as the downstream portion 1b. The flat area side where the pipes are connected is opposed to the food 42, and the food 42 is exposed to the hot water, saturated steam or superheated steam 43 discharged from the electric heating tube 1 and the radiant heat 44 from the electric heating tube 1, and heat-treated. For this reason, as schematically shown in FIGS. 1A and 1B, the heat treatment apparatus disperses the superheated steam 43 discharged from the electric heating tube 1 and the electric heating tube 1 and releases or squirts them to the food 42 side. The nozzle tube 5 having the nozzles is accommodated in a cabinet 6 surrounded by a heat insulating wall so that the thermal efficiency in use and the escape of heat to the outside are suppressed so that the thermal efficiency is not lowered.

キャビネット6の過熱水蒸気43や輻射熱44を食品42に向ける開口、具体的には上端開口には過熱水蒸気43や輻射熱44は下から上方へ通すが、結露水や万一の調理上の汁類が上方から下方へ落ちるのを受けて、側方などに案内し排出処理などできるようにするグリル格子7が設けられ、その上に容器8に入れた食品42を置いてバッチ式に加熱処理できるようにした場合の例を示している。食品42に供給した過熱水蒸気43などはその周りに十分に篭らせながら相対移動成分を持った接触を図って潜熱を奪われやすくするために、ヒンジ9などを中心に開閉できる断熱壁が囲った蓋11を設けて処理室13を形成し、限られた排出口12を通じてしか排出しないようにし、十分な接触時間と相対移動とが図れる更新状態となるように過熱水蒸気43の流れの経路や流れの速度を制限している。   The opening of the cabinet 6 that directs the superheated steam 43 and the radiant heat 44 to the food 42, specifically, the superheated steam 43 and the radiant heat 44 are passed from the bottom to the top at the top opening. In response to falling from above, the grill grid 7 is provided so that it can be guided to the side, etc., and discharged, and the food 42 placed in the container 8 is placed on the grill grid 7 so that it can be heat-treated in a batch manner. An example of the case is shown. The superheated steam 43 and the like supplied to the food 42 is surrounded by a heat insulating wall that can be opened and closed around the hinge 9 and the like so as to make it easy to be deprived of latent heat by making a contact with a relative moving component while sufficiently spreading around it. The process chamber 13 is formed by providing a lid 11 so that the process chamber 13 is discharged only through a limited discharge port 12, and the flow path of the superheated steam 43 is changed so that a sufficient contact time and relative movement can be achieved. The flow speed is limited.

このようにして、処理室13内で電熱管1からの輻射熱44と、電熱管1に通して加熱し放出する常圧の過熱水蒸気43とに、食品42を曝して食品42を加熱処理するのに、電熱管1の発熱の低い上流部1aと発熱の高い下流部1bとを上下に重なった2つの平面域に配管するだけの特に複雑化や大型化しない形態にて、発熱の高い下流部1bを配管した平面域側を食品42に対向させて食品42を加熱処理するので、過熱水蒸気43と共に電熱管1からの強い輻射熱を、より均等に、効率よく、しかも食品42の搬送などを邪魔することなく、その食品42に及ぼすことができる。従って、電熱管1に通してその上流側ほど多くの熱量を奪って早期に立ち上がりながら下流側では必要な程度の過熱水蒸気43にして食品42に曝しながら、電熱管1からは過熱水蒸気43の昇温を伴い安定した高温状態、赤熱状態になる下流部1bのほぼ均一な輻射熱44を曝して、食品42を熱効率、処理効率よく、食品の種類や用途に応じた適度な水分量を保って適度に加熱処理することが、容易かつ確実に短時間に達成することができる。もっとも、上流部1aも発熱して輻射熱44aを発散するのでこれが食品42の側に及ぶのを下流部1bが邪魔しない図1(a)、図2に示すように上下で若干ずれる配管関係としている。   In this way, the food 42 is exposed to the radiant heat 44 from the electric heating tube 1 in the processing chamber 13 and the atmospheric superheated steam 43 heated and released through the electric heating tube 1 to heat the food 42. In addition, the upstream portion 1a and the downstream portion 1b having a high heat generation of the electric heating tube 1 are connected to two plane areas that are vertically overlapped with each other. Since the food area 42 is heat-treated with the plane area side where the pipe 1b is piped opposed to the food area 42, the strong radiant heat from the electric heating tube 1 together with the superheated steam 43 is more evenly and efficiently disturbed. Without affecting the food 42. Accordingly, the upstream side of the heating tube 1 is deprived of a large amount of heat and rises early, while the downstream side is exposed to the food 42 with the required amount of superheated steam 43, while the heating tube 1 rises from the heating tube 1. Exposed to the radiant heat 44 in the downstream portion 1b, which becomes stable and high temperature with heat, and in a red-hot state, the food 42 is thermally and efficiently processed, and the appropriate amount of water is maintained according to the type and use of the food. The heat treatment can be easily and reliably accomplished in a short time. However, since the upstream portion 1a also generates heat to radiate the radiant heat 44a, the downstream portion 1b does not interfere with the food 42, and the piping relationship is slightly shifted up and down as shown in FIGS. 1 (a) and 2. .

特に、上流部1aと下流部1bとが、図1(a)、図2に黒塗りと白抜きとで区別して示した配管横に矢印を付しているように、それらへの通電方向が逆向きで対向し合うように配管して前記処理を行うようにしている。これにより、電熱管1に通電したときその周波数に応じた交番磁界がまわりに発生し、これは周波数の大小によって電気機器を誤動作させるノイズになったり、人体に影響したりするといわれているが、上流部1aと下流部1bとが互いに逆向きに通電される状態で対向し合っていることでそれらのまわりに生じる交番磁界を互いに打ち消し合わせることができ、電磁波のまわりへの影響を防止ないしは軽減することができる。図示する例では上流部1aと下流部1bとは渦巻状の配管で相互の接続部1cを渦巻の中心部に位置させることで上記のように対向し合う配管条件を満足しているが、上流部1aおよび下流部1bは同じ長さどうしで対向し合うようにすればより好ましい。   In particular, the upstream portion 1a and the downstream portion 1b have an energization direction to them as shown by arrows on the sides of the piping shown in FIG. 1 (a) and FIG. The processing is performed by piping so as to face each other in the opposite direction. As a result, when the electric heating tube 1 is energized, an alternating magnetic field corresponding to the frequency is generated around it, which is said to cause noise that causes the electric device to malfunction due to the magnitude of the frequency, or to affect the human body. The upstream part 1a and the downstream part 1b are opposed to each other while being energized in opposite directions, so that the alternating magnetic fields generated around them can be canceled each other, and the influence on the surroundings of electromagnetic waves can be prevented or reduced. can do. In the example shown in the drawing, the upstream portion 1a and the downstream portion 1b are spiral pipes, and the mutual connecting portion 1c is positioned at the center of the spiral to satisfy the above-mentioned piping conditions facing each other. It is more preferable if the part 1a and the downstream part 1b face each other with the same length.

一方、電熱管1はその飽和水蒸気などの供給方向で見た下流側ほど上流側に比べ熱を奪われにくく赤熱しやすいのを利用して、供給する水、温水、飽和水蒸気の種類や温度、流量、通電時の電圧、電流の大きさなどの設定により、下流部1bのほぼ全域が赤熱して輻射熱44を発生させ食品に作用させられ、少なくとも下流部1bを赤熱域とした食品42の加熱処理が容易に実現し輻射熱44による食品の加熱処理がむらなく均一に行えるようになる。   On the other hand, the electric heating tube 1 uses the fact that the downstream side seen in the supply direction of the saturated steam and the like is less likely to take heat than the upstream side and tends to be red-hot, supplying water, hot water, the type and temperature of the saturated steam, Depending on the setting of the flow rate, the voltage during energization, the magnitude of the current, etc., the entire region of the downstream portion 1b is red-hot to generate radiant heat 44 and act on the food, and at least the downstream portion 1b is heated to the red-hot region. The processing is easily realized, and the heat treatment of the food by the radiant heat 44 can be performed uniformly.

なお、前記互いのずれは図示するように上流部1aを下流部1bよりもほぼ配管1本分だけ小さな経路径となるように配管して満足している。もっとも、過熱水蒸気43などを生成し放出するのに、電熱管1の赤熱する下流部1bは上流部1aよりも長い範囲に亘らせるのが食品の加熱効率上好ましい。これを配慮して食品42に対向する側に配管する下流部1bを、反食品42側に配管する上流部1aよりも長くして食品42に対する輻射熱の効用を高めている。しかし、配管の形態や長さの関係は特に問うものではない。   As shown in the figure, the mutual displacement is satisfied by piping the upstream portion 1a so as to have a path diameter smaller than that of the downstream portion 1b by about one pipe. However, in order to generate and discharge the superheated steam 43 and the like, it is preferable in view of the heating efficiency of the food that the downstream portion 1b of the heating tube 1 that is red-hot is longer than the upstream portion 1a. In consideration of this, the downstream part 1b piped on the side facing the food 42 is made longer than the upstream part 1a piped on the anti-food 42 side to enhance the effect of radiant heat on the food 42. However, the relationship between the form and length of the piping is not particularly questioned.

上記のような食品の処理を行うのに、電熱管1に供給して過熱水蒸気43とする過熱水蒸気源として、水21を供給してヒータ22により加熱し飽和水蒸気を生成することができる蒸気発生装置23を接続し、ヒータ22および電熱管1の両端間に接続して通電を図るドライバ24、25をマイクロコンピュータなどの制御装置26によって、初期設定され、あるいは操作パネル27から入力された制御信号を基に制御するようにしている。制御は主としてヒータ22の駆動、駆動停止、駆動電流、電圧の制御、電熱管1の駆動、駆動停止、駆動電流、駆動電圧を制御する。ここに、蒸気発生装置23はヒータ22の駆動停止状態にて常温水を電熱管1に供給することができるし、ヒータ22を駆動して飽和水蒸気にして電熱管1に供給することもできる。また、ヒータ22の駆動電流や駆動電圧、通電のデューティ比を飽和水蒸気生成に必要な値未満に設定することで、その未満となる程度によって種々な温度の温水や熱水を電熱管1に供給することもできる。一方、電熱管1は駆動停止状態で蒸気発生装置23から供給される過熱水蒸気源をそのまま放出することができるし、駆動電流、駆動電圧、通電のデューティ比によってさらに温度を上げた温水、熱水、飽和水蒸気、過熱水蒸気43として放出することができ、電熱管1に供給する水21や飽和蒸気の電磁弁101を介した調節によって、それらの電熱管1による昇温度合いを調節することもできる。過熱水蒸気43は700℃〜800℃程度にまで昇温させることができ、食品42の担持間での加熱処理が可能になる。また、食品42の表面に焼きを与えられるし、食品42の水分を余り奪わない特徴がある。このとき、電熱管1は500℃程度以上で赤熱し温度の高い遠赤外線の輻射熱44を放射し、食品42を風味よく焦げ目を付けるのに好適となる。   Steam generation that can supply saturated water vapor by supplying water 21 and heating it with the heater 22 as a superheated steam source that is supplied to the electric heating tube 1 and used as the superheated steam 43 to process the food as described above. Control signals that are initially set by a control device 26 such as a microcomputer or input from an operation panel 27 are drivers 24 and 25 that are connected to both ends of the heater 23 and the heating tube 1 and are energized. Based on the control. The control mainly controls driving of the heater 22, driving stop, driving current, voltage, driving of the heating tube 1, driving stop, driving current, and driving voltage. Here, the steam generator 23 can supply room temperature water to the electric heating tube 1 while the heater 22 is stopped driving, or can drive the heater 22 to supply saturated water vapor to the electric heating tube 1. Further, by setting the driving current and driving voltage of the heater 22 and the duty ratio of energization to less than the values necessary for the generation of saturated water vapor, hot water and hot water at various temperatures are supplied to the electric heating tube 1 depending on the degree of less than that. You can also On the other hand, the electric heating tube 1 can discharge the superheated steam source supplied from the steam generator 23 as it is in the driving stopped state, and the hot water or hot water whose temperature is further increased by the driving current, the driving voltage, and the duty ratio of energization. , Saturated steam, and superheated steam 43 can be discharged, and by adjusting the water 21 supplied to the heating tube 1 and the saturated steam through the electromagnetic valve 101, the degree of temperature rise by the heating tube 1 can be adjusted. . The superheated steam 43 can be heated up to about 700 ° C. to 800 ° C., and heat treatment between the foods 42 can be performed. Further, the surface of the food 42 is baked, and there is a feature that the food 42 does not take up much moisture. At this time, the electric heating tube 1 becomes red at about 500 ° C. or higher and emits far-infrared radiant heat 44 having a high temperature, which is suitable for scorching the food 42 with good flavor.

ところで、上記の図1、図2に示すような食品の加熱処理装置30を、図3に示すような食品42の搬送経路31の途中に配し、搬送される食品42を電熱管1からの輻射熱44および過熱水蒸気43などの放出蒸気に曝して処理するようにすると、前記のような特徴のある食品42の加熱処理が連続して自動的に進行させて行える。食品42は容器に入れないか、開放した容器に収容して搬送することにより、食品42は供給される蒸気ないしは過熱水蒸気に直接曝されるので、蒸気の種類に応じた効率のよい水分補給を受けながら飽和水蒸気または過熱水蒸気の潜熱と電熱管1の赤熱による遠赤外線の輻射熱44とによって設定通りに効率よく、風味よく調理される。   By the way, the food heating apparatus 30 as shown in FIGS. 1 and 2 is arranged in the middle of the conveyance path 31 of the food 42 as shown in FIG. 3, and the conveyed food 42 is fed from the heating tube 1. If the treatment is performed by exposing to the emitted steam such as the radiant heat 44 and the superheated steam 43, the heat treatment of the food 42 having the characteristics as described above can be performed automatically and continuously. The food 42 is directly exposed to the supplied steam or superheated steam when the food 42 is not put in the container or is accommodated in the opened container and transported. Therefore, efficient hydration according to the type of steam is performed. While being received, it is cooked efficiently and flavorfully as set by the latent heat of saturated steam or superheated steam and the radiant heat 44 of far-infrared by the red heat of the electric heating tube 1.

この場合、特に、図3に示すように食品42として米を始めとする穀類を容器に入れないで搬送する通気性のあるステンレスメッシュなどよりなる搬送手段32により前記搬送経路31を形成し、この搬送手段32による搬送経路31の途中1箇所以上の上側またはおよび下側に前記加熱処理装置30を配置し、連続に炊き上げるようにすることができ、搬送経路31の途中に食品42の加熱処理装置30が設けられた位置および数、順位の違いに応じた、温水、飽和水蒸気または過熱水蒸気43による水分と熱と、電熱管からの輻射熱44とに、搬送手段32が搬送する食品42を搬送手段42の通気性構造を生かして温水、飽和水蒸気、過熱水蒸気43などの遮断なく通過性よく、効率良く曝して処理し、また、温水や結露水の溜まりによる液分過多による影響なく、穀類の種類、搬送量の違い、目的の違いなどに応じた、温水による浸漬、吸水、1回または同じ放出蒸気または異なった放出蒸気の違いを利用した、一次蒸しと二次蒸しなど2回以上の蒸し工程による、吸水、アルファ化をむら無く効率よく十分に満足して美味しいご飯類を極く短時間で、しかも必要な量まで連続して炊き上げられる。   In this case, in particular, as shown in FIG. 3, the transport path 31 is formed by transport means 32 made of a breathable stainless steel mesh or the like for transporting cereals including rice as food 42 without putting them in a container. The heat treatment device 30 can be arranged at one or more locations above or below the transport path 31 by the transport means 32 so that it can be continuously cooked. The food 42 transported by the transport means 32 is transported to moisture and heat generated by hot water, saturated steam or superheated steam 43, and radiant heat 44 from the electric heating tube, depending on the position, number and order of the devices 30 provided. Taking advantage of the breathable structure of the means 42, the hot water, saturated water vapor, superheated water vapor 43, etc. can be exposed and processed without interruption, and the hot water or condensed water can be stored. Primary steaming using hot water soaking, water absorption, one time or the same release steam or different release steam according to the type of cereal, difference in transport amount, difference in purpose, etc. In addition, the rice can be cooked continuously in a very short time and in a very short time, without sacrificing water absorption and alpha conversion by two or more steaming processes such as secondary steaming.

また、食品42の加熱処理装置30は、飽和水蒸気や過熱水蒸気43を放出して食品42を曝して加熱処理するには、蒸気放出の噴出勢力を利用して搬送される食品42の上側からでも下側からでも通気させられるし、上方への自然発散性も得られることから搬送経路31の下側に上向きで設置してもよいが、万一にも発生する結露水の強制的な分離を図るには、搬送経路31の上側に下向きで配置すると、万一にも結露水が穀類間や搬送手段32上に発生しても、それを放出する過熱水蒸気43などの放出勢力によって吹き通し、吹き落せるので液分過多の影響防止上好適である。食品42の加熱処理装置30が温水や熱水を放出して食品2の加熱処理を行う場合は、特に、図3に仮想線で示すように搬送経路31の上側に下向きに設置して温水や熱水を食品42に搬送手段32の通液性、通気性を利用して掛け通す形式を採るのが、余分な液分切りに噴射エネルギと自然流下特性とを活かせるので好適である。特に、電熱管から放出する温水はクラスタが微少となってマイナスイオンが発生するので、マイナスイオンによる殺菌効果も得られる。   Further, the heat treatment apparatus 30 for the food 42 releases the saturated water vapor or the superheated water vapor 43 to expose the food 42 and heat-treats it, even from the upper side of the food 42 conveyed using the ejection force of the vapor discharge. Since it can be ventilated from the lower side and natural divergence can be obtained upward, it may be installed upward on the lower side of the conveyance path 31, but forcible separation of condensed water should be avoided. In order to plan, if it is arranged downward on the upper side of the transport path 31, even if condensed water is generated between cereals or on the transport means 32, it is blown by a discharge force such as superheated steam 43 that discharges it, Since it can be blown off, it is suitable for preventing the influence of excessive liquid content. When the heat treatment apparatus 30 for the food 42 performs the heat treatment of the food 2 by releasing hot water or hot water, in particular, as shown by the phantom line in FIG. It is preferable to use hot water passing through the food 42 using the liquid permeability and air permeability of the conveying means 32 because the spray energy and natural flow characteristics can be utilized for extra liquid separation. In particular, since the hot water discharged from the electric heating tube has small clusters and negative ions are generated, a sterilizing effect by the negative ions can be obtained.

なお、図3に示す温水による加熱処理を行う仮想線の加熱処理装置30と飽和水蒸気または過熱水蒸気43実線で示す加熱処理する加熱処理装置30とが上下に重なってもよいが、食品42に対して温水加熱処理と蒸気加熱処理とを個別に働かせるには食品42の搬送方向に位置ずれして配置するのが好適であり、位置ずれ度合ないしは重なり度合によっては一部同時処理、一部個別処理の使い分けもできる。また、搬送経路31の上側に下向きに設置される加熱処理装置30では、仕切り板45は不要である。さらに、搬送経路31の途中複数箇所で蒸気過熱処理をして、一次蒸し、二次蒸し、あるいはそれ以上の回数の蒸しを行うのに、上流側と下流側で同じ処理を繰り返させることはできるが、温水による加熱処理を省略するような場合は、特に、上流側の加熱処理装置30では低温の飽和水蒸気から過熱水蒸気43、従って100℃〜200℃程度の蒸気を供給して食品42の穀粒間を例えば下方から上方へ強制的に通過させながら、電熱管1からの適度な輻射熱44とにより、穀粒全体に高効率で芯までの吸水を最低限、あるいは、さらには幾分のα化を極く短時間に図っておいて、下流側の加熱処理装置30では飽和水蒸気に比して高温の過熱水蒸気、例えば104℃〜110℃程度の過熱水蒸気43を供給して穀粒間を例えば下方から上方へ強制的に通過させながら、電熱管1の高い輻射熱44とによって、穀粒を芯部までの吸水と相まってむら無く急速にアルファ化させて、美味しいご飯類を極く短時間に炊き上げるようにすることができる。この結果、穀類を容器に入れないで搬送して、上流側および下流側の食品の加熱処理装置30に順次に通して、飽和水蒸気や過熱水蒸気43と電熱管1からの輻射熱44とによる効率のよい一次蒸し、二次蒸しを行って、急速に十分な吸水とアルファ化を達成して美味しいご飯類を極く短時間に連続に炊き上げられる。なお、処理室13の蓋11内側には搬送方向に多数並んだ仕切り板45を設けて、ノズル管5から放出される過熱水蒸気43などの流れを制限しながらも穀粒との適度な相対移動成分をもって排出口12から順次に排出するようにしている。   It should be noted that the heat treatment device 30 of the phantom line that performs the heat treatment with hot water shown in FIG. 3 and the heat treatment device 30 that performs the heat treatment indicated by the saturated steam or superheated steam 43 solid line may overlap each other. In order to make the hot water heating process and the steam heating process work individually, it is preferable to displace them in the direction in which the food 42 is conveyed. Can be used properly. In addition, the partition plate 45 is not necessary in the heat treatment apparatus 30 installed on the upper side of the transport path 31 downward. Furthermore, the same process can be repeated on the upstream side and the downstream side in order to perform steam overheat treatment at a plurality of locations along the transport path 31 to perform primary steaming, secondary steaming, or steaming more times. However, when heat treatment with warm water is omitted, the heat treatment apparatus 30 on the upstream side supplies the superheated steam 43 from the low-temperature saturated steam, and thus steam of about 100 ° C. to 200 ° C. For example, while forcibly passing between the grains from the lower side to the upper side, with the appropriate radiant heat 44 from the electric heating tube 1, the whole grain is efficiently absorbed with water to the core at a minimum, or even a little α In the heat treatment apparatus 30 on the downstream side, the superheated steam 43 having a temperature higher than that of the saturated steam, for example, the superheated steam 43 of about 104 ° C. to 110 ° C., is supplied between the grains. For example from the bottom up The radiant heat 44 of the electric heating tube 1 is forced to pass through, and the grain is combined with the water absorption up to the core so that the grains are rapidly alpha-blended, so that delicious rice is cooked in a very short time. can do. As a result, the cereals are transported without being put in the container, and sequentially passed through the heat treatment apparatus 30 for the upstream and downstream foods, and the efficiency due to the saturated steam or the superheated steam 43 and the radiant heat 44 from the electric heating tube 1 is improved. With good primary steaming and secondary steaming, sufficient water absorption and alpha conversion can be achieved rapidly, and delicious rice can be cooked continuously in a very short time. In addition, a large number of partition plates 45 arranged in the conveying direction are provided inside the lid 11 of the processing chamber 13 so as to restrict the flow of the superheated steam 43 and the like discharged from the nozzle tube 5 and moderate relative movement with the grain. The components are sequentially discharged from the discharge port 12.

本発明は食品の加熱処理に実用でき、過熱水蒸気を利用した処理に好適である。   The present invention can be used for heat treatment of foods and is suitable for treatment using superheated steam.

本発明の、1つの実施の形態に係る食品の加熱処理装置の全体構成を示す平面図、横断面図である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a plan view and a cross-sectional view showing an overall configuration of a food heat treatment apparatus according to one embodiment of the present invention. 図1の装置の制御系を含めた概略構成図である。It is a schematic block diagram including the control system of the apparatus of FIG. 図1の装置を利用した連続に加熱処理する食品の加熱処理装置を示す概略側面図である。It is a schematic side view which shows the heat processing apparatus of the foodstuff which heat-processes continuously using the apparatus of FIG.

符号の説明Explanation of symbols

1 電熱管
1a 上流部
1b 下流部
2 蒸気供給口
3 蒸気放出口
5 ノズル管
6 キャビネット
7 グリル格子
8 容器
9 ヒンジ
11 蓋
12 排出口
13 処理室
21 水
22 ヒータ
23 蒸気発生装置
24、25 ドライバ
26 制御装置
27 操作パネル
30 加熱処理装置
31 搬送経路
32 搬送手段
42 食品
43 過熱水蒸気
44、44a 輻射熱
45 仕切り板
DESCRIPTION OF SYMBOLS 1 Electric heating tube 1a Upstream part 1b Downstream part 2 Steam supply port 3 Steam discharge port 5 Nozzle tube 6 Cabinet 7 Grill lattice 8 Container 9 Hinge 11 Lid 12 Discharge port 13 Processing chamber 21 Water 22 Heater 23 Steam generators 24, 25 Driver 26 Control device 27 Operation panel 30 Heat treatment device 31 Conveying path 32 Conveying means 42 Food 43 Superheated steam 44, 44a Radiant heat 45 Partition plate

Claims (9)

通電により発熱し供給され通される水、温水または飽和水蒸気を温水、飽和水蒸気または過熱水蒸気にして放出する電熱管の蒸気供給口側の上流部と、蒸気放出口側の下流部とを、重なる2つの平面域に配管して、下流部を配管した平面域側を食品に対向させ、電熱管から放出する常圧の過熱水蒸気などと電熱管からの輻射熱とに、食品を曝して加熱処理することを特徴とする食品の加熱処理方法。 The upstream part on the steam supply port side and the downstream part on the steam discharge port side of the electric heat pipe that discharges water, warm water or saturated steam that is supplied and passed through heat by passing electricity as warm water, saturated steam or superheated steam overlaps Piping to two plane areas, facing the plane area where the downstream part was piped to the food, and subjecting the food to heat treatment of atmospheric superheated steam released from the heating tube and radiant heat from the heating tube, heat treatment A method for heat-treating food. 上流部と下流部とが、それらへの通電方向が逆向きで対向し合うように配管して前記処理を行う食品の加熱処理方法。 A method for heat-treating food, wherein the upstream portion and the downstream portion are piped so that the energization directions thereof are opposite and face each other. 少なくとも下流部を赤熱域として前記処理を行う請求項1、2のいずれか1項に記載の食品の加熱処理方法。 The method for heat-treating food according to any one of claims 1 and 2, wherein the treatment is performed with at least a downstream portion as a red hot region. 通電により発熱して供給され通される水、温水または飽和水蒸気を温水、飽和水蒸気または過熱水蒸気にして放出する電熱管を器体に収容し、電熱管は、その蒸気供給口側の上流部を下側の平面域に、蒸気放出口側の下流部を上側の平面域にそれぞれ配管し、下流部を配管した上側の平面域の上に食品載置域ないしは搬送域を設けたことを特徴とする食品の加熱処理装置。 An electric heating tube that discharges hot water, saturated water vapor or saturated water vapor that is supplied and passed through heat generated by energization into hot water, saturated water vapor, or superheated water vapor is housed in the container, and the electric heating tube has an upstream portion on the vapor supply port side. In the lower plane area, the downstream part on the vapor outlet side is piped to the upper plane area, and the food placing area or the transport area is provided on the upper plane area where the downstream part is piped. Food processing equipment. 電熱管への通電はその蒸気供給口側端部と蒸気放出口側端部との間で行い、上流部と下流部とは、それらへの通電方向が逆向きで対向し合うように配管した請求項4に記載の食品の加熱処理装置。 Energization of the electric heat pipe is performed between the steam supply port side end and the steam discharge port side end, and the upstream portion and the downstream portion are piped so that the energization directions thereof are opposite to each other. The heat processing apparatus of the foodstuff of Claim 4. 請求項4または5に記載の食品の加熱処理装置を、食品の搬送経路の途中1箇所以上に配し、搬送される食品を電熱管からの輻射熱と、放出加熱水蒸気などとに、上方またはおよび下方から曝して処理する食品の加熱処理装置。 The food heat treatment apparatus according to claim 4 or 5 is disposed in one or more places in the food conveyance path, and the food to be conveyed is irradiated with radiant heat from an electric heating tube, discharge heated steam, or the like above or Food heat treatment equipment that exposes and processes from below. 食品は容器に入れないか、開放した容器に収容して搬送する請求項6に記載の食品の加熱処理装置。 The food heat treatment apparatus according to claim 6, wherein the food is not put in a container or is contained and transported in an open container. 食品は穀類であり、処理は炊飯である請求項5〜7のいずれか1項に記載の食品の加熱処理装置。 The food processing apparatus according to any one of claims 5 to 7, wherein the food is cereal and the processing is rice cooking. 食品を容器に入れないで搬送する通気性のある搬送手段と、搬送手段による搬送経路の途中の1箇所以上の下側またはおよび上側に食品の加熱処理装置が配置されている請求項8に記載の食品の加熱処理装置。

9. A breathable conveying means for conveying food without putting it in a container, and a food heat treatment device is disposed below or above one or more places along the conveying path by the conveying means. Food processing equipment.

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009091386A (en) * 2007-10-03 2009-04-30 National Agriculture & Food Research Organization Innovative heating medium, method and apparatus for generating the same
JP2013147662A (en) * 2013-04-15 2013-08-01 National Agriculture & Food Research Organization Heating medium
JP2014204841A (en) * 2013-04-12 2014-10-30 中部電力株式会社 Cooking apparatus and cooking method using heated steam and hot air
JP5784486B2 (en) * 2009-04-02 2015-09-24 有限会社梅田事務所 Manufacturing method of processed materials and processed products

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009091386A (en) * 2007-10-03 2009-04-30 National Agriculture & Food Research Organization Innovative heating medium, method and apparatus for generating the same
JP5784486B2 (en) * 2009-04-02 2015-09-24 有限会社梅田事務所 Manufacturing method of processed materials and processed products
JP2014204841A (en) * 2013-04-12 2014-10-30 中部電力株式会社 Cooking apparatus and cooking method using heated steam and hot air
JP2013147662A (en) * 2013-04-15 2013-08-01 National Agriculture & Food Research Organization Heating medium

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