JP2007008094A - Apparatus for casting modified sulfur cement - Google Patents

Apparatus for casting modified sulfur cement Download PDF

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JP2007008094A
JP2007008094A JP2005194124A JP2005194124A JP2007008094A JP 2007008094 A JP2007008094 A JP 2007008094A JP 2005194124 A JP2005194124 A JP 2005194124A JP 2005194124 A JP2005194124 A JP 2005194124A JP 2007008094 A JP2007008094 A JP 2007008094A
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aggregate
modified sulfur
sulfur
intermediate material
modified
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JP4725956B2 (en
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Minoru Kurakake
稔 倉掛
Hideyuki Horii
秀之 堀井
Toshio Morihiro
敏夫 森弘
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Japan Petroleum Energy Center JPEC
Eneos Corp
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Petroleum Energy Center PEC
Nippon Oil Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a mobile apparatus for casting a modified sulfur cement which is categorized as a non hazardous material and hence easy to transport. <P>SOLUTION: The apparatus for casting modified sulfur cement is equipped with an aggregate hopper 1 which stores aggregate in it and discharges it, an aggregate drying and heating device 2 which receives the aggregate from the aggregate hopper 1, dry it and heat it at not lower than a prescribed temperature, a mixing device 3 which receives the heated aggregate discharged from the aggregate drying and heating device 2 and a flaky modified sulfur intermediate material, melts the modified sulfur intermediate material with the heat of the aggregate, mixes the aggregate and the molten modified sulfur intermediate material and keeps the temperature at not lower than a prescribed temperature, a mixture discharge device 4 which receives the mixture discharged from the mixing device 3, transport and cast it from the tip into molds and a base frame 5 which carries the devices from the hpper 1 to mixture discarge device 4. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、加温された骨材とフレーク状の改質硫黄中間資材とを混合・溶解・混練し、改質硫黄をバインダーとして骨材を固化して土木用又は建設用の資材として利用でき、非危険物扱いとして運搬が容易な改質硫黄固化体を打設する装置に関し、特に現場においても利用可能な移動型の改質硫黄固化体打設装置に係るものである。   The present invention can be used as a material for civil engineering or construction by mixing, dissolving, and kneading the heated aggregate and the flaky modified sulfur intermediate material and solidifying the aggregate using the modified sulfur as a binder. The present invention relates to an apparatus for placing a modified sulfur solidified body that can be easily transported as a non-hazardous material, and particularly relates to a mobile modified sulfur solidified body placing apparatus that can be used on site.

近年、常温では固体で所定温度以上に加熱されることにより溶融して流動状態となる資材として、常温では固体でありおよそ119℃を超えると溶融するという硫黄の性質に着目し、この硫黄に所定の試料を配合して、土木用、建設用の資材の一つとして利用することが試みられている。上記硫黄を使用した硫黄資材は、セメントを使用する通常のコンクリートと仕上がりや取り扱いが見かけ上類似していることから、硫黄コンクリート又は硫黄固化体と呼ばれることがある(例えば、特許文献1参照)。   In recent years, attention has been paid to the property of sulfur, which is solid at room temperature and melts into a fluid state when heated to a predetermined temperature or more, and melts when it exceeds about 119 ° C. Attempts have been made to mix these samples and use them as materials for civil engineering and construction. The sulfur material using sulfur is sometimes referred to as sulfur concrete or sulfur solidified material because its finish and handling are apparently similar to ordinary concrete using cement (see, for example, Patent Document 1).

硫黄資材は、コンクリートに比べて高強度で遮水性に優れ、かつ耐酸性の高い材料として知られているが、硫黄は着火性を有しており危険物扱いであるので、現場で溶融し打設することが困難である。ところが、大型海洋構造物(魚礁、藻礁、消波ブロック等)、護岸構造物のような場合は、硫黄資材を使用現場に近いところで製造する必要がある。そこで、このような状況を改善するために、溶融硫黄に添加剤として硫黄改質剤を混合して変性し改質硫黄を製造することが試みられている(例えば、特許文献2参照)。
特開2004−160693号公報 特開2005−82475号公報
Sulfur materials are known as materials that have higher strength, better water barrier properties, and higher acid resistance than concrete. However, since sulfur is ignitable and treated as a hazardous material, it is melted and beaten on site. It is difficult to install. However, in the case of large offshore structures (fish reefs, algae reefs, wave-dissipating blocks, etc.) and revetment structures, it is necessary to manufacture sulfur materials near the site of use. Therefore, in order to improve such a situation, it has been attempted to produce modified sulfur by mixing and modifying a sulfur modifier as an additive to molten sulfur (see, for example, Patent Document 2).
Japanese Patent Laid-Open No. 2004-160693 JP 2005-82475 A

しかし、上述の硫黄や硫黄の改質に使用する添加剤(硫黄改質剤)は危険物であって運搬が困難であり、またその製造装置は防爆装置である必要がある。加えて、製造現場での硫黄の保管も専用の溶融硫黄タンクが必要である。したがって、硫黄資材を利用するには、運搬や製造のコストが高くなるものであった。   However, the above-described sulfur and additives used for sulfur modification (sulfur modifiers) are dangerous and difficult to transport, and the manufacturing apparatus needs to be an explosion-proof device. In addition, storage of sulfur at the production site requires a dedicated molten sulfur tank. Therefore, in order to use the sulfur material, the cost of transportation and manufacturing becomes high.

また、特許文献2に記載されているように、改質硫黄と細骨材とを混合して溶融物状の改質硫黄中間資材を製造したり、この溶融物状の改質硫黄中間資材と粗骨材とを混合、固化して改質硫黄固化体を製造することが提案されている。この改質硫黄中間資材や改質硫黄固化体は非危険物扱いとされるが、製造時に硫黄を溶融した状態で取り扱う必要があるため、その製造システムは、溶融した硫黄資材が貯蔵される箇所、及び流動する配管系の全設備を、溶融硫黄の固化点である119℃以上に常時加温しなければならない。しかしながら、現在の改質硫黄固化体の製造においては、溶融した硫黄資材が貯蔵され及び流動する全設備を、所定温度以上に常時加温する製造システムは提供されていない。   Further, as described in Patent Document 2, the modified sulfur and fine aggregate are mixed to produce a molten modified sulfur intermediate material, or the molten modified sulfur intermediate material and It has been proposed to produce a modified sulfur solidified body by mixing and solidifying with coarse aggregate. Although this modified sulfur intermediate material and modified sulfur solidified material are treated as non-hazardous materials, since it is necessary to handle sulfur in a molten state at the time of production, the production system is a place where the molten sulfur material is stored. And all the facilities of the flowing piping system must be constantly heated to 119 ° C. or more, which is the solidification point of the molten sulfur. However, in the production of the present modified sulfur solidified body, a production system that always warms the entire equipment where the molten sulfur material is stored and flows to a predetermined temperature or higher is not provided.

さらに、骨材と改質硫黄中間資材とを加温・溶解・混練し、建設現場において打設するために移動型に構成した改質硫黄固化体打設装置は提供されていない。   Further, there is not provided a modified sulfur solidified body placing device configured to move, in which the aggregate and the modified sulfur intermediate material are heated, melted and kneaded and placed on a construction site.

そこで、本発明は、このような問題点に対処し、非危険物扱いとして運搬が容易な改質硫黄固化体を打設し、現場においても利用可能な移動型の改質硫黄固化体打設装置を提供することを目的とする。   Therefore, the present invention addresses such problems, places a modified sulfur solidified body that can be easily transported as a non-hazardous material, and places a mobile modified sulfur solidified body that can be used in the field. An object is to provide an apparatus.

上記目的を達成するために、本発明による改質硫黄固化体打設装置は、骨材を内部に収容しておき排出する骨材ホッパーと、上記骨材ホッパーからの骨材を受け入れて該骨材を乾燥すると共に所定温度以上に加温する骨材乾燥加温装置と、上記骨材乾燥加温装置から排出される加温された骨材と外部から投入されるフレーク状の改質硫黄中間資材とを受け入れて該骨材の温度で改質硫黄中間資材を溶解し、上記骨材と溶解された改質硫黄中間資材とを混練すると共に内部の混練物を所定温度以上に保温する混練装置と、上記混練装置から排出される混練物を受け入れて移送し型枠に打設するために先端部から排出する混練物排出装置と、上記骨材ホッパーから混練物排出装置までの装置を搭載するベースフレームと、を備えて成り、上記骨材乾燥加温装置から混練物排出装置までの各装置間を相互に連結する移送系には、内部の移送物を所定温度以上に加温する加熱手段を付加したものである。   In order to achieve the above object, a modified sulfur solidified body placing device according to the present invention receives an aggregate hopper that contains and discharges the aggregate therein, and receives the aggregate from the aggregate hopper. An aggregate drying and heating device that dries the aggregate and heats it to a predetermined temperature or more, a heated aggregate that is discharged from the aggregate drying and heating device, and a flake-shaped modified sulfur that is introduced from the outside A kneading apparatus that receives the material, dissolves the modified sulfur intermediate material at the temperature of the aggregate, kneads the aggregate and the dissolved modified sulfur intermediate material, and keeps the internal kneaded material at a predetermined temperature or higher. And a kneaded material discharging device that receives the kneaded material discharged from the kneading device, transfers it, and places it on the mold, and discharges it from the tip, and a device from the aggregate hopper to the kneaded material discharging device. A base frame, and the aggregate The transport system for interconnecting between the devices to the kneaded material discharge device from 燥加 raising device, is obtained by adding a heating means for heating the interior of the transfer material to a predetermined temperature or higher.

このような構成により、骨材ホッパーで骨材を内部に収容しておき、上記骨材ホッパーからの骨材を骨材乾燥加温装置により受け入れて該骨材を乾燥すると共に所定温度以上に加温し、上記骨材乾燥加温装置から排出される加温された骨材と外部から投入されるフレーク状の改質硫黄中間資材とを混練装置で受け入れて該骨材の温度で改質硫黄中間資材を溶解し、上記骨材と溶解された改質硫黄中間資材とを混練すると共に内部の混練物を所定温度以上に保温し、上記混練装置から排出される混練物を混練物排出装置で受け入れて移送し型枠に打設するために先端部から排出し、上記骨材ホッパーから混練物排出装置までの装置をベースフレームに搭載している。このとき、上記骨材乾燥加温装置から混練物排出装置までの各装置間を相互に連結する移送系に付加された加熱手段により、内部の移送物を所定温度以上に加温する。   With such a configuration, the aggregate is stored in the aggregate hopper, the aggregate from the aggregate hopper is received by the aggregate drying and heating device, and the aggregate is dried and heated to a predetermined temperature or higher. The heated aggregate discharged from the above-mentioned aggregate drying and heating apparatus and the flaky modified intermediate sulfur material introduced from the outside are received by the kneading apparatus, and the modified sulfur at the temperature of the aggregate. The intermediate material is dissolved, the aggregate and the dissolved modified sulfur intermediate material are kneaded, the internal kneaded material is kept at a predetermined temperature or higher, and the kneaded material discharged from the kneading device is discharged with the kneaded material discharging device. In order to receive, transfer, and place in a mold, it is discharged from the tip, and a device from the aggregate hopper to the kneaded material discharge device is mounted on the base frame. At this time, the transferred material inside is heated to a predetermined temperature or higher by heating means added to a transfer system that interconnects the devices from the aggregate drying and heating device to the kneaded material discharge device.

また、上記フレーク状の改質硫黄中間資材は、溶融状態の硫黄と該溶融硫黄を変性する硫黄改質剤とを混合して改質硫黄を製造し、該製造された改質硫黄と骨材とを所定温度以上に加温した状態で混合して改質硫黄中間資材を製造し、該製造された改質硫黄中間資材を所定距離離れた2部位間で回転移動する無端帯状の金属製ベルト上に所定量を連続的に流下させて改質硫黄中間資材を冷却固化して薄板状資材を製造し、該製造された薄板状資材を破砕してフレーク状としたものである。これにより、混練装置に外部から投入される改質硫黄中間資材がフレーク状に形成される。   The flake-like modified sulfur intermediate material is produced by mixing molten sulfur and a sulfur modifier that modifies the molten sulfur to produce modified sulfur, and the produced modified sulfur and aggregate Are manufactured in a state of being heated to a predetermined temperature or higher to produce a modified sulfur intermediate material, and the produced modified sulfur intermediate material is rotated endlessly between two parts separated by a predetermined distance. A predetermined amount is continuously flowed down to cool and solidify the modified sulfur intermediate material to produce a thin plate material, and the produced thin plate material is crushed into flakes. Thereby, the modified sulfur intermediate material supplied from the outside to the kneading apparatus is formed in a flake shape.

さらに、上記加温する所定温度は、119℃以上としたものである。これにより、改質硫黄固化体の打設において、骨材乾燥加温装置から混練物排出装置までの装置及び移送系を溶融硫黄の固化点である119℃以上に常時加温する。   Further, the predetermined temperature for heating is set to 119 ° C. or higher. Thereby, in placement of the modified sulfur solidified body, the apparatus and the transfer system from the aggregate drying and heating apparatus to the kneaded material discharging apparatus are always heated to 119 ° C. or more which is the solidification point of the molten sulfur.

また、上記骨材ホッパーから混練物排出装置までの装置を搭載したベースフレームは、四隅部に移動用の車輪を備えた台車に積載可能とされている。これにより、改質硫黄固化体打設装置を台車に積載して移動型とする。   Further, the base frame on which the devices from the aggregate hopper to the kneaded product discharging device are mounted can be loaded on a cart having moving wheels at four corners. As a result, the modified sulfur solidified body placing device is loaded on the carriage to be a movable type.

さらに、上記骨材ホッパーから混練物排出装置までの装置を搭載したベースフレームの四隅部下面には、移動用の車輪を設置したものである。これにより、改質硫黄固化体打設装置を移動型とする。   Furthermore, wheels for movement are installed on the lower surfaces of the four corners of the base frame on which the devices from the aggregate hopper to the kneaded material discharging device are mounted. As a result, the modified sulfur solidified body placing device is made movable.

さらにまた、上記骨材ホッパーから混練物排出装置までの装置を搭載したベースフレームの四隅部下面には、伸縮可能とされて高さが調整可能な支持脚を設置したものである。これにより、改質硫黄固化体打設装置を適宜の位置に移動した状態で支持脚で固定可能とする。   Furthermore, support legs that are extendable and adjustable in height are installed on the bottom surface of the four corners of the base frame on which the devices from the aggregate hopper to the kneaded material discharge device are mounted. As a result, the modified sulfur solidified body placing device can be fixed by the support legs in a state where it has been moved to an appropriate position.

請求項1に係る発明によれば、改質硫黄固化体の打設において、骨材ホッパーから混練物排出装置までの全装置をベースフレームに搭載した状態で、溶解した改質硫黄中間資材が混練、移送される装置及び移送系を常時加温して打設することができる。したがって、改質硫黄固化体の打設時に改質硫黄中間資材を溶融した状態で取り扱うことができる。このことから、非危険物扱いとして運搬が容易な改質硫黄固化体を安全かつ容易に打設することができる。   According to the first aspect of the invention, in the placement of the modified sulfur solidified body, the dissolved modified sulfur intermediate material is kneaded in a state where all the devices from the aggregate hopper to the kneaded material discharge device are mounted on the base frame. The apparatus to be transferred and the transfer system can be always heated and placed. Therefore, the modified sulfur intermediate material can be handled in a molten state when the modified sulfur solidified body is placed. From this, it is possible to safely and easily drive a modified sulfur solidified body that can be easily transported as a non-hazardous material.

また、請求項2に係る発明によれば、混練装置に外部から投入される改質硫黄中間資材をフレーク状とすることができる。したがって、上記混練装置内でフレーク状の改質硫黄中間資材と加温された骨材とが混合、接触することにより、該加温された骨材の温度で改質硫黄中間資材を容易に溶解させることができる。このことから、上記骨材と溶解された改質硫黄中間資材とを混練して混練物とすることができる。   Moreover, according to the invention which concerns on Claim 2, the modified sulfur intermediate material thrown into the kneading apparatus from the outside can be made into flakes. Therefore, the modified sulfur intermediate material is easily dissolved at the temperature of the heated aggregate by mixing and contacting the flaky modified sulfur intermediate material and the heated aggregate in the kneading apparatus. Can be made. Therefore, the aggregate and the dissolved modified sulfur intermediate material can be kneaded to obtain a kneaded product.

さらに、請求項3に係る発明によれば、改質硫黄固化体の打設において、骨材乾燥加温装置から混練物排出装置までの装置及び移送系を溶融硫黄の固化点である119℃以上に常時加温することができる。したがって、改質硫黄固化体の打設時に改質硫黄を溶融した状態で取り扱うことができる。   Further, according to the invention according to claim 3, in placing the modified sulfur solidified body, the apparatus and the transfer system from the aggregate drying and heating apparatus to the kneaded material discharging apparatus are 119 ° C. or more which is the solidification point of the molten sulfur. Can always be heated. Therefore, the modified sulfur can be handled in a molten state when the modified sulfur solidified body is placed.

また、請求項4に係る発明によれば、改質硫黄固化体打設装置を台車に積載して移動型とすることができる。したがって、現場まで移動させて改質硫黄固化体を打設することができる。   Moreover, according to the invention which concerns on Claim 4, a reforming sulfur solidification body placement apparatus can be loaded on a trolley | bogie, and can be made into a movable type. Accordingly, the modified sulfur solidified body can be placed by moving to the site.

さらに、請求項5に係る発明によれば、改質硫黄固化体打設装置を移動型とすることができる。したがって、現場まで移動させて改質硫黄固化体を打設することができる。   Furthermore, according to the invention which concerns on Claim 5, a modified sulfur solidified body casting apparatus can be made into a movable type. Accordingly, the modified sulfur solidified body can be placed by moving to the site.

さらにまた、請求項6に係る発明によれば、改質硫黄固化体打設装置を適宜の位置に移動した状態で支持脚で固定することができる。したがって、現場まで移動させて改質硫黄固化体を打設することができる。   Furthermore, according to the invention which concerns on Claim 6, it can fix with a support leg in the state which moved the modification | reformation sulfur solidified body placement apparatus to the appropriate position. Accordingly, the modified sulfur solidified body can be placed by moving to the site.

以下、本発明の実施形態を添付図面に基づいて詳細に説明する。図1は本発明による改質硫黄固化体打設装置の実施形態を示す概略説明図であり、図2はこの改質硫黄固化体打設装置を構成する各装置の関係を示す系統図である。この改質硫黄固化体打設装置は、加温された骨材とフレーク状の改質硫黄中間資材とを混合・溶解・混練し、改質硫黄をバインダーとして骨材を固化して土木用又は建設用の資材として利用でき、非危険物扱いとして運搬が容易な改質硫黄固化体を打設するもので、骨材ホッパー1と、骨材乾燥加温装置2と、混練装置3と、混練物排出装置4と、ベースフレーム5とを備えて成る。   Embodiments of the present invention will be described below in detail with reference to the accompanying drawings. FIG. 1 is a schematic explanatory view showing an embodiment of a modified sulfur solidified body casting apparatus according to the present invention, and FIG. 2 is a system diagram showing the relationship among the devices constituting this modified sulfur solidified body placing apparatus. . This modified sulfur solidified body placing device mixes, dissolves and kneads the heated aggregate and the flaky modified sulfur intermediate material, and solidifies the aggregate using the modified sulfur as a binder for civil engineering or A modified sulfur solidified body that can be used as a construction material and is easy to transport as a non-dangerous material is placed. The aggregate hopper 1, the aggregate drying and heating device 2, the kneading device 3, and the kneading device An object discharge device 4 and a base frame 5 are provided.

骨材ホッパー1は、骨材を内部に収容しておき排出するもので、その容積は例えば500L程度とされている。骨材は、一般にコンクリートで用いられる骨材、例えば、天然石、砂、れき、硅砂、鉄鋼スラグ、フェロニッケルスラグ、銅スラグ、金属製造時に生成する副生物、石炭灰、燃料焼却灰、電気集塵灰、溶融スラグ類、貝殻及びこれらの混合物等からなる群より選択される1種又は2種以上が挙げられる。また、シリカヒューム、アルミナ、石英粉、石英質岩石、粘土鉱物、活性炭、ガラス粉末やこれらと同等の有害物質を含有しない無機系、有機系等の骨材も使用可能である。これらの骨材の中でも、粒経分布の調整が容易で均一なものを大量に入手しやすい点で、石炭灰、珪砂、シリカヒューム、石英粉、砂、ガラス粉末及び電気集塵灰からなる群より選択される1種又は2種以上が好ましい。なお、骨材の粒径は、1mm以上が好ましく、特に、5mmを超えることが好ましく、その上限は25mm以下が好ましい。骨材の粒径が25mmを超えると製造時の混合に長時間を要する虞があるので好ましくない。このような骨材の粒径調整は公知技術が利用でき、例えば、篩等で調整することができる。また、骨材の水分含有率は、5%以下が望ましい。   The aggregate hopper 1 accommodates and discharges the aggregate therein, and its volume is set to about 500 L, for example. Aggregates are aggregates generally used in concrete, such as natural stone, sand, rubble, dredged sand, steel slag, ferronickel slag, copper slag, by-products generated during metal production, coal ash, fuel incineration ash, electric dust collection One type or two or more types selected from the group consisting of ash, molten slags, shells and mixtures thereof can be used. Silica fume, alumina, quartz powder, quartz rock, clay mineral, activated carbon, glass powder, and inorganic and organic aggregates that do not contain harmful substances equivalent to these can also be used. Among these aggregates, the group consisting of coal ash, silica sand, silica fume, quartz powder, sand, glass powder, and electrostatic dust ash is easy to obtain in a large amount with uniform adjustment of particle size distribution. One or more selected from the above are preferred. In addition, the particle size of the aggregate is preferably 1 mm or more, particularly preferably more than 5 mm, and the upper limit is preferably 25 mm or less. If the particle size of the aggregate exceeds 25 mm, it is not preferable because a long time may be required for mixing during production. A known technique can be used to adjust the particle size of the aggregate, and for example, it can be adjusted with a sieve or the like. Further, the moisture content of the aggregate is desirably 5% or less.

骨材乾燥加温装置2は、上記骨材ホッパー1からの骨材を受け入れて該骨材を乾燥すると共に所定温度(例えば119℃)以上に加温するもので、容積が例えば50L程度の金属製の箱状に形成されている。ここで、上記骨材ホッパー1から排出された骨材は骨材計量ホッパー6(容積50L程度)へ投入され、所定量だけ計量された骨材が第1のコンベア7aを介して骨材乾燥加温装置2内へ投入される。具体的には、図2に示すように、上記骨材計量ホッパー6から計量、排出された骨材は、その下方に位置するクッションホッパー8で受けられ、このクッションホッパー8により例えばスクリューコンベアから成る第1のコンベア7aの下部に投入されて斜め上向きに運搬され、上部排出口9から排出されて投入ゲート10を介して上記骨材乾燥加温装置2の受入口11へ投入されるようになっている。   The aggregate drying and heating device 2 receives the aggregate from the aggregate hopper 1 and dries the aggregate and heats it to a predetermined temperature (for example, 119 ° C.) or more. It is formed in a box shape. Here, the aggregate discharged from the aggregate hopper 1 is put into the aggregate measuring hopper 6 (volume of about 50 L), and the aggregate weighed by a predetermined amount is fed through the first conveyor 7a to dry the aggregate. It is put into the warming device 2. Specifically, as shown in FIG. 2, the aggregate weighed and discharged from the aggregate weighing hopper 6 is received by a cushion hopper 8 located below, and the cushion hopper 8 comprises, for example, a screw conveyor. It is thrown into the lower part of the first conveyor 7a and conveyed obliquely upward, discharged from the upper discharge port 9 and supplied to the receiving port 11 of the aggregate drying and heating device 2 through the charging gate 10. ing.

上記骨材乾燥加温装置2には、ガスバーナー及びモーター駆動のファンが設けられており、ガスバーナーを点火してその燃焼を制御し、ファンを駆動して熱風により内部の骨材を乾燥、加温するようになっている。このとき、骨材の水分率が例えば0.1%以下となるまで乾燥する。また、内部の骨材温度を測定する温度センサ12aが設けられており、この温度センサ12aの測定信号により上記ガスバーナーの燃焼を制御して、骨材の温度を例えば130〜150℃程度まで加温する。   The aggregate drying and heating device 2 is provided with a gas burner and a motor-driven fan. The combustion is controlled by igniting the gas burner, and the fan is driven to dry the aggregate inside by hot air. It is designed to warm up. At this time, the aggregate is dried until the moisture content becomes, for example, 0.1% or less. Further, a temperature sensor 12a for measuring the internal aggregate temperature is provided. Combustion of the gas burner is controlled by a measurement signal from the temperature sensor 12a to increase the aggregate temperature to, for example, about 130 to 150 ° C. Warm up.

混練装置3は、図1において、上記骨材乾燥加温装置2から排出される加温された骨材と外部から投入されるフレーク状の改質硫黄中間資材とを受け入れて該骨材の温度で改質硫黄中間資材を溶解し、上記骨材と溶解された改質硫黄中間資材とを混練すると共に内部の混練物を所定温度以上に保温するもので、例えば200kg程度の混練物を収容しうる容積のコーン型容器に形成されている。ここで、上記骨材乾燥加温装置2から排出された骨材が第2のコンベア7bを介して混練装置3の骨材投入口13aに投入され、外部からのフレーク状の改質硫黄中間資材は同じく混練装置3の改質硫黄中間資材投入口13bに投入される。   In FIG. 1, the kneading apparatus 3 receives the heated aggregate discharged from the aggregate drying and heating apparatus 2 and the flaky modified sulfur intermediate material input from the outside, and the temperature of the aggregate is received. In this method, the modified sulfur intermediate material is melted and the aggregate and the dissolved modified sulfur intermediate material are kneaded and the internal kneaded material is kept at a predetermined temperature or more. For example, about 200 kg of kneaded material is accommodated. It is formed in a cone-shaped container having a sufficient volume. Here, the aggregate discharged from the aggregate drying and heating apparatus 2 is input to the aggregate input port 13a of the kneading apparatus 3 via the second conveyor 7b, and the flaky modified sulfur intermediate material from the outside Is similarly charged into the modified sulfur intermediate material charging port 13b of the kneading apparatus 3.

具体的には、図2に示すように、上記骨材乾燥加温装置2の底部の排出シュート14から排出された骨材は、その下方に位置するクッションホッパー15で受けられ、このクッションホッパー15により例えばスクリューコンベアから成る第2のコンベア7bの下部に投入されて斜め上向きに運搬され、上部排出口16から排出されて上記混練装置3の骨材投入口13aへ投入されるようになっている。一方、外部からのフレーク状の改質硫黄中間資材は、例えば袋詰めされた状態で作業員により混練装置3の側部に運搬され、図2に示す投入シュート17を利用して、袋の開口部から投入シュート17へフレーク状の改質硫黄中間資材を落とし込み、混練装置3の改質硫黄中間資材投入口13bに投入するようになっている。   Specifically, as shown in FIG. 2, the aggregate discharged from the discharge chute 14 at the bottom of the aggregate drying and heating device 2 is received by a cushion hopper 15 positioned below the aggregate chute 15. Thus, for example, it is introduced into the lower part of the second conveyor 7b made of a screw conveyor and conveyed obliquely upward, and is discharged from the upper discharge port 16 to be input into the aggregate input port 13a of the kneading apparatus 3. . On the other hand, the flaky modified sulfur intermediate material from the outside is transported to the side portion of the kneading apparatus 3 by a worker in a state of being packed in a bag, for example, and is opened by using the charging chute 17 shown in FIG. The flake-shaped modified sulfur intermediate material is dropped into the charging chute 17 from the section, and is charged into the modified sulfur intermediate material charging port 13 b of the kneading apparatus 3.

ここで、上記フレーク状の改質硫黄中間資材は、溶融状態の硫黄と該溶融硫黄を変性する硫黄改質剤とを混合して改質硫黄を製造し、該製造された改質硫黄と骨材とを所定温度(例えば119℃)以上に加温した状態で混合して改質硫黄中間資材を製造し、該製造された改質硫黄中間資材を所定距離離れた2部位間で回転移動する無端帯状の金属製ベルト上に所定量を連続的に流下させて改質硫黄中間資材を冷却固化して薄板状資材を製造し、該製造された薄板状資材を破砕してフレーク状としたものである。なお、溶融硫黄を変性するとは、例えば硫黄改質剤によって硫黄を重合することである。そして、硫黄改質剤としては、例えば、ジシクロペンタジエン(DCPD)、テトラハイドロインデン(THI)、若しくはシクロペンタジエンと、そのオリゴマー(2〜5量体混合物)、ジペンテン、ビニルトルエン、ジシクロペンテン等のオレフィン化合物類の1種又は2種以上の混合物が挙げられる。   Here, the flaky modified sulfur intermediate material is produced by mixing molten sulfur and a sulfur modifier that modifies the molten sulfur to produce modified sulfur, and the produced modified sulfur and bone The modified sulfur intermediate material is manufactured by mixing the material in a state heated to a predetermined temperature (for example, 119 ° C.) or more, and the manufactured modified sulfur intermediate material is rotated and moved between two parts separated by a predetermined distance. A predetermined amount is continuously flowed down on an endless belt-shaped metal belt to cool and solidify the modified sulfur intermediate material to produce a thin plate material, and the produced thin plate material is crushed into a flaky shape. It is. Note that modifying molten sulfur means, for example, polymerizing sulfur with a sulfur modifier. As the sulfur modifier, for example, dicyclopentadiene (DCPD), tetrahydroindene (THI), or cyclopentadiene and its oligomer (2-5 mer mixture), dipentene, vinyl toluene, dicyclopentene, etc. One kind or a mixture of two or more kinds of olefin compounds may be mentioned.

上記混練装置3には、その内部に混合攪拌手段として回転羽根18が設けられ、外部に上記回転羽根18を駆動するための第1のモーター19a及び第2のモーター19bが設けられており、該第1及び第2のモーター19a,19bを駆動して回転羽根18を回転させることにより、上記骨材投入口13aから投入された骨材と改質硫黄中間資材投入口13bから投入されたフレーク状の改質硫黄中間資材とを混合し、前記加温された骨材の温度で改質硫黄中間資材を溶解して、該溶解された改質硫黄中間資材と上記骨材とを混練するようになっている。また、前記コーン型容器の周囲には、例えば保温用ヒーターが取り付けられており、内部の混練物を所定温度以上に保温するようになっている。そして、内部の混練物の温度を測定する温度センサ12cが設けられており、この温度センサ12cの測定信号により上記保温用ヒーターを制御して、混練物の温度を例えば130〜135℃程度に保温する。   The kneading apparatus 3 is provided with a rotary blade 18 as mixing and stirring means inside, and provided with a first motor 19a and a second motor 19b for driving the rotary blade 18 outside, By driving the first and second motors 19a and 19b to rotate the rotary blade 18, the flakes introduced from the aggregate input port 13a and the modified sulfur intermediate material input port 13b are rotated. The modified sulfur intermediate material is mixed, and the modified sulfur intermediate material is dissolved at the temperature of the heated aggregate, and the dissolved modified sulfur intermediate material and the aggregate are kneaded. It has become. In addition, for example, a warming heater is attached around the cone-shaped container so as to keep the internal kneaded material at a predetermined temperature or higher. And the temperature sensor 12c which measures the temperature of the kneaded material inside is provided, and the temperature of the kneaded material is kept at, for example, about 130 to 135 ° C. by controlling the heat retaining heater according to the measurement signal of the temperature sensor 12c. To do.

混練物排出装置4は、図1において、上記混練装置3から排出される混練物を受け入れて移送し型枠に打設するために先端部から排出するもので、混練物移送ポンプ20と排出ホース21とから成る。具体的には、図2に示すように、上記混練装置3の底部の排出バルブ22から排出された混練物は、その下方に設けられた混練物移送ポンプ20内に入り、駆動ポンプ23の回転により駆動される混練物移送ポンプ20の動作で排出ホース21側に移送され、可撓性材料で形成され所定の長さで延びる排出ホース21の先端部から排出されて、型枠24に打設するようになっている。   The kneaded material discharge device 4 in FIG. 1 receives the kneaded material discharged from the kneading device 3, transfers it, and discharges it from the tip for placement on the mold. 21. Specifically, as shown in FIG. 2, the kneaded material discharged from the discharge valve 22 at the bottom of the kneading apparatus 3 enters a kneaded material transfer pump 20 provided below the kneaded material transfer pump 20 and rotates the drive pump 23. It is transferred to the discharge hose 21 side by the operation of the kneaded material transfer pump 20 driven by, discharged from the tip of the discharge hose 21 formed of a flexible material and extending by a predetermined length, and placed in the mold 24. It is supposed to be.

ベースフレーム5は、図1において、上記骨材ホッパー1から混練物排出装置4までの装置を搭載する基盤部材となるもので、骨材ホッパー1、骨材計量ホッパー6、第1のコンベア7a、骨材乾燥加温装置2、第2のコンベア7b、混練装置3及び混練物排出装置4並びにこれらに付属する全ての装置を配置固定し、一体的に運搬可能となっている。   The base frame 5 is a base member on which the devices from the aggregate hopper 1 to the kneaded material discharge device 4 are mounted in FIG. 1. The aggregate hopper 1, the aggregate weighing hopper 6, the first conveyor 7 a, The aggregate drying and heating device 2, the second conveyor 7b, the kneading device 3 and the kneaded material discharging device 4 and all the devices attached thereto are arranged and fixed, and can be transported integrally.

このような装置全体の構造において、上記骨材乾燥加温装置2から混練物排出装置4までの各装置間を相互に連結する移送系には、内部の移送物を所定温度(例えば119℃)以上に加温する加熱手段が付加されている。具体的には、図2に示すように、第2のコンベア7bの周囲には、例えば保温用ヒーターが取り付けられており、内部の骨材を所定温度以上に加温するようになっている。そして、内部を運搬される骨材の温度を測定する温度センサ12bが設けられており、この温度センサ12bの測定信号により上記保温用ヒーターを制御して、内部の骨材の温度を例えば130〜150℃程度に加温する。   In such a structure of the entire apparatus, a transfer system for interconnecting the apparatuses from the aggregate drying and heating apparatus 2 to the kneaded product discharge apparatus 4 is connected to the internal transfer object at a predetermined temperature (for example, 119 ° C.). A heating means for heating is added. Specifically, as shown in FIG. 2, for example, a warming heater is attached around the second conveyor 7 b, and the internal aggregate is heated to a predetermined temperature or higher. And the temperature sensor 12b which measures the temperature of the aggregate conveyed inside is provided, the said heater for thermal insulation is controlled with the measurement signal of this temperature sensor 12b, and the temperature of internal aggregate is 130- Heat to about 150 ° C.

また、混練物移送ポンプ20及び排出ホース21の周囲には、例えば保温用ヒーターが取り付けられており、内部の混練物を所定温度(例えば119℃)以上に加温するようになっている。そして、内部を移送される混練物の温度を測定する温度センサ12d,12eが設けられており、この温度センサ12d,12eの測定信号により上記保温用ヒーターを制御して、内部の混練物の温度を例えば130〜135℃程度に加温する。これらにより、改質硫黄固化体の打設において、混練中及び移送途中の硫黄資材が硫黄の固化点以上に常時加温され、安全かつ容易に改質硫黄固化体を打設することができる。   Further, for example, a warming heater is attached around the kneaded product transfer pump 20 and the discharge hose 21 so as to heat the internal kneaded product to a predetermined temperature (for example, 119 ° C.) or more. Temperature sensors 12d and 12e for measuring the temperature of the kneaded material transferred inside are provided, and the temperature maintaining heater is controlled by the measurement signals of the temperature sensors 12d and 12e to thereby control the temperature of the kneaded material inside. Is heated to about 130 to 135 ° C., for example. Thus, in placing the modified sulfur solidified body, the sulfur material being kneaded and being transferred is always heated above the solidification point of sulfur, and the modified sulfur solidified body can be placed safely and easily.

なお、図2において、符号25は前記骨材乾燥加温装置2から発生する粉塵を除去するサイクロンを示しており、このサイクロン25からは水蒸気のみが排出されるようになっている。また、符号26は前記混練装置3から発生する有害ガス(例えば硫化水素ガス)を吸引、吸着する吸着装置を示しており、この吸着装置26で混練装置3内の有害ガスを強制吸引して活性炭素層で吸着することにより、環境基準を満たすようになっている。   In FIG. 2, reference numeral 25 denotes a cyclone that removes dust generated from the aggregate drying and heating device 2, and only water vapor is discharged from the cyclone 25. Reference numeral 26 denotes an adsorbing device for sucking and adsorbing harmful gas (for example, hydrogen sulfide gas) generated from the kneading device 3, and the adsorbing device 26 forcibly sucks harmful gas in the kneading device 3 to activate it. By adsorbing on the carbon layer, it meets the environmental standards.

そして、以上のように構成された状態で、上記骨材ホッパー1から混練物排出装置4までの全装置を搭載したベースフレーム5は、四隅部に移動用の車輪27を備えた台車28に積載可能とされている。この台車28に上記全装置を搭載したベースフレーム5を積載して固定することにより、本発明の改質硫黄固化体打設装置を移動型とし、該改質硫黄固化体打設装置を現場まで移動させて改質硫黄固化体を打設することができる。なお、上記台車28は、例えば貨物運搬用のトラックの低床式荷台であってもよい。   In the state configured as described above, the base frame 5 on which all the devices from the aggregate hopper 1 to the kneaded material discharging device 4 are mounted is loaded on a carriage 28 having wheels 27 for movement at four corners. It is possible. By loading and fixing the base frame 5 on which all the above devices are mounted on the carriage 28, the modified sulfur solidified body placing device of the present invention is made movable, and the modified sulfur solidified body placing device is brought to the site. The modified sulfur solidified body can be cast by moving. The cart 28 may be, for example, a low-floor loading platform for a truck for cargo transportation.

ここで、前述の混練装置3の改質硫黄中間資材投入口13bに投入されるフレーク状の改質硫黄中間資材の製造について、図3に示す改質硫黄中間資材フレーク製造システムを参照して説明する。まず、溶融硫黄タンク30で溶融状態の硫黄を内部に収容すると共に内部の溶融硫黄を所定温度(例えば119℃)以上に加温しておく。一方、硫黄改質剤タンク31の内部には、上記溶融硫黄を変性するための硫黄改質剤を収容しておく。   Here, the production of the flaky modified sulfur intermediate material introduced into the modified sulfur intermediate material inlet 13b of the kneading apparatus 3 will be described with reference to the modified sulfur intermediate material flake production system shown in FIG. To do. First, molten sulfur is accommodated in the molten sulfur tank 30 and the molten sulfur inside is heated to a predetermined temperature (eg, 119 ° C.) or higher. On the other hand, a sulfur modifier for modifying the molten sulfur is accommodated in the sulfur modifier tank 31.

この状態で、上記溶融硫黄タンク30から供給パイプ32で送り出される溶融硫黄と、上記硫黄改質剤タンク31から供給パイプ33で送り出される硫黄改質剤とを、改質硫黄製造タンク34で受け入れて混合し改質硫黄を製造すると共に、内部の改質硫黄を第一の所定温度(例えば119℃)以上に加温する。一方、骨材ホットビン35の内部には、骨材を収容すると共に内部の骨材を所定温度(例えば150℃)以上に加温しておく。   In this state, the molten sulfur delivered from the molten sulfur tank 30 through the supply pipe 32 and the sulfur modifier delivered from the sulfur modifier tank 31 through the supply pipe 33 are received by the modified sulfur production tank 34. While mixing and producing modified sulfur, the internal modified sulfur is heated to a first predetermined temperature (for example, 119 ° C.) or higher. On the other hand, the aggregate hot bin 35 accommodates the aggregate and warms the internal aggregate to a predetermined temperature (for example, 150 ° C.) or higher.

次に、上記改質硫黄製造タンク34から供給パイプ36で送り出される改質硫黄と、上記骨材ホットビン35から供給パイプ37で送り出される骨材とを、改質硫黄中間資材タンク38で受け入れて混合し改質硫黄中間資材を製造すると共に、内部の改質硫黄中間資材を第二の所定温度(例えば140℃)以上に加温する。このようにして製造された改質硫黄中間資材は非危険物扱いとされ、上記改質硫黄中間資材タンク38の出口配管38a以降の配管設備は、消防法の制約を回避できる。   Next, the modified sulfur delivered from the modified sulfur production tank 34 through the supply pipe 36 and the aggregate delivered from the aggregate hot bottle 35 through the supply pipe 37 are received by the modified sulfur intermediate material tank 38 and mixed. The modified sulfur intermediate material is manufactured, and the internal modified sulfur intermediate material is heated to a second predetermined temperature (for example, 140 ° C.) or higher. The modified sulfur intermediate material produced in this way is treated as a non-hazardous material, and the piping equipment after the outlet pipe 38a of the modified sulfur intermediate material tank 38 can avoid the restrictions of the Fire Service Act.

次に、上記改質硫黄中間資材タンク38から出口配管38a及び供給パイプ39で送り出される改質硫黄中間資材を貯蔵槽40の内部に収容すると共に、内部の改質硫黄中間資材を上記第二の所定温度(例えば140℃)より低い第三の所定温度(例えば120℃前後)に下げて貯蔵しておく。これは、上記改質硫黄中間資材を後述のように薄板状に固化させるための種晶を形成させるためである。   Next, the modified sulfur intermediate material sent out from the modified sulfur intermediate material tank 38 through the outlet pipe 38a and the supply pipe 39 is accommodated in the storage tank 40, and the internal modified sulfur intermediate material is stored in the second modified sulfur intermediate material. The temperature is stored after being lowered to a third predetermined temperature (for example, around 120 ° C.) lower than the predetermined temperature (for example, 140 ° C.). This is to form a seed crystal for solidifying the modified sulfur intermediate material into a thin plate as described later.

その後、上記貯蔵槽40から供給パイプ41によって上記改質硫黄中間資材が圧送されて固化促進槽42へ注入収容される。そして、該固化促進槽42内の回転羽根によって内部の改質硫黄中間資材を勢いよく攪拌する。これは、上記改質硫黄中間資材を後述のように薄板状に固化させるための種晶の形成を促すのと、該改質硫黄中間資材の温度を、第三の所定温度(例えば120℃前後)より低い第四の所定温度(例えば110℃前後)に下げるためである。   Thereafter, the modified sulfur intermediate material is pumped from the storage tank 40 through the supply pipe 41 and injected into the solidification promoting tank 42. Then, the internal reformed sulfur intermediate material is vigorously stirred by the rotating blades in the solidification promoting tank 42. This promotes the formation of seed crystals for solidifying the modified sulfur intermediate material into a thin plate as will be described later, and the temperature of the modified sulfur intermediate material is set to a third predetermined temperature (for example, around 120 ° C.). This is because the temperature is lowered to a lower fourth predetermined temperature (for example, around 110 ° C.).

この状態で、上記固化促進槽42の底部の開閉弁を開いて、上記温度が下げられた改質硫黄中間資材を、薄板状資材形成装置43の無端帯状の金属製ベルト上に所定量を連続的に流下する。このとき、金属製ベルト上に流下された改質硫黄中間資材は、該金属製ベルトの幅方向に広がって冷却固化し、薄板状資材に形成される。その厚みは、例えば3〜5mm程度とされる。   In this state, the on-off valve at the bottom of the solidification accelerating tank 42 is opened, and a predetermined amount of the modified sulfur intermediate material whose temperature has been lowered is continuously applied to the endless belt-shaped metal belt of the thin plate material forming apparatus 43. Flow down. At this time, the modified sulfur intermediate material that has flowed down onto the metal belt spreads in the width direction of the metal belt and is cooled and solidified to form a thin plate material. The thickness is about 3 to 5 mm, for example.

その後、上記製造された薄板状資材を破砕機44で破砕してフレーク状とする。このフレーク状の改質硫黄中間資材は、一片が例えば3〜5cm程度とされる。上記破砕機44で破砕されたフレーク状の改質硫黄中間資材は、例えばベルトコンベア45により袋詰設備(図示省略)に搬送され、出荷形態に合わせて紙袋46又は箱、フレコンバック等に荷造りされる。   Thereafter, the manufactured thin plate-like material is crushed with a crusher 44 to form flakes. One piece of the flaky modified sulfur intermediate material is, for example, about 3 to 5 cm. The flaky modified sulfur intermediate material crushed by the crusher 44 is conveyed, for example, by a belt conveyor 45 to a bagging facility (not shown), and packed in a paper bag 46 or a box, a flexible container bag or the like according to the shipment form. The

そして、図3において、符号47は上記溶融硫黄タンク30の外部に設けられた第1の熱媒加熱器を示しており、この第1の熱媒加熱器47で水その他の熱媒体を電気ヒーター等で加熱し、該加熱された熱媒体を供給ライン48及び還流ライン49で上記溶融硫黄タンク30及び改質硫黄製造タンク34並びに改質硫黄中間資材タンク38へ供給するようになっている。また、符号50は前記溶融硫黄タンク30の外部に設けられた第2の熱媒加熱器を示しており、この第2の熱媒加熱器50で水その他の熱媒体を電気ヒーター等で加熱し、該加熱された熱媒体を供給ライン51及び還流ライン52によって、上記溶融硫黄タンク30への溶融硫黄の供給パイプ53、該溶融硫黄タンク30から改質硫黄製造タンク34への溶融硫黄の供給パイプ32、該改質硫黄製造タンク34から改質硫黄中間資材タンク38への改質硫黄の供給パイプ36、該改質硫黄中間資材タンク38から貯蔵槽40への改質硫黄中間資材の供給パイプ39などに供給するようになっている。これにより、図3に示す改質硫黄中間資材フレークの製造システムにおいて、製造途中の硫黄資材が硫黄の固化点以上に常時加温され、安全かつ容易に改質硫黄中間資材フレークを製造することができる。   In FIG. 3, reference numeral 47 denotes a first heat medium heater provided outside the molten sulfur tank 30, and water or other heat medium is transferred to the electric heater by the first heat medium heater 47. The heated heat medium is supplied to the molten sulfur tank 30, the modified sulfur production tank 34 and the modified sulfur intermediate material tank 38 through the supply line 48 and the reflux line 49. Reference numeral 50 denotes a second heating medium heater provided outside the molten sulfur tank 30, and water or other heating medium is heated by an electric heater or the like with the second heating medium heater 50. The heated heat medium is supplied with a molten sulfur supply pipe 53 to the molten sulfur tank 30 through the supply line 51 and the reflux line 52, and a molten sulfur supply pipe from the molten sulfur tank 30 to the modified sulfur production tank 34. 32, a modified sulfur supply pipe 36 from the modified sulfur production tank 34 to the modified sulfur intermediate material tank 38, and a modified sulfur intermediate material supply pipe 39 from the modified sulfur intermediate material tank 38 to the storage tank 40. And so on. As a result, in the modified sulfur intermediate material flake manufacturing system shown in FIG. 3, the sulfur material being manufactured is always heated above the solidification point of sulfur, and the modified sulfur intermediate material flake can be manufactured safely and easily. it can.

なお、図1においては、骨材ホッパー1から混練物排出装置4までの全装置を搭載したベースフレーム5を、四隅部に移動用の車輪27を備えた台車28に積載したものとしたが、本発明はこれに限られず、上記ベースフレーム5の四隅部下面に直接、移動用の車輪27を設置してもよい。この場合は、上記の台車28は不要となる。また、上記ベースフレーム5の四隅部下面に、伸縮可能とされて高さが調整可能な支持脚を設置してもよい。この場合は、骨材ホッパー1から混練物排出装置4までの全装置を搭載したベースフレーム5をトラックの荷台に積載して現場に移動し、支持脚の高さを調整して適宜の場所に降ろせばよい。   In FIG. 1, the base frame 5 on which all the devices from the aggregate hopper 1 to the kneaded material discharging device 4 are mounted is loaded on a carriage 28 having moving wheels 27 at four corners. The present invention is not limited to this, and the moving wheel 27 may be installed directly on the bottom surface of the four corners of the base frame 5. In this case, the cart 28 is not necessary. Further, support legs that are extendable and adjustable in height may be installed on the bottom surface of the four corners of the base frame 5. In this case, the base frame 5 loaded with all the devices from the aggregate hopper 1 to the kneaded material discharge device 4 is loaded on the truck bed and moved to the site, and the height of the support legs is adjusted to an appropriate place. Just drop it down.

本発明による改質硫黄固化体打設装置の実施形態を示す概略説明図である。It is a schematic explanatory drawing which shows embodiment of the modification | reformation sulfur solidified body placement apparatus by this invention. 上記改質硫黄固化体打設装置を構成する各装置の関係を示す系統図である。It is a systematic diagram which shows the relationship of each apparatus which comprises the said modified sulfur solidified body placing apparatus. 上記改質硫黄固化体打設装置における混練装置に外部から投入されるフレーク状の改質硫黄中間資材の製造について説明する改質硫黄中間資材フレーク製造システムを示す系統図である。It is a systematic diagram showing a modified sulfur intermediate material flake production system for explaining the production of flaky modified sulfur intermediate material introduced from the outside into the kneading device in the modified sulfur solidified body placing device.

符号の説明Explanation of symbols

1…骨材ホッパー
2…骨材乾燥加温装置
3…混練装置
4…混練物排出装置
5…ベースフレーム
6…骨材計量ホッパー
7a…第1のコンベア
7b…第2のコンベア
12a〜12e…温度センサ
13a…骨材投入口
13b…改質硫黄中間資材投入口
18…回転羽根
19a,19b…モーター
20…混練物移送ポンプ
21…排出ホース
24…型枠
27…移動用の車輪
28…台車
DESCRIPTION OF SYMBOLS 1 ... Aggregate hopper 2 ... Aggregate drying heating apparatus 3 ... Kneading apparatus 4 ... Kneaded material discharge apparatus 5 ... Base frame 6 ... Aggregate measurement hopper 7a ... 1st conveyor 7b ... 2nd conveyor 12a-12e ... Temperature Sensor 13a ... Aggregate inlet 13b ... Modified sulfur intermediate material inlet 18 ... Rotating blades 19a, 19b ... Motor 20 ... Kneaded material transfer pump 21 ... Discharge hose 24 ... Formwork 27 ... Moving wheel 28 ... Dolly

Claims (6)

骨材を内部に収容しておき排出する骨材ホッパーと、
上記骨材ホッパーからの骨材を受け入れて該骨材を乾燥すると共に所定温度以上に加温する骨材乾燥加温装置と、
上記骨材乾燥加温装置から排出される加温された骨材と外部から投入されるフレーク状の改質硫黄中間資材とを受け入れて該骨材の温度で改質硫黄中間資材を溶解し、上記骨材と溶解された改質硫黄中間資材とを混練すると共に内部の混練物を所定温度以上に保温する混練装置と、
上記混練装置から排出される混練物を受け入れて移送し型枠に打設するために先端部から排出する混練物排出装置と、
上記骨材ホッパーから混練物排出装置までの装置を搭載するベースフレームと、を備えて成り、
上記骨材乾燥加温装置から混練物排出装置までの各装置間を相互に連結する移送系には、内部の移送物を所定温度以上に加温する加熱手段を付加した、
ことを特徴とする改質硫黄固化体打設装置。
An aggregate hopper that houses and discharges the aggregate inside,
An aggregate drying and heating device that receives the aggregate from the aggregate hopper, dries the aggregate and heats it to a predetermined temperature or higher;
Receiving the heated aggregate discharged from the aggregate drying and heating device and the flaky modified sulfur intermediate material introduced from the outside, and dissolving the modified sulfur intermediate material at the temperature of the aggregate, A kneading device for kneading the aggregate and the dissolved modified sulfur intermediate material and keeping the internal kneaded material at a predetermined temperature or higher;
A kneaded material discharging device for receiving and transferring the kneaded material discharged from the kneading device and discharging the kneaded material from the tip for placement in a mold;
A base frame on which devices from the aggregate hopper to the kneaded product discharging device are mounted,
In the transfer system that interconnects the devices from the aggregate drying and heating device to the kneaded product discharge device, a heating means that heats the internal transfer product to a predetermined temperature or more is added.
A modified sulfur solidified body placing device characterized by that.
上記フレーク状の改質硫黄中間資材は、溶融状態の硫黄と該溶融硫黄を変性する硫黄改質剤とを混合して改質硫黄を製造し、該製造された改質硫黄と骨材とを所定温度以上に加温した状態で混合して改質硫黄中間資材を製造し、該製造された改質硫黄中間資材を所定距離離れた2部位間で回転移動する無端帯状の金属製ベルト上に所定量を連続的に流下させて改質硫黄中間資材を冷却固化して薄板状資材を製造し、該製造された薄板状資材を破砕してフレーク状としたものであることを特徴とする請求項1記載の改質硫黄固化体打設装置。   The flaky modified sulfur intermediate material is produced by mixing molten sulfur with a sulfur modifier that modifies the molten sulfur to produce modified sulfur, and the produced modified sulfur and aggregate On the endless belt-shaped metal belt, which is mixed in a state heated to a predetermined temperature or more to produce a modified sulfur intermediate material, and the produced modified sulfur intermediate material rotates between two parts separated by a predetermined distance. A predetermined amount is continuously flowed down to cool and solidify the modified sulfur intermediate material to produce a thin plate material, and the produced thin plate material is crushed into a flake shape. Item 2. A modified sulfur solidified body casting apparatus according to item 1. 上記加温する所定温度は、119℃以上であることを特徴とする請求項1又は2記載の改質硫黄固化体打設装置。   The reformed sulfur solidified body placing device according to claim 1 or 2, wherein the predetermined temperature for heating is 119 ° C or higher. 上記骨材ホッパーから混練物排出装置までの装置を搭載したベースフレームは、四隅部に移動用の車輪を備えた台車に積載可能とされていることを特徴とする請求項1又は2記載の改質硫黄固化体打設装置。   The modified base frame according to claim 1 or 2, wherein a base frame on which devices from the aggregate hopper to the kneaded material discharging device are mounted can be loaded on a cart having wheels for movement at four corners. Sulfur solidified body casting device. 上記骨材ホッパーから混練物排出装置までの装置を搭載したベースフレームの四隅部下面には、移動用の車輪を設置したことを特徴とする請求項1又は2記載の改質硫黄固化体打設装置。   The modified sulfur solidified body according to claim 1 or 2, wherein a moving wheel is installed on the lower surface of the four corners of the base frame on which the devices from the aggregate hopper to the kneaded material discharging device are mounted. apparatus. 上記骨材ホッパーから混練物排出装置までの装置を搭載したベースフレームの四隅部下面には、伸縮可能とされて高さが調整可能な支持脚を設置したことを特徴とする請求項1又は2記載の改質硫黄固化体打設装置。   3. A support leg that is extendable and adjustable in height is provided on the bottom surface of the four corners of the base frame on which the devices from the aggregate hopper to the kneaded material discharge device are mounted. The modified sulfur solidified body placing device as described.
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