JP2007007663A - Lost wax pattern arranging ceramic core for casting, and method for producing casting using that - Google Patents

Lost wax pattern arranging ceramic core for casting, and method for producing casting using that Download PDF

Info

Publication number
JP2007007663A
JP2007007663A JP2005187861A JP2005187861A JP2007007663A JP 2007007663 A JP2007007663 A JP 2007007663A JP 2005187861 A JP2005187861 A JP 2005187861A JP 2005187861 A JP2005187861 A JP 2005187861A JP 2007007663 A JP2007007663 A JP 2007007663A
Authority
JP
Japan
Prior art keywords
casting
ribs
inner cylinder
mold
ceramic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2005187861A
Other languages
Japanese (ja)
Other versions
JP4100634B2 (en
Inventor
Makoto Ishihara
誠 石原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Proterial Ltd
Proterial Precision Ltd
Original Assignee
Hitachi Metals Precision Ltd
Hitachi Metals Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Metals Precision Ltd, Hitachi Metals Ltd filed Critical Hitachi Metals Precision Ltd
Priority to JP2005187861A priority Critical patent/JP4100634B2/en
Publication of JP2007007663A publication Critical patent/JP2007007663A/en
Application granted granted Critical
Publication of JP4100634B2 publication Critical patent/JP4100634B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a new lost wax pattern for casting with which an inner barrel part, an outer barrel part and ribs are integrally formed, and a method for producing the casting with which an accurate gap between the inner barrel part and the outer barrel part can precisely be formed by using the lost wax pattern. <P>SOLUTION: This lost wax pattern for casting, is integrally formed with the wax to the almost cylindrical inner barrel part, the almost cylindrical outer barrel part inserting the one side end of the inner barrel part and the plurality of ribs connecting the outer barrel part with the inner barrel part, and ceramic cores are arranged as casting cores having the shape corresponding to the gap part between the ribs and the divided shape in the peripheral direction at the position formed between the adjacent ribs and corresponding to the gap part between the ribs penetrated along the axial direction of the inner barrel part. Further, the method for producing the casting, is integrally cast and formed of the inner barrel part, the outer barrel part and the ribs using the ceramic cores. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、鋳造に用いる鋳造用消失性模型、および、これを用いた鋳物の製造方法に関するものである。特に、例えばガスタービンの燃焼器に用いられ、鋳造成形されるガスタービン燃焼器用スワラー等の鋳造に係る鋳造用消失性模型、並びにこれを用いた鋳物の製造方法に関する。   The present invention relates to a casting disappearance model used for casting and a method for producing a casting using the casting disappearance model. In particular, the present invention relates to a casting disappearance model for casting such as a swirler for a gas turbine combustor which is used in a gas turbine combustor and is cast, and a casting manufacturing method using the casting disappearance model.

例えば、発電用ガスタービンにおいて、ガスタービン翼を高速回転させるための高圧の燃焼ガスはガスタービン燃焼器によって生成される。このガスタービン燃焼器において、ガスタービン燃料と空気との混合物(以降、空気混合燃料という)を燃焼させるが、このときにガスタービン燃料と空気とを効率的に混合させるための機器が、ガスタービン燃焼器用スワラーである。ガスタービン燃焼器用スワラーは、一般に、ガスタービン燃料の噴射用ノズルの固定部を有する内胴と、この内胴に備えられ、取り込まれて高圧縮された空気を旋回流に変えてガスタービン燃料と混合する固定翼と、この空気混合燃料をさらに下流に導出する筒状の外胴とで構成されている。この内胴と外胴とは、狭隘な隙間を形成するように一体化され、形成された間隙から二次空気を導入して空気混合燃料の効率よい燃焼を行うように設計されている。   For example, in a power generation gas turbine, high-pressure combustion gas for rotating gas turbine blades at high speed is generated by a gas turbine combustor. In this gas turbine combustor, a mixture of gas turbine fuel and air (hereinafter referred to as air mixed fuel) is combusted. At this time, an apparatus for efficiently mixing the gas turbine fuel and air is a gas turbine. It is a swirler for a combustor. A swirler for a gas turbine combustor generally includes an inner cylinder having a fixed portion of an injection nozzle for gas turbine fuel, and a gas turbine fuel which is provided in the inner cylinder and converts the intake and highly compressed air into a swirl flow. The fixed wing to be mixed and a cylindrical outer body that leads this air-mixed fuel further downstream. The inner cylinder and the outer cylinder are integrated so as to form a narrow gap, and the secondary air is introduced from the formed gap so that the air-mixed fuel is efficiently burned.

上述の構成を有するガスタービン燃焼器用スワラーにおいて、狭隘な隙間を形成する必要がある内胴と外胴との一体化は、内胴と外胴とを繋ぐための複数のリブにおいて溶接あるいはロー付等により接合固定して一体化させていた。   In the swirler for the gas turbine combustor having the above-described configuration, the integration of the inner cylinder and the outer cylinder which needs to form a narrow gap is performed by welding or brazing at a plurality of ribs for connecting the inner cylinder and the outer cylinder. Etc., and were integrated by joining and fixing.

一方、燃焼器等の複雑な形状に対して、精密鋳造法の適用の提案もある。例えば、特許文献1は、ロストワックス鋳造法を適用し、燃焼器用部品として、内胴と、外胴と、これらを間隙を形成しつつ一体化するリブとを同時に形成する手法を提案している。特許文献1においては、鋳造に用いる鋳型を成形するための消失性模型の形成に特徴がある。具体的には、内胴を形成するための第1のロウ型と、外胴を形成するための第2のロウ型と、内胴と外胴とを繋ぐ複数のリブおよび間隙となるリブ間空隙部を形成するための円筒形のセラミック型とを各々別々に準備する。そして、第1のロウ型と第2のロウ型との間に円筒形セラミック型を挿入し、第1のロウ型の一部を第2のロウ型の中空部の内側に同軸心で挿入して組み立てることによって構成されるというものである。   On the other hand, there is also a proposal of applying a precision casting method to a complicated shape such as a combustor. For example, Patent Document 1 proposes a method in which a lost wax casting method is applied and an inner cylinder, an outer cylinder, and a rib that integrates them while forming a gap are simultaneously formed as combustor components. . In patent document 1, there exists the characteristic in formation of the vanishing model for shape | molding the casting_mold | template used for casting. Specifically, a first wax mold for forming the inner cylinder, a second wax mold for forming the outer cylinder, a plurality of ribs connecting the inner cylinder and the outer cylinder, and a gap serving as a gap A cylindrical ceramic mold for forming the void is separately prepared. A cylindrical ceramic mold is inserted between the first wax mold and the second wax mold, and a part of the first wax mold is coaxially inserted inside the hollow portion of the second wax mold. It is constructed by assembling.

この円筒形セラミック型を中子として消失性模型に具備させる手法は、上述の二次空気導入口となる狭隘な隙間であるリブ間空隙部に対し、耐火物スラリーや耐火物粒が浸入することなく精密な鋳型の成形が可能となる点で優れている。   The method of providing the evaporative model with this cylindrical ceramic mold as a core is that refractory slurry and refractory particles infiltrate into the gaps between the ribs, which are narrow gaps that serve as the secondary air inlets described above. It is excellent in that it enables molding of a precise mold.

特開2004−25239号公報JP 2004-25239 A

本発明者は、特許文献1にある円筒型セラミック型をガスタービン燃焼器用スワラーの製造に適用することを検討した。
ガスタービン燃焼器用スワラーの内胴と外胴との間隙となるリブ間空隙部は、円筒形セラミック型における円筒形部の肉厚により形成することとなる。そして、この円筒形セラミック型は、これに相当するキャビティを有する金型にセラミック原料を射出するか、または流し込んでグリーン体とした後に、金型から取り出したグリーン体を焼結して焼結体となすことにより製造することができると考えられた。
This inventor examined applying the cylindrical ceramic type | mold in patent document 1 for manufacture of the swirler for gas turbine combustors.
The inter-rib gap that forms the gap between the inner cylinder and the outer cylinder of the swirler for the gas turbine combustor is formed by the thickness of the cylindrical portion of the cylindrical ceramic mold. The cylindrical ceramic mold is formed by injecting or pouring a ceramic raw material into a mold having a cavity corresponding to the cylindrical ceramic mold, and then sintering the green body taken out from the mold. It was thought that it can be manufactured by becoming.

ここで、まず問題となったのは、リブ間空隙部を狭隘な隙間とするためには、円筒形セラミック型の円筒形部の肉厚を極めて薄くしなければならない点である。例えば特許文献1は、円筒形セラミック型の円筒形部の肉厚を約0.5〜5mmとする構成例を開示する。しかしながら、この円筒形部の肉厚が極めて薄い円筒形セラミック型を製造するにあたり、これを成形するための金型キャビティの形成、その金型によるグリーン体の成形、およびそのグリーン体の焼結等、これらの各工程において技術的問題が多いのである。例えば、薄肉の円筒形部へのセラミック原料の不廻りや充填密度不足、薄肉かつ一体の円筒形状であることによる自重変形や焼結時の収縮不均一、割れや損壊等である。   Here, the first problem is that the thickness of the cylindrical portion of the cylindrical ceramic type must be extremely thin in order to make the gap between the ribs narrow. For example, Patent Document 1 discloses a configuration example in which the thickness of a cylindrical portion of a cylindrical ceramic type is about 0.5 to 5 mm. However, in manufacturing a cylindrical ceramic mold having a very thin cylindrical portion, formation of a mold cavity for molding the mold, formation of a green body using the mold, and sintering of the green body, etc. There are many technical problems in each of these processes. For example, non-rotation of the ceramic raw material to the thin cylindrical portion, insufficient packing density, self-weight deformation due to the thin and integral cylindrical shape, non-uniform shrinkage during sintering, cracking and breakage, and the like.

また、特許文献1に開示される円筒形セラミック型には、リブに貫通孔を形成しなければならないことも、製造を困難にしている要因である。つまり、内胴と外胴とを繋ぐための複数のリブは、円筒形セラミック型の肉厚の薄い円筒形部においては、内側から外側に貫通する複数の貫通穴を設けることによって形成しなければならない。この貫通孔を設けているために、セラミック原料を射出成形した後の型開きでは、円筒形部の中心軸方向に沿って型開きさせることが困難である。このため、円筒形部の内側あるいは外側において、その半径方向に放射状に可動可能な複数のスライド金型を組み合わせることにより、円筒形セラミック型を成形するためのキャビティを形成させる等の構成を採用することとなる。この構成の場合には、各スライド金型およびその可動機構の構造が複雑化し、また、円筒形部の肉厚を極めて薄く安定に形成し得るキャビティとするためには、各スライド金型の型締め時の位置決めを極めて高精度とすることが要求される。さらに、型締めにより組み合わされる各スライド金型の繋ぎ目であるパーティングラインでは、セラミック原料を射出したり流し込んだりするときに摩滅や差し込みを生じやすいといった不都合がある。   Further, in the cylindrical ceramic mold disclosed in Patent Document 1, it is necessary to form through holes in the ribs, which is a factor that makes manufacture difficult. In other words, the plurality of ribs for connecting the inner cylinder and the outer cylinder must be formed by providing a plurality of through-holes penetrating from the inside to the outside in the thin cylindrical portion of the cylindrical ceramic type. Don't be. Since this through hole is provided, it is difficult to open the mold along the central axis direction of the cylindrical portion in the mold opening after the injection molding of the ceramic raw material. For this reason, a configuration is adopted in which a cavity for forming a cylindrical ceramic mold is formed by combining a plurality of slide molds radially movable in the radial direction inside or outside the cylindrical portion. It will be. In the case of this configuration, the structure of each slide mold and its movable mechanism is complicated, and in order to obtain a cavity in which the thickness of the cylindrical portion can be formed extremely thin and stably, the mold of each slide mold The positioning at the time of tightening is required to have extremely high accuracy. Furthermore, in the parting line which is a joint between the slide molds combined by clamping, there is a disadvantage that wear and insertion are likely to occur when the ceramic raw material is injected or poured.

本発明の目的は、上記課題を解決し、内胴、外胴、およびリブとが一体に成形される新規な鋳造用消失性模型、および、これによる内胴と外胴との精密な間隙を精度良く形成できる鋳物の精密鋳造方法を提供することである。   An object of the present invention is to solve the above-mentioned problems, and to provide a novel casting vanishing model in which an inner cylinder, an outer cylinder, and a rib are integrally formed, and a precise gap between the inner cylinder and the outer cylinder. The object is to provide a precision casting method of a casting that can be formed with high accuracy.

本発明者は、内胴と外胴とを繋ぐ狭隘な隙間である各々のリブ間空隙部および各々のリブの成形手段、および鋳造用消失性模型の一体成形について検討し、リブ間空隙部に相当する個所に、リブ間空隙部に対応する形状であって周方向に分割された形状を有する鋳造中子となるセラミックコアを略筒形に各々配置することによって鋳造用消失性模型を一体に形成し、このセラミックコアを配置した鋳造用消失性模型を用いて鋳造することにより、上記課題を解決できることを見出し、本発明に想到した。   The present inventor examined the inter-rib gaps, which are narrow gaps connecting the inner cylinder and the outer trunk, the means for forming each rib, and the integral molding of the vanishing model for casting. The castability model for casting is integrated by arranging the ceramic cores, which are the shapes corresponding to the gaps between the ribs and are divided in the circumferential direction, in substantially cylindrical shapes at corresponding locations. The present inventors have found that the above-mentioned problems can be solved by forming and casting using a vanishing model for casting in which the ceramic core is disposed, and have arrived at the present invention.

すなわち本発明のセラミックコアを配置した鋳造用消失性模型は、略筒形の内胴と、該内胴の片端を内挿する略筒形の外胴と、該外胴と前記内胴とを連結する複数のリブとが、ワックスにより一体に成形されてなり、隣接する前記リブ間に形成される前記内胴の軸方向に沿って貫通するリブ間空隙部に相当する個所には、前記リブ間空隙部に対応する形状であって周方向に分割された形状を有する鋳造中子となるセラミックコアが配置されているセラミックコアを配置した鋳造用消失性模型である。   That is, the vanishing model for casting having the ceramic core of the present invention comprises a substantially cylindrical inner cylinder, a substantially cylindrical outer cylinder that inserts one end of the inner cylinder, the outer cylinder, and the inner cylinder. A plurality of ribs to be connected are integrally formed of wax, and the ribs are provided at locations corresponding to gaps between the ribs penetrating along the axial direction of the inner cylinder formed between the adjacent ribs. It is a vanishing model for casting in which a ceramic core in which a ceramic core serving as a casting core having a shape corresponding to an interspace is divided in the circumferential direction is arranged.

上述のセラミックコアを配置した鋳造用消失性模型を用いることにより、内胴、外胴、およびリブとが一体に鋳造成形された新規な鋳物を得ることができる。すなわち本発明の鋳物の製造方法は、略筒形の内胴と、該内胴の片端を内挿する略筒形の外胴と、該外胴と前記内胴とを連結する複数のリブと、隣接する該リブ間に形成される前記内胴の軸方向に沿って貫通するリブ間空隙部とを具備し、前記内胴、前記外胴、および前記リブとが一体に鋳造成形される鋳物の製造方法であって、
(1)前記鋳物と実質的に同一の形状を有する鋳造用消失性模型の成形工程、
(2)該鋳造用消失性模型を耐火物でコーティング後に前記鋳造用消失性模型を除去する鋳型の成形工程、
(3)該鋳型へ鋳造する鋳造工程、
を有しており、前記リブ間空隙部は、前記リブ間空隙部に対応する形状であって周方向に分割された形状を有する鋳造中子となるセラミックコアを略筒形に各々配置した前記鋳造用消失性模型によって得る鋳物の製造方法である。
By using the castability model for casting in which the above-described ceramic core is disposed, a new casting in which the inner cylinder, the outer cylinder, and the rib are integrally cast can be obtained. That is, the casting manufacturing method of the present invention includes a substantially cylindrical inner cylinder, a substantially cylindrical outer cylinder that inserts one end of the inner cylinder, and a plurality of ribs that connect the outer cylinder and the inner cylinder. And a gap between the ribs extending along the axial direction of the inner cylinder formed between the adjacent ribs, and the inner cylinder, the outer cylinder, and the rib are integrally cast. A manufacturing method of
(1) A step of forming a vanishing model for casting having substantially the same shape as the casting,
(2) A mold forming step for removing the casting disappearance model after coating the disappearance model for casting with a refractory;
(3) a casting process for casting into the mold;
The gaps between the ribs have shapes corresponding to the gaps between the ribs and are divided in the circumferential direction, and ceramic cores serving as casting cores are arranged in a substantially cylindrical shape, respectively. It is a manufacturing method of the casting obtained by the vanishing model for casting.

本発明においては、隣り合うセラミックコアの端面によって形成される空隙によりリブを形成することが好ましい。また、セラミックコアに前記鋳型に係止させる係止部を具備させることが好ましい。また、セラミックコアを、前記鋳造工程の後に、アルカリ溶液により溶出除去することが好ましい。   In the present invention, it is preferable that ribs are formed by gaps formed by end faces of adjacent ceramic cores. Moreover, it is preferable to provide the ceramic core with a locking portion that locks the mold. Moreover, it is preferable to elute and remove the ceramic core with an alkaline solution after the casting step.

本発明のセラミックコアを配置した鋳造用消失性模型は、内胴、外胴、およびリブに対応する部位がワックスにより一体に成形される、つまり、継ぎ目のない鋳造用消失性模型であって、鋳造用消失性模型の組み立てに起因する凹み状欠陥を有さない。そして、この鋳造用消失性模型を用いる本発明の鋳物の製造方法によれば、内胴と外胴との精密な間隙が精度良く形成され、内胴、外胴、およびリブとが一体に鋳造成形された新規な鋳物を得ることができ、工業上極めて有効な技術となる。   The castability model for casting in which the ceramic core of the present invention is disposed is a castability model for casting seamlessly formed by wax at the portions corresponding to the inner trunk, the outer trunk, and the ribs, It does not have a dent-like defect caused by the assembly of the cast-off vanishing model. Then, according to the casting manufacturing method of the present invention using this vanishing model for casting, a precise gap between the inner cylinder and the outer cylinder is accurately formed, and the inner cylinder, the outer cylinder, and the rib are integrally cast. A molded new casting can be obtained, which is an extremely effective technology in industry.

本発明のセラミックコアを配置した鋳造用消失性模型における重要な特徴は、リブ間空隙部に相当する個所に、リブ間空隙部に対応する形状であって周方向に分割された形状を有する鋳造中子となるセラミックコアを略筒形に各々配置させたことである。周方向に分割された形状を有する鋳造中子となるセラミックコアとすることにより、各々のセラミックコアは薄板片状となるため自重変形や焼結時の収縮不均一は極めて微小となって寸法精度の良好なセラミックコアを得ることができる。これにより、従来の円筒形セラミック型で問題となっていた円筒形セラミック型製造時の充填密度の問題、寸法精度の問題、あるいは金型の動作の複雑化の問題を解決することができる。   An important feature of the castability model for casting in which the ceramic core of the present invention is disposed is a casting having a shape corresponding to the gap between ribs and a shape divided in the circumferential direction at a position corresponding to the gap between ribs. That is, the ceramic cores serving as cores are arranged in a substantially cylindrical shape. By using ceramic cores as the casting cores that have a shape divided in the circumferential direction, each ceramic core is in the form of a thin plate, so the self-weight deformation and non-uniform shrinkage during sintering are extremely small, and dimensional accuracy A good ceramic core can be obtained. As a result, the problem of filling density, the problem of dimensional accuracy, or the problem of complicated operation of the mold at the time of manufacturing the cylindrical ceramic mold, which has been a problem with the conventional cylindrical ceramic mold, can be solved.

また、隣り合うセラミックコアの端面によって形成される空隙によりリブが形成されるようにすることにより、セラミックコアに貫通孔を形成する必要がなくなり、単純形状化でき、中子としての精度を高めることが可能となる。さらに、すべて同一形状のセラミックコアによって各々のリブ間空隙部およびリブが形成されるようにすることにより、鋳造中子となるセラミックコアを略筒形に各々配列させる位置決め精度を向上させることができ、生産効率を向上させるためには好適である。   In addition, ribs are formed by the gaps formed by the end faces of adjacent ceramic cores, eliminating the need to form through holes in the ceramic cores, simplifying the shape, and increasing the accuracy of the core. Is possible. Furthermore, by forming the gaps between the ribs and the ribs with the same shape of the ceramic core, it is possible to improve the positioning accuracy in which the ceramic cores serving as the casting cores are arranged in a substantially cylindrical shape. It is suitable for improving production efficiency.

本発明の鋳物の製造方法における重要な特徴は、鋳物と実質的に同一の形状を有する継ぎ目のないセラミックコアを配置した鋳造用消失性模型を用い、鋳物を一体に鋳造成形させることである。これにより、溶接あるいはロー付けされた部位や鋳造用消失性模型の継ぎ目に起因する凹み状の鋳造欠陥を有さず、従来に比べ、機械的強度や信頼性、耐熱性が飛躍的に向上した新規な鋳物を得ることができる。   An important feature of the casting manufacturing method of the present invention is that the casting is integrally cast using a casting vanishing model having a seamless ceramic core having substantially the same shape as the casting. As a result, there is no dent-like casting defect due to the welded or brazed part or the seam of the vanishing model for casting, and mechanical strength, reliability, and heat resistance are dramatically improved compared to the conventional case. A new casting can be obtained.

また、本発明においては、上述のセラミックコアを配置した鋳造用消失性模型の内胴の中空部には固定翼等をワックスにより内胴と一体に形成して具備させることもできる。これにより、略筒形の内胴と、内胴の中空部に形成される固定翼と、内胴の片端を内挿する略筒形の外胴と、外胴と内胴とを連結する複数のリブとが、ワックスにより一体に成形されてなり、隣接するリブ間に形成される内胴の軸方向に沿って貫通するリブ間空隙部に相当する個所には、リブ間空隙部に対応する形状であって周方向に分割された形状を有する鋳造中子となるセラミックコアを配置した鋳造用消失性模型を得ることができる。また、これを用いることにより、略筒形の内胴と、内胴の中空部に形成される固定翼と、内胴の片端を内挿する略筒形の外胴と、外胴と内胴とを連結する複数のリブと、隣接するリブ間に形成される内胴の軸方向に沿って貫通するリブ間空隙部とを具備し、内胴、固定翼、外胴、およびリブとが一体に鋳造成形されてなる鋳物を得ることができる。   In the present invention, a fixed wing or the like can be integrally formed with the inner cylinder by wax in the hollow portion of the inner cylinder of the casting vanishing model in which the ceramic core is disposed. Accordingly, a substantially cylindrical inner cylinder, a fixed wing formed in a hollow portion of the inner cylinder, a substantially cylindrical outer cylinder for inserting one end of the inner cylinder, and a plurality of connecting the outer cylinder and the inner cylinder. The ribs are integrally formed of wax, and the portions corresponding to the inter-rib gaps extending along the axial direction of the inner cylinder formed between the adjacent ribs correspond to the inter-rib gaps. It is possible to obtain a vanishing model for casting in which a ceramic core serving as a casting core having a shape and a shape divided in the circumferential direction is arranged. Moreover, by using this, a substantially cylindrical inner cylinder, a fixed wing formed in a hollow portion of the inner cylinder, a substantially cylindrical outer cylinder that inserts one end of the inner cylinder, an outer cylinder, and an inner cylinder A plurality of ribs that connect to each other, and an inter-rib gap that extends along the axial direction of the inner cylinder formed between adjacent ribs, and the inner cylinder, the fixed wing, the outer cylinder, and the ribs are integrated. A casting formed by casting can be obtained.

以下、本発明におけるセラミックコアを配置した鋳造用消失性模型、およびこれを用いた鋳物の製造方法につき、具体例を挙げ、図を用いて詳細に説明する。
例えば、鋳物としてはガスタービン燃焼器用スワラー部品(以降、スワラー部品という)を一例とし、その代表的な形状を図5に示す。図5において、スワラー部品1は略筒形の内胴2と略筒形の外胴4を備えている。なお、内胴2には、高圧縮された空気を旋回流に変えて内胴2の内側に取り込むための固定翼(図示せず)や、ガスタービン燃料の噴射用ノズルを固定するノズル固定部(図示せず)を、内胴2に対し一体に形成することにより、あるいは組み立てにより設けることもできる。
Hereinafter, the casting disappearance model in which the ceramic core according to the present invention is arranged and the method for producing a casting using the same will be described in detail with reference to the drawings.
For example, as a casting, a swirler part for gas turbine combustor (hereinafter referred to as a swirler part) is taken as an example, and a typical shape thereof is shown in FIG. In FIG. 5, the swirler component 1 includes a substantially cylindrical inner cylinder 2 and a substantially cylindrical outer cylinder 4. The inner cylinder 2 has a fixed blade (not shown) for converting highly compressed air into a swirling flow and taking it into the inner cylinder 2, and a nozzle fixing part for fixing a gas turbine fuel injection nozzle. (Not shown) may be provided integrally with the inner cylinder 2 or by assembly.

外胴4は、内胴2の片端を挿入し、内胴2とは複数のリブ5によって固設される。また、隣接するリブ5間には、内胴2の外周側と外胴4の内周側との間を貫通する狭隘な隙間であって、内胴2から送られる空気混合燃焼を効率よく燃焼させるための二次空気導入口となるリブ間空隙部6が各々に形成される。   The outer cylinder 4 is inserted into one end of the inner cylinder 2 and fixed to the inner cylinder 2 by a plurality of ribs 5. Further, a space between adjacent ribs 5 is a narrow gap that penetrates between the outer peripheral side of the inner cylinder 2 and the inner peripheral side of the outer cylinder 4, and efficiently burns the air-mixed combustion sent from the inner cylinder 2. The inter-rib gap 6 serving as a secondary air inlet for the purpose is formed in each.

図5に示すスワラー部品1を一体に鋳造成形する本発明の製造方法の一例を、以下、所要の工程に即して詳細に説明する。
(1)消失性模型の成形工程
本発明の鋳物の製造方法においては、消失性模型の成形工程が最も重要な工程となる。一例として、金型内に、リブ間空隙部に対応するセラミックコア、内胴および外胴の中空部に対応する溶媒可溶性ワックスまたは金属製等の置き中子を各々配置し、金型の型締め後に金型内に消失性材料であるワックスを射出成形し、得られた成形体を金型から取り出すとともに上述の溶媒可溶性ワックスまたは金属製等の置き中子を除去して離型させ、リブ間空隙部に相当する個所にセラミックコアを配置した鋳造用消失性模型を得る工程を、以下説明する。
An example of the manufacturing method of the present invention in which the swirler component 1 shown in FIG. 5 is integrally cast will be described below in detail according to the required steps.
(1) Molding process of vanishable model In the manufacturing method of the casting of this invention, the molding process of a vanishing model becomes the most important process. As an example, a ceramic core corresponding to the gap between the ribs, a solvent-soluble wax or a metal-made placing core corresponding to the hollow part of the inner and outer cylinders are arranged in the mold, and the mold is clamped. Later, a wax that is a disappearing material is injection-molded into the mold, and the resulting molded product is taken out of the mold and the above-mentioned solvent-soluble wax or metal-made placing core is removed to release the mold. A process for obtaining a casting vanishing model in which a ceramic core is disposed at a position corresponding to the gap will be described below.

まず、スワラー部品1と実質的に同一の形状を有するセラミックコアを配置した鋳造用消失性模型に相当するキャビティを形成するための金型内の構成例について説明する。
図2に示すように、上型11と下型14に対し中型12、13を組み合せる金型構成とすることが好ましい。この金型構成により、スワラー部品1の外周面にアンダーカットを有する場合であっても、中型12、13をスワラー部品1の周方向に複数分割し、これら複数分割して中型12、13をスワラー部品1の中心軸に対する半径方向に各々開閉可能に構成することで、金型の型開きを容易に行うことができる。例えば、内胴2の外周面にアンダーカットを有する場合には中型12を、外胴4の外周面の場合には中型13を、スワラー部品1の周方向に複数分割すればよい。なお、外胴4の外周面にアンダーカットを有さない場合には、中型13と下型14とを一体に構成することもできる。
First, a configuration example in a mold for forming a cavity corresponding to a castability model for casting in which a ceramic core having substantially the same shape as the swirler component 1 is arranged will be described.
As shown in FIG. 2, a mold configuration in which the middle molds 12 and 13 are combined with the upper mold 11 and the lower mold 14 is preferable. Even if the outer peripheral surface of the swirler component 1 has an undercut, this mold configuration divides the middle dies 12 and 13 in the circumferential direction of the swirler component 1 and divides the middle dies 12 and 13 into the swirlers. By configuring each component 1 to be openable and closable in the radial direction with respect to the central axis, the mold can be easily opened. For example, the middle die 12 may be divided into a plurality of pieces in the circumferential direction of the swirler component 1 when the inner die 2 has an undercut on the outer circumferential surface, and the middle die 13 may be divided in the circumferential direction of the swirler component 1. In addition, when it does not have an undercut in the outer peripheral surface of the outer cylinder 4, the middle mold | type 13 and the lower mold | type 14 can also be comprised integrally.

そして、上述のように構成した金型内において、下型14および中型13に対し、中子15、16を位置決めして配置し、さらに中子16に対し中子17を位置決めして配置する。中子16、17を分割させることは、内胴2の中空部におけるアンダーカットの有無に係らず、中子15の位置決め配置を容易とするので好適である。また、中子15、16は一体に構成した中子でもよいが、中子15、16を分割することにより、中子16を金属材料等からなる再利用可能な置き中子とすることができ、製造コストを低減するために有利である。なお、中子17に対しても置き中子を用いることができる。また、置き中子の場合には、例えば金属材料やセラミックからなる置き中子を使用できる。   And in the metal mold | die comprised as mentioned above, the cores 15 and 16 are positioned and arrange | positioned with respect to the lower mold | type 14 and the intermediate mold 13, Furthermore, the core 17 is positioned and arrange | positioned with respect to the core 16. FIG. Dividing the cores 16 and 17 is preferable because it facilitates the positioning and positioning of the core 15 regardless of the presence or absence of the undercut in the hollow portion of the inner body 2. The cores 15 and 16 may be integrally formed cores, but by dividing the cores 15 and 16, the core 16 can be a reusable placement core made of a metal material or the like. It is advantageous to reduce the manufacturing cost. A placing core can also be used for the core 17. Further, in the case of a placement core, a placement core made of, for example, a metal material or ceramic can be used.

次いで、中型13および中子15に対し係合させるように、リブ間空隙部6に対応する各々の個所に、セラミック原料からなり、リブ間空隙部6に対応する形状であって周方向に分割された形状を有する鋳造中子となるセラミックコア10を略筒形に各々配置させる。   Next, each portion corresponding to the inter-rib gap 6 is made of a ceramic raw material so as to be engaged with the middle mold 13 and the core 15 and has a shape corresponding to the inter-rib gap 6 and divided in the circumferential direction. Ceramic cores 10 serving as casting cores having the above-described shapes are arranged in a substantially cylindrical shape.

金型内に配列させたセラミックコア10の位置決めおよび固定は重要であり、そのための手段としては、例えば、中型13および中子15に対し手掛かりとなる凹部21a、22aを設け、セラミックコア10にはその凹部21a、22aと対応する凸状の係止部21b、22bを具備させる。そして、この係止部21b、22bと凹部21a、22aとを嵌め合わすことにより、セラミックコア10を位置決めおよび固定させる手段がある。この手段によれば、金型内に消失性材料を射出あるいは流し込んでもセラミックコア10は動くことがなくなり、寸法精度の良好な消失性模型が得られるので好適である。   Positioning and fixing of the ceramic cores 10 arranged in the mold are important. As a means for that purpose, for example, recesses 21a and 22a serving as clues for the middle mold 13 and the core 15 are provided. Convex locking portions 21b and 22b corresponding to the concave portions 21a and 22a are provided. And there exists a means to position and fix the ceramic core 10 by fitting these latching | locking parts 21b and 22b and recessed part 21a and 22a. This means is preferable because the ceramic core 10 does not move even when a disappearable material is injected or poured into the mold, and a disappearable model with good dimensional accuracy is obtained.

また、別の手段としては、例えば図3に示すように、セラミックコア10の端面の一部に隣り合うセラミックコア10と接触可能な接触部10aを設け、各々のセラミックコア10を互いに接触させ、かつ中型13に対し中型12と中子15とで挟持させるように配列させる。この構成により、隣り合うセラミックコア10は互いに係合し、略筒状に配列されるすべてのセラミックコア10は一体で係合することとなって位置決めおよび固定される。このように隣り合うセラミックコア10の端面の一部を接触させる接触部10aを設けることにより、格別の位置決めおよび固定の手段を設けることなく各々のセラミックコア10を精度よく位置決めさせつつ略筒状に配列させることができるので好適である。また、すべて同一形状のセラミックコア10とすることも可能となり、セラミックコア10およびスワラー部品1の生産効率を格段に向上させることができる。   Further, as another means, for example, as shown in FIG. 3, a contact portion 10 a that can contact an adjacent ceramic core 10 is provided on a part of the end surface of the ceramic core 10, and the ceramic cores 10 are brought into contact with each other. The middle mold 13 is arranged so as to be sandwiched between the middle mold 12 and the core 15. With this configuration, adjacent ceramic cores 10 are engaged with each other, and all ceramic cores 10 arranged in a substantially cylindrical shape are integrally engaged and positioned and fixed. Thus, by providing the contact part 10a which makes a part of end surface of the adjacent ceramic core 10 contact, it becomes substantially cylindrical shape, positioning each ceramic core 10 accurately, without providing the special positioning and fixing means. This is preferable because it can be arranged. Moreover, it becomes possible to use the ceramic core 10 having the same shape, and the production efficiency of the ceramic core 10 and the swirler component 1 can be significantly improved.

上述のようにセラミックコア10および中子15、16、17を各々配置した後に上型11、中型12、13、下型14を型締めすることにより、スワラー部品1の内胴2、外胴4、リブ5の各々に対応する内胴対応キャビティ20a、外胴対応キャビティ20b、リブ対応キャビティ20cを金型内に形成させることができる。   As described above, after the ceramic core 10 and the cores 15, 16, and 17 are arranged, the upper mold 11, the middle molds 12, 13, and the lower mold 14 are clamped, whereby the inner cylinder 2 and the outer cylinder 4 of the swirler component 1. The inner cylinder corresponding cavity 20a, the outer cylinder corresponding cavity 20b, and the rib corresponding cavity 20c corresponding to each of the ribs 5 can be formed in the mold.

次に、上述の金型内のキャビティに対し溶融もしくは半溶融状態の消失性材料であるワックスを射出することにより、セラミックコア10および中子15、16、17を配置させた模型(以降、中間模型という)を成形させる。そして、金型を型開きして成形された中間模型を取り出し、中間模型から中子15、16、17を除去することにより、スワラー部品1と実質的に同一の形状を有し、リブ間空隙部6に相当する個所にセラミックコア10を配置した鋳造用消失性模型をなすことができる。   Next, a model in which the ceramic core 10 and the cores 15, 16, and 17 are disposed by injecting wax, which is a molten or semi-molten, disappearing material, into the cavity in the above-described mold (hereinafter, intermediate) A model). Then, the mold is opened and the molded intermediate model is taken out, and the cores 15, 16, and 17 are removed from the intermediate model, thereby having substantially the same shape as the swirler component 1, and the gap between the ribs. A vanishing model for casting in which the ceramic core 10 is disposed at a position corresponding to the portion 6 can be formed.

中間模型に配列させる中子15としては、溶媒可溶性ワックスからなる中子15とすることが好ましく、これにより中間模型を溶媒に浸漬させるという簡易な手段によって中子15を中間模型から容易に溶出除去させることができる。また、溶媒としてはセラミックコア10と反応し難い水や5%塩酸等の酸性水溶液が好適である。そして、ワックスとしては溶媒である水や酸性水溶液に可溶するワックスを用いればよい。より好ましくは取り扱いが容易な水を溶媒とし、水溶性ワックスを用いることである。   The core 15 to be arranged in the intermediate model is preferably a core 15 made of solvent-soluble wax, so that the core 15 can be easily eluted and removed from the intermediate model by a simple means of immersing the intermediate model in the solvent. Can be made. As the solvent, water that does not easily react with the ceramic core 10 or an acidic aqueous solution such as 5% hydrochloric acid is suitable. As the wax, a wax that is soluble in water or an acidic aqueous solution as a solvent may be used. More preferably, water that is easy to handle is used as a solvent, and a water-soluble wax is used.

以上説明した手順により、一例として図1に示すような鋳造用消失性模型1’を得ることができる。すなわち得られる鋳造用消失性模型1’は、略筒形の内胴2’と、内胴2’の片端を内挿する略筒形の外胴4’と、外胴4’と内胴2’とを連結する複数のリブ5’とが、ワックスにより一体に成形されてなり、隣接するリブ5’間に形成される内胴2’の軸方向に沿って貫通するリブ間空隙部6に相当する個所には、リブ間空隙部6に対応する形状であって周方向に分割された形状を有する鋳造中子となるセラミックコア10を配置した鋳造用消失性模型1’である。   By the procedure described above, a casting disappearance model 1 'as shown in FIG. 1 can be obtained as an example. In other words, the castable model 1 ′ for casting has a substantially cylindrical inner cylinder 2 ′, a substantially cylindrical outer cylinder 4 ′ in which one end of the inner cylinder 2 ′ is inserted, an outer cylinder 4 ′ and an inner cylinder 2. A plurality of ribs 5 ′ that are connected to each other are formed integrally with wax, and are formed in inter-rib gap portions 6 that penetrate along the axial direction of the inner cylinder 2 ′ formed between adjacent ribs 5 ′. In a corresponding place, there is a disappearing model 1 ′ for casting in which a ceramic core 10 serving as a casting core having a shape corresponding to the gap 6 between the ribs and divided in the circumferential direction is arranged.

(2)鋳型の成形工程
本発明の鋳物の製造方法における鋳型の成形工程は、上述のセラミックコアを配置した鋳造用消失性模型の成形工程によって得られた鋳造用消失性模型に対し、押湯や湯道等を設け、これを耐火物でコーティングし、コーティング後に鋳造用消失性模型から消失性材料であるワックスを除去することにより、鋳物と実質的に同一の空間形状のキャビティを有する鋳型を形成させる工程である。
(2) Mold Forming Process The mold forming process in the casting manufacturing method of the present invention is a mold for the casting vanishable model obtained by the casting vanishable model forming process in which the ceramic core is disposed. A mold with a cavity having substantially the same spatial shape as the casting is prepared by coating a refractory and coating it with a refractory and removing the wax, which is a vanishing material, from the vanishing model for casting after coating. It is a process of forming.

例えば、まず、鋳造用消失性模型と同様な消失性材料からなる押湯や湯道等を鋳造用消失性模型に対し接着してツリー状とする。ツリー状にした鋳造用消失性模型に対し耐火物をコーティングして所定の鋳型厚みを具備させる。耐火物のコーティングは、複数回繰り返すことによって複数の耐火物層をなすように形成させることにより、鋳型の強度向上や鋳造時の溶湯漏れ防止のために有効であるので好適である。コーティングする耐火物としては、鋳造工程において鋳造される溶湯に耐え得る材料であるジルコン、アルミナ、ムライト質等を用いることができる。また、複数個の鋳造用消失性模型をひとつのツリー状に組み立て、複数個の鋳造用消失性模型に対して同時に耐火物をコーティングすることも、生産効率が向上するので好適である。   For example, first, a feeder, a runner, or the like made of a disappearable material similar to that of the casting disappearance model is bonded to the casting disappearance model to form a tree shape. A casting refractory model having a tree shape is coated with a refractory to have a predetermined mold thickness. The refractory coating is preferable because it is effective for improving the strength of the mold and preventing molten metal leakage during casting by forming a plurality of refractory layers by repeating a plurality of times. As the refractory material to be coated, zircon, alumina, mullite, etc., which can withstand the molten metal cast in the casting process, can be used. It is also preferable to assemble a plurality of castability models for casting into a single tree and coat the plurality of castability models simultaneously with a refractory because the production efficiency is improved.

次いで、上述のように成形した鋳型を十分に乾燥させた後、鋳型内から鋳造用消失性模型の消失性材料であるワックスを消失除去させる。この消失性材料の除去手段としては、例えば高温水蒸気オートクレーブなどによって加熱溶融させて除去する手段がある。これにより、鋳物と実質的に同一の形状を有し、リブ間空隙部に相当する個所にセラミックコアを配置させて残存させた鋳型を得ることができる。さらに好ましくは、得られた鋳型に対し、例えば1000℃以上で高温焼成することにより、鋳型に十分な強度を付与させることである。   Next, after the mold molded as described above is sufficiently dried, the wax which is the vanishing material of the casting vanishing model is removed from the mold. As a means for removing the vanishing material, for example, there is a means for removing it by heating and melting with a high temperature steam autoclave or the like. As a result, it is possible to obtain a casting mold having substantially the same shape as the casting and having the ceramic core disposed at a position corresponding to the gap between the ribs. More preferably, sufficient strength is imparted to the mold by baking the obtained mold at a high temperature of, for example, 1000 ° C. or higher.

(3)鋳造工程
本発明の鋳物の製造方法における鋳造工程は、上述の鋳型の成形工程によって得られた鋳型に対し、金属材料を溶解して得た溶湯を鋳型に鋳造し、冷却させた後に鋳型を除去し、そして残存するセラミックコアを除去することにより、上述の鋳造用消失性模型と実質的に同一形状を有する一体に鋳造成形された鋳物を得る工程である。
(3) Casting process The casting process in the casting manufacturing method of the present invention is performed by casting a molten metal obtained by melting a metal material into a mold and cooling the mold obtained by the mold molding process described above. This is a step of obtaining an integrally cast casting having substantially the same shape as that of the above-described casting vanishing model by removing the mold and removing the remaining ceramic core.

本発明の鋳物を、例えば燃焼用部品としての高温強度や耐食性が要求されるガスタービン燃焼器用スワラー部品に適用する場合には、これに用いる金属材料としてはオーステナイト系ステンレス鋼の例えばSCS13またはSUS304、各種の耐熱鋼や耐熱合金、Ni基やCo基の超耐熱合金等が好適である。そして、本発明の鋳物の製造方法においては、上述の金属材料を、その特性に合う大気中や不活性ガス中あるいは真空中で溶解して溶湯とし、この溶湯を鋳型へ供給する。   When the casting of the present invention is applied to, for example, a swirler part for a gas turbine combustor that requires high temperature strength and corrosion resistance as a combustion part, the metal material used for this is, for example, austenitic stainless steel such as SCS13 or SUS304, Various heat-resistant steels and heat-resistant alloys, Ni-based and Co-based super heat-resistant alloys, and the like are suitable. And in the manufacturing method of the casting of this invention, the above-mentioned metal material is melt | dissolved in the air suitable for the characteristic in the inert gas or a vacuum in a vacuum, and this molten metal is supplied to a casting_mold | template.

鋳型への鋳造は、溶湯の特性や鋳型内の湯回り等の諸条件を考慮し、減圧や吸引あるいは真空中において鋳造することができる。好ましくは吸引鋳造であって、これにより湯回り性が向上し、例えばスワラー部品1のように薄肉の内胴2や外胴4を具備する鋳物であっても確実に溶湯を充填させることができる。そして、鋳造後、冷却させた後に鋳型を除去し、鋳造品から不要な湯道や押し湯などを除去する。さらに、鋳造品に付着する鋳型屑やスケール等を除去するために、鋳造品に対しショットブラストやサンドブラストなどを施すことも好ましい。次いで、鋳造品に残存するセラミックコアを除去することにより、内胴、外胴、およびリブとが一体に鋳造形成される鋳物を得ることができる。また、必要に応じ、さらに機械加工等を施すこともできる。   Casting to the mold can be performed under reduced pressure, suction or vacuum in consideration of various conditions such as the characteristics of the molten metal and the amount of hot water in the mold. Preferably, it is suction casting, and this improves the hot water performance, and for example, even a casting having a thin inner cylinder 2 and an outer cylinder 4 like the swirler component 1 can be surely filled with molten metal. . Then, after casting, the mold is removed after cooling, and unnecessary runners and hot water are removed from the cast product. Further, in order to remove mold scraps, scales and the like adhering to the cast product, it is also preferable to perform shot blasting, sand blasting or the like on the cast product. Next, by removing the ceramic core remaining in the casting, it is possible to obtain a casting in which the inner cylinder, the outer cylinder, and the rib are integrally formed. Further, machining or the like can be further performed as necessary.

上述のセラミックコアを鋳造品から除去する手段としては、機械振動や超音波による破砕や粉砕、溶媒による溶出等の手段がある。好ましくはセラミックコアを溶媒に浸漬させて溶出させるという簡易な手段により、セラミックコアを確実に溶出除去させることである。例えば、溶媒をアルカリ溶液とし、セラミックコアをアルカリ溶液での溶出除去が容易にできるSiO系の耐火物で形成させることができる。また、より溶出させ易くするためには、SiOの含有量を50重量%以上とすることである。また、ZrSiOやAlなどが混合されていてもよい。そして、上述のアルカリ溶液としては、濃度が30%程度の水酸化カリウム水溶液、水酸化ナトリウム水溶液、あるいは両者混合の水溶液とし、水溶液の温度を100〜150℃程度とすることにより、取り扱いが容易になるとともに溶出効率もよくなるので好適である。なお、溶媒としては沸酸等の酸性溶液を用いることもできるが、鋳物となる金属材料と反応しやすい点が不利である。 Means for removing the ceramic core from the casting include mechanical vibration, ultrasonic crushing and crushing, and solvent elution. Preferably, the ceramic core is surely dissolved and removed by a simple means of immersing the ceramic core in a solvent and eluting it. For example, the solvent can be an alkaline solution, and the ceramic core can be formed of a SiO 2 refractory that can be easily removed by an alkaline solution. Further, in order to facilitate to more elution, the content of SiO 2 is to 50% by weight or more. Further, such ZrSiO 4, Al 2 O 3, or the may be mixed. And, as the above-mentioned alkaline solution, a potassium hydroxide aqueous solution, a sodium hydroxide aqueous solution having a concentration of about 30%, or a mixed aqueous solution is used, and the temperature of the aqueous solution is about 100 to 150 ° C., so that handling is easy. And elution efficiency is also improved. In addition, although acidic solutions, such as a boiling acid, can also be used as a solvent, the point which is easy to react with the metal material used as casting is disadvantageous.

本発明の鋳造用消失性模型の具体例を示す模式図である。It is a schematic diagram which shows the specific example of the vanishing model for casting of this invention. 本発明の鋳物の製造方法における金型構成例を示す模式図である。It is a schematic diagram which shows the example of a metal mold | die structure in the manufacturing method of the casting of this invention. 本発明におけるセラミックコアの配列例を示す模式図である。It is a schematic diagram which shows the example of an arrangement | sequence of the ceramic core in this invention. 本発明におけるセラミックコアの具体例を示す模式図である。It is a schematic diagram which shows the specific example of the ceramic core in this invention. 本発明における鋳物の具体例を示す模式図である。It is a schematic diagram which shows the specific example of the casting in this invention.

符号の説明Explanation of symbols

1.スワラー部品、1’.鋳造用消失性模型、2、2’.内胴、4、4’.外胴、5、5’.リブ、6.リブ間空隙部、10.セラミックコア、10a.接触部、11.上型、12、13.中型、14.下型、15、16、17.中子、20a.内胴対応キャビティ、20b.外胴対応キャビティ、20c.リブ対応キャビティ、21a、22a.凹部、21b、22b.係止部   1. Swirler parts, 1 '. Casting vanishing model, 2, 2 '. Inner trunk 4, 4 '. Outer trunk, 5, 5 '. Ribs, 6; 9. Inter-rib gap Ceramic core, 10a. 10. contact portion; Upper mold, 12, 13. Medium size, 14. Lower mold, 15, 16, 17. Naka, 20a. Cavity corresponding to the inner cylinder, 20b. Outer cylinder-compatible cavity, 20c. Ribs corresponding cavities, 21a, 22a. Recesses, 21b, 22b. Locking part

Claims (5)

略筒形の内胴と、該内胴の片端を内挿する略筒形の外胴と、該外胴と前記内胴とを連結する複数のリブとが、ワックスにより一体に成形されてなり、隣接する前記リブ間に形成される前記内胴の軸方向に沿って貫通するリブ間空隙部に相当する個所には、前記リブ間空隙部に対応する形状であって周方向に分割された形状を有する鋳造中子となるセラミックコアが配置されていることを特徴とするセラミックコアを配置した鋳造用消失性模型。   A substantially cylindrical inner cylinder, a substantially cylindrical outer cylinder that inserts one end of the inner cylinder, and a plurality of ribs that connect the outer cylinder and the inner cylinder are integrally formed of wax. The portion corresponding to the gap between the ribs penetrating along the axial direction of the inner cylinder formed between the adjacent ribs has a shape corresponding to the gap between the ribs and divided in the circumferential direction. A vanishing model for casting having a ceramic core arranged therein, wherein a ceramic core serving as a casting core having a shape is arranged. 略筒形の内胴と、該内胴の片端を内挿する略筒形の外胴と、該外胴と前記内胴とを連結する複数のリブと、隣接する該リブ間に形成される前記内胴の軸方向に沿って貫通するリブ間空隙部とを具備し、前記内胴、前記外胴、および前記リブとが一体に鋳造成形される鋳物の製造方法であって、
(1)前記鋳物と実質的に同一の形状を有する鋳造用消失性模型の成形工程、
(2)該鋳造用消失性模型を耐火物でコーティング後に前記鋳造用消失性模型を除去する鋳型の成形工程、
(3)該鋳型へ鋳造する鋳造工程、
を有しており、前記リブ間空隙部は、前記リブ間空隙部に対応する形状であって周方向に分割された形状を有する鋳造中子となるセラミックコアを略筒形に各々配置した前記鋳造用消失性模型によって得ることを特徴とする鋳物の製造方法。
A substantially cylindrical inner cylinder, a substantially cylindrical outer cylinder for inserting one end of the inner cylinder, a plurality of ribs connecting the outer cylinder and the inner cylinder, and the adjacent ribs are formed. A method for producing a casting comprising an inter-rib gap portion penetrating along an axial direction of the inner cylinder, wherein the inner cylinder, the outer cylinder, and the rib are integrally cast;
(1) A step of forming a vanishing model for casting having substantially the same shape as the casting,
(2) A mold forming step for removing the casting disappearance model after coating the disappearance model for casting with a refractory;
(3) a casting process for casting into the mold;
The gaps between the ribs have shapes corresponding to the gaps between the ribs and are divided in the circumferential direction, and ceramic cores serving as casting cores are arranged in a substantially cylindrical shape, respectively. A method for producing a casting, characterized in that it is obtained by a vanishing model for casting.
隣り合うセラミックコアの端面によって形成される空隙によりリブが形成されることを特徴とする請求項2に記載の鋳物の製造方法。   The method for manufacturing a casting according to claim 2, wherein the rib is formed by a gap formed by end faces of adjacent ceramic cores. 前記セラミックコアは前記鋳型に係止させる係止部を具備することを特徴とする請求項2または請求項3のいずれかに記載の鋳物の製造方法。   The said ceramic core comprises the latching | locking part latched to the said casting_mold | template, The manufacturing method of the casting in any one of Claim 2 or Claim 3 characterized by the above-mentioned. 前記セラミックコアは、前記鋳造工程の後に、アルカリ溶液により溶出除去されることを特徴とする請求項2乃至請求項4のいずれかに記載の鋳物の製造方法。   The method for producing a casting according to any one of claims 2 to 4, wherein the ceramic core is eluted and removed by an alkaline solution after the casting step.
JP2005187861A 2005-06-28 2005-06-28 Castability model for casting with ceramic core and method for producing casting using the same Expired - Fee Related JP4100634B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2005187861A JP4100634B2 (en) 2005-06-28 2005-06-28 Castability model for casting with ceramic core and method for producing casting using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005187861A JP4100634B2 (en) 2005-06-28 2005-06-28 Castability model for casting with ceramic core and method for producing casting using the same

Publications (2)

Publication Number Publication Date
JP2007007663A true JP2007007663A (en) 2007-01-18
JP4100634B2 JP4100634B2 (en) 2008-06-11

Family

ID=37746804

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2005187861A Expired - Fee Related JP4100634B2 (en) 2005-06-28 2005-06-28 Castability model for casting with ceramic core and method for producing casting using the same

Country Status (1)

Country Link
JP (1) JP4100634B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107913980A (en) * 2016-10-11 2018-04-17 北京百慕航材高科技股份有限公司 Bend pipe mould
CN110000977A (en) * 2019-04-18 2019-07-12 核心驱动科技(金华)有限公司 A kind of producing device and production method of electric machine iron core coating

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107913980A (en) * 2016-10-11 2018-04-17 北京百慕航材高科技股份有限公司 Bend pipe mould
CN107913980B (en) * 2016-10-11 2024-05-17 北京航空材料研究院股份有限公司 Pipe bending die
CN110000977A (en) * 2019-04-18 2019-07-12 核心驱动科技(金华)有限公司 A kind of producing device and production method of electric machine iron core coating
CN110000977B (en) * 2019-04-18 2023-10-13 浙江盘毂动力科技有限公司 Manufacturing device and manufacturing method for motor iron core coating

Also Published As

Publication number Publication date
JP4100634B2 (en) 2008-06-11

Similar Documents

Publication Publication Date Title
RU2377422C2 (en) Method to produce turbine stator case
US10807153B2 (en) Method of manufacturing advanced features in a core for casting
JP6315553B2 (en) Casting cooling structure for turbine airfoil
EP3103563B1 (en) Ceramic core with composite insert for casting airfoils
US8997836B2 (en) Ceramic core with composite insert for casting airfoils
EP2777841B1 (en) Ceramic core with composite fugitive insert for casting airfoils
RU2534594C2 (en) Perfected process of investment wax pattern production of turbomachine blade assembly, metal mould and wax pattern to this end
JP2011509185A (en) Turbine airfoil casting method
JP4100635B2 (en) Swirler for gas turbine combustor and method for manufacturing the same
US20210394257A1 (en) Method for stepped radial cooling passages in gas turbine blade
JP4100634B2 (en) Castability model for casting with ceramic core and method for producing casting using the same
JP2017140650A (en) Method and assembly for forming components having internal passages using lattice structure
US10279388B2 (en) Methods for forming components using a jacketed mold pattern
EP3626932B1 (en) Method of manufacturing a cooled component for a gas turbine engine
US20120285652A1 (en) Liner for a Die Body
KR102111645B1 (en) Turbine blade forming method
US20200246861A1 (en) Method of investment casting chaplet
EP3431207B1 (en) Linkage of composite core features
KR20190111619A (en) Turbine blade forming method
CN108788009A (en) Component for manufacturing turbine engine blade

Legal Events

Date Code Title Description
A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20080229

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20080314

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20080314

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110328

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120328

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130328

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140328

Year of fee payment: 6

LAPS Cancellation because of no payment of annual fees