JP2007007549A - Method and apparatus for producing coagulant liquid for sludge treatment - Google Patents

Method and apparatus for producing coagulant liquid for sludge treatment Download PDF

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JP2007007549A
JP2007007549A JP2005191468A JP2005191468A JP2007007549A JP 2007007549 A JP2007007549 A JP 2007007549A JP 2005191468 A JP2005191468 A JP 2005191468A JP 2005191468 A JP2005191468 A JP 2005191468A JP 2007007549 A JP2007007549 A JP 2007007549A
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liquid
flocculant
mixer
auxiliary
water
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JP4211991B2 (en
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Toshihisa Taniguchi
利久 谷口
Kenichi Imakire
健一 今給黎
Satoshi Sato
敏 佐藤
Minoru Kanda
実 神田
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Telnite Co Ltd
Fudo Tetra Corp
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Telnite Co Ltd
Fudo Tetra Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To enable a mass production of a coagulant liquid for sludge treatment with a relatively simple producing apparatus especially in a construction site while satisfying its proper properties and homogenation. <P>SOLUTION: The production method of a coagulant liquid capable of converting sludge into almost agar-like aggregate performs an assistant liquid preparing process for preparing a prescribed amount of assistant liquid by mixing an assistant with water, a coagulant mixing process for supplying a part of the assistant liquid prepared in the above process to a mixer chamber, and supplying coagulant powder by a proper amount to the mixer chamber to mix it with and dissolve it in the assistant liquid, a concentration adjusting process for discharging the mixture solution prepared in the above process to the outside of the mixer chamber to be mixed with the remainder of the assistant liquid, then supplying a part of the mixed solution again to the mixer chamber, and repeating the mixing and dissolving process in the same manner as the coagulant mixing process to prepare a coagulant liquid whose concentration is increased to the prescribed value, and a curing process for curing the coagulant liquid prepared in the above process until it reaches required viscosity while agitating the liquid. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、地盤改良等で発生した排泥のうち、特に再利用し難いセメントを含む排泥を工事現場にて連続的に固化処理する際に用いられる排泥処理用凝集剤液の製造方法及び製造装置に関する。なお、本明細書において、「粉」は、粉状に限らず粒状を含む広義なものを意味している。   The present invention relates to a method for producing a flocculant liquid for waste mud treatment that is used when continuously solidifying waste mud containing cement that is difficult to reuse among waste mud generated by ground improvement and the like. And a manufacturing apparatus. In addition, in this specification, "powder" means not only powdery form but broad meaning including granular form.

地盤改良工法では、セメント系の改良材を地盤に貫入したり引き抜かれる撹拌軸に沿って供給し地中に噴射して原位置土と混合し地盤強度を改良することがある。この工法では、地中に噴射された改良材のうち、一部が撹拌軸に沿って地表側に軸周りの土などと共に上昇排出される。この排泥は、セメントを含むために、一般的には再利用されることなく産業廃棄物として搬出処理されている。このような排泥は、含水比が高いため容量が増し、その分運搬費がかかり改良施工費に対する産廃処理費が割高なものとなっている。対策としては、排泥から水分を簡単に脱水したり分離できれば、水の再利用が可能となるだけではなく、脱水後の残滓も減容化されるため運送総量の減少により運搬経費も安価となる。   In the ground improvement method, cement-based improvement material may be supplied along the agitation shaft that penetrates or withdraws into the ground and sprayed into the ground to mix with the in-situ soil to improve the ground strength. In this construction method, a part of the improved material injected into the ground is discharged upward along the stirring shaft to the ground surface along with the soil around the shaft. Since this waste mud contains cement, it is generally carried out as industrial waste without being reused. Since such waste mud has a high water content ratio, its capacity is increased, and transportation costs are increased correspondingly, resulting in higher industrial waste treatment costs for improved construction costs. As a countermeasure, if water can be easily dehydrated and separated from the waste mud, not only can the water be reused, but also the residue after dehydration will be reduced. Become.

下記特許文献1は、以上のような排泥の脱水ないしは分級方法及び装置を開示しており、まず、ミキサー車等の攪拌機能付きのタンクに対し泥水を投入するとともに薬剤として凝集剤(強アニオン性ポリマー等)及び分離剤(塩基性ポリ無機塩等)を添加攪拌して泥水中の泥を固まりに処理する。その後、処理したもの(以下、凝集物と称する)を、固まりとなった泥を通さず水を通す装置側の水抜き部に通して泥と水とを分離するものである。また、ここには、操作手順として、泥水に対し凝集剤を最初に添加し、次に分離剤を添加して攪拌すること、泥水に対し凝集剤を0.1〜0.2重量%、分離剤を0.2〜0.8重量%の割合で添加することが記載されている。
特開2004−337757号公報(段落0016〜0018)
The following Patent Document 1 discloses a method and apparatus for dewatering or classifying waste mud as described above. First, mud water is introduced into a tank with a stirring function such as a mixer car and a flocculant (strong anion) is used as a medicine. And the like, and a separating agent (basic polyinorganic salt, etc.) are added and stirred to treat the mud in the mud into a mass. Thereafter, the treated material (hereinafter referred to as agglomerate) is passed through a water draining portion on the device side through which water passes without passing through the mud that has become agglomerated, thereby separating mud and water. In addition, here, as an operation procedure, the flocculant is first added to the muddy water, then the separating agent is added and stirred, and the flocculant is separated by 0.1 to 0.2% by weight with respect to the muddy water. It is described that the agent is added in a proportion of 0.2 to 0.8% by weight.
JP 2004-337757 A (paragraphs 0016 to 0018)

上記した排泥処理においては、特許文献1に記載のように、泥水(本発明の排泥に相当)に凝集剤粉を添加した後、分離剤を加えて混合攪拌しても、凝集剤粉が難溶解性のため大量の泥水を均一な凝集物に処理できない。このため、現在は、メーカ側で凝集剤粉を水溶液に調整した凝集剤液を購入し用いているが、大量に必要とする場合は原料を購入し、使用箇所である工事現場かその付近で調剤する方が品質及び経済的に有利である。なお、排泥処理用薬剤としては、アニオン系高分子凝集剤の水溶液つまり凝集剤液が好ましいとされている。   In the above-described waste mud treatment, as described in Patent Document 1, after adding the flocculant powder to the muddy water (corresponding to the waste mud of the present invention), the flocculant powder is added even if the separating agent is added and mixed and stirred. However, due to poor solubility, a large amount of muddy water cannot be processed into uniform aggregates. For this reason, the manufacturer currently purchases and uses a flocculant liquid in which the flocculant powder is adjusted to an aqueous solution, but if a large amount is required, purchase the raw material and use it at or near the construction site where it is used. Dispensing is advantageous in terms of quality and economy. Note that an aqueous solution of an anionic polymer flocculant, that is, a flocculant liquid is preferred as the agent for treating mud.

ところが、以上の凝集剤液の製造では、ミキサー室で塩化カルシウム等の助剤を水に溶解して助剤液を作った後、該助剤液を攪拌混合しながら、凝集剤粉をミキサー室の助剤液に徐々に溶解する必要があるが、例えば、凝集剤粉を一度に溶解しようとすると部分的なゲル化現象などが生じて均一性状の凝集剤液として作成できず、また、適正な性状と均一化の問題は攪拌時間を長くしても解消されない。そこで、本発明の目的は、以上のような課題を解消して、特に工事現場において、比較的簡易な製造装置を使用しながら、排泥処理用凝集剤液を適正な性状と均一化を充足しながら大量製造可能にすることにある。   However, in the production of the above flocculant liquid, an auxiliary liquid such as calcium chloride is dissolved in water in the mixer chamber to form an auxiliary liquid, and then the flocculant powder is mixed into the mixer chamber while stirring the auxiliary liquid. It is necessary to gradually dissolve in the auxiliary liquid, but for example, if the flocculant powder is dissolved at once, a partial gelation phenomenon occurs and cannot be created as a uniform flocculant liquid. The problem of proper properties and homogenization cannot be solved even if the stirring time is increased. Therefore, the object of the present invention is to solve the above-mentioned problems and satisfy the proper properties and homogenization of the flocculant liquid for wastewater treatment while using a relatively simple manufacturing apparatus, particularly at the construction site. While making mass production possible.

前記目的を達成するため、請求項1の発明は、凝集剤と助剤と水とからなり、処理対象の排泥に所定割合で添加混合されることで、前記排泥を略カンテン状の凝集物に処理可能な凝集剤液の製造方法において、前記助剤と水とを混合して所定量の助剤液を作る助剤液作成工程と、前記助剤液作成工程で作られた助剤液の一部をミキサー室に供給するとともに、前記ミキサー室に前記凝集剤粉を適量づつ供給し前記助剤液に混合溶解する凝集剤混合工程と、前記凝集剤混合工程で作られた混合溶液を前記ミキサー室外に排出して前記助剤液の残部に混合した後、その混合溶液の一部を再び前記ミキサー室に供給するとともに、前記凝集剤混合工程と同様な混合溶解作業を順に繰返すことにより、所定濃度まで高めた凝集剤液を作る濃度調整工程と、前記濃度調整工程で作られた凝集剤液を攪拌しつつ所要粘度まで養生する養生工程とを経ることを特徴としている。   In order to achieve the above object, the invention of claim 1 is composed of a flocculant, an auxiliary agent and water, and is added to and mixed with the waste mud to be treated at a predetermined ratio so that the waste mud is substantially agglomerated. In the method for producing a flocculant liquid that can be processed into a product, an auxiliary liquid preparation step of mixing the auxiliary agent and water to produce a predetermined amount of auxiliary liquid, and an auxiliary agent produced in the auxiliary liquid preparation step A flocculant mixing step of supplying a part of the liquid to the mixer chamber, supplying an appropriate amount of the flocculant powder to the mixer chamber and mixing and dissolving in the auxiliary liquid, and a mixed solution made by the flocculant mixing step Is discharged to the outside of the mixer chamber and mixed with the remainder of the auxiliary liquid, and then a part of the mixed solution is supplied again to the mixer chamber and the mixing and dissolving operation similar to the flocculant mixing step is repeated in order. Concentration adjustment process to create a flocculant liquid that has been increased to a predetermined concentration It is characterized by undergoing a curing step of curing the flocculant solution made of the concentration adjusting process to the required viscosity with stirring.

以上の製造方法において、前記凝集剤混合工程では、前記助剤液作成工程で作られた助剤液の一部を前記ミキサー室の供給口側でサイクロン流を生じさせつつミキサー室内に供給し、かつ前記サイクロン流に前記凝集剤粉を適量づつ供給すること(請求項2)、前記助剤液作成工程は、前記ミキサー室に前記水及び助剤を供給して助剤液を作った後、前記ミキサー室外へ一旦排出すること(請求項3)、前記水を前記ミキサー室の供給口側でサイクロン流を生じさせつつミキサー室内に供給し、かつ前記サイクロン流に前記助剤を適量づつ供給すること(請求項4)、が好ましい。   In the above production method, in the flocculant mixing step, a part of the auxiliary liquid produced in the auxiliary liquid preparation step is supplied into the mixer chamber while generating a cyclone flow on the supply port side of the mixer chamber, And supplying the flocculant powder to the cyclone flow in an appropriate amount (Claim 2), in the auxiliary liquid preparation step, the auxiliary liquid is prepared by supplying the water and auxiliary agent to the mixer chamber, First, the water is discharged to the outside of the mixer chamber (Claim 3), the water is supplied into the mixer chamber while generating a cyclone flow on the supply port side of the mixer chamber, and an appropriate amount of the auxiliary agent is supplied to the cyclone flow. (Claim 4) is preferable.

これに対し、請求項5の発明装置は、請求項1から4の何れかに記載の製造方法に用いられて、ミキサー室と前記ミキサー室の上側に設けられた供給口及び前記ミキサー室の下側に設けられ排出口を有した横型ミキサーと、上側に設けられた供給口及び下側に設けられた排出口を有した攪拌タンクと、前記ミキサーの供給口に対し前記助剤を供給する助剤供給手段及び前記凝集剤粉を供給する凝集剤供給手段並びに水を供給する水供給手段と、前記ミキサー室で作られた混合溶液をミキサー排出口から入れる第1液槽及び前記第1液槽内の混合溶液を前記攪拌タンクの供給口に送る第1移送手段と、前記攪拌タンクで攪拌された混合溶液をタンク排出口から入れる第2液槽及び前記第2液槽内の混合溶液を前記ミキサーの供給口に送る第2移送手段とを備えていることを特徴としている。   On the other hand, the invention device according to claim 5 is used in the manufacturing method according to any one of claims 1 to 4, and is provided below the mixer chamber, the supply port provided above the mixer chamber, and the mixer chamber. A horizontal mixer having a discharge port provided on the side, a stirring tank having a supply port provided on the upper side and a discharge port provided on the lower side, and an assistant for supplying the auxiliary agent to the supply port of the mixer Agent supplying means, coagulant supplying means for supplying the flocculant powder, water supplying means for supplying water, a first liquid tank and a first liquid tank in which a mixed solution made in the mixer chamber is introduced from a mixer discharge port A first transfer means for sending the mixed solution to the supply port of the stirring tank; a second liquid tank for feeding the mixed solution stirred in the stirring tank from the tank discharge port; and the mixed solution in the second liquid tank Second transfer to the mixer supply port It is characterized in that it comprises a means.

以上の製造装置において、前記ミキサーは、前記供給口を離れた2カ所に有し、一方の供給口に対し前記水供給手段から水を供給したり前記助剤供給手段から助剤を供給し、他方の供給口に対し前記第2移送手段から第2液槽内の混合溶液を供給したり前記凝集剤供給手段から凝集剤粉を供給すること(請求項6)、前記供給口が略円筒状をなしているとともに、前記水供給手段及び第2移送手段が前記供給口の円筒形内周方向へ水や混合溶液を噴射することでサイクロン流をそれぞれ形成可能になっていること(請求項7)、が好ましい。   In the above manufacturing apparatus, the mixer has two positions apart from the supply port, and supplies water from the water supply unit to one supply port or supplies auxiliary agent from the auxiliary agent supply unit, The mixed solution in the second liquid tank is supplied from the second transfer means to the other supply port or the flocculant powder is supplied from the flocculant supply means (Claim 6), and the supply port is substantially cylindrical. In addition, the water supply means and the second transfer means can form a cyclone flow by injecting water or a mixed solution in the cylindrical inner peripheral direction of the supply port (Claim 7). ) Is preferred.

・請求項1の発明方法では、特に工事現地において、製造過程途中の凝集剤液濃度を順次に上げて目的の濃度に調整しながら製造可能なため、また凝集剤混合工程と共に濃度調整工程によって凝集剤液濃度を順次に上げるため、例えば、局部的なゲル化及び付着を防いで大容量の凝集剤液を適正な性状と均一化を維持しながら製造できる。
・請求項2の発明方法では、助剤液と凝集剤液とを混合初期段階からサイクロン流を介して混合攪拌するため、凝集剤混合工程を攪拌度合い維持しながら作業時間を短縮できる。
・請求項3の発明方法では、同一のミキサー室を助剤液作成工程と凝集剤混合工程とで兼用できる。
・請求項4の発明方法では、助剤と水とを混合初期段階からサイクロン流を介して混合攪拌するため、助剤液作成工程を攪拌度合いを維持しながら作業時間を短縮できる。
・請求項5の発明装置では、ミキサーと、攪拌タンクと、助剤供給手段と凝集剤供給手段並びに水供給手段と、第1液槽及び第1移送手段と、第2液槽及び第2移送手段とから構成されているため、汎用の装置や機器だけで請求項1〜4の製造方法を実施可能にする。
・請求項6と7の発明装置では、例えば、ミキサーが供給口を2つ有し、各供給口が筒形をなしていることにより、水や混合溶液を噴射してサイクロン流として簡単に供給できるようにする。
-In the method of the invention of claim 1, it is possible to manufacture while adjusting the concentration of the flocculant liquid during the manufacturing process in order to adjust to the target concentration, especially at the construction site. In order to increase the concentration of the solution sequentially, for example, it is possible to produce a large-capacity flocculant solution while preventing proper gelation and adhesion and maintaining proper properties and uniformity.
In the invention method of claim 2, since the auxiliary liquid and the flocculant liquid are mixed and stirred from the initial stage of mixing through the cyclone flow, the working time can be shortened while maintaining the degree of stirring in the flocculant mixing process.
In the method of the invention of claim 3, the same mixer chamber can be used for both the auxiliary liquid preparation step and the flocculant mixing step.
-In the invention method of Claim 4, since auxiliary agent and water are mixed and stirred from the initial stage of mixing through a cyclone flow, the working time can be shortened while maintaining the degree of stirring in the auxiliary liquid preparation step.
In the invention apparatus of claim 5, the mixer, the stirring tank, the auxiliary agent supply means, the flocculant supply means, the water supply means, the first liquid tank and the first transfer means, the second liquid tank and the second transfer Therefore, the manufacturing method according to claims 1 to 4 can be carried out using only general-purpose devices and equipment.
In the invention apparatus according to claims 6 and 7, for example, the mixer has two supply ports, and each supply port has a cylindrical shape, so that water or a mixed solution can be jetted and easily supplied as a cyclone flow. It can be so.

以下、本発明の好適な実施形態について添付図面を参照して説明する。この説明では概要、凝集剤液、その製造装置及び方法、該凝集剤液を使用する排泥処理設備及び処理方法の順に詳述する。   DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, preferred embodiments of the invention will be described with reference to the accompanying drawings. In this description, the outline, the flocculant liquid, the production apparatus and method thereof, the waste mud treatment equipment and the treatment method using the flocculant liquid will be described in detail in this order.

(概要)図1は地盤改良工法と排泥処理の関係を示し、符号1はセメントミルク製造プラント、符号2は改良対象地盤の地表部GLに設置された混合撹拌装置、符号15は排泥処理プラント(設備)である。ここで、攪拌混合装置2は、キャタピラ走行式のベースマシン3と、ベースマシン3の先端側に立設された起倒式の鉛直ガイド4と、ガイド4に沿って昇降可能な駆動ヘッド5と、駆動ヘッド5の下部に回転可能に垂設された中空の攪拌軸6と、攪拌軸6の下側外周に配置された複数の攪拌翼7とを備えている。セメントミルク製造プラント1は、サイロ8から供給されるセメント及び水道ないしは排泥処理プラント15で生成される水の供給を受けてセメントミルクを製造する。製造されたセメントミルクは、ポンプ9によりヘッド5の直下に設けたスイベルジョイント5aを介して攪拌軸6内の供給管に圧送され、攪拌軸6の下端側又は攪拌翼7に設けられた噴出口を通じて地中に噴出される。噴射後は、攪拌翼7で原位置土と混合され改良杭10として造成される。 (Summary) Fig. 1 shows the relationship between the ground improvement method and the waste mud treatment. Reference numeral 1 is a cement milk production plant, reference numeral 2 is a mixing and stirring device installed on the surface GL of the improvement target ground, and reference numeral 15 is a waste mud treatment. It is a plant (equipment). Here, the stirring and mixing device 2 includes a caterpillar traveling type base machine 3, a tilting vertical guide 4 erected on the tip side of the base machine 3, and a drive head 5 that can be moved up and down along the guide 4. A hollow stirring shaft 6 that is rotatably provided below the drive head 5 and a plurality of stirring blades 7 disposed on the outer periphery of the lower side of the stirring shaft 6 are provided. The cement milk manufacturing plant 1 receives cement supplied from the silo 8 and water generated by the water supply or sludge treatment plant 15 to manufacture cement milk. The produced cement milk is pumped by a pump 9 to a supply pipe in the stirring shaft 6 through a swivel joint 5a provided immediately below the head 5, and is ejected from a lower end side of the stirring shaft 6 or a stirring blade 7. Erupted through the ground. After the injection, it is mixed with the in-situ soil by the stirring blade 7 and formed as an improved pile 10.

以上の造成作業に先立ち、地表部付近には、攪拌軸6の貫入予定部に連絡溝11によって連通する、いわゆる釜揚と称される一時貯留ピット12を造成し、該貯留ピット12の近傍に排泥処理プラント15を設置しておく。実施工では、改良杭10の造成に伴い、攪拌軸25に沿って地表部に上昇排出される排泥(セメント−水−土の混合物で、前記噴射口からの噴射量に比例した量)が連絡溝11を通じて貯留ピット12内に貯留される。そして、貯留ピット12内に一時貯留された排泥は、排泥処理プラント15に取り入れられ、該排泥処理プラントで各種処理を行うことにより、水分分離された後、ベルトコンベア16を介してダンプトラックなどの運搬車両17に移し替えられ、産業廃棄物として運搬車両17により運送排出される。   Prior to the above-mentioned creation work, a temporary storage pit 12 called so-called pot-lifting is created near the ground surface portion, which communicates with a planned penetration portion of the stirring shaft 6 through a communication groove 11. A wastewater treatment plant 15 is installed. In the construction work, as the improved pile 10 is created, waste mud (a mixture of cement-water-soil, which is proportional to the injection amount from the injection port) discharged to the ground surface along the stirring shaft 25 is discharged. It is stored in the storage pit 12 through the communication groove 11. Then, the waste mud temporarily stored in the storage pit 12 is taken into the waste mud treatment plant 15 and subjected to various treatments in the waste mud treatment plant, and after being separated in water, dumped via the belt conveyor 16. It is transferred to a transport vehicle 17 such as a truck, and is transported and discharged by the transport vehicle 17 as industrial waste.

また、図2は排泥処理プラントの構成を模式的に示している。排泥処理プラント15は、設備本体20と、設備本体20に凝集剤液を供給するための凝集剤液製造プラント21と、前記貯留ピット12内に投入された複数の小型水中ポンプ22(図では1つのみ示している)と、ポンプ22に接続された中継槽23と、中継槽23内にあって、ここに集積された排泥を設備本体20に供給する第2の水中ポンプ24などを備えている。   Moreover, FIG. 2 has shown typically the structure of the sludge treatment plant. The wastewater treatment plant 15 includes an equipment main body 20, a flocculant liquid production plant 21 for supplying the equipment main body 20 with a flocculant liquid, and a plurality of small submersible pumps 22 (in the drawing). A relay tank 23 connected to the pump 22, a second submersible pump 24 that is in the relay tank 23 and supplies the accumulated mud to the equipment body 20, etc. I have.

設備本体20には、ポンプ24及び凝集剤液製造プラント21から供給される排泥と凝集剤液を適宜の混合比で混練する混練装置25と、混練装置25の排出端下部に配置された振動式分級装置26と、振動式分級装置26の排出端下部に配置された加圧式分級装置27と、これら各装置及び凝集剤液製造プラント21、ポンプ22や23を連繋させつつ駆動制御するための制御盤(制御装置)28とを具備している。なお、制御盤28と前記各装置とは、破線で例示されるような電気信号線により接続されている。   The equipment body 20 has a kneading device 25 for kneading the waste mud and the flocculant liquid supplied from the pump 24 and the flocculant liquid production plant 21 at an appropriate mixing ratio, and a vibration disposed at the lower end of the discharge end of the kneading apparatus 25. For controlling and controlling the type classifier 26, the pressure type classifier 27 arranged at the lower end of the discharge end of the vibration type classifier 26, and these devices, the coagulant liquid production plant 21, and the pumps 22 and 23. And a control panel (control device) 28. The control panel 28 and each of the devices are connected by an electric signal line as exemplified by a broken line.

ここで、貯留ピット12内に投入されている小型水中ポンプ22は、大型ポンプを用いる場合に比べて、取扱い性に優れているとともに、ポンプ吸込み口の網径がφ2インチであり、第2のポンプ24の網径φ3インチに比べて小さく、これによって排泥を吸引した時点で、排泥中に混在するゴミ、ガラ、砂利、土塊等の粗粒成分は濾過される。しかし、このようにすると配管抵抗が上がる。そこで、この形態では、図2の一部に拡大して示すように、配管22a中にエアノズル22bを挿入し、該エアノズル22b中に図示しない気体供給手段からの加圧空気を注入して空気輸送することで、ポンプ22の駆動能力が小さくても、流動抵抗を小さくして中継槽23まで連続輸送可能になるようしている。   Here, the small submersible pump 22 thrown into the storage pit 12 is superior in handleability compared with the case where a large pump is used, and the pump suction port has a mesh diameter of φ2 inches. Coarse particle components such as dust, glass, gravel, and dirt mixed in the mud are filtered when the mud is sucked by this, as compared with the mesh diameter φ3 inch of the pump 24. However, this increases the pipe resistance. Therefore, in this embodiment, as shown in an enlarged view in part of FIG. 2, an air nozzle 22b is inserted into the pipe 22a, and pressurized air from a gas supply means (not shown) is injected into the air nozzle 22b for pneumatic transportation. As a result, even if the driving capability of the pump 22 is small, the flow resistance is reduced so that continuous transport to the relay tank 23 is possible.

(凝集剤液)凝集剤製造プラント21は、処理方法により異なるが以下に示す凝集剤液を作液することができるが、必ずしも本凝集剤液に限定されるものではない。
(1)一液型凝集剤の作液方法及び処理方法
水道水100重量部に対し、塩化カルシウム、塩化ナトリウム、塩化マグネシウムの少なくとも一種類以上の無機塩を1重量部〜5重量部の範囲で溶解した溶液にアクリルアミド/ジメチルアミノエチルメタリレート塩化メチル4級塩共重合物とアクリルアミドアクリル酸ソーダ共重合物の混合物(テルフロックTG;株式会社テルナイト社製品)を0.5重量部から2.0重量部の範囲で添加したポリマー溶液を作液する。そして、本ポリマー水溶液に含まれるテルフロックTGを粉末換算でセメント混じり排泥中に含まれる乾燥固形分当り0.20〜0.40w/w%の添加率になるように添加、攪拌混合し、カンテン状凝集物を形成せしめる。
(2)二液型凝集剤の作液方法及び処理方法
二液型凝集剤を用いて処理する場合の凝集剤製造プラント21に於ける作液は、ポリマー水溶液のみの作液になる。一方で使用する無機凝集剤は、液体品であるため、そのまま、混練装置25で添加するか、或いは、一旦、別のタンクで希釈して、混練装置25で添加する。ポリマー溶液は、水道水100重量部に対し、塩化カルシウム、塩化ナトリウム、塩化マグネシウムの少なくとも一種類以上の無機塩を0重量部〜1.0重量部の範囲で溶解した溶液にポリアクリルアミド加水分解物、アクリルアミドアクリル酸ソーダ共重合物、(テルフロックAH、HS-916;株式会社テルナイト社製品)ポリアクリル酸ナトリウム、ポリアクリレートの粉末品或いは逆相エマルジョン品を0.5から1.5重量部の範囲で添加し、本ポリマー水溶液に含まれる高分子凝集剤を粉末換算でセメント混じり排泥中に含まれる乾燥固形分当り0.10〜0.40w/w%の添加率になるように添加、攪拌混合し、高粘性のカンテン状物を形成せしめた後、ポリ塩化アルミニウム、硫酸バンド溶液を0.10から9.0重量部を添加、攪拌混合し、カンテン状凝集物を形成せしめる。
また、具体例として、上述した何れの処理方法においても100m/1日の排泥を処理する場合には、凝集剤液が20m程度必要となるなど、処理対象の排泥総量に比例して凝集剤液の使用量も多くなる。一般的には凝集剤液を工場で製造して現場に持ち込んでいる。しかし、以上のように使用量が多い場合には、工事現場で製造する方が品質及びコスト的に有利となる。
(Flocculant liquid) The flocculant production plant 21 can produce the following flocculant liquid, although it varies depending on the processing method, but is not necessarily limited to the present flocculant liquid.
(1) One-pack type flocculant production method and treatment method For 100 parts by weight of tap water, at least one inorganic salt of calcium chloride, sodium chloride, and magnesium chloride is in the range of 1 to 5 parts by weight. A mixture of acrylamide / dimethylaminoethyl metallate methyl chloride quaternary salt copolymer and sodium acrylamide acrylate copolymer (Telflock TG; product of Ternite Co., Ltd.) is added in an amount of 0.5 to 2.0 wt. The polymer solution added in the range of parts is made. Then, terflock TG contained in the present polymer aqueous solution is mixed with cement in terms of powder and added so as to have an addition rate of 0.20 to 0.40 w / w% per dry solid content contained in the waste mud, and stirred and mixed. To form aggregates.
(2) Liquid-forming method and processing method of two-pack type flocculant The liquid-working in the flocculant manufacturing plant 21 in the case of processing using the two-pack type flocculant is only a polymer aqueous solution. On the other hand, since the inorganic flocculant to be used is a liquid product, it is added as it is with the kneading device 25 or once diluted with another tank and added with the kneading device 25. The polymer solution is a polyacrylamide hydrolyzate in a solution in which at least one inorganic salt of calcium chloride, sodium chloride, and magnesium chloride is dissolved in a range of 0 to 1.0 parts by weight with respect to 100 parts by weight of tap water. , Sodium acrylamide acrylate copolymer, (Telflock AH, HS-916; manufactured by Ternite Co., Ltd.) Sodium acrylate, polyacrylate powder product or reverse phase emulsion product in the range of 0.5 to 1.5 parts by weight The polymer flocculant contained in the polymer aqueous solution is mixed with cement in powder conversion and added so as to have an addition rate of 0.10 to 0.40 w / w% per dry solid content contained in the sludge. After mixing to form a highly viscous agar-like material, 0.10 to 9.0 parts by weight of polyaluminum chloride and sulfuric acid band solution were added, Combined 拌混, allowed to form agar-like aggregates.
As a specific example, in the case where 100 m 3 / day of waste mud is treated in any of the above-described treatment methods, about 20 m 3 of a flocculant solution is required, and is proportional to the total amount of waste mud to be treated. As a result, the amount of the flocculant liquid used also increases. Generally, the flocculant liquid is manufactured at the factory and brought to the site. However, when the usage amount is large as described above, it is more advantageous in terms of quality and cost to manufacture at the construction site.

図3は凝集剤液製造プラント21で凝集剤液を製造する手順例を示している。この製造では、最初に、水と無機塩を混合し、所要量の無機塩水溶液を作る。その攪拌時間は10sec以上である。次に、無機塩水溶液に凝集剤を順次添加して溶解させる。なお、この製造では、例えば、凝集剤を急激に溶解させると、ゲル化して、いわゆるダマを作り、均一な凝集剤液にならないので、例えば、凝集剤を少しづつ無機塩水溶液に添加して、所要濃度にまで上げることが好ましい。所定濃度に達した後は、全体を攪拌しつつ養生を行う。養生時間は2時間程度であり、養生後は粘調な液となる。養生後は、排泥処理作業に連動して配管系を通じて設備本体20側へポンプ圧送する。   FIG. 3 shows an example of a procedure for producing a coagulant liquid in the coagulant liquid production plant 21. In this production, first, water and an inorganic salt are mixed to form a required amount of an aqueous inorganic salt solution. The stirring time is 10 sec or more. Next, the flocculant is sequentially added and dissolved in the inorganic salt aqueous solution. In this production, for example, if the flocculant is rapidly dissolved, it gels and creates so-called lumps and does not become a uniform flocculant liquid.For example, the flocculant is added little by little to the inorganic salt aqueous solution, It is preferable to increase to the required concentration. After reaching a predetermined concentration, curing is performed while stirring the whole. The curing time is about 2 hours, and after curing the liquid becomes viscous. After curing, the pump is pumped to the equipment main body 20 side through the piping system in conjunction with the sludge treatment work.

(製造装置)図4は、図3の製造手順をベースとした本発明の製造方法を実施する上で好適な製造プラント(装置)を示している。すなわち、同図の製造プラント21は、水源となる水槽30と、一時貯留用液槽31と、上両側に略円筒状の供給口32a、32bを有した横型ミキサー32と、ミキサー32の上側左右に配置された助剤供給手段33及び凝集剤供給手段34と、ミキサー32の片側に配置された攪拌タンク35とを備えている。 (Manufacturing apparatus) FIG. 4 shows a manufacturing plant (apparatus) suitable for carrying out the manufacturing method of the present invention based on the manufacturing procedure of FIG. That is, the manufacturing plant 21 in the figure includes a water tank 30 serving as a water source, a temporary storage liquid tank 31, a horizontal mixer 32 having substantially cylindrical supply ports 32a and 32b on both upper sides, and an upper left and right side of the mixer 32. The auxiliary agent supplying means 33 and the flocculant supplying means 34 arranged in the above, and the stirring tank 35 arranged on one side of the mixer 32 are provided.

水槽30は、槽内の水をポンプ50と配管53及び該配管途中に設けられた流量弁等を介してミキサー32の一方供給口32aへ所定流量で導入可能になっている。液槽31は、槽内が隔壁36によりミキサー32の真下に位置している第1液槽37と、攪拌タンク35の下部側に位置している第2液槽38に区画されている。第1液槽37は、ミキサー32内の液を後述する排出部に設けられバルブ42,43を介して受け入れて貯留するとともに、槽内に貯留した液をポンプ51及び配管54等を介して撹拌タンク35の上側入口に移送可能となっている。第2液槽38は、撹拌タンク35内の液を下側出口及び該出口に設けられたバルブ46を介して受け入れて貯留するとともに、槽内に貯留した液をポンプ52及び配管55等を介してミキサー32の他方供給口32bに移送可能となっている。   The water tank 30 can introduce the water in the tank into the one supply port 32a of the mixer 32 at a predetermined flow rate via a pump 50, a pipe 53, a flow valve provided in the middle of the pipe, and the like. The liquid tank 31 is divided into a first liquid tank 37 located directly below the mixer 32 by a partition wall 36 and a second liquid tank 38 located on the lower side of the stirring tank 35. The first liquid tank 37 is provided in a discharge section to be described later and receives and stores the liquid in the mixer 32 via valves 42 and 43, and agitate the liquid stored in the tank via the pump 51, the pipe 54, and the like. It can be transferred to the upper inlet of the tank 35. The second liquid tank 38 receives and stores the liquid in the agitation tank 35 via the lower outlet and the valve 46 provided at the outlet, and stores the liquid stored in the tank via the pump 52, the pipe 55, and the like. Thus, it can be transferred to the other supply port 32 b of the mixer 32.

ミキサー32は、ミキサー室両側で枢支した状態に設けられ、攪拌翼39を略等間隔で複数軸装した回転軸40を有している。該回転軸40は、図示しない駆動モータ及び減速機構等を介して任意の早さで回転調整可能となっている。ミキサー32の下両側には、排出部及び該排出部に設けられバルブ42,43が設けられている。また、供給口32aと配管53との接続部、及び供給口32bと配管55との接続部は、図4の上側部分に断面して示したように、各管端を円筒内の内周接線方向に接合しており、水又は液が供給口32a,32b内で吐出されると、渦巻き状のサイクロン流を生じつつミキサー32内に導入されるようになっている。つまり、この構成は、水をサイクロン流で供給しつつ供給手段33から助剤を混入したり、混合溶液(助剤液と凝集剤)をサイクロン流で供給しつつ供給手段34から凝集剤粉を混入することで、初期段階から混合度を高めるようにする。   The mixer 32 is provided in a state of being pivotally supported on both sides of the mixer chamber, and has a rotating shaft 40 in which a plurality of stirring blades 39 are mounted at substantially equal intervals. The rotary shaft 40 can be rotated at an arbitrary speed via a drive motor and a speed reduction mechanism (not shown). On the lower side of the mixer 32, there are provided a discharge portion and valves 42 and 43 provided in the discharge portion. Further, the connecting portion between the supply port 32a and the pipe 53, and the connecting portion between the supply port 32b and the pipe 55 are shown in cross section in the upper part of FIG. When water or a liquid is discharged in the supply ports 32a and 32b, it is introduced into the mixer 32 while generating a spiral cyclone flow. That is, in this configuration, the auxiliary agent is mixed from the supply means 33 while supplying water in the cyclone flow, or the coagulant powder is supplied from the supply means 34 while supplying the mixed solution (auxiliary liquid and flocculant) in the cyclone flow. By mixing, the degree of mixing is increased from the initial stage.

攪拌タンク35は、縦型であり、複数の攪拌翼44を軸装した回転軸45を有している。回転軸45は、中心上下方向に配置され、上部に設けられたモータMに連繋して回転可能となっている。下部一側部には、第2液槽38に対応して排出部及びバルブ46が設けられている。また、下端には、コンプレッサ48が流量制御系などを介して接続されている。該コンプレッサ48は、圧縮空気をタンク内に送って初期の空気攪拌を行うとともに、例えば、タンク内容量が少ない状態になったときにも用いられる。   The stirring tank 35 is a vertical type and has a rotating shaft 45 with a plurality of stirring blades 44 mounted thereon. The rotation shaft 45 is arranged in the center vertical direction, and is rotatable in connection with the motor M provided at the upper portion. A discharge part and a valve 46 are provided on one lower side part corresponding to the second liquid tank 38. A compressor 48 is connected to the lower end via a flow control system. The compressor 48 sends compressed air into the tank for initial air agitation, and is also used, for example, when the tank capacity is low.

(製造方法)次に、以上の製造プラント21を用いた凝集剤液の製造手順を説明する。この製造方法では、助剤(助剤粒子又は助剤粉)と水とを混合して所定量の助剤液を作る助剤液作成工程と、前記助剤液の一部をミキサー32内に供給すると同時に、ミキサー32内に凝集剤粉を適量づつ供給し前記助剤液に混合溶解する凝集剤混合工程と、ミキサー32内の混合溶液をミキサー32外に排出して前記助剤液の残部に混合した後、その混合溶液の一部を再びミキサー32に供給すると同時に、前記凝集剤混合工程と同様な混合溶解作業を順に繰返すことで所定濃度まで高めた凝集剤液を作る濃度調整工程と、前記凝集剤液を攪拌しつつ所要粘度まで養生する養生工程とを経る。 (Manufacturing method) Next, the manufacturing procedure of the flocculant liquid using the manufacturing plant 21 will be described. In this production method, an auxiliary liquid preparation step for mixing an auxiliary agent (auxiliary particles or auxiliary powder) and water to produce a predetermined amount of auxiliary liquid, and a part of the auxiliary liquid in the mixer 32. At the same time as supplying, an appropriate amount of flocculant powder is supplied into the mixer 32 and mixed and dissolved in the auxiliary liquid, and the mixed solution in the mixer 32 is discharged out of the mixer 32 and the remainder of the auxiliary liquid is discharged. Then, a part of the mixed solution is supplied again to the mixer 32, and at the same time, a concentration adjusting step for producing a flocculant liquid that has been increased to a predetermined concentration by sequentially repeating the mixing and dissolving operation similar to the flocculant mixing step, And a curing step of curing the flocculant solution to a required viscosity while stirring.

詳述すると、助剤液作成工程では、ミキサー32のバルブ42,43を閉じ、ポンプ50を駆動して調整された水流で水を供給口32aに流しつつ、供給手段33を駆動してその水流に応じた供給量で順次助剤(塩化カルシウムで、粉又は粒子)を供給口32aの渦流中心位置に落下させる。これによって、助剤は、サイクロン流により水に強制的に混合され、次いでミキサー32内の攪拌翼39によりさらに均一に混合される。この操作は設計上の助剤液総量に達するまで行われる。また、供給口32aとは逆側のバルブ42を開け、タンク室内から作成された助剤溶液を一旦第1液槽37内に排出するとともに、第1液槽37に貯まった助剤液をポンプ51により、攪拌タンク35内に移送する。なお、攪拌タンク35は、回転軸45が回転されており、収容された助剤液について引続き溶解操作(水に対する助剤の溶解)を継続して行う。   More specifically, in the auxiliary liquid preparation step, the valves 42 and 43 of the mixer 32 are closed and the pump 50 is driven to flow water to the supply port 32a while driving the supply means 33 to drive the water flow. The auxiliary agent (calcium chloride, powder or particles) is sequentially dropped to the vortex center position of the supply port 32a at a supply amount according to the above. As a result, the auxiliary agent is forcibly mixed with water by the cyclone flow and then further uniformly mixed by the stirring blade 39 in the mixer 32. This operation is performed until the total amount of the designed auxiliary liquid is reached. Further, the valve 42 opposite to the supply port 32a is opened, the auxiliary solution prepared from the tank chamber is once discharged into the first liquid tank 37, and the auxiliary liquid stored in the first liquid tank 37 is pumped. By 51, it is transferred into the stirring tank 35. In the stirring tank 35, the rotating shaft 45 is rotated, and the dissolving operation (dissolving of the auxiliary in water) is continuously performed on the stored auxiliary liquid.

助剤液の作成後は凝集剤混合工程及び濃度調整工程が連続して行われる。すなわち、この工程では、ミキサー32の排出側バルブ42,43を閉じ、又、攪拌タンク35のバルブ46を開けて助剤液の一部を第2液槽38に移し、該液槽38内の助剤液をポンプ52により配管55及び供給口32bを通じてミキサー32内に流しつつ、供給手段34を駆動して凝集剤粉をその渦流中心位置に落下供給させる。これによって、凝集剤は、サイクロン流により助剤液に強制的に混合され、次いでミキサー32内の攪拌翼39の回転によりさらに均一に混合される。なお、凝集剤粉は、上述したごとく溶け難いため、例えば、前記サイクロン流の流速を速く、かつ時間当りの供給量を少なく設定する必要がある。したがって、濃度調整工程では、ミキサー32の一作業毎の作液濃度は薄いが、作液後は供給口32bとは反対側のバルブ43を開けて第1液槽37内に排出し、直ちにポンプ51を通じて攪拌タンク35内に戻し、残部の助剤液に攪拌混合することで、一作業毎に順次目標とする濃度に近づくようにする。   After the preparation of the auxiliary liquid, the flocculant mixing step and the concentration adjusting step are continuously performed. That is, in this step, the discharge side valves 42 and 43 of the mixer 32 are closed, and the valve 46 of the stirring tank 35 is opened to transfer a part of the auxiliary liquid to the second liquid tank 38. While the auxiliary liquid is caused to flow into the mixer 32 through the pipe 55 and the supply port 32b by the pump 52, the supply means 34 is driven to drop and supply the flocculant powder to the vortex center position. Thereby, the flocculant is forcibly mixed with the auxiliary liquid by the cyclone flow, and then further uniformly mixed by the rotation of the stirring blade 39 in the mixer 32. In addition, since the flocculant powder is difficult to dissolve as described above, for example, it is necessary to set the flow rate of the cyclone flow fast and the supply amount per time small. Therefore, in the concentration adjustment process, the concentration of the liquid for each operation of the mixer 32 is thin, but after the liquid is formed, the valve 43 on the side opposite to the supply port 32b is opened and discharged into the first liquid tank 37 and immediately pumped. It returns to the stirring tank 35 through 51, and it stirs and mixes with the remainder auxiliary agent liquid, It is made to approach the target density | concentration sequentially for every operation | work.

以上の攪拌混合作業を繰返し、所定の濃度到達したら、養生工程が行われる。この工程では、作成された凝集剤液の全てを攪拌タンク35内に移すよう操作され、攪拌タンク35内で凝集剤液をさらに2時間程度、攪拌養生を行う。この攪拌養生中に作液された凝集剤液は、反応進行して増粘し、排泥処理用凝集剤液として使用可能となる。その後は、例えば、攪拌タンク35のバルブ46を図示省略した貯留タンク内に接続し、該貯留タンク内に移送すれば、一回の作液作業が完了し、再び助剤液の作液と、引続く凝集剤液の作液を一日の必要量となるまで繰返す。また、作成された凝集剤液は、上記した混練装置25側に供給されることになる。このような、製造プラントでは、助剤液の作液も同一のミキサー32を共用でき、製造装置ないしは設備を小型化できる利点がある。   When the above stirring and mixing operation is repeated and a predetermined concentration is reached, a curing step is performed. In this step, the entire flocculant liquid prepared is operated to be transferred into the stirring tank 35, and the flocculant liquid is further stirred and cured in the stirring tank 35 for about 2 hours. The flocculant liquid produced during the stirring and curing is reacted to increase the viscosity and can be used as a flocculant liquid for wastewater treatment. After that, for example, if the valve 46 of the agitation tank 35 is connected to a storage tank (not shown) and transferred to the storage tank, one liquid preparation operation is completed, and the auxiliary liquid preparation is performed again. Repeat the flocculant solution until the daily dose is reached. Moreover, the prepared flocculant liquid is supplied to the above-mentioned kneading apparatus 25 side. In such a production plant, the same mixer 32 can be shared for the production of the auxiliary liquid, and there is an advantage that the production apparatus or equipment can be downsized.

(排泥処理設備及び処理方法)図5と図6は、以上作成された凝集剤液を使用する排泥処理プラント(設備)15の一例を示している。この設備本体20は、矩形立体枠状のフレーム60上にあって、最上段に前述の混練装置25を配置するとともに、その先端下部に位置して混練装置の25の長手方向と直交して振動式分級装置26を配置し、更に分級装置26の排出端下部に位置して該分級装置26と略平行して加圧式分級装置27を配置している。また、フレーム60には、点検等で使用される階段60aが一側部に設けられているとともに、混練装置25の下側スペースに制御盤28などを配置している。 (Drainage treatment facility and treatment method) FIGS. 5 and 6 show an example of a wastewater treatment plant (equipment) 15 that uses the flocculant liquid prepared as described above. This equipment main body 20 is on a rectangular solid frame 60, and the above-described kneading device 25 is disposed at the top, and is located at the lower end of the tip and vibrates perpendicular to the longitudinal direction of the kneading device 25. A classifier 26 is disposed, and a pressure classifier 27 is disposed in parallel with the classifier 26 at a lower portion of the discharge end of the classifier 26. Further, the frame 60 is provided with a staircase 60a used for inspection and the like on one side, and a control panel 28 and the like are arranged in a lower space of the kneading device 25.

そして、この排泥処理操作では、上記した一液型凝集剤を用いる場合、処理対象の排泥を、ほぼ定量ずつ、且つ凝集液を同時に加えつつ混練装置25に導入して練り混ぜることで、ほぼカンテン状の凝集物に処理できる。一方、二液型凝集剤を用いて処理する場合は、処理対象の排泥を、ほぼ定量ずつ、かつポリマー水溶液を同時に加えつつ混練装置25に導入して練り混ぜ、混練装置25の出口部分で、無機凝集剤の水溶液を添加し、混合することにより、ほぼカンテン状の凝集物に処理できる。その後、カンテン状凝集物を後述する混合装置の排出部から下側の振動式分級装置26に落下する。分級装置26では、受け止めた凝集物に振動を加えて当該凝集物から水分の一部を分離しつつ、凝集物を加振方向である装置一端側から他端側へ移送して、不図示のガイドシュート内に落下し、該ガイドシュートを介して加圧式分級装置27に投入可能にする。分級装置27では、分級装置26で水分の一部を分離除去した凝集物を内部に受け入れるとともに、ピストン方式でその凝集物を圧縮して強制的に脱水することで略ペレット状の硬固化体に処理し、前開口を閉じている蓋を開操作することでその硬固化体を外部に押し出す。押し出された硬固化体は、上述した図2のベルトコンベア16を介して運搬車両等に移し替えられる。また、分級装置26と27で脱水された水は、各分級装置26と27の下方へ流下し、不図示の水槽などに貯留された後、外部に放流されるか、或いは前記セメントミルク製造プラント1や凝集剤液製造プラント21の水つまり図4の水槽30に送られて循環使用される。以上のようにして、形態例の排泥処理方法では、処理対象の排泥がペレット状の硬固化体に処理されることで、容積及び重量共に大幅に圧縮され、減容化及び減量化を達成できる。   And in this waste mud treatment operation, when using the above-mentioned one-pack type flocculant, the waste mud to be treated is introduced into the kneading device 25 while adding the coagulated liquid almost quantitatively, and kneaded. It can be processed into almost agglomerated aggregates. On the other hand, when processing using the two-pack type flocculant, the waste mud to be treated is introduced into the kneading device 25 and added to the kneading device 25 while adding the aqueous polymer solution at the same time. By adding an aqueous solution of an inorganic flocculant and mixing, it can be processed into an agar-like aggregate. Thereafter, the agglomerate falls from the discharge unit of the mixing device described later to the lower vibration classifier 26. In the classifier 26, the aggregate received is vibrated to separate a part of the moisture from the aggregate, and the aggregate is transferred from one end side to the other end side of the apparatus in the direction of vibration. It falls into the guide chute and can be put into the pressure classifier 27 through the guide chute. In the classifier 27, the aggregate obtained by separating and removing a part of the water by the classifier 26 is received inside, and the aggregate is compressed and forcedly dehydrated by a piston method to form a substantially pellet-like hardened body. The hardened body is pushed out by opening the lid that closes the front opening. The hardened body thus extruded is transferred to a transporting vehicle or the like via the belt conveyor 16 of FIG. 2 described above. The water dehydrated by the classifiers 26 and 27 flows down below the classifiers 26 and 27 and is stored in a water tank (not shown) and then discharged to the outside or the cement milk manufacturing plant. 1 and water in the flocculant liquid production plant 21, that is, sent to the water tank 30 in FIG. As described above, in the waste mud treatment method of the embodiment, the waste mud to be treated is processed into a pellet-like hardened body, so that both the volume and weight are greatly compressed, and volume reduction and weight reduction are achieved. Can be achieved.

なお、以上の形態例は本発明を何ら制約するものではない。本発明は、請求項1や5で特定される技術要素を備えておればよく、細部は必要に応じて種々変更可能なものである。   Note that the above embodiments do not limit the present invention. The present invention may be provided with the technical elements specified in claims 1 and 5, and the details can be variously changed as necessary.

工事現場で行われる排泥処理法の全体の流れを示す説明図である。It is explanatory drawing which shows the whole flow of the sludge treatment method performed at a construction site. 上記排泥処理方法と凝集剤液との関係を示す説明図である。It is explanatory drawing which shows the relationship between the said sludge disposal method and a flocculant liquid. 上記凝集剤液を作る製造手順を示す流れ図である。It is a flowchart which shows the manufacture procedure which makes the said flocculant liquid. 上記凝集剤液の製造装置を模式的に示す構成図及びA−A線断面図である。It is the block diagram which shows the manufacturing apparatus of the said flocculant liquid typically, and the sectional view on the AA line. 上記排泥処理法に適用される排泥処理設備を示す平面図及び正面図である。It is the top view and front view which show the waste mud treatment equipment applied to the said waste mud treatment method. 上記排泥処理設備の背面図と左側面図である。It is the rear view and left view of the said waste mud treatment equipment.

符号の説明Explanation of symbols

20…設備本体
21…凝集剤液製造プラント(装置)
25…混練装置(手段)
26…振動式分級装置(手段)
27…加圧式分級装置(手段)
30…水槽
31…液槽(37は第1液槽、38は第2液槽)
32…ミキサー(32a,32bは供給口、42,43は排出部のバルブ)
33…助剤用供給手段
34…凝集剤用供給手段
35…攪拌タンク(46は排出部のバルブ)

20 ... equipment body 21 ... flocculant liquid production plant (equipment)
25. Kneading apparatus (means)
26 ... Vibration classifier (means)
27 ... Pressure classifier (means)
30 ... Water tank 31 ... Liquid tank (37 is the first liquid tank, 38 is the second liquid tank)
32 ... Mixer (32a and 32b are supply ports, and 42 and 43 are discharge valves)
33 ... Auxiliary supply means 34 ... Flocculant supply means 35 ... Stirring tank (46 is a valve of the discharge section)

Claims (7)

凝集剤と助剤と水とからなり、処理対象の排泥に所定割合で添加混合されることで、前記排泥を略カンテン状の凝集物に処理可能な凝集剤液の製造方法において、
前記助剤と水とを混合して所定量の助剤液を作る助剤液作成工程と、
前記助剤液作成工程で作られた助剤液の一部をミキサー室に供給するとともに、前記ミキサー室に前記凝集剤粉を適量づつ供給し前記助剤液に混合溶解する凝集剤混合工程と、
前記凝集剤混合工程で作られた混合溶液を前記ミキサー室外に排出して前記助剤液の残部に混合した後、その混合溶液の一部を再び前記ミキサー室に供給するとともに、前記凝集剤混合工程と同様な混合溶解作業を順に繰返すことにより、所定濃度まで高めた凝集剤液を作る濃度調整工程と、
前記濃度調整工程で作られた凝集剤液を攪拌しつつ所要粘度まで養生する養生工程
とを経ることを特徴とする排泥処理用凝集剤液の製造方法。
In the method for producing a flocculant liquid, which comprises a flocculant, an auxiliary agent, and water, and is added and mixed to the waste mud to be treated at a predetermined ratio, so that the waste mud can be processed into a substantially agglomerated flocculant
An auxiliary liquid preparation step of mixing the auxiliary agent and water to make an auxiliary liquid of a predetermined amount;
A part of the auxiliary liquid produced in the auxiliary liquid preparation step is supplied to the mixer chamber, and an appropriate amount of the flocculant powder is supplied to the mixer chamber and mixed and dissolved in the auxiliary liquid. ,
After the mixed solution produced in the flocculant mixing step is discharged out of the mixer chamber and mixed with the remainder of the auxiliary liquid, a part of the mixed solution is supplied again to the mixer chamber and the flocculant mixed Concentration adjustment step for making a flocculant liquid increased to a predetermined concentration by repeating the same mixing and dissolving operation as in the step, and
A method for producing a flocculant liquid for wastewater treatment, comprising a curing step of curing the flocculant liquid produced in the concentration adjusting step to a required viscosity while stirring.
前記凝集剤混合工程では、前記助剤液作成工程で作られた助剤液の一部を前記ミキサー室の供給口側でサイクロン流を生じさせつつミキサー室内に供給し、かつ前記サイクロン流に前記凝集剤粉を適量づつ供給する請求項1に記載の排泥処理用凝集剤液の製造方法。   In the flocculant mixing step, a part of the auxiliary liquid produced in the auxiliary liquid preparation step is supplied into the mixer chamber while generating a cyclone flow on the supply port side of the mixer chamber, and the cyclone flow The method for producing a flocculant liquid for wastewater treatment according to claim 1, wherein an appropriate amount of the flocculant powder is supplied. 前記助剤液作成工程は、前記ミキサー室に前記水及び助剤を供給して助剤液を作った後、前記ミキサー室外へ一旦排出する請求項1に記載の排泥処理用凝集剤液の製造方法。   The said auxiliary liquid preparation process supplies the said water and auxiliary agent to the said mixer chamber, and after making an auxiliary liquid, it discharges | emits once out of the said mixer chamber temporarily. Production method. 前記水を前記ミキサー室の供給口側でサイクロン流を生じさせつつミキサー室内に供給し、かつ前記サイクロン流に前記助剤を適量づつ供給する請求項3に記載の排泥処理用凝集剤液の製造方法。   The flocculant liquid for waste mud treatment according to claim 3, wherein the water is supplied into the mixer chamber while generating a cyclone flow on the supply port side of the mixer chamber, and an appropriate amount of the auxiliary agent is supplied to the cyclone flow. Production method. 請求項1から4の何れかに記載の製造方法に用いられて、
ミキサー室と前記ミキサー室の上側に設けられた供給口及び前記ミキサー室の下側に設けられ排出口を有した横型ミキサーと、
上側に設けられた供給口及び下側に設けられた排出口を有した攪拌タンクと、
前記ミキサーの供給口に対し前記助剤を供給する助剤供給手段及び前記凝集剤粉を供給する凝集剤供給手段並びに水を供給する水供給手段と、
前記ミキサー室で作られた混合溶液をミキサー排出口から入れる第1液槽及び前記第1液槽内の混合溶液を前記攪拌タンクの供給口に送る第1移送手段と、
前記攪拌タンクで攪拌された混合溶液をタンク排出口から入れる第2液槽及び前記第2液槽内の混合溶液を前記ミキサーの供給口に送る第2移送手段
とを備えていることを特徴とする排泥処理用凝集剤液の製造装置。
Used in the production method according to claim 1,
A horizontal mixer having a mixer chamber and a supply port provided on the upper side of the mixer chamber and a discharge port provided on the lower side of the mixer chamber;
A stirring tank having a supply port provided on the upper side and a discharge port provided on the lower side;
An auxiliary agent supplying means for supplying the auxiliary agent to the supply port of the mixer, an aggregating agent supplying means for supplying the flocculant powder, and a water supplying means for supplying water;
A first liquid tank for feeding the mixed solution made in the mixer chamber from a mixer discharge port, and a first transfer means for sending the mixed solution in the first liquid tank to the supply port of the stirring tank;
A second liquid tank for feeding the mixed solution stirred in the stirring tank from a tank discharge port; and a second transfer means for feeding the mixed solution in the second liquid tank to the supply port of the mixer. Equipment for manufacturing flocculant liquid for wastewater treatment.
前記ミキサーは、前記供給口を離れた2カ所に有し、一方の供給口に対し前記水供給手段から水を供給したり前記助剤供給手段から助剤を供給し、他方の供給口に対し前記第2移送手段から第2液槽内の混合溶液を供給したり前記凝集剤供給手段から凝集剤粉を供給する請求項5に記載の排泥処理用凝集剤液の製造装置。   The mixer has the supply port at two locations apart from each other, supplies water from the water supply unit to one supply port, or supplies auxiliary agent from the auxiliary supply unit, and supplies to the other supply port. The apparatus for producing a flocculant liquid for waste mud treatment according to claim 5, wherein the mixed solution in the second liquid tank is supplied from the second transfer means or the flocculant powder is supplied from the flocculant supply means. 前記供給口が略円筒状をなしているとともに、前記水供給手段及び第2移送手段が前記供給口の円筒形内周方向へ水や混合溶液を噴射することでサイクロン流をそれぞれ形成可能になっている請求項5又は6に記載の排泥処理用凝集剤液の製造装置。

The supply port has a substantially cylindrical shape, and the water supply means and the second transfer means can form a cyclone flow by injecting water or a mixed solution in the cylindrical inner peripheral direction of the supply port. The apparatus for producing a flocculant liquid for waste mud treatment according to claim 5 or 6.

JP2005191468A 2005-06-30 2005-06-30 Method and apparatus for producing flocculant liquid for wastewater treatment Expired - Fee Related JP4211991B2 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014111229A (en) * 2012-12-05 2014-06-19 Hitachi Zosen Corp Powder dissolving device and powder dissolving method therefor
KR20170091145A (en) * 2015-01-14 2017-08-08 도모에고교 가부시키가이샤 Polymer flocculant mixing and dissolving system, and method for mixing and dissolving polymer flocculant
CN112624289A (en) * 2020-12-22 2021-04-09 江苏奔泰环保设备有限公司 Full-automatic PAM dosing equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014111229A (en) * 2012-12-05 2014-06-19 Hitachi Zosen Corp Powder dissolving device and powder dissolving method therefor
KR20170091145A (en) * 2015-01-14 2017-08-08 도모에고교 가부시키가이샤 Polymer flocculant mixing and dissolving system, and method for mixing and dissolving polymer flocculant
KR101984528B1 (en) 2015-01-14 2019-05-31 도모에고교 가부시키가이샤 Polymer flocculant mixing and dissolving system, and method for mixing and dissolving polymer flocculant
CN112624289A (en) * 2020-12-22 2021-04-09 江苏奔泰环保设备有限公司 Full-automatic PAM dosing equipment

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