JP2006335556A - Bar-shaped food carrying device - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To minimize damage, and to accurately count bar-shaped food, and by aligning the bar-shaped food in the same direction by carrying the bar-shaped food at the same interval. <P>SOLUTION: This carrying device is composed of a hopper 6 for storing a large number of bar-shaped foods 1 in an alignment state of the direction and a position, and an endless conveyor 8 for scooping up and supplying the bar-shaped foods 1 to a different position at a predetermined interval from this hopper, and surely scoops up the foods by the endless conveyor by arranging an exciter 7 in the hopper. The carrying device has a large number of cross bars 83 extended at an equal interval in the continuous direction of these chains between the left-right endless chains 82 and forming a space for storing the bar-shaped foods 1 before and behind, and a guide rail 84 for supporting the foods from below by its under surface. An interval and a diameter of the cross bars 83 are set in a dimension capable of inserting the bar-shaped food by only one between the front and rear cross bars. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

  The present invention relates to a transporting device that transports stick-shaped foods such as snacks at predetermined intervals with their directions aligned for packaging or the like.

  Many snacks in the form of sticks are made by kneading flour such as cereals and strawberries into a stick form and then heat-treating such as frying. Such rod-shaped foods are sold in containers, but are commercialized by weighing foods and storing predetermined amounts in the containers.

However, since foods are manufactured as described above, they are light, fragile and easily broken, so that many foods are damaged during weighing and transportation. In particular, the conventional conveyors used to transport food while being gathered on a belt conveyor or weighed multiple items together, so the yield is good due to damage caused by contact between foods in addition to external force. There was a bug that there was no.
Therefore, the present invention counts the food contained in the packaging container by the number instead of the weight, and for that purpose, the rod-shaped food is aligned in the same direction and transported at the same interval, thereby causing damage. The objective is to reduce as much as possible and to enable accurate counting.

  The stick-shaped food conveyance device of the present invention comprises a hopper, an endless conveyor downstream thereof, and a vibration generator provided in the hopper. That is, it is a hopper that accommodates a large number of bar-shaped foods in a horizontal state and aligns the direction and the position of the end, and the endless conveyor travels upward facing the inside and moves the bar-shaped food inside A hopper that supplies the endless conveyor in a horizontal state, and an endless conveyor that picks up the bar-shaped food from the hopper and supplies it to another position at a predetermined interval, including an endless chain on both sides in the width direction, and a left and right endless chain Between the left and right endless chains with a predetermined distance in the width direction between a number of crossbars that are spanned at equal intervals in the continuous direction of these chains and form a space for storing rod-shaped food between the front and rear. And a guide rail that extends in a direction along the chain and supports the rod-shaped food between the front and rear crossbars from below, and the spacing and diameter of the plurality of crossbars are such that the rod-shaped food is The black An endless conveyor having a size that allows only one bar to be inserted between the bars, and a portion where the bar-shaped food is scooped up from the hopper, and a vibration generator provided on the hopper to vibrate the hopper. The vibration device includes a support body that urges a hopper in the direction of the endless conveyor by weight and supports the frame, and a support body or hopper that is provided in contact with the endless chain of the endless conveyor and moves. And a vibrator that vibrates the hopper against the urging by the weight due to the unevenness.

  Since a large number of bar-shaped foods having the same horizontal posture and position are accommodated in the hopper, they are surely scooped up by the endless conveyor. In the endless conveyor, foods are conveyed one by one at the same interval while keeping the same direction, so that damage due to contact between foods is eliminated and food counting is facilitated. When the hopper vibrates by the vibration generator, it can be lifted up one by one in the endless conveyor, so that the counting accuracy is improved, and the generation of vibration is not borne by exceptional power. Since the movement and the unevenness are used for vibration generation, the structure of the vibration generator is simplified and a power source is unnecessary, which is economical.

1 to 3 show an embodiment of the present invention, in which a rod-shaped food 1 is transferred from a vertical conveying machine 2 to an intermediate container 4, a hopper 6 and an endless conveyor 8 in order to put a predetermined number of foods 1 into a packaging container 12. It conveys to the input bucket 10 to supply.
Food 1 is a stick-shaped snack made by kneading cereals and rice cakes as the main ingredients, seasoning and heat treatment. In this form, the cross section has an elliptical shape with a major axis of 7 mm and a minor axis of 5.5 mm. The length is 50 mm. The food 1 is conveyed by the vertical conveying machine 2 shown in FIG. 2 and supplied to the intermediate container 4.

  The vertical conveyor 2 is a commonly used vibratory feeder. In FIG. 2, the article is moved forward by vibrating the passage, and only the front end of the conveyance path is illustrated, and the food 1 is directed from right to left. Is transported. Here, the conveyance path is roughly horizontal or inclined with its tip portion slightly raised. In this embodiment, a plurality of transport paths are formed which are narrowed by dividing the transport path in the width direction. For this reason, the stick-shaped food 1 must be vertically oriented in the conveying direction, is conveyed in that direction, and is dropped from the tip to the intermediate container 4 by a short distance and sequentially supplied.

  The intermediate container 4 has an upper surface and one end surface open, and is attached to a controller 41 supported by the machine frame 3. The control machine 41 is attached to the machine frame 3 by a pivot 42, and this can also be lifted between a solid line position and a chain line position shown in FIG. 2 by a cylinder device 43 attached to the machine frame 3. As shown in FIG. 1, the lower half of the intermediate container 4 has a circular cross section and has a U-shaped cross section as a whole. Therefore, the bottom of the intermediate container 4 has a lower center in the width direction (left and right direction in FIG. 1) In FIG. 1, as indicated by a chain line, it can be opened and closed in the width direction. This opening and closing is also executed by the controller 41.

  The intermediate container 4 has a longitudinal direction which is the left-right direction in FIG. That is, the food 1 transported by the transport machine 2 is received in the intermediate container 4 with its posture (direction). Moreover, since the bottom of the bottom of the bottom is lower, the stick-shaped food 1 is accommodated in the intermediate container 4 in the direction along the longitudinal direction. At this time, the intermediate container 4 is inclined with the open end close to the vertical transfer machine 2 being high and the end far from the vertical transfer machine 2 being low. Housed in the same orientation. The angle of inclination at this time is best 30 degrees, but it is a usable angle between 20 and 45 degrees. When the angle is larger and smaller than this range, when the food 1 of this form is handled, the ratio of the food 1 to be aligned becomes low.

  When a certain number of foods 1 are accommodated at such an inclined position, a sensor (not shown) detects it and stops the supply of the vertical supply device 2 and also operates the cylinder device 43 to bring the intermediate container 4 to the horizontal position. It is lowered and opened as indicated by the chain line in FIG. 1 to supply the food 1 inside to the lower hopper 6. Thereafter, the intermediate container 4 is closed and returned to the inclined position again, and the vertical supply device 2 restarts the operation and repeats the operation.

  The hopper 6 is installed to lean against the upwardly inclined portion 8 a of the endless conveyor 8. The endless conveyor 8 includes parallel endless chains 82 and 82 spanned on both sides in the width direction in the machine frame 3 on sprockets 81a, 81b, 81c, 81 pivotally supported on the machine frame 3, and left and right endless chains. Between a number of crossbars 83 that are spanned at equal intervals in the continuous direction between the chains 82 and 82 to form a space for storing the rod-shaped food 1 between the front and rear, and the left and right endless chains 82 and 82. And a guide rail 84 that extends in a direction along the chains 82 and 82 and that supports the rod-shaped food 1 between the front and rear cross bars 83 from below. . As the endless chain 82, a roller chain is used here, but other chains can also be used. The intervals and diameters of the multiple crossbars 83 are such that only one rod-shaped food 1 enters between the front and rear crossbars 83. Specifically, a round bar having a diameter of 5 mm is used for the crossbar 83, It is attached to the chain 82 at a pitch of 12.7 mm. For this reason, the distance between the front and rear cross bars 83 is 7.5 mm, which is larger than both the major axis 7 mm and minor axis 5.5 mm of the cross section of the food 1 and is twice as long as the major axis and minor axis. Smaller than. This is a specific example of the present invention in which the distance and diameter of the cross bars are such that only one bar-like food can enter between the front and rear cross bars. Power is applied to the rotating shaft of the sprocket 81c to form a drive shaft.

  The guide rail 84 is supported by the machine frame 3 on the upwardly inclined portion 8a between the sprockets 81c and 81b, the horizontal portion 8b between the sprockets 81b and 81a, and the portion 8c that rotates around the sprocket 81a. Installed. Thus, in these portions, the cross bar 83 moves while maintaining the state close to the guide rail 84.

  The upwardly inclined portion 8a of the endless conveyor 8 is a portion for scooping up the food 1, and the hopper 6 is installed here. The hopper 6 includes a bottom plate 61 that is inclined along the cross bar 83 and side plates 62 that are erected on the left and right sides of the bottom plate 61, and an upper surface and a portion facing the endless conveyor 8 are open. A bracket 63 is fixed to the bottom plate 61, and a lower portion of the bracket 63 is pivotally supported on the machine frame 3 by a pivot 64 at a position away from the endless conveyor 8. Due to the positional relationship between the pivot 64 and the center of gravity of the hopper 6 including the bracket 63, the hopper 6 is placed against the upwardly inclined portion 8 a of the endless conveyor 8.

  The bracket 63 is provided with a shaft 65 parallel to the cross bar 83 and the pivot 64, and rollers 66 are attached to both ends thereof. The roller 66 is in rolling contact with the endless chain 82 in the upward slope portion of the endless conveyor 8 from the upper surface, and hits the roller 82a of the roller chain constituting the endless chain as the endless chain 82 moves. Repeat ascending and descending in the diagonally upward direction away from the chain trajectory. As the roller 66 moves, the bracket 63 and the hopper 6 integrally vibrate as shown by the arrow shown in FIG. Thus, the vibration generator 7 is configured to vibrate the hopper 6 by bringing the roller 66 provided on the bracket 63 of the hopper 6 into contact with the upper surface of the endless chain 82. The roller 66 can also be provided directly on the hopper 6. In this way, vibration can be applied to the hopper 6 using the endless chain 82 and the gravity of the hopper 6 without requiring special power for vibration. The bracket 63 corresponds to a support of the vibration generator 7 of the present invention, and the roller 66 corresponds to a vibrator of the vibration generator 7. Instead of the roller 66, a member that slides into contact with the chain 82 can be used, and a member other than the bracket 63 can be used as a support. Further, the roller 66 or a member in place of the roller 66 may not be a roller of the endless chain 82 but may contact a portion where unevenness continues in the continuous direction of the chain, such as a link constituting the chain 82.

At the time of the vibration, the distance between the hopper 6 and the cross bar 81 of the endless conveyor 8 is smaller than the diameter (short diameter) of the food 1 even when the hopper 6 is farthest from the endless conveyor 8. 1 will not leak.
Since the hopper 6 leans against the endless conveyor 8 and the load of the hopper 6 and the like is applied to the endless chain 82 from the roller 66, a member that slides on and supports the chain 82 on the back side of the endless chain 82. 67 is arranged, and is supported by the machine casing 3 through parts not shown. Here, the inclination angle of the upwardly inclined portion 8a of the endless conveyor 8 is 55 degrees, but in this case, an angle of 45 degrees to 60 degrees is appropriate. When the angle is less than 45 degrees, two foods 1 may get on between the front and rear crossbars 83, and when the angle is larger than 60 degrees, the foods 1 between the front and rear crossbars 83 may fall off due to vibration or the like. Because there is. The bottom plate 61 of the hopper 6 has an inclination angle of 50 degrees. This is an angle at which the food 1 is guided to the lower part of the hopper 6 without receiving a large impact.

  Thus, the hopper 6 includes the left and right side plates 62 and the inclined bottom plate 61, and the intermediate container 4 faces above the higher end of the bottom plate 61, and the food 1 is in a horizontal state from the intermediate container 4. When the food 1 is supplied, the food 1 slides or rolls on the bottom plate 61 and accumulates in the hopper 6 so as to be sequentially stacked from the bottom of the hopper 6.

  On the other hand, the portion 8a of the endless conveyor 8 moves obliquely upward along the open bottom surface forming the V-shaped bottom together with the bottom plate 61 of the hopper 6, so that one food is provided between the front and rear cross bars 83. Thus, the food 1 in the hopper 6 is picked up by the endless conveyor 8 one by one and carried out at equal intervals, so that two foods 1 enter between the crossbars 83. Absent. Such scooping up of one food 1 and shaking off of the second food 1 are reliably executed by the vibration of the hopper 6 described above. At this time, the food 1 is conveyed on the guide rail 84 while being pushed by the cross bar 83 and sliding. At this time, two guide rails 84 are used, and the food 1 is supported by the two guide rails 84. However, when the food rail 1 is damaged and shortened, the balance is lost and the food rails 1 are separated from the two guide rails 84. . Therefore, the defective product is not conveyed. Needless to say, the food 1 in the hopper 6 is repeatedly supplied by the intermediate container 4 so that a predetermined amount is always secured.

  Here, the length (left-right dimension) of the intermediate container 4 and the hopper 6 shown in FIG. 2 is shorter than the width of the endless conveyor 8 constituted by the crossbar 83 or the like. This is because the food that can be transported by the endless conveyor 8 can be applied to foods that are longer than the food 1 that has been described so far. In other words, the endless conveyor 8 can be applied to the food 1 having the same material, diameter, and cross-sectional shape as those described above, and applicable to foods that are only about twice as long. At that time, the dimensions of the intermediate container 4 and the hopper 6 are changed.

  The food picked up by the endless conveyor 8 moves to the rotating portion 8c through the horizontal portion 8b. Here, a cover 85 is applied so that the food 1 does not fall off the endless conveyor 8 during the rotation, and this is also supported by the machine frame 3 by means not shown. The cover 85 is provided with a replenishing container 86 to which the food 1 is supplied. From the replenishing container 86, the foods 1 are supplied one by one to the rotating portion 8c of the endless conveyor 8, and the broken food falls between the cross bars 83 of the endless conveyor 8 and is empty. It is supplied to the conveyor 8 only when there is. When there is no space, the food in the replenishing container 86 is not supplied to the conveyor 8 by the food 1 and the cross bar 83 of the conveyor 8.

  Thus, when passing through the rotating portion 8c, the endless conveyor 8 is surely secured one by one for each pitch. For this reason, the cover 85 is interrupted at the position where the rotating portion 8c is finished, and the discharge portion 8d is configured. Since the guide rail 84 extends to the discharge portion 8d, the food 1 moves between the guide rail 84 and the cover 85 to the discharge portion 8d in the rotating portion 8c.

  A charging bucket 10 is installed below the discharge portion 8d. The input bucket 10 is a rotary drum whose central axis is supported by the machine casing 3. A chamber 10 a is provided at a position opposite to each other via the central axis and is covered by a cover 10 b that opens up and down. Yes. When a predetermined number of foods 1 are supplied to the upward chamber 10 a, the charging bucket 10 is rotated halfway and the food 1 is charged into the lower packaging container 12. The number of foods 1 introduced into the upward chamber 10a can be counted not only by detecting the number of foods 1 passed, but also by the number of revolutions or rotation angle of the sprocket wheel 81a or the number of passages or movement distances of the crossbar 83. A large number of packaging containers 12 are arranged on the conveyor 13, and are conveyed for each pitch in synchronization with the half rotation of the charging bucket 10, and a predetermined number of foods 1 are accommodated in each packaging container 12.

Sectional drawing. The left view of FIG. The enlarged view of the vibration generator of a hopper.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Foodstuff 2 Vertical conveyance machine 3 Machine frame 4 Intermediate container 6 Hopper 63 Bracket (support body)
66 Roller (vibrator)
7 Shaking device 8 Endless conveyor 82 Endless chain 83 Crossbar 84 Guide rail

Claims (1)

A hopper for storing a large number of stick-shaped foods in a horizontal state and aligning the direction and the position of the end portions, and facing the inside thereof, the endless conveyor travels upward so that the rod-shaped food inside is moved to the endless conveyor. A hopper to be supplied in a horizontal state,
An endless conveyor that picks up the bar-shaped food from the hopper and supplies it to another position at a predetermined interval, between the endless chain on both sides of the width direction and the endless chain on the left and right sides in the continuous direction of these chains A plurality of crossbars that form a space for accommodating a bar-shaped food product between the front and back and the endless chains on the left and right sides, and extend in a direction along the chain with a predetermined interval in the width direction. A guide rail for supporting a bar-shaped food between the front and rear crossbars from below, and the spacing and diameter of the plurality of crossbars are such that only one bar-shaped food enters between the front and rear crossbars. And an endless conveyor with the part that scoops up the bar-shaped food from the hopper forward,
A vibration exciter provided on the hopper to vibrate the hopper, wherein the vibration exciter is biased toward the endless conveyor by weight to support the machine frame, and the support or A vibrator that is provided in contact with the endless chain of the endless conveyor in the hopper, and that vibrates the hopper against the urging by the weight by the unevenness of the moving endless chain;
A bar-shaped food conveyance device characterized by comprising:

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