JP2006334557A - Small cover cleaning apparatus using high-pressure water - Google Patents

Small cover cleaning apparatus using high-pressure water Download PDF

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JP2006334557A
JP2006334557A JP2005165590A JP2005165590A JP2006334557A JP 2006334557 A JP2006334557 A JP 2006334557A JP 2005165590 A JP2005165590 A JP 2005165590A JP 2005165590 A JP2005165590 A JP 2005165590A JP 2006334557 A JP2006334557 A JP 2006334557A
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pressure water
small lid
cleaning device
contact
cleaning
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JP4476178B2 (en
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Toshihiko Kawato
俊彦 川戸
Akira Tsuzuki
昭 都築
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SHI Mechanical and Equipment Inc
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SHI Mechanical and Equipment Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a small cover cleaning apparatus using high-pressure water that is capable of efficiently and thoroughly cleaning a small cover and its peripheral area. <P>SOLUTION: The small cover cleaning apparatus using high-pressure water is for cleaning a small cover 2 to be installed in the upper part of an oven cover 1 for tightly closing the extrusion side of the respective oven chambers of a chamber type coke oven and the peripheral area of the small cover 2 and comprises a contact type cleaner M for cleaning the inner face 3 of the small cover port; core adjustment means 14 for adjusting the core of the contact type cleaner M; and a high-pressure water cleaning apparatus W for cleaning a seat face 4 of the small cover port, a gas duct 5 and the entire circumference of the tip end part of a knife edge 6: and the working starting point of the contact type cleaner M detected by the core adjustment means 14 is used also as the working starting point of the high-pressure water cleaning apparatus W. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本願発明は、室炉式コークス炉の各炉室の押出側を密閉する炉蓋の上部に設けられる小蓋及びその周辺を掃除するための高圧水併用型小蓋掃除装置に関する。   The present invention relates to a small lid provided on an upper portion of a furnace lid that seals an extrusion side of each furnace chamber of a chamber furnace type coke oven, and a high pressure water combined type small lid cleaning device for cleaning the periphery thereof.

室炉式コークス炉では、炉頂の4〜5箇所に設けられている装炭口から石炭装入車によって運ばれた石炭を各炉室に投入しているが、装炭口間では石炭上面が谷状になるため、炉室を密閉している押出側の炉蓋の上部に小蓋を設け、石炭投入後この小蓋を開放して、その開口から石炭均しビームを炉室内に挿入して炉長方向に反復移動させ石炭上面を平坦にした後小蓋を閉じて石炭の乾留を行うようにしている。   In a furnace-type coke oven, coal carried by a coal charging vehicle is introduced into the furnace chambers from the coal inlets provided at four to five locations on the top of the furnace. Since a valley is formed, a small lid is provided at the top of the extrusion-side furnace lid that seals the furnace chamber, the small lid is opened after the coal is charged, and a coal-equalizing beam is inserted into the furnace chamber through the opening. Then, it is repeatedly moved in the furnace length direction to flatten the upper surface of the coal, and then the small lid is closed to perform dry distillation of the coal.

石炭の乾留中には、炉蓋と同様に小蓋にもタール、カーボンが付着するため、これらを除去しない場合には、ガス漏れが発生して環境汚染の原因になったり、外気吸引が発生して生成するコークスの品質が低下したりする。従って、炉蓋と同様に、小蓋についても付着物を除去するための対策が必要とされる。   During the carbonization of coal, tar and carbon adhere to the small lid as well as the furnace lid. If these are not removed, gas leakage may occur and cause environmental pollution or suction of outside air. The quality of the coke produced. Therefore, as with the furnace lid, a countermeasure for removing the deposits is required for the small lid.

そこで、小蓋掃除装置によって小蓋が掃除されていた。即ち、小蓋口シート面、ガス道及びナイフエッジ先端部の全周につき、高圧水噴射回転ガンによって付着物が除去されていた。その高圧水噴射回転ガンは、油圧モータで回転するネジ軸機構により上下、左右、前後方向に移動操作されていた。また、産業用ロボットで高圧水噴射回転ガンを移動させることもあった。   Therefore, the small lid was cleaned by the small lid cleaning device. That is, the deposits were removed by the high pressure water jet rotary gun around the entire circumference of the small lid sheet surface, gas path and knife edge tip. The high-pressure water injection rotary gun was moved up and down, left and right, and back and forth by a screw shaft mechanism rotated by a hydraulic motor. In addition, a high-pressure water jet rotary gun may be moved by an industrial robot.

このような高圧水噴射回転ガンを用いて良好な掃除効果を得るためには、高圧水噴射回転ガンを掃除対象部位に沿って精度よく移動させなければならないが、そのためには、移動開始の原点を高い精度で検出する必要があり、従来では、有接点のリミットスイッチを用いた接触検知により小蓋口を対象として原点の検出が行われていた。   In order to obtain a good cleaning effect using such a high-pressure water injection rotary gun, the high-pressure water injection rotary gun must be accurately moved along the site to be cleaned. In the past, the origin was detected for the small lid by means of contact detection using a contact limit switch.

また、小蓋そのものの他に小蓋の周辺、即ち、奥行きのある小蓋口内面(炉蓋側)も掃除が必要とされる。この部分に対する掃除装置としては、例えば、小蓋口内面寸法に合わせた角型スクレーパを、油圧シリンダ等のアクチュエータによって小蓋口内に強制的に押込み引き出すことにより付着物を掻き落とすようにしたものが提案されている(例えば、特許文献1参照)。また、油圧モータで回転するカッタが使用されることもあった。   In addition to the small lid itself, the periphery of the small lid, that is, the inner surface of the small lid opening (furnace lid side) needs to be cleaned. As a cleaning device for this part, for example, a scraper is scraped off by forcibly pushing out and pulling out a square scraper that matches the inner dimension of the small lid mouth into the small lid mouth by an actuator such as a hydraulic cylinder. It has been proposed (see, for example, Patent Document 1). Further, a cutter that is rotated by a hydraulic motor may be used.

実開平5−81257号公報Japanese Utility Model Publication No. 5-81257

しかし、小蓋の掃除は、窯出し工程(乾留後の石炭を炉室から押し出す工程)の合間に行われるため作業条件がきわめて過酷であり、ネジ軸機構を利用して高圧水噴射回転ガンを移動させる場合、ネジ部への粉塵の付着・堆積やネジ部の腐食等が発生しやすく、 そのために、高圧水噴射回転ガンが円滑に作動できなくなったり、また、所定のストロークを確保できなくなることもあった。   However, since the small lid is cleaned between the kiln unloading process (the process of extruding coal after dry distillation from the furnace chamber), the working conditions are extremely harsh, and a high pressure water injection rotary gun is installed using a screw shaft mechanism. When moved, dust is likely to adhere to and accumulate on the screw part, and the screw part is likely to corrode.For this reason, the high-pressure water jet rotary gun cannot operate smoothly and a predetermined stroke cannot be secured. There was also.

また、有接点のリミットスイッチを使用した原点検出では、高温、粉塵、水等の影響を受けてリミットスイッチが損傷しやすく、かつ、接触検知であるため高い信頼性が得られず、高圧水噴射回転ガンの掃除対象部位への対応位置精度に問題があり、充分な掃除効果が得られないことがあった。このような点については、産業用ロボットによって高圧水噴射回転ガンを移動させる場合においても同様であった。   In origin detection using a contact limit switch, the limit switch is easily damaged due to the influence of high temperature, dust, water, etc., and because it is contact detection, high reliability cannot be obtained. There is a problem in the accuracy of the position corresponding to the cleaning target part of the rotating gun, and a sufficient cleaning effect may not be obtained. The same applies to the case where the high pressure water jet rotary gun is moved by an industrial robot.

他方、小蓋口内面の掃除については、スクレーパによる掻き落とし作業では奥行きがある上に隅部分を含む小蓋口内面を隈なく掃除できないことがあった。また、回転するカッタによる場合には、そのカッタの上下左右方向への移動方法に問題があり、カッタの折損事故が多発し、移動渋滞が発生することもあるため実用上問題があった。   On the other hand, regarding the cleaning of the inner surface of the small lid mouth, the scraping work with a scraper has a depth and sometimes the inner surface of the small lid mouth including the corner portion cannot be thoroughly cleaned. In addition, in the case of using a rotating cutter, there is a problem in the method of moving the cutter in the vertical and horizontal directions, and there are problems in practical use because the cutter breaks frequently and a traffic jam occurs.

本発明は、このような実情に鑑みてなされ、小蓋及びその周辺を隈なく効率よく掃除することができる高圧水併用型小蓋掃除装置を提供することを目的とする。   The present invention has been made in view of such circumstances, and an object thereof is to provide a high-pressure water combined type small lid cleaning device that can efficiently clean the small lid and its surroundings without any hesitation.

(1)本発明の高圧水併用型小蓋掃除装置は、室炉式コークス炉の各炉室の押出側を密閉する炉蓋の上部に設けられる小蓋及びその周辺を掃除するための高圧水併用型小蓋掃除装置であって、
小蓋開閉装置と、
小蓋口内面を掃除する接触式掃除機と、
前記接触式掃除機の芯合わせを行うための調芯手段と、
小蓋口シート面、ガス道及びナイフエッジ先端部の全周を掃除する高圧水掃除装置と、を備え、
前記調芯手段によって検出した前記接触式掃除機の作業開始の原点を、前記高圧水掃除装置の作業開始の原点としても用いることを特徴とする。
(1) The high pressure water combined type small lid cleaning device of the present invention is a high pressure water for cleaning the small lid provided on the upper portion of the furnace lid that seals the extrusion side of each furnace chamber of the chamber furnace type coke oven and its periphery. A combination type small lid cleaning device,
A small lid opening and closing device;
A contact-type vacuum cleaner that cleans the inside of the small lid,
Alignment means for performing alignment of the contact-type vacuum cleaner;
A high pressure water cleaning device that cleans the entire circumference of the small lid mouth sheet surface, gas path and knife edge tip,
The starting point of work of the contact-type vacuum cleaner detected by the aligning means is also used as the starting point of work of the high-pressure water cleaning device.

このような構成によれば、小蓋開閉装置によって小蓋を開いた後、まず、小蓋口内面を掃除対象として、調芯手段によって接触式掃除機の作業開始の原点を検出し、その接触式掃除機によって小蓋口内面を効率よく掃除した後、その作業開始の原点を、小蓋口シート面、ガス道及びナイフエッジ先端部の全周を掃除対象とする高圧水掃除装置の作業開始の原点としても用いるので、高圧水による掃除をも効率よく行うことができ、小蓋及びその周辺を隈なく掃除することができる。   According to such a configuration, after opening the small lid by the small lid opening and closing device, first, the origin of the work of the contact-type cleaner is detected by the aligning means with the inner surface of the small lid opening being cleaned, and the contact After efficiently cleaning the inner surface of the small lid with a vacuum cleaner, start the work of the high-pressure water cleaning device that cleans the entire circumference of the small lid mouth sheet surface, gas passage and tip of the knife edge. Therefore, cleaning with high-pressure water can be performed efficiently, and the small lid and its surroundings can be cleaned without hesitation.

(2)前記調芯手段は、前記炉蓋に対する前記接触式掃除機の三次元方向の相対位置を読み取るためのストローク履歴記憶可能な油圧シリンダを複数備えてもよい。このようにすれば、調芯手段で読み取った接触式掃除機の作業開始の原点を高圧水掃除装置に読み込ませ、高圧水掃除装置の作業開始の原点として精度よく反映させることができる。その油圧シリンダとして、例えば、シルナックシリンダ(商品名,NSD株式会社製)を用いることができる。 (2) The alignment means may include a plurality of hydraulic cylinders capable of storing a stroke history for reading the relative position of the contact cleaner in the three-dimensional direction with respect to the furnace lid. If it does in this way, the starting point of the work start of the contact type vacuum cleaner read by the alignment means can be read into the high-pressure water cleaning device and accurately reflected as the starting point of the work start of the high-pressure water cleaning device. As the hydraulic cylinder, for example, a SIRUNAC cylinder (trade name, manufactured by NSD Corporation) can be used.

(3)前記接触式掃除機は、回転カッタを備えて三次元方向に移動自在な回転カッタ機構を具備し、かつ、該回転カッタ機構には、前記回転カッタの上下左右の移動動作を規制するための移動規制枠を備えてもよい。このようにすれば、調芯手段で検出した作業開始の原点に合わせて回転カッタ機構を調芯し、かつ、移動規制枠によって回転カッタの上下左右の移動動作を規制することで、回転カッタを掃除対象部位に適切に(精度よく)対応させることができるため、回転カッタの破損事故や移動渋滞等のトラブルの発生を回避することができ、効率のよい掃除が可能となる。 (3) The contact-type vacuum cleaner includes a rotary cutter mechanism that includes a rotary cutter and is movable in a three-dimensional direction, and the rotary cutter mechanism regulates the vertical and horizontal movement operations of the rotary cutter. A movement restriction frame may be provided. In this way, the rotary cutter mechanism is aligned with the origin of the work start detected by the alignment means, and the vertical and horizontal movement operations of the rotary cutter are restricted by the movement restriction frame, so that the rotary cutter is controlled. Since it is possible to appropriately (accurately) correspond to the site to be cleaned, it is possible to avoid the occurrence of troubles such as damage to the rotary cutter and traffic jams, and efficient cleaning becomes possible.

(4)前記高圧水掃除装置は、高圧水噴射回転ガンと、該高圧水噴射回転ガンを移動操作するための自由度4を持つ産業用ロボットとを備えてもよい。このようにすれば、産業用ロボットによる倣い軌跡を精度よく掃除対象部位に対応させることができ、効率のよい掃除が可能となる。 (4) The high-pressure water cleaning device may include a high-pressure water injection rotary gun and an industrial robot having 4 degrees of freedom for moving the high-pressure water injection rotary gun. In this way, the tracing locus by the industrial robot can be made to correspond to the site to be cleaned with high accuracy, and efficient cleaning becomes possible.

本発明の高圧水併用型小蓋掃除装置によれば、接触式掃除機の作業開始の原点を、高圧水掃除装置の作業開始の原点としても用いるので、小蓋及びその周辺を隈なく効率よく掃除することができる。   According to the high pressure water combined type small lid cleaning device of the present invention, the starting point of the operation of the contact-type vacuum cleaner is also used as the starting point of the work of the high pressure water cleaning device. Can be cleaned.

以下に、本発明の最良の実施の形態に係る高圧水併用型小蓋掃除装置について図面を参照しつつ詳細に説明する。
〔掃除対象部位〕
図7(a)(b)は、高圧水併用型小蓋掃除装置(以下、掃除装置等という)の掃除対象となる部位の説明図であり、(a)は小蓋が180度開放された状態を示す炉蓋上部の正面図、(b)は(a)のB−B線矢視相当断面図である。これらの図にて、符号1は炉蓋で、室炉式コークス炉の各炉室7における押出側に開閉自在に設けられる。2は、炉蓋1の上部に開閉自在に設けられる小蓋である。本掃除装置は、接触式掃除機M(図1(a)(b)参照)と高圧水掃除装置W(図6(a)(b)参照)を備え、接触式掃除機Mの掃除対象となる部位は小蓋口内面3であり、高圧水掃除装置Wの掃除対象となる部位は、小蓋口シート面4、ガス道5、ナイフエッジ6の先端部の全周である。
Hereinafter, a high-pressure water combined type small lid cleaning device according to a preferred embodiment of the present invention will be described in detail with reference to the drawings.
[Site to be cleaned]
FIGS. 7A and 7B are explanatory views of a portion to be cleaned of a high pressure water combined type small lid cleaning device (hereinafter referred to as a cleaning device or the like). FIG. 7A is a diagram illustrating a case where the small lid is opened 180 degrees. The front view of the upper part of the furnace cover which shows a state, (b) is sectional drawing equivalent to the BB arrow of (a). In these drawings, reference numeral 1 denotes a furnace lid, which can be freely opened and closed on the extrusion side in each furnace chamber 7 of a chamber furnace type coke oven. Reference numeral 2 denotes a small lid that can be freely opened and closed at the top of the furnace lid 1. This cleaning device includes a contact-type vacuum cleaner M (see FIGS. 1A and 1B) and a high-pressure water cleaning device W (see FIGS. 6A and 6B). The portion to be cleaned is the inner surface 3 of the small lid opening, and the portion to be cleaned by the high-pressure water cleaning device W is the entire circumference of the tip portion of the small lid opening sheet surface 4, the gas passage 5, and the knife edge 6.

小蓋口内面3及び小蓋口シート面4は炉蓋側に設けられ、小蓋口内面3は、炉蓋1を貫通して炉室7に連通するように形成される奥行きのある矩形断面の貫通開口3aの壁面を指す。小蓋口シート面4は、炉蓋側の小蓋口の周囲に形成され、小蓋2の内側周縁に立設されるナイフエッジ6の先端部との間にメタルシールを形成する。ガス道5は、小蓋2を閉じた状態にて小蓋口まわりにおけるガスの流通を許容するために形成されるスペースであり、ナイフエッジ6の内側に形成される。ナイフエッジ6の先端部は、小蓋口シート面4にメタルシールを形成するため、その全周が掃除の対象となる。なお、8は小蓋2を枢支するヒンジ軸、9は小蓋2を開閉操作するためのアームである。   The small lid mouth inner surface 3 and the small lid mouth sheet surface 4 are provided on the furnace lid side, and the small lid mouth inner surface 3 penetrates the furnace lid 1 and communicates with the furnace chamber 7. Refers to the wall surface of the through opening 3a. The small lid opening sheet surface 4 is formed around the small lid opening on the furnace lid side, and forms a metal seal with the tip of the knife edge 6 standing on the inner peripheral edge of the small lid 2. The gas passage 5 is a space formed to allow the gas to flow around the small lid opening in a state where the small lid 2 is closed, and is formed inside the knife edge 6. The tip of the knife edge 6 forms a metal seal on the small lid opening sheet surface 4, so that the entire circumference is the object to be cleaned. In addition, 8 is a hinge shaft for pivotally supporting the small lid 2, and 9 is an arm for opening and closing the small lid 2.

〔装置全体の構成〕
図1(a)(b)は装置全体の構成を示し、(a)はその平面図、(b)は側面図である。これらの図に示すように、本掃除装置は、押出機(図示省略)に設けられ、炉蓋1の上部に設けられる小蓋2を開閉するための小蓋開閉機Hと、接触式掃除機(小蓋口内面掃除装置)Mと、高圧水掃除装置W(図5,図6(a)(b)参照)とを備え、小蓋開閉機H及び接触式掃除機Mは架台11に組み込まれ、高圧水掃除装置Wの高圧水噴射回転ガン12を移動させるための産業用ロボット13は架台11とは別置状態に配設される。
[Configuration of the entire device]
1A and 1B show the configuration of the entire apparatus, FIG. 1A is a plan view thereof, and FIG. 1B is a side view thereof. As shown in these drawings, the present cleaning device is provided in an extruder (not shown), a small lid opening / closing device H for opening and closing a small lid 2 provided on the top of the furnace lid 1, and a contact type vacuum cleaner. (Small lid mouth inner surface cleaning device) M and high-pressure water cleaning device W (see FIGS. 5, 6 (a) and (b)), the small lid opening / closing machine H and the contact-type vacuum cleaner M are incorporated in the gantry 11. The industrial robot 13 for moving the high-pressure water injection rotary gun 12 of the high-pressure water cleaning device W is disposed separately from the gantry 11.

また、図示は省略するが、本掃除装置には、下記の付属装置類が装備され、これら全体がシステムとして統合されている。即ち、高圧水の発生源としての高圧ポンプ設備、高圧水の制御を行う高圧水切換バルブスタンド、地上側から水を受け取るための受水ホッパ、水を溜め置くための給水タンク、油圧供給源、空圧供給源及びバルブスタンド、各設備を制御するための電磁制御盤、運転、操作用の操作盤、保守点検用の操作盤、その他、水、油、空圧、給油等のユーティリティ搬送、伝達用配管及び電気関係の配線等々が装備されている。   Moreover, although illustration is abbreviate | omitted, this cleaning apparatus is equipped with the following accessory apparatus, and these whole are integrated as a system. That is, a high-pressure pump facility as a source of high-pressure water, a high-pressure water switching valve stand for controlling high-pressure water, a receiving hopper for receiving water from the ground side, a water supply tank for storing water, a hydraulic supply source, Air pressure supply source and valve stand, electromagnetic control panel for controlling each equipment, operation panel for operation, operation, operation panel for maintenance and inspection, and other utility conveyance and transmission such as water, oil, air pressure, oil supply, etc. Equipped with piping and electrical wiring.

本掃除装置の配設位置は、炉室7内での石炭乾留が完了した後の窯出し工程(石炭を押出す工程)における窯芯(炉室7の炉長方向の平面中心線)上にあり、5窯ピッチ操業の場合、窯出しが行われている炉室(押出当該窯)より5窯(5つの炉室)離れた位置で、炉団方向における押出ラムビームを中心として石炭均しビームの反対側である。その小蓋掃除のタイミングは、押出機が押出当該窯前に停止した後、次窯押出走行準備完了までの時間帯で、この間の小蓋開から閉に至るまでに各部の掃除が行われる。   The arrangement position of the cleaning device is on the kiln core (planar center line of the furnace chamber 7 in the furnace length direction) in the kiln discharge process (coal extruding process) after the coal carbonization in the furnace chamber 7 is completed. Yes, in the case of 5 kiln pitch operation, the coal leveling beam centering on the extrusion ram beam in the furnace group direction at a position 5 kilns (5 furnace chambers) away from the furnace chamber where the kiln is being taken out On the other side. The timing of the small lid cleaning is the time period from the time when the extruder stops before the extrusion kiln to the time when the next kiln extrusion running preparation is completed.

本掃除装置では、接触式掃除機Mは、その芯合わせを行うための調芯手段14を備え、その調芯手段14によって検出した接触式掃除機Mの作業開始の原点を、高圧水掃除装置Wの作業開始の原点としても用いるようにしている。その調芯手段14は、炉蓋1に対する接触式掃除機Mの三次元方向の相対位置を読み取るためのストローク履歴記憶可能な油圧シリンダ15(15A,15B,15C)を備えている。その油圧シリンダ15として、例えば、シルナックシリンダ(商品名,NSD株式会社製)を用いることができる。   In the present cleaning device, the contact-type cleaner M is provided with an aligning means 14 for aligning the center, and the origin of the operation of the contact-type cleaner M detected by the aligning means 14 is used as the high-pressure water cleaning device. It is also used as the starting point of W work start. The alignment means 14 includes a hydraulic cylinder 15 (15A, 15B, 15C) capable of storing a stroke history for reading a relative position of the contact cleaner M with respect to the furnace lid 1 in the three-dimensional direction. As the hydraulic cylinder 15, for example, a SIRUNAC cylinder (trade name, manufactured by NSD Corporation) can be used.

このような構成によれば、まず、小蓋口内面3を掃除対象として、調芯手段14によって接触式掃除機Mの作業開始の原点を検出し、その接触式掃除機Mによって小蓋口内面3を効率よく掃除した後、その作業開始の原点を、小蓋口シート面4、ガス道5及びナイフエッジ6の先端部の全周を掃除対象とする高圧水掃除装置Wの作業開始の原点としても用いるので、高圧水による掃除をも効率よく行うことができ、小蓋2及びその周辺を隈なく掃除することができる。   According to such a configuration, first, the origin of work of the contact cleaner M is detected by the aligning means 14 with the inner surface 3 of the small lid opening being cleaned, and the inner surface of the small lid opening is detected by the contact cleaner M. 3 is efficiently cleaned, and the starting point of the work is the starting point of the work of the high-pressure water cleaning device W for cleaning the entire periphery of the tip of the small lid sheet surface 4, the gas passage 5 and the knife edge 6. Therefore, cleaning with high-pressure water can be performed efficiently, and the small lid 2 and its surroundings can be cleaned without hesitation.

〔小蓋開閉機〕
小蓋開閉機Hは、図2(a)(b)に示すように、ロック外し用レバー16、小蓋アーム押付け機構17、小蓋開閉用のクランク軸回転装置18、及びこれ等を前進後退させる台車19を備え、架台11の最上部に配設されている。
[Small lid opening and closing machine]
As shown in FIGS. 2 (a) and 2 (b), the small lid opening / closing machine H advances and retreats the unlocking lever 16, the small lid arm pressing mechanism 17, the small lid opening / closing crankshaft rotating device 18, and the like. A carriage 19 is provided, and is disposed on the top of the gantry 11.

小蓋2の開動作は、4車輪21〜24を備えた台車19を油圧シリンダ25で前進させ、この前進力で小蓋2の側面にあるロック用ローラ28を、ロック外し用レバー16で押し付け、小蓋2のロック29を外す。また、小蓋2の前進端では、小蓋開閉クランク軸30が、小蓋開閉機H側のクランク軸回転装置18のフック31によって把持されており、ロック29を外した後、油圧シリンダ26によってセグメントギア32を介してクランク軸30を回転させることで、小蓋2を開くことができる。   To open the small lid 2, the carriage 19 having four wheels 21 to 24 is advanced by the hydraulic cylinder 25, and the locking roller 28 on the side surface of the small lid 2 is pressed by the unlocking lever 16 by this forward force. The lock 29 of the small lid 2 is removed. Further, at the forward end of the small lid 2, the small lid opening / closing crankshaft 30 is gripped by the hook 31 of the crankshaft rotating device 18 on the small lid opening / closing machine H side, and after releasing the lock 29, the hydraulic cylinder 26 By rotating the crankshaft 30 via the segment gear 32, the small lid 2 can be opened.

クランク軸回転装置18のフック31は、クランク軸30に対して、左右に40mmまでの芯ずれがあっても対応できるように外開き状に形成されている。また、フック31の下部には、クランク軸30を回転させる時にクランク軸30に発生する曲げ力を吸収するためのガイドフック33が取り付けられており、小蓋開閉機Hの前進端でクランク軸30の下部にガイドフック33が入り、クランク軸30を変形しないように保持させるようにしている。   The hook 31 of the crankshaft rotating device 18 is formed in an outwardly open shape so that it can cope with the crankshaft 30 even if there is a misalignment of up to 40 mm on the left and right. A guide hook 33 for absorbing bending force generated in the crankshaft 30 when the crankshaft 30 is rotated is attached to the lower portion of the hook 31, and the crankshaft 30 is at the forward end of the small lid opening / closing machine H. A guide hook 33 is inserted into the lower portion of the shaft to hold the crankshaft 30 so as not to be deformed.

小蓋アーム押付け機構17及びクランク軸回転装置18は、台車19の前部に取り付けられた4ピン式平行アーム34によって揺動自在に支持されており、上述のように、左右に40mmの範囲で自由に揺動することができ、台車19の前進時に、クランク軸30と小蓋開閉機H側のフック31及びガイドフック33に案内されて、4ピン式平行アーム34が左右に揺動し、小蓋2と小蓋開閉機Hとの調芯が行われる。   The small lid arm pressing mechanism 17 and the crankshaft rotating device 18 are swingably supported by a 4-pin parallel arm 34 attached to the front portion of the carriage 19 and, as described above, in the range of 40 mm to the left and right. When the carriage 19 moves forward, it is guided by the crankshaft 30 and the hook 31 and the guide hook 33 on the small lid opening / closing machine H side, and the 4-pin parallel arm 34 swings left and right. The small lid 2 and the small lid opening / closing machine H are aligned.

一方、小蓋2の閉動作については、油圧シリンダ26により、セグメントギア32を介してクランク軸30を回動させて小蓋2を閉じ、小蓋開閉機H側のアーム押し付けローラ35を油圧シリンダ25で作動させて、小蓋2を小蓋口に押し付け、その状態で台車19を油圧シリンダ27によって後退させる。この動作で、ロック外し用レバー16も共に後退し、小蓋2がロックされ、閉動作が完了する。   On the other hand, for the closing operation of the small lid 2, the hydraulic cylinder 26 rotates the crankshaft 30 via the segment gear 32 to close the small lid 2, and the arm pressing roller 35 on the small lid opening / closing machine H side is moved to the hydraulic cylinder. 25, the small lid 2 is pressed against the small lid opening, and the carriage 19 is moved backward by the hydraulic cylinder 27 in this state. By this operation, the unlocking lever 16 is also retracted, the small lid 2 is locked, and the closing operation is completed.

アーム押し付けローラ35は、ロック外し用レバー16が小蓋2側のロック用ローラ28から完全に離れるまで小蓋2のアーム9を押し付けている。また、小蓋2は、掃除中、開かれた時の角度(180度)を保持するために、クランク軸回転装置18のフック31によって、バックステ36の表面に押し付けられている。なお、小蓋2の開角度の調整は、小蓋2の表面に取付られているボルト37によって行うことができる。   The arm pressing roller 35 presses the arm 9 of the small lid 2 until the unlocking lever 16 is completely separated from the locking roller 28 on the small lid 2 side. Further, the small lid 2 is pressed against the surface of the back steering 36 by the hook 31 of the crankshaft rotating device 18 in order to maintain the angle (180 degrees) when opened during cleaning. The opening angle of the small lid 2 can be adjusted by a bolt 37 attached to the surface of the small lid 2.

〔接触式掃除機〕
小蓋口内面3を掃除対象とする接触式掃除機Mは、図3(a)(b)及び図4(a)(b)に示すように、小蓋口内面3に沿って移動しつつ、小蓋口内面3に付着堆積しているタール、カーボン等の異物を除去するための回転カッタ(例えば、スクリューカッタ)41を備えた回転カッタ機構42と、この回転カッタ機構42を支持し前進後退、昇降動作する移動台車43と、調芯手段14と、を備えており、架台11の中央に配設されている。なお、接触式掃除機として、図示は省略するが、上述の回転カッタ41に代えてスクレーパを用いてもよく、また、このような接触式掃除機に代えて非接触式掃除機を採用してもよく、その場合には、例えば、回転カッタ41に代えて高圧水噴射回転ガン等を用いることができる。
[Contact vacuum cleaner]
As shown in FIGS. 3A and 3B and FIGS. 4A and 4B, the contact-type cleaner M that cleans the small lid inner surface 3 moves along the small lid inner surface 3. , A rotary cutter mechanism 42 having a rotary cutter (for example, screw cutter) 41 for removing foreign matters such as tar and carbon deposited on the inner surface 3 of the small lid, and advancing while supporting the rotary cutter mechanism 42 A moving carriage 43 that moves backward and up and the alignment means 14 are provided, and are arranged in the center of the gantry 11. Although not shown in the drawings as a contact cleaner, a scraper may be used instead of the above-described rotary cutter 41, and a non-contact cleaner is used instead of such a contact cleaner. In this case, for example, a high pressure water injection rotary gun or the like can be used instead of the rotary cutter 41.

回転カッタ機構42は、小蓋口内面3に合わせて回転カッタ41の上下左右の移動動作を規制するための移動規制枠44,45を備えている(図4(b)参照)。移動規制枠44,45は、上下左右方向に形成され、その内部に、回転カッタ41に設けられた車輪46,47が走行自在に挿入されている。回転カッタ41の回転は油圧モータ48により行い、上下左右方向への移動は、油圧シリンダ49,50で行っている。なお、回転カッタ機構42のフレームは、4つの車輪51〜54を介して移動台車43上に支持され、シルナックシリンダ15Aによって左右方向に移動操作される。この移動台車43は、回転カッタ機構42の調芯を行うために使用される。   The rotary cutter mechanism 42 includes movement restriction frames 44 and 45 for restricting the vertical and horizontal movements of the rotary cutter 41 in accordance with the small lid inner surface 3 (see FIG. 4B). The movement restricting frames 44 and 45 are formed in the vertical and horizontal directions, and wheels 46 and 47 provided on the rotary cutter 41 are inserted therein so as to be able to run. The rotary cutter 41 is rotated by a hydraulic motor 48 and moved in the vertical and horizontal directions by hydraulic cylinders 49 and 50. The frame of the rotary cutter mechanism 42 is supported on the moving carriage 43 via the four wheels 51 to 54, and is moved in the left-right direction by the cylinder cylinder 15A. The movable carriage 43 is used for aligning the rotary cutter mechanism 42.

調芯手段14による接触式掃除機Mの調芯動作(前後、上下、左右)について以下に説明する(図3(a)(b),図4(a)(b)参照)。
(1)前後方向の位置合わせ
移動台車43をシルナックシリンダ15Bで前進させ、前進端にて、炉蓋1の腹板56の表面に前進端ストッパ57を当接させて停止させる。前進端は、スプリング内蔵のリミットスイッチ機構58で検出する。
The alignment operation (front / rear, up / down, left / right) of the contact-type vacuum cleaner M by the alignment means 14 will be described below (see FIGS. 3A, 3B, 4A, 4B).
(1) Positioning in the front-rear direction The movable carriage 43 is advanced by the cylinder cylinder 15B, and the forward end stopper 57 is brought into contact with the surface of the belly plate 56 of the furnace lid 1 and stopped at the forward end. The forward end is detected by a limit switch mechanism 58 with a built-in spring.

(2)上下方向の位置合わせ
移動台車43上には、回転カッタ機構42を昇降させるための昇降台車59が設けられている。昇降台車59は、移動台車43に上下方向に設けられた移動枠61,62内に走行自在に挿入された4つの車輪63〜66に支持されており、かつ、昇降台車59には昇降ストローク拡大用のレバー機構67を介してシルナックシリンダ15Cが接続されている。移動台車43が前進端停止後、シルナックシリンダ15Cで回転カッタ機構42を上昇させ、上昇端で炉蓋1のラグピース68の下面に上昇端ストッパ69を当接させて停止させる。上昇端は、スプリング内蔵のリミットスイッチ機構70で検出する。
(2) Positioning in the vertical direction On the movable carriage 43, an elevator carriage 59 for raising and lowering the rotary cutter mechanism 42 is provided. The elevating carriage 59 is supported by four wheels 63 to 66 that are movably inserted into moving frames 61 and 62 provided in the vertical direction on the movable carriage 43, and the elevating stroke of the elevating carriage 59 is increased. The cylinder cylinder 15 </ b> C is connected via a lever mechanism 67 for use. After the moving carriage 43 stops at the forward end, the rotary cutter mechanism 42 is raised by the cylinder cylinder 15C, and the rising end stopper 69 is brought into contact with the lower surface of the lug piece 68 of the furnace lid 1 at the rising end and stopped. The rising end is detected by a limit switch mechanism 70 with a built-in spring.

(3)左右方向の位置合わせ
左右方向の移動は、移動台車43を停止させて、回転カッタ機構42のみで行う。シルナックシリンダ15Aにより回転カッタ機構42を横行(左又は右方向に移動)させて、横行端で炉蓋1の側壁71の内側に横行端ストッパ72を当接させて停止させる。横行端は、スプリング内蔵のリミットスイッチ機構73で検出する。
(3) Positioning in the left-right direction The movement in the left-right direction is performed only by the rotary cutter mechanism 42 with the moving carriage 43 stopped. The rotary cutter mechanism 42 is traversed (moved left or right) by the cylinder cylinder 15A, and the traverse end stopper 72 is brought into contact with the inner side of the side wall 71 of the furnace lid 1 at the traversing end and stopped. The transverse end is detected by a limit switch mechanism 73 with a built-in spring.

以上で、三次元方向の位置合わせ(調芯)が完了する。このとき、回転カッタ41は、小蓋口の中心線上の位置(図4(c)参照)にある。上述の三次元方向の位置合わせのための各動作は、全て、調芯手段14を構成する3つのシルナックシリンダ15A,15B,15Cで行っており、その初期位置から調芯完了に至るまでの移動距離をデータとして記憶することができる。この距離データを高圧水掃除装置Wの産業用ロボット13の制御回路に反映させて、高圧水掃除装置Wの作動開始の原点としても使用する。これにより、高圧水による掃除をも効率よく行うことができ、小蓋2及びその周辺を隈なく掃除することができる。   This completes the alignment (alignment) in the three-dimensional direction. At this time, the rotary cutter 41 is at a position on the center line of the small lid (see FIG. 4C). Each of the above-described operations for alignment in the three-dimensional direction is performed by the three cylinder cylinders 15A, 15B, and 15C constituting the alignment means 14, from the initial position to the completion of alignment. The moving distance can be stored as data. This distance data is reflected in the control circuit of the industrial robot 13 of the high-pressure water cleaning apparatus W, and is used as the starting point for starting the operation of the high-pressure water cleaning apparatus W. Thereby, the cleaning with high-pressure water can also be performed efficiently, and the small lid 2 and its surroundings can be cleaned without hesitation.

ところで、回転カッタ41による小蓋口内面3の掃除範囲は、炉蓋1に形成された矩形断面の貫通開口3aの両側壁面の高さ方向の2/3までの部分と底面とし、高さ方向の1/3の部分と天井部分は、タールやカーボンの付着が少ないため掃除対象から除外している(図4(c)参照)。しかし、この部分にも付着物が多い場合には、掃除範囲に含めることも可能である。なお、回転カッタ41には、掃除効果の高い順に、ラジアルカッタ、スパイラルカッタ、スクリューカッタ等があり、付着物に応じて適切に選択することができる。   By the way, the cleaning range of the inner surface 3 of the small lid opening by the rotary cutter 41 is set to a portion and a bottom surface of up to 2/3 of the height direction of both side walls of the through-opening 3a of the rectangular cross section formed in the furnace lid 1, and the height direction The 1/3 portion and the ceiling portion are excluded from the objects to be cleaned because there is little adhesion of tar and carbon (see FIG. 4C). However, when there are many deposits also in this part, it can also be included in the cleaning range. The rotary cutter 41 includes a radial cutter, a spiral cutter, a screw cutter, and the like in descending order of the cleaning effect, and can be appropriately selected according to the attached matter.

また、前述したように、回転カッタ機構42の調芯は、前進端が炉蓋1の腹板56の表面に、上昇端が炉蓋1のラグピース68の下面に、横行端が炉蓋1の側壁71の内側に、それぞれ到達したことをストッパ57,69,72で検出することによって、つまり炉蓋1を対象として行われる。炉蓋1と小蓋2の相対位置における誤差は、製作誤差によるため、小蓋口内面3に対する回転カッタ機構42の調芯を精度よく行うことができる。そして、調芯後には、回転カッタ41の上下左右の移動動作は、移動規制枠44,45によって規制されるので、回転カッタ41を掃除対象部位に精度よく対応させることができる。従って、回転カッタ41の破損事故や移動渋滞等のトラブルの発生を回避することができ、小蓋口内面3を効率のよく隈なく掃除することができる。また、前述したように、付着物の程度によって、小蓋口内面3の掃除範囲を変更する際には、移動規制枠44,45に設けてあるストッパ(図示省略)の位置を調整して、車輪46,47の規制位置を変更すればよい。   As described above, the centering of the rotary cutter mechanism 42 is such that the forward end is on the surface of the belly plate 56 of the furnace lid 1, the rising end is on the lower surface of the lug piece 68 of the furnace lid 1, and the transverse end is on the furnace lid 1. This is performed by detecting the arrival at the inside of the side wall 71 by the stoppers 57, 69, 72, that is, for the furnace lid 1. Since the error in the relative position of the furnace lid 1 and the small lid 2 is due to a manufacturing error, the rotating cutter mechanism 42 can be accurately aligned with the inner surface 3 of the small lid opening. After the alignment, the movement of the rotary cutter 41 in the vertical and horizontal directions is restricted by the movement restriction frames 44 and 45, so that the rotary cutter 41 can be made to correspond to the site to be cleaned with high accuracy. Therefore, it is possible to avoid the occurrence of troubles such as damage to the rotary cutter 41 and movement congestion, and the small lid mouth inner surface 3 can be efficiently and efficiently cleaned. Further, as described above, when changing the cleaning range of the small lid inner surface 3 depending on the degree of deposits, the position of stoppers (not shown) provided in the movement restriction frames 44 and 45 is adjusted, The restriction positions of the wheels 46 and 47 may be changed.

〔高圧水掃除装置〕
小蓋口シート面4、ガス道5、ナイフエッジ6の先端部の全周を掃除対象とする高圧水掃除装置Wは、図5及び図6(a)(b)に示されるように、自由度4の産業用ロボット13によって移動操作される高圧水噴射回転ガン12を備えている。高圧水噴射回転ガン12は、産業用ロボット13のアーム13aの先端に取り付けられており、高圧水を噴射すると共に、適切な掃除幅を確保するために回転しつつ移動操作される。高圧水噴射回転ガン12の回転は油圧モータ81で行い、その移動は、予め産業用ロボット13に倣いによって設定された経路で行われる。
[High pressure water cleaner]
As shown in FIGS. 5 and 6 (a) and 6 (b), the high-pressure water cleaning device W for cleaning the entire periphery of the tip of the small lid sheet surface 4, the gas passage 5, and the knife edge 6 is free. A high-pressure water jet rotary gun 12 that is moved and operated by an industrial robot 13 of degree 4 is provided. The high-pressure water injection rotary gun 12 is attached to the tip of the arm 13a of the industrial robot 13, and injects high-pressure water and is moved and operated to ensure an appropriate cleaning width. The high-pressure water injection rotary gun 12 is rotated by a hydraulic motor 81, and the movement is performed in a path set in advance by following the industrial robot 13.

高圧水噴射回転ガン12の先端には、複数個(2〜4個)の高圧水ノズルチップ12aが取り付けられており、その高圧水ノズルチップ12aの取付角度を調整することによって、掃除対象箇所(小蓋口シート面4、ガス道5、ナイフエッジ6の先端部の全周)を網羅できるように掃除範囲(高圧水の噴射範囲)を設定することができる。   A plurality (2 to 4) of high-pressure water nozzle tips 12a are attached to the tip of the high-pressure water injection rotary gun 12. By adjusting the attachment angle of the high-pressure water nozzle tips 12a, the location to be cleaned ( The cleaning range (high-pressure water injection range) can be set so as to cover the small lid opening sheet surface 4, the gas passage 5, and the entire circumference of the tip of the knife edge 6.

産業用ロボット13には、前述したように、調芯手段14によって得た接触式掃除機Mの動作開始の原点が与えられているため、掃除対象箇所(小蓋口シート面4、ガス道5、ナイフエッジ6の先端部の全周)に対して高圧水を精度よく噴射させることができ、隈なく効率のよい掃除が可能となり従来技術における問題点を解消することができた。なお、産業用ロボット13は、防塵、防水及び防熱を図るための密閉されたケーシング82内に収納され、かつ、そのケーシング82内に圧空を導入して陽圧化を図り、充分に保護されている。   As described above, since the starting point of the operation of the contact-type cleaner M obtained by the aligning means 14 is given to the industrial robot 13, the site to be cleaned (the small lid opening sheet surface 4, the gas passage 5). Further, high-pressure water can be sprayed with high precision over the entire circumference of the tip of the knife edge 6, enabling efficient and efficient cleaning, and solving the problems in the prior art. The industrial robot 13 is housed in a sealed casing 82 for dustproof, waterproof and heatproof, and is pressurized to introduce positive pressure into the casing 82 to be sufficiently protected. Yes.

次いで、本実施の形態の掃除装置が奏する作用効果について一部重複するが以下に詳細に説明する。
(1)高圧水噴射回転ガン12の移動は、防塵、防水及び防熱を図るための密閉されたケーシング82内に収納された産業用ロボット13によって行われるため、ネジ軸機構を用いた従来のような粉塵の堆積や腐食に伴うトラブルの発生を回避することができ、円滑な移動動作を維持することができ、また、所定のストロークを確保することができる。
Next, although there are some overlapping effects of the cleaning device of the present embodiment, it will be described in detail below.
(1) Since the high-pressure water injection rotary gun 12 is moved by the industrial robot 13 housed in a sealed casing 82 for dust-proof, waterproof and heat-proof, it is the same as the conventional one using a screw shaft mechanism. Occurrence of troubles due to accumulation of fine dust and corrosion can be avoided, a smooth movement operation can be maintained, and a predetermined stroke can be secured.

(2)高圧水噴射回転ガン12は、掃除対象箇所に対して精度よく移動させる必要があるが、その移動開始の原点を検出するために、(接触式掃除機Mの調芯手段14として)シルナックシリンダ15(15A,15B,15C)を採用しているので、有接点リミットスイッチ機構を利用した従来のような粉塵、水、熱等々の影響を受けることがなく、また、損傷することもなく、高い移動精度を安定して維持することができる。 (2) The high-pressure water injection rotary gun 12 needs to be accurately moved with respect to the location to be cleaned, but in order to detect the origin of the movement start (as the alignment means 14 of the contact cleaner M). Since the SIRUNAC cylinder 15 (15A, 15B, 15C) is used, it is not affected by dust, water, heat, etc., as in the past using a contact limit switch mechanism, and may be damaged. And high movement accuracy can be stably maintained.

(3)小蓋口内面3にタールやカーボン等の付着物が堆積すると、貫通開口3aから石炭均しビームを円滑に挿入できなくなるため、炉室7内の石炭のレベリング作業に支障をきたすこととなる。従って、小蓋口内面3の清掃状態が特に重要である。本実施の形態では、回転カッタ41を使用しているため、従来のスクレーパ等よりも格段に高い切削能力があり高い掃除効果が得られる。 (3) If deposits such as tar and carbon deposit on the inner surface 3 of the small lid mouth, it will not be possible to smoothly insert the coal leveling beam from the through opening 3a. It becomes. Therefore, the cleaning state of the small lid inner surface 3 is particularly important. In the present embodiment, since the rotary cutter 41 is used, the cutting ability is significantly higher than that of a conventional scraper or the like, and a high cleaning effect is obtained.

(4)従来、小蓋口内面3の掃除に回転カッタを採用した例もあるが、小蓋に対する調芯手段として、有接点リミットスイッチを使用していたため、前述したように、高い精度を維持できないだけでなく、渋滞やカッタの折損事故も多発し、高い掃除効果を期待できなかった。本実施の形態では、上述のように、回転カッタを用いた接触式掃除機Mの調芯に、シルナックシリンダ15(15A,15B,15C)を採用することによって、従来の問題を悉く解消している。 (4) In the past, there was an example where a rotary cutter was used to clean the inner surface 3 of the small lid, but since a contact limit switch was used as the centering means for the small lid, high accuracy was maintained as described above. In addition to being unable to do so, traffic jams and breakage accidents of the cutter occurred frequently, and a high cleaning effect could not be expected. In the present embodiment, as described above, by adopting the SIRUNAC cylinder 15 (15A, 15B, 15C) for the alignment of the contact-type cleaner M using the rotating cutter, the conventional problems are greatly solved. ing.

(5)従来、高圧水噴射回転ガンの移動に産業用ロボットを採用した例もあるが、小蓋との原点の検出精度の信頼性が低く、掃除対象箇所にガンを適切に対応させることができず、充分な掃除効果が得られなかった。本実施の形態では、機械式の接触式掃除機Mと高圧水掃除装置Wとを組み合わせているため、掃除対象箇所にガンを精度よく対応させることができ、高い掃除効果を得ることができる。 (5) Conventionally, there has been an example in which an industrial robot has been used to move the high-pressure water injection rotary gun, but the reliability of the detection accuracy of the origin with the small lid is low, and the gun can be appropriately adapted to the location to be cleaned. The cleaning effect could not be obtained. In the present embodiment, since the mechanical contact type vacuum cleaner M and the high-pressure water cleaning device W are combined, the gun can be made to correspond to the site to be cleaned with high accuracy, and a high cleaning effect can be obtained.

(6)本実施の形態の掃除装置では、小蓋開閉機Hと、調芯手段14を備えた接触式掃除機Mと、高圧水掃除装置Wと、をその他の付属装置類と共に、システムとしてバランスよく統合しているので、全体として高い掃除効果を安定して維持することができ、整合性に欠く従来の掃除装置の問題を解消することができた。 (6) In the cleaning device of the present embodiment, the small lid opening / closing machine H, the contact-type vacuum cleaner M provided with the alignment means 14, and the high-pressure water cleaning device W are used as a system together with other accessory devices. Since the integration is well balanced, a high cleaning effect can be stably maintained as a whole, and the problems of the conventional cleaning device lacking in consistency can be solved.

なお、本発明は、実施の形態に限定されることなく、発明の要旨を逸脱しない限りにおいて、適宜、必要に応じて設計変更や改良等を行うのは自由であり、例えば、接触式掃除機の調芯を行うための調芯手段は、ポテンショメータと油圧シリンダを組み合わせたものであってもよい。また、接触式掃除機は、小蓋口内面と接触することにより掃除するものであれば、形式や構成の如何を問わない。さらに、高圧水噴射回転ガンを操作する産業用ロボットに代えて、油圧モータ等のアクチュエータで作動する防塵装置付きのネジ軸機構等を用いてもよい。   It should be noted that the present invention is not limited to the embodiment, and it is free to make design changes and improvements as necessary, as long as it does not depart from the gist of the invention. The alignment means for performing the alignment may be a combination of a potentiometer and a hydraulic cylinder. In addition, the contact type vacuum cleaner may be of any type or configuration as long as it cleans by contacting the inner surface of the small lid. Furthermore, instead of the industrial robot that operates the high-pressure water injection rotary gun, a screw shaft mechanism with a dustproof device that is operated by an actuator such as a hydraulic motor may be used.

本発明の実施の形態に係る高圧水併用型小蓋掃除装置の全体構成を示し、(a)は平面図、(b)は側面図である。BRIEF DESCRIPTION OF THE DRAWINGS The whole structure of the high pressure water combined type small lid cleaning apparatus which concerns on embodiment of this invention is shown, (a) is a top view, (b) is a side view. (a)は同小蓋開閉機の平面図、(b)は側面図である。(A) is a top view of the same small lid opening and closing machine, (b) is a side view. (a)は同接触式掃除機(小蓋口内面掃除装置)の平面図、(b)は側面図である。(A) is a top view of the same contact type cleaner (small lid inner surface cleaning device), and (b) is a side view. (a)は同図3(b)のA−A線矢視断面図、(b)は図3(b)のB−B線矢視断面図、(c)は図3(b)のC−C線矢視断面図である。3A is a cross-sectional view taken along the line AA in FIG. 3B, FIG. 3B is a cross-sectional view taken along the line BB in FIG. 3B, and FIG. FIG. 同高圧水掃除装置の平面図である。It is a top view of the high pressure water cleaning apparatus. (a)は同図5のA−A線矢視断面図、(b)は(a)のB−B線矢視断面図である。(A) is the sectional view on the AA line of FIG. 5, (b) is the sectional view on the BB line of (a). 同掃除対象部位の説明図で、(a)は小蓋を開いた状態の炉蓋の正面図、(b)は小蓋を開いた状態の小蓋口の断面図である。It is explanatory drawing of the site | part to be cleaned, (a) is a front view of the furnace lid in a state where the small lid is opened, and (b) is a cross-sectional view of the small lid opening in the state where the small lid is opened.

符号の説明Explanation of symbols

1…炉蓋、2…小蓋、3…小蓋口内面、4…小蓋口シート面、5…ガス道、6…ナイフエッジ、12…高圧水噴射回転ガン、13…産業用ロボット、14…調芯手段、15(15A,15B,15C)…油圧シリンダ、41…回転カッタ、42…回転カッタ機構、44,45…移動規制枠、M…接触式掃除機、W…高圧水掃除装置   DESCRIPTION OF SYMBOLS 1 ... Furnace lid, 2 ... Small lid, 3 ... Small lid inner surface, 4 ... Small lid mouth sheet surface, 5 ... Gas passage, 6 ... Knife edge, 12 ... High pressure water injection rotary gun, 13 ... Industrial robot, 14 Alignment means, 15 (15A, 15B, 15C) ... Hydraulic cylinder, 41 ... Rotating cutter, 42 ... Rotating cutter mechanism, 44, 45 ... Movement restriction frame, M ... Contact-type vacuum cleaner, W ... High-pressure water cleaning device

Claims (4)

室炉式コークス炉の各炉室の押出側を密閉する炉蓋の上部に設けられる小蓋及びその周辺を掃除するための高圧水併用型小蓋掃除装置であって、
小蓋開閉装置と、
小蓋口内面を掃除する接触式掃除機と、
前記接触式掃除機の芯合わせを行うための調芯手段と、
小蓋口シート面、ガス道及びナイフエッジ先端部の全周を掃除する高圧水掃除装置と、を備え、
前記調芯手段によって検出した前記接触式掃除機の作業開始の原点を、前記高圧水掃除装置の作業開始の原点としても用いることを特徴とする高圧水併用型小蓋掃除装置。
A small lid provided on the top of the furnace lid that seals the extrusion side of each furnace chamber of the chamber furnace type coke oven and a high pressure water combined type small lid cleaning device for cleaning the periphery thereof,
A small lid opening and closing device;
A contact-type vacuum cleaner that cleans the inside of the small lid,
Alignment means for performing alignment of the contact-type vacuum cleaner;
A high pressure water cleaning device that cleans the entire circumference of the small lid mouth sheet surface, gas path and knife edge tip,
A high-pressure water combined type small lid cleaning device characterized in that the starting point of operation of the contact-type vacuum cleaner detected by the alignment means is also used as the starting point of operation of the high-pressure water cleaning device.
前記調芯手段は、前記炉蓋に対する前記接触式掃除機の三次元方向の相対位置を読み取るためのストローク履歴記憶可能な油圧シリンダを複数備えることを特徴とする請求項1に記載の高圧水併用型小蓋掃除装置。   2. The high pressure water combined use according to claim 1, wherein the alignment means includes a plurality of hydraulic cylinders capable of storing a stroke history for reading a relative position of the contact cleaner in a three-dimensional direction with respect to the furnace lid. Type small lid cleaning device. 前記接触式掃除機は、回転カッタを備えて三次元方向に移動自在な回転カッタ機構を具備し、かつ、該回転カッタ機構には、前記回転カッタの上下左右の移動動作を規制するための移動規制枠を備えることを特徴とする請求項1又は2に記載の高圧水併用型小蓋掃除装置。   The contact type vacuum cleaner includes a rotary cutter mechanism that includes a rotary cutter and is movable in a three-dimensional direction, and the rotary cutter mechanism has a movement for restricting the vertical and horizontal movements of the rotary cutter. The high pressure water combined type small lid cleaning device according to claim 1, further comprising a restriction frame. 前記高圧水掃除装置は、高圧水噴射回転ガンと、該高圧水噴射回転ガンを移動操作するための自由度4を持つ産業用ロボットとを備えることを特徴とする請求項1乃至3の何れかに記載の高圧水併用型小蓋掃除装置。   4. The high-pressure water cleaning apparatus includes a high-pressure water injection rotary gun and an industrial robot having 4 degrees of freedom for moving the high-pressure water injection rotary gun. High pressure water combined type small lid cleaning device as described in 1.
JP2005165590A 2005-06-06 2005-06-06 High pressure water combined type small lid cleaner Active JP4476178B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010037452A (en) * 2008-08-06 2010-02-18 Shi Mechanical & Equipment Inc Apparatus for cleaning small lid and coke oven extruder equipped with the same
JP2014051609A (en) * 2012-09-07 2014-03-20 Jfe Steel Corp Clogged coke scraper of coke oven

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010037452A (en) * 2008-08-06 2010-02-18 Shi Mechanical & Equipment Inc Apparatus for cleaning small lid and coke oven extruder equipped with the same
JP2014051609A (en) * 2012-09-07 2014-03-20 Jfe Steel Corp Clogged coke scraper of coke oven

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