JP2006321121A - Manufacturing method for liquid droplet ejecting head - Google Patents

Manufacturing method for liquid droplet ejecting head Download PDF

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JP2006321121A
JP2006321121A JP2005146368A JP2005146368A JP2006321121A JP 2006321121 A JP2006321121 A JP 2006321121A JP 2005146368 A JP2005146368 A JP 2005146368A JP 2005146368 A JP2005146368 A JP 2005146368A JP 2006321121 A JP2006321121 A JP 2006321121A
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flow path
beam member
manufacturing
droplet discharge
film
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JP4595669B2 (en
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Torahiko Kanda
虎彦 神田
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a manufacturing method for a highly precise liquid droplet ejecting head at a low cost. <P>SOLUTION: A material to be a passage member 12 is formed in a film on a front surface of an original plate 11 made uneven by a nearly equal pitch. The passage member 12 formed as a thin film is once released from the original plate 11. Next, a beam member 14 and the passage member 12 are tightly joined to each other by an adhesive or pressing, whereby passages 13 are sealed. Moreover, an intermediate holding member is released. Then, the beam member 14 is cut by, for example, a blade 44 in a passage direction. The beam member 14 is thus separated for each nozzle. The operation by an actuator is enabled independently for each passage so that ejection of ink droplets can be carried out for every dot. Furthermore, scanning working is carried out by a laser 42 or the like, whereby the nozzles are formed in the passage member 12 separated for each passage. The passages 13 can be formed at a time, and therefore costs can be reduced because highly precise alignment working is eliminated. Also a passage wall and an adjoining clearance can be made thin, so that the nozzles can be formed by a high density. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、液滴吐出ヘッドの製造方法に関し、特に走査幅方向に解像度と同ピッチで多数のノズルを配置した液滴吐出ヘッドおよび製造方法に関する。   The present invention relates to a method for manufacturing a droplet discharge head, and more particularly to a droplet discharge head and a manufacturing method in which a large number of nozzles are arranged at the same pitch as the resolution in the scanning width direction.

現在市販されている水性インクジェットプリンターは、概ね粘度5cps前後、高々10cpsオーダの染料インクや顔料インクを採用している。媒体に着弾した際のインク滲み防止や、光学的な色濃度アップ、含水量低減による媒体の膨潤抑制/短時間乾燥、あるいは、そうした高品質インクをトータル設計するに当たり自由度が大きくとれる等の理由から、インク粘度を増加することによってプリント性能は向上できることが知られている。   Water-based inkjet printers currently on the market generally employ dye inks and pigment inks having a viscosity of about 5 cps and an order of 10 cps at most. Reasons such as prevention of ink bleeding when landing on the medium, increase in optical color density, suppression of swelling / short time drying of the medium due to reduced water content, or greater freedom in total design of such high quality ink Therefore, it is known that the printing performance can be improved by increasing the ink viscosity.

反面、高粘度インクを吐出するには、高出力な圧力発生機構が必要であり、コストやヘッドサイズ増加等の弊害を招く。従来からイジェクターにヒーターを別途設け、吐出時のインク粘度を強制的に下げる技術は公知である(例えば、特許文献1参照)が、インクを加熱する上記の方法はインク劣化や流路のダメージを早める根本課題があり、また使用できるインクも熱による劣化のないものに制限される。   On the other hand, in order to eject high-viscosity ink, a high-output pressure generation mechanism is required, which causes adverse effects such as an increase in cost and head size. Conventionally, a technique for forcibly lowering the ink viscosity at the time of ejection by separately providing a heater in the ejector is known (see, for example, Patent Document 1). However, the above-described method of heating ink causes ink deterioration and flow path damage. There is a fundamental problem to be accelerated, and the ink that can be used is limited to one that does not deteriorate due to heat.

このほか、インク吐出する際の逆方向へのインク流を梁状の弁によって抑制し、より高粘度なインクを吐出する技術(例えば、特許文献2参照)が開示されている。   In addition, there is disclosed a technique (for example, see Patent Document 2) in which ink flow in the reverse direction when ink is ejected is suppressed by a beam-like valve and ink with higher viscosity is ejected.

大変形が得られる座屈曲がりを利用し、圧力発生機構自体をパワーアップする方法として、発熱体層との熱膨張差で変形するダイヤフラム状アクチュエータを使用した技術(例えば、特許文献3参照)、また、同様の構成で片持ち梁状のアクチュエータを使用した技術(例えば、特許文献4参照)が開示されている。しかしながら、上記の従来技術でも、粘度10cpsを大きく上回る50〜100cpsのような高粘度インクを、常温において安定吐出することは極めて困難である。   As a method of powering up the pressure generation mechanism itself using a seat bending beam that can obtain a large deformation, a technique using a diaphragm actuator that deforms due to a difference in thermal expansion with the heating element layer (see, for example, Patent Document 3), Further, a technique using a cantilever-like actuator with the same configuration (for example, see Patent Document 4) is disclosed. However, even with the above-described conventional technology, it is extremely difficult to stably eject a high-viscosity ink having a viscosity of 50 to 100 cps, which greatly exceeds 10 cps, at room temperature.

これに対して本願発明者らは、梁に圧縮と回転運動を与え、座屈曲げ方向が反転する際の急峻な上下運動を利用して、ノズルから高粘度インク滴を所望の方向に慣性離脱させるインクジェットヘッドの構成を既に提案している(例えば、特願2004−322344号)。   On the other hand, the inventors of the present application give compression and rotational motion to the beam, and use the steep vertical motion when the seat bending direction is reversed, so that the high-viscosity ink droplet is released from the nozzle in the desired direction. The structure of the inkjet head to be made has already been proposed (for example, Japanese Patent Application No. 2004-322344).

先の出願においてこのヘッドは、アクチュエータを具備した梁とノズルとを有す細長中空チューブのインク流路を、多数本配列した構造をとる。しかし上記の構成においては、流路部材の形成に用いられる細長中空チューブの部品コストが高く、結果としてヘッド全体のコスト上昇の原因となる問題を含んでいる。さらに細長中空チューブを並べて加工する工法ではノズル間隔が高密度になるに従って正確に配列させることが困難となり、ノズルの高密度化を妨げるおそれがある。   In the previous application, this head has a structure in which a large number of ink flow paths of an elongated hollow tube having a beam provided with an actuator and a nozzle are arranged. However, in the above configuration, the cost of parts of the elongated hollow tube used for forming the flow path member is high, and as a result, there is a problem that causes an increase in the cost of the entire head. Further, in the method of processing the elongated hollow tubes side by side, it becomes difficult to arrange them accurately as the nozzle interval becomes high in density, which may hinder the high density of the nozzles.

そこで本願発明者らはヘッドをより低コスト高密度に製造する方法として、細長中空チューブを利用しないヘッド構造・製造方法を考案した。   Therefore, the present inventors have devised a head structure / manufacturing method that does not use an elongated hollow tube as a method for manufacturing the head at a lower cost and higher density.

具体的には、夫々のインク流路に対応した凹凸溝を有すマスター版の表面に、エポキシ樹脂やポリイミド樹脂などから選ばれる膜を設けて凹凸溝状の膜を形成し、この膜を梁に反転接合した後、夫々のチャネル毎に分割してヘッドを製造する。チューブを多数本配列する方法に比べ、流路を一括形成できるため製造コストは軽減でき、また、流路の隔壁肉厚や隣接チャネルとの隙間を薄くでき、ノズル配列ピッチを小さくすることができるため、ヘッドを高密度化することができる。
特開2003−220702号公報 (図1、第4頁〜第6頁) 特開平9−327918号公報 (図1、第8頁〜第9頁) 特開2003−118114号公報 (図3、第4頁〜第5頁) 特開2003−34710号公報 (図13、第6頁〜第8頁)
Specifically, a film selected from epoxy resin or polyimide resin is provided on the surface of the master plate having the concave and convex grooves corresponding to the respective ink flow paths to form a concave and convex groove-like film, and this film is used as a beam. Then, the head is manufactured by dividing into each channel. Compared with the method of arranging a large number of tubes, the flow path can be formed in a lump so that the manufacturing cost can be reduced, the thickness of the partition wall of the flow path and the gap between adjacent channels can be reduced, and the nozzle arrangement pitch can be reduced. Therefore, it is possible to increase the density of the head.
JP 2003-220702 A (FIG. 1, pages 4 to 6) Japanese Patent Laid-Open No. 9-327918 (FIG. 1, pages 8 to 9) JP 2003-118114 A (FIG. 3, pages 4 to 5) JP 2003-34710 A (FIG. 13, pages 6 to 8)

本発明は上記事実を考慮し、低コストで高精度な液滴吐出ヘッドの製造方法を提供することを目的とする。   In consideration of the above-described facts, an object of the present invention is to provide a low-cost and highly accurate manufacturing method of a droplet discharge head.

請求項1に記載の液滴吐出ヘッドの製造方法は、液滴を吐出するノズルと、前記ノズルを含む液流路部材と、前記液流路部材と接合もしくは液流路部材を含む梁部材と、前記梁部材に接合して設けられ、前記梁部材を撓ませる第1駆動手段と、前記梁部材を液滴吐出方向に凹から凸となるように変形させる第2駆動手段と、を備え、前記第2駆動手段が前記梁部材を液滴吐出方向に凹から凸となるように変形させ、前記第1駆動手段が前記梁部材を撓ませることで、前記第2駆動手段により前記梁部材を座屈反転変形させ、前記ノズル近傍の液に吐出方向の慣性を与えることで前記ノズルより液滴として吐出させることを特徴とする液滴吐出ヘッドの製造方法であって、前記液流路部材は、略等ピッチの凹凸が設けられた膜と前記梁部材とを接合して製造することを特徴とする。   The method of manufacturing a droplet discharge head according to claim 1 includes a nozzle that discharges a droplet, a liquid flow path member that includes the nozzle, a beam member that is joined to the liquid flow path member or includes a liquid flow path member, and A first drive means provided to be joined to the beam member and deflecting the beam member; and a second drive means for deforming the beam member so as to be convex from a concave in a droplet discharge direction, The second driving means deforms the beam member so as to be convex from the concave in the droplet discharge direction, and the first driving means deflects the beam member, so that the beam member is moved by the second driving means. A method of manufacturing a droplet discharge head, wherein the droplet is discharged as a droplet from the nozzle by buckling and reversing deformation and applying an inertia in a discharge direction to the liquid in the vicinity of the nozzle, wherein the liquid flow path member includes: A film provided with irregularities of substantially equal pitch and the beam member It characterized in that to produce engaged.

上記構成の発明では、ノズルを含む液流路部材を、略等ピッチの凹凸が設けられた膜と梁部材とを接合して製造することにより、チューブを配列して形成する方法に比較して流路を一括形成できるため、低コスト化が可能であり流路壁や隣接隙間を薄くできるため、ノズルを高密度化できる。   In the invention of the above configuration, the liquid flow path member including the nozzle is manufactured by joining the film provided with the unevenness of substantially equal pitch and the beam member, thereby comparing with the method of arranging the tubes. Since the flow paths can be collectively formed, the cost can be reduced, and the flow path walls and adjacent gaps can be thinned, so that the density of the nozzle can be increased.

請求項2に記載の液滴吐出ヘッドの製造方法は、前記膜は、前記液流路部材となる材料を略等ピッチの凹凸が設けられた原版の表面に噴射して前記原版の表面に設けられることを特徴とする。   The method for manufacturing a droplet discharge head according to claim 2, wherein the film is provided on the surface of the original plate by spraying a material to be the liquid flow path member onto the surface of the original plate provided with irregularities of substantially equal pitch. It is characterized by being able to.

上記構成の発明では、流路を絞った複雑な供給孔は構造上不要なためチューブ状の流路と、共通の液プール部だけで簡略構成でき、噴霧法やスパッタ法など、液状や微粒子状の材料を噴射して原版の凹凸形状を転写する方法で流路を容易に製造できる。また供給路などによる流路内の段差が無く、液充填性・気泡排出性にも優れる。   In the invention with the above configuration, since a complicated supply hole with a narrowed flow path is unnecessary in structure, it can be simply configured with only a tube-shaped flow path and a common liquid pool part. The flow path can be easily manufactured by the method of jetting the material and transferring the uneven shape of the original. In addition, there is no step in the flow path due to the supply path, etc., and the liquid filling property and bubble discharging property are excellent.

請求項3に記載の液滴吐出ヘッドの製造方法は、前記膜は、液状の材料に略等ピッチの凹凸が設けられた原版をディップして前記原版の表面に設けられることを特徴とする。   The method of manufacturing a droplet discharge head according to claim 3 is characterized in that the film is provided on the surface of the original plate by dipping an original plate in which irregularities of substantially equal pitch are provided in a liquid material.

上記構成の発明では、流路を絞った複雑な供給孔は構造上不要なためチューブの状流路と、共通の液プール部だけで簡略構成でき、ディップ塗工法やメッキ法など、液体材料に浸漬漬することによって原版の凹凸形状を転写する方法で流路を容易に製造できる。また供給路などによる流路内の段差が無く、液充填性・気泡排出性にも優れる。   In the invention with the above configuration, a complicated supply hole with a narrowed flow path is not required because of its structure, so it can be simply configured with a tube-shaped flow path and a common liquid pool part, and can be used for liquid materials such as dip coating and plating. By dipping, the flow path can be easily manufactured by a method of transferring the uneven shape of the original plate. In addition, there is no step in the flow path due to the supply path, etc., and the liquid filling property and bubble discharging property are excellent.

請求項4に記載の液滴吐出ヘッドの製造方法は、前記膜は、略等ピッチの凹凸溝が設けられた原版の表面に材料を押圧し、前記原版の凹凸形状を転写して形成されることを特徴とする。   5. The method of manufacturing a droplet discharge head according to claim 4, wherein the film is formed by pressing a material on a surface of an original plate provided with concave and convex grooves having a substantially equal pitch, and transferring the concave and convex shape of the original plate. It is characterized by that.

上記構成の発明では、流路を絞った複雑な供給孔は構造上不要なためチューブの状流路と、共通の液プール部だけで簡略構成でき、成形法やスタンプ法など、原版の凹凸形状を転写する方法で流路を容易に製造できる。また供給路などによる流路内の段差が無く、液充填性・気泡排出性にも優れる。   In the invention of the above configuration, since the complicated supply hole with the narrowed flow path is unnecessary in structure, it can be simply configured with only the tube-shaped flow path and the common liquid pool part, and the uneven shape of the original plate such as the molding method or the stamp method can be used. The flow path can be easily manufactured by the method of transferring the slag. In addition, there is no step in the flow path due to the supply path, etc., and the liquid filling property and bubble discharging property are excellent.

請求項5に記載の液滴吐出ヘッドの製造方法は、前記膜を形成する材料は、熱可塑性樹脂または熱硬化性樹脂であることを特徴とする。   The method for manufacturing a droplet discharge head according to claim 5 is characterized in that the material forming the film is a thermoplastic resin or a thermosetting resin.

上記構成の発明では、コストが安く取り扱いの容易な熱可塑性樹脂または熱硬化性樹脂を用いることで、液滴吐出ヘッド全体の低コスト化が可能である。   In the invention with the above configuration, the cost of the entire droplet discharge head can be reduced by using a thermoplastic resin or a thermosetting resin that is inexpensive and easy to handle.

請求項6に記載の液滴吐出ヘッドの製造方法は、前記液流路部材と接合される前記梁部材の表面に、前記流路部材を形成する前記材料と同じ材料により形成された膜を予め設けたことを特徴とする。   The method of manufacturing a droplet discharge head according to claim 6, wherein a film formed of the same material as the material forming the flow path member is previously formed on the surface of the beam member joined to the liquid flow path member. It is provided.

上記構成の発明では、梁部材の表面に流路部材を形成する材料と同じ材料の膜を設けることで、梁部材と流路部材との接合性を向上できる。   In the invention having the above-described configuration, it is possible to improve the bondability between the beam member and the flow path member by providing a film of the same material as the material forming the flow path member on the surface of the beam member.

請求項7に記載の液滴吐出ヘッドの製造方法は、シート状の前記梁部材と前記膜とを接合した後、流路ごとに前記梁部材を切断分離して前記ノズルごとの液流路を形成することを特徴とする。   The manufacturing method of the droplet discharge head according to claim 7, wherein after joining the sheet-like beam member and the film, the beam member is cut and separated for each flow path so that the liquid flow path for each nozzle is provided. It is characterized by forming.

上記構成の発明では、梁部材が予めノズルごとにチャネル分離されている場合は梁部材と流路部材で位置決め接合が必要になるのに対し、位置決め接合の必要がないので工程の省力化・高速化・低コスト化が可能となる。   In the invention of the above configuration, when the beam member is channel-separated for each nozzle in advance, positioning joining is required between the beam member and the flow path member, whereas there is no need for positioning joining. And cost reduction.

請求項8に記載の液滴吐出ヘッドの製造方法は、略等ピッチの凹凸が設けられた原版の表面に設けられた前記膜と前記梁部材とを接合した後に、前記膜と前記原版とを剥離し分離することを特徴とする。   The method for manufacturing a droplet discharge head according to claim 8, wherein after the film provided on the surface of the original plate provided with unevenness of substantially equal pitch and the beam member are joined, the film and the original plate are bonded. It is characterized by peeling and separating.

上記構成の発明では、膜を先に剥離する場合は膜を支持する中間保持部材が必要になるのに対し、梁部材と接合した後に剥離するため梁部材が保持部材の役を果たし、中間保持部材の必要がないので工程の省力化・高速化・低コスト化が可能となる。   In the invention of the above configuration, when the film is peeled first, an intermediate holding member for supporting the film is required, but the beam member serves as a holding member to peel off after being joined to the beam member. Since there is no need for members, the process can be labor-saving, speeded up, and reduced in cost.

請求項9に記載の液滴吐出ヘッドの製造方法は、複数の前記液流路部材に連通した液プール部と前記液流路部材とを一括して一体に形成したことを特徴とする。   According to a ninth aspect of the present invention, there is provided a method of manufacturing a droplet discharge head, wherein the liquid pool portion communicating with a plurality of the liquid flow path members and the liquid flow path members are integrally formed.

上記構成の発明では、液滴吐出ヘッドにおける液の流路が流路部材と液プール部だけの簡略構成であるため一体形成が容易であり、また一括して一体形成にすることで、流路とプールの接続が不要となるので工程の省力化・高速化・低コスト化が可能かつ液滴吐出ヘッドの耐久性や信頼性も向上する。   In the invention with the above configuration, the liquid flow path in the droplet discharge head is a simple structure consisting of only the flow path member and the liquid pool portion, so that the integral formation is easy. This eliminates the need for a pool connection, thus saving labor, speeding up and reducing costs and improving the durability and reliability of the droplet discharge head.

本発明は上記構成としたので、低コストで高精度な液滴吐出ヘッドの製造方法とすることができた。   Since the present invention has the above-described configuration, it was possible to provide a method for manufacturing a liquid droplet ejection head with high accuracy at low cost.

<装置全体>
図1には、本発明の第1実施形態に係るインクジェット記録ヘッドが示されている。
<Whole device>
FIG. 1 shows an ink jet recording head according to a first embodiment of the present invention.

図1に示すようにインクジェット記録ヘッド10は、内部にインク流路13を備え先端にノズル16を備えた流路部材12と、流路部材12を支持する梁部材14とが接合され、両端を保持部材18が支持する構造となっている。   As shown in FIG. 1, an ink jet recording head 10 has a flow path member 12 having an ink flow path 13 inside and a nozzle 16 at the tip, and a beam member 14 supporting the flow path member 12 joined to each other. The holding member 18 supports the structure.

梁部材14にはピエゾ素子30が接合され、さらにピエゾ素子30には信号電極32が形成され梁部材14、ピエゾ素子30、信号電極32でアクチュエータ36を構成している。梁部材14はピエゾ素子30の共通電極を兼ねており、梁部材14と信号電極32とでピエゾ素子30を挟む構造となっている。信号電極32の一方の端には電極パッド33が設けられ、配線34にて図示しないスイッチングICと接続されている。このスイッチングICからの信号によりピエゾ素子30は駆動され、梁部材14を撓ませる/撓ませないの制御が行われる。   A piezo element 30 is joined to the beam member 14, and a signal electrode 32 is formed on the piezo element 30. The beam member 14, the piezo element 30, and the signal electrode 32 constitute an actuator 36. The beam member 14 also serves as a common electrode of the piezo element 30, and has a structure in which the piezo element 30 is sandwiched between the beam member 14 and the signal electrode 32. An electrode pad 33 is provided at one end of the signal electrode 32, and is connected to a switching IC (not shown) by a wiring 34. The piezo element 30 is driven by a signal from the switching IC, and the beam member 14 is controlled to be bent / not bent.

流路部材12は、インク吐出方向(図中上)および逆方向に撓み可能であり、インクプール24から供給されインク流路13を通ってノズル16まで達したインクを慣性によって吐出方向にインク滴として吐出する。   The flow path member 12 can bend in the ink ejection direction (upper direction in the drawing) and in the reverse direction, and ink supplied from the ink pool 24 to the nozzle 16 through the ink flow path 13 is ink droplets in the ejection direction by inertia. Discharge as

ここで用いられるインクは前述のように、媒体に着弾した際のインク滲み防止や、光学的な色濃度アップ、含水量低減による媒体の膨潤抑制/短時間乾燥、あるいは、そうした高品質インクをトータル設計するに当たり自由度が大きくとれる等の理由から、インク粘度の極めて高い、具体的には粘度10cpsを大きく上回るような(例えば50〜100cps)高粘度インクである。   As described above, the ink used here prevents ink bleeding when landing on the medium, increases the optical color density, suppresses swelling of the medium by reducing the water content / short-time drying, or totals such high-quality ink. The ink viscosity is extremely high, specifically, a high viscosity ink having a viscosity much higher than 10 cps (for example, 50 to 100 cps) due to a large degree of freedom in designing.

保持部材18は回転エンコーダ20に設けられたアーム22に固定され、回転エンコーダ20の回転中心からアーム22の長さ分だけオフセットされた位置にて両側から押圧され、あるいは曲げ方向に力が加えられインク吐出方向あるいは逆方向に梁部材14と接合した流路部材12を撓ませる。   The holding member 18 is fixed to an arm 22 provided in the rotary encoder 20, and is pressed from both sides at a position offset from the rotation center of the rotary encoder 20 by the length of the arm 22, or a force is applied in the bending direction. The flow path member 12 joined to the beam member 14 is bent in the ink discharge direction or in the reverse direction.

保持部材18は図1(b)のように、保持部材18に複数の流路部材12が設けられた梯子状の構造であってもよい。   As shown in FIG. 1B, the holding member 18 may have a ladder-like structure in which a plurality of flow path members 12 are provided on the holding member 18.

以下に実際の動作について説明する。   The actual operation will be described below.

図2、図3には、本発明の第1実施形態に係るインクジェット記録ヘッドの動作が示されている。   2 and 3 show the operation of the ink jet recording head according to the first embodiment of the present invention.

図2(b)のように流路部材12が予めインク吐出方向(図中上)に撓みを持たせた状態であり、吐出を指示する信号がスイッチングICより送られない場合はアクチュエータ36が駆動されず、図2(c)のように回転エンコーダ20を矢印方向に回動させると、図2(c)、図2(d)のように流路部材12はインク吐出方向に撓むのみであって、撓み量が最大となる図2(d)に至るまで流路部材12は常にインク吐出方向に凸であり続ける。   As shown in FIG. 2B, when the flow path member 12 is previously bent in the ink discharge direction (upper side in the figure), the actuator 36 is driven when a signal instructing discharge is not sent from the switching IC. If the rotary encoder 20 is rotated in the direction of the arrow as shown in FIG. 2C, the flow path member 12 only bends in the ink discharge direction as shown in FIGS. 2C and 2D. Therefore, the flow path member 12 always remains convex in the ink discharge direction until the deflection amount reaches the maximum in FIG.

すなわち図2(b)から図2(d)まで変位するまでの間に流路部材12内部のインクに吐出方向への十分な加速度が加わらないため、インク滴としてノズル16から吐出されることはない(拡大図(e))。   That is, since sufficient acceleration in the ejection direction is not applied to the ink inside the flow path member 12 until the displacement from FIG. 2B to FIG. 2D, the ink droplets are not ejected from the nozzles 16. No (enlarged view (e)).

さらに図2(d)で撓み量が最大となり回転エンコーダ20が停止したのち、逆回転して流路部材12を平坦にする(図2(a))ことで流路部材12は初期位置図2(b)へ復帰する。   Further, in FIG. 2 (d), after the amount of deflection becomes maximum and the rotary encoder 20 stops, the flow path member 12 is flattened by reverse rotation (FIG. 2 (a)), so that the flow path member 12 is in the initial position. Return to (b).

一方、図3(b)に示すように、吐出を指示する信号がスイッチングICより送られ、アクチュエータ36が駆動されることによって流路部材12がインク吐出方向に対して凹(図中下)に撓みを持たせるようにされた状態では、図3(c)のように回転エンコーダ20を正転(図中矢印方向)させると流路部材12は回転エンコーダ20に近い方、すなわち両端から次第に吐出方向(図中上)に凸へと撓み方向が変化する。   On the other hand, as shown in FIG. 3B, a signal instructing ejection is sent from the switching IC, and the actuator 36 is driven so that the flow path member 12 is recessed (lower in the figure) with respect to the ink ejection direction. When the rotary encoder 20 is rotated forward (in the direction of the arrow in the drawing) as shown in FIG. 3C, the flow path member 12 is gradually discharged from the side closer to the rotary encoder 20, that is, from both ends. The direction of deflection changes in a convex direction (upward in the figure).

この変化が両端から中央に近付くと、流路部材12(あるいは梁部材14)はある点で急峻な座屈反転を起こし、インク吐出方向(図中上)へと急激に変形する(図3(d)に中央部の変形を強調して記載)。   When this change approaches the center from both ends, the flow path member 12 (or the beam member 14) undergoes steep buckling reversal at a certain point, and is rapidly deformed in the ink ejection direction (upper in the drawing) (FIG. 3 ( d) Highlighting the deformation in the center.

流路部材12の先端にはノズル16が設けられているため、ノズル16まで達しているインクはこの座屈反転による流路部材12の吐出方向への変形に伴い、ノズル16からインク滴2として吐出される(拡大図(e))。   Since the nozzle 16 is provided at the tip of the flow path member 12, the ink reaching the nozzle 16 is changed from the nozzle 16 to the ink droplet 2 as the flow path member 12 is deformed in the discharge direction due to the buckling inversion. It is discharged (enlarged view (e)).

さらに図3(d)で撓み量が最大となり回転エンコーダ20が停止したのち、逆回転して流路部材12を平坦にする(図3(a))ことで流路部材12は初期位置へ復帰し、インク吐出方向において上に撓みを持った状態(図2(b))に戻る。   Further, in FIG. 3 (d), after the amount of bending becomes maximum and the rotary encoder 20 stops, the flow channel member 12 returns to the initial position by rotating backward to flatten the flow channel member 12 (FIG. 3 (a)). Then, the state returns to the state having the upward deflection in the ink ejection direction (FIG. 2B).

この座屈反転による変形の速度は通常のアクチュエータなどによる変位と比較すれば非常に大きなものであり、本発明に採用した高粘度インクであっても十分にインク滴2として吐出することが可能である。
<第1実施形態>
図4には、本発明の第1実施形態に係るインクジェット記録ヘッドが示されている。
The deformation speed due to the buckling reversal is very large compared to the displacement caused by a normal actuator or the like, and even the high-viscosity ink employed in the present invention can be sufficiently discharged as the ink droplet 2. is there.
<First Embodiment>
FIG. 4 shows an ink jet recording head according to the first embodiment of the present invention.

図4(a)、(b)に示すようにインクジェット記録ヘッド10は、内部にインク流路13を備え先端にノズル16を備えた流路部材12と、流路部材12を支持する梁部材14とが接合され、両端を保持部材18が支持する構造となっている。   As shown in FIGS. 4A and 4B, the ink jet recording head 10 includes a flow path member 12 having an ink flow path 13 therein and a nozzle 16 at the tip, and a beam member 14 supporting the flow path member 12. And the holding member 18 supports both ends.

流路部材12のノズル16近傍は例えば図4(c)のように先端が角度を持ってカットされ、インク滴吐出方向に向けて解放されている。   In the vicinity of the nozzle 16 of the flow path member 12, for example, the tip is cut at an angle as shown in FIG. 4C and released toward the ink droplet ejection direction.

本実施形態においては、上記の構造を備えた流路部材12の製造方法として、図5に示すように樹脂反転写によりチューブ状構造の流路部材12を形成する。   In the present embodiment, as a method of manufacturing the flow path member 12 having the above structure, the flow path member 12 having a tubular structure is formed by resin anti-transfer as shown in FIG.

図5(a)に示すように、予めエッチング方法によって凹凸状の溝を形成したガラス基板にフッ素系などの剥離層をコーティングし、この原版11の表面に、流路部材12となる材料を成膜する。ここではスプレー式の噴射機40より溶剤で希釈した液状のエポキシ樹脂材料を原版11の表面に複数回に分けて噴射、乾燥、硬化し、厚み10から20μmの薄膜を形成する。   As shown in FIG. 5 (a), a fluorine-based release layer is coated on a glass substrate on which concave and convex grooves are formed in advance by an etching method, and a material for forming the flow path member 12 is formed on the surface of the original plate 11. Film. Here, a liquid epoxy resin material diluted with a solvent from a spray type injector 40 is sprayed, dried, and cured in a plurality of times on the surface of the original 11 to form a thin film having a thickness of 10 to 20 μm.

この方法以外にも、流路部材12となる材料を液状希釈することなく、微粒子状にして成膜するスパッタ法や蒸着法、本形態と同様に液状の樹脂材料を利用し、原版11をこの液体に浸漬して表面に膜を形成するディップ塗工法やメッキ法、予め薄膜状に形成した部材を型に押圧して凹凸形状に加工するスタンプ成型法のほか、モールド等の成型方法により加工してもよい。本実施形態では外幅約65μm、高さ(図5における凹凸の高さ)約60μmの四角形状に加工したが、流路13の断面形状は図5のように四角以外にもカマボコ型、台形、三角形など様々な形状が適用できる。   In addition to this method, a liquid resin material is used in the same manner as in the sputtering method or vapor deposition method for forming a film in the form of fine particles without diluting the material for the flow path member 12, as in the present embodiment. In addition to the dip coating method or plating method that forms a film on the surface by dipping in a liquid, the stamp molding method that presses a member previously formed into a thin film shape into a mold to process it into a concave and convex shape, and processing by a molding method such as a mold May be. In this embodiment, it is processed into a square shape having an outer width of about 65 μm and a height (the height of the unevenness in FIG. 5) of about 60 μm. However, the cross-sectional shape of the flow path 13 is not a square as shown in FIG. Various shapes such as triangles can be applied.

次いで図5(b)のように一旦、原版11から薄膜として形成された流路部材12を剥離する。このとき図示しない中間保持部材を接合し、この中間保持部材ごと剥離することで薄膜状の流路部材12を確実に剥離・保持させておくことができる。また、中間保持部材の代わりに梁部材14を直接接合してもよい。   Next, as shown in FIG. 5B, the flow path member 12 formed as a thin film is once peeled from the original plate 11. At this time, an intermediate holding member (not shown) is joined and peeled off together with the intermediate holding member, so that the thin-film channel member 12 can be reliably peeled and held. Further, the beam member 14 may be directly joined instead of the intermediate holding member.

次に図5(c)のように梁部材14と流路部材12とを接合する。流路部材12を接着剤あるいは圧着による接合にて梁部材14に密着接合し、流路13をシールする。ここでは、梁部材14の表面に予めエポキシ接着剤を塗布しておき、流路部材12を密着させた後、中間保持部材ごと加圧加熱して接合する。さらに図示しない中間保持部材を剥離する。   Next, the beam member 14 and the flow path member 12 are joined as shown in FIG. The flow path member 12 is tightly bonded to the beam member 14 by bonding with an adhesive or pressure bonding, and the flow path 13 is sealed. Here, an epoxy adhesive is applied to the surface of the beam member 14 in advance, the flow path member 12 is brought into close contact, and then the intermediate holding member is pressurized and heated to be joined. Further, an intermediate holding member (not shown) is peeled off.

次に図5(d)に示すように梁部材14をノズル16ごとに分離し、ドットごとのインク滴吐出が行えるようにする。例えばブレード44で梁部材14を流路方向に切断し、流路ごとに独立してアクチュエータ36による動作を可能にする。ここでは、20μm厚のダイシングブレードを用い、図示しないインクプールが損傷しないよう、図5における下側から切込む方式によって梁部材14を約85μmピッチで切断する。   Next, as shown in FIG. 5D, the beam member 14 is separated for each nozzle 16 so that ink droplets can be ejected for each dot. For example, the beam member 14 is cut in the direction of the flow path by the blade 44, and the operation by the actuator 36 is enabled independently for each flow path. Here, a beam member 14 is cut at a pitch of about 85 μm by using a dicing blade having a thickness of 20 μm and cutting from the lower side in FIG. 5 so as not to damage an ink pool (not shown).

さらにレーザ42などでスキャン加工を行い、流路ごとに分離された流路部材12にノズル16を形成することで流路部材が形成される。   Further, the flow path member is formed by performing scanning with a laser 42 or the like and forming the nozzle 16 in the flow path member 12 separated for each flow path.

本実施形態は上記の構成としたことにより、ノズル16を含む流路部材12を、略等ピッチの凹凸が設けられた膜と梁部材14とを接合して製造することで、チューブを配列して形成する方法に比較して流路13を一括形成できるため、高精度な位置合わせ作業を必要とせず低コスト化が可能であり、また流路壁や隣接隙間を薄くできるため、ノズル16を高密度化できる。   In the present embodiment, the flow path member 12 including the nozzle 16 is manufactured by joining the film provided with the unevenness of substantially equal pitch and the beam member 14 to arrange the tubes. Compared to the forming method, the flow path 13 can be formed in a lump, so that high-precision alignment work is not required and the cost can be reduced, and the flow path wall and the adjacent gap can be thinned. High density can be achieved.

また、流路を絞った複雑な供給孔は構造上不要なためチューブ状の流路13と、共通のインクプール24だけで簡略構成でき、転写成形で流路13を容易に製造できる。また供給路などによる流路13内の段差が無く、液充填性・気泡排出性にも優れる。
<第2実施形態>
図6には、本発明の第2実施形態に係るインクジェット記録ヘッドの製造方法が示されている。
In addition, since a complicated supply hole with a narrowed flow path is unnecessary in structure, it can be simply configured with only the tube-shaped flow path 13 and the common ink pool 24, and the flow path 13 can be easily manufactured by transfer molding. Further, there is no step in the flow path 13 due to a supply path or the like, and the liquid filling property and bubble discharging property are excellent.
Second Embodiment
FIG. 6 shows a method of manufacturing an ink jet recording head according to the second embodiment of the present invention.

図6(b)に示すように流路部材12のノズル16近傍は例えば先端へ近付くにつれて細くなるテーパー形状となっており、ノズル16の開口径もまた流路13よりも小さく形成されている。ノズル16の径を小さく絞ることにより、吐出されるインク滴の径をも小さく微小ドット化し、且つ吐出/着弾位置のブレを少なくすることができる。   As shown in FIG. 6B, the vicinity of the nozzle 16 of the flow path member 12 has a tapered shape that becomes narrower as it approaches the tip, for example, and the opening diameter of the nozzle 16 is also smaller than the flow path 13. By reducing the diameter of the nozzle 16 to a small value, the diameter of the ejected ink droplet can be reduced to a minute dot, and blurring at the ejection / landing position can be reduced.

本実施形態においては、上記の構造を備えた流路部材12の製造方法として、第1の実施形態と同様の条件で、図6に示すように樹脂反転写によりテーパー構造の流路部材12を形成する。   In this embodiment, as a method of manufacturing the flow path member 12 having the above structure, the flow path member 12 having a taper structure is formed by resin anti-transfer as shown in FIG. 6 under the same conditions as in the first embodiment. Form.

図6(a)に示すように、予めエッチング方法によって凹凸状の溝を形成した基板に剥離層をコーティングした原版11の表面に、流路部材12となる材料を成膜する。ここでは図示しない噴射機より液状の樹脂材料を原版11の表面に噴射し、薄膜を形成する。またディップ、押圧スタンプ、メッキ、蒸着、スパッタ等の方法により成膜してもよく、また流路13の断面形状は図6のように四角以外にもカマボコ型、台形、三角形など様々な形状が適用できる点も第1実施形態と同様である。   As shown in FIG. 6A, a material to be the flow path member 12 is formed on the surface of the original plate 11 in which a release layer is coated on a substrate on which uneven grooves are formed in advance by an etching method. Here, a liquid resin material is sprayed onto the surface of the original plate 11 from an unillustrated injector to form a thin film. Further, the film may be formed by a method such as dip, press stamp, plating, vapor deposition, sputtering, etc. The cross-sectional shape of the flow path 13 is not limited to a square as shown in FIG. The points that can be applied are the same as in the first embodiment.

次いで図6(b)のように一旦、原版11から薄膜として形成された流路部材12を剥離する。このとき図示しない中間保持部材を接合し、この中間保持部材ごと剥離することで薄膜状の流路部材12を確実に剥離・保持させてもよい。また、中間保持部材の代わりに梁部材14を直接接合してもよい。   Next, as shown in FIG. 6B, the flow path member 12 formed as a thin film is once peeled from the original plate 11. At this time, an intermediate holding member (not shown) may be joined, and the thin film-like flow path member 12 may be reliably peeled and held by peeling the intermediate holding member together. Further, the beam member 14 may be directly joined instead of the intermediate holding member.

このときノズル16に向けて細くなるようなテーパー状に、流路部材12に絞りを形成する。型押し、あるいは延伸加工などの他に、本実施形態のように初めから原版11にテーパー状の絞り形状を設けておき剥離するようにしてもよい。   At this time, a restriction is formed on the flow path member 12 in a tapered shape that becomes narrower toward the nozzle 16. In addition to embossing or stretching, etc., a taper-shaped drawing shape may be provided on the original 11 from the beginning as in the present embodiment, and may be peeled off.

次に図6(c)のように梁部材14と流路部材12とを接合する。流路部材12を接着剤あるいは圧着による接合にて梁部材14に密着接合し、流路13をシールする。さらに図示しない中間保持部材を剥離する。   Next, the beam member 14 and the flow path member 12 are joined as shown in FIG. The flow path member 12 is tightly bonded to the beam member 14 by bonding with an adhesive or pressure bonding, and the flow path 13 is sealed. Further, an intermediate holding member (not shown) is peeled off.

次に図6(d)に示すように梁部材14をノズル16ごとに分離し、ドットごとのインク滴吐出が行えるようにする。例えばブレード44で梁部材14を流路方向に切断し、流路ごとに独立してアクチュエータ36による動作を可能にする。   Next, as shown in FIG. 6D, the beam member 14 is separated for each nozzle 16 so that ink droplets can be ejected for each dot. For example, the beam member 14 is cut in the direction of the flow path by the blade 44, and the operation by the actuator 36 is enabled independently for each flow path.

さらにレーザ42などでスキャン加工を行い、流路ごとに分離された流路部材12にノズル16を形成することで流路部材が形成される点も第1実施形態と同様である。   Further, the flow path member is formed by performing the scanning process with the laser 42 or the like and forming the nozzle 16 in the flow path member 12 separated for each flow path, as in the first embodiment.

ノズル16近傍の流路部材12の形状としては、図6(e)〜(g)に示すような形状が考えられる。すなわち図6(e)のように単純にノズル16に向けて絞ってもよく、また図6(f)のようにノズル16近傍に直線部分を設けてノズル16の径をノズルカット位置精度にかかわらず一定に保つことができるようにしてもよい。あるいは図6(g)のようにノズル16が設けられる断面を吐出方向に垂直でなく角度θで傾けた傾斜面とすることで着弾位置を制御するようにしてもよい。   As the shape of the flow path member 12 in the vicinity of the nozzle 16, the shapes as shown in FIGS. That is, the nozzle 16 may be simply squeezed toward the nozzle 16 as shown in FIG. 6E, or a straight portion is provided near the nozzle 16 as shown in FIG. 6F, and the diameter of the nozzle 16 is related to the nozzle cut position accuracy. It may be possible to keep it constant. Alternatively, as shown in FIG. 6G, the landing position may be controlled by making the cross section in which the nozzle 16 is provided an inclined surface that is not perpendicular to the ejection direction but inclined at an angle θ.

本実施形態は上記の構成としたことにより、チューブ状の流路部材をテーパー加工し梁部材14に接合する方法に比較して、テーパー部分の加工位置精度が高く、また流路ごとに加工する必要がないので工数が少なく低コストかつ生産性の高い製造方法とすることができる。
<第3実施形態>
図7には、本発明の第3実施形態に係るインクジェット記録ヘッドの製造方法が示されている。
Since the present embodiment is configured as described above, the processing position accuracy of the tapered portion is higher than that in the method of tapering the tubular channel member and joining the beam member 14, and the processing is performed for each channel. Since there is no need, it can be a manufacturing method with low man-hours, low cost and high productivity.
<Third Embodiment>
FIG. 7 shows a method of manufacturing an ink jet recording head according to the third embodiment of the present invention.

本実施形態においては、流路部材12の製造方法として、図7に示すようにシート状の流路部材材料12'を加工することで流路部材12とインクプール24を一体的に形成する。   In the present embodiment, as a method of manufacturing the flow path member 12, the flow path member 12 and the ink pool 24 are integrally formed by processing a sheet-shaped flow path member material 12 'as shown in FIG.

図7に示すように、シート状の流路部材材料12'を原版15Aと15Bにより両面から加圧・成型することで流路部材12とインクプール24とを同時に一体的に形成することができる。   As shown in FIG. 7, the flow path member 12 and the ink pool 24 can be integrally formed at the same time by pressing and molding the sheet-shaped flow path member material 12 ′ from both sides with the original plates 15 </ b> A and 15 </ b> B. .

このとき流路部材材料12'が原版15Aと密着した状態のまま(剥離せず)原版15Bを先に剥離し、梁部材14と接合させることで中間支持部材を用いることなく梁部材14に接合することができる。   At this time, the flow path member material 12 ′ is in close contact with the original plate 15 </ b> A (not peeled), and the original plate 15 </ b> B is first peeled and joined to the beam member 14 to join the beam member 14 without using an intermediate support member. can do.

さらに梁部材14の表面すなわち流路部材12と接合する面に流路部材材料12'と同じ材料で薄膜を形成しておき、接合・シールの際に接合性・密着性を向上させるようにしてもよい。   Further, a thin film is formed of the same material as the flow channel member material 12 'on the surface of the beam member 14, that is, the surface to be bonded to the flow channel member 12, so as to improve the bondability and adhesion at the time of bonding and sealing. Also good.

また、流路13の断面形状は図7のように四角以外にもカマボコ型、台形、三角形など様々な形状が適用できる点は上記各実施形態と同様である。   Further, the cross-sectional shape of the flow path 13 is the same as that of each of the above embodiments in that various shapes such as a square shape, a trapezoidal shape, and a triangular shape can be applied in addition to the square shape as shown in FIG.

本実施形態は上記の構成としたことにより、流路部材12とインクプール24とを接合加工する必要がないので信頼性が高く、また工数が少なく低コストかつ生産性の高い製造方法とすることができる。
<第4実施形態>
図8には、本発明の第4実施形態に係るインクジェット記録ヘッドの製造方法が示されている。
Since the present embodiment is configured as described above, it is not necessary to join the flow path member 12 and the ink pool 24, so that the manufacturing method is high in reliability, low in man-hours, low in cost, and high in productivity. Can do.
<Fourth embodiment>
FIG. 8 shows a method of manufacturing an ink jet recording head according to the fourth embodiment of the present invention.

本実施形態においては、流路部材12の製造方法として、図8に示すようにシート状の流路部材材料12'を加工することで流路部材12を形成する。図8に示すように、シート状の流路部材材料12'を押圧工具17で加圧・成型することで流路部材12を形成することができる。   In the present embodiment, as a method of manufacturing the flow path member 12, the flow path member 12 is formed by processing a sheet-shaped flow path member material 12 'as shown in FIG. As shown in FIG. 8, the flow path member 12 can be formed by pressing and molding the sheet-shaped flow path member material 12 ′ with the pressing tool 17.

図8(a)に示すようにシート状の流路部材材料12'を押圧工具17で梁部材14に押圧し、接合する。図8(b)のように流路13が形成されるためには梁部材14に押圧する前に図示しない柔軟な中間支持部材に向けて押圧し、流路13を予め形成してもよいし、あるいは融点の低い樹脂シートを挟んで梁部材14に接合し、加工後に加熱して溶出させるなど種々の方法が応用できる。   As shown in FIG. 8A, the sheet-like channel member material 12 ′ is pressed against the beam member 14 with the pressing tool 17 and joined. In order to form the channel 13 as shown in FIG. 8B, the channel 13 may be formed in advance by pressing toward the flexible intermediate support member (not shown) before pressing the beam member 14. Alternatively, various methods such as bonding to the beam member 14 with a resin sheet having a low melting point interposed therebetween and heating to elute after processing can be applied.

このとき梁部材14の表面すなわち流路部材12と接合する面に流路部材材料12'と同じ材料で薄膜を形成しておき、接合・シールの際に接合性・密着性を向上させるようにしてもよい。
<他の形態>
以上、各実施形態においては、画像データに基づいて選択的にインク滴が吐出され画像が記録される構成となっているが、吐出する液体はインクに限定されるものではない。例えば、高分子フィルムやガラス上にインクを吐出してディスプレイ用カラーフィルターを作成したり、溶接状態の半田を基板上に吐出して部品実装用のバンプを形成するなど、工業的に用いられる液滴吐出(噴射)装置全般に対して、本発明に係る液滴吐出ヘッドを適用することができる。
At this time, a thin film is formed of the same material as the flow channel member material 12 'on the surface of the beam member 14, that is, the surface to be bonded to the flow channel member 12, so as to improve the bondability and adhesion at the time of bonding and sealing. May be.
<Other forms>
As described above, each embodiment has a configuration in which ink droplets are selectively ejected based on image data and an image is recorded, but the ejected liquid is not limited to ink. For example, industrially used liquids such as creating color filters for displays by discharging ink onto polymer films or glass, or forming bumps for component mounting by discharging welded solder onto a substrate The droplet discharge head according to the present invention can be applied to all droplet discharge (ejection) apparatuses.

本発明に係るインクジェット記録ヘッドを示す図である。It is a figure which shows the inkjet recording head which concerns on this invention. 本発明に係るインクジェット記録ヘッドの動作を示す図である。It is a figure which shows operation | movement of the inkjet recording head which concerns on this invention. 本発明に係るインクジェット記録ヘッドの動作を示す図である。It is a figure which shows operation | movement of the inkjet recording head which concerns on this invention. 本発明に係るインクジェット記録ヘッドを示す図である。It is a figure which shows the inkjet recording head which concerns on this invention. 本発明の第1形態に係るインクジェット記録ヘッドの製造法を示す図である。It is a figure which shows the manufacturing method of the inkjet recording head which concerns on the 1st form of this invention. 本発明の第2形態に係るインクジェット記録ヘッドの製造法を示す図である。It is a figure which shows the manufacturing method of the inkjet recording head which concerns on the 2nd form of this invention. 本発明の第3形態に係るインクジェット記録ヘッドの製造法を示す図である。It is a figure which shows the manufacturing method of the inkjet recording head which concerns on the 3rd form of this invention. 本発明の第4形態に係るインクジェット記録ヘッドの製造法を示す図である。It is a figure which shows the manufacturing method of the inkjet recording head which concerns on the 4th form of this invention.

符号の説明Explanation of symbols

10 インクジェット記録ヘッド
11 原版
12 流路部材
13 流路
14 梁部材
16 ノズル
18 保持部材
20 回転エンコーダ
24 インクプール
DESCRIPTION OF SYMBOLS 10 Inkjet recording head 11 Original 12 Flow path member 13 Flow path 14 Beam member 16 Nozzle 18 Holding member 20 Rotary encoder 24 Ink pool

Claims (9)

液滴を吐出するノズルと、
前記ノズルを含む液流路部材と、
前記液流路部材と接合もしくは液流路部材を含む梁部材と、
前記梁部材に接合して設けられ、前記梁部材を撓ませる第1駆動手段と、
前記梁部材を液滴吐出方向に凹から凸となるように変形させる第2駆動手段と、
を備え、
前記第2駆動手段が前記梁部材を液滴吐出方向に凹から凸となるように変形させ、
前記第1駆動手段が前記梁部材を撓ませることで、前記第2駆動手段により前記梁部材を座屈反転変形させ、
前記ノズル近傍の液に吐出方向の慣性を与えることで前記ノズルより液滴として吐出させることを特徴とする液滴吐出ヘッドの製造方法であって、
前記液流路部材は、略等ピッチの凹凸が設けられた膜と前記梁部材とを接合して製造することを特徴とする液滴吐出ヘッドの製造方法。
A nozzle for discharging droplets;
A liquid flow path member including the nozzle;
A beam member including the liquid flow path member and the liquid flow path member;
A first driving means provided to be joined to the beam member and deflecting the beam member;
Second driving means for deforming the beam member so as to be convex from the concave in the droplet discharge direction;
With
The second driving means deforms the beam member so as to be convex from the concave in the droplet discharge direction,
The first driving means bends the beam member, so that the beam member is buckled and inverted by the second driving means,
A method for manufacturing a droplet discharge head, wherein the liquid in the vicinity of the nozzle is discharged as a droplet from the nozzle by giving inertia in a discharge direction,
The method of manufacturing a droplet discharge head, wherein the liquid flow path member is manufactured by joining a film provided with unevenness of substantially equal pitch and the beam member.
前記膜は、前記液流路部材となる材料を略等ピッチの凹凸が設けられた原版の表面に噴射して前記原版の表面に設けられることを特徴とする請求項1に記載の液滴吐出ヘッドの製造方法。
2. The droplet discharge according to claim 1, wherein the film is provided on the surface of the original plate by spraying a material to be the liquid flow path member onto the surface of the original plate provided with unevenness of substantially equal pitch. Manufacturing method of the head.
前記膜は、液状の材料に略等ピッチの凹凸が設けられた原版をディップして前記原版の表面に設けられることを特徴とする請求項1に記載の液滴吐出ヘッドの製造方法。
2. The method of manufacturing a droplet discharge head according to claim 1, wherein the film is provided on a surface of the original plate by dipping an original plate in which irregularities of substantially equal pitch are provided in a liquid material.
前記膜は、略等ピッチの凹凸溝が設けられた原版の表面に材料を押圧し、前記原版の凹凸形状を転写して形成されることを特徴とする請求項1に記載の液滴吐出ヘッドの製造方法。
2. The droplet discharge head according to claim 1, wherein the film is formed by pressing a material onto a surface of an original plate provided with uneven grooves having a substantially equal pitch, and transferring the uneven shape of the original plate. Manufacturing method.
前記膜を形成する材料は、熱可塑性樹脂または熱硬化性樹脂であることを特徴とする請求項1ないし請求項4の何れかに記載の液滴吐出ヘッドの製造方法。
5. The method of manufacturing a droplet discharge head according to claim 1, wherein the material forming the film is a thermoplastic resin or a thermosetting resin.
前記液流路部材と接合される前記梁部材の表面に、前記流路部材を形成する前記材料と同じ材料により形成された膜を予め設けたことを特徴とする請求項1ないし請求項5の何れかに記載の液滴吐出ヘッドの製造方法。
6. The film formed of the same material as the material forming the flow path member is provided in advance on the surface of the beam member to be joined to the liquid flow path member. A method for manufacturing a droplet discharge head according to any one of the above.
シート状の前記梁部材と前記膜とを接合した後、流路ごとに前記梁部材を切断分離して前記ノズルごとの液流路を形成することを特徴とする請求項1ないし請求項6の何れかに記載の液滴吐出ヘッドの製造方法。
7. The sheet-shaped beam member and the membrane are joined, and then the beam member is cut and separated for each flow path to form a liquid flow path for each nozzle. A method for manufacturing a droplet discharge head according to any one of the above.
略等ピッチの凹凸が設けられた原版の表面に設けられた前記膜と前記梁部材とを接合した後に、前記膜と前記原版とを剥離し分離することを特徴とする請求項1ないし請求項7の何れかに記載の液滴吐出ヘッドの製造方法。
The film and the original plate are peeled and separated after the film provided on the surface of the original plate provided with unevenness of substantially equal pitch and the beam member are joined. 8. A method for manufacturing a droplet discharge head according to any one of items 7 to 9.
複数の前記液流路部材に連通した液プール部と前記液流路部材とを一括して一体に形成したことを特徴とする請求項1ないし請求項8の何れかに記載の液滴吐出ヘッドの製造方法。 9. The liquid droplet ejection head according to claim 1, wherein the liquid pool portion communicating with the plurality of liquid flow path members and the liquid flow path member are integrally formed. Manufacturing method.
JP2005146368A 2005-05-19 2005-05-19 Method for manufacturing droplet discharge head Expired - Fee Related JP4595669B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5517589A (en) * 1978-07-27 1980-02-07 Seiko Epson Corp Ink jet driving method for ink jet recording device
JPS5862062A (en) * 1981-10-08 1983-04-13 Seiko Epson Corp Multiple nozzle head
JPS5862061A (en) * 1981-10-08 1983-04-13 Seiko Epson Corp Ink jet printing device
JPH0825627A (en) * 1994-07-15 1996-01-30 Nec Corp Ink jet head and manufacture thereof
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