JP2006317131A - Bottom section structure of waste melting furnace - Google Patents

Bottom section structure of waste melting furnace Download PDF

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JP2006317131A
JP2006317131A JP2005143221A JP2005143221A JP2006317131A JP 2006317131 A JP2006317131 A JP 2006317131A JP 2005143221 A JP2005143221 A JP 2005143221A JP 2005143221 A JP2005143221 A JP 2005143221A JP 2006317131 A JP2006317131 A JP 2006317131A
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furnace
bottom section
waste
tuyere
waste melting
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JP4564885B2 (en
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Nobuhiro Tanigaki
信宏 谷垣
Takeshi Takamiya
健 高宮
Hirokazu Tanaka
宏和 田中
Kazutaka Manako
一隆 真名子
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Nippon Steel Engineering Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a bottom section structure of a waste melting furnace capable of preventing scattering of furnace dry distillation residue caused by increase of a furnace superficial velocity, and properly discharging molten matters while preventing formation of a core. <P>SOLUTION: In this bottom section structure of the waste melting furnace where the bottom section 3 is formed continuously from an inclined bosh portion 2 positioned at a lower portion of a shaft portion 1, a lower tuyere 4 and a discharge hole 5 for discharging the molten matter are formed on the bottom section 3, blocked carbon combustible substances such as waste and cokes are charged from a furnace upper portion, an oxygen source is supplied from a furnace lower portion, ash contents in the waste and non-burnt matters melted by reaction heat are discharged from the discharge hole of the bottom section, and a gas generated from the furnace upper portion is discharged, D1>D2>D3, and S1>S2>S3 are satisfied when a shaft diameter is D1, a diameter of an upper bottom section 3a is D2, a diameter of a lower bottom section 3b is D3, and their cross-sectional areas are respectively S1, S2 and S3. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、廃棄物溶融炉の炉底部構造に関する。   The present invention relates to a furnace bottom structure of a waste melting furnace.

一般ごみ、シュレッダーダストなどの廃棄物の溶融処理に廃棄物溶融炉が利用されている(特許文献1参照)。   A waste melting furnace is used for melting waste such as general waste and shredder dust (see Patent Document 1).

図3は従来の廃棄物溶融炉の概略を示す断面図である。シャフト部1と朝顔部2及び炉底部3を備える廃棄物溶融炉の炉上部の装入口から廃棄物を塊状炭素系可燃物質と共に装入し、炉下部に設けた複数の下段羽口4から酸素源を供給し、炉底部の排出孔5から反応熱で溶融した廃棄物中の灰分および非燃焼物を排出する。廃棄物溶融炉の炉底部3はシャフト部1の径より小さい円筒状に形成されている。
特開平8−94035号公報
FIG. 3 is a cross-sectional view schematically showing a conventional waste melting furnace. Waste is charged together with a massive carbon-based combustible material from an inlet at the upper part of the waste melting furnace having the shaft part 1, morning glory part 2 and furnace bottom part 3, and oxygen is supplied from a plurality of lower tuyere 4 provided at the lower part of the furnace. A source is supplied, and ash and non-combusted matter in the waste melted by reaction heat are discharged from the discharge hole 5 at the bottom of the furnace. The bottom 3 of the waste melting furnace is formed in a cylindrical shape smaller than the diameter of the shaft 1.
JP-A-8-94035

従来の廃棄物溶融炉では、例えば、シュレッダーダストといった粒径の小さい乾留残さが生成し且つ高灰分である廃棄物を処理する場合、以下のような問題がある。   In a conventional waste melting furnace, for example, when a waste having a small particle diameter such as shredder dust is generated and waste having a high ash content is processed, there are the following problems.

a.炉内乾留残渣が流動化しないようにするためには炉径を大きくし、炉内空塔速度を低くしなければならない。   a. In order to prevent the in-furnace residue from fluidizing, it is necessary to increase the diameter of the furnace and reduce the superficial velocity of the furnace.

b.炉底部に炉芯(炉底部不活性部分)を形成させないために、1)炉底部への送風総酸素量を増やす、2)炉底を小さくする、といった対策をとらなければならない。   b. In order not to form the furnace core (furnace bottom inactive part) at the furnace bottom, measures must be taken such as 1) increasing the total amount of oxygen blown to the furnace bottom, and 2) reducing the furnace bottom.

前記aの対策をとった場合、空塔速度は遅くなるが、炉底が大きくなるため、前記bの対策を取ることはできず、炉底部に炉芯が形成されてしまう。従って、現状では、これら2つを同時に満足するような炉構造に関する技術はない。   When the measure a is taken, the superficial velocity becomes slow, but the bottom of the furnace becomes large, so the measure b cannot be taken, and a furnace core is formed at the bottom of the furnace. Therefore, at present, there is no technology related to a furnace structure that satisfies both of these simultaneously.

そこで、本発明は、炉内空塔速度上昇による炉内乾留残渣の飛散を防止し、炉芯の形成を防止して溶融物の適正な排出ができる廃棄物溶融炉の炉底部構造を提供するものである。   Thus, the present invention provides a bottom structure of a waste melting furnace that prevents the residue of the carbonization residue in the furnace from scattering due to an increase in the superficial velocity of the furnace, prevents the formation of the furnace core, and discharges the molten material properly. Is.

本発明は、シャフト部の下部に位置する傾斜した朝顔部に続いて炉底部が形成され、炉底部には下段羽口が配置されるとともに、溶融物を排出する排出孔が形成され、炉上部から廃棄物(シュレッダーダストなども含む。)およびコークスなどの塊状炭素系可燃物質を装入し、炉下部から酸素源を供給し炉底部の排出孔から反応熱によって溶融した廃棄物中灰分および非燃焼物を排出し、炉上部から発生したガスを排出する廃棄物溶融炉において、
(1)シャフト径をD1、上部炉底部径(設置された最下段羽口の直上部の径)をD2、下部炉底部径をD3とし、各部位における断面積をそれぞれS1、S2、S3とした時、D1>D2>D3を満足するとともに、S1>S2>S3を満足する炉底部構造を有すること
(2)前記(1)の廃棄物溶融炉において、炉床部から下段羽口の先端の芯までの高さをhとするとき、0.3≦ h/D3 ≦0.6を満足するような炉底部構造を有すること
(3)前記(1)の廃棄物溶融炉において、下部炉底部(断面積S3の部位)の最上部に羽口を設けた炉底部構造を有すること
(4)前記(3)において、羽口が下向きに傾斜している炉底部構造を有すること
を特徴とするものである。
In the present invention, a bottom of the furnace is formed following an inclined morning glory located at the lower part of the shaft part, a lower tuyere is disposed at the bottom of the furnace, a discharge hole for discharging a melt is formed, and the upper part of the furnace is formed. Waste (including shredder dust, etc.) and bulk carbon-based combustible materials such as coke, oxygen source from the bottom of the furnace, and melted by reaction heat from the discharge hole at the bottom of the furnace In a waste melting furnace that discharges combustion products and discharges gas generated from the top of the furnace,
(1) The shaft diameter is D1, the upper furnace bottom diameter (the diameter immediately above the installed bottom tuyere) is D2, the lower furnace bottom diameter is D3, and the cross-sectional areas at each part are S1, S2, S3, respectively. And having a furnace bottom structure that satisfies D1>D2> D3 and satisfies S1>S2> S3. (2) In the waste melting furnace of (1), the tip of the lower tuyere from the hearth part. Having a furnace bottom structure that satisfies 0.3 ≦ h / D3 ≦ 0.6, where h is the height to the core of (3) In the waste melting furnace of (1), the lower furnace (4) In the above (3), it has a furnace bottom part structure in which the tuyere is inclined downward. To do.

本発明の炉底部構造のように、羽口直上部径を大きくすることで炉内空塔速度上昇による炉内乾留残渣の飛散を防止することができ、乾留残さの飛散防止によって排ガス処理系の燃焼室での燃焼性を向上させることができる。   Like the furnace bottom structure of the present invention, the diameter directly above the tuyere can be used to prevent the incineration residue from being scattered due to the increase in the in-core superficial velocity. The combustibility in the combustion chamber can be improved.

また、羽口下部分の炉底径が小型化されているので、炉底不活性部位形成を抑制することができる。これら2つの対策によって流動化抑制による溶融炉安定操業、乾留残さ飛散量減少による燃焼室燃焼性の向上、溶融物の適正排出を同時に達成することが可能となる。   Moreover, since the furnace bottom diameter of the lower part of the tuyere is reduced, formation of the furnace bottom inactive site can be suppressed. By these two measures, it becomes possible to simultaneously achieve stable operation of the melting furnace by suppressing fluidization, improvement of combustion chamber combustibility by reducing the amount of residual carbonization residue, and proper discharge of the melt.

本発明の実施例について図面を用いて説明する。   Embodiments of the present invention will be described with reference to the drawings.

図1(a)は本発明による廃棄物溶融炉の炉底部構造を示す概略図、(b)は炉底部の拡大図である。シャフト部1の下部に位置する傾斜した朝顔部2に続いて炉底部3が形成され、炉底部3には下段羽口4が配置されるとともに、溶融物を排出する排出孔5が形成される。炉底部3は、朝顔部2に続く上部炉底部3aと、下段羽口4から炉床6までの下部炉底部3bからなる。   FIG. 1A is a schematic view showing a bottom structure of a waste melting furnace according to the present invention, and FIG. 1B is an enlarged view of the bottom of the furnace. A furnace bottom portion 3 is formed following the inclined morning glory portion 2 located at the lower portion of the shaft portion 1, and a lower tuyere 4 is disposed in the furnace bottom portion 3, and a discharge hole 5 for discharging the melt is formed. . The furnace bottom 3 includes an upper furnace bottom 3 a following the morning glory 2 and a lower furnace bottom 3 b from the lower tuyere 4 to the hearth 6.

図1において、シャフト部1の径をD1、断面積をS1とし、下段羽口の上部の上部炉底部3aの径をD2、断面積をS2とし、さらに、下部炉底部3bの径をD3、断面積をS3としたときに、各部位における径がD1>D2>D3を満足するとともに、断面積がS1>S2>S3を満足する構造にする。前記条件を満足するような構造とすることで、下段羽口直上部(断面積S2)での空塔速度は低く抑えられ、炉内乾留残さの流動化を抑制することができる。また、断面積S3を小さくすることで下部炉底部における燃焼負荷を大きく取ることができ、炉芯の形成を抑制することができる。   In FIG. 1, the diameter of the shaft portion 1 is D1, the cross-sectional area is S1, the diameter of the upper furnace bottom 3a above the lower tuyere is D2, the cross-sectional area is S2, and the diameter of the lower furnace bottom 3b is D3, When the cross-sectional area is S3, the diameter at each part satisfies D1> D2> D3, and the cross-sectional area satisfies S1> S2> S3. By adopting a structure that satisfies the above conditions, the superficial velocity at the upper part of the lower tuyere (cross-sectional area S2) can be kept low, and fluidization of the in-furnace residue can be suppressed. Further, by reducing the cross-sectional area S3, it is possible to increase the combustion load at the bottom of the lower furnace, and to suppress the formation of the furnace core.

また、炉床6から下段羽口4の先端の芯までの高さをhとするとき、0.3≦ h/D3 ≦0.6を満足するような炉構造にする。この式を満たすことは、炉底部での吹込ガス流れの到達領域条件、熱バランス上およびコークスの均一燃焼性の面で好ましい。実施時には羽口保護のため羽口上部を耐火物で覆う場合もある。この場合、羽口上部耐火物部位は下部炉底部として考えるためこの部位の内径および断面積はそれぞれD2、S2には含まれず、D3、S3となる。   In addition, when the height from the hearth 6 to the core at the tip of the lower tuyere 4 is h, the furnace structure satisfies 0.3 ≦ h / D3 ≦ 0.6. Satisfying this equation is preferable in terms of the reach region condition of the blown gas flow at the bottom of the furnace, the heat balance, and the uniform combustibility of the coke. During implementation, the upper part of the tuyere may be covered with a refractory to protect the tuyere. In this case, since the tuyere upper refractory part is considered as the lower furnace bottom part, the inner diameter and the cross-sectional area of this part are not included in D2 and S2, respectively, and become D3 and S3.

また、炉床部から下段羽口の先端の芯までの高さをhとするが、羽口保護のために羽口上部を耐火物で覆う場合は、炉床部から羽口上耐火物上端までの高さをhと呼ぶこともある。   The height from the hearth to the core of the tip of the lower tuyere is h, but when the upper part of the tuyere is covered with refractory to protect the tuyere, from the hearth to the upper end of the refractory above the tuyere Is sometimes called h.

図1(b)のように羽口は下部炉底最上段に位置しており、この羽口は5゜〜25゜程度炉床に向けて傾斜している。傾斜させることにより、炉床部にまで送風した酸素が到達し、炉芯の形成を防止することができる。   As shown in FIG. 1 (b), the tuyere is located at the uppermost stage of the lower furnace bottom, and this tuyere is inclined toward the hearth by about 5 ° to 25 °. By tilting, the oxygen blown to the hearth reaches the hearth, and the formation of the core can be prevented.

表1に示す条件1〜3で試験を行った。本発明の実施例である条件3を満たすように図2のような構造を有する炉底を製作し、試験を行った。処理対象物としては、高灰分かつ細粒物質である、シュレッダーダストを用いた。

Figure 2006317131
The test was performed under conditions 1 to 3 shown in Table 1. A furnace bottom having a structure as shown in FIG. 2 was manufactured and tested so as to satisfy Condition 3 which is an example of the present invention. As the object to be treated, shredder dust, which is a high ash content and fine-grained material, was used.
Figure 2006317131

条件1:炉底部断面積が小さいため、炉芯形成は防止され、溶融物は適性に排出することができるが、羽口直上部断面積が小さいために炉内流動化現象が発生し、炉内乾留残さの飛散、燃焼室での燃焼性の悪化が起こった。   Condition 1: Because the cross-sectional area at the bottom of the furnace is small, formation of the furnace core is prevented, and the melt can be discharged appropriately. However, because the cross-sectional area directly above the tuyere is small, a fluidization phenomenon in the furnace occurs. Scattering of the inner dry distillation residue and flammability deterioration in the combustion chamber occurred.

条件2:炉底径を大きくすることで条件1で発生したような炉内流動化現象は発生 しなかったが、炉底断面積が大きすぎるために炉床部に不活性部(炉芯)が形成され、溶融物の適性な排出が困難となった。   Condition 2: In-furnace fluidization phenomenon that occurred in Condition 1 did not occur when the furnace bottom diameter was increased, but because the furnace bottom cross-sectional area was too large, the inactive part (furnace core) in the hearth part Was formed, making it difficult to properly discharge the melt.

条件3:羽口直上部断面積(S2)を大きくし、かつ、炉床部の断面積(S3)をS2よりも小さくすることによつて、炉内流動化が防止され、かつ、炉芯形成も防止さ れた。この結果、溶融炉の安定操業を継続しつつ、溶融物の安定排出を維持することができた。   Condition 3: By increasing the cross-sectional area (S2) immediately above the tuyere and making the cross-sectional area (S3) of the hearth part smaller than S2, fluidization in the furnace is prevented, and the core Formation was also prevented. As a result, stable discharge of the melt could be maintained while continuing stable operation of the melting furnace.

条件3では、炉内乾留残さの流動化現象は確認されなかった。これは炉内空塔速度が炉内乾留残さの流動化開始速度以下に抑えられたためだと考えられる。また、下部炉底部については、特に炉芯のような炉内不活性部が形成されることはなく、試験期間中溶融物は適正に排出することができた。下部炉底部における燃焼負荷を高位維持することによって送風酸素消失点がより炉中心部、炉床部へ近くなったためだと考えられる。   Under condition 3, the fluidization phenomenon of the in-furnace residue was not confirmed. This is thought to be because the superficial velocity in the furnace was kept below the fluidization start speed of the residue in the furnace. In addition, at the bottom of the lower furnace, in-furnace inert portions such as the core of the furnace were not formed, and the melt could be discharged properly during the test period. It is thought that the blast oxygen vanishing point is closer to the furnace center and the hearth by maintaining the combustion load at the lower furnace bottom high.

以上の結果より、本特許における技術が、例えばシュレッダーダストのような、高灰分かつ粒径の小さい廃棄物処理において有効であることが確認された。   From the above results, it has been confirmed that the technology in this patent is effective in waste treatment with high ash content and small particle size such as shredder dust.

(a)は本発明による廃棄物溶融炉の炉底部構造を示す概略図、(b)は炉底部の拡大図である。(A) is the schematic which shows the furnace bottom part structure of the waste melting furnace by this invention, (b) is an enlarged view of a furnace bottom part. 実施例の条件3の炉底の構造を示す図である。It is a figure which shows the structure of the furnace bottom of the conditions 3 of an Example. 従来の廃棄物溶融炉の炉底部構造を示す断面図である。It is sectional drawing which shows the furnace bottom part structure of the conventional waste melting furnace.

符号の説明Explanation of symbols

1:シャフト部
2:朝顔部
3:炉底部
3a:上部炉底部
3b:下部炉底部
4:下段羽口
5:排出孔
6:炉床
1: Shaft part 2: Morning glory part 3: Furnace bottom part 3a: Upper furnace bottom part 3b: Lower furnace bottom part 4: Lower tuyere 5: Discharge hole 6: Hearth

Claims (4)

シャフト部の下部に位置する傾斜した朝顔部に続いて炉底部が形成され、炉底部には下段羽口が配置されるとともに、溶融物を排出する排出孔が形成され、炉上部から廃棄物および塊状炭素系可燃物質を装入し、炉下部から酸素源を供給し炉底部の排出孔から溶融した廃棄物中灰分および非燃焼物を排出し、炉上部から発生したガスを排出する廃棄物溶融炉の炉底部構造において、
シャフト径をD1、上部炉底部径をD2、下部炉底部径をD3とし、各部位における断面積をそれぞれS1、S2、S3とした時、各部位における径がD1>D2>D3を満足するとともに、S1>S2>S3を満足する構造を有することを特徴とする廃棄物溶融炉の炉底部構造。
A furnace bottom is formed following the inclined morning glory located at the lower part of the shaft, and a lower tuyere is disposed at the bottom of the furnace, and a discharge hole for discharging the melt is formed. Waste melting that charges bulk carbon combustible material, supplies oxygen source from the bottom of the furnace, discharges ash and non-combustible waste from the discharge hole at the bottom of the furnace, and discharges gas generated from the top of the furnace In the bottom structure of the furnace,
When the shaft diameter is D1, the upper furnace bottom part diameter is D2, the lower furnace bottom part diameter is D3, and the cross-sectional areas at each part are S1, S2, and S3, the diameters at each part satisfy D1>D2> D3. , S1>S2> S3. A bottom structure of a waste melting furnace characterized by having a structure satisfying S1>S2> S3.
炉床部から下段羽口の先端の芯までの高さをhとするとき、0.3≦h/D3≦0.6を満足するような構造を有することを特徴とする請求項1記載の廃棄物溶融炉の炉底部構造。   2. The structure according to claim 1, wherein the height from the hearth to the core at the tip of the lower tuyere is defined as h satisfying 0.3 ≦ h / D3 ≦ 0.6. The bottom structure of a waste melting furnace. 下部炉底部の最上部に羽口を有することを特徴とする請求項1又は2記載の廃棄物溶融炉の炉底部構造。   The furnace bottom part structure of a waste melting furnace according to claim 1 or 2, further comprising a tuyere at the uppermost part of the bottom part of the lower furnace. 羽口が下向きに傾斜していることを特徴とする請求項1、2又は3記載の廃棄物溶融炉の炉底部構造。   4. The bottom structure of a waste melting furnace according to claim 1, wherein the tuyere is inclined downward.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0894035A (en) * 1994-09-27 1996-04-12 Nippon Steel Corp Waste melting furnace and operating method therefor
JPH11325428A (en) * 1998-05-15 1999-11-26 Satoru Yoshinaka Incinerator and method for using the same
JP2002357309A (en) * 2001-05-31 2002-12-13 Nkk Corp Waste melting furnace and its operating method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0894035A (en) * 1994-09-27 1996-04-12 Nippon Steel Corp Waste melting furnace and operating method therefor
JPH11325428A (en) * 1998-05-15 1999-11-26 Satoru Yoshinaka Incinerator and method for using the same
JP2002357309A (en) * 2001-05-31 2002-12-13 Nkk Corp Waste melting furnace and its operating method

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