JP2006308252A - Glow plug with combustion pressure detecting sensor and its manufacturing method - Google Patents

Glow plug with combustion pressure detecting sensor and its manufacturing method Download PDF

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JP2006308252A
JP2006308252A JP2005133537A JP2005133537A JP2006308252A JP 2006308252 A JP2006308252 A JP 2006308252A JP 2005133537 A JP2005133537 A JP 2005133537A JP 2005133537 A JP2005133537 A JP 2005133537A JP 2006308252 A JP2006308252 A JP 2006308252A
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rear end
shaft member
combustion pressure
detection sensor
pressure detection
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Shunsuke Maeda
俊介 前田
Tatsuki Hirabayashi
達樹 平林
Yosuke Ito
洋介 伊藤
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Niterra Co Ltd
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NGK Spark Plug Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To prevent rotation of a shaft member for power distribution in a main body in fastening a glow plug with a combustion pressure sensor having a constitution to generate compression stress on an internal piezoelectric element by fastening the combustion pressure detecting sensor by screwing a fastening screw member to a screw 45 of the shaft member 41 for power distribution. <P>SOLUTION: In this glow plug with the combustion pressure detecting sensor, a retainable tool engagement portion (polygonal portion ) 44 is formed on the shaft member 41 for power distribution to prevent the shaft member 41 for power distribution from rotating with the fastening screw member 66 when the combustion pressure detecting sensor 50 is fastened by screwing the fastening screw member 66 to the screw 45 of the shaft member 41 for power distribution. As the main body 31 and the tool engagement portion 44 are retained and fastened by screwing the fastening screw member 66, the shaft member 41 for power distribution is not rotated, and a problem such as breaking of a wire can be prevented. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、エンジンの燃料の着火の促進に加えて、その燃焼室内の燃焼圧を検出する機能を備えた燃焼圧検知センサ付きグロープラグに関する。   The present invention relates to a glow plug with a combustion pressure detection sensor having a function of detecting combustion pressure in a combustion chamber in addition to promoting ignition of fuel of an engine.

この種の燃焼圧検知センサ付きグロープラグ(以下、単にグロープラグともいう)としては、図12に示した断面構造を有するものがある(例えば、特許文献1)。このものは、通電することによって発熱する軸状のヒーター(例えば、セラミックヒーター)11を、外周面にエンジンヘッド(以下、単にエンジンともいう)への取り付け用ねじ32を備えた筒状の金具本体(グロープラグ本体)31内に、その先端(図示下端)10を突出させて固定された構造をしている。ただし、同図においてはヒーター11が金属製の筒状部材21内に圧入によって固定されており、この筒状部材21を本体31の先端内に圧入し、さらには溶接することによって固定している。そして、同本体31の内側には、通電用軸部材41がその先端をヒーター11の後端に接続され、本体31の後端から一部突出するようにして配置されている。同図においてはヒーター11と通電用軸部材41とは、筒状端子金具(リング)18を介して、圧入或いは圧入と溶接によって固定されている。また。本体31の後端(図示上端)には、グロープラグをエンジンの取付け用穴にねじ込む際において、それを回転させる例えば六角ボルトの頭部形状をなすようなねじ込み用多角形部(以下、単に多角形部ともいう)33を膨出状に備えている。   As this type of glow plug with a combustion pressure detection sensor (hereinafter also simply referred to as a glow plug), there is one having the cross-sectional structure shown in FIG. 12 (for example, Patent Document 1). This is a cylindrical metal fitting body having a shaft-like heater (for example, a ceramic heater) 11 that generates heat when energized, and a screw 32 for attaching to an engine head (hereinafter also simply referred to as an engine) on the outer peripheral surface. (Glow plug body) 31 has a structure in which a tip (lower end in the drawing) 10 is protruded and fixed. However, in the same figure, the heater 11 is fixed in the metal cylindrical member 21 by press-fitting, and this cylindrical member 21 is press-fitted into the tip of the main body 31 and further fixed by welding. . An energizing shaft member 41 is disposed inside the main body 31 such that the front end thereof is connected to the rear end of the heater 11 and partially protrudes from the rear end of the main body 31. In the figure, the heater 11 and the energizing shaft member 41 are fixed by press-fitting or press-fitting and welding via a cylindrical terminal fitting (ring) 18. Also. At the rear end (the upper end in the figure) of the main body 31, when the glow plug is screwed into the mounting hole of the engine, it is rotated, for example, a polygonal part for screwing (hereinafter simply referred to as a “polygonal part” which forms the head shape of a hexagon bolt) 33 (also called a square portion) is provided in a bulging shape.

一方、圧電素子を内蔵した燃焼圧検知センサ50はリング状に形成され、本体31の多角形部33の後端向き面34に配置されて固定されている。この固定は、通電用軸部材41の後端部(外周面)に形成されたねじ45を用い、このねじ45に、例えば通電端子71を締付け用ねじ部材として同図中の矢印で示したようにねじ込むことによつて絶縁部材からなる絶縁リング61を介して燃焼圧検知センサ50を先端側に押え付けることで行われている。すなわち、ねじ込み用締付け部材71をねじ込んで締付けることにより、絶縁リング61を介して本体31の後端向き面34との間で燃焼圧検知センサ50を挟みつけ、内部の圧電素子に予め所定の予荷重(圧縮応力)を付与するようにされている。なお、同図中の39は、本体31と軸部材41との絶縁確保のためのものであり、同図では燃焼圧検知センサ50が締付けられた状態で絶縁リング61に接するように配置されている。また、その先端のリングパッキン40でシールが確保されている。しかして、このような燃焼圧検知センサ付きグロープラグにおいては、エンジンの始動によって変化する燃焼室内の燃焼圧が、ヒーター11から通電用軸部材41にかかり、それによって圧電素子を締付け固定している締付け用ねじ部材である通電端子71が軸方向に変位することに基づき、圧電素子内の圧縮応力(予荷重)が変化することから、その荷重の変化に伴って出力される信号に基づいて燃焼圧の変化が検知される。   On the other hand, the combustion pressure detection sensor 50 incorporating the piezoelectric element is formed in a ring shape, and is disposed and fixed on the rear end facing surface 34 of the polygonal portion 33 of the main body 31. For this fixing, a screw 45 formed on the rear end portion (outer peripheral surface) of the energizing shaft member 41 is used, and for example, an energizing terminal 71 is used as a tightening screw member on the screw 45 as indicated by an arrow in FIG. The combustion pressure detection sensor 50 is pressed against the distal end side through an insulating ring 61 made of an insulating member by screwing into the tip. That is, by screwing and tightening the screwing tightening member 71, the combustion pressure detection sensor 50 is sandwiched between the rear end facing surface 34 of the main body 31 via the insulating ring 61, and a predetermined pre-load is applied to the internal piezoelectric element. A load (compressive stress) is applied. Incidentally, 39 in the figure is for ensuring insulation between the main body 31 and the shaft member 41. In the figure, the combustion pressure detection sensor 50 is arranged so as to be in contact with the insulation ring 61 in a tightened state. Yes. Further, the seal is secured by the ring packing 40 at the tip. Thus, in such a glow plug with a combustion pressure detection sensor, the combustion pressure in the combustion chamber, which changes as the engine starts, is applied from the heater 11 to the current-carrying shaft member 41, thereby tightening and fixing the piezoelectric element. Since the compressive stress (preload) in the piezoelectric element changes based on the axial displacement of the current-carrying terminal 71 that is a tightening screw member, the combustion is performed based on a signal that is output along with the change in the load. A change in pressure is detected.

上記のような燃焼圧検知センサ付きグロープラグにおいては、通電用軸部材41のねじ45を用いて燃焼圧検知センサを圧縮しているため、圧電素子に予荷重を付与するのに、格別の部品の必要性や構造の複雑化を招かない。このため、低コストで圧電素子に与荷重を付与することができるというメリットがある。一方、この燃焼圧検知センサ50において、出力感度や応答性の向上のためには、できるだけ大きな予荷重を圧電素子に付与しておく必要がある。他方、そのためには、締付け用ねじ部材をなす通電端子71をできるだけ大きなトルクで締付ける必要があるが、このような締付け構造のグロープラグでは、大きな締付けトルクで通電端子71を締付ける場合には次のような重大な問題が発生することがあった。
特開2004−124910号公報
In the glow plug with the combustion pressure detection sensor as described above, since the combustion pressure detection sensor is compressed using the screw 45 of the shaft member 41 for energization, a special component is used to apply a preload to the piezoelectric element. Does not lead to the need for or the complexity of the structure. For this reason, there is an advantage that a load can be applied to the piezoelectric element at a low cost. On the other hand, in the combustion pressure detection sensor 50, in order to improve output sensitivity and responsiveness, it is necessary to apply a preload as large as possible to the piezoelectric element. On the other hand, for this purpose, it is necessary to tighten the energizing terminal 71 forming the tightening screw member with as much torque as possible. With a glow plug having such a tightening structure, when the energizing terminal 71 is tightened with a large tightening torque, Such a serious problem sometimes occurred.
JP 2004-124910 A

上記のグロープラグにおいて、その組立過程で、圧電素子に大きな予荷重を付与するためには、本体31が回転しないように、例えばその多角形部33をジグ又は工具Kで保持した上で、最終的に、所望とする大きなねじ込みトルクによって、通電端子71をねじ込み、その締め付けを行うことになる。しかし、その締め付けにおいては、ねじ込み時のトルクにより通電用軸部材41がその軸線回りに通電端子71と一緒に回転し、そのねじり応力により、他の部品との接合部、或いは他の部品相互の接合部のうち、低強度の部位において、接合の分離(断線)や弛緩等の不具合が発生することがあった。具体的には、上記のグロープラグにおいては、通電用軸部材41とヒーター11とが、ヒーター11の後端に圧入によって取付けられている筒状端子金具18を介して接続されている。そして、この筒状端子金具18と通電用軸部材41の先端とは例えば圧入及び溶接によって取付けられている。また、このような筒状端子金具18は薄肉の金属から形成されており、それ自体の強度も高くはない。このため、通電端子71のねじ込みに伴う通電用軸部材41の回転力(ねじり応力)が作用する場合には、こうした接続部において、その分離等の不具合が発生するといったことがあった。さらに、ヒーター11は筒状部材21内に圧入によって固定されており、その筒状部材21はその後端寄り部を本体31の先端の内側に圧入され、させらに溶接によって固定されているが、その圧入深さの短さなどから、必ずしも高い固定力は得られない。したがって、場合によっては、こうした接続部においても、分離等の不具合が発生することさえあった。なお、上記従来の燃焼圧検知センサ付きグロープラグにおいては、締付け用ねじ部材として通電端子71を利用しているが、これとは別のナット等を締付け用ねじ部材として用い、圧電素子に予荷重を付与する場合であっても同様の問題がある。   In the above glow plug, in order to apply a large preload to the piezoelectric element in the assembly process, for example, the polygonal portion 33 is held with a jig or a tool K so that the main body 31 does not rotate, and finally Therefore, the energization terminal 71 is screwed and tightened by a desired large screwing torque. However, in the tightening, the energizing shaft member 41 rotates together with the energizing terminal 71 around its axis due to the torque at the time of screwing, and due to its torsional stress, the joint part with other parts or other parts mutually Among the joints, problems such as separation (disconnection) or relaxation of joints may occur at low strength sites. Specifically, in the glow plug described above, the energizing shaft member 41 and the heater 11 are connected via a cylindrical terminal fitting 18 that is attached to the rear end of the heater 11 by press-fitting. And this cylindrical terminal metal fitting 18 and the front-end | tip of the shaft member 41 for electricity supply are attached by press injection and welding, for example. Moreover, such a cylindrical terminal metal fitting 18 is formed from a thin metal, and its own strength is not high. For this reason, when the rotational force (torsional stress) of the current-carrying shaft member 41 accompanying the screwing of the current-carrying terminal 71 is applied, problems such as separation may occur in such a connection portion. Furthermore, the heater 11 is fixed in the cylindrical member 21 by press-fitting, and the cylindrical member 21 is press-fitted at the rear end portion inside the front end of the main body 31 and is fixed by welding. A high fixing force cannot always be obtained due to the short press-fitting depth. Therefore, in some cases, even such a connection portion may have a problem such as separation. The conventional glow plug with the combustion pressure detection sensor uses the current-carrying terminal 71 as a tightening screw member. However, a nut other than this is used as a tightening screw member to preload the piezoelectric element. Even in the case of providing the same problem.

また、本体31を固定して、通電端子71などの締付け用ねじ部材のねじ込みによって燃焼圧検知センサ50を締め付ける際には、通電用軸部材41にはねじり応力に加えて引張り力も作用する。したがって、筒状端子金具18がヒーター11から抜ける形で分離したり、通電用軸部材41の特にねじ45において破断が生じるといった危険性もあった。こうした問題は図12に示したグロープラグに限られず、ヒーターが有底の金属製チューブ内に発熱コイルを有するもので、このチューブの開口端内に発熱コイルの端部に接続した通電用軸部材が挿入され、チューブ内周面に絶縁材(例えばゴムチューブ)を介在させてスウェージングによって同軸部材を固定し、そのチューブの開口端側を本体の先端内に圧入してなる構造のメタルグロープラグにおいても、その通電用軸部材の後端部のねじを用いて、上記したのと同様に圧電素子を圧縮する構造としたものでは、同様の問題が発生する危険性があった。すなわち、このものでは通電用軸部材がチューブ内において回転して、発熱コイルと分離(断線)するなどの危険性があった。   Further, when the combustion pressure detection sensor 50 is tightened by fixing the main body 31 and screwing a tightening screw member such as the energization terminal 71, a tensile force acts on the energization shaft member 41 in addition to the torsional stress. Therefore, there is also a risk that the cylindrical terminal fitting 18 is separated in such a manner that it is detached from the heater 11, or particularly the screw 45 of the energizing shaft member 41 is broken. Such a problem is not limited to the glow plug shown in FIG. 12, but the heater has a heating coil in a metal tube with a bottom, and a current-carrying shaft member connected to the end of the heating coil in the open end of the tube. Is inserted, an insulating material (for example, rubber tube) is interposed on the inner peripheral surface of the tube, a coaxial member is fixed by swaging, and the open end side of the tube is press-fitted into the tip of the main body. However, if the structure is such that the piezoelectric element is compressed in the same manner as described above by using the screw at the rear end of the energizing shaft member, there is a risk that the same problem will occur. That is, in this case, there is a risk that the energizing shaft member rotates in the tube and is separated (disconnected) from the heat generating coil.

本発明は、こうした問題点に鑑みてなされたもので、その目的は、燃焼圧検知センサを、締付け用ねじ部材をねじ込んで締め付けることによって内部の圧電素子に圧縮応力を発生させてなる構成を有する燃焼圧検知センサ付きグロープラグで、その締め付けにおいて、通電用軸部材が本体内で回転するのを防止できるようにすることにある。   The present invention has been made in view of these problems, and an object thereof is to generate a compressive stress in an internal piezoelectric element by screwing a tightening screw member into a combustion pressure detection sensor. The glow plug with the combustion pressure detection sensor is configured to prevent the energizing shaft member from rotating in the main body during tightening.

本発明の請求項1に記載の発明は、筒状をなす金具本体内に、通電することによって発熱するヒーターが固定され、そのヒーターに通電するための通電用軸部材が後端を金具本体の後端から突出させてその金具本体内に絶縁を保持して設けられており、しかも、該金具本体の後端又は後端寄り部位の後端向き面には、圧電素子を内蔵した燃焼圧検知センサが配置され、この燃焼圧検知センサを、前記通電用軸部材の外周面に形成されたねじに、締付け用ねじ部材をねじ込んで締め付けることによって前記圧電素子に圧縮応力を発生させてなる構成を有する燃焼圧検知センサ付きグロープラグにおいて、
前記通電用軸部材の前記ねじに、前記締付け用ねじ部材をねじ込んで前記燃焼圧検知センサを締め付ける際に、前記通電用軸部材が該締付け用ねじ部材とともに回転するのを防止するために保持可能の工具係合部を該通電用軸部材に形成したことを特徴とする。
In the invention according to claim 1 of the present invention, a heater that generates heat when energized is fixed in a cylindrical metal fitting body, and an energizing shaft member for energizing the heater has a rear end attached to the metal fitting body. Protruding from the rear end and holding the insulation inside the metal fitting body, and the combustion pressure detection with a built-in piezoelectric element on the rear end surface of the metal fitting main body at the rear end or near the rear end. A sensor is arranged, and the combustion pressure detection sensor is configured to generate a compressive stress in the piezoelectric element by screwing a tightening screw member into a screw formed on an outer peripheral surface of the energizing shaft member. In a glow plug with a combustion pressure detection sensor,
When tightening the combustion pressure detection sensor by screwing the tightening screw member into the screw of the energizing shaft member, the energizing shaft member can be held to prevent rotation with the tightening screw member. The tool engaging portion is formed on the energizing shaft member.

請求項2に記載の発明は、前記工具係合部を、前記通電用軸部材の後端部又は後端寄り部位に形成したことを特徴とする請求項1に記載の燃焼圧検知センサ付きグロープラグである。また、請求項3に記載の発明は、前記工具係合部を、前記通電用軸部材の後端部又は後端寄り部位の外周面に形成したことを特徴とする請求項1に記載の燃焼圧検知センサ付きグロープラグである。ここで、外周面に形成した工具係合部の典型例としては、ねじの軸線方向から見て多角形をなす多角形部が挙げられる。そして、請求項4に記載の発明は、前記工具係合部を、前記通電用軸部材の後端面に形成した多角形の穴又はスリワリとしたことを特徴とする請求項1に記載の燃焼圧検知センサ付きグロープラグである。   The invention according to claim 2 is characterized in that the tool engaging portion is formed at a rear end portion of the energizing shaft member or a portion near the rear end, and the glow with a combustion pressure detection sensor according to claim 1 It is a plug. The invention according to claim 3 is characterized in that the tool engaging portion is formed on the outer peripheral surface of the rear end portion or the rear end portion of the energizing shaft member. Glow plug with pressure detection sensor. Here, a typical example of the tool engaging portion formed on the outer peripheral surface is a polygonal portion that forms a polygon when viewed from the axial direction of the screw. The invention according to claim 4 is characterized in that the tool engaging portion is a polygonal hole or a slit formed in a rear end surface of the energizing shaft member. Glow plug with detection sensor.

請求項5に記載の発明は、筒状をなす金具本体内に、通電することによって発熱するヒーターが固定され、そのヒーターに通電するための通電用軸部材が後端を金具本体の後端から突出させてその金具本体内に絶縁を保持して設けられており、しかも、該金具本体の後端又は後端寄り部位の後端向き面には、圧電素子を内蔵した燃焼圧検知センサが配置され、この燃焼圧検知センサを、前記通電用軸部材の外周面に形成されたねじに、締付け用ねじ部材をねじ込んで締め付けることによって前記圧電素子に圧縮応力を発生させてなる構成を有する燃焼圧検知センサ付きグロープラグを製造する方法において、
前記通電用軸部材に、その後端側に前記燃焼圧検知センサの締付け後において切除すべき捨て代部を備えた長めのものを用い、
前記締付け用ねじ部材をねじ込んで前記燃焼圧検知センサを締め付けるに当たり、
前記締付け用ねじ部材を前記ねじに螺合して螺進させて少なくとも前記通電用軸部材の後端を露出させた状態とし、その状態において、該締付け用ねじ部材の後方に位置する前記通電用軸部材の部位のうちの前記捨て代部に、
前記ねじに前記締付け用ねじ部材をねじ込んで前記燃焼圧検知センサを締め付ける際に前記通電用軸部材が該締付け用ねじ部材とともに回転するのを防止するために保持可能に設けられた工具係合部材を固定しておき、
前記金具本体と該工具係合部材を保持した状態で、前記締付け用ねじ部材をねじ込んで前記燃焼圧検知センサを締め付け、その締付け後に、前記工具係合部材を含む前記通電用軸部材の前記捨て代部を切除することを特徴とする燃焼圧検知センサ付きグロープラグの製造方法である。
In the invention according to claim 5, a heater that generates heat when energized is fixed in a cylindrical metal fitting body, and an energizing shaft member for energizing the heater has a rear end extending from the rear end of the metal fitting main body. A combustion pressure detection sensor with a built-in piezoelectric element is arranged on the rear end face of the rear end of the metal fitting body or a portion near the rear edge. The combustion pressure detection sensor is configured to generate a compressive stress in the piezoelectric element by screwing a tightening screw member into a screw formed on the outer peripheral surface of the energizing shaft member. In a method of manufacturing a glow plug with a detection sensor,
For the energizing shaft member, a long one provided with a discarding margin part to be cut off after tightening the combustion pressure detection sensor on the rear end side,
In tightening the combustion pressure detection sensor by screwing the tightening screw member,
The tightening screw member is screwed into the screw and advanced so that at least the rear end of the energizing shaft member is exposed, and in this state, the energizing screw located behind the tightening screw member. In the discarding portion of the shaft member,
A tool engaging member provided so as to be able to hold the energizing shaft member to prevent the energizing shaft member from rotating together with the tightening screw member when the tightening screw member is screwed into the screw and the combustion pressure detection sensor is tightened. Is fixed,
With the metal fitting main body and the tool engaging member held, the tightening screw member is screwed to tighten the combustion pressure detection sensor, and after the tightening, the throw-off shaft member including the tool engaging member is discarded. This is a method for manufacturing a glow plug with a combustion pressure detection sensor, characterized in that a prosthesis is cut off.

請求項6に記載の発明は、前記工具係合部材を溶接により固定することを特徴とする請求項5に記載の燃焼圧検知センサ付きグロープラグの製造方法である。なお、本発明において、工具係合部とは、スパナ等の工具の口が係合ないし嵌合可能の部位をいい、工具係合部材とは、この部位を備えた部材をいう。   The invention according to claim 6 is the method of manufacturing a glow plug with a combustion pressure detection sensor according to claim 5, wherein the tool engaging member is fixed by welding. In the present invention, the tool engaging portion refers to a portion where a tool mouth such as a spanner can be engaged or fitted, and the tool engaging member refers to a member provided with this portion.

本発明の請求項1〜4に記載のグロープラグにおいては、上記の構成により、締付け用ねじ部材をねじ込んで前記燃焼圧検知センサを締め付ける際には、本体を固定(又は保持)し、締付け用ねじ部材をねじ込み工具によって回転することによって行うことになるが、その際においては、前記通電用軸部材に形成された前記工具係合部を工具で保持することができる。すなわち、このように前記工具係合部を工具で保持した状態で、締付け用ねじ部材をねじ込むことで燃焼圧検知センサを締め付けることができるため、その締付けにおいて、本体に対して通電用軸部材が回転することを防止できる。   In the glow plug according to claims 1 to 4 of the present invention, with the above-described configuration, when the combustion pressure detection sensor is tightened by screwing the tightening screw member, the body is fixed (or held) for tightening. This is performed by rotating the screw member with a screwing tool. In this case, the tool engaging portion formed on the energizing shaft member can be held by a tool. That is, since the combustion pressure detection sensor can be tightened by screwing the tightening screw member with the tool engaging portion held by the tool in this way, the shaft member for energization is connected to the main body in the tightening. It can be prevented from rotating.

このように、本発明のグロープラグにおいては、前記ねじに締付け用ねじ部材をねじ込んで締め付けることによって前記圧電素子に圧縮応力(予荷重)を発生させる際には、本体をねじの軸線回りに回転しないように固定(又は保持)するとともに、前記通電用軸部材に形成された前記工具係合部を工具で保持した状態の下で、締付け用ねじ部材を締め付けることができるため、通電用軸部材をねじの軸線回りに回転させることなく、その締め付けを行うことができる。したがって、通電用軸部材と接続(接合)されている他の部品との接合部、或いは各部品間の接合部における分離(断線)ないし弛緩等の不具合の発生を招くことなく、圧電素子に所望とする十分な大きさの予荷重を付与することができる。また、本発明の請求項5,6に記載のグロープラグの製法においては、簡易な工程で、通電用軸部材をねじの軸線回りに回転させることなく、締付け用ねじ部材によって燃焼圧検知センサの締め付けを行うことができる。   As described above, in the glow plug of the present invention, when compressive stress (preload) is generated in the piezoelectric element by screwing the tightening screw member into the screw, the body is rotated around the screw axis. The fastening screw member can be tightened in a state where the tool engaging portion formed on the energizing shaft member is held by a tool while being fixed (or held) so as not to Can be tightened without rotating around the axis of the screw. Therefore, it is desirable for the piezoelectric element without incurring problems such as separation (disconnection) or relaxation at a joint with another part connected (joined) to the current-carrying shaft member or between each part. A sufficiently large preload can be applied. In the method for producing a glow plug according to claims 5 and 6 of the present invention, the tightening screw member is used to tighten the combustion pressure detection sensor without rotating the energizing shaft member around the screw axis in a simple process. Tightening can be performed.

本発明のグロープラグの第1の実施の形態例について、図1〜図4に基づいて詳細に説明する。本形態のグロープラグ1は、軸状をなすセラミックヒーター11と、このヒーター11を、先端10を突出させて内側に固着してなる金属製の筒状部材21と、この筒状部材21の後端寄り部位の外側に圧入されて溶接され、同軸状に接合された筒状の金具本体31等から次のように構成されている。なお、本明細書において「先」というときは、グロープラグ又はその構成部品に対して、図示における下を意味し、「後」というときは、その逆を意味する。   A first embodiment of a glow plug according to the present invention will be described in detail with reference to FIGS. The glow plug 1 of this embodiment includes a ceramic heater 11 having an axial shape, a metallic cylindrical member 21 formed by fixing the heater 11 to the inside with a tip 10 protruding, and a rear of the cylindrical member 21. A cylindrical metal fitting body 31 or the like that is press-fitted and welded to the outer side of the end portion and joined coaxially is configured as follows. In this specification, “first” means the bottom of the glow plug or its component parts in the figure, and “rear” means the opposite.

セラミックヒーター11は、軸線G方向において略同径をなす円柱状又は丸棒状に形成されており、絶縁基体(例えば窒化珪素質セラミック)中の先端寄り部位には断面U字状に形成され、通電することにより発熱する抵抗ヒーター12が埋設されている。そして、この内部の抵抗ヒーター12の両端部にはそれぞれ中継線14が接続され、その両端がヒーター11の後端と後端寄り部位の外周面に露出されて正負の各電極(第1、第2の電極)16、17をなしている。このうち後端の第1の電極16を含む、その近傍のヒーター11の外周面には、円筒状端子金具18が圧入によって締り嵌め状に嵌められており、第1の電極16にその筒状端子金具18の内周面が圧接されて導通がとられている。そして、この筒状端子金具18の後端側(図示上方)の内側には、金具本体31内にリング状の空隙を介して同軸状に配置された通電用軸部材41の先端(図示下端)における小径部42が圧入されたうえで溶接により固定されている。通電用軸部材41の後端寄り部位は、本体31の後端(図示上端)から所定の長さ突出しており、その軸部材の後端43から先端に向かう所定の長さにわたって外周面にねじ45が形成されている。なお、本明細書においてねじ45の軸線Gと、セラミックヒーター11の軸線G及びその他の部品の軸線Gとは同一のものである。   The ceramic heater 11 is formed in a columnar shape or a round bar shape having substantially the same diameter in the direction of the axis G. The ceramic heater 11 is formed in a U-shaped cross section at a position near the tip in an insulating base (for example, silicon nitride ceramic). Thus, a resistance heater 12 that generates heat is embedded. The relay wire 14 is connected to both ends of the internal resistance heater 12, and both ends of the relay heater 14 are exposed on the outer peripheral surface of the heater 11 at the rear end and the rear end portion. 2 and 16) and 17). Of these, a cylindrical terminal fitting 18 is fitted into the outer peripheral surface of the heater 11 in the vicinity including the first electrode 16 at the rear end by press-fitting, and the cylindrical shape is fitted to the first electrode 16. The inner peripheral surface of the terminal fitting 18 is pressed and brought into conduction. Then, on the inner side of the rear end side (the upper side in the drawing) of the cylindrical terminal fitting 18, the tip end (the lower end in the drawing) of the energizing shaft member 41 disposed coaxially in the fitting main body 31 via a ring-shaped gap. The small-diameter portion 42 is fixed by welding after being press-fitted. A portion near the rear end of the energizing shaft member 41 protrudes from the rear end (upper end in the figure) of the main body 31 by a predetermined length, and is screwed to the outer peripheral surface over a predetermined length from the rear end 43 of the shaft member toward the front end. 45 is formed. In the present specification, the axis G of the screw 45 is the same as the axis G of the ceramic heater 11 and the axis G of other components.

また、ヒーター11は、その中間寄り部位の外周面を覆うように、金属製筒状部材21の内側に圧入によって固定されており、第2の電極17はその金属製筒状部材21の内面に圧接されて導通がとられており、グロープラグ1がエンジンに取付けられることで接地されるように構成されている。なお、本形態の金属製筒状部材21は、その軸線G方向の後端寄り部位の外周面に、半径外方にツバ状に突出し、周方向に環状をなす環状凸部22を一体的に備えた外径が異径の円筒状を呈している。このような金属製筒状部材21はその後端部を本体31の先端の内側に、環状凸部22の後端向き面が当接するまで圧入されて溶接されている。   The heater 11 is fixed by press-fitting inside the metallic cylindrical member 21 so as to cover the outer peripheral surface of the intermediate portion, and the second electrode 17 is attached to the inner surface of the metallic cylindrical member 21. Electrical connection is established by pressure contact, and the glow plug 1 is configured to be grounded by being attached to the engine. In addition, the metallic cylindrical member 21 of the present embodiment integrally has an annular convex portion 22 that protrudes in the shape of a flange outward in the radial direction on the outer peripheral surface of the portion near the rear end in the axis G direction and is annular in the circumferential direction. It has a cylindrical shape with different outer diameters. Such a metallic cylindrical member 21 is press-fitted and welded at the rear end thereof inside the front end of the main body 31 until the rear end-facing surface of the annular convex portion 22 abuts.

さて、本形態における金具本体31は、後端寄り部位を除いて、略ストレートの円筒状をなしており、軸線G方向の中間部位の外周面には、グロープラグ1をエンジンの取付け穴に取り付けるための取付け用ねじ32が所定の長さ範囲にわたって形成されている。一方、後端寄り部位の外周面には、取付け用ねじ32によるグロープラグ1のねじ込みのためのねじ込み用多角形部33が膨出状に形成されている。この多角形部33は、本形態では、軸線G方向から見て例えば6角形(六角ボルトの頭部形状)をなしている。また、本形態における金具本体31は、この多角形部33の平坦な(平面をなす)後端向き面34の内周縁寄り部位に、本体31の軸と同心で後方に向かって突出する円筒状の筒壁部35が形成されている。なお、筒壁部35の、その後端向き面34における高さ(突出量)は、次記する円環状をなす燃焼圧検知センサ(以下、単にセンサともいう)50の厚みより小さくされており、筒壁部35の外径は同センサ50の内径より若干小さく設定されている。   The metal fitting body 31 in the present embodiment has a substantially straight cylindrical shape except for a portion near the rear end, and the glow plug 1 is attached to the engine mounting hole on the outer peripheral surface of the intermediate portion in the axis G direction. A mounting screw 32 is formed over a predetermined length range. On the other hand, a screw-in polygon part 33 for screwing the glow plug 1 with the mounting screw 32 is formed in a bulging shape on the outer peripheral surface near the rear end. In the present embodiment, the polygonal portion 33 has, for example, a hexagonal shape (hex head shape) as viewed from the direction of the axis G. In addition, the metal fitting body 31 in this embodiment is a cylindrical shape that protrudes rearward concentrically with the axis of the main body 31 at a portion near the inner peripheral edge of the flat (planar) rear end facing surface 34 of the polygonal portion 33. A cylindrical wall portion 35 is formed. Note that the height (projection amount) of the cylindrical wall portion 35 at the rear end facing surface 34 is smaller than the thickness of an annular combustion pressure detection sensor (hereinafter also simply referred to as a sensor) 50, The outer diameter of the cylindrical wall portion 35 is set slightly smaller than the inner diameter of the sensor 50.

また、本体31の内径は、後端寄り部位に位置する筒壁部35の内側を含め、後端から所定範囲が相対的にやや大径の円断面からなる大径部38をなし、それ以外は、同心で、相対的に小径の円断面からなるストレートの空孔とされている。本形態では、この大径部38の内周面と通電用軸部材41の外周面とで形成される円筒状の空間(空隙)に、円筒状の絶縁部材39が介挿され、通電用軸部材41を本体31の中心に絶縁を保持しつつ位置決めしている。この絶縁部材39はその後端(図示上端)の外周にフランジ39bを突出状に備えており、フランジ39bの先端向き面(図示下面)を本体31の後端(筒壁部35の端)の内周縁に係止させている。なお、センサ50を締め付けるため、筒壁部35の高さにフランジ39bの厚みを加えた寸法は、センサ50の厚みより、小さくなるように設定されている。また、本体31の内周面の大径部38の先端と、絶縁部材39の先端との間にはOリング状のゴムパッキン40が装填されており、グロープラグとして組み立てられた状態において、本体31の内周面と通電用軸部材41の間のシールを保持するようにされている。なお、本形態では、上記したように、ヒーター11を筒状部材21内に圧入した後、そのヒーター11と通電用軸部材41とを筒状端子金具18で接合して組立体とし、この段階において、筒状部材21を本体に接合して、通電用軸部材41を本体31内に配置し、その後、ゴムパッキン40及び絶縁部材39が介挿されている。   Further, the inner diameter of the main body 31 includes a large-diameter portion 38 having a relatively large-diameter circular cross-section within a predetermined range from the rear end, including the inside of the cylindrical wall portion 35 located near the rear end. Are concentric and straight holes having a relatively small circular cross section. In this embodiment, a cylindrical insulating member 39 is inserted into a cylindrical space (gap) formed by the inner peripheral surface of the large-diameter portion 38 and the outer peripheral surface of the energizing shaft member 41, and the energizing shaft. The member 41 is positioned in the center of the main body 31 while maintaining insulation. This insulating member 39 has a flange 39b protruding from the outer periphery of its rear end (upper end in the figure), and the front-facing surface (lower face in the figure) of the flange 39b is located inside the rear end (end of the cylindrical wall portion 35) of the main body 31. It is locked to the periphery. In order to tighten the sensor 50, the dimension obtained by adding the thickness of the flange 39 b to the height of the cylindrical wall portion 35 is set to be smaller than the thickness of the sensor 50. Further, an O-ring-shaped rubber packing 40 is loaded between the tip of the large-diameter portion 38 on the inner peripheral surface of the main body 31 and the tip of the insulating member 39. The seal between the inner peripheral surface of 31 and the energizing shaft member 41 is held. In this embodiment, as described above, after the heater 11 is press-fitted into the cylindrical member 21, the heater 11 and the energizing shaft member 41 are joined by the cylindrical terminal fitting 18 to form an assembly. The cylindrical member 21 is joined to the main body, the energizing shaft member 41 is disposed in the main body 31, and the rubber packing 40 and the insulating member 39 are inserted thereafter.

一方、通電用軸部材41の、金具本体31の後端及び絶縁部材39のフランジ39bから突出している部位のうち、本形態では、その後端43から先端に向かう所定の範囲L1に、本発明の要旨をなすところの工具係合部44が形成されている。この工具係合部44は本形態では、外周面が軸線G方向から見て、略四角の多角形部をなすように、部分的にねじ45が削られて形成されており、スパナ(又は四角スパナ)が係合(嵌合)するように形成されている。なお、通電用軸部材41のねじ45は後端43からセンサ50の後端近傍まで形成されており、後述するように、このねじ45には、工具係合部44の存在にかかわらず、通電用軸部材41の後端43からナット状をなす締付け用ねじ部材66がねじ込み可能とされている。   On the other hand, among the portions of the shaft member 41 for energization that protrude from the rear end of the metal fitting body 31 and the flange 39b of the insulating member 39, in the present embodiment, within a predetermined range L1 from the rear end 43 to the front end of the present invention. A tool engaging portion 44 that forms a gist is formed. In this embodiment, the tool engaging portion 44 is formed by partially cutting a screw 45 so that the outer peripheral surface forms a substantially square polygonal portion when viewed from the axis G direction. A wrench is formed to engage (fit). The screw 45 of the energizing shaft member 41 is formed from the rear end 43 to the vicinity of the rear end of the sensor 50. As will be described later, the screw 45 is energized regardless of the presence of the tool engaging portion 44. A tightening screw member 66 having a nut shape from the rear end 43 of the shaft member 41 can be screwed.

また、上記した本体31の後端における多角形部33の後端向き面34には、円環状をなし、内部に圧電素子を備えた燃焼圧検知センサ50が、ねじ45の軸線Gと同心状に配置されている。この燃焼圧検知センサ50は、本形態では、図3に拡大して示したような構造のものである。すなわち、金属製のケース51内に、先端(図示下)側からそれぞれ円環状をなす、下の電極板(金属製の環状台板)52、圧電素子53、上の電極板54、そして絶縁板55が配置されている。そして、圧電素子53の内周面側には絶縁板(例えばゴム板)56が配置され、外周側には樹脂(絶縁材)57が充填されている。なお、図3中の58は、上の電極板54に接続されたリード線59を樹脂57を介して後端側に取り出すようにしたリード線ケースであり、下の電極板52はケース51を介して本体31に接続され、エンジンに接地される構成とされている。   Further, the rear end-facing surface 34 of the polygonal portion 33 at the rear end of the main body 31 has an annular shape, and a combustion pressure detection sensor 50 having a piezoelectric element therein is concentric with the axis G of the screw 45. Is arranged. In this embodiment, the combustion pressure detection sensor 50 has a structure as shown in an enlarged view in FIG. That is, a lower electrode plate (metal annular base plate) 52, a piezoelectric element 53, an upper electrode plate 54, and an insulating plate each having an annular shape from the tip (lower side) side in a metal case 51. 55 is arranged. An insulating plate (for example, a rubber plate) 56 is disposed on the inner peripheral surface side of the piezoelectric element 53, and a resin (insulating material) 57 is filled on the outer peripheral side. 3 is a lead wire case in which the lead wire 59 connected to the upper electrode plate 54 is taken out to the rear end side through the resin 57, and the lower electrode plate 52 has the case 51 attached thereto. It is configured to be connected to the main body 31 and grounded to the engine.

本形態では、本体1の多角形部33の後端向き面34の上に、この燃焼圧検知センサ50が筒壁部35を包囲する形で配置され、この燃焼圧検知センサ50の後端側に絶縁材(例えば、セラミック)からなる角断面で円環状をなす絶縁リング61が配置され、この上から、六角ナット状をなす締付け用ねじ部材66が、通電用軸部材41の外周面のねじ45にその後端43側からねじ込まれている。そして、この締付け用ねじ部材66を回転して締め付けることにより、絶縁リング61を介して、燃焼圧検知センサ50を締め付け、内部の圧電素子53に予荷重を付与し、所定の圧縮応力を発生させている。しかして、本形態では、この締付け用ねじ部材66の締付け後において、通電用軸部材41の後端(図示上端)に、図示したようなナット部71bを有する通電端子71がねじ込まれており、その後、例えばその胴部72が縮径状に加締められて固定され、燃焼圧検知センサ付きグロープラグ1をなしている。   In this embodiment, the combustion pressure detection sensor 50 is disposed on the rear end facing surface 34 of the polygonal portion 33 of the main body 1 so as to surround the cylindrical wall portion 35, and the combustion pressure detection sensor 50 has a rear end side. An insulating ring 61 having an annular shape with an angular cross section made of an insulating material (for example, ceramic) is disposed on the outer periphery of which a tightening screw member 66 having a hexagonal nut shape is provided on the outer peripheral surface of the energizing shaft member 41. 45 is screwed in from the rear end 43 side. Then, by rotating and tightening the tightening screw member 66, the combustion pressure detection sensor 50 is tightened through the insulating ring 61, a preload is applied to the internal piezoelectric element 53, and a predetermined compressive stress is generated. ing. Thus, in this embodiment, after the tightening screw member 66 is tightened, the energization terminal 71 having a nut portion 71b as illustrated is screwed into the rear end (the upper end in the figure) of the energization shaft member 41, Thereafter, for example, the body portion 72 is crimped and fixed in a reduced diameter to form the glow plug 1 with a combustion pressure detection sensor.

なお、絶縁リング61の先端面(図示下面)63は、燃焼圧検知センサ50の後端面(図示上面)の略全体を押え付け得るように、外径が燃焼圧検知センサ50の後端面の外径と略同じ大きさとされ、内径は通電用軸部材41の外径(軸径)より若干大き目とされ、軸線Gと同心状に配置されている。また、締付け用ねじ部材66は、絶縁リング61の後端面65の外周寄り部位を除いて、それを押え付け可能にその先端面が形成されている。また締付け用ねじ部材66の厚みは、そのねじ込みの際において、通電用軸部材41の工具係合部44をなす多角形部の露出を妨げない厚みで、適度の強度が得られる大きさ(寸法)とされている。また、締付け用ねじ部材66は、四角ナットその他の多角形のナットであってもよい。本形態では通電端子71が通電用軸部材41の後端部にねじ込み接合され得るように、そのねじ45の本体31の後端からの突出長さが設定されている。   It should be noted that the front end surface (lower surface in the drawing) 63 of the insulating ring 61 has an outer diameter outside the rear end surface of the combustion pressure detection sensor 50 so that substantially the entire rear end surface (upper surface in the drawing) of the combustion pressure detection sensor 50 can be pressed. The inner diameter is slightly larger than the outer diameter (shaft diameter) of the energizing shaft member 41, and is arranged concentrically with the axis G. Further, the tightening screw member 66 has a tip surface formed so that it can be pressed except for a portion near the outer periphery of the rear end surface 65 of the insulating ring 61. The tightening screw member 66 has a thickness (dimension) that does not hinder the exposure of the polygonal portion forming the tool engaging portion 44 of the energizing shaft member 41 when screwed. ). The tightening screw member 66 may be a square nut or other polygonal nut. In this embodiment, the protruding length of the screw 45 from the rear end of the main body 31 is set so that the energizing terminal 71 can be screwed and joined to the rear end portion of the energizing shaft member 41.

本形態のグロープラグ1においては、その構造から、締付け用ねじ部材66をねじ込んで燃焼圧検知センサ50を締め付けてその内部の圧電素子53に圧縮応力を発生させるには、上記したように各部品を組み付け、本体31の後端向き面34の上に、燃焼圧検知センサ50及び絶縁リング61を配置する(図4参照)。次いで、締付け用ねじ部材66を通電用軸部材41の後端43からねじ込んで締め付ける。この際は、まず、締付け用ねじ部材66を通電用軸部材41の後端43のねじ45に螺合するのであるが、センサ50を締め付ける(締め上げる)前の一応のねじ込みにおいては実質的にはトルクを要しないため、絶縁リング61の後端面65に当接するまでは単に締付け用ねじ部材66を回転して螺進しておけばよい。一方、締付け用ねじ部材66で、燃焼圧検知センサ50に予荷重を付与するような締め付けを行う際には、大きな締め付けトルクを要する。このため、本体31を例えばその多角形部33で適宜の工具Kにて保持(固定)するとともに、通電用軸部材41の後端部ないし後端寄り部位に形成された工具係合部44を工具(例えばボックスレンチ)で保持(固定)し、その状態の下で、締付け用ねじ部材66を適宜のねじ込み工具によって回転することで締付ければよい。そして、このように本体31とともに通電用軸部材41の工具係合部44を工具で保持して、締付け用ねじ部材66のねじ込みを行う場合には、本体31に対して通電用軸部材41が回転することがない。すなわち、本形態のグロープラグ1によれば、センサ50内の圧電素子53に圧縮応力を発生させる際の締付け用ねじ部材66の締め付けにおいては、その締め付けトルクに関係なく、通電用軸部材41と接続(接合)されている他の部品との接合部、或いは各部品間の接合部における分離(断線)ないし弛緩等の不具合の発生を招くことがない。   In the glow plug 1 of the present embodiment, in order to generate a compressive stress in the piezoelectric element 53 by tightening the combustion pressure detection sensor 50 by screwing the tightening screw member 66 from the structure, each component as described above. And the combustion pressure detection sensor 50 and the insulating ring 61 are disposed on the rear end facing surface 34 of the main body 31 (see FIG. 4). Next, the tightening screw member 66 is screwed from the rear end 43 of the energizing shaft member 41 and tightened. In this case, first, the tightening screw member 66 is screwed into the screw 45 of the rear end 43 of the energizing shaft member 41. However, in the temporary screwing before the sensor 50 is tightened (clamped up), it is substantially. Since no torque is required, the tightening screw member 66 is simply rotated and screwed until it abuts against the rear end surface 65 of the insulating ring 61. On the other hand, when the tightening screw member 66 performs tightening to apply a preload to the combustion pressure detection sensor 50, a large tightening torque is required. For this reason, the main body 31 is held (fixed) by an appropriate tool K, for example, at the polygonal portion 33, and the tool engaging portion 44 formed at the rear end portion or the rear end portion of the energizing shaft member 41 is provided. What is necessary is just to clamp | tighten by hold | maintaining (fixing) with a tool (for example, box wrench), and rotating the screw member 66 for a tightening with the appropriate screwing tool in the state. When the tool engaging portion 44 of the energizing shaft member 41 is held together with the main body 31 with a tool and the tightening screw member 66 is screwed in this way, the energizing shaft member 41 is attached to the main body 31. There is no rotation. That is, according to the glow plug 1 of the present embodiment, when the tightening screw member 66 is tightened when compressive stress is generated in the piezoelectric element 53 in the sensor 50, the current-carrying shaft member 41 and There is no occurrence of problems such as separation (disconnection) or relaxation at the joint with other parts that are connected (joined) or at the joint between the parts.

つまり、本形態のグロープラグ1においては、締付け用ねじ部材66をねじ込む際には、本体31を固定するとともに、通電用軸部材41における工具係合部44を工具で保持することで、通電用軸部材41が本体31内で回転することがないので、十分に大きなトルクで締付け用ねじ部材66を締め付けることができる。その結果、燃焼圧検知センサ50に内蔵された圧電素子53に所望とする十分な大きさの予荷重を断線等の不具合の発生を招くことなく付与することができるという極めて顕著な効果が得られる。しかも、本形態では、従来のグロープラグと比べてみても、部品点数の増加も構造の複雑化も招かない。   That is, in the glow plug 1 of this embodiment, when the tightening screw member 66 is screwed, the main body 31 is fixed, and the tool engaging portion 44 of the energizing shaft member 41 is held by a tool, thereby energizing. Since the shaft member 41 does not rotate in the main body 31, the tightening screw member 66 can be tightened with a sufficiently large torque. As a result, it is possible to obtain a very remarkable effect that a desired and sufficiently large preload can be applied to the piezoelectric element 53 incorporated in the combustion pressure detection sensor 50 without causing problems such as disconnection. . Moreover, this embodiment does not increase the number of parts or complicate the structure even when compared with a conventional glow plug.

本形態のグロープラグ1においては、絶縁リング61を介してセンサ50を締め付ける構成としたが、締付け用ねじ部材66をセラミックや樹脂等の絶縁性のある素材で形成し、かつ、センサ50の後端面(図示上端面)において本体31との電気的な絶縁が確保されるような場合には、絶縁リング61に代えて、金属製のワッシャ等の中間部材を介するようにすることもできる。また、絶縁リング61を設けることなく、そのような絶縁性のある素材製の締付け用ねじ部材で直接締め付けて予荷重を付与することもできる。   In the glow plug 1 of this embodiment, the sensor 50 is tightened via the insulating ring 61. However, the tightening screw member 66 is formed of an insulating material such as ceramic or resin, and the sensor 50 is When electrical insulation from the main body 31 is ensured at the end face (upper end face in the figure), an intermediate member such as a metal washer can be used instead of the insulating ring 61. Further, without providing the insulating ring 61, it is also possible to apply a preload by directly tightening with a tightening screw member made of such an insulating material.

前記形態においては、通電用軸部材41の工具係合部44を、その後端部又は後端寄り部位に形成したが、本発明におけるその工具係合部44は、通電用軸部材41のねじ45に、締付け用ねじ部材66をねじ込んで燃焼圧検知センサ50を締め付ける際に、通電用軸部材41が締付け用ねじ部材66とともに回転するのを防止するために保持可能のものであればよい。したがって、図5に示したように、その工具係合部44は、通電用軸部材41の後端側の長さ次第では、その後端43から距離Sをおいた位置に設けることもできる。すなわち、図5に示したグロープラグのように、工具係合部44は、その保持に使用するスパナ等の工具の口の2面幅に対応する平行2面44b、44bを有するように、同図中に示したように円断面の両側をカットしたものとしてもよい。なお、図5のグロープラグはこの工具係合部44以外は上記したものと異なる点はないので、同一の部位には同一の符号を付すに止める。以下の実施例についても同様とする。   In the said form, although the tool engaging part 44 of the shaft member 41 for electricity supply was formed in the rear-end part or the part near a rear end, the tool engaging part 44 in this invention is the screw 45 of the shaft member 41 for electricity supply. In addition, any member that can be held to prevent the energizing shaft member 41 from rotating together with the tightening screw member 66 when the combustion screw detection sensor 50 is tightened by screwing the tightening screw member 66 may be used. Therefore, as shown in FIG. 5, the tool engaging portion 44 can be provided at a position with a distance S from the rear end 43 depending on the length of the rear end side of the energizing shaft member 41. That is, like the glow plug shown in FIG. 5, the tool engaging portion 44 has two parallel surfaces 44b and 44b corresponding to the two surface widths of the mouth of a tool such as a spanner used for holding the same. As shown in the figure, both sides of the circular cross section may be cut. Since the glow plug of FIG. 5 is not different from that described above except for the tool engaging portion 44, the same reference numeral is assigned to the same part. The same applies to the following embodiments.

すなわち、本発明において工具係合部は、通電用軸部材41のねじ45に締付け用ねじ部材66を螺合、螺進して燃焼圧検知センサ50をねじ込み方式で締め付けるのに支障なく、通電用軸部材41がこの締付け用ねじ部材66とともに回転するのを防止するために保持可能に設けられていればよい。したがって、軸線G方向から見て四角等の多角形部や平行2面44b、44bに限られるものではなく、図示はしないが、ねじ45の対向する側面に、締付け用ねじ部材66のねじ込みに支障がない限り、複数の凹部(くぼみ)を設け、この凹部を工具係合部とすることもできる。さらには、パイプレンチのように、円管(円筒体)を保持できる工具を用いる場合には、このような工具係合部44の形状は、多角形とすることなく、外径がねじ45の谷の径以下であり、締付け用ねじ部材66のねじ込みに支障がない範囲であれば円形(円柱軸部)に形成しておくことも可能である。なお、締付け用ねじ部材66についても同様である。   In other words, in the present invention, the tool engaging portion has no trouble in screwing the screw member 66 for tightening to the screw 45 of the shaft member 41 for energization and screwing and tightening the combustion pressure detection sensor 50 by screwing method. The shaft member 41 may be provided so as to be held in order to prevent the shaft member 41 from rotating together with the tightening screw member 66. Therefore, it is not limited to a polygonal portion such as a square or the parallel two surfaces 44b and 44b when viewed from the direction of the axis G, and although not shown, it hinders the screwing of the tightening screw member 66 on the opposite side surface of the screw 45. As long as there is no, a several recessed part (recess) can be provided and this recessed part can also be made into a tool engaging part. Furthermore, when using a tool that can hold a circular pipe (cylindrical body), such as a pipe wrench, the shape of the tool engaging portion 44 is not a polygon, and the outer diameter is the screw 45. It may be formed in a circular shape (cylindrical shaft portion) as long as it is not more than the diameter of the valley and does not interfere with screwing of the tightening screw member 66. The same applies to the tightening screw member 66.

そして、本発明における通電用軸部材41の工具係合部44は、その外周面に形成されるものに限られるものではなく、例えば、図6に示したように、通電用軸部材41の直径方向に貫通する貫通穴とし、ここに棒状工具を挿入するようにした工具係合部44とすることもできる。さらに、図7に示したように、本発明における通電用軸部材41の工具係合部44は、通電用軸部材41の後端(後端面)43に形成した、軸線G方向から見て四角、六角又は十字形の穴などの多角形の穴又はスリワリとして具体化することもできる。   And the tool engaging part 44 of the shaft member 41 for electricity supply in this invention is not restricted to what is formed in the outer peripheral surface, For example, as shown in FIG. It is also possible to use a tool engaging portion 44 in which a through hole penetrating in the direction is inserted and a rod-shaped tool is inserted therein. Further, as shown in FIG. 7, the tool engaging portion 44 of the energizing shaft member 41 in the present invention is a square formed on the rear end (rear end surface) 43 of the energizing shaft member 41 when viewed from the axis G direction. It can also be embodied as a polygonal hole or slot, such as a hexagonal or cross-shaped hole.

さて、次に本発明の応用例とでも言うべき、上記した燃焼圧検知センサ付きグロープラグ1と同様のグロープラグを製造する方法(本願請求項5に記載の発明)の実施の形態について、図8〜図11に基づいて説明する。このものは、通電用軸部材41のねじ45に、締付け用ねじ部材66をねじ込んで燃焼圧検知センサ50を締め付ける際に、本体31内において通電用軸部材41が締付け用ねじ部材66とともに回転するのを防止するために保持可能の工具係合部を通電用軸部材41に形成する点については、上記した技術内容と同じである。しかし、このものは、グロープラグの完成品としてみたとき、上記したグロープラグにおいては、通電用軸部材の工具係合部がそのまま残存しているのに対し、それが存在していないものである点で相違する。   Next, an embodiment of a method for manufacturing a glow plug similar to the above-described glow plug 1 with a combustion pressure detection sensor (the invention according to claim 5), which should be called an application example of the present invention, will be described. A description will be given based on FIGS. In this device, when the tightening screw member 66 is screwed into the screw 45 of the energizing shaft member 41 and the combustion pressure detection sensor 50 is tightened, the energizing shaft member 41 rotates together with the tightening screw member 66 in the main body 31. In order to prevent this, the holding tool engaging portion is formed on the energizing shaft member 41, which is the same as the above-described technical content. However, when this is viewed as a finished product of the glow plug, in the above-described glow plug, the tool engaging portion of the shaft member for energization remains as it is, but it does not exist. It is different in point.

すなわち、この製法では、図8に示したように、通電用軸部材41に、その後端側に燃焼圧検知センサ50の締付け後において切除すべき捨て代部Nを備えた分、上記したグロープラグより長いものを用いる。そして、締付け用ねじ部材66をねじ込んで燃焼圧検知センサ50を締め付けるに当たって、まず、締付け用ねじ部材66をその通電用軸部材41の後端から螺合し、少なくとも通電用軸部材41の後端43が露出するまで螺進する。この場合、絶縁リング61に当接するまで螺進しておくのが好ましい。通電用軸部材41は、その後端43から所定長さの捨て代部Nがある分、長いものとされているが、締付け用ねじ部材66を通電用軸部材41の後端43からねじ込み、そして、センサ50を締め付け可能に、外周面にはねじ45が形成されたものである点、従来の通電用軸部材と異なる点はない。   That is, in this manufacturing method, as shown in FIG. 8, the glow plug described above is provided in the energizing shaft member 41 provided with the disposal margin N to be removed after tightening of the combustion pressure detection sensor 50 on the rear end side. Use a longer one. In tightening the combustion pressure detection sensor 50 by screwing the tightening screw member 66, first, the tightening screw member 66 is screwed from the rear end of the energizing shaft member 41, and at least the rear end of the energizing shaft member 41. Screw until 43 is exposed. In this case, it is preferable that the screw is screwed until it contacts the insulating ring 61. The current-carrying shaft member 41 is long as the predetermined length from the rear end 43 has a disposal margin N, but the tightening screw member 66 is screwed from the rear end 43 of the current-carrying shaft member 41, and There is no difference from the conventional shaft member for energization in that a screw 45 is formed on the outer peripheral surface so that the sensor 50 can be tightened.

次に、図9に示したように、通電用軸部材41の後端43側の捨て代部Nに対し、工具係合部材68を固定しておく。工具係合部材68は、上記して螺合した状態の締付け用ねじ部材66をねじ込んで燃焼圧検知センサ50を締め付ける際に、通電用軸部材41が締付け用ねじ部材66とともに回転するのを防止するために保持可能に設けられたものであればよい。具体的には、六角ナットや四角ナットが好ましい。これらのものであれば、通電用軸部材41の後端寄り部位の捨て代部Nのねじに適量螺合ないしねじ込んだ上で、そのナットの後端の内周縁Pなどを通電用軸部材41に溶接により容易に固定できるためであるが、上記したことからも明らかであるが、いずれの形状、構造のものであってもよい。また固定は溶接によらなくともよいが、溶接によれば容易にできる。工具係合部材68にナットを用いる場合における溶接以外の固定手段としては、例えば、捨て代部Nの部位のねじにおいて、そのナットがねじ45の周りに回転しないように、ねじ山を加締めたり潰すことや、工具係合部材68に図示はしないが軸線Gと垂直に、通電用軸部材41の径方向にロックピンを打ち込むことがあげられる。   Next, as shown in FIG. 9, the tool engaging member 68 is fixed to the disposal margin portion N on the rear end 43 side of the energizing shaft member 41. The tool engaging member 68 prevents the energizing shaft member 41 from rotating together with the tightening screw member 66 when the tightening screw member 66 in the above-described screwed state is screwed to tighten the combustion pressure detection sensor 50. In order to do so, it may be anything that can be held. Specifically, a hexagon nut and a square nut are preferable. In these cases, the energizing shaft member 41 is screwed or screwed in an appropriate amount to the screw of the disposal margin portion N near the rear end portion of the energizing shaft member 41, and the inner peripheral edge P of the rear end of the nut is used as the energizing shaft member 41. This is because it can be easily fixed by welding, but as is apparent from the above, it may be of any shape and structure. Further, fixing may not be performed by welding, but can be easily performed by welding. As a fixing means other than welding in the case of using a nut for the tool engaging member 68, for example, in a screw at a portion of the disposal margin N, a screw thread is tightened so that the nut does not rotate around the screw 45. Although not shown, the tool engaging member 68 may be crushed or a lock pin may be driven in the radial direction of the energizing shaft member 41 perpendicular to the axis G.

このように通電用軸部材41の捨て代部Nに工具係合部材68を固定した後、金具本体31とその工具係合部材68を工具Kで保持した状態で、上記した実施の形態におけるのと同様に、締付け用ねじ部材66をねじ込んで燃焼圧検知センサ50を締め付けるのであるが、この締付けにおいては、本体31に対して通電用軸部材41が回転することがない。すなわち、このようなグロープラグの製法によれば、センサ50が内蔵している圧電素子53に圧縮応力を発生させるのに必要な締付け用ねじ部材66の締め付けにおいて、その締め付けトルクに関係なく、通電用軸部材41と接続(接合)されている他の部品との接合部、或いは各部品間の接合部における分離(断線)ないし弛緩等の不具合の発生を招くことがない。したがって、その締付け後において、図10に示したように、工具係合部材68を含む通電用軸部材41の捨て代部Nを切断、除去し、その後で、図11に示したように、通電端子71をその切断後の通電用軸部材41の後端43からねじ込むことで、所望とする燃焼圧検知センサ付きグロープラグが得られる。   After fixing the tool engaging member 68 to the disposal margin N of the energizing shaft member 41 in this manner, the metal fitting body 31 and the tool engaging member 68 are held by the tool K in the above-described embodiment. Similarly, the tightening screw member 66 is screwed to tighten the combustion pressure detection sensor 50, but the energizing shaft member 41 does not rotate with respect to the main body 31 in this tightening. That is, according to such a method for manufacturing a glow plug, the tightening screw member 66 required for generating a compressive stress in the piezoelectric element 53 built in the sensor 50 is energized regardless of the tightening torque. There is no occurrence of problems such as separation (disconnection) or relaxation at a joint portion with another component connected (joined) to the shaft member 41 or a joint portion between the components. Therefore, after the tightening, as shown in FIG. 10, the scraping margin N of the energizing shaft member 41 including the tool engaging member 68 is cut and removed, and then the energization is performed as shown in FIG. A desired glow plug with a combustion pressure detection sensor is obtained by screwing the terminal 71 from the rear end 43 of the energizing shaft member 41 after the cutting.

本発明のグロープラグおよびその製法は、上記した形態のものに限定されるものではなく、その要旨を逸脱しない範囲において、適宜に変更して具体化できる。例えば、上記においては、セラミックヒーターを備えてなる燃焼圧検知センサ付きグロープラグにおいて具体化したが、いわゆるメタルヒーターを備えてなる燃焼圧検知センサ付きグロープラグにおいても同様に具体化できる。さらに燃焼圧検知センサが配置される本体の後端向き面をねじ込み用多角形部における後端向き面としたが、これとは別に設けた部位の後端向き面を用いることもできる。   The glow plug and the manufacturing method thereof according to the present invention are not limited to those described above, and can be embodied with appropriate modifications without departing from the spirit of the present invention. For example, in the above description, the present invention is embodied in a glow plug with a combustion pressure detection sensor provided with a ceramic heater. However, the present invention can also be embodied in a glow plug with a combustion pressure detection sensor provided with a so-called metal heater. Furthermore, although the rear end facing surface of the main body on which the combustion pressure detection sensor is disposed is the rear end facing surface in the screw-in polygonal portion, a rear end facing surface provided separately from this can also be used.

本発明に係る燃焼圧検知センサ付きグロープラグの第1の実施の形態を示す半断面図及びその要部拡大図。BRIEF DESCRIPTION OF THE DRAWINGS The half sectional view which shows 1st Embodiment of the glow plug with a combustion pressure detection sensor which concerns on this invention, and its principal part enlarged view. 図1の要部拡大図を後端(図示上端)側から見た図。The figure which looked at the principal part enlarged view of FIG. 1 from the rear end (illustrated upper end) side. 燃焼圧検知センサを説明する拡大断面図。The expanded sectional view explaining a combustion pressure detection sensor. 図1のグロープラグの要部を示す分解図。The exploded view which shows the principal part of the glow plug of FIG. 工具係合部の別例を説明するグロープラグの一部破断要部拡大図。The partially broken principal part enlarged view of the glow plug explaining another example of a tool engaging part. 工具係合部の別例を説明するグロープラグの一部破断要部拡大図。The partially broken principal part enlarged view of the glow plug explaining another example of a tool engaging part. Aは工具係合部の別例を説明するグロープラグの一部破断要部拡大図、BはAを後端(図示上端)側から見た図。A is a partially broken main part enlarged view of a glow plug for explaining another example of the tool engaging portion, and B is a view of A from the rear end (upper end in the drawing) side. 本発明の製法を説明する要部の一部破断要部拡大図。The partially broken principal part enlarged view of the principal part explaining the manufacturing method of this invention. 図8において通電用軸部材に工具係合部材を固定した後の図。The figure after fixing a tool engagement member to the shaft member for electricity supply in FIG. 図9において工具係合部材を含む通電用軸部材の捨て代部を切除した図。The figure which cut away the discard margin part of the axial member for electricity supply containing a tool engaging member in FIG. 図10において通電端子をねじ込んで取りつけたグロープラグ完成品の図。The figure of the glow plug finished product which screwed and installed the energization terminal in FIG. 従来の燃焼圧検知センサ付きグロープラグの半断面図及びその要部拡大図。The half sectional view of the conventional glow plug with a combustion pressure detection sensor, and its principal part enlarged view.

符号の説明Explanation of symbols

1 燃焼圧検知センサ付きグロープラグ
11 ヒーター
31 金具本体
34 金具本体の後端向き面
41 通電用軸部材
43 通電用軸部材の後端
44、44b 工具係合部
45 通電用軸部材のねじ
50 燃焼圧検知センサ
53 圧電素子
66 締付け用ねじ部材
68 工具係合部材
G ねじの軸線
N 捨て代部
DESCRIPTION OF SYMBOLS 1 Glow plug with a combustion pressure detection sensor 11 Heater 31 Metal fitting body 34 Rear end facing surface 41 of the metal fitting body Energizing shaft member 43 Energizing shaft member rear ends 44, 44b Tool engaging portion 45 Energizing shaft member screw 50 Combustion Pressure detection sensor 53 Piezoelectric element 66 Tightening screw member 68 Tool engaging member G Screw axis N Discarding allowance

Claims (6)

筒状をなす金具本体内に、通電することによって発熱するヒーターが固定され、そのヒーターに通電するための通電用軸部材が後端を金具本体の後端から突出させてその金具本体内に絶縁を保持して設けられており、しかも、該金具本体の後端又は後端寄り部位の後端向き面には、圧電素子を内蔵した燃焼圧検知センサが配置され、この燃焼圧検知センサを、前記通電用軸部材の外周面に形成されたねじに、締付け用ねじ部材をねじ込んで締め付けることによって前記圧電素子に圧縮応力を発生させてなる構成を有する燃焼圧検知センサ付きグロープラグにおいて、
前記通電用軸部材の前記ねじに、前記締付け用ねじ部材をねじ込んで前記燃焼圧検知センサを締め付ける際に、前記通電用軸部材が該締付け用ねじ部材とともに回転するのを防止するために保持可能の工具係合部を該通電用軸部材に形成したことを特徴とする燃焼圧検知センサ付きグロープラグ。
A heater that generates heat when energized is fixed inside the cylindrical metal fitting body, and an energizing shaft member for energizing the heater projects the rear end from the rear end of the metal fitting body to insulate the metal fitting body. In addition, a combustion pressure detection sensor with a built-in piezoelectric element is disposed on the rear end surface of the metal fitting body at the rear end or the rear end portion, and this combustion pressure detection sensor is In the glow plug with a combustion pressure detection sensor having a configuration in which compressive stress is generated in the piezoelectric element by screwing a tightening screw member into a screw formed on the outer peripheral surface of the energizing shaft member.
When tightening the combustion pressure detection sensor by screwing the tightening screw member into the screw of the energizing shaft member, the energizing shaft member can be held to prevent rotation with the tightening screw member. A glow plug with a combustion pressure detecting sensor, wherein the tool engaging portion is formed on the energizing shaft member.
前記工具係合部を、前記通電用軸部材の後端部又は後端寄り部位に形成したことを特徴とする請求項1に記載の燃焼圧検知センサ付きグロープラグ。   The glow plug with a combustion pressure detection sensor according to claim 1, wherein the tool engaging portion is formed at a rear end portion or a rear end portion of the energizing shaft member. 前記工具係合部を、前記通電用軸部材の後端部又は後端寄り部位の外周面に形成したことを特徴とする請求項1に記載の燃焼圧検知センサ付きグロープラグ。   The glow plug with a combustion pressure detection sensor according to claim 1, wherein the tool engaging portion is formed on an outer peripheral surface of a rear end portion of the energizing shaft member or a portion near the rear end. 前記工具係合部を、前記通電用軸部材の後端面に形成した多角形の穴又はスリワリとしたことを特徴とする請求項1に記載の燃焼圧検知センサ付きグロープラグ。   The glow plug with a combustion pressure detection sensor according to claim 1, wherein the tool engaging portion is a polygonal hole or a slit formed in a rear end surface of the energizing shaft member. 筒状をなす金具本体内に、通電することによって発熱するヒーターが固定され、そのヒーターに通電するための通電用軸部材が後端を金具本体の後端から突出させてその金具本体内に絶縁を保持して設けられており、しかも、該金具本体の後端又は後端寄り部位の後端向き面には、圧電素子を内蔵した燃焼圧検知センサが配置され、この燃焼圧検知センサを、前記通電用軸部材の外周面に形成されたねじに、締付け用ねじ部材をねじ込んで締め付けることによって前記圧電素子に圧縮応力を発生させてなる構成を有する燃焼圧検知センサ付きグロープラグを製造する方法において、
前記通電用軸部材に、その後端側に前記燃焼圧検知センサの締付け後において切除すべき捨て代部を備えた長めのものを用い、
前記締付け用ねじ部材をねじ込んで前記燃焼圧検知センサを締め付けるに当たり、
前記締付け用ねじ部材を前記ねじに螺合して螺進させて少なくとも前記通電用軸部材の後端を露出させた状態とし、その状態において、該締付け用ねじ部材の後方に位置する前記通電用軸部材の部位のうちの前記捨て代部に、
前記ねじに前記締付け用ねじ部材をねじ込んで前記燃焼圧検知センサを締め付ける際に前記通電用軸部材が該締付け用ねじ部材とともに回転するのを防止するために保持可能に設けられた工具係合部材を固定しておき、
前記金具本体と該工具係合部材を保持した状態で、前記締付け用ねじ部材をねじ込んで前記燃焼圧検知センサを締め付け、その締付け後に、前記工具係合部材を含む前記通電用軸部材の前記捨て代部を切除することを特徴とする燃焼圧検知センサ付きグロープラグの製造方法。
A heater that generates heat when energized is fixed inside the cylindrical metal fitting body, and an energizing shaft member for energizing the heater projects the rear end from the rear end of the metal fitting body to insulate the metal fitting body. In addition, a combustion pressure detection sensor with a built-in piezoelectric element is disposed on the rear end surface of the metal fitting body at the rear end or the rear end portion, and this combustion pressure detection sensor is A method of manufacturing a glow plug with a combustion pressure detection sensor having a configuration in which compressive stress is generated in the piezoelectric element by screwing a tightening screw member into a screw formed on an outer peripheral surface of the energizing shaft member. In
For the energizing shaft member, a long one provided with a discarding margin part to be cut off after tightening the combustion pressure detection sensor on the rear end side,
In tightening the combustion pressure detection sensor by screwing the tightening screw member,
The tightening screw member is screwed into the screw and advanced so that at least the rear end of the energizing shaft member is exposed, and in this state, the energizing screw located behind the tightening screw member. In the discarding portion of the shaft member,
A tool engaging member provided so as to be able to hold the energizing shaft member to prevent the energizing shaft member from rotating together with the tightening screw member when the tightening screw member is screwed into the screw and the combustion pressure detection sensor is tightened. Is fixed,
With the metal fitting main body and the tool engaging member held, the tightening screw member is screwed to tighten the combustion pressure detection sensor, and after the tightening, the throw-off shaft member including the tool engaging member is discarded. A method for manufacturing a glow plug with a combustion pressure detection sensor, wherein a proximate portion is cut off.
前記工具係合部材を溶接により固定することを特徴とする請求項5に記載の燃焼圧検知センサ付きグロープラグの製造方法。   6. The method for manufacturing a glow plug with a combustion pressure detection sensor according to claim 5, wherein the tool engaging member is fixed by welding.
JP2005133537A 2005-04-28 2005-04-28 Glow plug with combustion pressure detecting sensor and its manufacturing method Pending JP2006308252A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009222274A (en) * 2008-03-14 2009-10-01 Ngk Spark Plug Co Ltd Glow plug
JP2012184921A (en) * 2012-07-06 2012-09-27 Ngk Spark Plug Co Ltd Glow plug

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009222274A (en) * 2008-03-14 2009-10-01 Ngk Spark Plug Co Ltd Glow plug
JP2012184921A (en) * 2012-07-06 2012-09-27 Ngk Spark Plug Co Ltd Glow plug

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