JP2006304719A - Method for producing liquid retort food containing ingredient - Google Patents

Method for producing liquid retort food containing ingredient Download PDF

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JP2006304719A
JP2006304719A JP2005133177A JP2005133177A JP2006304719A JP 2006304719 A JP2006304719 A JP 2006304719A JP 2005133177 A JP2005133177 A JP 2005133177A JP 2005133177 A JP2005133177 A JP 2005133177A JP 2006304719 A JP2006304719 A JP 2006304719A
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retort
ingredients
viscosity
starch
retort treatment
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Shinsuke Kumagai
信介 熊谷
Taichi Shiraokawa
太一 白男川
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QP Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing a liquid retort food in which as the ingredients, vegetables easily breakable by cooking are included, and have soft and melting palate feeling of the vegetables as the ingredients in spite of being subjected to a retort treatment, and retain the shape of the ingredients. <P>SOLUTION: This method for producing the liquid retort liquid food which contains as the ingredients vegetables of hardness of (5×10<SP>4</SP>N)/m<SP>2</SP>or below and has viscosity of a whole product of ≥15cm as a measured value with a KO type Bostwick viscosimeter. The method comprises adjusting a seasoning liquid before a retort treatment with an organic acid and crosslinking starch and/or starch subjected to a hygrothermal treatment so that the viscosity of the whole product before and after the retort treatment as a measured value with a KO type Bostwick viscosimeter becomes ≤15cm before the retort treatment and at least 2cm lower to become ≥15cm after the retort treatment, and filling and sealing the seasoning liquid and the ingredients containing at least vegetables in a heat-proof container followed by the retort treatment. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、煮崩れし易い野菜を具材として含む比較的低粘性の煮込み料理、ソース類又はスープ類等の具材入りレトルト液状食品の製造方法に関し、更に詳しくは、レトルト処理されているにも拘らず、具材である前記野菜が軟らかくとろけるような食感を有し、しかも具材の形状を維持した具材入りレトルト液状食品の製造方法に関する。   The present invention relates to a method for producing a retort liquid food containing ingredients such as stewed dishes, sauces or soups with relatively low viscosity containing vegetables that are easily boiled as ingredients, and more specifically, retort treatment. Nevertheless, the present invention relates to a method for producing a retort liquid food containing ingredients that has a texture that softly melts the vegetables, and that maintains the shape of the ingredients.

人参、大根、馬鈴薯等の煮崩れし易い野菜や肉類を具材として含む比較的低粘性の煮込み料理、ソース類又はスープ類等の具材入り液状食品は、具材が長時間煮込まれた軟らかくとろけるような食感を有し、しかも当該形状が維持された本格的なものが望まれる。また、このような料理が咀嚼機能の弱い乳幼児や老人等の咀嚼機能低下者に提供される場合には、軟らかくて咀嚼し易い具材であることが特に望まれる。   Liquid foods with ingredients such as carrots, radishes, potatoes and other vegetables and meats that are easy to boil, and ingredients such as sauces and soups are soft and the ingredients are boiled for a long time A full-fledged food that has a meltable texture and that maintains its shape is desired. In addition, when such dishes are provided to persons with reduced chewing function such as infants and elderly people with weak chewing function, it is particularly desirable that the food be soft and easy to chew.

一方、食品工業的に製せられた加工食品としてレトルト処理を施したレトルト食品がある。レトルト食品は、食品の中心部の品温を120℃で4分間相当加熱する又はこれと同等以上の効力を有する条件での加熱処理により殺菌を施していることから、常温で長期間保存が可能である。   On the other hand, there is a retort food subjected to a retort treatment as a processed food produced in the food industry. Retort food can be stored at room temperature for a long period of time because it is sterilized by heating at 120 ° C for 4 minutes at the core temperature or by heat treatment under the same or higher efficacy. It is.

しかしながら、レトルト処理は、上述したとおり製品に対し過度の加熱処理を施すことから、上記煮崩れし易い野菜を具材として含む比較的低粘性の具材入り液状食品に応用した場合、具材として配合した野菜が煮崩れを生じ原形を残すことができず、その結果、商品価値を損なうという問題があった。   However, since the retort treatment is an excessive heat treatment on the product as described above, when applied to a liquid food containing a relatively low viscosity ingredient containing the above-mentioned vegetables that are easily boiled as ingredients, There was a problem that the blended vegetables were boiled and the original shape could not be left, and as a result, the commercial value was impaired.

レトルト処理等の加熱処理による野菜の煮崩れを防止する方法としては、例えば、特開平9−327276号公報(特許文献1)に開示されているように、レトルト処理前に予め野菜の具材に糖及び/又は糖アルコールと有機酸を含む水溶液を含浸させた後、これをカレーやシチュー等に加えてレトルト処理する方法等が知られている。しかしながら、この方法によれば、野菜の具材に糖及び/又は糖アルコールと有機酸を含む水溶液が含浸しているので、レトルト処理による野菜の煮崩れはある程度防止されるものの十分とは言い難く、更なる改善が要望されている。   For example, as disclosed in Japanese Patent Application Laid-Open No. 9-327276 (Patent Document 1), as a method for preventing vegetable boiling due to heat treatment such as retort treatment, the vegetable ingredients are used in advance. A method is known in which an aqueous solution containing sugar and / or sugar alcohol and an organic acid is impregnated and then retorted by adding it to curry or stew. However, according to this method, the vegetable ingredients are impregnated with an aqueous solution containing sugar and / or sugar alcohol and an organic acid. Further improvement is desired.

特開平9−327276号公報Japanese Patent Laid-Open No. 9-327276

本発明の目的は、煮崩れし易い野菜を具材として含み、レトルト処理されているにも拘らず、具材である前記野菜が軟らかくとろけるような食感を有し、しかも具材の形状を維持した具材入りレトルト液状食品の製造方法を提供するものである。   The object of the present invention is to include vegetables that are easy to boil as ingredients, and despite being retorted, the vegetables that are ingredients have a texture that softly melts, and the shape of the ingredients The manufacturing method of the maintained retort liquid food containing ingredients is provided.

本発明者等は、上記課題を解決するために鋭意研究を重ねた結果、遂に本発明を完成させるに至った。
つまり、本発明は、
(1) 具材としてかたさが5×10N/m以下の野菜を含み、製品全体の粘度がKO式ボストウィック粘度計による測定値として15cm以上である具材入りレトルト液状食品の製造方法であって、レトルト処理前の調味液を、レトルト処理前後の製品全体の粘度がKO式ボストウィック粘度計による測定値としてレトルト処理前が15cm以下であり、かつ、レトルト処理後が少なくとも2cm低下し15cm以上となるように、有機酸、並びに架橋澱粉及び/又は湿熱処理澱粉により調整し、当該調味液と少なくとも野菜を含む具材とを耐熱性容器に充填密封した後にレトルト処理する具材入りレトルト液状食品の製造方法、
(2) レトルト処理をF値が10分以上の条件で行う(1)記載の具材入りレトルト液状食品の製造方法、
(3) 有機酸の配合量が製品に対して0.005〜0.5%であり、架橋澱粉及び/又は湿熱処理澱粉の合計配合量が製品に対して0.5〜5%である(1)又は(2)記載の具材入りレトルト液状食品の製造方法、
(4) ナトリウム含量が製品100g当たり500mg以下である(1)乃至(3)のいずれかに記載の具材入りレトルト液状食品の製造方法、
である。
As a result of intensive studies to solve the above problems, the present inventors have finally completed the present invention.
In other words, the present invention
(1) A method for producing a retort liquid food containing ingredients, wherein the ingredients include vegetables having a hardness of 5 × 10 4 N / m 2 or less, and the viscosity of the whole product is 15 cm or more as measured by a KO Bostwick viscometer. In addition, the viscosity of the whole product before and after the retort treatment is 15 cm or less before the retort treatment and 15 cm or more after the retort treatment, and the viscosity of the whole product before and after the retort treatment is 15 cm or less. Ingredient retort liquid food that is adjusted with organic acid, cross-linked starch and / or wet heat-treated starch, and retort-treated after filling and sealing the seasoning liquid and ingredients containing at least vegetables in a heat-resistant container Manufacturing method,
(2) The method for producing a retort liquid food containing ingredients according to (1), wherein the retort treatment is performed under a condition where the F 0 value is 10 minutes or more,
(3) The compounding amount of the organic acid is 0.005 to 0.5% with respect to the product, and the total compounding amount of the cross-linked starch and / or the wet heat-treated starch is 0.5 to 5% with respect to the product ( 1) or a method for producing a retort liquid food containing ingredients according to (2),
(4) The method for producing a retort liquid food containing ingredients according to any one of (1) to (3), wherein the sodium content is 500 mg or less per 100 g of product,
It is.

本発明の具材入りレトルト液状食品の製造方法によれば、煮崩れし易い野菜を具材として含み、レトルト処理されているにも拘らず、具材である前記野菜が軟らかくとろけるような食感を有し、しかも具材の形状を維持した具材入りレトルト液状食品を提供することができる。
したがって、このような性状が望まれている比較的低粘性の煮込み料理や、具材入りのソース類又はスープ類等の本格的な食品のレトルト品に応用できるばかりでなく、咀嚼機能の弱い乳幼児向けのベビーフードや老人等の咀嚼機能低下者向けの介護用食品に応用することでこれらの需要を拡大できる。
According to the method for producing a retort liquid food containing ingredients according to the present invention, the vegetables that are easy to boil are included as ingredients, and the food that is the ingredients is soft and melted despite being retorted. It is possible to provide a retort liquid food containing ingredients that maintains the shape of the ingredients.
Therefore, not only can it be applied to stewed dishes with relatively low viscosity where such properties are desired, and full-scale food retort products such as sauces or soups with ingredients, but also infants with weak chewing function These demands can be expanded by applying them to baby foods for the elderly and foods for nursing care for those with reduced chewing function such as the elderly.

以下、本発明の具材入りレトルト液状食品の製造方法を詳述する。なお、本発明において「%」は「質量%」を、「部」は「質量部」を意味する。   Hereinafter, the manufacturing method of the retort liquid food containing ingredients of the present invention will be described in detail. In the present invention, “%” means “mass%” and “part” means “part by mass”.

本発明において「具材入りレトルト液状食品」とは、少なくとも野菜の具材を含む比較的低粘性の煮込み料理、ソース類又はスープ類等の液状食品が耐熱性容器に充填密封されており、レトルト処理されたものをいう。
このような野菜を具材として含む低粘性の具材入りレトルト液状食品は、レトルト処理による過度の加熱により、具材として配合した野菜に煮崩れが生じて原形を残すことが困難であるが、本発明によれば、具材である前記野菜が軟らかくとろけるような食感を有し、しかも具材の形状を維持した具材入りレトルト液状食品が得られる。
In the present invention, the term “retort liquid food containing ingredients” means that a liquid food such as stewed dishes, sauces or soups having a relatively low viscosity containing at least vegetable ingredients is filled and sealed in a heat-resistant container. It means what has been processed.
Retort liquid food containing low-viscosity ingredients containing such vegetables as ingredients is difficult to leave the original shape due to overheating due to excessive heating due to retort processing, According to the present invention, a retort liquid food containing ingredients having a texture that softly melts the vegetables as ingredients and that maintains the shape of the ingredients can be obtained.

本発明の具材入りレトルト液状食品の製造方法においては、まず、野菜の具材と調味液を用意する。
具材として用いる野菜としては、食用に供されるものであれば特に制限はないが、レトルト処理による過度の加熱により煮崩れし易い、例えば、タマネギ、人参、大根、馬鈴薯、サツマイモ、里芋等が挙げられる。本発明によれば、野菜の具材の形状を維持したレトルト液状食品が得られるので、このような煮崩れし易い野菜の具材を含む具材入りレトルト液状食品において本発明は好適に実施できる。なお、これらの野菜の具材としては、生の野菜の他に、あらかじめボイル等の下処理をしたものやその冷凍品を解凍したもの等も用いることができる。
In the method for producing a retort liquid food containing ingredients of the present invention, first, vegetable ingredients and seasoning liquid are prepared.
The vegetables used as ingredients are not particularly limited as long as they are provided for food, but are easy to boil by excessive heating due to retort treatment, for example, onion, carrot, radish, potato, sweet potato, taro, etc. Can be mentioned. According to the present invention, since a retort liquid food that maintains the shape of the vegetable ingredients can be obtained, the present invention can be suitably implemented in such a retort liquid food containing ingredients that are easily boiled. . In addition, as raw materials for these vegetables, in addition to raw vegetables, those that have been pretreated by boiling or the like, those that have been thawed from frozen products, and the like can also be used.

野菜の具材の大きさは、小さければ小さいほどレトルト処理による過度の加熱により煮崩れし易い傾向があるが、本発明によれば、野菜の具材の形状を維持したレトルト液状食品が得られるので、このような煮崩れし易いより小さな野菜の具材を含む具材入りレトルト液状食品において本発明は好適に実施できる。具体的には、野菜の具材の体積が好ましくは3cm以下、より好ましくは1cm以下の具材入りレトルト液状食品において本発明は好適に実施できる。また、咀嚼機能の弱い乳幼児や老人等の咀嚼機能低下者に提供される場合には、このように具材の大きさを小さくすることでより咀嚼し易くすることができる。なお、具材の大きさはあまり細か過ぎても具材の風味を味わうことができないので0.1cm以上とすることが好ましい。 The smaller the vegetable ingredients are, the easier it is to boil by excessive heating due to the retort treatment. According to the present invention, a retort liquid food that maintains the shape of the vegetable ingredients can be obtained. Therefore, the present invention can be suitably implemented in such a retort liquid food containing ingredients including ingredients of smaller vegetables that are easily boiled. Specifically, the present invention can be suitably implemented in a retort liquid food containing ingredients with a vegetable ingredient volume of preferably 3 cm 3 or less, more preferably 1 cm 3 or less. In addition, when provided to persons with reduced masticatory function, such as infants and elderly people with weak masticatory functions, it is possible to make chewing easier by reducing the size of the ingredients. Incidentally, it is preferable that the 0.1 cm 3 or more because the size of the ingredients can not taste the flavor of even ingredients too much small.

調味液としては、和風(しょうゆ仕立て、みそ仕立て等)、洋風(コンソメ、トマト、クリーム等)、中華(鶏がら等)等好みの味付けの調味液を用いればよいが、本発明は、レトルト処理前の調味液を、レトルト処理前後の製品全体の粘度がKO式ボストウィック粘度計による測定値としてレトルト処理前が15cm以下、好ましくは13cm以下であり、かつ、レトルト処理後が少なくとも2cm低下、好ましくは3cm低下して、その結果、15cm以上、好ましくは17cm以上となるように、有機酸、並びに架橋澱粉及び/又は湿熱処理澱粉により調整することを特徴とする。なお、KO式ボストウィック粘度計(深谷精機社製)による製品の粘度の測定値は、品温20℃の試料を具材と液状部を混合したまま粘度計試料投入部に満杯量充填し、仕切り板をはね上げてから、30秒後の試料流出先端までの距離を測定した値である。   As a seasoning liquid, a Japanese-style (soy sauce tailoring, miso tailoring, etc.), Western style (consomme, tomato, cream etc.), Chinese (chicken etc.) seasoning can be used, but the present invention is a retort treatment. The viscosity of the entire seasoning liquid before and after the retort treatment is 15 cm or less, preferably 13 cm or less before the retort treatment as measured by a KO-type Bostwick viscometer, and is preferably reduced by at least 2 cm after the retort treatment, preferably It is characterized by adjusting with an organic acid and a cross-linked starch and / or wet heat-treated starch so as to be reduced by 3 cm and as a result, become 15 cm or more, preferably 17 cm or more. In addition, the measured value of the viscosity of the product with a KO-type Bostwick viscometer (manufactured by Fukaya Seiki Co., Ltd.) is filled with a sample with a product temperature of 20 ° C filled in the viscometer sample input part while mixing the ingredients and liquid part. This is a value obtained by measuring the distance from the sample flow-up to the sample outflow tip after 30 seconds.

このようにレトルト処理前後の製品全体の粘度を上記条件となるように有機酸、並びに架橋澱粉及び/又は湿熱処理澱粉により調整することにより、後述の試験例からも明らかなように、本発明の比較的低粘性のレトルト液状食品においてもレトルト処理の過度の加熱による野菜の具材の煮崩れをはじめて防止することができる。これは、配合した有機酸が野菜の具材の表面に作用して煮崩れを防止することに加えて、レトルト処理しても粘度低下し難い前記特定の澱粉を配合してレトルト処理前の製品全体の粘度をKO式ボストウィック粘度計による測定値として15cm以下、好ましくは13cm以下としてあることで、レトルト処理の初期段階に具材が調味液中で動き難い状態となって煮崩れが防止されるためであると推察される。そして、本発明においては、このようなレトルト処理により粘度低下し難い澱粉を有機酸と併用して過度の加熱をすることにより、レトルト処理中に有機酸で澱粉が徐々に分解し経時的に緩やかに粘度が低下して比較的低粘性のレトルト液状食品となる。このように、レトルト処理の初期段階から長時間にわたり調味液中で具材が動くことが妨げられることと有機酸が野菜の具材の表面に作用することの相乗効果により、野菜の具材の煮崩れが防止されると推察される。   Thus, by adjusting the viscosity of the whole product before and after the retort treatment with the organic acid and the cross-linked starch and / or the wet heat-treated starch so as to satisfy the above conditions, as is clear from the test examples described later, Even in a relatively low-viscosity retort liquid food, it is possible to prevent the vegetable ingredients from boiling down due to excessive heating during retort processing. This is because the compounded organic acid acts on the surface of the vegetable ingredients to prevent boiling, and the specific starch that does not easily decrease in viscosity even after retort treatment is added to the product before retort treatment. When the total viscosity is 15 cm or less, preferably 13 cm or less as measured by a KO Bostwick viscometer, the ingredients become difficult to move in the seasoning liquid at the initial stage of the retort treatment, thereby preventing boiling. This is presumed to be due to this. In the present invention, the starch that is difficult to decrease in viscosity by such retort treatment is used in combination with an organic acid and heated excessively, whereby the starch gradually decomposes with the organic acid during the retort treatment, and gradually slows over time. The viscosity decreases to a retort liquid food with a relatively low viscosity. In this way, the synergistic effect of preventing the ingredients from moving in the seasoning liquid for a long time from the initial stage of the retort treatment and the action of the organic acid on the surface of the vegetables ingredients, It is assumed that boiling will be prevented.

これに対し、前記調味液に有機酸を配合しなかった場合は、有機酸が野菜の具材の表面に作用しないためか、レトルト処理の過度の加熱による野菜の具材の煮崩れを防止することができない。また、レトルト処理前の製品全体の粘度をKO式ボストウィック粘度計による測定値として15cm以下としなかった場合も、レトルト処理中に具材が調味液中で動き易くなるためか、野菜の具材の煮崩れを防止することができない。更に、澱粉として前記架橋澱粉及び/又は湿熱処理澱粉を用いず、酸化澱粉等の加工澱粉や馬鈴薯澱粉等の生澱粉を配合した場合は、レトルト処理前の製品全体の粘度を15cm以下となるようにしたとしても、有機酸の有無に拘らずレトルト処理による過度の加熱により、レトルト開始直後に急激に粘度が低下して具材が調味液中で動き易い状態となってしまうためか、野菜の具材の煮崩れを防止することができない。   On the other hand, when the organic acid is not blended in the seasoning liquid, the organic acid does not act on the surface of the vegetable ingredients, or the vegetable ingredients are prevented from boiling due to excessive heating of the retort treatment. I can't. Also, if the viscosity of the whole product before retort treatment is not 15 cm or less as measured with a KO Bostwick viscometer, the ingredients may be easy to move in the seasoning liquid during retort treatment. It cannot prevent boiling. Furthermore, when the cross-linked starch and / or wet-heat-treated starch is not used as the starch, and when processed starch such as oxidized starch or raw starch such as potato starch is blended, the viscosity of the whole product before retorting is 15 cm or less. Even if there is an organic acid, the excessive heating due to the retort treatment with or without organic acid causes the viscosity to drop rapidly immediately after the start of the retort and the ingredients become easy to move in the seasoning liquid. It is impossible to prevent the ingredients from collapsing.

このように本発明においてはレトルト処理により粘度を低下させてレトルト処理後の製品全体の粘度を低粘性とするが、レトルト処理前の製品全体の粘度があまり高すぎてもレトルト処理後の製品全体の粘度が低粘性とならない場合があるので、レトルト処理前の製品全体の粘度は、KO式ボストウィック粘度計による測定値として好ましくは3cm以上、より好ましくは5cm以上である。   Thus, in the present invention, the viscosity of the entire product after retorting is reduced by reducing the viscosity by retorting, but the entire product after retorting is processed even if the viscosity of the whole product before retorting is too high. Therefore, the viscosity of the entire product before the retort treatment is preferably 3 cm or more, more preferably 5 cm or more, as a value measured with a KO Bostwick viscometer.

本発明で用いる有機酸としては、食用に供されるものであれば特に制限はなく、例えば、アスコルビン酸、酢酸、クエン酸、リンゴ酸、グルコン酸、乳酸等、あるいは、これらの混合物等が挙げられる。なお、これらの有機酸の一種以上を含有した食酢等を用いてもよい。
これらの有機酸の中でも、アスコルビン酸、酢酸及び酢酸を主成分とする食酢は具材の煮崩れ防止に顕著な効果を示す上に、製品の風味に与える影響が少ない点から特に好ましい。
The organic acid used in the present invention is not particularly limited as long as it is used for food, and examples thereof include ascorbic acid, acetic acid, citric acid, malic acid, gluconic acid, lactic acid, or a mixture thereof. It is done. In addition, you may use the vinegar etc. which contain 1 or more types of these organic acids.
Among these organic acids, ascorbic acid, acetic acid, and vinegar mainly composed of acetic acid are particularly preferable because they have a remarkable effect on preventing the ingredients from being boiled and have little influence on the flavor of the product.

前記有機酸の配合量は、本発明が、レトルト処理前の調味液を、レトルト処理前後の製品全体の粘度がKO式ボストウィック粘度計による測定値としてレトルト処理前が15cm以下、好ましくは13cm以下であり、かつ、レトルト処理後が少なくとも2cm低下、好ましくは3cm低下して、その結果、15cm以上、好ましくは17cm以上となるようにする点から、架橋澱粉及び/又は湿熱処理澱粉の配合量にもよるが、製品に対して0.005〜0.5%とすることが好ましく、0.01〜0.1%とすることがより好ましい。前記範囲より配合量が少な過ぎると具材の煮崩れ防止効果が得難くなることに加えて、レトルト処理中に製品全体の粘度を低下させ難くなり、一方、多過ぎると製品の風味に影響を与えるばかりでなく、具材が酸変性して硬くなる傾向がある。ここで、特に、レトルト処理中に製品全体の粘度を大幅に低下させるには、有機酸の配合量を調整してレトルト処理前の製品のpHを好ましくは6.5以下、より好ましくは6.0以下に調整することが好ましい。また、pHが低すぎても、製品の風味に影響を与えるばかりでなく、具材が酸変性して硬くなる傾向があるので、レトルト処理前の製品のpHを好ましくは5.0以上に調整することが好ましい。なおpHは品温20℃の製品を(株)堀場製作所製のpH測定装置「F−22」を用いて測定した値である。   The blending amount of the organic acid is such that the viscosity of the whole product before and after the retort treatment is 15 cm or less, preferably 13 cm or less before the retort treatment as measured by a KO Bostwick viscometer. In addition, the amount after the retort treatment is reduced by at least 2 cm, preferably by 3 cm, and as a result, it is 15 cm or more, preferably 17 cm or more. However, it is preferable to set it as 0.005-0.5% with respect to a product, and it is more preferable to set it as 0.01-0.1%. If the blending amount is too small from the above range, it will be difficult to obtain the effect of preventing the ingredients from collapsing, and it will be difficult to reduce the viscosity of the entire product during the retort treatment. In addition to providing, the ingredients tend to be acid modified and hardened. Here, in particular, in order to significantly reduce the viscosity of the entire product during the retort treatment, the pH of the product before the retort treatment is preferably 6.5 or less, more preferably 6. It is preferable to adjust to 0 or less. In addition, even if the pH is too low, not only does it affect the flavor of the product, but the ingredients tend to become acid-modified and hard, so the pH of the product before retort treatment is preferably adjusted to 5.0 or higher It is preferable to do. The pH is a value obtained by measuring a product having a product temperature of 20 ° C. using a pH measuring device “F-22” manufactured by Horiba, Ltd.

本発明で用いる架橋澱粉とは、澱粉中の2箇所以上の水酸基に多官能基を結合させて澱粉分子内または澱粉分子間で架橋処理した澱粉であり、更に、本発明の架橋澱粉としては、架橋処理と他の加工処理を組み合わせて処理した澱粉も含む。このような架橋澱粉としては、例えば、リン酸架橋澱粉、アジピン酸架橋アセチル澱粉、リン酸架橋アセチル澱粉、リン酸架橋ヒドロキシプロピル澱粉、リン酸モノエステル化リン酸架橋澱粉等が挙げられる。   The cross-linked starch used in the present invention is a starch in which a polyfunctional group is bonded to two or more hydroxyl groups in the starch and cross-linked within the starch molecule or between the starch molecules. Further, as the cross-linked starch of the present invention, It also includes starches that have been processed by a combination of crosslinking and other processing. Examples of such cross-linked starch include phosphoric acid cross-linked starch, adipic acid cross-linked acetyl starch, phosphoric acid cross-linked acetyl starch, phosphoric acid cross-linked hydroxypropyl starch, and phosphoric acid monoesterified phosphoric acid cross-linked starch.

また、湿熱処理澱粉とは、澱粉を100℃前後の飽和水蒸気の存在下で加熱処理したものであり、例えば、特開平4−130102号に記載された方法、すなわち、澱粉を、減圧下に置いた後、蒸気導入による加圧加熱を行い、あるいはこの操作を繰り返すことにより澱粉を所定時間加熱した後、冷却し、粉砕して製造される。
本発明においては、前記架橋澱粉及び湿熱処理澱粉の中でも、製品の風味を良くする点から、湿熱処理澱粉を用いることが好ましい。
なお、前記架橋澱粉及び湿熱処理澱粉の原料澱粉としては、特に制限はないが、レトルト処理よる粘度低下がより起こり難く、煮崩れ防止効果が得られ易いことから、ワキシーコーンスターチ又はタピオカ澱粉が好ましく、ワキシーコーンスターチがより好ましい。
The wet heat-treated starch is a product obtained by heat-treating starch in the presence of saturated steam at around 100 ° C., for example, the method described in JP-A-4-130102, ie, placing the starch under reduced pressure. After that, the starch is heated for a predetermined time by performing pressure heating by introducing steam or repeating this operation, and then cooled and pulverized.
In the present invention, among the crosslinked starch and the wet heat-treated starch, it is preferable to use the wet heat-treated starch from the viewpoint of improving the flavor of the product.
In addition, as the raw material starch of the cross-linked starch and wet heat-treated starch is not particularly limited, waxy corn starch or tapioca starch is preferred because it is more difficult to reduce the viscosity due to retort treatment, and easy to prevent boiling. Waxy corn starch is more preferred.

前記架橋澱粉及び/又は湿熱処理澱粉の配合量は、本発明が、レトルト処理前の調味液を、レトルト処理前後の製品全体の粘度がKO式ボストウィック粘度計による測定値としてレトルト処理前が15cm以下、好ましくは13cm以下であり、かつ、レトルト処理後が少なくとも2cm低下、好ましくは3cm低下して、その結果、15cm以上、好ましくは17cm以上となるようにする点から、有機酸の配合量にもよるが、架橋澱粉及び/又は湿熱処理澱粉の合計配合量を、製品に対して0.5〜5%とすることが好ましく、1〜3%とすることがより好ましい。前記範囲より配合量が少な過ぎるとレトルト処理前の製品全体の粘度を前記範囲となるように調整し難くなる上に、レトルト処理中に具材が調味液中で動くことを長時間妨げ難くなるためか、野菜の具材の煮崩れを防止し難くなる。一方、配合量が多すぎるとレトルト処理前の製品全体の粘度があまり高すぎて、レトルト処理後の製品全体の粘度が低粘性とならない場合がある。   The blended amount of the cross-linked starch and / or wet-heat-treated starch is such that the viscosity of the whole product before and after the retort treatment is 15 cm or less before the retort treatment as measured by a KO Bostwick viscometer. From the point that it is preferably 13 cm or less and at least 2 cm lower, preferably 3 cm lower after the retort treatment, resulting in 15 cm or more, preferably 17 cm or more. However, the total blending amount of the cross-linked starch and / or wet heat-treated starch is preferably 0.5 to 5%, more preferably 1 to 3% with respect to the product. If the blending amount is less than the above range, it is difficult to adjust the viscosity of the entire product before the retort treatment to be within the above range, and it is difficult to prevent the ingredients from moving in the seasoning liquid during the retort treatment for a long time. Because of this, it becomes difficult to prevent the ingredients of vegetables from boiling down. On the other hand, if the amount is too large, the viscosity of the entire product before the retort treatment is too high, and the viscosity of the entire product after the retort treatment may not be low.

調味液には、以上述べた原料の他に、砂糖、食塩、グルタミン酸ナトリウム等の調味料、コショウ、唐辛子、パプリカ等の香辛料、キサンタンガム、ローカストビーンガム、ジェランガム等のガム質等の添加剤等を本発明の効果を損なわない範囲で適宜選択し配合することができる。なお、調味液は、食塩等に由来するナトリウム含量が高すぎると野菜の具材が硬くなる傾向があるので、本発明の具材入りレトルト液状食品のナトリウム含量は、製品100g当たり500mg以下が好ましく、200mg以下がより好ましい。ナトリウム含量は、常法により試料を希酸抽出法で調製して原子吸光法で測定した値である。   In addition to the ingredients mentioned above, the seasoning liquid contains seasonings such as sugar, salt, sodium glutamate, spices such as pepper, chili, paprika, additives such as gums such as xanthan gum, locust bean gum, gellan gum, etc. It can select and mix | blend suitably in the range which does not impair the effect of this invention. In addition, since the seasoning liquid tends to harden the vegetable ingredients when the sodium content derived from salt or the like is too high, the sodium content of the retort liquid food containing ingredients of the present invention is preferably 500 mg or less per 100 g of the product. 200 mg or less is more preferable. The sodium content is a value measured by an atomic absorption method after preparing a sample by a dilute acid extraction method by a conventional method.

レトルト処理前の調味液は、前述のように、レトルト処理前後の製品全体の粘度がKO式ボストウィック粘度計による測定値としてレトルト処理前が15cm以下、好ましくは13cm以下であり、かつ、レトルト処理後が少なくとも2cm低下、好ましくは3cm低下して、その結果、15cm以上、好ましくは17cm以上となるように、有機酸、並びに架橋澱粉及び/又は湿熱処理澱粉の配合量を調整して製すれば良く、その方法は常法によれば良い。具体的には、例えば、好みの味付けの調味液に有機酸、並びに架橋澱粉及び/又は湿熱処理澱粉を配合し、これを二重釜等で70℃以上に加熱して、前記澱粉を糊化することにより製することができる。   As described above, the seasoning liquid before the retort treatment has a viscosity of 15 cm or less, preferably 13 cm or less before the retort treatment as measured by the KO Bostwick viscometer before and after the retort treatment, and after the retort treatment. May be produced by adjusting the blending amount of the organic acid and the cross-linked starch and / or the wet heat-treated starch so that it is reduced by at least 2 cm, preferably 3 cm, and as a result, 15 cm or more, preferably 17 cm or more. The method may be a conventional method. Specifically, for example, an organic acid and a cross-linked starch and / or wet heat-treated starch are blended in a seasoning liquid of a favorite seasoning, and the starch is gelatinized by heating it to 70 ° C. or more in a double kettle or the like. Can be manufactured.

次に、前記調味液と少なくとも野菜を含む具材とを金属缶、ガラス瓶、耐熱性合成樹脂あるいはアルミ箔等の金属と耐熱性合成樹脂のラミネート等からなるパウチや成型容器等の耐熱性容器に充填密封した後に、常法により100℃を超える温度でレトルト処理(加圧加熱殺菌)する。ここで、レトルト処理とは、当該食品の中心部の品温を120℃で4分間相当加熱すること又はこれと同等以上の効力を有する条件で処理することをいう。レトルト処理条件は、強ければ強い程野菜の具材が軟らかくとろけるような食感となって煮崩れが生じやすくなるが、本発明によれば、野菜の具材の形状を維持したレトルト液状食品が得られるので、このような煮崩れが生じ易いより強い条件、具体的にはF値が10分以上、更に強い条件としてはF値が15分以上の条件でレトルト処理した場合であっても本発明は好適に実施できる。 Next, the seasoning liquid and ingredients containing at least vegetables are put into a heat-resistant container such as a pouch or a molded container made of a metal can, a glass bottle, a heat-resistant synthetic resin, or a laminate of a metal such as aluminum foil and a heat-resistant synthetic resin. After filling and sealing, retort processing (pressure heat sterilization) is performed at a temperature exceeding 100 ° C. by a conventional method. Here, the retort treatment means that the product temperature at the center of the food is heated at 120 ° C. for 4 minutes or under conditions that have the same or higher efficacy. The stronger the retort processing conditions, the more the vegetable ingredients become soft and melted and the batter will tend to boil, but according to the present invention, the retort liquid food that maintains the shape of the vegetable ingredients Since it is obtained, it is a case where retort treatment is performed under such a stronger condition that the above-mentioned boiling easily occurs, specifically, a F 0 value of 10 minutes or more, and a stronger condition is a F 0 value of 15 minutes or more. In addition, the present invention can be suitably implemented.

以上のようにして製した具材入りレトルト液状食品は、具材としてかたさが5×10N/m以下の野菜を含み、製品全体の粘度がKO式ボストウィック粘度計による測定値としてレトルト処理前に比べて少なくとも2cm低下、好ましくは3cm低下し、その結果、15cm以上、好ましくは17cm以上である低粘性の具材入りレトルト液状食品となる。野菜の具材が長時間煮込まれた軟らかくとろけるような食感を有するより本格的な具材入りレトルト液状食品とする点から、また、咀嚼機能の弱い乳幼児や老人等の咀嚼機能低下者に提供される場合に咀嚼し易くする点から、製品の野菜の具材のかたさは、好ましくは1×10N/m以下である。
このような煮崩れし易いより軟らかい野菜の具材を含む従来の低粘性の具材入りレトルト液状食品は、レトルト処理による過度の加熱により、具材として配合した野菜に煮崩れが生じて原形を残すことが困難であったが、本発明によれば、具材である前記野菜が軟らかくとろけるような食感を有し、しかも具材の形状を維持した具材入りレトルト液状食品が得られる。
The retort liquid food containing ingredients prepared as described above contains vegetables with a hardness of 5 × 10 4 N / m 2 or less as ingredients, and the viscosity of the whole product is retort processed as a measured value with a KO Bostwick viscometer. Compared to before, it is at least 2 cm lower, preferably 3 cm lower, resulting in a retort liquid food with low viscosity ingredients of 15 cm or more, preferably 17 cm or more. Providing retort liquid food with full-fledged ingredients with a soft and meltable texture that has been simmered for a long time, and also for those with reduced chewing function such as infants and the elderly with weak chewing function In terms of ease of chewing, the hardness of the vegetable ingredients of the product is preferably 1 × 10 4 N / m 2 or less.
The conventional retort liquid food containing low-viscosity ingredients such as softer vegetables that are easy to boil is caused by excessive heating due to retort processing, and the vegetables mixed as ingredients are boiled and the original shape is lost. Although it was difficult to leave, according to the present invention, a retort liquid food containing ingredients having a texture that the vegetables as ingredients are softly melted and that maintains the shape of the ingredients can be obtained.

なお、野菜の具材のかたさは、衛新第57号(平成8年6月24日発行)「ベビーフード指針」の「(参考)ベビーフードの試験方法」に準じて測定した値である。すなわち、具材入り液状食品100gを500ml容量のビーカーに入れ、これに2倍量の清水を加えて具材を崩さないように攪拌棒で軽く攪拌して洗じょうし、洗じょう水を除く作業を3回繰り返した後水切りして具材を得、この具材のうち任意の5個(複数の異なる種類の野菜を含むものにあっては、その野菜の種類毎)を試料とし、直線運動により物質の圧縮応力を測定することが可能な装置を用いて、直径3mmのプランジャーを用い、圧縮貫入速度10mm/s、クリアランスを試料の厚さの30%として、測定温度20℃で測定した値の平均値(複数の異なる種類の野菜を含むものにあっては、その野菜の種類毎)である。   In addition, the hardness of the vegetable ingredients is a value measured according to “(Reference) Test method for baby food” of “Baby Food Guidelines” of No. 57 (issued on June 24, 1996). That is, 100g of liquid food containing ingredients is put into a 500ml beaker, and twice the amount of fresh water is added to this, and the ingredients are gently stirred with a stir bar to avoid breaking the ingredients. After repeating 3 times, drain the material to obtain ingredients, and use any five of these ingredients (if there are several different kinds of vegetables, for each kind of vegetables) Using a device capable of measuring the compressive stress of a substance, using a plunger with a diameter of 3 mm, a compression penetration rate of 10 mm / s, a clearance of 30% of the sample thickness, and a value measured at a measurement temperature of 20 ° C. The average value (for those containing a plurality of different types of vegetables, for each type of vegetable).

以下、本発明の実施例と試験例を述べ、本発明を更に説明する。   Examples of the present invention and test examples will be described below to further explain the present invention.

[実施例1](レトルト煮込みうどん)
下記の原料を用意した。なお、湿熱処理澱粉は、ワキシコーンスターチを原料としたもの(日本エヌエスシー(株)社製、商品名「ノベーション2600」)を用いた。
[Example 1] (Retort stewed udon)
The following raw materials were prepared. The wet heat-treated starch used was waxy corn starch as a raw material (trade name “Novation 2600”, manufactured by Nippon SC Co., Ltd.).

Figure 2006304719
Figure 2006304719

次に、二重釜に、上記原料の湿熱処理澱粉、しょうゆ、砂糖、カツオエキス、コンブエキス及びアスコルビン酸を清水に混合分散したものを投入し、続いて、具材として上記原料の茹でうどん、鱈、人参、里芋、大根、サツマイモ、豆腐及び肉団子を加えて、混合攪拌しながら90℃まで加熱して湿熱処理澱粉を糊化させて粘稠な具材入り液状食品を得た。このレトルト処理前の製品全体の粘度はKO式ボストウィック粘度計による測定値として13cmであり、pHは5.5であった。
更に、この煮込みうどんを充填機でカップ型の耐熱性合成樹脂製容器(70ml容量)に60gずつ充填し、イージーピール可能な耐熱性合成樹脂製の蓋材で密封し、熱水式レトルトを用いて121℃で35分間レトルト処理(F値=20分)した後冷却して、ベビーフード用レトルト煮込みうどんを得た。
製したベビーフード用レトルト煮込みうどんを常温(20℃)に1日間保管した後開封したところ、粘度はKO式ボストウィック粘度計による測定値として21cmであった。すなわち、レトルト処理前の製品全体の粘度がKO式ボストウィック粘度計による測定値として13cmであったことから、レトルト処理後の製品全体の粘度はKO式ボストウィック粘度計による測定値として8cm低下していた。また、野菜の具材のかたさは、人参が5×10N/m、里芋が7×10N/m、大根が5×10N/m、サツマイモが6×10N/mであった。さらに、製品100g当たりナトリウム含量は約60mgであった。
続いて、これを温めて食したところ、野菜の具材が軟らかくとろけるような食感を有していた。また、前記野菜の具材の形状が維持されていた。
Next, in a double kettle, the above-mentioned raw material heat-treated starch, soy sauce, sugar, skipjack extract, kombu extract, and ascorbic acid mixed and dispersed in fresh water, followed by the above raw material boiled udon as ingredients, Rice cake, carrot, taro, radish, sweet potato, tofu and meat dumplings were added and heated to 90 ° C. with mixing and stirring to gelatinize the wet heat-treated starch to obtain a liquid food containing viscous ingredients. The viscosity of the entire product before the retort treatment was 13 cm as measured with a KO Bostwick viscometer, and the pH was 5.5.
Furthermore, 60g each of this stewed udon is filled into a cup-type heat-resistant synthetic resin container (70ml capacity) with a filling machine, sealed with a heat-resistant synthetic resin lid that can be peeled easily, and a hot water retort is used. After retorting at 121 ° C. for 35 minutes (F 0 value = 20 minutes), the mixture was cooled to obtain retort stewed udon for baby food.
When the prepared retort stewed udon for baby food was stored at room temperature (20 ° C.) for 1 day and then opened, the viscosity was 21 cm as measured with a KO Bostwick viscometer. That is, since the viscosity of the entire product before retort treatment was 13 cm as measured by a KO-type Bostwick viscometer, the viscosity of the entire product after retort treatment was reduced by 8 cm as measured by a KO-type Boswick viscometer. . Also, hardness of the vegetable ingredients are ginseng 5 × 10 3 N / m 2 , taro is 7 × 10 3 N / m 2 , radish 5 × 10 3 N / m 2 , sweet potatoes 6 × 10 3 N / M 2 . Furthermore, the sodium content per 100 g of product was about 60 mg.
Then, when this was warmed and eaten, it had a texture that the ingredients of the vegetables were soft and melted. Moreover, the shape of the said vegetable ingredient was maintained.

[実施例2](レトルト煮込みうどん)
実施例1において、アスコルビン酸を配合せず、代りに穀物酢(酢酸含有量4.2%)1.1部を配合して合計配合量が100部になるように清水の配合量を減らした他は実施例1と同じ配合と製法でベビーフード用レトルト煮込みうどんを得た。なお、レトルト処理前の製品全体の粘度はKO式ボストウィック粘度計による測定値として13cmであり、pHは5.3であった。
製したベビーフード用レトルト煮込みうどんを常温(20℃)に1日間保管した後開封したところ、粘度はKO式ボストウィック粘度計による測定値として22cmであった。すなわち、レトルト処理前の製品全体の粘度がKO式ボストウィック粘度計による測定値として13cmであったことから、レトルト処理後の製品全体の粘度はKO式ボストウィック粘度計による測定値として8cm低下していた。また、野菜の具材のかたさは、人参が4×10N/m、里芋が6×10N/m、大根が6×10N/m、サツマイモが7×10N/mであった。さらに、製品100g当たりナトリウム含量は約60mgであった。
続いて、これを温めて食したところ、野菜の具材が軟らかくとろけるような食感を有していた。また、前記野菜の具材の形状が維持されていた。
[Example 2] (Retort stewed udon)
In Example 1, ascorbic acid was not blended, but 1.1 parts of cereal vinegar (acetic acid content 4.2%) was blended instead, and the blending amount of fresh water was reduced to a total blending amount of 100 parts. Others obtained retort-boiled udon for baby food with the same composition and manufacturing method as in Example 1. In addition, the viscosity of the whole product before a retort process was 13 cm as measured value with a KO type | mold Bostwick viscometer, and pH was 5.3.
When the prepared retort stewed udon for baby food was stored at room temperature (20 ° C.) for 1 day and then opened, the viscosity was 22 cm as measured with a KO Bostwick viscometer. That is, since the viscosity of the entire product before retort treatment was 13 cm as measured by a KO-type Bostwick viscometer, the viscosity of the entire product after retort treatment was reduced by 8 cm as measured by a KO-type Boswick viscometer. . Also, hardness of the vegetable ingredients are carrots 4 × 10 3 N / m 2 , taro is 6 × 10 3 N / m 2 , radish 6 × 10 3 N / m 2 , sweet potatoes 7 × 10 3 N / M 2 . Furthermore, the sodium content per 100 g of product was about 60 mg.
Then, when this was warmed and eaten, it had a texture that the ingredients of the vegetables were soft and melted. Moreover, the shape of the said vegetable ingredient was maintained.

[実施例3](レトルト煮込みうどん)
実施例1において、レトルト処理条件を121℃で20分間(F値=8分)に変えた他は実施例1と同じ配合と製法でベビーフード用レトルト煮込みうどんを得た。なお、レトルト処理前の製品全体の粘度はKO式ボストウィック粘度計による測定値として13cmであり、pHは5.5であった。
製したベビーフード用レトルト煮込みうどんを常温(20℃)に1日間保管した後開封したところ、粘度はKO式ボストウィック粘度計による測定値として18cmであった。すなわち、レトルト処理前の製品全体の粘度がKO式ボストウィック粘度計による測定値として13cmであったことから、レトルト処理後の製品全体の粘度はKO式ボストウィック粘度計による測定値として5cm低下していた。また、野菜の具材のかたさは、野菜の具材のかたさは、人参が2×10N/m、里芋が1×10N/m、大根が7×10N/m、サツマイモが2×10N/mであった。さらに、製品100g当たりナトリウム含量は約60mgであった。
続いて、これを温めて食したところ、野菜の具材が軟らかくとろけるような食感にやや欠けるものの問題のない程度の軟らかさを有していた。また、前記野菜の具材の形状が維持されていた。
[Example 3] (Retort stewed udon)
In Example 1, except that the retort treatment conditions were changed to 121 ° C. for 20 minutes (F 0 value = 8 minutes), retort stewed udon for baby food was obtained by the same composition and manufacturing method as in Example 1. In addition, the viscosity of the whole product before a retort process was 13 cm as measured value with a KO type | mold Bostwick viscometer, and pH was 5.5.
The prepared baby food retort stewed udon was stored at room temperature (20 ° C.) for 1 day and then opened, and the viscosity was 18 cm as measured with a KO Bostwick viscometer. That is, since the viscosity of the entire product before the retort treatment was 13 cm as measured by the KO Bostwick viscometer, the viscosity of the entire product after the retort treatment was reduced by 5 cm as measured by the KO Bostwick viscometer. . Also, hardness of the vegetable ingredients are hardness vegetable ingredients are carrots 2 × 10 4 N / m 2 , taro is 1 × 10 4 N / m 2 , radish 7 × 10 3 N / m 2 The sweet potato was 2 × 10 4 N / m 2 . Furthermore, the sodium content per 100 g of product was about 60 mg.
Subsequently, when this was warmed and eaten, it was soft enough to cause no problems, although the food ingredients were slightly lacking in the texture that softly melted. Moreover, the shape of the said vegetable ingredient was maintained.

[実施例4](レトルトビーフシチュー)
下記の原料を用意した。なお、アセチル化アジピン酸架橋澱粉は、ワキシコーンスターチを原料としたもの(日本エヌエスシー(株)社製、商品名「コルフロ67」)を用いた。
[Example 4] (Retort Beef Stew)
The following raw materials were prepared. The acetylated adipic acid cross-linked starch used was waxy corn starch as a raw material (manufactured by Nippon SC Co., Ltd., trade name “Colflo 67”).

Figure 2006304719
Figure 2006304719

次に、二重釜に上記原料のデミグラスソース、トマトペースト、清水、アセチル化アジピン酸架橋澱粉及びアスコルビン酸を投入し、攪拌混合しながら90℃に加熱してアセチル化アジピン酸架橋澱粉を糊化させて粘稠な調味液を得た。また、これとは別に具材の牛筋肉、タマネギ、人参及び馬鈴薯をタンクに入れて混合し具材の混合物を得た。
この調味液を充填機で80gずつ耐熱性アルミパウチ(120mm×150mm)に充填し、更に牛筋肉、タマネギ、人参及び馬鈴薯からなる具材の混合物20gを充填した後密封し、これを熱水式レトルト中で120℃で40分間レトルト処理(F値=20分)した後冷却して、レトルトビーフシチューを得た。このレトルト処理前の製品全体の粘度はKO式ボストウィック粘度計による測定値として13cmであり、pHは5.3であった。
製したレトルトビーフシチューの粘度を常温(20℃)に1日間保管した後開封したところ、粘度はKO式ボストウィック粘度計による測定値として22cmであった。すなわち、レトルト処理前の製品全体の粘度がKO式ボストウィック粘度計による測定値として13cmであったことから、レトルト処理後の製品全体の粘度はKO式ボストウィック粘度計による測定値として9cm低下していた。また、野菜の具材のかたさは、野菜の具材のかたさは、タマネギが1×10N/m、人参が5×10N/m及び馬鈴薯が6×10N/mであった。さらに、製品100g当たりナトリウム含量は約180mgであった。
続いて、これを温めて食したところ、野菜の具材が軟らかくとろけるような食感を有していた。また、前記野菜の具材の形状が維持されていた。
Next, put the above-mentioned raw material demiglace sauce, tomato paste, fresh water, acetylated adipic acid cross-linked starch and ascorbic acid into a double kettle, and heat to 90 ° C. with stirring and mixing to gelatinize the acetylated adipic acid cross-linked starch. A viscous seasoning liquid was obtained. Separately, ingredients such as beef muscle, onion, carrot and potato were placed in a tank and mixed to obtain a mixture of ingredients.
80g of this seasoning liquid is filled into a heat-resistant aluminum pouch (120mm x 150mm) with a filling machine, and further filled with 20g of a mixture of ingredients consisting of beef muscle, onion, carrot and potato, then sealed, and this is hydrothermal. A retort treatment (F 0 value = 20 minutes) at 120 ° C. for 40 minutes in a retort was followed by cooling to obtain a retort beef stew. The viscosity of the entire product before the retort treatment was 13 cm as measured with a KO Bostwick viscometer, and the pH was 5.3.
The viscosity of the prepared retort beef stew was stored at room temperature (20 ° C.) for 1 day and then opened, and the viscosity was 22 cm as measured with a KO Bostwick viscometer. That is, since the viscosity of the entire product before retort treatment was 13 cm as measured with a KO Bostwick viscometer, the viscosity of the entire product after retort treatment was reduced by 9 cm as measured with a KO Bostwick viscometer. . Moreover, the hardness of the vegetable ingredients is 1 x 10 2 N / m 2 for onions, 5 x 10 3 N / m 2 for carrots and 6 x 10 3 N / m 2 for potatoes. Met. Furthermore, the sodium content per 100 g of product was about 180 mg.
Then, when this was warmed and eaten, it had a texture that the ingredients of the vegetables were soft and melted. Moreover, the shape of the said vegetable ingredient was maintained.

[試験例1]
下記の9種類のサンプルを用意した。各サンプルを製する際には、レトルト処理前の製品全体の粘度をKO式ボストウィック粘度計により測定した。また、製した具材入りレトルト液状食品を常温(20℃)に1日間保管した後開封して、その粘度を同様に測定するとともに、具材の煮崩れを評価した。これにより、表1の結果が得られた。なお、表中のレトルト処理により低下した粘度の値は、KO式ボストウィック粘度計により測定したレトルト処理前後の粘度の差、つまり、レトルト処理後の値からレトルト処理前の値を引いて求めた値である。また、KO式ボストウィック粘度計は、その測定値が30cmを超えるものについては測定できないので、測定値が30cmを超えたものについては表中に30超と記載した。
[Test Example 1]
The following nine types of samples were prepared. When manufacturing each sample, the viscosity of the entire product before the retort treatment was measured with a KO Bostwick viscometer. In addition, the prepared retort liquid food containing ingredients was stored at room temperature (20 ° C.) for 1 day, then opened, and its viscosity was measured in the same manner. Thereby, the result of Table 1 was obtained. In addition, the value of the viscosity reduced by the retort treatment in the table is the difference between the viscosity before and after the retort treatment measured by the KO Bostwick viscometer, that is, the value obtained by subtracting the value before the retort treatment from the value after the retort treatment. It is. Moreover, since the KO type | mold Bostwick viscometer cannot measure about the thing whose measured value exceeds 30 cm, it described as more than 30 in the table | surface about the measured value exceeding 30 cm.

発明品1:実施例1で製したレトルト煮込みうどん。
発明品2:実施例1において、湿熱処理澱粉の配合量を2.0部に減らした他は(ただし、配合残余は清水で補充)実施例1と同じ配合と製法で製したレトルト煮込みうどん。
発明品3:実施例1において、湿熱処理澱粉の代りにアセチル化アジピン酸架橋澱粉(日本エヌエスシー(株)社製、商品名「コルフロ67」)を用いた他は実施例1と同じ配合と製法で製したレトルト煮込みうどん。
比較品1:実施例1において、湿熱処理澱粉の配合量を1部に減らした他は(ただし、配合残余は清水で補充)実施例1と同じ配合と製法で製したレトルト煮込みうどん。
比較品2:実施例1において、湿熱処理澱粉の代りに馬鈴薯生澱粉(松谷化学工業(株)社製、商品名「スタビローズFS−1」)を用いた他は実施例1と同じ配合と製法で製したレトルト煮込みうどん。
比較品3:実施例1において、湿熱処理澱粉の代りに酸化澱粉(朝日化学工業(株)社製、商品名「サンカラット」)を用いた他は実施例1と同じ配合と製法で製したレトルト煮込みうどん。
比較品4:実施例1において、アスコルビン酸を配合しなかった他は(ただし、配合残余は清水で補充)実施例1と同じ製法で製したレトルト煮込みうどん。
比較品5:実施例1において、アスコルビン酸を配合せず、また、湿熱処理澱粉の代りに馬鈴薯生澱粉(松谷化学工業(株)社製、商品名「スタビローズFS−1」)を用いた他は(ただし、配合残余は清水で補充)実施例1と同じ製法で製したレトルト煮込みうどん。
比較品6:実施例1で湿熱処理澱粉を配合しなかった他は(ただし、配合残余は清水で補充)実施例1と同じ製法で製したレトルト煮込みうどん。
Invention 1: Retort stewed udon produced in Example 1.
Invention product 2: Retort-boiled udon produced in the same composition and manufacturing method as in Example 1 except that the blending amount of the wet heat-treated starch in Example 1 was reduced to 2.0 parts (however, the blending residue was supplemented with fresh water).
Invention 3: The same formulation as in Example 1 except that in Example 1, acetylated adipic acid cross-linked starch (trade name “Corfro 67” manufactured by Nippon SC Co., Ltd.) was used instead of wet heat-treated starch. Retort stewed udon made by the manufacturing method.
Comparative product 1: Retort-boiled udon made by the same composition and manufacturing method as in Example 1 except that the amount of wet-heat-treated starch in Example 1 was reduced to 1 part (however, the remainder of the mixture was supplemented with fresh water).
Comparative product 2: In Example 1, the same formulation as in Example 1 except that potato raw starch (manufactured by Matsutani Chemical Industry Co., Ltd., trade name “Stabilose FS-1”) was used instead of wet heat-treated starch. Retort stewed udon made by the manufacturing method.
Comparative product 3: In Example 1, the same composition and production method as in Example 1 except that oxidized starch (manufactured by Asahi Chemical Industry Co., Ltd., trade name “Sancarat”) was used instead of wet heat-treated starch. Retort stewed udon.
Comparative product 4: Retort-boiled udon produced in the same manner as in Example 1 except that ascorbic acid was not blended in Example 1 (but the blending residue was supplemented with fresh water).
Comparative product 5: In Example 1, ascorbic acid was not blended, and potato raw starch (manufactured by Matsutani Chemical Industry Co., Ltd., trade name “Stabilose FS-1”) was used instead of wet heat-treated starch. Others (however, the remainder of the mixture is supplemented with fresh water) Retort-boiled udon made by the same method as in Example 1.
Comparative product 6: Retort-boiled udon produced in the same manner as in Example 1 except that the wet heat-treated starch was not blended in Example 1 (but the remainder of the blend was supplemented with fresh water).

Figure 2006304719
Figure 2006304719

※表中の具材の煮崩れの評価記号
A:煮崩れがなく野菜の具材の形状が維持されている
B:若干煮崩れあり具材の形状がやや損なわれているが問題のない程度である
C:若干煮崩れあり具材の形状が損なわれている
D:煮崩れが激しく具材の形状が完全に損なわれている
※ Evaluation symbol for boiling of ingredients in the table A: No boiling over and the shape of the vegetable ingredients are maintained B: There is some boiling and the ingredients are slightly damaged but there is no problem C: Slightly boiled and the shape of the ingredient is damaged D: Boiled severely and the shape of the ingredient is completely damaged

表1より、湿熱処理澱粉及び/又は架橋澱粉とアスコルビン酸を用い、レトルト処理前後の製品全体の粘度をKO式ボストウィック粘度計による測定値としてレトルト処理前が15cm以下であり、かつ、レトルト処理後が少なくとも2cm低下し15cm以上となるようにした発明品1乃至3の具材入りレトルト液状食品は野菜の具材の煮崩れが生じ難く具材の形状が維持され易いことが理解できる。中でも、レトルト処理前の製品全体の粘度をKO式ボストウィック粘度計による測定値として13cm以下となるようにした発明品1及び3の具材入りレトルト液状食品は、より煮崩れが生じ難く野菜の具材の形状が維持されて好ましかった。
一方、レトルト処理前の製品全体の粘度をKO式ボストウィック粘度計による測定値として15cm以下としていない比較品1、架橋澱粉及び/又は湿熱処理澱粉を用いず、酸化澱粉や馬鈴薯澱粉生澱粉を用いた比較品2及び3、有機酸を用いていない比較品4及び5、あるいは、架橋澱粉及び/又は湿熱処理澱粉を用いていない比較品6の具材入りレトルト液状食品は、野菜の具材の煮崩れが生じて具材の形状が損なわれていることが理解できる。
From Table 1, using wet heat-treated starch and / or cross-linked starch and ascorbic acid, the viscosity of the whole product before and after retort treatment is 15 cm or less before retort treatment as measured by KO-type Bostwick viscometer, and after retort treatment It can be understood that the ingredients 1 to 3 of the retort liquid food containing ingredients that are reduced by at least 2 cm to 15 cm or more are less likely to boil the vegetable ingredients and the shape of the ingredients is easily maintained. In particular, the retort liquid food containing ingredients of Inventions 1 and 3 in which the viscosity of the whole product before retort treatment is 13 cm or less as measured by a KO Bostwick viscometer is less likely to boil. It was preferable because the shape of the material was maintained.
On the other hand, comparative product 1 in which the viscosity of the whole product before retort treatment is not 15 cm or less as measured by a KO-type Bostwick viscometer, crosslinked starch and / or wet heat-treated starch were not used, and oxidized starch and potato starch raw starch were used. The retort liquid food containing ingredients of Comparative Products 2 and 3, Comparative Products 4 and 5 that do not use organic acid, or Comparative Product 6 that does not use cross-linked starch and / or wet heat-treated starch, is a boiled vegetable ingredient It can be understood that collapse has occurred and the shape of the ingredients has been impaired.

Claims (4)

具材としてかたさが5×10N/m以下の野菜を含み、製品全体の粘度がKO式ボストウィック粘度計による測定値として15cm以上である具材入りレトルト液状食品の製造方法であって、レトルト処理前の調味液を、レトルト処理前後の製品全体の粘度がKO式ボストウィック粘度計による測定値としてレトルト処理前が15cm以下であり、かつ、レトルト処理後が少なくとも2cm低下し15cm以上となるように、有機酸、並びに架橋澱粉及び/又は湿熱処理澱粉により調整し、当該調味液と少なくとも野菜を含む具材とを耐熱性容器に充填密封した後にレトルト処理することを特徴とする具材入りレトルト液状食品の製造方法。 A method for producing a retort liquid food containing ingredients, wherein the ingredients include vegetables having a hardness of 5 × 10 4 N / m 2 or less, and the viscosity of the whole product is 15 cm or more as measured by a KO Bostwick viscometer, As for the seasoning liquid before the retort treatment, the viscosity of the whole product before and after the retort treatment is 15 cm or less before the retort treatment and 15 cm or more after the retort treatment as measured by the KO Bostwick viscometer. In addition, the retort containing ingredients is prepared by adjusting the organic acid and the cross-linked starch and / or wet heat-treated starch, filling the seasoning liquid and ingredients containing at least vegetables into a heat-resistant container, and then retorting the ingredients. A method for producing liquid food. レトルト処理をF値が10分以上の条件で行う請求項1記載の具材入りレトルト液状食品の製造方法。 The manufacturing method of the retort liquid food containing ingredients of Claim 1 which performs a retort process on the conditions whose F0 value is 10 minutes or more. 有機酸の配合量が製品に対して0.005〜0.5%であり、架橋澱粉及び/又は湿熱処理澱粉の合計配合量が製品に対して0.5〜5%である請求項1又は2記載の具材入りレトルト液状食品の製造方法。 The blending amount of the organic acid is 0.005 to 0.5% with respect to the product, and the total blending amount of the cross-linked starch and / or the wet heat-treated starch is 0.5 to 5% with respect to the product. The manufacturing method of the retort liquid food containing ingredients of 2. ナトリウム含量が製品100g当たり500mg以下である請求項1乃至3のいずれかに記載の具材入りレトルト液状食品の製造方法。 The method for producing a retort liquid food containing ingredients according to any one of claims 1 to 3, wherein the sodium content is 500 mg or less per 100 g of the product.
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JP2010115174A (en) * 2008-11-14 2010-05-27 House Foods Corp Liquid food for coating
JP2011139648A (en) * 2010-01-06 2011-07-21 Nisshin Seifun Group Inc Long-term preservable heat-processed potato and method for producing the same
JP2011139649A (en) * 2010-01-06 2011-07-21 Nisshin Seifun Group Inc Heat-processed potato and method for producing the same
JP2012135268A (en) * 2010-12-27 2012-07-19 House Foods Corp Heat-sterilized food product including carrot as ingredient
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